CODESYS V3, Installation and Start

User Documentation

Version: 15.0
Template: templ_tecdoc_en_V1.0.docx
File name: CODESYS Installation and Start.docx

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 CONTENT
Page
1 Welcome 3
2 System Requirements 3
3 Installation 3
4 Recommendations concerning Data Security 3
5 Start 3
6 Help 4
7 Create and run a project 4
7.1 Start CODESYS and create a project 4
7.2 Write a PLC program 6
7.3 Define the Resource objects for running and controlling the program
on the PLC 8
7.4 Run and watch the application on the PLC 10
7.5 Debug an application 12
8 Deinstallation, Modify, Repair 13
Change History 14
Template: templ_tecdoc_en_V1.0.docx

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1 Welcome

Welcome to the CODESYS V3 Development System by 3S - Smart Software Solutions GmbH !

CODESYS is a device-independent PLC-programming system. Matching the IEC 61131-3 standard it supports
all standard programming languages but also allows including C-routines and supports object orientated
programming. In combination with the CODESYS Control Win V3 runtime system it allows multi-device and
multi-application programming. The component-based structure makes possible a customer-specific
configuration and extension of the user interface.
Before you are going to install regard the following on system requirements, installation and how to get further
information.

2 System Requirements

Recommended:
 Operating system: Windows XP/7/8 (32/64 Bit)
 RAM: 4 GB
 Hard disk: 2 GB
 CPU: Dualcore

3 Installation

Perform the Setup_CODESYSV<Version>.exe to start the installation assistant which will guide you.

4 Recommendations concerning Data Security

In order to minimize the risk of data security breaches we recommend the following organizational and technical
measurements for the system running your applications:
Avoid as far as possible to expose PLCs and PLC networks to public networks and internet. For protection use
additional security layers like a VPN for remote access and install firewall mechanisms. Restrict access on
authorized persons, if available change default passwords at start-up and modify them frequently. If you
nevertheless want to publish your Web Visualization, then it is highly recommended to give it at least a simple
password protection to prevent that anybody can access the functionality of your PLC over internet (for an
example see the project "SimpleWebvisuLogin.project" provided with the standard setup of the programming
system).
Use the latest versions of Gateway Server and Web Server. For web servers and gateway servers up to V3.4
SP4 Patch 2 a security vulnerability (US ICS CERT: ICS-ALERT-12-097-02) was detected. This is fixed as from
V3.5.

5 Start

Start CODESYS from the Start menu: Per default the path is Programs – 3S CODESYS – CODESYS –
CODESYS V<version>.

Alternatively use the CODESYS icon which is available on the desktop after installation.

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6 Help

Online help is provided via the ‘Help’ menu. There you find the commands to open a Contents view of the help,
the Index view for searching by keywords or the Search view for full-text search.

7 Create and run a project

See in the following a description of how to create a simple project containing a PLC program, further how to
load this program via a Gateway Server to the PLC (target device) and to get it run and monitored. The PLC
runtime system used for this example project per default is provided with the CODESYS setup.
The sample program will be written in Structured Text language and consist of a program PLC_PRG and a
function block FB1. PLC_PRG will contain a counter variable ivar and call function block FB1; FB1 will get input
"in" from PLC_PRG, will add "2" on this input and will write the result to an output out; out will be read by
PLC_PRG.
(Regard that the following descriptions refer on the default configuration of the user interface provided with the
currently installed version of the programming system.)

7.1 Start CODESYS and create a project

(1) Start CODESYS
From the Start menu on your PC choose
Programs > 3S CODESYS > CODESYS > CODESYS V<version>

Alternatively you can start via the CODESYS Icon that will be available on the desktop after
installation.
The programming system will be automatically started with a predefined profile. So currently you do not to have
select a profile.

(2) Create a project

To create a new project, choose command New project from the File menu:

In the New Project dialog select Standard project in the ‘Templates’ field and enter a Name and a Location
path for the project file. Press OK to confirm.

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A wizard dialog will open:

Choose device CODESYS Control Win V3 and programming language Structured Text for PLC_PRG. Press
OK to open the new project.
The project name now will appear in the title bar of the CODESYS user interface and as a symbolic root node in
the POUs and the Devices view windows.

The POUs window contains the Project Settings.

