GXT 445R Mobile Shear

PARTS MANUAL
 CONTACT INFORMATION

Genesis Attachments Europe/Africa/Middle East

Genesis GmbH
1000 Genesis Drive
Superior, WI 54880 USA Teramostrasse 23
87700 Memmingen, Germany
Toll Free: 888-SHEAR-IT
(888-743-2748) Phone: +49 83 31 9 25 98 0
Fax: +49 83 31 9 25 98 80
Phone: 715.395.5252 genesis-europe.com

E-mail: E-mail:
[email protected] [email protected]

Asia Pacific Representative Office

24 Upper Serangoon View #12-28
Singapore 534205

Phone: +65 9673 9730

E-mail:
[email protected]

Central America & Colombia

Cra 13A #89-38 / Ofi 613
Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail:
[email protected]

View and download all manuals: genesisattachments.com/manuals

Patents: genesisattachments.com/products/patents

2 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 TABLE OF CONTENTS
CONTACT INFORMATION2
GENERAL ARRANGEMENT4
ASSEMBLY PIVOT GROUP - RIGHT SIDE6
ASSEMBLY PIVOT GROUP - LEFT SIDE8
ASSEMBLY LOWER BLADES10
ASSEMBLY UPPER BLADES12
ASSEMBLY AUTO GUIDE14
ASSEMBLY CYLINDER PINS16
ASSEMBLY ACCESS COVERS18
ASSEMBLY UPPER HEAD20
ASSEMBLY ROTATION - PISTON MOTOR22
ASSEMBLY ROTATION CIRCUIT - PISTON MOTOR24
SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL26
SUB-ASSEMBLY LINE MOUNT MANIFOLD28
ASSEMBLY OPEN AND CLOSE CIRCUIT30
ASSEMBLY CYLINDER 6350078 - B13.0 R8.5 S26.0032
ASSEMBLY CYLINDER PACKING KIT - 630117934
ASSEMBLY SWIVEL MANIFOLD - 635006336
ASSEMBLY SWIVEL MANIFOLD PACKING KIT - 630119738
REGEN BLOCK SUB-ASSEMBLY40
ASSEMBLY SLEWING RING LUBRICATION42
WARRANTY44
PARTS ORDER POLICY AND PROCEDURE45
PARTS ORDER FORM46
INDEX 47
CONTACT INFORMATION 49

© 2019 Genesis Attachments, LLC Genesis GXT 445R 3

 GENERAL ARRANGEMENT

13 15
12 14
11
10
20 2
21 8
19
7

22

9
16 17
18 1
4 6
5

3
Wtmg Lug Upper Head
Part Number is Serial Number specific.
For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

Serial Number Location

Facing the left side of shear,
lower right corner.

4 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 GENERAL ARRANGEMENT
ITEM QTY PART NUMBER DESCRIPTION
1 1 1106520 Wtmg Stick
2 1 1106539 Wtmg Upper
3 * Note Below Wtmg Lug Upper Head
4 See page 6 Assembly Pivot Group - Right Side
5 See page 8 Assembly Pivot Group - Left Side
6 See page 10 Assembly Lower Blades
7 See page 12 Assembly Upper Blades
8 See page 14 Assembly Auto Guide
9 See page 16 Assembly Cylinder Pins
10 See page 18 Assembly Access Covers
11 See page 20 Assembly Upper Head
12 See page 22 Assembly Rotation
13 See page 24 Assembly Rotation Circuit
14 See page 26 Sub-Assembly Rotate Cross-over / C’bal
15 See page 28 Sub-Assembly Line Mount Manifold
16 See page 30 Assembly Open and Close Circuit
17 See page 32 Assembly Cylinder
18 See page 34 Assembly Cylinder Packing Kit
19 See page 36 Assembly Swivel Manifold
20 See page 38 Assembly Swivel Manifold Seal Kit
21 See page 40 Sub-Assembly Regen Block
22 See page 42 Assembly Slewing Ring Lubrication
* Wtmg Lug Upper Head Part Number is Serial Number specific. For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2019 Genesis Attachments, LLC Genesis GXT 445R 5

 ASSEMBLY PIVOT GROUP - RIGHT SIDE

Maintenance Schedule 1
Lubricate every
4 hours 2
5
3
Torque Specs
4
450 Ft-Lb
610 Nm
8 6
Torque Specs 7
53 Ft-Lb
72 Nm
10
9

11

12

13

15

Torque Specs
92 Ft-Lb
125 Nm
14

6 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY PIVOT GROUP - RIGHT SIDE
ITEM QTY PART NUMBER DESCRIPTION
1 1 1100177 Mach Bearing
2 2 F0412030 Flat Head Capscrew M12 x 1.75 x 30
3 1 1100061 Mach Thrust Washer
4 1 1100086 Shim Set Thrust Washer
5 1 6200002 Grease Fitting
6 1 1106540 Mach End Cap
7 8 F1202037 Flat Washer M20
8 8 F0620080 Socket Head Capscrew M20 x 2.50 x 80
9 8 F1201021 Flat Washer M10
10 8 F0610035 Socket Head Capscrew M10 x 1.50 x 35
11 1 1106544 Mach Tie Rod
12 1 S0190238 O-Ring
13 1 1106542 Mach Tie Rod Nut
14 4 F0612040 Socket Head Capscrew M12 x 1.75 x 40
15 4 F1201224 Flat Washer M12

