Patents

The CELLTRON ADVANTAGE Universal Stationary Battery Analyzer is made in the U.S.A. by Franklin Electric
and is protected by one or more of the following U.S. Patents: 6633165; 6623314; 6621272; 6597150; 6586941; 6566883;
6556019; 6544078; 6534993; 6507196; 6497209, 6495990; 6469511; 6466026; 6466025; 6465908; 6456045; 6445158;
6441585; 6437957; 6424158; 6417669; 6392414; 6377031; 6363303; 6359441; 6351102; 6332113; 6331762; 6329793;
6323650; 6316914; 6313608; 6313607; 6310481; 6304087; 6294897; 6294896; 6262563; 6259254; 6249124; 6225808;
6222369; 6172505; 6172483; 6163156; 6137269; 6104167; 6091245; 6081098; 6051976; 6037777; 6037751; 6002238;
5945829; 5914605; 5871858; 5831435; 5821756; 5757192; 5656920; 5598098; 5592093; 5589757; 5585728; 5583416;
5574355; 5572136; 5469043; 5343380; 5140269; 4912416; 4881038; 4825170; 4816768; 4322685; 3909708; 387391; and
387391. Other U.S. and Foreign patents issued and pending. This product may utilize technology exclusively licensed to
Franklin Electric by Johnson Controls, Inc. and/or Motorola, Inc.

Limited Warranty
The CELLTRON ADVANTAGE is warranted to be free of defects in materials and workmanship for a period of one year from
date of purchase. Franklin Electric will, at our option, repair or replace the unit with a remanufactured unit. This limited
warranty applies only to the CELLTRON ADVANTAGE analyzer, and does not cover any other equipment, static damage, water
damage, overvoltage damage, dropping the unit, or damage resulting from extraneous causes including owner misuse.
Franklin Electric is not liable for any incidental or consequential damages for breach of this warranty. The warranty is void if
owner attempts to disassemble the unit or to modify the cable assembly.

Service

CELLTRON ADVANTAGE
To obtain service, purchaser should contact Franklin Electric for a Return Authorization number, and return the unit to
Franklin Electric freight prepaid, Attention: RA# ________. Franklin Electric will service the analyzer and reship the next
scheduled business day following receipt, using the same type carrier and service as received. If Franklin Electric determines
that the failure was caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be
billed for the repaired product and it will be returned freight prepaid with freight charges added to the invoice. Battery
analyzer beyond the warranty period are subject to the repair charges in effect at that time. Optional remanufacturing
service is available to return the tester to like-new condition. Out-of-warranty repairs will carry a 3-month warranty.
Remanufactured units purchased from Franklin Electric are covered by a 6-month warranty. Instruction Manual

GRID SOLUTIONS

STATIONARY POWER DEVICES

Franklin Electric | Grid Solutions
7133 Monroe Street
Willowbrook, IL 60527
www.franklingrid.com FIND US ON:
[email protected]
+1 844.344.5025
167000450_006 ©2019 Franklin Electric Co, Inc.
NOTES
 NOTES Contents

Table of Contents
Safety 2-3
Product Overview 5-8
Accessories 9
Hot Keys 10
Main Menu Overview 11-13
Performing a Test 14-17
Reports 17
Add-Ons/Expansion Modules 19-21
Troubleshooting 22-23

