0% found this document useful (0 votes)
184 views42 pages

BBR Cona Cme Fix PDF

Uploaded by

Yuni Hafasha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
184 views42 pages

BBR Cona Cme Fix PDF

Uploaded by

Yuni Hafasha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

BBR VT CONA CME

External Post-tensioning System

ETA – 07/0168
European Technical Approval
0432
N
ETA-07/0168
E
IM
BBR VT CONA CME
External Post-tensioning System

C
BBR VT International Ltd

E
Ringstrasse 2, 8603 Schwerzenbach (Switzerland)

P
www.bbrnetwork.com

S 0432-CPD-11 9181-3/2
13

Responsible BBR PT Specialist Company

The delivery note accompanying components of the BBR VT CONA CME


Post-tensioning System will contain the CE marking.

Comp
an
Yea
y

r
Assembly and installation of BBR VT CONA CME tendons must only be carried
out by qualified BBR PT Specialist Companies. Find the local BBR PT Specialist
PT
S
Co pecia Company by visiting the BBR Network website www.bbrnetwork.com.
ww

mp l
any ist
w.

br
b

ne
twork.com

European Organisation for Technical Approvals


Europäische Organisation für Technische Zulassungen
Organisation Européenne pour l’Agrément technique

ETAG 013 Guideline for European Technical Approval of Post-tensioning Kits for Prestressing of Structures

CWA 14646 Requirements for the installation of post-tensioning kits for prestressing of
structures and qualification of the specialist company and its personnel

BBR E-Trace is the trading and quality assurance platform of the BBR Network linking
the Holder of Approval, BBR VT International Ltd, BBR PT Specialist Companies and the
BBR Manufacturing Plant. Along with the established BBR Factory Production Control,
BBR E-Trace provides effective supply chain management including installation, delivery
notes and highest quality standards, as well as full traceability of components.
electronic copy
electronic copy

European technical approval ETA-07/0168


English translation, the original version is in German

Handelsbezeichnung BBR VT CONA CME – Externes Spannverfahren


Trade name BBR VT CONA CME – External Post-tensioning System

Zulassungsinhaber BBR VT International Ltd.


Holder of approval Bahnstrasse 23
electronic copy

CH-8603 Schwerzenbach (ZH)


Switzerland

Zulassungsgegenstand und Litzen-Spannverfahren, extern, für das Vorspannen von


Verwendungszweck Tragwerken
Generic type and use of
construction product Post-tensioning kit for external prestressing of structures

Geltungsdauer vom 20.12.2012


Validity from
electronic copy

bis zum 19.12.2017


to

Herstellwerk BBR VT International Ltd.


Manufacturing plant Bahnstrasse 23
CH-8603 Schwerzenbach (ZH)
Switzerland

Diese Europäische technische


electronic copy

Zulassung umfasst 37 Seiten einschließlich 16 Anhängen


This European technical approval
contains 37 Pages including 16 Annexes

Diese Europäische Technische ETA-07/0168 mit Geltungsdauer vom 20.12.2007 bis


Zulassung verlängert zum 19.12.2012
This European technical approval
extends ETA-07/0168 with validity from 20.12.2007 to 19.12.2012
electronic copy
Page 2 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

I LEGAL BASES AND GENERAL CONDITIONS


1 This European technical approval is issued by Österreichisches Institut für Bautechnik in accordance
with:
1. Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and
administrative provisions of Member States relating to construction products1 – Construction
Products Directive (CPD) –, amended by the Council Directive 93/68/EEC of 22 July 19932, and
Regulation (EC) 1882/2003 of the European Parliament and of the Council of 29 September 20033;
electronic copy

2. dem Salzburger Bauproduktegesetz, LGBl. Nr. 11/1995, in der Fassung LGBl. Nr. 47/1995, LGBl.
Nr. 63/1995, LGBl. Nr. 123/1995, LGBl. Nr. 46/2001, LGBl. Nr. 73/2001, LGBl. Nr. 99/2001 und
LGBl. Nr. 20/2010;
the Salzburg Construction Product Regulation LGBl. ʋ 11/1995, amended by LGBl. ʋ 47/1995,
LGBl. ʋ 63/1995, LGBl. ʋ 123/1995, LGBl. ʋ 46/2001, LGBl. ʋ 73/2001, LGBl. ʋ 99/2001, and
LGBl. ʋ 20/2010;
3. Common Procedural Rules for the Requesting, Preparing and Granting of European technical
approvals set out in the Annex of Commission Decision 94/23/EC4;
4. Guideline for European technical approval of Post-Tensioning Kits for Prestressing of Structures,
ETAG 013, Edition June 2002.
electronic copy

2 Österreichisches Institut für Bautechnik is authorised to check whether the provisions of this European
technical approval are met. Checking may take place at the manufacturing plant. Nevertheless, the
responsibility for the conformity of the products to the European technical approval and for their fitness
for the intended use remains with the holder of the European technical approval.
3 This European technical approval shall not be transferred to manufacturers or agents of
manufacturers other than those indicated on Page 1, or manufacturing plants other than those
indicated on Page 1 of this European technical approval.
4 This European technical approval may be withdrawn by Österreichisches Institut für Bautechnik, in
particular pursuant to information by the Commission on the according to Article 5 (1) of the Council
Directive 89/106/EEC.
electronic copy

5 Reproduction of this European technical approval including transmission by electronic means shall be
in full. However, partial reproduction can be made with the written consent of Österreichisches Institut
für Bautechnik. In this case partial reproduction has to be designated as such. Texts and drawings of
advertising brochures shall not contradict or misuse the European technical approval.
6 The European technical approval is issued by the Approval Body in its official language. This version
corresponds to the version circulated within EOTA. Translations into other languages have to be
designated as such.
electronic copy
electronic copy

1
Official Journal of the European Communities ʋ L 40, 11.02.1989, page 12
2
Official Journal of the European Communities ʋ L 220, 30.08.1993, page 1
3
Official Journal of the European Union ʋ L 284, 31.10.2003, page 1
4
Official Journal of the European Communities ʋ L 17, 20.01.1994, page 34
OIB-250-006/06-056
Page 3 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL


1 Definition of product and intended use
1.1 Definition of product
This European technical approval (ETA) applies to a kit, the PT system
BBR VT CONA CME –
External Post-tensioning System,
electronic copy

comprising the following components, see Annex 1:


− Tendon
External tendons with 04 to 31 tensile elements.
− Tensile element
7-wire prestressing steel strand with nominal diameters and nominal tensile strength as given in
Table 1.
Table 1: Tensile elements

Nominal cross- Maximum characteristic


electronic copy

Nominal diameter
sectional area tensile strength

mm mm2 MPa

15.3 140
1,860
15.7 150

2
Note 1 MPa = 1 N/mm

− Anchorage and coupler


electronic copy

Anchorage of the strands with ring wedges;


End anchorage
Fixed (passive) anchor or stressing (active) anchor as end anchorage for 04, 07, 09, 12, 15, 19,
22, 24, 27 and 31 strands;
Fixed coupler
Single plane coupler (FK) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands
Sleeve coupler (FH) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands;
− Bearing trumplate for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands;
electronic copy

− Helix and additional reinforcement in the anchorage zone;


− Corrosion protection for tensile elements, couplers and anchorages.

1.2 Intended use


The PT system is intended to be used for the prestressing of structures.
Use categories according to type of tendon and material of structure:
− External tendon where the tendon path is situated outside the cross section of the structure but
inside its envelope for normal weight concrete in concrete and composite structures;
electronic copy

− For special structures according to Eurocode 2, Eurocode 4 and Eurocode 6.


Optional use category:
− Restressable tendon
The provisions made in this European technical approval are based on an assumed intended working
life of the PT system of 100 years. The indications given on the working life of the PT system cannot
OIB-250-006/06-056
Page 4 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

be interpreted as a guarantee given by the manufacturer or the Approval Body, but are to be regarded
only as a means for selecting the appropriate product in relation to the expected, economically
reasonable working life of the construction works.

2 Characteristics of the product and methods of verification


PT system
2.1 Designation and range of the anchorages and couplers
electronic copy

2.1.1 General
End anchorages can be used as fixed and stressing anchors. Couplers are fixed couplers. The
principal dimensions of anchorages and couplers are given in the Annexes 2 to 4 and 8 to 10.
2.1.2 Designation
End anchorage, e.g. S A CONA CME 1906-150 1860
Stressing (S) or fixed (F)
Anchor head
Designation of the tendon
electronic copy

with information on the number, cross sectional area and characteristic tensile strength of the
strands

Coupler, e.g. F K CONA CME 1906-150 1860


Fixed coupler
Coupler anchor head K or H
Designation of the tendon
with information on the number, cross sectional area and characteristic tensile strength of the
strands
electronic copy

2.1.3 Anchorage
2.1.3.1 General
The anchor heads of stressing and fixed anchorages are identical. A differentiation is needed for
the construction works.
The wedges of inaccessible fixed anchors shall be secured with springs and/or a wedge retaining
plate. An alternative is prelocking each single strand with ~ 0.5 ⋅ Fpk and applying a wedge retaining
plate.
Where
Fpk .......... Nominal value of maximum force of single strand
electronic copy

2.1.3.2 Restressable tendon


Significant to a restressable tendon is the excess length of the strands. The extent of the excess
length depends on the jack used for restressing. The protrusions of the strands require a
permanent corrosive protection and an adapted cap.
2.1.4 Fixed coupler
2.1.4.1 General
The prestressing force at the second construction stage may not be greater than that at the first
construction stage, neither during construction, nor in the final state, nor due to any load
combination.
electronic copy

2.1.4.2 Single plane coupler FK


The coupling is achieved by means of a coupler anchor head K. The strands of the first
construction stage are anchored by means of wedges in machined cones, drilled in parallel. The
arrangement of the cones of the first construction stage is identical to that of the anchor heads of
the stressing and fixed anchorages. The strands of the second construction stage are anchored in

OIB-250-006/06-056
Page 5 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

a circle around the cones of the first construction stage by means of wedges in machined cones,
drilled at an inclination of 7 °.The wedges for the second construction stage are secured by means
of holding springs and a cover plate.
2.1.4.3 Sleeve coupler FH
The coupler anchor head H is of the same basic geometry as the anchor head of the fixed and
stressing anchors. Compared to the anchor head of the fixed and stressing anchors, the coupler
anchor head H is higher and provides an external thread for the coupler sleeve.
The connection between the coupler anchor heads H of the first and second construction stages is
electronic copy

achieved by means of a coupler sleeve.

