GS-2000

GS-3000 SERIES
Maximum Performance CNC Turning Centers

www.YAMASEIKI.com

TURNING CENTERS by
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

MAXIMUM PERFORMANCE CNC TURNING CENTERS

With the latest machine tools technology and powerful turning performance, YAMA SEIKI brings
you the new GS-2000 / GS-3000 series maximum performance CNC turning center. Using 2
different lengths of beds and 5 different sizes of bar capacities combined with a powerful spindle,
high speed servo indexing turret and super rigidity structure design, the GS-2000 / GS-3000 series
becomes the best choice of machine tools for the new generation. Additionally, it can be equipped
with an optional precision built-in type spindle, high torque gear type spindle, or a live tooling
turret, Y-axis and sub-spindle which can accomplish mutli-tasking applications. With the perfect
quality and complete tasking capabilities, the GS-2000 / GS-3000 series can easily various needs of
today and tomorrow.

The modern 30° slant-bed design ensures outstanding structural rigidity and heavy duty cutting ability.

All standard turrets and live tooling turrets are self-developed and assembled by YAMA SEIKI which ensures
high quality of the key components and allows the machine to provide optimal performance.

Spindle is driven by the wide-range FANUC αP series motor which can take heavier cuts in low RPM ranges.

Extra large Z-axis servo motors provide the thrust needed to efficiently drill big diameter holes.

Coolant system with roll-out coolant tank and high-pressure coolant pump.

( GS-3300 model shown. )

Tailstock Multi-Tasking Dimensions Features Specifications

1
2

( GS-3600L model shown with optional accessories. )

Optional
Chuck Size Max. Turning Length*1 Bar Capacity
Multi-Tasking Accessories
750 mm 1,500 mm

8" GS-2000 GS-2000L Ø 51 mm

10" GS-2600 GS-2600L Ø 65 mm

M
Live tooling turret

10" GS-2800 GS-2800L Ø 75 mm

Y
Y-axis
12" GS-3300 GS-3300L Ø 90 mm

GS-3600 GS-3600L Ø105 mm

S
15"

Sub-spindle

*1 Maximum turning length may vary, based on the model chosen.

 GS-2000 / GS-3000 Series Performance Construction Spindle Turret

ULTIMATE TURNING POWER

Material : S45C Medium Carbon Steel Model : GS-3600M

Heavy-duty Cutting

7
Depth of Cut ( mm )

0.4
Feed Rate ( mm/rev )

417
Speed ( rpm )

U-drill

50
Tools Diameter ( mm )

0.15
Feed Rate ( mm/rev )

764
Speed ( rpm )
Tailstock Multi-Tasking Dimensions Features Specifications

3
4

Tapping

M24 x P2.5
Tools Diameter ( mm )

240
Tool Speed ( r/min. )

530
Feed Rate ( rpm )

End Mill

15
Depth of Cut ( mm )

20 640
Tool Dia. ( mm ) Speed ( rpm )

260
Feed Rate ( mm/rev )
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

MAXIMUM STRENGTH CONSTRUCTION

By using Finite Element Methods ( FEM ), optimal reinforce
ribbings are directly cast into the one-piece bed structure.
Mechanical rigidity has been increased by more than 30% when
compared to conventional designs. The GS-2000 / GS-3000
series is capable of performing super heavy-duty turing and
maintain long-term super high-precision accuracy. More rigidity
also means extended tool life.

Major structural components have been combined into

one solid platform. The low center of gravity 30˚ slant-bed
design provides the most rigid foundation possible for the
headstock, turret, and tailstock.

Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece
thermally balanced bed and casting components are of FC35-Meehanit casting. FC35 grade cast iron
is capable of withstanding much greater stress without deforming and provides maximum vibration
dampening, which result in a machine that will outlast and outperform the competition.

X and Z axes are driven by over-sized FANUC αi series absolute AC servo motors, providing tremendous
thrust outputs with faster acceleration and deceleration. Absolute encoder technology saves time and
money by eliminating the use of limit switches, thus, eliminating referencing axes to home positions and
replacing broken limit switches.

( Casting structure of GS-3300 series model shown. )

Contact surfaces of all slides, headstock, turret, tailstock, and ball screw bearing housings with the machine bed
are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.
Tailstock Multi-Tasking Dimensions Features Specifications

5
6
C3 class hardened and precision ground ball screws
ensure the highest accuracy and durability possible.
Plus, pretension on all axes minimizes thermal distortion.

