Report On The Requirements of The Floating Structure: Deliverable Nº:3.1
Report On The Requirements of The Floating Structure: Deliverable Nº:3.1
Deliverable nº:3.1
EC-GA nº: 295977
Project full title: Demonstration of two floating
wind turbine systems for power generation in
mediterranean deep waters
Dissemination level: PU
Document history:
Version Date Main Modification Written by Checked by Approved by
Brief Summary
This document defines the final requirements that will apply in the design of the floating structure.
TABLE OF CONTENTS
This document outlines the codes and standards the design has to follow and provides the basic
input data and design philosophy to be used while developing the concept.
Additional design brief, design basis and specification documents cascade the requirements set in
this document to more refined levels of details.
The flow chart below gives an overview of project document precedence. Design brief documents
mainly provide general specifications, an overview of design methods and outline design constraints,
whereas design basis documents provide detailed data on how design codes are interpreted and
input data for the design.
Transition piece design Hydrodynamic Structural design brief Mooring top connector Equip't / manufact'ng
requirements analyses design brief design brief specifications
The floater is a square ring-shaped with its mooring lines grouped in three clusters of lines, each
spurring at 120° from each other. The tower is located aft of the floater, the three mooring lines
shown on Figure 2 spur forward towards the extreme wave conditions. The mooring system is site-
dependent (number and type of mooring-lines). The umbilical (in red) is going subsea through the
moonpool.
[R01] Lloyd’s Register “Guidance on offshore wind farm certification”, April 2012
[R02] Lloyd’s Register “Rules and Regulations for the Classification of a Floating Offshore
Installation at a Fixed Location”, June 2013
[R03] Lloyd’s Register “Rules & Regulations for the Classification of Ships”, 2013
[R04] ISO 19901-1 ”Metocean design and operating considerations”
[R05] ISO 19901-5 “Weight control during engineering and construction”
[R06] ISO 19901-7 “Stationkeeping systems for floating offshore structures and mobile offshore
units”
[R07] IEC 61400-1 “Wind turbines: design requirements”
[R08] IEC 61400-3 “Wind turbines: design requirements for offshore wind turbines”
[R09] “Code for construction and equipment of mobile offshore drilling units” 2001 IMO MODU
code
[R10] “International load lines convention” IMO ILLC 1966 as amended
[R11] International ship and port facility security code” IMO ISPS code 2003 as amended
[R12] DNV classification note 30.5 “Environmental loads and environmental conditions”
Full details on environmental parameters and modelling are provided in Ref [P06].
National authorities generally address facility and personnel safety as well as environmental issues.
In general, the rules of Spain will be considered for in-place conditions. Access and working space
requirements will be set according to European standards as they are usually more stringent in
respect of accesses, headroom, etc…
Certifying body rules address integrity and safety-related issues during the life of the platforms. They
consequently encompass structural integrity, stability, third party and owner personnel safety, etc…
Marine operations do not fall within the scope of the classification except as far as the integrity of
the classified floater is concerned: Class will typically witness platform construction, check the
stability and structural analyses covering the transit conditions and perform survey at manufacturers’
premises for critical components.
The certification body is Lloyd’s Register. The following set of rules from Lloyd’s register applies for
the project (they are ranged by order of precedence):
“Guidance on offshore wind farm certification” Ref [R01] set the main requirements which
apply to the whole offshore wind farm. Sections pertaining to the floating foundation will be
Operator/test site specifications will normally set operating conditions, preferences in terms of
system redundancy, emergency response, durability... This may have impacts on design criteria if
additional margin is needed on a given component to meet a larger durability than insurance
standards would require. Once site-specific conditions will be known, they will be incorporated in the
present document. The general approach adopted by the tests site is that the design shall be
submitted for approval without supplying specific guidelines.
We will base on Noble Denton guidelines for marine operations as a starting point.
A number of industry standards will be used to design components. Part of them is listed in the next
sections.
We summarised in Table 2 the main codes that the floating wind turbine shall comply with.
For transient conditions due to damages, it shall be verified in particular that the repair time of a
given component is in line with the design exposure time considered.
For example, if the repair time of a given component is 1 week (or less), then the stability of the
platform must be verified under 1-year return period environments with this component ineffective.
For periods less than 30 days, the 10 year return period environment will apply.
Due consideration shall be given to the stability and access criteria considered in damaged situations
(seized nacelle yaw system, pitch control of a blade, damaged compartment, damaged personnel
transfer equipment, etc…).
