Elektronik GmbH

Program Controller SE-402

Universal Compact Automation Device for Periodical Processes

Program Controller SE-402 for small to medium-sized automation solutions

The SE-402 program controller is a universal compact task, the device contains an internal PLC. This func-
automation device for periodic processes. The con- tion has access to all digital data without the need
troller has been established and proven for small to for external wiring. External plant control tasks can
medium-sized automation tasks for many years. A user be taken over.
friendly operating concept was developed for the SE-
402 controller, regardless of its compact design and Application fields:
wide functionality. • Dryer
In a consistently uniform and easy-to-use mode of • Tempering furnaces
operation, the user can optimally configure the instru- • Climate-/ cooling simulation chambers
ment for the required automation task by using the • Laboratory furnaces
integrated software function modules and additional • Autoclaves
hardware plug-in modules. ... and much more

Functions are set-up by simple configuration options

so that no knowledge of programming is necessary.

Access to the menu functions can be disabled in five

levels and enabled by code entries. Digital and ana-
logue inputs and outputs can be assigned without re-
stricting the individual function.
For optimum adaptation to the respective commitment

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 Elektronik GmbH

• Easy menu guided configuration without programming knowledge

• Programmer with 4 set values, 12 digital tracks, 25 programs
• 2 (optional 4) control zones with 8 PID sets of parameters, 1 tolerance band
and 2 limit values for each zone
• 16 alarms
• 4 formulas
• 8 tolerance bands, 8 limit values
• PLC with 1600 statements, 64 timers and 512 flags, programmable in STL
• Self-optimization function for determination of optimal PID control parameter (Xp, Tn, Tv)
• 5 login levels
• 2 analogue value multiplexer
• Configuration interface RS232
• BCD/binary decoder
Using the internal PLC function as BCD-, binary or “1 from n”- decoder, analogue values (set
values, actual values, etc.) can be put out as function outputs. Two decoders can be configured;
they are operated once per second.
• Humidity calculation
• Free linearization curves
With the actual value processing can be performed linearizations for all conventional
thermocouples and Pt100. For other types of actual value sensors two linerization curves
can be freely defined .
• Actual value correction: For each actual value, up to three correction points can be freely defined.
• Actual value filtering: False measured values can be filtered off with this function.
• Operator panels: Four universally configurable display pages with 10 data lines are available.
• Configuration software ECS View
Operation of programmer from PC, backup of configurations and programs.
Remote control via PC per modem.

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 Elektronik GmbH

Program Controller SE-402

Universal Compact Automation Device for Periodical Processes

Technical Data Hardware

Mechanical environment / ambient conditions
Dimension (W x H x D) 144 x 144 x 220 mm + 60 mm for mating connector component
Front panel foil keyboard, imprinted black and white
Operating temperature +5 ... +45 °C
Humidity max. 80 %, no condensation
Weight approx. 3 kg
Power supply / power failure protection / real-time clock
Input voltage 85 ... 264 V AC/50-60 Hz
Power consumption 30-40 VA (according to version)
Mains connection non-heating appliance connector
Battery lithium 3 V/1.2 Ah
Data protection period ≥ 4 years
Watchdog
Watchdog relay switching capacity 28 V/250 mA
LCD display, monochrome (green/yellow) LCD with background lighting
Display size 96 x 77 mm
Resolution 160 x 128 pixels
ADDA analogue input board (actual values)
Number of actual value inputs 4

Board size 180 x 134 mm

Measuring rate per actual value 100 msec
Inputs all thermocouples, 0 ... 10 V; 0 ... 20 mA and 4 ... 20 mA;
Pt100 three-wire, Pt100 four-wire
Accuracy maximum deviation for S, R +/-1.7 °C;
for EL18 +/-2.5 °C; for the remaining thermocouples +/-1.0 °C;
for 0..10 V +/-0.02 %; for 0(4) ... 20 mA +/-0.1 %
for Pt100 better than 0.4 °C
Resolution 16 Bit (65536 steps)
Electrical isolation yes, semiconductor relay multiplexer
Comparator point incorporated into connector
Connections VG plug-type connector with soldered terminals and screw terminals

Functions
Analogue and digital inputs and outputs
Analogue inputs (actual values) 4, standard signal 0 ... 10V, 0(4) ... 20mA, THK, PT100
Analogue outputs 2 (option) 0 ... 10V, 0(4) ... 20mA (indicate range when ordering)
Digital inputs 16 (8 option)
Digital outputs 16 (8 option)