© 2019 Genesis Attachments, LLC Genesis GXT 445R 7

 ASSEMBLY PIVOT GROUP - LEFT SIDE

Torque Specs
92 Ft-Lb
125 Nm
14

Torque Specs
53 Ft-Lb
72 Nm
11 15
Torque Specs
13
450 Ft-Lb 12
610 Nm
9
10
Maintenance Schedule
Lubricate every
4 hours 8
6
7

5
4
3

8 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY PIVOT GROUP - LEFT SIDE
ITEM QTY PART NUMBER DESCRIPTION
1 1 1100245 Mach Main Shaft
2 1 1100178 Mach Bearing
3 3 F0412030 Flat Head Capscrew M12 x 1.75 x 30
4 1 1100061 Mach Thrust Washer
5 1 1100086 Shim Set Thrust Washer
6 1 6200002 Grease Fitting
7 1 1106540 Mach End Cap
8 8 F1202037 Flat Washer M20
9 8 F0620080 Socket Head Capscrew M20 x 2.50 x 80
10 8 F1201021 Flat Washer M10
11 4 F0610035 Socket Head Capscrew M10 x 1.50 x 35
12 1 S0190350 O-Ring
13 1 1106542 Mach Tie Rod Nut
14 4 F0612040 Socket Head Capscrew M12
15 4 F1201224 Flat Washer M12

© 2019 Genesis Attachments, LLC Genesis GXT 445R 9

 ASSEMBLY LOWER BLADES

Torque Specs
606 Ft-Lb
822 Nm
9
10
7

4 8

10
1
Torque Specs 5
606 Ft-Lb
822 Nm
12

10 3

Torque Specs 2 13
606 Ft-Lb 10
822 Nm
14
Torque Specs
6 606 Ft-Lb
822 Nm
11

10 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY LOWER BLADES
ITEM QTY PART NUMBER DESCRIPTION
1 2 1106412 Mach Blade
2 2 1105941 Mach Blade Guide
3 1 1101955 Mach Blade Razor
4 1 1106550 Mach Adjust Plate
5 1 1106548 Mach Adjust Plate
6 1 1106413 Mach Guide Blade Adjust Plate
7 1 1106414 Mach Guide Blade Adjust Plate
8 6 F0588500 Flat Head Capscrew .88-9 x 5.00
9 4 F0288450 Hex Head Capscrew .88-9 x 4.50
10 16 F1300088 Flat Washer Narrow .88
11 2 F0288200 Hex Head Capscrew .88-9 x 2.00
12 6 F0908809 Hex Nut .88-9
13 2 F2588088 Set Screw Socket Head .88-9 x .88
14 4 F0288400 Hex Head Capscrew .88-9 x 4.00
SHIM SET
1106693 Shim Set, Blade
1106477 Shim Set, Guide Blade

© 2019 Genesis Attachments, LLC Genesis GXT 445R 11

 ASSEMBLY UPPER BLADES

Torque Specs
606 Ft-Lb
822 Nm
7

1
3

4 5
Torque Specs
900 Ft-Lb
1220 Nm
6

12 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY UPPER BLADES
ITEM QTY PART NUMBER DESCRIPTION
1 2 1106412 Mach Blade
2 1 1105939 Mach Blade Tip Right
3 1 1105940 Mach Blade Tip Left
4 4 F0588650 Flat Head Capscrew .88-9 x 6.50
5 2 F0588500 Flat Head Capscrew .88-9 x 5.00
6 5 1103609 Mach Bolt Socket Head Capscrew 1.00-8 x 4.25
7 6 F0908809 Hex Nut .88-9
8 6 F1300088 Flat Washer Narrow .88

© 2019 Genesis Attachments, LLC Genesis GXT 445R 13

 ASSEMBLY AUTO GUIDE

Maintenance Schedule
Lubricate every
4 hours
4

2
Torque Specs
900 Ft-Lb
1225 Nm
1

14 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY AUTO GUIDE
ITEM QTY PART NUMBER DESCRIPTION
1 2 F0210500 Hex Head Capscrew 1.00-8 x 5.00
2 2 F1300100 Flat Washer Narrow 1.00
3 1 1105992 Mach Auto Guide
4 1 6200002 Grease Fitting
SHIM SET
1106478 Shim Set, Auto Guide