No oil spill will be allowed during platform operation, offshore installation works, decommissioning.
The mooring system design will be consistent with local environment protection rules in particular if
noise limitations are required during offshore works, certain areas need to be free of mooring-line
chafing on seabed, etc…
Accidental loads shall be combined with safe and realistic environmental conditions. For example, as
mooring line failures are very long to be repaired, the damaged condition is checked against the
design return period environment with safety factors decreased compared to the intact condition.
In particular, all water-tightness and weather-tightness provisions shall be fulfilled and the minimum
freeboard set in this convention shall be respected both in transit and in place.
The procedure for weight control is provided in ref [P08]. This procedure is complient with ISO 1901-
5 Ref [R05].
When the turbine is in standby condition, it will orientate so that wind loads are minimised. The
same assumptions in terms of azimuth, blade pitch error and the related environmental return
period as in the IEC design code for wind turbine foundations shall be considered.
The consequences of a fault of either the yaw orientation of the nacelle or the blade pitch should be
assessed in terms of stability. It is a minimum requirement that the damaged stability criteria are met
under the 50-year return period environment with these components non-operational.
Attention shall be paid to the variation of wind loads on the blades with the list of the platform. If an
additional heeling moment due to blade lift occurs at any inclination of the platform, it shall be
accounted for in the stability analysis.
During transit, the stability of the platform shall be verified based on the 10-year return period 1-
minute average wind speed.
In case transit wind speeds are larger than MODU code wind speed (100 knots at 10m), this larger
wind speed shall be considered in the verification of the stability of the platform. Wind speeds for
stability verification are usually the 1-minute averaged wind.
The concrete structure detailing standard will be Eurocode 2 Ref [R15] as complemented by Class
rules. Details of loading conditions, methods, etc… are provided in the Structural Design Brief.
In the fatigue analysis of all components, cases with the turbine in service as well as cases with the
turbine in parked condition should be considered. The turbine will be in operation around 70% of
time.
The minimum breaking load of the chain shall be based on the corroded, i.e end of life breaking load.
Adequate safety factors will be considered for the fatigue performance (depending on the criticality
and inspectability of the areas). Applicable safety factors are provided in the relevant design brief
document. As a minimum, the following components shall be designed with a safety factor of 5 (i.e
with a design life of 10 years):
The umbilical and its subsea connections,
The mooring lines, subsea connections to hull and anchors.
Other critical areas which are visually inspectable are to be designed with a safety factor of 3 applied
to the design life. For example, when inspectable, the connections of the mooring system to the hull
shall be designed with a fatigue safety factor of 3.
Other components shall comply with class requirements.
Mooring line connections to the platform shall be kept above water surface except if local
regulations do not allow this.
The design shall consider constructability at all stages and for all components. This shall be met by
seeking approval of all drawings and specifications by the party responsible for construction.
Construction procedures shall be prepared so as to enable the smooth completion of the works and
to help carrying out risk assessments.
All tolerances considered in the design shall be sufficiently slack to allow quick construction of the
hull. The impact of these tolerances shall be considered by the designer on all aspects of the platform
(positioning of equipment, weights, buoyancy, loads, corrosion protection, etc…). In particular, the
dimensional construction tolerances set in the construction specification ref [P07] shall be consistent
with those set in the weight
As a general rule all shapes shall be kept as simple as possible to allow easy fabrication.
Design verifications will reflect planned offshore installation procedures and offshore installation
procedures will reflect both main / support vessels capabilities and platform design limitations.
The safety of personnel will be monitored and considered through the application of a Health, Safety
and Environment plan.
6.3.6 DECOMMISSIONING
Decommissioning shall be considered from the design phase by allowing sufficient provisions for
dismantling the structure. Decommissioning will basically consist in disconnecting the umbilical,
disconnecting mooring lines from the platform, towing the platform back to dismantling port,
removing mooring lines and umbilical and recycling all components.
A decommissioning plan shall be prepared prior to the completion of platform construction so that
specific constraints and equipment may be included in the design and fitted on the platform. A
noxious substances register will be kept up to date along the project and inventories recorded in
order to ease dismantling and recycling processes.
As the concept is not much depth-sensitive, it should be sufficient to design the platform and
mooring system at the average water level and then perform sensitivity checks of loads at all
extreme water levels. These effects shall however be checked sufficiently early in the design process.