2.1.5 Layout of the anchorage recess


All anchor heads shall be placed perpendicular to the axis of the tendon, see Annex 7.
The dimensions of the anchorage recess shall be adapted to the prestressing jack used. The ETA
holder shall save for reference information on the minimum dimensions of the anchorage recess.
The formwork for the anchorage recess should be slightly conical for ease of removal.
In case of an anchorage fully embedded in concrete, the recess shall be designed so as to permit a
electronic copy

reinforced concrete cover with the required dimensions, and in any case with a thickness of at least
20 mm.
In case of an exposed anchorage not fully embedded in concrete, there is no concrete cover for the
anchorage and bearing trumplate. The exposed surfaces of the bearing trumplate and the cap shall
be provided with an appropriate corrosion protection.

2.2 Designation and range of the tendons


2.2.1 Designation
Tendon, e.g. CONA CME 1906-150 1860
electronic copy

External PT
Number of strands (04 to 31)
Type of strand
Cross-sectional area of strand (140 or 150 mm2)
Characteristic tensile strength of strand
The tendons comprise 04 to 31 tensile elements, seven wire prestressing steel strands according to
Annex 15.
2.2.2 Range
electronic copy

Prestressing and overtensioning forces are given in the corresponding standards and regulations in
force at the place of use. The maximum prestressing and overstressing forces are listed in Table 14.
The tendons consist of 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands. By omitting strands in the
anchorages and couplers in the best possible radial symmetrical way, also tendons with numbers of
strands lying between the numbers given above can be installed. An unnecessary hole shall either
remain undrilled or shall be sealed with a short piece of strand and wedges shall be inserted. For
coupler anchor head K the cones of the outer pitch circle, second construction stage, may be equally
redistributed if strands are omitted. However, the overall dimensions of the coupler anchor head K
shall remain unchanged.
2.2.2.1 CONA CME n06-140
electronic copy

7-wire prestressing steel strand


Nominal diameter ...................................................15.3 mm
Nominal cross-sectional area..................................140 mm2
Maximum characteristic tensile strength..............1,860 MPa

OIB-250-006/06-056
Page 6 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Table 2: CONA CME n06-140

Number of
N --- 04 07 09 12 15 19 22 24 27 31
strands

Nominal cross-
sectional area of Ap mm2 560 980 1,260 1,680 2,100 2,660 3,080 3,360 3,780 4,340
prestressing steel

Nominal mass of
electronic copy

M kg/m 4.37 7.65 9.84 13.12 16.40 20.77 24.05 26.23 29.51 33.88
prestressing steel

Characteristic tensile strength fpk = 1,770 MPa

Characteristic
ultimate
Fpk kN 992 1,736 2,232 2,976 3,720 4,712 5,456 5,952 6,696 7,688
resistance of
tendon

Characteristic tensile strength fpk = 1,860 MPa

Characteristic
electronic copy

ultimate
Fpk kN 1,040 1,820 2,340 3,120 3,900 4,940 5,720 6,240 7,020 8,060
resistance of
tendon

2.2.2.2 CONA CME n06-150


7-wire prestressing steel strand
Nominal diameter ...................................................15.7 mm
Nominal cross-sectional area..................................150 mm2
Maximum characteristic tensile strength..............1,860 MPa
electronic copy

Table 3: CONA CME n06-150

Number of
N --- 04 07 09 12 15 19 22 24 27 31
strands

Nominal cross-
sectional area of Ap mm2 600 1,050 1,350 1,800 2,250 2,850 3,300 3,600 4,050 4,650
prestressing steel

Nominal mass of
electronic copy

M kg/m 4.69 8.20 10.55 14.06 17.58 22.27 25.78 28.13 31.64 36.33
prestressing steel

Characteristic tensile strength fpk = 1,770 MPa

Characteristic
ultimate
Fpk kN 1,064 1,862 2,394 3,192 3,990 5,054 5,852 6,384 7,182 8,246
resistance of
tendon

Characteristic tensile strength fpk = 1,860 MPa

Characteristic
electronic copy

ultimate
Fpk kN 1,116 1,953 2,511 3,348 4,185 5,301 6,138 6,696 7,533 8,649
resistance of
tendon

OIB-250-006/06-056
Page 7 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

2.3 Duct
2.3.1 General
The inner diameter of the duct shall meet the requirements of Table 4.
cross sectional area of prestressing steel
f = cross sectional area of inner diameter of duct

Inner diameter of the duct


kD =
cross sectional area of prestressing steel
electronic copy

Where
f ....... degree of filling
kD ..... duct coefficient

Table 4: Degree of filling and duct coefficient

f kD 1)

Minimum 2) 0.45 1.68


electronic copy

Standard 0.40 1.79

Long tendons 0.30 – 0.35 2.05 – 1.90

Notes
1)
.......Minimum value according to ENV 1992-1-55, clause 1.6
2)
.......Not for wax injection in case of PE-duct

Table 5: Minimum radius of curvature and minimum wall thickness


electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31

Minimum Radius Rmin m 2.0 2.0 2.5 2.7 3.0 3.0 3.2 3.3 3.5 4.0

Plastic Duct tmin mm 5.6 6.0 6.0 6.0 6.0 6.6 7.1 7.4 7.9 8.3

Steel Duct tmin mm 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.5 2.5

Notes
tmin .........Minimum wall thickness
Rmin........Minimum radius of curvature
electronic copy

Exemplary values of duct sizes are shown in Annexes 8 to 10.


Jointing and sealing of the ducts can be performed by welding or non welding jointing techniques,
e.g. sleeves and collars. If the joints have to resist to the injection pressure according to ENV 1992-
1-5 an internal pressure of at least 1 N/mm2 shall be maintained.
2.3.2 Plastic duct
Plastic ducts shall comply with EN 12201 and, if not installed in a closed hollow box girder, shall be
resistant to UV radiation. In general, for tendons with a maximum of 12 strands ducts made of PE 80
or PE 100, class PN 10 may be used, while for larger tendons class PN 6 is sufficient. A frequently
used method for jointing is mirror welding.
electronic copy

The minimum wall thicknesses given in Table 5 are appropriate for the minimal radius and grout or
grease as filling material. It is permitted to reduce these values by 15 % for a Radius R • 1.5 ⋅ Rmin.
In case of wax injection the values of Table 5 shall be increased by 15 %.

5
Standards and Guidelines and other documents referred to in this European technical approval are listed in Annex 16.
OIB-250-006/06-056
Page 8 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

2.3.3 Steel Duct


Steel ducts shall comply with EN 10255, EN 10216-1, EN 10217-1, EN 10219-1 or EN 10305-5.

2.4 Friction losses


For the calculation of loss of prestressing force due to friction Coulomb’s law applies. The calculation
of the friction losses is carried out using the equation
-μ·α
electronic copy

F x = F0 · e
Where
Fx ............ kN ................. prestressing force at a distance x along the tendon
F0............ kN ................. prestressing force at x = 0 m
μ ............. rad-1 .............. friction coefficient, see Table 6
α............. rad ................ sum of the angular displacements over the distance x, irrespective of
direction or sign
x ............. m................... distance along the tendon from the point where the prestressing force is
electronic copy

equal to F0
Note 1 1 rad = 1 m/m = 1
Note 2 Wobble effects may be neglected for external tendons.

Table 6: Friction losses

HDPE Steel

Tendon ΔFs μ μ

--- % rad-1 rad-1


electronic copy

CONA CME 0406 1.2

CONA CME 0706 1.1 0.10 0.16


to to
CONA CME 0906 1.0 0.12 0.24

CONA CME 1206 to 3106 0.9

Where
ΔFs....... friction loss in anchorages and first construction stage of fixed couplers. It shall be taken into
electronic copy

account for determining of the elongation and the prestressing force along the tendon.

2.5 Slip at anchorages and couplers


Slip at stressing and fixed anchorages and at fixed couplers, first and second construction stages, is
6 mm. At the stressing anchorage and at the first construction stage of fixed couplers the slip is 4 mm,
provided a prestressing jack with a wedge system and a wedging force of around 25 kN per strand is
used.