© 2019 Genesis Attachments, LLC Genesis GXT 445R 15

 ASSEMBLY CYLINDER PINS

2
4 8
3

1 5

Maintenance Schedule
Lubricate every
4 hours
9

16 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY CYLINDER PINS
ITEM QTY PART NUMBER DESCRIPTION
1 1 1106547 Mach Rear Cyl Pin
2 1 1106571 Mach Pin Keeper Rear
3 1 F0620180 Socket Head Capscrew M20 x 2.50 x 180
4 2 F1020250 Nylock Hex Nut M12 x 2.50
5 1 1106546 Wldt Front Cyl Pin
6 1 1106592 Mach Bearing Upper Cylinder Connection
7 1 3500350 Mach Pin Keeper (Clevis)
8 1 F0620100 Socket Head Capscrew M20 x 2.50 x 100
9 1 6200002 Grease Fitting

© 2019 Genesis Attachments, LLC Genesis GXT 445R 17

 ASSEMBLY ACCESS COVERS

3
1
4

18 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY ACCESS COVERS
ITEM QTY PART NUMBER DESCRIPTION
1 1 1106565 Wldt Cover
2 1 1105868 Plt Rear Cover
3 2 1105854 Mach Flange Shoulder Bolt
4 2 6301112 O-Ring
5 2 F0112020 Hex Head Capscrew M12 x 1.75 x 20
6 2 F1201224 Flat Washer M12

© 2019 Genesis Attachments, LLC Genesis GXT 445R 19

 ASSEMBLY UPPER HEAD

14
5
4

8 9 Wtmg Lug
Upper Head
7 Identification
1 Number
ID Location

11
10

8 9
12
7
See Note
Your bearing
configuration
may differ

10 2
See Note See Note
13

11
See Note
12
See Note

3
See Note

5 4
6 Serial Number Location
Facing the left side of shear,
lower right corner.

20 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY UPPER HEAD
ITEM QTY PART NUMBER DESCRIPTION
1 1 5512420 Wtmg Sub Head
2 1 * Note Below Wtmg Lug Upper Head
3 1 * Note Below Wldt Pin
4 6 F0112030 Hex Head Capscrew M12 x 1.75 x 30
5 6 F1401200 Lock Washer M12
6 1 5500752 Plt Strap
7 2 1105883 Plt Bolt Cover
8 4 F0110030 Hex Head Capscrew M10 x 1.50 x 30
9 4 F1201021 Flat Washer M10
10 2 * Note Below Mach Bearing
11 2 * Note Below Mach Boom Bearing
12 2 * Note Below Mach Spacer Sleeve
13 1 6200002 Grease Fitting
14 1 1105878 Wtmg Sub Head Cover
* Wtmg Lug Upper Head Part Number is Serial Number specific. For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2019 Genesis Attachments, LLC Genesis GXT 445R 21

 ASSEMBLY ROTATION - PISTON MOTOR

Torque Specs Rotator Installation

107 Ft-Lb See Safety and Operator’s Manual
9 145 Nm 8

Torque Specs
10 7 92 Ft-Lb
125 Nm Planetary Gearbox Lubrication
5 See Safety and Operator’s Manual
4

Torque Specs
6 1138 Ft-Lb
1543 Nm
2
Slewing Ring
See Safety and Operator’s Manual
1
3
11 Torque Specs
1138 Ft-Lb
1543 Nm
2
3

Serial Number Location

Facing the left side of shear,
lower right corner.

22 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY ROTATION - PISTON MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 6300429 Bearing Slewing
2 60 F0127130 Hex Head Capscrew M27 x 3 x 130
3 60 F1202750 Flat Washer M27
4 1 6300445 Gear Box
5 9 F0112050 Hex Head Capscrew M12 x 1.75 x 50
6 9 F1201224 Flat Washer M12
7 1 S0190250 O-Ring
8 1 6340012 Motor
9 4 F0250200 Hex Head Capscrew .50-13 x 2.00
10 2 F1500050 Lock Washer .50
11 2 S0190214 O-Ring

© 2019 Genesis Attachments, LLC Genesis GXT 445R 23

 ASSEMBLY ROTATION CIRCUIT - PISTON MOTOR

2 16 17
8 Rotator Installation
See Safety and Operator’s Manual
1
6

14 15
Rotate Cross-Over / C’Bal
See page 26
3

12
9 11
13 5

6 Line Mount Manifold

See page 28
4

10
8

18

6 19

20

Serial Number Location Optional Configuration

Facing the left side of shear,
lower right corner.

