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Factors Leading to Losses and Wastage in the Supply Chain of Fruits and
Vegetables Sector in India
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Factors Leading to Losses and Wastage in the Supply Chain of Fruits and
Vegetables Sector in India
**
Professor and Head-LSCM & Operation, CoMES, UPES, Dehradun
Abstract
Keywords: Wastage and losses, Cold Chain, sector. Agricultural produce constitutes a
Infrastructure, Supply Chain Management, Fruits major part of the world economy and is the
and Vegetables. raw material for many foods processing
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Energy, Infrastructure and Transportation
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industry. Among the agricultural produce, facilities in order to reach in fresh state to a
fresh perishable produce like Fruits and customer. Here, supply chain plays a very
Vegetables have got the least attention. This vital role in fulfilling the demand of the
area becomes even more important in customer.
agriculture sector because of perishability
The entire supply chain of Fruits and
nature and very short shelf life of goods.
Vegetables is laden with the issue of
Supply Chain Management not only helps to
inefficiency resulting to huge amount of
cut costs, but also adds to maintain and
post-harvest losses and wastages and is one
improve the quality of fresh produce
of the major impediments in the path of
delivered, which are perishable in nature.
speedy growth of Fruits and Vegetables
The Supply chain management of Fruits and sector. Apart from the loss of revenue to the
Vegetables constitutes the processes from farmers, it also leads to increased additional
production of agri-fresh produce to delivery costs in the supply chain which ultimately
of the produce, i.e. from the farm gate to the enforces the final consumers to
customer. It plays a very vital role in unnecessarily pay high charges from their
reaching these produce to the ultimate pocket.
consumer and manages the relationship
Fruits and Vegetables Sector Scenerio
between businesses responsible for the
efficient production and supply of fresh India is the second largest producer of fresh
produce, to reliably meet the requirements agro food i.e. Fruits and Vegetables in the
of the customer in terms of quality, quantity, world after China with the total production
and price. To meet the requirements and of 88.97 million metric tonnes of fruits and
needs of the customers, several players are 162.89 million metric tonnes of vegetables
involved in the supply chain management of till the year end 2014 (NHB,2015). The total
Fruits and Vegetables like farmers, local production of Fruits and Vegetables has
traders and intermediaries, transporters, been shown in Figure 1 from the year 2001-
processors, wholesalers and retailers. 2014. The share has increased from 43.00
million metric tonnes to 88.97 million
Owing to the very short shelf life and
metric tonnes in fruits and 88.62 million
perishable in nature, these items require
metric tonnes to 162.89 million metric
proper transportation, handling and storage
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Challenges and Way Forward
tonnes in vegetables from the year 2001- revenue to the farmers, it leads to increased
2014. additional costs in the supply chain which
ultimately enforces the final consumers to
pay high charges from his pocket.
Source: National Horticulture Board, Govt. of India Table1. Fruits and Vegetables Losses among the
major producing state
Inspite of being the world’s second largest
Rank State Total Loss
producer of Fruits and Vegetables, the (Rs. Crore)
1 Maharashtra 10100
customers are not getting proper quality, at a 2 Andhra Pradesh 5633
right time and at a right cost due to losses 3 Tamil Nadu 8170
4 Gujarat 11398
and wastage in the supply chain of Fruits 5 Karnataka 7415
6 Uttar Pradesh 10312
and Vegetables sector. A huge share of 7 Bihar 10744
8 Madhya Pradesh 5332
production turns into waste which made
9 West Bengal 13657
India as one of the biggest wasters in the All India 212552
Source: ASSOCHAM Report, May 2013
world (ASSOCHAM, 2013). Negi & Anand
The present paper is an attempt to provide a
(2014) also discusses that supply chain of
snapshot of factors which are contributing to
Fruits and Vegetables in India is highly
losses and wastage in the supply chain of
inefficient which is leading to huge losses
Fruits and Vegetables sector in India
and wastages and less income to the
through detailed and extensive review of
stakeholders in return. Apart from the loss of
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basic and contemporary literature available, agricultural products, especially Fruits and
including trends, research avenues and Vegetables.
measures to improve the supply chain
The literature has been divided into various
effectiveness.