2.6 Centre spacing and edge distance for anchorages


electronic copy

In general, spacing and distances shall not be less than the values given in Tables 7 and 8 and
Annexes 8 to 10.
However, a reduction of up to 15 % of the centre spacing of tendon anchorages in one direction is
permitted, but should not be less than the outside diameter of the helix and placing of additional

OIB-250-006/06-056
Page 9 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

reinforcement shall still be possible. In this case the spacing in the perpendicular direction shall be
increased by the same percentage. The corresponding edge distance is calculated by
ac
ae = 2 – 10 + c

bc
be = 2 – 10 + c

Where
electronic copy

ac ............ mm................ Centre spacing


bc ............ mm................ Centre spacing in the direction perpendicular to ac
ae ............ mm................ Edge distance
be ............ mm................ Edge distance in the direction perpendicular to ae
c ............. mm................ Concrete cover
The minimum values for ac and bc are given in Annexes 8 to 10.
Standards and regulations on concrete cover in force at the place of use shall be complied with.
electronic copy

Table 7: Minimum centre spacing of tendon anchorages

Tendon Minimum centre spacing ac = bc

fcm, 0, cube 150 MPa 23 28 34 38 43

fcm, 0, cylinder ∅ 150 MPa 19 23 28 31 35

CONA CME 0406 mm 235 215 195 190

CONA CME 0706 mm 310 285 260 250 240


electronic copy

CONA CME 0906 mm 350 320 295 280

CONA CME 1206 mm 405 370 340 325 310

CONA CME 1506 mm 455 415 380 365 345

CONA CME 1906 mm 510 465 425 410 390

CONA CME 2206 mm 550 500 460 440 420

CONA CME 2406 mm 575 525 480 460 435

CONA CME 2706 mm 610 555 505 485 460


electronic copy

CONA CME 3106 mm 650 595 545 520 495

Table 8: Minimum edge distance of tendon anchorages

Tendon Minimum edge distance ae = be

fcm, 0, cube 150 MPa 23 28 34 38 43

fcm, 0, cylinder ∅ 150 MPa 19 23 28 31 35

CONA CME 0406 mm 110 + c 100 + c 90 + c 85 + c


electronic copy

CONA CME 0706 mm 145 + c 135 + c 120 + c 115 + c 110 + c

CONA CME 0906 mm 165 + c 150 + c 140 + c 130 + c

CONA CME 1206 mm 195 + c 175 + c 160 + c 155 + c 145 + c

OIB-250-006/06-056
Page 10 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Tendon Minimum edge distance ae = be

fcm, 0, cube 150 MPa 23 28 34 38 43

fcm, 0, cylinder ∅ 150 MPa 19 23 28 31 35

CONA CME 1506 mm 220 + c 200 + c 180 + c 175 + c 165 + c

CONA CME 1906 mm 245 + c 225 + c 205 + c 195 + c 185 + c


electronic copy

CONA CME 2206 mm 265 + c 240 + c 220 + c 210 + c 200 + c

CONA CME 2406 mm 280 + c 255 + c 230 + c 220 + c 210 + c

CONA CME 2706 mm 295 + c 270 + c 245 + c 235 + c 220 + c

CONA CME 3106 mm 315 + c 290 + c 265 + c 250 + c 240 + c

Where
fcm, 0, cube 150 ..............Mean concrete compressive strength at time of stressing, determined at cubes,
150 mm
electronic copy

fcm, 0, cylinder ∅ 150.........Mean concrete compressive strength at time of stressing, determined at


cylinders, diameter 150 mm

2.7 Minimum radii of curvature


In Table 5 the minimum radii of curvature of the tendon, Rmin, are given versus the number of strands
in the tendon. For smaller radii stresses in tensile elements and wear of the duct shall be verified.

2.8 Concrete strength at time of stressing


Concrete complying with EN 206-1 shall be used. At the time of stressing the mean concrete
electronic copy

compressive strength, fcm, 0, shall be at least as given in Table 9. The concrete test specimen shall be
subjected to the same hardening conditions as the structure.
For partial prestressing with 30 % of the full prestressing force the actual mean value of the concrete
compressive strength shall be at least 0.5 · fcm, 0, cube or 0.5 · fcm, 0, cylinder. Intermediate values may be
interpolated linearly according to EN 1992-1-1.

Table 9: Compressive strength of concrete

Mean concrete strength, fcm, 0


electronic copy

Cube strength, fcm, 0, cube


MPa 23 28 34 38 43
150 mm cube

Cylinder strength, fcm, 0, cylinder


MPa 19 23 28 31 35
150 mm cylinder diameter

The helix, additional reinforcement, centre spacing and edge distance corresponding to the concrete
compressive strengths shall be taken from Annexes 8 to 10, see also clauses 2.11.6 and 4.2.4.

2.9 Deviator
electronic copy

The deviator has to transfer the transversal (radial to the deviator) and longitudinal (tangential to the
deviator) forces generated by the tendon to the structure. Moreover, deviators have to provide a
smooth surface for the tendon. The deviator can be made of concrete, steel or equivalent in respect to
the structural and surface requirements. Permanent inserts for deviators of concrete can be made of
PE-HD or steel or equivalent in meeting the surface requirements.

OIB-250-006/06-056
Page 11 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

To avoid any kinking of the tendon it is recommended to provide an additional deviation, ¨Į, of ≥ 3 °,
see Annex 6.
For grouting or filling ducts with grease, vents shall be provided or vacuum grouting shall be applied.
2.9.1 Single tube deviator
The deviator is a pre-bent tube that is part of the tendon conduit, see Annex 6. The duct of the
tendon is jointed to both ends of the tube.
The jointing between duct and deviator can be by sleeves, collars or by welding
electronic copy

2.9.2 Double tube deviator


The deviator is a pre-formed recess unit of the structure that is not part of the tendon conduit. The
duct of the tendon is passed through the recess unit, see Annex 6.

Components
2.10 Strands
Only 7-wire prestressing steel strands with characteristics according to Table 10 shall be used, see
also Annex 15.
electronic copy

Table 10: Prestressing steel strands

Maximum characteristic tensile strength 1) fpk MPa 1,860

Nominal diameter d Mm 15.3 15.7


2
Nominal cross-sectional area Ap mm 140 150

Mass of prestressing steel m kg/m 1.093 1.172

Note
electronic copy

1)
...... Prestressing steel strands with a characteristic tensile strength below
1,860 MPa may also be used.

In a single tendon only strands spun in the same direction shall be used. To avoid confusion at a given
construction site, only strands of the same nominal diameter and the same characteristic tensile
strength shall be used.

2.11 Anchorages and couplers


The components of anchorages and couplers shall comply with the specifications given in Annexes 2
electronic copy

to 4 and in the technical documentation6. Therein the component dimensions, materials and material
identification data with tolerances are given.
2.11.1 Anchor heads
The anchor heads are made of steel and provide regularly arranged conical holes drilled in parallel to
accommodate prestressing steel strands and wedges. In addition, threaded bores may be provided
to fix protective caps and wedge retaining plates. At the back of the anchor head there may be a step
for ease of centring the anchor head on the bearing trumplate.
2.11.2 Bearing trumplates
The bearing trumplates made of cast iron transmit the force via 3 load transfer planes to the
concrete. Air-vents are situated at the top and at the interface plane to the anchor head. A ventilation
electronic copy

tube can be fitted to these air-vents. On the tendon-side end there is an inner thread to
accommodate the trumpet.

6
The technical documentation of this European technical approval is deposited with Österreichisches Institut für Bautechnik and, in so
far as it is relevant to the tasks of the approved body involved in the attestation of conformity procedure, it is handed over to the
approved body.
OIB-250-006/06-056
Page 12 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

2.11.3 Trumpets
The conical trumpets A for the anchorages are made of PE and have either a corrugated or a plain
surface. At the duct side end there is a radius with a smooth surface for the deviation of the strand,
to ensure a smooth transition to the duct. The opposite end is connected to the bearing trumplate by
an external thread.
The conical trumpets CME-K and CME-H are made of steel or PE. The trumpets are mounted to the
coupler anchor head or to the coupler sleeve with screws. At the duct side end a tension ring with a
PE insert is placed.
electronic copy

2.11.4 Coupler anchor head K, H


The coupler anchor head K for the single plane coupler is made of steel and provide in the inner part,
for anchorage of the strands of the first construction stage, the same arrangement of holes as the
anchor head for the stressing and fixed anchorage. In the outer pitch circle there is an arrangement
of holes with an inclination of 7 ° to accommodate the strands of the second construction stage.
Wedge retaining plates and cover plates are fixed by means of additional threaded bores.
The coupler anchor head H for the sleeve coupler is made of steel and has the same basic geometry
as the anchor head of the stressing or fixed anchorage. Compared to the anchor head of the fixed
and stressing anchorage, the coupler anchor head H is higher and provide an external thread for the
coupler sleeve.
electronic copy

At the back of the coupler anchor head K and H there is a step for ease of centring the coupler
anchor head on the bearing trumplate.
The coupler sleeve is a steel tube with an inner thread and is provided with ventilation holes.
2.11.5 Ring wedges
The ring wedges are in three pieces, which are held together by spring rings. Two types of ring
wedge are used. Within one anchorage or coupler only one type of ring wedge shall be used.
In the case of fixed anchorages and couplers the wedges are held in place by springs and/or by
wedge retaining plates and cover plates.
2.11.6 Helix and additional reinforcement
electronic copy

The helix and the additional reinforcement are made of ribbed reinforcing steel. The end turn of the
helix on the anchorage side is welded to the following turn. The helix shall be placed exactly in the
tendon axis. The dimensions of the helix and the additional reinforcement shall comply as specified
in Annexes 8 to 10, see also clause 4.2.4.
2.11.7 Protective caps
The protective caps are made of steel or plastic. They are provided with air vents and fixed with
screws or threaded rods.
2.11.8 Material properties
electronic copy

Table 11: Material properties

Component Standard / Specification

Anchor head EN 10083-1


A CONA CME 0406 to 3106 EN 10083-2

Coupler anchor head EN 10083-1


K CONA CME 0406 to 3106 EN 10083-2

Coupler anchor head EN 10083-1


H CONA CME 0406 to 3106 EN 10083-2
electronic copy

Bearing trumplate EN 1561


CONA CME 0406 to 3106 EN 1563

Coupler sleeve
EN 10210-1
H CONA CME 0406 to 3106

OIB-250-006/06-056
Page 13 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Component Standard / Specification

Wedge retaining plate, cover plate


EN 10025-2
KS CONA CME 0406 to 3106

Trumpet
EN ISO 1872-1
Type A, Type K

Ring wedge Type H EN 10277-2


electronic copy

Ring wedge Type F EN 10084

Spring A, K EN 10270-1

Helix Ribbed reinforcing steel


Re ≥ 500 MPa

Additional reinforcement (stirrups) Ribbed reinforcing steel


Re ≥ 500 MPa

Duct EN 10210-1
ETAG 013, Annex C.2
electronic copy

2.12 Permanent corrosion protection


To protect the tendons from corrosion the ducts, couplers and anchorages have to be completely filled
with grout according to EN 447, special grout according to ETAG 013, Annex C.4.3, grease according
ETAG 013, Annex C.4.1 or wax according ETAG 013, Annex C.4.2, see Annex 14. Alternatively grout,
grease or wax according to standards and regulations in force at the place of use can be applied. With
exposed anchorages, not fully embedded in concrete, an appropriate corrosion protection for the
exposed part of the bearing trumplate and the cap shall be applied.