The water density will be at the minimum value possible on site so as to maximise draft and minimise
stability.
In case the platform is built in fresh water, the reduced density shall be accounted for in all stability /
buoyancy / ballast calculations.
Its effects in all aspects of the floating wind turbine shall be considered: increase of drag loads,
increase of structure weight (in terms of integrity, stability, etc…), accessibility for maintenance,
accessibility to boat landings, etc…
In particular, design loads on mooring lines and umbilical will be assessed with and without marine
growth.
There is no risk of ice of snow accumulation at the installation site. Once the construction site and
When relevant, impacts on all aspects of the structure shall be considered. In particular, detrimental
effects on platform stability, wind loads, additional loads due to ice and snow weight, potential
seizing of mechanical equipment, etc… are anticipated.
The wind spectra provided by IEC will be the basis of the verification of the wind turbine and
foundation. IEC normally uses Kaimal’s spectrum.
All equipment and structural components shall be able to operate under the maximum and minimum
atmospheric temperatures.
The current will be considered as the sum of the current due to tide, vtide and the current due to
wind, vwind. This yields:
With
and
Where:
v(z) is the total current velocity at level z
These conditions will be used as the conditions of design load case 1-6 as per IEC 61400-3. They will
guarantee that the turbine can operate with no standby due to wave conditions.
Temporary conditions may be verified under 1-year return period environments provided they last
less than 7 days in total.
Critical weather-limited operations shall be considered to run under the maximum weather windows
for both the normal operation and contingency plans.
For towing and other non-weather limited marine operations, the 10-year return period will be
considered:
These sea-states are defined for each 2m/s wind speed interval at hub.
Hence these sea-states will be defined as sea-state/wind speed combinations having a joint return
period of occurrence of 50 years. They shall be produced for the whole operating range of the
turbine and wind speed intervals of 2m/s.
Due to practical reasons in their definition from environmental data-sets, these environments are
generally produced from omni-directional data. For directions where the 50-year return period wave
height is lower than the omni-directional sea-state, the 50-year return period wave height can be
used instead.
In transit condition, provision shall be given to the potential increase of loads due to the non-
availability of adequate power supply to orientate the turbine.
Rule wind speeds shall also be checked against actual site wind speeds so that they are not under-
estimated.
Stability also has an impact on wind turbine loads. A stiffer platform in pitch will yield smaller loads in
operational conditions but tends to increase loads on the tower in extreme storm conditions.
Current loads can be disregarded in the structural analysis of the structure provided members are
not slender. They are however to be included in all other analyses (mooring, motions, umbilical, etc..)
Wave drift and low frequency loads shall be considered in the design of the mooring system. Their
impact on the turbine loads through coupling with the mooring system shall be assessed and
considered in the design if non-negligible.
As the area of deployment is not subject to high current speeds, no correction of wave drift loads
with current speed will be applied.
Attention shall be paid to the application of viscous damping in structural analyses, especially when
mapping of diffraction-radiation pressures is applied to the structural model so that structural
analysis models remain balanced.
Although the floater is anticipated to operate in shallow waters where there exist no evidence of
bending fatigue failure of mooring lines, wind turbine loads may lead to larger static environmental
loads on the mooring system in operating conditions than in typical shallow water oil and gas
applications. This may yield unexpected chain and connectors fatigue damage and shall be assessed
by calculation.
Details of the design requirements and mechanical integrity assessment methods of the mooring line
top connector can be found in the “Top Connector Design Brief”.
The layout of the platform shall be designed so that access is possible under wind / wave conditions
similar to fixed wind turbines. It is anticipated that sea access will be less critical on a floating
platform as relative motions during vessel transfers at sea are usually smaller than relative motions
between a fixed structure and a vessel. Access to equipment within the tower shall be possible from
main deck.
9.2 ACCESS
Access on board shall be done using regular boat landings. The main deck shall be surrounded by
handrails.
Access to turbine shall be normally closed and sufficiently high above deck to prevent flooding of the
door by waves in adequate conditions.
Access to compartments shall be made through watertight manholes on main deck. In all
Dry access to all compartments shall be possible even in damaged condition. Ladders, platforms and
handrails shall be provided in tanks for inspection.
Access shall be possible to all primary structural components. In particular, all pre-stressing bar /
tendon anchor, critical weld and highly stressed area shall be made accessible by platforms, ladders
or the like. Access to compartments shall be designed according to the latest recommendations from
IACS and class.