themes according to the wastage at different
Objectives stages of supply chain for Fruits as well as
Supply chain of Fruits and Vegetables sector Vegetables. Further an investigation has
in India is at a very nascent stage and facing been attempted to identify various factors
a major issue of losses and wastage. Hence leading to the wastages at the different
the present study has been conducted with stages such as harvesting, storage, handling,
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high charges, an average Indian farmer is long time to take the fresh fruits and
not able to avail the facilities of cold storage vegetables product to the market and
(Dharni & Sharma, 2008). Negi & Anand deteriorate the quality and condition of the
(2015) in his study on cold chain also produce which results in wastage. Modi et
showed that the cold chain in India has al. (2009) also highlighted in his study that
emerged as one of the weakest link in the the villages, farms and the markets in the
supply chain of fruits and vegetables sector Uttarakhand state (Hilly region) are not well
in India resulting to losses. connected and the farmers had to somehow
bring their harvests to the nearby road for
According to Maheshwar & Chanakwa
transportation, which increased the wastage
(2006) about 30 % of the fruits and
of their produce. On its way to market, a
vegetables grown in India which is 40
lack of proper infrastructural facilities
million tones amounting to $13 billion get
results in greater wastage of the fresh
wasted annually due to gaps in cold chain
produce. Negi and Anand (2015) also
such as poor infrastructure, unavailability of
discusses the issues and challenges
cold storage in close proximity to farms,
pertaining to supply chain of fruits and
insufficient cold storage capacity, poor
vegetables agribusiness in Uttarakhand,
transportation infrastructure etc. There is a
India and highlighted losses and wastage as
lack of ownership within the chain. All the
one of the major problem in Uttarakhand
players are concerned with their own
agro fresh produce sector.
revenue maximization with limited attention
towards the overall profit of the chain. This Transportation
lack of a holistic view of a supply chain is
This section discusses the transportation
leading to the post-harvest waste (Shukla &
related causes of the losses and wastage in
Jharkharia, 2013). The magnitude of losses
the logistics and supply chain of perishable
is also depends on the road connectivity and
fresh food produce. It has been observed
network (Kader & Rolle, 2004). In India
that, losses in transportation are one of the
most of the northern and eastern region is
highest and major operational causes of
covered with hilly terrain areas and are the
wastage in Perishable food supply chain
major sources of fruits and vegetables. The
(Murthy et al., 2009) followed by inventory
road connectivity and network infrastructure
management (Shukla & Jharkharia, 2013).
in such areas are very poor which takes a
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Rehman et al. (2007) found in his study that mainly due to the transportation practices
the losses mainly occurred during the followed in marketing channels (Verma &
transportation of the fresh produce to the Singh, 2004). Mathi (2007) studied the
market. Poor and inadequate transportation Supply chain management of Guava in
facilities contribute more to this problem Allahabad Uttar Pradesh and found ordinary
(Gauraha & Thakur, 2008; Sharma & Singh, transportation, irresponsible driving and
2011; Kader, 2005). Singh et al. (2008) rough roads as one of the reasons for post-
attempts to assess the extent and magnitude harvest losses. Some crops required special
of post-harvest losses in Uttar Pradesh and facilities like controlled temperature
found transportation and distribution of transportation and unavailability of such is
agricultural commodities as the factor the reason for the marketing loss (Ozcan,
responsible for such losses. Author found 2007). Produce are handled roughly and
transit loss contributing around 24 % of the transported in open trucks. It takes twenty
total loss. In transportation, time being a four hours or more to the fresh produce to
critical factor to deliver the fresh produce in arrives at the retailer, typically an open-
a timely manner and in a proper quality. At market vendor or a pushcart after harvesting.
farm level also there are various losses due As it is piled into large cane baskets or on to
to the ignorance of time factor. truck beds without cushioning or packaging,
that leaves it exposed to the sun in
Verma & Singh (2004) found delays in
temperature and deteriorates the quality of
moving the harvested fresh produce to the
the fresh produce (Jain, 2007).