The Devices window shows tree with a device Device (CODESYS Control Win V3) of type CODESYS Control
Win V3 with an Application adjoined below. The latter includes the program PLC_PRG to be edited in
Structured Text and the obligatory Task Configuration defining a MainTask that controls PLC_PRG.
Furthermore there is a Library Manager, automatically including the library IoStandard.library necessary for IO-
configurations and the Standard.library providing all functions and function blocks which are required matching
IEC61131-3 as standard POUs for an IEC programming system.
(At the moment do not care about the additional node Plc Logic inserted below the device node Device
(CODESYS Control Win V3). It is just a symbolic node indicating that the device is a "programmable" one.)
The symbolic device name can be renamed by selecting this entry, opening an edit field with the <Space> key
and entering another name instead of "Device". Do this and enter “PLCWinNT" instead.

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7.2 Write a PLC program

(3) Declare variables in PLC_PRG
Select the default POU "PLC_PRG" which is already available in the POUs window.
In the center part of the window the ST language editor window for 'PLC_PRG' will open. The editor consists of
a declaration part (upper) and a "body" (lower part), separated by a screen divider.
The declaration part shows line numbers at the left border, the POUs type and name ("PROGRAM PLC_PRG")
and the embracing keywords "VAR" and "END_VAR" for the variables declaration.
The body is empty, only line number 1 is displayed:

In the declaration part of the editor put the cursor behind VAR and press the Return-key. A new empty line will
be displayed where you enter the declaration of variables ivar and erg which are of type INTEGER and fbinst of
type FB1:
PROGRAM PLC_PRG
VAR
ivar: INT;
fbinst: FB1;
erg: INT;
END_VAR
Instead of this you could directly type a line in the implementation part of the editor (body) and use the
Autodeclare function, see (4).

(4) Enter programming code in the body of PLC_PRG

In the body part of the PLC_PRG editor put the cursor in line 1 and enter the following lines:
ivar := ivar+1; // counter
fbinst(in:=11, out=>erg); // call function block FB1, input parameter
// with input parameter “in”
// output is written to “erg”
Instead of steps (3) and (4) you could use the Auto Declaration feature: Immediately enter an implementation
line in the body of the program, then press the <Return>-key. For each not yet declared variable found in the
new line the Auto Declare dialog will open, where you can do the declaration settings:

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The variables name and scope as well as the current POU (Object) will be filled in automatically. Enter the
desired type and initialization value according to the declaration described in (3). Regard that comments if you
define them here in the autodeclaration dialog, will not be inserted indicated by”//” like shown above, but as an
xml-description in the declaration part and will later be usable for documentation purposes.
Confirm the dialog with OK. This will enter the declaration of erg in the declaration part of the POU with the
comments ahead:

(5) Create a further programming POU (ST function block FB1)

We add a function block which will add "2" on the input given by variable "in". The result will be written to output
"out":
Choose command Add object from the Project menu.
Select 'POU' in the left part of the 'Add Object' dialog. Enter a Name "FB1" for the POU, activate option
Function Block in the Type section.
Choose 'Structured Text (ST)' for the Implementation language.
Press button Open to confirm the object settings.
A further editor window will open for the new function block FB1. Declare there the following variables, in the
same way as having done for PLC_PRG:
FUNCTION_BLOCK FB1
VAR_INPUT
in:INT;
END_VAR
VAR_OUTPUT
out:INT;
END_VAR
VAR
ivar:INT:=2;
END_VAR
In the implementation part of the editor enter the following:
out:=in+ivar;

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7.3 Define the Resource objects for running and controlling the program on the PLC
(6) Start Gateway Server and PLC
Start Gateway Server:
The Gateway Server is started automatically at system start as a service. Make sure that there is an icon in
the system tray, indicating that the gateway is running. If the icon is looking like , the gateway currently is
stopped.
(This icon is part of the GatewaySysTray program which is available for controlling and monitoring the Gateway
service. It provides a menu with a start and a stop command, thus allowing the user to stop or restart the service
manually. The menu also includes the command Exit Gateway Control, which just terminates the
GatewaySysTray program, not however the Gateway service. The GatewaySysTray program is started
automatically when Windows is started, however it also can be started manually via the Programs menu.)
Start PLC:
The PLC (CODESYS Control Win V3) is available as a service at system start. It is represented by an icon in
the system tray: for status 'stopped', for status 'running'. For security reasons (Protection against
unauthorized access) as from V3.5 SP2 the PLC service will not any longer be started automatically at the
system start. It must be started manually by command 'Start PLC' from the menu which you open by a mouse-
click on the icon.
CAUTION: This icon is part of the CODESYSControlSysTray program which is available for
controlling and monitoring the CODESYS Control Win V3 service. It provides a menu
with a start and a stop command, thus allowing the user to stop or restart the service
manually. The menu also includes the command Exit PLC Control, which just
terminates the CODESYSControlSysTray program, not however the ControlService.
The CODESYSControlSysTray program is started automatically when Windows is
started, however it also can be started manually via the Programs menu.