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 Elektronik GmbH

Functions
Programmer
Programs 25
Loops 8 per program
Set values 4
Digital tracks 12
Segments 50 per program maximum (maximum of 400 segments in the device)
Process steps 50 maximum, freely configurable
Controller
Control zones 2 (optional 4)
Controller types PID continuous action, 2-setpoint, 2-setpoint PID,
3-setpoint, 3-setpoint PID, 3-setpoint stepping (PI), configurable
PID parameters 8 sets of parameters (Xp, Tn, Tv) per control zone
Tolerance band 1 per control zone (+tolerance/-tolerance)
Limit values 2 limit values per control zone (high/low limit value)
Formula
Formula 4, Operations: +, -, :, *, +, -, :, *,
Tolerances
Tolerances 8
Tolerance outputs 16 (1 for each plus-tolerance, 1 for each minus-tolerance)
Comparisons Sv-Sv, Av-Av, formula value X-Sv, X-Av, X-X
Limit values
Limit values 8
Possible values Sv, Av, formula value X, variable value, controller actual value and set value

Alarms
Alarms 16
Internal error alarms 20
Alarm priority levels 8
Alarm delays 8 (= priorities), 0.1 ... 99.9 sec, configurable
Alarm processing 1:1, binary or BCD, configurable
System alarm output for visual and acoustic signal, acknowledgement of individual alarms selective
Analogue multiplexers
MUX modules 2
Possible values Sv, Av, formula value X, variable
Analogue inputs per MUX module 4
Internal PLC function
Number of statements 1600 maximum
Programming by statement list statement list (STL)
Possible commands logical commands, timer commands (switch-on-, -off-delay, time impulse)
Number of timers 64
Number of flags 512
Cycle time 100 msec

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 Elektronik GmbH

Program Controller SE-402

Universal Compact Automation Device for Periodical Processes

Configuration
• Menu-assisted configuration in tables
(no programming knowledge necessary)
• Easy language switching by menu
• 5 operating levels
• Configurable texts and dimensions
• Configuration backup on PC
• Direct modem connection possible
• Hardware configuration (plug-in card)
• Configuration of all software function modules available in the device
(actual-, set value, control zone, tolerances, limit values etc.)
• Configuration changes on the device during operation

Programs (Recipes)
• 25 programs with up to 50 segments
• Configurable process steps
• Plain text descriptions for programs (up to 16 characters)
• Graphic representation of set value curves and control tracks
• Configurable program loops (8 loops per program)
• Test, modify, copy, delete programs

Operation
• Control zone overall display
• Graphic set/actual value comparison
• Numerical and graphic data display of set values and tracks
• Representation of actual values, limit values, tolerance values and
formula values
• Plain text alarm display with history memory
• 4 operator panel display page (freely configurable display pages)
• Jump in the program
• Programming of an automatic program start
• Manual operation for set values and tracks even during program run
• Control parameter auto-optimization (“self-tuning“)
• Manual operation mode for the manipulated variable Y (“Y-Man.“)

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 Elektronik GmbH

Configuration Process Control System

ECS View ECS

Configuration: RS232
via PC Control System: RS422
Protocol: JBus (Option)
Protocol: JBus

RS232 RS232 (USB)

STK-Box
(RS422/RS232-Converter)

Supplementary Equipment
• DAC2-402 2 analogue outputs, with electrical isolation
0 ... 10V, 0 ... 20 mA, 4 ... 20 mA, resolution12 Bit
• E8A8-402 8 digital inputs, 8 digital outputs (200mA maximum)
optocoupler 24 V DC
= total 16 digital inputs and 16 digital outputs in the device
• SI-JBUS-402 Computer interface (RS232, RS422)
for process control system connection (e.g. ECS)
• 4RZ-402 2 further control zones for a total of 4 (software upgrade)
• DIA402 Display/operating dialogue: Italian, Finnish, Swedish (Progr./Operation)
Device standard languages: German, English, French

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 Elektronik GmbH

Program Controller SE-402

Universal Compact Automation Device for Periodical Processes

Dimension Diagram (mm)

Front view

144,0

144,0

Side view

mating 136,0
connector

220,0
225,0
60,0

Rear view

Hardware reset
Configuration interface
CPU-board mating connector
mating connector (serial interface)
136,0

ADDA-board DSI-board
mating connector mating connector
(serial interface)

136,0

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 Elektronik GmbH

Hardware Concept SE-402

LCD Display,
with background lighting,
160 x 128 pixels

Power Pack 6 A
Watch Dog
Alarm Relay Li-battery
Hardware clock
85..264V AC
50..60 Hz
CPU Board
8 opto-inputs,
8 opto-outputs
8 digital inputs
8 digital outputs
Main Memory Internal Memory
128 kB SRAM 512 kB EPROM

ADDA Board
E8A8 (option)
4 act. value inputs for
8 digital inputs 8 opto-inputs, 4 analogue inputs
thermocouples, Pt100
8 digital outputs 8 opto-outputs
and 0 ... 10 V, 0(4) ... 20 mA

DAC 2 (option)
2 analogue outputs 2 analogue outputs
0 ... 10 V, 0(4) ... 20 mA

Serial Interface Interface for

SI-JBUS (option) configuration-
(Master Computer) and program data

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