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Table 13 of AIS-007 (Revision 5) Technical Specifications - Battery Operated Vehicles

This document contains technical specifications for battery operated vehicles, including specifications for the traction battery, drive train, charger, and electrical details. The specifications include the battery type and chemistry, motor details like power and speed, electrical component ratings, cooling system characteristics, and electrical schematics. The document aims to provide all relevant technical information to characterize the vehicle's powertrain and ensure functional safety.

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ASHISH BAR
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173 views4 pages

Table 13 of AIS-007 (Revision 5) Technical Specifications - Battery Operated Vehicles

This document contains technical specifications for battery operated vehicles, including specifications for the traction battery, drive train, charger, and electrical details. The specifications include the battery type and chemistry, motor details like power and speed, electrical component ratings, cooling system characteristics, and electrical schematics. The document aims to provide all relevant technical information to characterize the vehicle's powertrain and ensure functional safety.

Uploaded by

ASHISH BAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Table 13 of AIS-007 (Revision 5)

TECHNICAL SPECIFICATIONS - BATTERY OPERATED VEHICLES


1.0 General description of vehicle
1.1 Vehicle Model
1.2 Vehicle Type
1.3 Drawing and /or photographs of the vehicle
2.0 Description of The Traction Battery
2.1 Trade Name and Mark of the Battery
2.2 Kind of Electro – Chemical Couple
2.3 Nominal Voltage (V)
2.4 Battery Maximum Thirty Minutes Power (Constant Power Discharge) (kW)
2.5 Battery Performance in 2 h Discharge (Constant Power or Constant Current )
2.5.1 Battery Energy (kWh)
2.5.2 Battery Capacity , Ah in 2 h
2.6 End of Discharge Voltage Value (V)
2.7 Provision of ventilation for battery Yes / No
2.7.1 Brief description of the ventilation system adopted in the vehicle. (Refer AIS-038/2003
Clause 3.1.1). Provide drawing if necessary.
2.7.2 Brief description of the ventilation system adopted in the battery compartment. (Refer AIS-
038/2003, Clause 3.1.2). Provide drawing if necessary.
2.8 On-board Indication of battery state of charge
2.8.1 Details of indication when state of charge of the battery reaches a level when the
manufacturer recommends re-charging.
2.8.1.1 Indication format.
2.8.1.2 Relationship of state of charge indicator and the indication.
2.8.1.3 Make
2.8.1.4 Model
2.8.2 Indication of state of charge of battery reaches a level at which driving vehicle further may
cause damage to batteries
2.8.2.1 Indication format.
2.8.2.2 Relationship of state of charge indicator and the indication.
2.9 Battery Mass (kg)
2.10 Brief description of maintenance procedure, if any
3.0 Description of The Drive Train
3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation

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Table 13 of AIS-007 (Revision 5)
3.1.4 Transmission Arrangement parallel / transaxial / others to precise
3.1.5 Test Voltage (V)
3.1.6 Motor Nominal Speed (Min -1)
3.1.7 Motor Maximum Speed, Min –1 or by default reducer outlet shaft / gear box speed (specify
gear engaged)
3.1.8 Maximum Power Speed (Min –1) and (km/h)
3.1.9 Maximum Power (kW)
3.1.10 Maximum Thirty Minutes Power (kW)
3.1.11 Maximum Thirty Minutes speed km/h (Reference in AIS-039/2003 and AIS-040/2003)
3.1.12 Flexible Range (where P>90% of Max. Power )
3.1.13 Speed at the beginning of the range (Min –1)
3.1.14 Speed at the end of the range (Min –1 )
3.2 Traction Motor
3.2.1 Make
3.2.2 Working Principle
3.2.2.1 Direct current / alternating current / number of phases
3.2.2.2 Separate excitation / series / compound
3.2.2.3 Synchron / asynchron
3.2.2.4 Coiled rotor / with permanent magnets / with housing
3.2.2.5 Number of Poles of the Motor
3.2.3 Motor power curve (kW) with motor RPM (min-1) / vehicle speed in (km/h)
3.3 Power Controller
3.3.1 Make
3.3.2 Type
3.3.3 Control Principle : vectorial / open loop / closed / other (to be specified )
3.3.4 Maximum effective current supplied to the Motor (A)
3.3.5 Voltage range use (V to V)
3.4 Cooling System
motor : liquid / air
controller : liquid / air
3.4.1 Liquid cooling equipment characteristics
3.4.1.1 Nature of the liquid ,
circulating pumps, yes / no
3.4.1.2 Characteristics or make(s) and type(s) of the pump
3.4.1.3 Thermostat : setting
3.4.1.4 Radiator : drawing(s) or make(s) and type(s)