24 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY ROTATION CIRCUIT - PISTON MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 6340012 Motor
2 1 S0190250 O-Ring
3 1 See page 26 Sub-Assembly Rotate Cross-over / C’bal
4 2 See page 28 Sub-Assembly Line Mount Manifold
5 2 6300512 Adaptor 12MB-08FB
6 2 6300148 Adaptor 06MO-08MB
7 2 1106711 Hose 08-2WR16-08FFORX-08FFORX-20.50*
8 2 1106712 Hose 06-2WR16-06FFORX-06FFORX90M-20.50*
9 1 6300023 Adaptor Bulkhead 08MO-08MO
10 1 6300407 Adaptor Run Tee 06FOX-06MO-06MO
11 2 6300303 Adaptor 08MB-18MO-90
12 2 6300014 Diagnostic Nipple 06MB
13 2 6310001 Diagnostic Nipple Dust Cap
14 8 F0703350 Socket Head Capscrew .38-16 x 3.50
15 2 S0190214 O-Ring
16 4 F0250200 Hex Head Capscrew .50-13 x 2.00
17 4 F1500050 Lock Washer .50
18 2 6300052 Adaptor 12MB-08MO
19 2 1106466 Hose 08-2WR16-08FFORX-08FFORX90M-20.50*
20 1 1106465 Hose 06-2WR16-06FFORX-06FFORX90M-20.50*
* Estimated length

© 2019 Genesis Attachments, LLC Genesis GXT 445R 25

 SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL

Torque Specs
45-50 Ft-Lb
61-68 Nm
2
Seal Kit
6300633
4

Torque Specs
30-35 Ft-Lb
41-47 Nm
3
Seal Kit
SK00058

Torque Specs
45-50 Ft-Lb
61-68 Nm
2
Seal Kit
6300633

Torque Specs
30-35 Ft-Lb 1
6 41-47 Nm

Seal Kit
SK00156

26 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 6380079 Valve Block
2 2 6300501 Valve Relief Seal Kit 6300633
3 2 6380035 Valve Counterbalance Seal Kit SK00058
4 2 6300088 Diagnostic Nipple 04MP
5 2 6310001 Diagnostic Nipple Dust Cap
6 2 6360088 Valve Check Seal Kit SK00156

© 2019 Genesis Attachments, LLC Genesis GXT 445R 27

 SUB-ASSEMBLY LINE MOUNT MANIFOLD

3 1

Torque Specs
45-50 Ft-Lb
61-68 Nm
2
Seal Kit
6300634

28 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 SUB-ASSEMBLY LINE MOUNT MANIFOLD
ITEM QTY PART NUMBER DESCRIPTION
1 1 6300609 Valve Line Body
2 1 6300361 Valve Flow Control Seal Kit 6300634
3 1 6300497 Adaptor Bulkhead 08MB-08MO
4 1 6300523 Adaptor 08MB-08MB
5 1 6300364 Filter

© 2019 Genesis Attachments, LLC Genesis GXT 445R 29

 ASSEMBLY OPEN AND CLOSE CIRCUIT

Assembly Swivel Manifold

See Note See page 36
4 2
5
3 10 12
9 11

Assembly Cylinder
See page 32
1
6

13

Valve Regen
See page 40
7

8
13

17 6

16 14

15

30 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY OPEN AND CLOSE CIRCUIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 See page 32 Assembly Cylinder B13.0 R8.5 S26.00
2 1 See page 36 Assembly Swivel Manifold
3 2 * Note Below Mach Port Block
4 12 * Note Below Socket Head Capscrew
5 4 * Note Below O-Ring
10 1-1/4” Split Flange Kit
2 H0262125 Split Flange Half 1.25 Code 62
6 4 F0112050 Hex Head Capscrew M12 x 1.75 x 50
4 F1401200 Lock Washer M12
1 S0190222 O-Ring
7 4 See page 40 Valve Regen
8 1 F0612120 Socket Head Capscrew M12 x 1.75 x 120
9 1 1106552 Mach Plt Frmd Valve Tray
10 2 F0616035 Socket Head Capscrew M16 x 2 x 35
11 2 F1201630 Flat Washer M16
12 2 F3616020 Socket Head Shoulder Screw M16 x 2 x 20
2 1-1/2” Split Flange Kit
2 H0262150 Split Flange Half 1.50 Code 62
13 4 F0116060 Hex Head Capscrew M16 x 2.00 x 60
4 F1401628 Lock Washer M16
1 S0190225 O-Ring
14 1 1106562 Hose 20-6WR13-20FLH9062-20FLH62-36.00R
15 1 1106564 Hose 24-6WR13-24FLH3062-24FLH62-30.00
16 1 1106563 Hose 20-6WR13-20FLH3062-20FLH62-32.00
17 1 1106561 Hose 20-6WR13-20FLH9062-20FLH62-36.00L
* Items 3, 4 and 5 are Serial Number specific. For replacement parts call the Genesis Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2019 Genesis Attachments, LLC Genesis GXT 445R 31