Extra wide hardened and ground box ways are

directly formed onto the machine bed and saddle
during the casting process. They are precision
machine and widely spaced for maximum
strength. The box way design also provides the
rigidity needed for heavy cutting and interrupted
turning applications.

GS-2000 / GS-3000 Series V.S Previous Model

C
D
B

A 11%
Bed Floor Space Increased
C 14%
Slideway Width Increased

A
B 23%
Slideway Span Increased
D 25%
Slideway Thickness Increased
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

HIGH PERFORMANCE SPINDLE SYSTEM

P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and
precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance
and long term durability with a higher level of accuracy.

The A/C, constant output, wide-range FANUC αP

series motor can generate twice the torque output of
standard motors. This double bind motor is designed
to reach full output at 1/2 the RPM of standard motors,
providing the ability to take heavier cuts in the lower
RPM ranges.

E 22%
Headstock Contact Surface
Increased

The super large headstock is heavily ribbed and of one-piece casting. The

E contact surfaces between the headstock and bed are greatly increased
which provides greater rigidity of the headstock and efficiently dampens
vibration, therefore, increasing machining accuracy.

Built-in Spindle

The optional built-in type spindle can provide 100% motor

output. It can decrease vibration generated from the spindle
while spinning, thus increasing the life span of the spindle and
increasing machining accuracy.

The built-in spindle is covered with a cooling water jacket and

equipped with an external oil cooler which efficiently reduces
thermal expansion and ensures long term machining accuracy.

ZF Gear Box

The optional oil bath GERMAN made ZF 2-step gear box

provides maximum torque up to 1,200 N-m, which can easily
meet with heavy cutting requirements.
Tailstock Multi-Tasking Dimensions Features Specifications

GS-2000 Series Spindle Output

GS-2000 GS-2000
Torque Output Torque Output
High Speed Low Speed
( N-m )
400
( kW )
20
( N-m )
600
( kW )
20
7
384 18.5 kW ( 30 min. ) 18.5 kW ( 30 min. )
552
8
311 15 kW ( cont. ) 15 450 15
300

11 kW ( cont. )
328
200 10 300 10
Torque ( 30 min. ) Torque ( 30 min. )

100 5 150 5

Torque ( cont. ) Torque ( cont. )

460 2760 320 800
0 0
1200 2400 3600 4800 rpm 300 600 900 1200 rpm

GS-2600 GS-2600
Torque Output Torque Output
( N-m ) High Speed ( kW ) ( N-m ) Low Speed ( kW )
480 20 800 20
461 18.5 kW ( 30 min. ) 18.5 kW ( 30 min. )

374 15 kW ( cont. ) 662

360 15 600 15

11 kW ( cont. )
240 10 400 10
393
Torque ( 30 min. ) Torque ( 30 min. )

120 5 200 5

Torque ( cont. ) Torque ( cont. )

383 2300 267 667
0 0
1000 2000 3000 4000 rpm 250 500 750 1000 rpm

GS-2800 GS-2800
Torque Output Torque Output
( N-m ) High Speed ( kW ) ( N-m ) Low Speed ( kW )
700 20 900 20
18.5 kW ( 30 min. ) 18.5 kW ( 30 min. )
757
15 kW ( cont. )
527 15 625 15

428 11 kW ( cont. )
350 10 450 10
Torque ( 30 min. )
Torque ( 30 min. )
175 5 225 5

Torque ( cont. )
Torque ( cont. )
335 2012 233 583
0 700 1400 2100 2800 3500 rpm 0 250 500 750 875 rpm

GS-3000 Series Spindle Output

GS-3300 GS-3300
Torque Output Torque Output
( N-m ) High Speed ( kW ) ( N-m ) Low Speed ( kW )
750 25 800 25
22 kW ( 30 min. ) 750 22 kW ( 30 min. )
600 18.5 kW ( cont. ) 20 20
600
521
450 15 15
438 443 13 kW ( cont. )
400
300 10 10
Torque ( 30 min. ) Torque ( 30 min. )
200
150 5 5
Torque ( cont. )
Torque ( cont. )
403 2415 280 700
0 0
750 1500 2250 3000 rpm 175 350 525 750 rpm