24 1
 Safety Troubleshooting

Safety Guidlines

General Safety Precautions Personal Precautions

1. IMPORTANT SAFETY INSTRUCTIONS.
IT IS OF UTMOST IMPORTANCE THAT BEFORE USING YOUR TESTER, YOU
2.1 Always have someone within range of your voice, or close
enough to come to your aid, when working around lead
PRINTER STATUS LED • Direct sunlight interferes with infrared data transmis-
sion/receiving. If the printer is not receiving data, remove
READ THIS MANUAL AND FOLLOW THE SAFETY AND OPERATING acid batteries. When a printer fault occurs, the STATUS LED flashes. You can the printer and the CELLTRON ADVANTAGE from direct sunlight.
INSTRUCTIONS EXACTLY. - identify the fault by the number of sequential flashes: If the printed characters are not clear or are partially
2.2 Have plenty of fresh water and baking soda nearby in case
SAVE THESE INSTRUCTIONS. battery acid contacts skin, clothing or eyes. missing, recharge the battery and reprint.
Solutions
2.3 Refer to NFPA 70E for electrical safety PPE requirements.
• If the IR transmitter and receiver are not aligned, all the
• Verify that a compatible communications protocol is
selected in the printer setup. IrDA Mode is compatible
Risk of explosive gases 2.4 If battery acid contacts skin or clothing, wash immedi- data may not print. The infrared ports on the top of the
ately with baking soda and water. If acid enters the eye, with the printer (“IRDA Physical Layer” on the
Batteries generate explosive gases during analyzer and on the printer (below the MODE button)
immediately flush with cold running water for at least 10 printer’s self-test printout). Refer to the printer manual for
normal operation, and when discharged or should be pointed directly at each other. The maximum
minutes, and seek medical attention. information.
charged. distance for reliable transmission between the ports is 18
2.5 Never smoke or allow a spark or flame in vacinity of a inches (45 cm). • If you are unable to print after ensuring the analyzer is
1.1 To reduce risk of battery explosion, follow these safety functioning, the printer is on, the batteries are good, and
battery or engine. To realign, press the BACK key to cancel the print. Verify
instructions and those published by the battery manu- the IR transmitter and receiver are aligned, see the printer
facturer and the manufacturer of any equipment you in- 2.6 Be extra cautious to reduce risk of dropping a metal tool alignment between the analyzer and printer; then try to
manual for further instructions or call Franklin Electric
tend to use in the vicinity of a battery. Review cautionary onto the battery. It might spark or short circuit the battery print the test results again.
See Patents, Limited Warranty, Service.)
marking on these products and on the battery cabinets, or other electrical part that may cause an explosion. • If the message PRINTING appears on the screen, but no
battery racks, battery rooms, and on the vehicle or data are printing, press the BACK key to cancel the print.
2.7 Before working with a lead-acid battery, remove personal
equipment containing the battery. Turn off the printer and charge the printer battery for at
metal items such as rings, bracelets, necklaces, watches,
etc. A lead-acid battery can produce a short circuit current least 15 minutes before attempting to print again. Align
If you are uncertain as to the type of battery you are trying
high enough to weld such items causing a severe burn. the analyzer and printer IR transmitters and print again.
to test, then contact the seller or battery manufacturer.

1.2 Do not operate the tester if it has received a sharp blow,

• Make sure the printer is on. The printer shuts off after
two minutes of inactivity to conserve the battery. To
been dropped or otherwise damaged in any way; turn the printer on, briefly press the MODE button. The
contact Franklin Electric customer service. green STATUS light should turn on. Make sure you are
1.3 Do not dissassemble tester; contact Franklin Electric customer using the printer provided with the
service when a repair is required.. Incorrect reassembly CELLTRON ADVANTAGE. Other printers may not be
mayresult in a risk of electric shock or fire. compatible.

1.4 Test batteries in a dry, well-ventilated area.

1.5 Do not expose the tester to rain or snow.

Testing Precautions

IMPORTANT:
Read this instruction manual before using the tester.

To avoid electric shock when testing jars, follow

your company’s safety practices and these
guidelines:

Mandatory use of safety glasses with side shields in the vicinity Battery posts, terminals, and related accessories contain
of battery work per 29CFR1910.133 (OSHA) lead and lead compounds, chemicals known to cause
cancer and birth defects or other reproductive harm.
Wear protective rubber gloves Wash hands after handling.