 ASSEMBLY CYLINDER 6350078 - B13.0 R8.5 S26.00

10

6
1
5
7
10
Torque Specs
1925 Ft-Lb
2611 Nm
8

Torque Specs
550 Ft-Lb
746 Nm
9
3

4
Piston Seals
See page 34

Gland Seals
See page 34

32 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY CYLINDER 6350078 - B13.0 R8.5 S26.00
ITEM QTY PART NUMBER DESCRIPTION
1 1 Piston Rod Assembly
2 1 For replace- Butt and Tube Assembly
3 1 ment parts call Piston
4 1 the Genesis Parts Gland
Department.
5 2 Bushing
USA
6 1 Spacer
715-395-5614
7 1 715-395-3405 Seal Plate
8 7 Europe Socket Head Capscrew
9 25 +49 83 31 9 25 98 0 Socket Head Capscrew
10 2 Pin Seal

© 2019 Genesis Attachments, LLC Genesis GXT 445R 33

 ASSEMBLY CYLINDER PACKING KIT - 6301179

Gland Seals

11

10 6
5
9 4

8 3

2
1

Piston Seals

34 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY CYLINDER PACKING KIT - 6301179
ITEM QTY PART NUMBER DESCRIPTION
1 1 O-Ring
2 2 Vented Back Up Washer
3 2 Piston Bearing Ring
4 1 Capped T Seal
5 1 These Items ONLY O-Ring
6 2 Available in Vented Back Up Washer
7 1 Packing Kit 6301179 Kuver Seal
8 2 Gland Bearing Seal
9 1 Buffer Seal
10 1 Deep Z Seal
11 1 DX Wiper

© 2019 Genesis Attachments, LLC Genesis GXT 445R 35

 ASSEMBLY SWIVEL MANIFOLD - 6350063

10 11

4
See page 38 for a detailed view and
orientation of all manifold seals

9 8

5
7 3 6

36 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY SWIVEL MANIFOLD - 6350063
ITEM QTY PART NUMBER DESCRIPTION
1 1 Spool - 2 Port
2 1 Barrel - 2 Port
For replace-
3 1 Retaining Plate
ment parts call
4 2 the Genesis Parts -20 SAE Plug
5 2 Department. -4 SAE Plug
6 7 USA Socket Head Capscrew M12 x 2.0 x 45
7 1 715-395-5614 Thrust Ring
8 1 715-395-3405 Thrust Ring
Europe
9 1 Retaining Ring
+49 83 31 9 25 98 0
10 1 Torque Arm
11 4 Socket Head Capscrew M12 x 1.75 x 30

© 2019 Genesis Attachments, LLC Genesis GXT 445R 37

 ASSEMBLY SWIVEL MANIFOLD PACKING KIT - 6301197

5
4

3
6

38 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY SWIVEL MANIFOLD PACKING KIT - 6301197
ITEM QTY PART NUMBER DESCRIPTION
1 4 O-Ring
2 1 Bearing 4-3/4
3 1 These Items ONLY Bearing 4
4 3 Available in Cap Seal
5 3 Packing Kit 6301197 O-Ring
6 1 O-Ring
7 1 O-Ring

© 2019 Genesis Attachments, LLC Genesis GXT 445R 39

 REGEN BLOCK SUB-ASSEMBLY

Torque Specs
40 In-Lb
Torque Specs
15 N
8 110 Ft-Lb
149 Nm
10
Torque Specs
40 In-Lb
15 N
Torque Specs 8
120 In-Lb Torque Specs
44 N 454-486 Ft-Lb
8 616-659 Nm
4
Seal Kit
6300624

1
Torque Specs
31-35 Ft-Lb
42-47 Nm
5
Seal Kit
6300622

8
Torque Specs
Torque Specs 40 In-Lb
454-486 Ft-Lb 15 N
10 11 616-659 Nm
Torque Specs 6
110 Ft-Lb 2
Seal Kit
149 N 7
9 SK00024
9 Torque Specs
Torque Specs 120 In-Lb Torque Specs
120 In-Lb 44 N 454-486 Ft-Lb
44 N 616-659 Nm
3
Seal Kit
SK00023

40 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 REGEN BLOCK SUB-ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 6360021 Manifold Block
2 2 6300061 Pilot to Close Check Valve Seal Kit SK00024
3 1 6380011 Check Valve Seal Kit SK00023
4 1 6300623 Logic Element Seal Kit 6300624
5 1 6300625 Pressure Reducing Valve Seal Kit 6300622
6 2 6300088 Diagnostic Nipple
7 2 6310001 Diagnostic Nipple Dust Cap
8 9 6300075 Plug Socket Head 02MB
9 2 6300076 Plug Socket Head 04MB
10 4 6300078 Plug Socket Head 16MB
11 1 6300903 Plug Pipe Orifice 01MP 1/16-27 NPT

© 2019 Genesis Attachments, LLC Genesis GXT 445R 41

 ASSEMBLY SLEWING RING LUBRICATION

1 5
4

42 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 ASSEMBLY SLEWING RING LUBRICATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 5512411 Mach Grease Bulkhead Adaptor
2 2 6300731 Adaptor 02MP-04MO
3 1 1105888 Assy Hose 0° x 0° 4M2T
4 1 5512419 Mach Slewing Ring Grease Adaptor
5 2 F0610035 Socket Head Capscrew M10 x 1.50 x 35
6 1 6200002 Grease Fitting

© 2019 Genesis Attachments, LLC Genesis GXT 445R 43

 WARRANTY
Claim Procedure
Notify the Genesis Service Department of the potential warranty claim prior to making the repair.
Digital pictures are very helpful for diagnosing problems and recommending repairs.