(7) Set the "Active Application"

In the Devices window the name ‘Application’ is displayed in bold letters. This means that this application is set
as “active application”. Thus all commands and actions concerning the communication with the PLC will refer to
this application. In order to set an application as "active one" select the application entry in the Devices window
and choose command Set Active Application from the context menu.

(8) Configure a communication channel to the PLC

Perform a double-click on entry “PLCWinNT (CODESYS Control Win V3)” in the devices window. The dialog
“PLCWinNT” will open with subdialog “Communication Settings”. Here you have to set up the connection
between the PLC (target, device) and the programming system according to the following steps. The resulting
connection will finally be entered in the line below Select network path to the controller:
If this is your first communication setup with CODESYS V3, you now have to define the local Gateway Server.
(If you have defined the server already in previous sessions, it will be displayed in the communication settings
dialog as shown in the figure on the next page. In this case you can skip this step and continue with defining the
communication channel to the target, see also on the next page. )
The server is provided with the CODESYS setup. Press button Add gateway to open the Gateway dialog:

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Enter a symbolic Name for the Gateway, define the Driver type "TCP/IP" and enter IP-address "localhost"
(Perform a double-click on the column field to open an edit frame). Leave the setting for the Port. Confirm with
OK.
The gateway will be entered in the field on the left part of the Communication Settings dialog and the name of
the Gateway will be added to the selection list under 'Select the network path to the controller'. When the
gateway is properly running, a green bullet is displayed before the entry, otherwise a red one:

Now define a channel to the target device which should be connected via the set gateway:
Use button Scan network to search for available devices in your local network.
You should at least find the PLC installed with the CODESYS setup: It will be displayed indented below the
gateway: instead of "WST06 [003C]" shown in the picture below you should find the name and address of your
computer.

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Now select the PLC (device) entry and use button Set active path.
This will set this communication channel as the active one, which means that all actions concerning
communication will exactly refer to this channel. Regard this later when you may have set up several
communication channels in your project.
The settings will be applied automatically, you can leave the Communication dialog now.

7.4 Run and watch the application on the PLC

(9) Compile and load application to the PLC
If you just want to check your "active" application program for syntactic errors, perform command 'Build'
(Context menu when application object is selected, Build menu) or use <F11>.
Attention: No code will be generated in this case. Error messages will be displayed in the Messages window
which is placed at the lower part of the user interface per default.
Even if this syntactical check has not be done before, you can log into the PLC. (Therefore make sure, that the
PLC is running, that is the symbol in the system bar is colored).
Use command Login (context menu when the application object is selected). If the communication settings
have been configured as described in (8) the following message box will appear (otherwise you will be asked to
correct the communication settings):
Confirm with Yes to start the compilation and download of the application.
The compile messages will be displayed in the Messages window. If the project has been created correctly, no
compilation errors are to be expected, so that the application can now be started, see (11).

(10) Start and monitor application

Having created a 'standardproject' and downloaded the error-free application 'Application' as described in the
previous steps, this application can now be started on the device CODESYS Control Win V3.

Starting the application on the PLC:

Perform command Start, which is in the context menu per default, when the application object is selected.
In consequence the program starts running.
Monitoring the application:
There are three possibilities for watching the variables of the application program:
1. Online views of the particular POUs.
2. Writing and forcing variables
3. Watch views with defined watch lists

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1. Online view of a POU

This view of a POU shows the current values of the contained expressions in the form of a table in the
declaration part, and – if activated – in the form of “inline monitoring” also in the implementation part.
In order to open the online view, perform a double-click on "PLC_PRG" in the Devices window or select this
entry and choose command 'Edit object' from the context menu.
In the lower part of the view you see the code lines as entered in offline mode, supplemented by the little inline
monitoring windows behind each variable, showing the actual value. In the upper part a table shows the watch
expressions of the POU, i.e. the current values of the respective variables in application "Application" on the
PLC.

2. Writing and forcing variables:

You can write or force a "Prepared value" to variable ivar on the PLC, which means that ivar will be set to this
value at the beginning of the next cycle. Perform a double-click on the field in column Prepared value, enter a
desired integer value and leave the field by <Return> or by a mouse-click outside of the field. Perform command
'Write values' resp. ‘Force values’ (Debug menu) to write or force this value to the PLC. You will see the result
at once in column Value.

3. Use the watch views:

Watch view windows can be used to configure specific sets of watch expressions of the application, e.g. for the
purpose of debugging.
From the View menu use command 'Watch' -> 'Watch1'. The watch window will open.
In column Expression perform a mouse-click in the first line of the table to open an edit frame. Enter the
complete path for variable ivar which should be monitored:
"PLCWinNT.Application.PLC_PRG.ivar". It is recommended to use the input assistant via button for this
purpose. Close the edit frame with <Return>. The type will be added automatically.