market as the reason of losses at the farm
level. There are inherent difficulty of Faulty system of transport and delayed
collecting and transporting small quantities delivery of fresh produce causes wastage in
of fresh produce from the numerous small the retail market (CEAGESP, 2002). It
farms results to high post-harvest losses. reaches the store shelf too late and with a
Rehman et al. (2007) observed during the short remaining shelf life which causes
survey that most of the farmer picked their wastage in the perishable food supply chain
crops in the morning, packed in wooden at the retailer level (Mena et al., 2011) and
crates and using pickup/truck as a mode of additionally results to the penalty (Shukla &
transportation to transport their produce to Jharkharia, 2013). The bulkiness in the
the outside market. Loss at Market level is transportation of the fresh produce makes
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Companies are coming with various models al., 2011). With the timely information of
in which they are procuring the fresh the market demand farmers also need to plan
produce directly from the grower. Contract and take care of the planting and harvesting
farming is also a new concept which has activities as lack of proper planning and
eliminated the layer of intermediaries and management practices is one of the reason
reduces the dependency of farmers on the for losses in fresh produce supply chain
intermediaries. (Shukla & Jharkharia, 2013).
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contributory factor to high losses in harvesting as one of the reasons for post-
production of tomato because they cannot harvest losses. Rehman et al. (2007) found
appreciate and use most post-harvest that losses mainly occurred during picking
technology available and only farmers with of the crop. Author found harvesting at
post primary education can appreciate and improper stage and improper care at harvest,
use it. Author also found that majority of the post-harvest problems as the primary factor
farmer 68.17 % had below the experience of responsible for post-harvest losses in tomato
16 years in tomato production in Imeko- crop. Babalola et al. (2010) analyzed the
Afon local government area of Ogun state determinants of post-harvest losses among
and this could have an effect on losses in the tomato producers in Imeko -Afon local
tomato production. Ozcan (2007) also listed government area of Ogun state and revealed
lack of training and experience for workers through regression analysis that the age of
as one of the reasons for post-harvest losses. fruits at harvest and the number of baskets
Sharma & Singh (2011) also found in his harvested as the major determinants of post-
study on Economic analysis of post-harvest harvest losses because harvesting more than
losses in vegetable in Uttarakhand that the the actual demand at a wrong time may
losses at grower level results from lack of causes loss and wastage. Sharma & Singh
farmer’s knowledge about the post-harvest (2011) also found harvesting at
management. They also have the very less inappropriate maturity, results in erratic
knowledge about appropriate maturity of ripening and poor quality as one of the most
fresh produce and proper time of harvesting important causes of Post-harvest losses.
which results in losses. Buyukbay et al. (2011) determined 5-
12.97% and 18.44 % of losses due to early
The next section covers the Poor harvesting
and late harvest in tomato and fresh bean
as the factors for losses in supply chain of
production in Tokat province of Turkey.
perishable fresh produce.
Ozcan (2007) also listed Early or late
Improper and Poor Harvesting harvest, Unsuitable method of harvest for
specific product, and Use of improper tools
Harvesting of the fresh produce at a wrong
and machines by the farmers in harvesting
time or before their maturity age can leads to
their farm fresh produce as the reasons for
the wastages in the perishable fresh produce
the marketing losses.
supply chain. Many researchers found poor
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Verma & Singh (2004) estimated post- vegetable production is spoiled due to
harvest losses in fresh vegetables at farm improper handling and storage (Veena et al.,
level and found that losses are mainly 2011). Farmers do not take proper care of
caused by inadequate means of harvesting. fresh produce. They handle, grade and pack
Singh et al. (2008) identified faulty method these produce in a poor manner which
of harvesting as the factor responsible for subjected fresh produce too extreme of
losses. Harvesting is the first stage from temperatures, atmospheric modification or
where the wastage occurs in the supply contamination and attack by
chain of perishable fresh produce. So it is parasites/diseases. Gajanana et al. (2006)
very necessary to use of proper tools and found Pest and diseases at the field level,
machines and harvest the produce at their pressing and crushing of fruits at the market
proper time period to avoid the wastage. level and injury to fruits due to pressing at
the retail level as the major causal factor of
Storage and Handling
loss due to improper handling and storage.