Wear a protective apron or shop coat. Aprons (acid-resistant)

Perform service work only for which you have been Insulating blankets
trained
On-site spill kits
Do not disconnect the battery cables from power systems
during the test without authorization Protective footwear

Do not place yourself in an electrical circuit Clothing (e.g., voltage levels, level of corrosive protection,
the amount of arc-flash protectionprovided)
Avoid simultaneous contact with the jar and with frame
racks or hardware that may be grounded Insulated rescue hooks or other means for pulling
personnel from live circuits

2 23
 Troubleshooting Specifications

Troubleshooting Model Numbers: • Test mode (pushbutton/auto start)

CAD-5000 (Bronze Kit) Calibration:
The troubleshooting tips in this section will help you resolve Probe tip is bent or stops retracting
most testing and printing problems. For problems with the
To replace a damaged a probe tip:
CAD-5200 (Silver Kit) Franklin Electric certifies that all Stationary
printer, digital temperature gun, or the PC software application,
refer to their manuals or call Franklin Electric Customer 1. Grasp the probe tip with pliers at the top of the sleeve. CAD-5500 (Gold Kit) Battery testers produced and calibrated by
Service for assistance. (See Patents, Limited Warranty, Service.)
Screen does not power on during testing (no text/graphics)
Franklin Electric do not require re-calibra-
• Check the connection to the jar. Do not damage probe when removing Applications: tion, unless the tester has been physically
from sleeve.
• The jar voltage might be too low (less than 1 volt) to test. Grasping the sleeve that encases the probe tip
Tests individual Lead-Acid or modified or altered thereafter. Future
• The analyzer’s battery pack might need to be recharged can damage the tip.
Nickel-Cadmium cells or calibration is not required of any Franklin
or replaced.
2. Pull the tip straight out. Monoblocs (up to 16Volts) in any Electric stationary battery testers, and no
Recharging the analyzer battery pack 3. Grasp the replacement tip with the pliers and insert it into common configuration, re-calibration schedules apply. Franklin
the sleeve.
Recharge the analyzer battery pack if: approximately 10-6000Ah. Electric will work with each customer to
• The display does not turn on when you press the POWER 4. Push the probe tip into a soft surface, such as cardboard,
until it hits the bottom of the sleeve. establish a regular calibration program if it
button.
• The screen displays: NOTE: To obtain replacement tips, contact Voltage Range: is required by their quality or other
Franklin Electric Customer Service.
**Warning** 1.0 - 20.0 Volts DC management system.
Internal Battery Low!
Replace Batteries Soon!
1. Insert the AC adapter plug into the connector. Test Failure Cable Options:
Conductance Range:
Connect the power of the AC adapter to an AC outlet. If the analyzer fails to advance to the next jar count, try to retest.
2. Ensure clamps are connected and clamp LEDs are off. 100 - 19,990 Siemens • Dual contact clamps
Periodically turn on the analyzer and check if the charge
3. level indicator is black. When the battery pack is fully • Dual contact probes
charged, disconnect the adapter from the analyzer and
the AC outlet. Test results do not print or print incorrectly
Test Data Storage: • Custom cables by quotation
• Check that the printer is on 50 string locations of 240 test
NOTE: The maximum charge time is 3 to 4 hours.
Do not overcharge.
• Check that the tester IR transmitter are aligned results stored internally Power Requirements:
• Check printer batteries 7.2V, 2500mAh, NiMH
• Flourescent lights can affect IR transmission. Remove the
Accuracy: Internal swappable battery& charger
Replacing the analyzer battery pack tester from any flourexcent lights and re-transmit.
+/-2% across test range, Voltage
If the screen does not power on after recharging, replace the
battery pack. and Conductance Display:
1. Press battery pack end tabs and pull battery pack.
LCD- FST 2.97 in x 2.81 in (75.4 mm x
2. Replace with charged battery pack.
Voltmeter Resolution: 71.3mm), 128 x 128 pixels, 40 degree
If the problem persists, call Franklin Electric
Customer Service. 5mV viewing angle, contrast ratio, LED backlight
(See Patents, Limited Warranty, Service).