2.13 Dangerous substances


electronic copy

The release of dangerous substances is determined according to ETAG 013, clause 5.3.1. The PT
system complies with the provisions of Guidance Paper H7 relating to dangerous substances.
A declaration in this respect was made by the manufacturer.
In addition to the specific clauses relating to dangerous substances in this European technical
approval, there may be other requirements applicable to the product falling within their scope (e.g.
transposed European legislation and national laws, regulations and administrative provisions). In order
to meet the provisions of the Construction Products Directive, these requirements also need to be
complied with, when and where they apply.
electronic copy

2.14 Methods of verification


The assessment of the fitness of the "BBR VT CONA CME – External Post-tensioning System" for
their intended use in relation to the requirements for mechanical resistance and stability in the sense
of Essential Requirement 1 of the Council Directive 89/106/EEC has been made in compliance with
the Guideline for European technical approvals of "Post-Tensioning Kits for Prestressing of
Structures", ETAG 013, Edition June 2002, based on the provisions for external prestressing systems.

2.15 Identification
The European technical approval for the "BBR VT CONA CME – External Post-tensioning System" is
issued on the basis of agreed data, deposited with Österreichisches Institut für Bautechnik, which
electronic copy

identifies the "BBR VT CONA CME – External Post-tensioning System" that has been assessed and
judged. Changes to the production process of the "BBR VT CONA CME – External Post-tensioning
System", which could result in this deposited data being incorrect, should be notified to
Österreichisches Institut für Bautechnik before the changes are introduced. Österreichisches Institut
7
Guidance Paper H: A harmonised approach relating to dangerous substances under the Construction Products Directive, Rev.
September 2002.
OIB-250-006/06-056
Page 14 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

für Bautechnik will decide whether or not such changes affect the European technical approval and
consequently the validity of the CE marking on the basis of the European technical approval and, if so,
whether further assessment or alterations to the European technical approval are considered
necessary.

3 Evaluation of conformity and CE marking


3.1 Attestation of conformity system
electronic copy

The system of attestation of conformity assigned by the European Commission to this product in
accordance with the Council Directive 89/106/EWG of 21 December 1988, Annex III, Section 2,
Clause i), referred to as System 1+, provides for:
Certification of the conformity of the product by an approved certification body on the basis of
(a) Tasks for the manufacturer
(1) Factory production control;
(2) Further testing of samples taken at the factory by the manufacturer in accordance with a
prescribed test plan8;
(b) Tasks for the approved body
electronic copy

(3) Initial type testing of the product;


(4) Initial inspection of factory and of factory production control;
(5) Continuous surveillance, assessment and approval of the factory production control;
(6) Audit testing of samples taken at the factory.

3.2 Responsibilities
3.2.1 Tasks for the manufacturer – Factory production control
At the manufacturing plant, the manufacturer shall implement and continuously maintain a factory
electronic copy

production control system. All the elements, requirements and provisions adopted by the
manufacturer shall be documented systematically in the form of written operating and processing
instructions. The factory production control system shall ensure that the product is in conformity with
the European technical approval.
Within the framework of factory production control, the manufacturer shall carry out tests and checks.
Details of the extent, nature and frequency of testing and checks to be performed within the
framework of the factory production control shall correspond to the prescribed test plan7, which is
prepared and endorsed with the European technical approval. The prescribed test plan forms part of
the technical documentation5 of the European technical approval.
The results of factory production control shall be recorded and evaluated. The records shall include
electronic copy

at a minimum the following information:


− Designation of the products and the basic materials;
− Type of check or testing;
− Date of manufacture of the products and date of testing of the products or basic materials or
components;
− Results of check and testing and, if appropriate, comparison with requirements;
− Name and signature of the person responsible for factory production control.
The records of the factory production control shall be submitted to the approved body and shall be
filed for at least 10 years. On request, the records shall be presented to Österreichisches Institut für
electronic copy

Bautechnik.
If the test results are unsatisfactory, the manufacturer shall immediately implement measures to
eliminate the defects. Construction products or components which are not in compliance with the

8
The prescribed test plan has to be deposited with Österreichisches Institut für Bautechnik and is handed over only to the approved
body involved in the conformity attestation procedure.
OIB-250-006/06-056
Page 15 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

requirements shall be removed. After elimination of the defects the respective test shall be repeated
immediately if technically required.
The basic elements of the prescribed test plan7 comply with ETAG 013, Annex E.1 and are specified
in the quality management plan of the "BBR VT CONA CME – External Post-tensioning System".

Table 12: Contents of the prescribed test plan7

Test / Minimum
electronic copy

Component Item Traceability Documentation


Check frequency

Bearing trumplate Material Check 100 % "3.1" 1)

Detailed 3%
Test full Yes
dimensions ≥ 2 specimen

Visual
Check 100 % No
inspection 3)

Anchor head and Material Check 100 % "3.1" 1)


coupler anchor
electronic copy

head Detailed 5%
Test Yes
dimensions 2) full ≥ 2 specimen

Visual
Check 100 % No
inspection 3), 4)

Ring wedge Material Check 100 % "3.1" 1)

Treatment, 0.5 %
Test Yes
Hardness 5), 6) ≥ 2 specimen
full
Detailed 5%
Test Yes
dimensions 2) ≥ 2 specimen
electronic copy

Visual
Check 100 % No
inspection 3), 7)

Coupler sleeve Material Check 100 % "3.1" 1)

Detailed 5%
dimensions Test full ≥2 Yes
specimens

Visual
Check 100 % No
inspection 3)
electronic copy

Steel duct Material Check 100 % "2.2" 8)


bulk
Visual
Check 100 % No
inspection 3)

Strand 9) Material Check 100 % "CE" 9)

Diameter Test full each coil No

Visual
Check each coil No
inspection 3)
electronic copy

Constituents of Cement Check full 100 % "CE"


grout as per EN 447
Admixtures,
Check bulk 100 % "CE"
additions

OIB-250-006/06-056
Page 16 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Test / Minimum
Component Item Traceability Documentation
Check frequency

Plastic duct, Material Check 100 % "2.2" 9)


ETAG 013, bulk
Annex C.2 Visual
Check 100 % No
inspection 3)
electronic copy

1)
"3.1": Inspection certificate type "3.1" according to EN 10204
2)
Other dimensions than 4)
3)
Visual inspections include e.g.: Main dimensions, gauge testing, correct marking or labelling,
check documents for appropriate performance, surface, fins, kinks, smoothness, corrosion,
coating etc., as detailed in the prescribed test plan7
4)
Dimensions: All conical bores regarding angle, diameter and surface condition, thread
dimensions of all anchor heads and coupler anchor heads.
5)
Geometrical properties
6)
Surface hardness
electronic copy

7)
Teeth, cone surface
8)
"2.2": Test report "2.2" according to EN 10204
9)
If the basis for CE marking for prestressing steel is not available, an approval or certificate
according to the respective rules in force at the place of use shall accompany each delivery.
full: Full traceability of each component to its raw materials.
bulk: Traceability of each delivery of components to a defined point.
3.2.2 Tasks of the approved body
3.2.2.1 Initial type testing of the products
electronic copy

For initial type testing the results of the tests performed as part of the assessment for the European
technical approval may be used, unless there are changes in the manufacturing process or factory
plant. In such cases, the necessary initial type testing shall be agreed between Österreichisches
Institut für Bautechnik and the approved body involved.
3.2.2.2 Initial inspection of factory and of factory production control
The approved body shall ascertain that, in accordance with the prescribed test plan7, the
manufacturing plant, in particular personnel and equipment, and the factory production control are
suitable to ensure a continuous orderly manufacturing of the PT system according to the
specifications given in Section II as well as in the Annexes of the European technical approval.
3.2.2.3 Continuous surveillance
electronic copy

The kit manufacturer shall be inspected at least once a year. Each component manufacturer of the
components listed in Table 13 shall be inspected at least once every five years. It shall be verified
that the system of factory production control and the specified manufacturing process are
maintained, taking account of the prescribed test plan7.
The results of product certification and continuous surveillance shall be made available on demand
by the approved body to Österreichisches Institut für Bautechnik. If the provisions of the European
technical approval and the prescribed test plan7 are no longer fulfilled, the certificate of conformity
shall be withdrawn and Österreichisches Institut für Bautechnik informed immediately.
3.2.2.4 Audit testing of samples taken at the factory
During surveillance inspection, the approved body shall take random samples at the factory of
electronic copy

components of the PT system or of individual components, for which the European technical
approval has been granted, for independent testing. For the most important components Table 13
given below summarises the minimum procedures that shall be implemented by the approved
body.