Do the same for the further variables. The watch list shown in the next picture just contains expressions of
PLC_PRG, but of course you might create a set of any variables of your project. Regard that for instance
variables, e.g. for the FB1-instances, it is sufficient to enter the expression "
PLCWinNT.Application.PLC_PRG.fbinst". The particular variables will be entered automatically and the
corresponding lines can be opened via the plus-symbol: The current value of a variable is displayed in the
'Value' column:

If not yet done, now perform command 'Start Application' from the Online menu. The application will be started
on the PLC and the current value will be displayed in column Value:

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Writing and forcing of values is possible like described above in 2.

To disconnect from the PLC perform command 'Logout' from the Online menu.

7.5 Debug an application

(11) Set breakpoint and step through the program
In online mode you can set breakpoints as defined break positions for the program execution.
When the program has reached a breakpoint you can execute the program in single steps. At each halt position
you see the current value of the variables in the monitoring views.
Try the following:
Select line 1 of PLC_PRG. Use key <F9>, which equals the command 'Toggle Breakpoint' from the Debug
menu.
The breakpoint will be indicated. If the application currently is in STOP state, this will look like:

A running application will stop at a breakpoint:

Now you can step further by using <F8>, which represents command Step Into from the Debug menu and
therefore will step also into the function block instance. To skip the steps of the function block use <F10> which
equals the command Step Over. Each variable value currently read from the PLC will be displayed.
You might also have a look at the Breakpoints dialog to be opened via command Breakpoints from the View
menu. Here, the breakpoints currently set can be viewed and edited and new breakpoints might be entered.
Regard also that the breakpoint positions will be remembered when you log out. They will be indicated by faded
red bullets.

Now you have built and run your first project with CODESYS V3. For further use of the programming
system please see the online help.
We wish you successful programming. We appreciate each feedback.

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8 Deinstallation, Modify, Repair

Deinstallation
Normally you can install new versions of CODESYS without having to de-install the current version from your
system. In case you want to de-install also execute Setup_CODESYSV<version>.exe. In the start dialog of the
installation wizard activate option ‘Remove all installed features’ and use button ‘Next’. Alternatively use the
common deinstallation procedure via the System Control dialogs of your system.
Modify
If you want to modify the installation parameters, e.g. the selection of installed components, execute
Setup_CODESYSV<version>.exe and choose option ‘Modify’ in the installation wizard start dialog. Use button
‘Next’ to run through the installation dialogs and modify the settings, having made during the previous
installation, as desired.
Repair
If for any reasons the installation is not proper, you might try to “repair” it. For this purpose execute
Setup_CODESYSV<version>.exe and choose option ‘Repair’ in the installation wizard start dialog. The
installation will be done once more as configured during the previous run.

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Change History

Change History

Version Description Date

0.1 Issued 16.05.2006

0.2 Description of sample project 26.01.2007

0.3 Update of sample project, Review 08.02.2007

0.4 Corrections acc. to Review 09.02.2007

1.0 Release 09.02.2007

2.0 Release after corrections in chap.6 concerning device name at 21.02.2007

several positions

3.0 Release after adaptations in chap.6.3 (default device) and 6.4 26.03.2007
(monitoring possibilities)

4.0 Release after adaptations to CODESYS V3.1.3.0 according to the 14.11.2007

German document version 4.0

4.1 Adaption to CODESYS V3.2 acc. to online help 20.02.2008

5.0 Formal Review, Release 28.02.2008

6.0 Adaption to CODESYS V3.2.0.4 acc. to online help, Release 04.07.2008

7.0 Adaption to CODESYS V3.4.0.0 acc. to online help, Release 19.03.2010

8.0 CDS-17521 05.11.2010

9.0 Adaption to CODESYS V3.5.1.0 online help, chap.4 (security 29.05.2012

recommendations) added, Release

9.1 CDS-29303 19.09.2012

9.2 CDS-31487 (no automatic start of CODESYS Control Win) 09.11.2012

10.0 Release for CODESYS V3.5.2.0 28.11.2012

11.0 New template applied (templ_tecdoc_en_V1.0.docx); 03.03.2014

Formal Review, Release

11.1 Update for CODESYS V3.5.8.0 27.11.2015

12.0 Release for CODESYS V3.5.8.0 30.11.2015

12.1 Geographic Restrictions added 12.09.2016

13.0 Release 12.09.2016

14.1 Geographic Restrictions removed 17.10.2016

15.0 Release 26.06.2018

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