Contact the Genesis Service Department before making alterations, changes or repairs to any
component that is going to be considered for warranty. Not doing so will void all Genesis warranty
consideration.

The Genesis Service Department will issue an authorization number to track the repair costs, out-
going parts, and/or defective parts returning to the factory.

Replacement parts must be ordered using a purchase order number. Shipping is standard ground.
Overnight shipping is available by request, and Genesis will not cover the shipping charge.

When the repair is complete, submit an invoice to the Genesis Service Department within 30 days.
Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference
the authorization number on all invoices.

When returning parts for warranty consideration, include a copy of any related Genesis paper-
work along with any other necessary documentation to ensure proper processing and credit. The
Genesis Service Department will provide the necessary forms.

Your account will be credited when the warranty claim is accepted.

Blade Warranty
Standard warranty on blades will only be considered on the first edge, and wear on the edge must
be 1/8” radius or less. Genesis does not warranty cutting blades that are cracked or broken from
top to bottom (perpendicular to the long edge of the blade). Genesis also does not cover fasten-
ers, the labor to replace wear components or collateral damage, such as blade seats, from broken
blades, the piercing blade tang or adjustment plates.

Please direct any questions to the Genesis Service Department: 715-395-5252

44 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 PARTS ORDER POLICY AND PROCEDURE
Parts Orders Should Include
• Purchase order number
• Model and serial number of attachment
• Part number and quantity needed
• Shipping and billing address
• Method of shipment or required delivery date

Placing Orders
Orders may be placed by phone, e-mail or fax. To fax an order, use the form on the following
page. Contact information is located at the front of this manual.

Part Numbers
Part numbers are listed in a separate Parts Manual or, if included, the Parts section of this manual.
Contact the Genesis Parts Department with questions regarding part numbers, availability and
pricing.

Shipping
All orders will be shipped best way surface unless an alternate shipping method is requested.
Shipping charges are not included in the purchase price of parts.

Invoices
All invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to
review and may be placed on C.O.D. status without further notice.

Returns
Unused Genesis parts may be returned with proper documentation. Return shipping is the
responsibility of the purchaser. Credit will be issued upon return, less a 20% restocking fee.
Documentation is required for credit of returned parts. Contact the Genesis Parts Department at
715-395-5252 for a RGA (Return Goods Authorization) number and form.

Return Goods Authorization

All parts returned to Genesis for warranty consideration must be returned with a completed RGA
(Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be
completed in its entirety, including any additional information requested by the Parts or Service
Department. Return freight is the responsibility of the shipper and will be credited upon claim
approval. A determination to accept or deny the claim will be made based on the information avail-
able to Genesis. Warranty on purchased parts other than wear components is 6 months. There is
no warranty period on wear parts or components.

© 2019 Genesis Attachments, LLC Genesis GXT 445R 45

 PARTS ORDER FORM

Customer: Date:

Phone: Contact:

Shipping Address: E-mail:

Billing Address:

Purchase Order: Shipping Method:

Model: Serial Number:

Quantity Part Number Description Price

E-mail to the Genesis Parts Department: [email protected]