User Programmable Func-

tions:
• Preset values for over 250 battery
types continued
• Low voltage alarm setting
• Low conductance warning
• Low conductance failure
22 3
 Specifications Expansion Modules

Gen Start Hot Key:

If activated, this activates the test function to determine state
Keypad: of health of generator starting batteries.
Alpha-numeric, Stainless-steel Analyzer Dimensions:
dome, polycarbonate overlay, 11inx4inx3in
GENSTART
1,000,000 actuations 280mmx105mmx80mm

Data Transfer: Case Dimensions: Select battery rating units.

USB Flash Drive (Type A) 19inx15.5inx7in
USB PC Interface (Type B) 485mmx395mmx180mm
Infra-red, half-duplex IRDA Protocol
for printer Analyzer Weight:
1 Kg/2.6 lb Enter battery rating.
Environmental Operating
Range: CAD-5500 Test Kit Shipping
0 to+40°C, 95% relative Weight:
humidity, non-condensing Approximately 5 Kg/11 lb
Connect clamps/probes to battery.
Storage Temperature:
-20 to 82°C

Over Voltage Protection:

• Protected up to 600 VDC
Screen shows battery test in progress.
• Auto-reset disconnect
• Reverse polarity protected

Housing Material:
Acid-resistant ABS plastic
Santoprene overmold Battery tesy results screen. Press the F3 Key to print results.
Results can be viewed, but not saved or stored.

4 21
 Expansion Modules

Add-Ons & The following add ons for your CELLTRON ADVANTAGE
Expansion Modules: are available for purchase

Expansion Modules Screen:

Access the available modules through this menu option.

Trending Screen:
This function provides ability to trend battery conductance
from measurement to measurement.

Digital Multimeter
CELLTRON ADVANTAGE
Provides live voltmeter functions and AC volts function.
Product Overview

Capacity Manager:
Track, manage, and record traditional battery discharge
information during load testing. Allows for discharge
time record.

continued

20 5
 Overview

Product Map
Cable Input

CELLTRON ADVANTAGE
Function Keys Add-Ons/Expansion Modules

Navigation Activate the full capabilities of your CELLTRON ADVANTAGE

Contact Franklin Electric

with your unit in hand
Alphanumeric Keys for an activation key.

Franklin Electric | Grid Solutions

Phone: 1.844.344.5025
Hot Keys Function Email: [email protected]

Power

6 19
 Overview

TOP

Temperature Sensor
Cable Input
Infrared Printer

Battery Pack

BOTTOM
USB
Flash Drive Charging Input

USB Cable

Belt Loop

18 7
 Navigation Help/Quick Navigation
Reports

Results: The Reports menu allows for the selection of individual battery string results
and other system information. Graphs and results can be generated from
this menu.

Charge Level Indicator

Trending Reports available

with purchase of
expansion module.

Quick Navigation
The numbers of dots on the menu screen (as highlighted) represent the sections of
your CELLTRON ADVANTAGE. To quickly navigate thru these option, without having
to continuously use the Navigation Button, you can use the number pad to get to
the screen you want.
1. Use the UP/DOWN buttons to navigate from jar to jar.
This quick navigation feature can be used anywhere in your CELLTRON ADVANTAGE. 2. Use RIGHT/LEFT buttons for post results.
3. Press anytime to retest any jar in review screen.

8 17
 Testing your battery Accessories

The parts listed are all accessories that are available for the
CELLTRON ADVANTAGE :
Site Setup: Next, attach clamps or probes to the battery posts.

CA026 CA093 Probe Set CA091 CA031

Interchangeable Test Cable CA093R Red Probe Battery Charger Waffle Probe Tips
CA093B Black Probe

Optional Accessories:

Preferred Method: CA092 Clamp Set CA034

Start with battery on top of stack
CA096 CA090
CA092R Red Clamp Probe Extender Kit Cradle Charger Battery Pack
CA092B Black Clamp

Progress screen is shown during the testing of your battery. CA087 CA089 CA049 CA069
Printer USB Flash Drive USB Cable Long Probe Tips Kit

CA025 CA024
Long Probe Cable Long Clamp Cable

CELLTRON ADVANTAGE
will run a test on
the number of jars
in your battery and
give you result per jars.