OIB-250-006/06-056
Page 17 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Table 13: Audit testing

Test / Sampling 2) – Number of


Component Item
Check components per visit

Anchor head, Material according to Test /


Coupler anchor head, specification Check
Bearing trumplate 1
Detailed dimensions Test
electronic copy

Visual inspection 1) Check

Ring wedge Material according to Test /


2
specification Check

Treatment Test 2

Detailed dimensions Test 1

Main dimensions,
surface hardness and Test 5
surface finish
electronic copy

Visual inspection 1) Check 5

Coupler sleeve Material according to Test /


specification Check
1
Detailed dimensions Test

Visual inspection 1) Check

Single tensile element Single tensile element


test test according to Test 1 Series
ETAG 013, Annex E.3
electronic copy

1)
Visual inspection means, e.g.: main dimensions, gauge testing, correct marking or labelling,
checking documents for appropriate performance, surface, fins, kinks, smoothness, corrosion
protection, corrosion, coating etc., as given in the prescribed test plan7.
2)
All samples shall be randomly selected and clearly identified.

3.3 CE marking
The delivery note of the components of the PT system shall contain the CE marking. The symbol "CE"
shall be followed by the identification number of the certification body and shall be accompanied by
electronic copy

the following information:


− Name or identification mark and address of the manufacturer;
− The last two digits of the year in which the CE marking was affixed;
− Number of the European technical approval;
− Number of the certificate of conformity;
− Product identification (trade name).

4 Assumptions under which the fitness of the product for the intended use was favourably
electronic copy

assessed
4.1 Manufacturing
"BBR VT CONA CME – External Post-tensioning System" is manufactured in accordance with the
provisions of the European technical approval. Composition and manufacturing process are deposited
at Österreichisches Institut für Bautechnik.

OIB-250-006/06-056
Page 18 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

4.2 Design
4.2.1 General
Design of the structure shall permit correct installation and stressing of tendon. Reinforcement in the
anchorage zone shall permit correct placing and compacting of concrete.
The design of the structure should consider protection of the external tendons against damage by
e.g. impact of vehicles, vibrations etc..
electronic copy

4.2.2 Anchorage recess


The dimensions of the anchorage recess are to be adapted to the prestressing jack used. The ETA
holder shall save for reference information on the minimum dimensions of the anchorage recesses
and appropriate clearance behind the anchorages.
In case of an anchorage fully embedded in concrete, the recess shall be designed so as to permit a
reinforced concrete cover with the required dimensions, and in any case with a thickness of at least
20 mm.
In case of an exposed anchorage, i.e. not fully embedded in concrete, there is no concrete cover for
the anchorage and bearing trumplate. The exposed surfaces of the bearing trumplate and the cap
shall be provided with an appropriate corrosion protection.
electronic copy

4.2.3 Maximum prestressing force


Table 14 lists the maximum prestressing and overstressing forces.

Table 14: Maximum prestressing and overstressing forces

Maximum prestressing force 1) Maximum overstressing force 1), 2)


0.9 · Fp0,1k 0.95 · Fp0,1k

CONA CME
Designation
electronic copy

n06-140 n06-150 n06-140 n06-150

Characteristic
MPa 1,770 1,860 1,770 1,860 1,770 1,860 1,770 1,860
tensile strength fpk

--- --- kN kN kN kN kN kN kN kN

04 767 806 824 864 809 851 870 912

07 1,342 1,411 1,443 1,512 1,416 1,490 1,523 1,596

09 1,725 1,814 1,855 1,944 1,821 1,915 1,958 2,052


electronic copy

12 2,300 2,419 2,473 2,592 2,428 2,554 2,611 2,736


n 15 2,876 3,024 3,092 3,240 3,035 3,192 3,263 3,420
Number of strands 19 3,642 3,830 3,916 4,104 3,845 4,043 4,133 4,332

22 4,217 4,435 4,534 4,752 4,452 4,682 4,786 5,016

24 4,601 4,838 4,946 5,184 4,856 5,107 5,221 5,472

27 5,176 5,443 5,565 5,832 5,463 5,746 5,874 6,156

31 5,943 6,250 6,389 6,696 6,273 6,597 6,744 7,068


electronic copy

OIB-250-006/06-056
Page 19 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Maximum prestressing force 1) Maximum overstressing force 1), 2)


0.9 · Fp0,1k 0.95 · Fp0,1k

CONA CME
Designation
n06-140 n06-150 n06-140 n06-150

Characteristic
MPa 1,770 1,860 1,770 1,860 1,770 1,860 1,770 1,860
tensile strength fpk
electronic copy

--- --- kN kN kN kN kN kN kN kN
1)
The given values are maximum values according to EN 1992-1-1. The actual values shall be
taken from the standards and regulations in force at the place of use. Compliance with the
stabilisation and crack width criteria in the load transfer test was verified to a load level of
0.80 ⋅ Fpk.
2)
Overstressing is permitted if the force in the prestressing jack can be measured to an accuracy of
± 5 % of the final value of the prestressing force.
electronic copy

Where
Fpk ........... Characteristic ultimate resistance of tendon
Fp0,1k ........ Characteristic force of tendon at 0.1 % elongation
4.2.4 Reinforcement in the anchorage zone
Verification of the transfer of the prestressing force to the structural concrete is not required if centre
spacing and edge distances of the tendon as well as grade and dimensions of additional
reinforcement, see Annexes 8 to 10, are complied with. In the case of grouped anchorages the
additional reinforcement of the individual anchorages can be combined, provided appropriate
anchorage is ensured. However, the number, cross section and position with respect to the bearing
trumplates of the additional reinforcement shall remain unchanged.
electronic copy

The reinforcement of the structure shall not be employed as additional reinforcement. Reinforcement
exceeding the required reinforcement of the structure may be used as additional reinforcement if
appropriate placing is possible.
The forces outside the area of the additional reinforcement shall be verified and, if necessary, dealt
with by appropriate reinforcement.
If required for a specific project design, the reinforcement given in Annexes 8 to 10 may be modified
in accordance with the respective regulations in force at the place of use as well as with the relevant
approval of the local authority and of the ETA holder to provide equivalent performance.
4.2.5 Fatigue resistance
electronic copy

Fatigue resistance of the tendons has been tested with a maximum force of 0.65 · Fpk and a stress
variation of 80 N/mm2 up to 2.0 · 106 load cycles.
4.2.6 Tendons in masonry structures – Load transfer to the structure
Load transfer of prestressing force from the anchorages to masonry structures shall be via concrete
or steel members designed according to the European technical approval, especially according to
clauses 2.6, 2.8, 2.11.6 and 4.2.4 or Eurocode 3, respectively.
The concrete or steel members supporting the anchorages shall have dimensions that permit a force
of 1.1 · Fpk to be transferred to the masonry. The verification shall be performed according to
Eurocode 6 as well as to the respective standards and regulations in force at the place of use.
Deviators shall be made of concrete or steel. The transfer of the forces from the deviator to the
electronic copy

masonry shall be verified according to Eurocode 6 as well as to the respective standards and
regulations in force at the place of use.

OIB-250-006/06-056
Page 20 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

4.3 Installation
Assembly and installation of tendons may only be carried out by qualified PT specialist companies
with the required resources and experience in the use of multi strand external post-tensioning
systems, see ETAG 013, Annex D.1 and CWA 14646. The respective standards and regulations in
force at the place of use shall be considered. The company’s PT site manager shall have a certificate,
stating that she or he has been trained by the ETA holder and that she or he possesses the necessary
qualifications and experience with the "BBR VT CONA CME – External Post-tensioning System".
The tendons may be manufactured on site or in the factory (prefabricated tendons).
electronic copy

Bearing trumplate, anchor head and coupler anchor head shall be placed perpendicular to the tendon
axis.
At the anchorages and couplers the tendon layout shall provide a straight section over a length as
specified in Annex 6.
In the case of the single plane coupler FK the prestressing steel strands shall be provided with
markers to be able to check the depth of engagement.

4.4 Stressing operation


With a mean concrete compressive strength in the anchorage zone, fcm 0, complying with the
electronic copy

specifications in the Annexes 8 to 10 full prestressing may be applied.


Stressing and, if applicable, wedging shall be carried out using a suitable prestressing jack. The
wedging force shall correspond to approximately 25 kN per strand.
After releasing the prestressing force from the prestressing jack, the tendon pulls the strands by the
amount of the slip into the anchor head.
Elongation and prestressing forces shall be checked continuously during the stressing operation. The
results of the prestressing operation shall be recorded and the measured elongations shall be
compared with the prior calculated values.
Information on the prestressing equipment shall be submitted to Österreichisches Institut für
electronic copy

Bautechnik. The ETA holder shall save for reference information on the prestressing jacks and the
appropriate clearance behind the anchorage.
The safety-at-work and health protection regulations shall be complied with.

4.5 Restressing
Restressing of tendons in combination with release and reuse of wedges is permitted, whereby the
wedges shall bite into at least 15 mm of virgin strand surface and no wedge bites shall remain inside
the final length of the tendon between anchorages.
For tendons remaining restressable throughout the working life of the structure wax or grease shall be
used as filling material. Moreover, a strand protrusion has to remain with a length compatible with the
electronic copy

prestressing jack used. The protruding strands shall be provided with an appropriate corrosion
protection.