For assistance, call 715-395-5252
46 Genesis GXT 445R © 2019 Genesis Attachments, LLC
 INDEX
1-1/4” Split Flange Kit  31 3500350 Mach Pin Keeper (Clevis)  17
-4 SAE Plug  37 5500752 Plt Strap  21
-20 SAE Plug  37 5512411 Mach Grease Bulkhead Adaptor  43
1100061 Mach Thrust Washer  7, 9 5512419 Mach Slewing Ring Grease Adaptor  43
1100086 Shim Set Thrust Washer  7, 9 5512420 Wtmg Sub Head  21
1100177 Mach Bearing  7 6200002 Grease Fitting  7, 9, 15, 17, 21, 43
1100178 Mach Bearing  9 6300014 Diagnostic Nipple 06MB  25
1100245 Mach Main Shaft  9 6300023 Adaptor Bulkhead 08MO-08MO  25
1101955 Mach Blade Razor  11 6300052 Adaptor 12MB-08MO  25
1103609 Mach Bolt Socket Head Capscrew 1.00-8 x 6300061 Pilot to Close Check Valve  41
4.25 13 6300075 Plug Socket Head 02MB  41
1105854 Mach Flange Shoulder Bolt  19 6300076 Plug Socket Head 04MB  41
1105868 Plt Rear Cover  19 6300078 Plug Socket Head 16MB  41
1105878 Wtmg Sub Head Cover  21 6300088 Diagnostic Nipple  41
1105883 Plt Bolt Cover  21 6300088 Diagnostic Nipple 04MP  27
1105888 Assy Hose 0° x 0° 4M2T  43 6300148 Adaptor 06MO-08MB  25
1105939 Mach Blade Tip Right  13 6300303 Adaptor 08MB-18MO-90  25
1105940 Mach Blade Tip Left  13 6300361 Valve Flow Control  29
1105941 Mach Blade Guide  11 6300364 Filter  29
1105992 Mach Auto Guide  15 6300407 Adaptor Run Tee 06FOX-06MO-06MO  25
1106412 Mach Blade  11, 13 6300429 Bearing Slewing  23
1106413 Mach Guide Blade Adjust Plate  11 6300445 Gear Box  23
1106414 Mach Guide Blade Adjust Plate  11 6300497 Adaptor Bulkhead 08MB-08MO  29
1106465 Hose 06-2WR16-06FFORX- 6300501 Valve Relief  27
06FFORX90M-20.50 25 6300512 Adaptor 12MB-08FB  25
1106466 Hose 08-2WR16-08FFORX- 6300523 Adaptor 08MB-08MB  29
08FFORX90M-20.50 25 6300609 Valve Line Body  29
1106477 Shim Set, Guide Blade  11 6300623 Logic Element  41
1106478 Shim Set, Auto Guide  15 6300625 Pressure Reducing Valve  41
1106520 Wtmg Stick  5 6300731 Adaptor 02MP-04MO  43
1106539 Wtmg Upper  5 6300903 Plug Pipe Orifice 01MP 1/16-27NPT  41
1106540 Mach End Cap  7, 9 6301112 O-Ring  19
1106542 Mach Tie Rod Nut  7, 9 6301179 35
1106544 Mach Tie Rod  7 6301197 39
1106546 Wldt Front Cyl Pin  17 6310001 Diagnostic Nipple Dust Cap  25, 27, 41
1106547 Mach Rear Cyl Pin  17 6340012 Motor  23, 25
1106548 Mach Adjust Plate  11 6360021 Manifold Block  41
1106550 Mach Adjust Plate  11 6360088 Valve Check  27
1106552 Mach Plt Frmd Valve Tray  31 6380011 Check Valve  41
1106561 Hose 20-6WR13-20FLH9062-20FLH62- 6380035 Valve Counterbalance  27
36.00L 31 6380079 Valve Block  27
1106562 Hose 20-6WR13-20FLH9062-20FLH62- Assembly Access Covers  5, 18, 19
36.00R 31 Assembly Auto Guide  5, 14, 15
1106563 Hose 20-6WR13-20FLH3062- Assembly Cylinder  5, 30, 31
20FLH62-32.00 31 Assembly Cylinder 6350078 - B13.0 R8.5 S26.00  32,
1106564 Hose 24-6WR13-24FLH3062- 33
24FLH62-30.00 31 Assembly Cylinder Packing Kit - 6301179  34, 35
1106565 Wldt Cover  19 Assembly Cylinder Pins  5, 16, 17
1106571 Mach Pin Keeper Rear  17 Assembly Lower Blades  5, 10, 11
1106592 Mach Bearing Upper Cylinder Connection  17 Assembly Open and Close Circuit  5, 30, 31
1106693 Shim Set, Blade  11 Assembly Pivot Group - Left Side  5, 8, 9
1106711 Hose 08-2WR16-08FFORX- Assembly Pivot Group - Right Side  5, 6, 7
08FFORX-20.50 25 Assembly Rotation  5
1106712 Hose 06-2WR16-06FFORX- Assembly Rotation Circuit - Piston Motor  24, 25
06FFORX90M-20.50 25 Assembly Rotation - Piston Motor  22, 23

