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Manual Transmission

Transmission Manual

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Hendra Jurbon
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215 views31 pages

Manual Transmission

Transmission Manual

Uploaded by

Hendra Jurbon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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Operator's 2006 MARCH Manual OM1475EN Allison Transmission OFF-HIGHWAY TRANSMISSIONS CBT 750, 754 CLBT 750, 754 CLBT 750, 754DB REMOTE MOUNT ope {Afton Tantminsion, Genera Moors Corporation PO. 8ox894 insanapts, Indane 422020008 (Printestin O55] coprigit © 2008 Generar Motors Corporation] TABLE OF CONTENTS INTRODUCTION KEEPING THAT ALLISON ADVANTAGE TYPICAL 7500754 SERIES OFF-HIGHWAY TRANSMISSION MODELS... . ‘A GRIEF DESCRIPTION OF THE ALLISON AUTOMATIC - TORQUE CONVERTER » LOCKUP CLUTCH ei POWER TAKEOFF DRIVES : HYDRAULIC RETARDER (CBT, CLBT 750754) ‘TRANSFER GEAR HOUSING (DROPBOX) MANUAL DISCONNECT CLUTCH THROTTLE ACTUATED MODULATOR COOLER, FILTER CIRCUITS SHIFT SELECTORS SHIFT SELECTORS a RANGE SELECTION POSITIONS (FIVE-SPEED) DRIVING TIPS OPERATING IN COLD WEATHER . DOWNSHIFT CONTROL : DOWNSHIFT OR REVERSE INHIBITOR FEATURE ACCELERATOR CONTROL e USING THE ENGINE TO SLOW THE VEHICLE USING HYDRAULIC RETARDER (CBT, CLBT) DRIVING ON ICE AND SNOW ROCKING OUT .. TOWING OR PUSHING PARKING BRAKE TEMPERATURES POWER TAKEOFF OPERATION CONVERTER-DRIVEN POWER TAKEOFF (PTO) ENGINE-DRIVEN POWER TAKEOFF (PTO) CARE AND MAINTENANCE PERIODIC INSPECTIONS se IMPORTANCE OF PROPER FLUID LEVEL . FLUID LEVEL TEST PROCEDURE FLUID SPECIFICATIONS B 4 16 6 ” 7 7 i 18 18 18 18 9 20 0 2 2 2 25 KEEPING FLUID CLEAN... .« FLUID AND OIL FILTER CHANGE HOW TO KEEP LITTLE PROBLEMS FROM BECOMING BIG PROBLEMS.» CUSTOMER SERVICE OWNER ASSISTANCE. . SERVICE LITERATURE . .. ‘ ALLISON TRANSMISSION DISTRIBUTORS ALLISON TRANSMISSION REGIONAL OFFICES 36 6 TRADEMARK USAGE ‘The following trademarks are the property of the companies indicated: + TranSynd™ is a trademark of Castrol Led, ‘+ DEXRON' is a registered trademark of the General Motors Corporation. WARNINGS, CAUTIONS, NOTES IT IS OUR RESPONSIBILITY io be completely familiar with the warnings and cautions described in this handbook. I is, however, imponant to understand that these warnings and cautions are not exhaustive. Allison Transmission could 201 possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of exch ‘way. The vehicle manufacturer is responsible for providing information related to the operation of vehicle systems (including appropriate warnings, cautions, and notes). Consequently, Allison Transmission has not undertaken eny such broad evaluation. Accordingly, ANYONE WHO USES A SERVICE PROCEDURE OR TOOL WHICH 15 NOT RECOMMENDED BY ALLISON TRANSMISSION OR THE VEHICLE MANUFACTURER MUST fist be thoroughly satisfied that neither personal safety nor equipment safety will be Jeopardized by the service methods selected Proper service and repair is important to the safe, reliable operation of the equipment. The service procedures recommended by Allison Transmission (or the ‘vehicle manufacturer) and described in this handbook are effective methods for Performing service operations. Some of these service operations require the use of tools specially designed for the purpose. The special tools should be used when ‘nd as recommended, ‘The following three types of heading are used to attract your attention 0 important information: etc. if not correctly followed, could result in personal injury or loss off © WARNING: A warning is used when an operating procedure, practice, life: CAUTION: A caution is used when an operating procedure, practice, tc. if not sirictly observed, could result in damage to or destruction of equipment NOTE: A note is used when an operating procedure, praciee aes A) essen to highlight ee INTRODUCTION Allison transmissions provide many advantages forthe driver whose vehiele may ‘encounter vigorous, tough use and sometimes abuse. Driving is easier, safer, and more efficient, These transmissions are rugged and designed to provide long, trouble-free service. This handbook will help you gain maximum benefits from your Allison transmission-equipped vehicle. 4 TYPICAL 750/754 SERIES OFF-HIGHWAY TRANSMISSION MODELS Figure 2. CLBT 750/754DB Remote Mount Figure 3. CLBT 750/754 Remote Mount-Cross Section A BRIEF DESCRIPTION OF THE ALLISON AUTOMATIC * An hydraulic torque converter © A planetary gear train ‘+ An hydraulic control system The torque converter multiplies engine torque during starts and acts us an 5ydraulic cushion between the engine and gearing. The clutches and gear sets Provide multiple forward ranges and one reverse range. The torque converter lockup clutch engages automaticaly after the vehicle is moving, for maximum fuel economy. The hydraulic control system automatically selects the most efficient gear ratio for vehicle speed and throttle position, TORQUE CONVERTER ‘The torque converter (refer to Figure 3) consists of three elements: * The pump is the input element and is driven by the engine. * The turbine is the output element and is hydraulically driven by the pump. * The stator is the reaction (torque multiplying) element {When the pump (input) rotates ata higher speed than the turbine (output) speed the torque converter multiplies the torque. When the turbine speed apprbaches the ° (OF DROPBOX: Figure 4. Dropbox Mounting Positions MANUAL DISCONNECT CLUTCH ‘A manvally-applied disconnect housing is available at any one or all three of the

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