4.6 Filling of ducts


4.6.1 General
The results of the filling operation shall be recorded. The respective standards and regulations in
force at the place of use shall be complied with.
4.6.2 Grout
electronic copy

Grout shall be injected through the inlet holes until it escapes from the outlet tubes with the same
consistency. To avoid voids in the hardened grout special measures shall be applied for long
tendons, tendon paths with distinct high points or inclined tendons. All vents and grouting inlets shall
be sealed immediately after grouting.

OIB-250-006/06-056
Page 21 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

The standards to be observed for cement grouting or special grout in ducts are EN 445, EN 446 and
EN 447 or the respective standards and regulations in force at the place of use shall be applied for
ready mixed grout.
4.6.3 Grease and wax
The specifications in ETAG 013 Annex C.4 and the recommendations of the supplier are relevant for
grease and wax.
electronic copy

4.7 Welding
Ducts may be welded.
The helix may be welded to the bearing trumplate to secure its position.
After installation of the tendons further welding may not be carried out on the tendons. In case of
welding operations near tendons precautionary measures are required to avoid damage.
Plastic material may be welded after installation of the tendons.

5 Recommendations for the manufacturer


electronic copy

5.1 Recommendations for packing, transport and storage


During transport of prefabricated tendons a minimum diameter of curvature of 1.65 m for tendons up
to CONA CME 1206 and 1.80 m for larger tendons shall be observed.
The ETA holder shall safe for reference instructions related to
− Temporary protection of prestressing steels and components in order to prevent corrosion during
transportation from the production site to the job site;
− Transportation, storage and handling of the tensile elements and of other components in order to
avoid any mechanical, chemical or electrochemical changes;
− Protection of tensile elements and other components from moisture;
electronic copy

− Keeping tensile elements away from areas where welding operations are performed.

5.2 Recommendations on installation


The installation instructions of the ETA holder shall be complied with, see ETAG 013, Annex D.3. The
respective standards and regulations in force at the place of use shall be observed. See also
Annexes 12 and 13.

5.3 Accompanying information


electronic copy

It is the responsibility of the ETA holder to ensure that all necessary information on design and
installation is submitted to those responsible for the design and execution of the works constructed
with the "BBR VT CONA CME – External Post-tensioning System".

On behalf of Österreichisches Institut für Bautechnik

The original document is signed by:

Rainer Mikulits
electronic copy

Managing Director

OIB-250-006/06-056
Page 22 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy
electronic copy
electronic copy
electronic copy

External Post-tensioning System


Overview anchorages Annex 1
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 23 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy
electronic copy

Dimensions in mm
electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Anchor head
Diameter ØA mm 100 130 160 200 225 240 255
Height HA mm 50 55 60 65 75 85 95 100 105 110
Coupler head K
Diameter ØK mm 185 205 240 290 310 340 390
Height HK mm 85 85 90 90 90 95 105 120 125 130
Cover plate
Diameter ØD mm 182 202 240 276 306 336 380
Thickness DD mm 3 3 3 3 5 5 5
electronic copy

External Post-tensioning System


Anchorage parts Annex 2
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 24 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy
electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Bearing trumplate
Diameter ØP mm 130 170 225 280 310 325 360
electronic copy

Height HP mm 120 128 150 195 206 227 250


Coupler head H
Nominal diameter ØAH mm 100 130 160 200 225 240 255
Height HAH mm 55 65 70 80 80 95 100 100 105 115
Coupler sleeve H
Minimum Diameter ØH mm 130 167 200 210 256 266 293 309 327 335
Length LH mm 180 200 210 230 240 270 270 280 300 320
Wedge retaining plate KS
Diameter ØKS mm 75 103 145 175 182 210 210
Thickness DKS mm 5 5 8 10 10 10 10
electronic copy

External Post-tensioning System


Anchorage and accessory parts Annex 3
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 25 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy
electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Trumpet A
Diameter ØTA mm 72 88 127 127 153 153 170 191 191 191
Length LTA mm 200 328 623 508 694 579 715 871 871 757
Trumpet CME-K
electronic copy

Diameter ØTK mm 190 208 245 245 280 280 310 335 380 380
Length LTK mm 308 340 428 428 473 473 498 597 734 734
Trumpet CME-H
Diameter ØTH mm 140 175 215 225 260 260 295 305 330 330
Length LTH mm 110 185 410 420 505 520 565 670 635 645
Tension Ring CME
Diameter ØB mm 165 185 200 200 220 220 240 246 250 250
Length LB mm 168 168 168 168 168 168 168 168 168 168
PE-Insert
Diameter ØI mm 104 124 140 140 158 158 178 184 188 188
electronic copy

Length LI mm 220 220 220 220 220 220 220 220 220 220

External Post-tensioning System


Anchorage and accessory parts Annex 4
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 26 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Minimum diameter Amin mm 110 140 170 170 210 210 240 250 270 270
Minimum height Hmin mm 85 90 90 95 105 115 125 130 140 140
electronic copy

Minimum wall thickness Jmin mm 2 2 2 2 2 2 2 2 2 2


Minimum cover thickness Fmin mm 5 5 5 5 5 5 5 5 5 5
electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Minimum diameter Amin mm 110 140 170 170 210 210 240 250 270 270
Minimum wall thickness Jmin mm 3 3 3 3 3 3 3 3 3 3
Minimum cover thickness Fmin mm 5 5 5 5 5 5 5 5 5 5
electronic copy

Hmin = depends on the required excess length for the jack


External Post-tensioning System
Caps Annex 5
Exemplary solutions of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 27 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy

Number of strands 04 07 09 12 15 19 22 24 27 31
Straight length Lmin mm 560 720 950 1,210 1,620 1,650
electronic copy
electronic copy
electronic copy

R1 • R2 • Rmin

Number of strands 04 07 09 12 15 19 22 24 27 31
Minimum radii of curvature Rmin m 2.0 2.0 2.5 2.5 2.7 3.0 3.2 3.3 3.5 4.0
electronic copy

¨Į.... Additional deviation, e.g. 3°

External Post-tensioning System


Deviator and Straight length Annex 6
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 28 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy
electronic copy
electronic copy
electronic copy

External Post-tensioning System


Construction stages Annex 7
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 29 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy

Technical data of anchorages


BBR VT CONA CMI 04 07 09 12

Strand arrangement

Strand mm² 140 / 150 140 / 150 140 / 150 140 / 150
Cross sectional area mm² 560 / 600 980 / 1,050 1,260 / 1,350 1,680 / 1,800
Charact. tensile strength1) fpk MPa 1,860 1,860 1,860 1,860
Charact. maximum force Fpk kN 1,040 / 1,116 1,820 / 1,953 2,340 / 2,511 3,120 / 3,348
0.90 Fp0.1k kN 806 / 864 1,411 / 1,512 1,814 / 1,944 2,419 / 2,592
0.95 Fp0.1k kN 851 / 912 1,490 / 1,596 1,915 / 2,052 2,554 / 2,736
Helix and additional reinforcement - Ribbed reinforcing steel Re • 500 MPa
Min. concrete strength (cube) fcm,0 MPa 23 28 34 38 43 23 28 34 38 43 23 28 34 38 43 23 28 34 38 43
Min. concrete strength (cyl.) fcm,0 MPa 19 23 28 31 35 19 23 28 31 35 19 23 28 31 35 19 23 28 31 35
Helix
electronic copy

Outer diameter mm 180 150 150 150 230 200 200 180 180 280 230 230 230 330 280 280 260 260
2)
Bar diameter mm 14 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14
Length, approx. mm 182 181 216 216 232 232 277 277 277 282 282 337 337 332 332 332 382 282
Pitch mm 50 50 60 60 50 50 60 60 60 50 50 60 60 50 50 50 50 50
Number of pitches 4 4 4 4 5 5 5 5 5 6 6 6 6 7 7 7 8 6
Distance E mm 15 15 15 15 18 18 18 18 18 20 20 20 20 20 20 20 20 20
Additional reinforcement
Number of stirrups 3 3 4 3 5 4 3 3 4 5 5 4 4 7 6 5 5 6
2)
Bar diameter mm 12 12 10 10 14 14 14 14 14 12 14 14 14 12 14 16 16 14
Spacing mm 60 55 40 50 55 60 65 65 60 60 55 60 60 60 55 70 65 50
Distance from anchor plate F mm 30 30 30 30 33 33 33 33 33 35 35 35 35 35 35 35 35 35
Min. outer dimensions B mm 220 200 180 170 290 270 240 230 220 330 300 280 260 390 350 320 310 290
Center- and edge spacing
Min. centre spacing ac = bc mm 235 215 195 190 310 285 260 250 240 350 320 295 280 405 370 340 325 310
Min. edge distance (plus c) ae'=be' mm 110 100 90 85 145 135 120 115 110 165 150 140 130 195 175 160 155 145
Dimensions of anchorages
electronic copy

Anchor diameter DA mm 130 170 225


Anchor length LA mm 300 435 740 625
Coupler FK diameter DFK mm 185 205 240
Coupler FK length LFK mm 850 1,155 1,665 1,435
Coupler FH diameter DFH mm 130 170 225
Coupler FH length LFH mm 850 1,080 1,710 1,500
Minimum radius of curvature
Min. radius Rmin m 2.0 2.0 2.5 2.7
1.5 Rmin R m 3.0 3.0 3.8 4.1
3)
Dimensions of ducts
PE-Duct, Rmin da/t mm - 90 / 8.2 90 / 6.7 110 / 6.6
PE-Duct, 1.5 Rmin da/t mm 63 / 4.7 75 / 4.7 90 / 5.4
Steel Duct da/tmin mm 57.0 / 1.5 63.5 / 1.5 76.1 / 1.5 82.5 / 1.5
c...Concrete cover