Provision shall be given to enable the hook-up of the mooring lines and umbilical. Provisions shall
also be given to move and transfer installation aids on deck. Installation aids may be large and weigh
tens of tons.
Emptying of tanks may be done by pumping the water within the tanks. In all cases, vents will be
needed for this purpose. Air pressing is not an option as concrete is generally not gastight. In case
liquid ballast is used, potential for corrosion of the concrete in anaerobic environment will be
verified.
Aerodynamic, hydrodynamic wave, mooring and functional loads being of the same order of
magnitude, no design procedure currently used in the civil, wind or offshore industry will be directly
transferable to the floating wind turbine.
Current loads will be negligible on the structure; they will be accounted for through mooring line and
umbilical tensions.
Wave loads calculation procedure shall enable to account for inertia as well as diffraction loads; this
may be through either direct mapping of wave pressure from the diffraction-radiation calculation
onto the FEM model or application of pressure fields on the hull yielding the exact bending, torque
and shear wave forces on the hull, or calibrated Morison equation models.
Second order wave drift loads will be accounted for through mooring system design loads.
Slamming and green water loads shall be accounted for in the design of equipment located on deck
and the deck itself. The tower transition piece will most probably be subject to wave impact loads
and shall be designed accordingly.
Wind loads on the turbine will be accounted for through interface loads at the transition piece and
the extraction of loads from dynamic simulations.
It is anticipated that the global analysis will have to account for mooring system stiffness and mass,
hull dry mass and added mass, offset of the turbine on the floater and structural properties of the
tower.
It is also possible that the hull structure influences the eigen frequencies of the tower as the tower
will not be rigidly connected to hull. Local connection softness may influence the overall natural
frequencies of the platform and shall as such be considered in the design.
All these effects shall be assessed in a single model taking into account all effects or through several
models linking local and global behaviours.
Reinforcement bars and pre-stressed members protection will be based on the application of
sufficient concrete cover thickness in connection to the permeability of the concrete mix under
consideration. Cathodic protection will also be applied to protect reinforcement steel in way of
cracks and carbonation areas. There shall consequently be electrical continuity of bars in a zone
protected by a given anode to ensure that the cathodic protection is effective. The cathodic
protection will be made by means of sacrificial anodes.
All materials used shall feature proven performance for the project design life. All grades shall be
selected from proven offshore structure grades.
Unusual and project-specific grades shall be limited to areas where they are absolutely necessary.
Pre-stressed members anchorage shall also be visible for periodic inspection where their design does
not require them to be embedded in the concrete.
As in any marine structures, bolted manholes will need to be placed to gain access to all
compartments. These manholes will need to be located close to the corners of the compartments
and hence in stressed areas.
All secondary and tertiary structures shall not be directly connected to main re-bars so as to prevent
the main structure from cracking in case these structures are overloaded. Weak links to control the
failure of secondary structure can also be envisaged in some areas.
Load paths shall carefully be designed for platforms aimed at carrying personnel as the controlled
failure of an overloaded personnel platform may be worse than the controlled damage of the
primary structure carrying this platform.
Also, attention shall be paid to ensuring the water-tightness of pipe, cable penetrations and
All codes and standards used in the report shall be listed. A sufficient level of detail shall be provided
in the results to enable accurate checking of the results as part of quality control.
Hydrodynamic analysis reports shall contain as a minimum the natural periods calculated by the
analysis software as well as listings of added mass, radiation damping, wave excitation forces and
wave drift loads and damping.
In structural analyses, the resultant of load cases, combinations, listings of code check values,
deflected shapes of the structure under the governing load cases and modal analysis results.
In mooring analysis, statistics of all variables (motions, loads on lines, anchors, etc…) shall be
provided for all load cases along with statistics of wind, wave and current intensity. Modal analysis
results shall also be provided.
11.2 UNITS
In general, all results shall be reported in metric units and preferably in units of the international
system :
Time : seconds (s)
Frequencies: Hz and multiples, rad/s
Length : metres (m) or millimetres (mm)
Mass : kg, metric ton (m-ton)
Forces : Newtons and mutliples (N, kN, MN), alternately ton-force (m-ton)
O
X Z Z
Y O O X
For example, the direction of current flowing from East (i.e towards West) is 90° whereas the
direction of waves coming from North West is 312.5° and the direction of wind blowing from the
South is 180°.