IRAQ GATES CONTRACTING COMPANY

Method Statement
Rev: 02
Testing MV Cables at Um-Qasr
xxxxxxxxxxxxx Doc. Cat. EXT

Method Statement
Testing MV Cables at Um-Qasr

02 13 July 2018 Revised C.B. BGC

01-May-
A Issued for Review A.W. E.B. B.M.
2018
REV DATE DESCRIPTION PREPARED BY REVIEWED BY APPROVED

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 IRAG GATES CONTRACTING COMPANY

Method Statement
Rev: 02
Testing MV Cables at Um-Qasr
XXXXXXXXXXXXX Doc. Cat. EXT

TABLE OF CONTENTS

1. Introduction

2. Definitions

3. Abbreviations

4. Methodology

5. MTO

6. HSE Requirements

7. Attachments

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Method Statement
Rev: 02
Testing MV Cables at Um-Qasr
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Method Statement
Testing MV Cables at Um-Qasr
1. Introduction
As part of BGC development plan, Work Order (WO-026) to perform Refrigerated Export
Project (Testing MV Cables at Um-Qasr) at Um-Qasr Storage Terminal has been issued to
IGCC.

This Method Statement, aims to provide sufficient definition for Refrigerated Export Project
(Testing MV Cables at Um-Qasr) Storage Terminal. Its intent is to also facilitate
implementation in a safe and efficient manner and for all involved parties to understand the
risks, roles and responsibilities associated with the Testing MV Cables at Um-Qasr.

2. Definitions
COMPANY BGC (Basra Gaz Company)

PROJECT Refrigerated Export Project Testing MV Cables at Um-Qasr

CONTRACTOR (IGCC) Iraq Gates Contracting Company

WORK Shall mean all and any of the work andor services andor materials
required to be provided by the CONTRACTOR under contract with
COMPANY.

SHALL AND MUST Indicates mandatory requirements.

SHOULD Indicates that a provision is not mandatory but recommended as

good practice.

3. Abbreviations
Abbreviation Definition

SOW Scope of Work

BGC Basra Gas Company

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Method Statement
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4. Methodology
4.1 Engineering Phase
- Preparation and Submission of Method Statement.

- Preparation and Submission of all HSE Deliverables.

- Preparation and Submission of all QA/QC Deliverables.

4.2 Procurement Phase

- N/A

4.3 Mobilization Phase

- Transportation to site all Manpower & Equipment.

- Establishment of Site Office for IGCC’s Staff.

4.4 Dismantling Phase

4.4.1 Prior to Start the Works
- Having valid PTW with approved method statement.

- Having Electrical isolation certificate from client.

- Area Barricaded with all HSE signs.

4.4.2 Testing of MV Cables at Storage Terminal

4.4.2.1 Preparation Works
- Perform zero voltage verification for all circuit elements
- Cable disconnecting from the both sides
4.4.2.2 Continuity Test
- By utilizing calibrated multi-meter tester, continuity test will be
performed by qualified electrician.
- Continuity Test and record on related BGC - ITR form

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Method Statement
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Testing MV Cables at Um-Qasr
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4.4.2.3 IR Test
- By utilizing calibrated Megger tester, IR test will be performed
by qualified electrician
- IR Testing voltage shall not exceed the cable operating voltage;
for 3.3KV cables the test will be done at 2.5KV and the 11KV
cables will be tested at 5KV
- Record the measured value on related ITR form
4.4.2.4 Hi-Pot Test
- By utilizing calibrated Hi-Pot Very Low Frequency (VLF) tester,
Hi-Pot test will be performed by qualified electrician
- Hi-Pot DC voltage is not to be used, under any circumstances
- VLF voltage must not exceed the nominal / operating voltage
- As an alternative of VLF Hi-Pot testing, may be applicable the
“soak test” at nominal voltage and frequency
- Record the Hi-Pot measured value on related ITR form

4.4.2.5 List of Cables

FROM TO TAG Cable Sizes
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1A 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1B 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1C 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1D 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1E 2 x 3 core 150mm2
11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10A 1 x 3 core 70mm2
11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10B 1 x 3 core 70mm2
11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10C 1 x 3 core 70mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6A 1 x 3 core 35mm2
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FROM TO TAG Cable Sizes

3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11A 1 x 3 core 95mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11B 1 x 3 core 95mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11C 1 x 3 core 95mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9A 1 x 3 core 95mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9B 1 x 3 core 120mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9C 1 x 3 core 95mm2

4.5 Final Documentation

- Preparation and Submission of all Final Documentation.

5. MTO
N/A

6. HSE Requirements
 Site Induction.

 HITRA, JHA & PTW, including approved Method of Statements.

 Energy Isolation to be confirmed as per PTW procedure

 Where it is not possible to isolate the cable from other equipment, ensure that Surge
Arresters and VT’s are disconnected from the cable
 The ‘Cable Tester’ must be the authorized tester who has been appropriately trained
and authorized to conduct Testing of HV Cables in accordance with accepted
standards. It is the responsibility of the ‘Cable Tester’ to have a clear understanding and
comply with the requirements of this ‘Voltage Testing of HV Cables’ technique

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Method Statement
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 Job Risk Analysis must be done by the work team before commencing any switching and
tests near the underground cables and all parties concerned are in agreement upon that
assessment

 The tester in charge shall ensure that drawings are made available to familiarize himself
with the work area and equipment locations prior to commencing work

 Ensure to connect a local earth on the test equipment, if practicable. The case earth
must remain connected to the system earth in order to maintain an acceptable single
earth potential

 After the cable is tested (SI, IR and VLF) cable cores must be then discharged. If
applicable, close the Earth switch and then the test set leads may be removed
 PPE Requirement:

 Use suitable barriers, barricades and warning signs on both sides of the cable to prevent
access to the cable by persons not involved with the testing. If there is any danger of
exposing the public or staff to energized conductors or equipment a safety observer must
be used.
 Housekeeping.

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