Manufacturer : Document No : Test Agency : Cert No :


Signature Signature
Name
Name Sheet No Designation

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Table 13 of AIS-007 (Revision 5)
3.4.1.5 Relief valve : pressure setting
3.4.1.6 Fan : Characteristics or make(s) and type(s)
3.4.1.7 Fan : duct
3.4.2 Air-cooling equipment characteristics
3.4.2.1 Blower : Characteristics or make(s) and type(s)
3.4.2.2 Standard air ducting
3.4.2.3 Temperature regulating system yes / no
3.4.2.4 Brief description
3.4.2.5 Air filter : make(s)
type(s)
3.4.3 Maximum temperatures recommended by the manufacturer:
o
3.4.3.1 Motor Outlet : C
o
3.4.3.2 Controller inlet : C
o
3.4.3.3 At motor reference point(s) C
o
3.4.3.4 At controller reference point(s) C
3.5 Insulating Category :
3.5.1 International Protection (IP)-Code :
3.6 Lubrication System Principle
Bearings : friction / ball
Lubricant : grease / oil
Seal : yes / no
Circulation : with / without
4.0 Charger :
4.1 Charger : on board / external
4.1.1 Trademark , model, rating
4.2 Description of the normal profile of charging system :
4.3 Specifications of mains
4.3.1 mains : single phase/ three phase :
4.3.2 Nominal Voltage (V) & frequency (Hz) with tolerances:
4.4 Reset period recommended between the end of the discharge and the start of the charge
4.5 Recommended duration of a complete charge
4.6 In case of on-board charger
4.6.1 Continuous rating of charger socket (A) :
4.6.2 Time rating (h) of charger socket, if any :
4.6.3 Whether soft-start facility Yes / No :
4.6.4 Maximum initial in-rush current (A)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Name Sheet No Designation

Designation Date Date of Issue Page No of

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Table 13 of AIS-007 (Revision 5)

5.0 Electrical details of vehicle for functional safety


5.1 Schematic diagram showing the electrical layout giving all major electrical items
along with their physical location in the vehicle. It shall include batteries, power-
train components, protection fuses, circuit breakers etc. (Reference in AIS-038/2003
Clause 3.1.3)
5.2 Specifications of circuit breakers/ fuses used for protection of batteries / power-train
(Reference in AIS-038/ 2003 Clause 3.1.3)
5.2.1 IS / IEC specifications
5.2.2 Rating (A)
5.2.3 Opening time (ms)
5.3 Working voltage V (Reference in AIS-038/ 2003 Clause 3.2)
5.4 Schematic highlighting physical location of live parts having working voltage
greater than 60 V DC or 25 V AC (Reference in AIS-038/ 2003 Clause 3.2.1.2)
5.5 Electric cables / connectors / wiring harness (Reference in AIS-038/ 2003 Clause
3.2.2.2)
5.5.1 IEC protection class
5.5.2 Insulation material used
5.5.3 Conduits provided Yes / No
5.6 List of exposed conductive parts of on-board equipment. (Reference in AIS-038/
2003 Clause 3.2.2.3)
5.6.1 Any potential equalization resistance used to electrically connect these parts Yes/ No
5.6.2 If yes, give details
5.7 List of failures due to which the vehicle will come to standstill (Reference in
AIS-038/ 2003 Clause 3.3.6)
5.8 List of conditions under which the performance of vehicle is limited and how.
(Reference in AIS-038/ 2003 Clause 3.3.13 )
5.9 Declaration regarding Design guidelines followed with respect to various
requirements.
6.0 Electrical energy consumption of Vehicle in W-h/km, as per Clause 5.5.1 of
AIS-039

Manufacturer : Document No : Test Agency : Cert No :


Signature Signature
Name
Name Sheet No Designation

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