1)
For strands with a tensile strength of 1,770 MPa see tables 2, 3 and 13
2)
Bar diameter of 14 mm can be replaced by 16 mm
electronic copy

3)
Exemplary values

External Post-tensioning System


Dimensions of anchorages, helix and Annex 8
additional reinforcement and spacing of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 30 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy

Technical data of anchorages


BBR VT CONA CMI 15 19 22 24

Strand arrangement

Strand mm² 140 / 150 140 / 150 140 / 150 140 / 150
Cross sectional area mm² 2,100 / 2,250 2,660 / 2,850 3,080 / 3,300 3,360 / 3,600
Charact. tensile strength1) fpk MPa 1,860 1,860 1,860 1,860
Charact. maximum force Fpk kN 3,900 / 4,185 4,940 / 5,301 5,720 / 6,138 6,240 / 6,696
0.90 Fp0.1k kN 3,024 / 3,240 3,830 / 4,104 4,435 / 4,752 4,838 / 5,184
0.95 Fp0.1k kN 3,192 / 3,420 4,043 / 4,332 4,682 / 5,016 5,107 / 5,472
Helix and additional reinforcement - Ribbed reinforcing steel Re • 500 MPa
Min. concrete strength (cube) fcm,0 MPa 23 28 34 38 43 23 28 34 38 43 23 28 34 38 43 23 28 34 38 43
Min. concrete strength (cyl.) fcm,0 MPa 19 23 28 31 35 19 23 28 31 35 19 23 28 31 35 19 23 28 31 35
Helix
electronic copy

Outer diameter mm 375 330 330 280 280 420 360 360 330 330 475 420 360 360 330 475 430 420 360 360
2)
Bar diameter mm 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
Length, approx. mm 432 432 382 432 332 457 457 432 432 382 482 482 482 482 382 532 532 482 532 432
Pitch mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Number of pitches 9 9 8 9 7 9.5 9.5 9 9 8 10 10 10 10 8 11 11 10 11 9
Distance E mm 27 27 27 27 27 27 27 27 27 27 31 31 31 31 31 32 32 32 32 32
Additional reinforcement
Number of stirrups 7 6 5 6 5 7 7 7 7 7 8 7 7 7 8 7 7 7 7 8
2)
Bar diameter mm 14 16 16 16 16 16 16 16 16 16 16 20 20 20 16 20 20 20 20 16
Spacing mm 60 65 65 55 60 65 65 65 65 65 65 75 70 65 55 80 80 70 65 55
Distance from anchor plate F mm 42 42 42 42 42 42 42 42 42 42 46 46 46 46 46 47 47 47 47 47
Min. outer dimensions B mm 440 400 360 350 330 490 450 410 390 370 530 480 440 420 400 560 510 460 440 420
Center- and edge spacing
Min. centre spacing ac = bc mm 455 415 380 365 345 510 465 425 410 390 550 500 460 440 420 575 525 480 460 435
Min. edge distance (plus c) ae'=be' mm 220 200 180 175 165 245 225 205 195 185 265 240 220 210 200 280 255 230 220 210
Dimensions of anchorages
electronic copy

Anchor diameter DA mm 280 310 325


Anchor length LA mm 855 740 890 1'065
Coupler FK diameter DFK mm 290 310 340
Coupler FK length LFK mm 1,825 1,600 1,825 2,265
Coupler FH diameter DFH mm 280 310 325
Coupler FH length LFH mm 1,970 1,770 2,065 2,430
Minimum radius of curvature
Min. radius Rmin m 3.0 3.0 3.2 3.3
1.5 Rmin R m 4.5 4.5 4.8 5.0
3)
Dimensions of ducts
PE-Duct, Rmin da/t mm 110 / 8.3 125 / 7.4 140 / 8.3
PE-Duct, 1.5 Rmin da/t mm 110 / 5.7 110 / 6.6 125 / 6.0
Steel Duct da/tmin mm 101.6 / 2.0 114.3 / 2.0
c...Concrete cover

1)
For strands with a tensile strength of 1,770 MPa see tables 2, 3 and 13
2)
Bar diameter of 14 mm can be replaced by 16 mm
3)
electronic copy

Exemplary values

External Post-tensioning System


Dimensions of anchorages, helix and Annex 9
additional reinforcement and spacing of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 31 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy

Technical data of anchorages


BBR VT CONA CMI 27 31

Strand arrangement

Strand mm² 140 / 150 140 / 150


Cross sectional area mm² 3,780 / 4,050 4,340 / 4,650
1)
Charact. tensile strength fpk MPa 1,860 1,860
Charact. maximum force Fpk kN 7,020 / 7,533 8,060 / 8,649
0.90 Fp0.1k kN 5,443 / 5,832 6,250 / 6,696
0.95 Fp0.1k kN 5,746 / 6,156 6,597 / 7,068
Helix and additional reinforcement - Ribbed reinforcing steel Re • 500 MPa
Min. concrete strength (cube) fcm,0 MPa 23 28 34 38 43 23 28 34 38 43
Min. concrete strength (cyl.) fcm,0 MPa 19 23 28 31 35 19 23 28 31 35
Helix
electronic copy

Outer diameter mm 520 475 430 420 360 560 520 475 430 430
2)
Bar diameter mm 14 14 14 14 14 14 14 14 14 14
Length, approx. mm 532 532 532 427 432 532 532 582 467 432
Pitch mm 50 50 50 40 50 50 50 50 40 50
Number of pitches 11 11 11 11 9 11 11 12 12 9
Distance E mm 35 35 35 35 35 35 35 35 35 35
Additional reinforcement
Number of stirrups 8 7 7 7 8 8 8 8 8 8
2)
Bar diameter mm 20 20 20 20 20 20 20 20 20 20
Spacing mm 80 80 75 70 60 85 75 70 65 60
Distance from anchor plate F mm 50 50 50 50 50 50 50 50 50 50
Min. outer dimensions B mm 590 540 490 470 440 630 580 530 500 480
Center- and edge spacing
Min. centre spacing ac = bc mm 610 555 505 485 460 650 595 545 520 495
Min. edge distance (plus c) ae'=be' mm 295 270 245 235 220 315 290 265 250 240
Dimensions of anchorages
Anchor diameter DA mm 360
electronic copy

Anchor length LA mm 1,090 970


Coupler FK diameter DFK mm 390
Coupler FK length LFK mm 2,470 2,245
Coupler FH diameter DFH mm 360
Coupler FH length LFH mm 2,500 2,285
Minimum radius of curvature
Min. radius Rmin m 3.5 4.0
1.5 Rmin R m 5.3 6.0
3)
Dimensions of ducts
PE-Duct, Rmin da/t mm 140 / 8.3 160 / 9.5
PE-Duct, 1.5 Rmin da/t mm 140 / 6.7 140 / 8.3
Steel Duct da/tmin mm 127.0 / 2.5
c...Concrete cover

1)
For strands with a tensile strength of 1,770 MPa see tables 2, 3 and 13
2)
Bar diameter of 14 mm can be replaced by 16 mm
3)
Exemplary values
electronic copy

External Post-tensioning System


Dimensions of anchorages, helix and Annex 10
additional reinforcement and spacing of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 32 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012


electronic copy
electronic copy

ac = bc ac < bc
ae = be ae < be

Modification of Center and Edge distances must be in accordance with clause 2.6:

ac • 0.85 · ac and
• Helix, outside diameter 1)
electronic copy

bc • Ac
bc

Ac = a c · bc ” a c · bc
electronic copy

Corresponding edge distances


ac bc
ae = - 10 + c and be = -10 + c
2 2

c...Concrete cover

1)
The outer dimensions of the additional reinforcement shall be adjusted accordingly. Further
modifications of reinforcement have to be in accordance with clause 4.2.4.
electronic copy

External Post-tensioning System


Modification of Centre and Edge distance Annex 11
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 33 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Installation
1 Preparatory work
The components of the prestressing kit shall be stored in such a way as to avoid any damage
or corrosion.
electronic copy

2 Anchorage recesses
Adequate clearance to accommodate and to use the prestressing jack shall be ensured, see
also clauses 2.1.5 and 4.2.2.
3 Fixing the bearing trumplates
Four holes are provided to fix the bearing trumplates to the formwork. The trumpet is screwed
into the bearing trumplate. The helix is either welded to the bearing trumplate by means of
radial bars, see also clause 4.7, or positioned by fixing it to the existing reinforcement. The
trumpet and a piece of the duct are connected in a waterproof way. In the final position the
duct shall protrude at least 100 mm out of the formwork.
4 Installation of deviators
electronic copy

For accurate installation it is recommended to use a guide wire or something equivalent


between successive deviators for pre-adjustment. The deviator shall be properly connected to
the formwork and the reinforcement mesh to avoid any movement during concreting. If
required, recess units shall be inserted in the deviator to avoid deformations. The minimum
radii of curvature shall comply with clause 2.3.
5 Placing of ducts
The ducts are placed on supports with a spacing of 2 m to 4 m by taking into account the
increase of weight due to the tensile elements. The ducts have to be jointed in a waterproof
way, see also clause 2.3. In the case of plastic ducts at least one telescopic joint shall be
installed do adjust the length of the duct to the tendon. This opening will be jointed after
stressing.
electronic copy

6 Installation of tensile elements (prestressing steel)


The prestressing steel is pushed or pulled into the duct.
7 Installation of inaccessible fixed anchorages
After passing the strands through the anchor head, they are anchored individually in the
cones by means of ring wedges. After assembling, the wedges are secured in accordance
with clause 2.1.3.1.
8 Installation of fixed coupler anchor block 2.BA
The function of the fixed coupler is to connect two tendons, whereby the first tendon is
stressed before the second tendon is installed and stressed.
The coupling is achieved by pushing the strands into the already tensioned coupler anchor
electronic copy

head K, 2.BA, outer pitch circle, whereby the strands have to be marked to check the correct
depth of penetration.
The coupler anchor head H, 2.BA, is assembled with ring wedges which are secured in
accordance with clause 2.1.3.1. It is connected to the already tensioned coupler anchor
head H, 1.BA, by means of a threaded coupler sleeve.
9 Assembly of anchor block/coupler anchor 1.BA
After passing the strands through the anchor head, they are anchored individually in the
cones by means of ring wedges. The same applies for the coupler anchor head in the case of
fixed couplers in the first construction stage.
electronic copy

External Post-tensioning System


Description of installation Annex 12
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 34 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

10 Stressing
At the time of stressing the mean concrete compressive strength shall be at least according to
Table 9 and the provisions of clause 2.8. Stressing and possible wedging has to be carried
out with a suitable prestressing jack in accordance with clause 4.4.
The elongation of the tendon and the prestressing forces shall be checked and recorded
systematically during the stressing operation.
electronic copy

Restressing the tendons is allowed in accordance with clause 4.5.