Result Screen: End Result Screen

This screen shows the results after
you have tested your battery.

16 9
 Hot Keys Testing your battery

1. Using the Quick Keys, you will be able to easliy perform a function with
the CELLTRON ADVANTAGE. Site Setup: To begin testing, a battery temperature must be taken.
It is recommended that the measurement be taken
close to the negative post.
The Main Menu key allows a quick return to the main menu
and all of its functions.

The Reports key generates the report options from both

past and present battery tests.

The Gen Start activates the function (optional)

to test a generator or engine start battery.
Preferred Method:
Start with battery on top of stack

The Help key lists tester information

The Quick Test bypasses the base setup information for testing a cell,
unit, jar, or battery. This allows you to perform a single test; the test
results can be viewed on the screen but are not saved or stored.

The Resume Test key resumes an interrupted test.

The Retest key enables you to retest a cell, unit, jar, or battery that
has been previously tested. (Normally due to a suspect reading)

The Skip Jar key enables you to put a placeholder of 0.000V and 0
conductance for a cell, unit, jar, battery, that is too low for the
CELLTRON ADVANTAGE to test in the battery string.

continued

10 15
 Hot Keys Main Menu Overview

1. Performing a battery test.

1. Using the “Main Menu” Quick Key, you will be able to navigate
Getting Started: Before you start testing your battery you have to complete a few steps thru the CELLTRON ADVANTAGE options. Select your desired screen and
to properly retrieve and save your data. Below are the screens that will press the button. This will open up your options per screen/section.
get you ready to start testing. Choose desired function.

Site Setup: Enter a unique site or identifier.

Main Menu Quick Key

Site Setup: Enter an identifier for the battery plant.

Begins the process of site, string,

Site Setup: String name can be unique or consistent with plant configuration. battery setup.

Site Setup: Enter Tech I.D.

Transfer data to/from Digital Multimeter is available

CELLTRON ADVANTAGE with an upgraded package.
DC / AC Voltage Measurement

Follow prompts to input test

parameters.

Choose save and test to begin test process or continue to additional setup.

Internal battery reference base. Utility setting for system including

temperature, scale, clock, day/date,
etc.

14 11
 Menu Overview

2. Utilizing the following screens you can choose the desired

function you wish to perform.

Site Setup: For a standard battery test, you will setup a site. For a breakdown of
this procedure, please reference page 12, Performing a Battery Test. Utlilty: Helps you set the way you want your
CELLTRON ADVANTAGE to function.

Let’s you create new Let’s you use existing sites. Pick your favorite site and plant
battery set up. from Utilities Menu

Data Manager: Allows the upload, download, and deletion of data.

Upload your test results Download your test results Delete old or unwanted Enables you to update Set tester thresholds for Set the date and time. Choose preferred language. Sets tester to activate test
via USB flash drive to via USB flash drive from results. tester from file via USB.
CELLTRAQ. CELLTRAQ.
voltage, conductance, and process on contact.
temperature.

Battery Manager: Choose the manufacturer of the battery you are testing

This screen allows you Choose model. Configure detail.

to choose the
manufacturer of the Set display brightness, Set temperature mode: Enables you to start a Enables you to record cell
battery you are testing.
contrast, etc. per jar or per string. test on a single cell or voltages on a timed interval
monoblock without first during a capacity load test.
DMM Multi-meter: Allows the DMM multimeter Function. setting up a site.

This screen allows you This screen allows you to Typical DC Volts measurement.
to choose DC Volts funtion choose AC Volts function

File type selection for Select and activate additional Set up favorites for
exporting data use w/ capabilities of the quick access.
CELLTRAQ EXPRESS or CELLTRON ADVANTAGE.
CELLTRAQ ENTERPRISE

continued

12 13