© 2019 Genesis Attachments, LLC Genesis GXT 445R 47

 INDEX
Assembly Slewing Ring Lubrication  5, 42, 43 General Arrangement  4, 5
Assembly Swivel Manifold  5, 30, 31 Gland 33
Assembly Swivel Manifold - 6350063  36, 37 Gland Bearing Seal  35
Assembly Swivel Manifold Packing Kit - 6301197  38, 39 Gland Seals  32
Assembly Upper Blades  5, 12, 13 H0262125 Split Flange Half 1.25 Code 62  31
Assembly Upper Head  5, 20, 21 H0262150 Split Flange Half 1.50 Code 62  31
Barrel - 2 Port  37 Kuver Seal  35
Bearing 4  39 Mach Bearing  21
Bearing 4-3/4  39 Mach Boom Bearing  21
Buffer Seal  35 Mach Port Block  31
Bushing 33 Mach Spacer Sleeve  21
Butt and Tube Assembly  33 O-Ring  31, 35, 39
Capped T Seal  35 Parts Order Form  46
Cap Seal  39 Parts Order Policy and Procedure  45
Contact Information  2, 49 Pin Seal  33
Deep Z Seal  35 Piston 33
DX Wiper  35 Piston Bearing Ring  35
F0110030 Hex Head Capscrew M10 x 1.50 x 30  21 Piston Rod Assembly  33
F0112020 Hex Head Capscrew M12 x 1.75 x 20  19 Piston Seals  32
F0112030 Hex Head Capscrew M12 x 1.75 x 30  21 Regen Block Sub-Assembly  40, 41
F0112050 Hex Head Capscrew M12 x 1.75 x 50  23, 31 Retaining Plate  37
F0116060 Hex Head Capscrew M16 x 2.00 x 60  31 Retaining Ring  37
F0127130 Hex Head Capscrew M27 x 3 x 130  23 S0190214 O-Ring  23, 25
F0210500 Hex Head Capscrew 1.00-8 x 5.00  15 S0190222 O-Ring  31
F0250200 Hex Head Capscrew .50-13 x 2.00  23, 25 S0190225 O-Ring  31
F0288200 Hex Head Capscrew .88-9 x 2.00  11 S0190238 O-Ring  7
F0288400 Hex Head Capscrew .88-9 x 4.00  11 S0190250 O-Ring  23, 25
F0288450 Hex Head Capscrew .88-9 x 4.50  11 S0190350 O-Ring  9
F0412030 Flat Head Capscrew M12 x 1.75 x 30  7, 9 Seal Kit 6300622  40, 41
F0588500 Flat Head Capscrew .88-9 x 5.00  11, 13 Seal Kit 6300624  40, 41
F0588650 Flat Head Capscrew .88-9 x 6.50  13 Seal Kit 6300633  26, 27
F0610035 Socket Head Capscrew M10 x 1.50 x 35  7, Seal Kit 6300634  28, 29
9, 43 Seal Kit SK00023  40, 41
F0612040 Socket Head Capscrew M12 x 1.75 x 40  7, 9 Seal Kit SK00024  40, 41
F0612120 Socket Head Capscrew M12 x 1.75 x 120  31 Seal Kit SK00058  26, 27
F0616035 Socket Head Capscrew M16 x 2 x 35  31 Seal Kit SK00156  26, 27
F0620080 Socket Head Capscrew M20 x 2.50 x 80  7, 9 Seal Plate  33
F0620100 Socket Head Capscrew M20 x 2.50 x 100  17 Shim Set  11, 15
F0620180 Socket Head Capscrew M20 x 2.50 x 180  17 Socket Head Capscrew  31, 33
F0703350 Socket Head Capscrew .38-16 x 3.50  25 Socket Head Capscrew M12 x 1.75 x 30  37
F0908809 Hex Nut .88-9  11, 13 Socket Head Capscrew M12 x 2.0 x 45  37
F1020250 Nylock Hex Nut M12 x 2.50  17 Spacer 33
F1201021 Flat Washer M10  7, 9, 21 Spool - 2 Port  37
F1201224 Flat Washer M12  7, 9, 19, 23 Sub-Assembly Line Mount Manifold  5, 25, 28, 29
F1201630 Flat Washer M16  31 Sub-Assembly Regen Block  5
F1202037 Flat Washer M20  7, 9 Sub-Assembly Rotate Cross-over / C’bal  5, 25, 26, 27
F1202750 Flat Washer M27  23 Table of Contents  3
F1300088 Flat Washer Narrow .88  11, 13 Thrust Ring  37
F1300100 Flat Washer Narrow 1.00  15 Torque Arm  37
F1401200 Lock Washer M12  21, 31 Valve Regen  31
F1401628 Lock Washer M16  31 Vented Back Up Washer  35
F1500050 Lock Washer .50  23, 25 Warranty 44
F2588088 Set Screw Socket Head .88-9 x .88  11 Wldt Pin  21
F3616020 Socket Head Shoulder Screw M16 x 2 x Wtmg Lug Upper Head  4, 5, 21
20 31

48 Genesis GXT 445R © 2019 Genesis Attachments, LLC

 CONTACT INFORMATION

Genesis Attachments Europe/Africa/Middle East

Genesis GmbH
1000 Genesis Drive
Superior, WI 54880 USA Teramostrasse 23
87700 Memmingen, Germany
Toll Free: 888-SHEAR-IT
(888-743-2748) Phone: +49 83 31 9 25 98 0
Fax: +49 83 31 9 25 98 80
Phone: 715.395.5252 genesis-europe.com

E-mail: E-mail:
[email protected] [email protected]

Asia Pacific Representative Office

24 Upper Serangoon View #12-28
Singapore 534205

Phone: +65 9673 9730

E-mail:
[email protected]

Central America & Colombia

Cra 13A #89-38 / Ofi 613
Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail:
[email protected]

View and download all manuals: genesisattachments.com/manuals

Patents: genesisattachments.com/products/patents

Rev. L - 8-26-19