11 Filling the tendons
Grout shall be injected through the inlet holes until it escapes from the outlet tubes with the
same consistency. All vents and grouting inlets shall be sealed immediately after grouting, see
also clause 4.6.
Grease and wax has to be injected in accordance with ETAG 013 and the recommendations
of the supplier.

More detailed information on installation can be obtained from the ETA holder.
electronic copy
electronic copy
electronic copy
electronic copy

External Post-tensioning System


Description of installation Annex 13
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 35 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Grease specification

Characteristics Test method, Standard Acceptance criteria

Cone penetration, 60 strokes (1/10mm) ISO 2137 250 - 300

Dropping point ISO 2176 ≥ 150 °C

Oil separation at 40 °C DIN 51817 At 72 hours ≤ 2.5 %


electronic copy

At 7 days ≤ 4.5 %

Oxidation stability DIN 51808 100 hours at 100 °C ≤ 0.06 MPa


1000 hours at 100 °C ≤ 0.2 MPa

Corrosion protection
1)
168 hours at 35 °C NF X41-002 (salt spray) Pass
168 hours at 35 °C NF X41-002 (distilled water No corrosion
1)
spray)

Corrosion test DIN 51802 Grade 0

Content of aggressive elements


- 2- - 2)
Cl , S , NO3 NF M07-023 ≤ 50 ppm (0.005%)
electronic copy

2- 2)
SO4 NF M07-023 ≤ 100 ppm (0.010%)

Notes
1)
Test sample consists of a structural steel plate Fe 510 with a surface roughness comparable to
prestressing wire and strand. The plate is covered with a layer of grease of a maximum thickness
corresponding of the declared mass of filling material per linear meter of monostrand divided by the
nominal strand surface per linear meter (based on nominal strand diameter).
2)
Applied accordingly to grease.

Wax specification
electronic copy

Characteristics Test method, Standard Acceptance criteria

Congealing point NF T60-128 ≥ 65 °C

Penetration (1/10mm) at -20 °C NF T60-119 No cracking

Bleeding at 40 °C BS 2000:part 121 (1982) ≤ 0.5 %


modified

Resistance to oxidation 100 hours at ASTM D942.70 ≤ 0.03 MPa


100 °C

Copper-strip corrosion 100 hours at ISO 2160 Class 1a


100 °C
electronic copy

Corrosion protection
1)
168 hours at 35 °C NF X41-002 (salt spray) Pass
168 hours at 35 °C NF X41-002 (distilled water No corrosion
1)
spray)

Content of aggressive elements


- 2- -
Cl , S , NO3 NF M07-023 ≤ 50 ppm (0.005%)
2-
SO4 NF M07-023 ≤ 100 ppm (0.010%)

Note
1)
Test sample consists of a structural steel plate Fe 510 with a surface roughness comparable to
prestressing wire and strand. The plate is covered with a layer of grease of a maximum thickness
corresponding of the declared mass of filling material per linear meter of monostrand divided by the
nominal strand surface per linear meter (based on nominal strand diameter).
electronic copy

External Post-tensioning System


Specifications Annex 14
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 36 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Seven-wire strands according to prEN 10138-3 a)

Steel name Y 1770S7 Y1860S7 Y1770S7 Y1860S7


Tensile strength Rm MPa 1,770 1,860 1,770 1,860
electronic copy

Strand
Diameter d mm 15.3 15.3 15.7 15.7
Nominal cross-sectional area Ap mm2 140 140 150 150

Nominal mass per metre m kg/m 1.093 1.172


Permitted deviation from nominal
% ±2
mass
Characteristic value of
electronic copy

Fpk kN 248 260 266 279


maximum force
Maximum value of maximum
Fm,max kN 285 299 306 321
force
Characteristic value of 0,1%
Fp0,1 kN 213 224 229 240
proof force
Minimum elongation at max.
Agt % 3.5
force, L0 • 500 mm
Modulus of elasticity Ep MPa 195,000b)
electronic copy

a)
Suitable strands according to standards and regulations in force at the place of use may also be used.
b)
Standard value
electronic copy
electronic copy

External Post-tensioning System


Specifications Annex 15
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
Page 37 of European technical approval ETA-07/0168
Validity from 20.12.2012 to 19.12.2017, extends
electronic copy

ETA-07/0168 with validity from 20.12.2007 to 19.12.2012

Reference documents

Guideline for European technical approval


ETAG 013 (06.2002) Guideline for European technical approval of Post-Tensioning Kits for
Prestressing of Structures

Standards
EN 206-1 (12.2000), A1 (07.2004), A2 (06. 2005) Concrete - Part 1: Specification, performance, production and
electronic copy

conformity
EN 445 (10.2007) Grout for prestressing tendons - Test methods
EN 446 (10.2007) Grout for prestressing tendons - Grouting procedures
EN 447 (10.2007) Grout for prestressing tendons - Specification for common grout
EN 1561 (10.2011) Founding - Grey cast irons
EN 1563 (12.2011) Founding - Spheroidal graphite cast irons
EN 1992-1-1 (12.2004), AC (01.2008), AC (11.2010) Eurocode 2: Design of concrete structures - Part 1-1:
General rules and rules for buildings
EN 10025-2 (11.2004), AC (06.2005) Hot rolled products of structural steels - Part 2: Technical delivery
conditions for non-alloy structural steels
EN 10083-1 (08.2006) Steels for quenching and tempering - Part 1: General technical delivery
electronic copy

conditions
EN 10083-2 (08.2006) Steels for quenching and tempering - Part 2: Technical delivery conditions
for non alloy steels
EN 10084 (04.2008) Case hardening steels - Technical delivery conditions
EN 10204 (10.2004) Metallic products - Types of inspection documents
EN 10210-1 (04.2006) Hot finished structural hollow sections of non-alloy and fine grain structural
steels – Part 1: technical delivery requirements
EN 10216-1 (05.2002), A1 (03.2004) Seamless steel tubes for pressure purposes - Technical delivery
conditions - Part 1: Non-alloy steel tubes with specified room temperature
properties
EN 10217-1 (05.2002), A1 (01.2005) Welded steel tubes for pressure purposes - Technical delivery conditions -
Part 1: Non-alloy steel tubes with specified room temperature properties
electronic copy

EN 10219-1 (04.2006) Cold formed welded structural hollow sections of non-alloy and fine grain
steels - Part 1: Technical delivery conditions
EN 10255 (08.2004), A1 (04.2007) Non-alloy steel tubes suitable for welding and threading - Technical
delivery conditions
EN 10270-1 (10.2011) Steel wire for mechanical springs - Part 1: Patented cold drawn unalloyed
spring steel wire
EN 10277-2 (03.2008) Bright steel products - Technical delivery conditions - Part 2: Steels for
general engineering purposes
EN 10305-5 (01.2010) Steel tubes for precision applications - Technical delivery conditions - Part
5: Welded cold sized square and rectangular tubes
EN 12201 (09.2011) Plastics piping systems for water supply, and for drainage and sewerage
under pressure - Polyethylene (PE)
electronic copy

EN ISO 1872-1 (05.1999) Plastics - Polyethylene (PE) moulding and extrusion materials - Part 1:
Designation system and basis for specifications (ISO 1872-1:1993)
ENV 1992-1-5 (10.1994) Eurocode 2 - Design of concrete structures - Part 1-5: General rules -
Structures with unbonded and external prestressing tendons
prEN 10138-3 (04.2005) Prestressing steels - Part 3: Strands

CWA 14646 (01.2003) Requirements for the installation of post-tensioning kits for prestressing of
structures and qualification of the specialist company and its personnel
electronic copy

External Post-tensioning System


Reference Documents Annex 16
of European Technical Approval
ETA-07/0168
CONA CME

OIB-250-006/06-056
KB Vorspann-Technik GmbH
Weitwörth 25
5151 Nussdorf a. H.
Austria
Tel +43 6272 40790
Fax +43 6272 40790 11
www.kb-vt.com
[email protected]

KB Vorspann-Technik GmbH
Bahnhofstrasse 108
82166 Gräfelfing
Germany
Tel +49 89 724 49 69 0
Fax +49 89 724 49 69 12
www.kb-vt.com
[email protected]

BBR VT International Ltd


Technical Headquarters and Business Development Centre
Switzerland
Copyright BBR VT International 06.2016

You might also like