Perishable fresh produce has a constraint of Ozcan (2007) listed lack of specific
very short shelf life so they require proper conditions during the storage as one of the
storage and handling after post-harvest. reasons for marketing losses in the fresh
Proper storage helps to maintain the quality produce.
of the fresh produce and safeguard them to
Poor packaging is also the reason causing
deteriorate from rough handling, bacteria,
losses in fresh produce supply chain.
fungus, mildew, insects etc. Farmers piled
Farmers use wooden crates and improper
their produce into large cane baskets or onto
method of packaging which causes loss.
trucks without proper measures and exposed
Rehman et al. (2007) found Packaging in
to the sun in temperature causing losses. Jain
bulk without sorting and grading of produce
(2007) discussed rough handling of produce
are the factors responsible for the losses.
as the main reason for post-harvest losses.
Adeoye et al. (2009) also found such reasons
There are several inefficiencies in storage
as the causes of economic losses to tomato.
and poor handling process which are the
Author also found that careless handling of
operational cause of waste in the supply
fresh produces causes bruising, thereby
chain (Murthy et al., 2009; Prigojin et al.,
resulting in splitting and skin breaks in the
2004). Over 25 percent of fruits and
fresh produce. Rough handling causes
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Energy, Infrastructure and Transportation
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damage during off-loading of the produces handling of the fresh produce makes
resulting in high percentage of losses in the handling a very difficult task during the
fruits and vegetables. Baskets are staked transportation. Most of the farmers use
over the other in a poor manner while faulty method of cleaning, drying and
transporting the produce from the farm gate storage (Verma & Singh, 2004).
to the market place. The bulkiness in the
-Rough handling
-Technological knowledge Farmer’s Storage and -Improper storage
-Lack of market Knowledge Handling -Injuries due to pressing
information
-Poor packaging
-Equipment’s knowledge Harvesting -Faulty method of
-Awareness level
cleaning, drying and
-Lack of training and
storage etc.
experience
Figure2. Factors leading to Losses and Wastage in the Supply Chain of Fruits and Vegetables
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Energy, Infrastructure and Transportation
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Measures for Improving Supply Chain of demand. Due to poor forecasting and
Fruits and Vegetables and its knowledge regarding market demand,
Effectiveness
there is imbalance between the actual
Developing efficient and effective demand and the surplus supply. Proper
supply chain has to be the concerted mechanism needs to be developed to
effort of the entire stakeholder present forecast the demand.
in the supply chain of Fruits and Proper coordination of farmers with
Vegetables sector. There has to be cooperatives, food processing industries
structural changes at different levels of and retail chain would facilitate better
the supply chain-Farmers, Local delivery of good, reduce market risk,
Intermediaries, Wholesale, Retailers provide better opportunities and
and consumers. The government, infrastructure, attract public investment,
private, public-private partnership, acquire better services and would help to
cooperative societies, technology create awareness regarding market
providers, educational institutions information as well as new technologies
dealing in agricultural studies and emerging in the sector.
NGOs can play a very important role in Infrastructure for effective supply chain
improving the supply chain situations. from farm to the consumer end requires
Infrastructure pertaining to agriculture well running cold chain facilities and all
sector like cold chain, sorting grading season roads to cater the needs of the
and packaging facilities, collection market This infrastructure development
centres, road connectivity from farm to requires huge amount of investment and
collection centres; Information and government intervention as well as
Communication Technology (ICT); participation.
Well established Transportation system; Well Information system for better
Agricultural fairs and Training coordination among all the stake holders
Programs are basic requirements for from farmers to end consumers is the
success. need of the hour. In the emerging era of
Proper demand forecasting is one of the technology, Internet and mobile
important requirements that enable communications can be used to enable
effective supply chain to meet future
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designed supply chain will play an important and Vegetables supply chain and the
role in feeding the country populations and measures that have been adopted in various
help to improve the revenues and livelihood instances to minimize the losses and
of the farmers. The study and research wastage. The study will be helpful to the
conducted on the supply chain of fruits and various stakeholders involved in the supply
vegetables in India shows that that the chain of Fruits and Vegetables like Farmers,
supply chain of fresh agri produce is at its Transporters, Local traders, Commission
nascent stage and huge amount of losses and Agents, Cold storage providers etc. to
wastage has increased the problem of India identify and map the factors leading to
to serve the increasing populations. losses and wastage, and to also adopt
appropriate suggested measures to offset the
Poor Infrastructure, Large number of
risk of losses and wastage.
Intermediaries, Improper and poor
Harvesting, Poor Transportation, Lack of References
market Information, Lack of Knowledge and
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