Torque
GS-3600 Output Torque
GS-3600 Output
( N-m ) High Speed ( kW ) ( N-m ) Low Speed ( kW )
1000 25 1250 25
22 kW ( 30 min. ) 1155 22 kW ( 30 min. )
800 18.5 kW ( cont. ) 20 1000 20

675
600 15 750 15
680 13 kW ( cont. )
Torque ( 30 min. )
400 10 500 10
Torque ( 30 min. )

200 5 250 5
Torque ( cont. ) Torque ( cont. )
261 1567 182 454
0 0
625 1250 1875 2500 rpm 150 300 450 600 rpm
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

ADVANCED TURRET TECHNOLOGY

YAMA SEIKI all series turrets are equipped with JAPAN
made curvic couplings which is precision assembled
under A/C controlled laborator y which ensures
power ful cutting per formance, outstanding quality
and long life span.

The heavy- duty ser vo indexing turret achieves 0.3

second indexing times for adjacent stations and 0.8
second for stations at the opposite end of the disk.
Index movements are single step, without pauses, no
matter how many stations are skipped.

Indexing
Time
0.3 0.8
Adjacent ( sec. ) 180 degrees ( sec. )

The large diameter super high precision curvic couplings accurately position the turret disk and the powerful
clamping force ensures abundant turret rigidity for all cutting conditions.

Ø 250 mm Ø 210 mm

GS-2000 / GS-3000 Series Previous Model

Curvic
Coupling 19%
Diameter Increased

The curvic coupling provides self-centering, self-

cleaning and large contact sur face advantages
Concave Convex compared to conventional curvic couplings.

Curvic Coupling
Tailstock Multi-Tasking Dimensions Features Specifications

SUPER RIGIDITY TAILSTOCK

9
10

Pro g r a m m a b l e / s e r vo t y p e t a i l s t o c k c o m b i n e d w i t h
a complete sof t ware inter face can easily accomplish
difficult processing tasks while simplifying the tailstock
positioning procedure to save manpower.

S Standard O Option — Not Available

MT#3 MT#4 MT#5

Quill Type
Dead Center Dead Center Live Center Live Center

GS-2000 S — O —

GS-3000 — S — O

Quill Programmable Tailstock Servo Tailstock

The Z-axis carriage automatically locks on The tailstock base positioning is driven by a ball
to the base of the tailstock and drags it to screw and direct-drive servo motor.
the desired position.

The built-in bearing quill provide greater The super rigidity fixed type quill and tailstock is of
rigidity for heavy loads. The extension and one piece, combined with a powerful thrust servo
retraction of the quill is programmable and motor, can ensure optimal machining accuracy.
thrust pressure adjustable.

B-axis is adopted with high rigidity box The B-axis is adopted with super rigidity roller guide
way design. ways design.
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

LIVE TOOLING TURRET

Live tooling and C-axis control capabilities on the
GS-2000 or GS-3000 series allows the machine to
perform multiple tasks on a work-piece, such as turning,
milling, drilling and tapping. It eliminates manpower
and cycle time, while reducing accuracy lost, which will
occur if the part is moved from machine to machine.

The live tooling turret is mated with a 4.5 kW motor

and driven by a transmission mechanism to provide
tremendous amount of horsepower which can easily
accomplish difficult tasks such as milling, drilling
and tapping.

The 12-station live tooling turret offers 12 stations

available for live tooling, live tools rotate in working
position only to reduce power loss and heat.

ULTIMATE C-AXIS SPINDLE

The Cf-axis and disk brake system available on the GS-2000 /
GS-3000 series provides the most rigid and powerful type
of C-axis on the market today.

Working with the live tooling turret, the Cf-axis and disk
brake system enables the machine to perform multiple
tasks, such as drilling, tapping, and milling operations,
including cylindrical and polar coordinate interpolations
( resembling a 4th-axis rotary table on a machining center ).

With the FANUC servo motor generating an ultra high

resolution of 120 million pulses per spindle rotation and
480 N-m of torque ( cont. ), machined surface finishes can
reach to a higher accuracy level. Plus, dynamic accuracy is
within ±0.02°.

Torque Cf-axis Output

( N-m )
500
480
Torq
400 ue ( co
nt. )

300
C-axis C-axis
Z-axis
X-axis 200

100

0
Cylindrical Interpolation Polar Coordinate Interpolation 10 20 30 33rpm
Tailstock Multi-Tasking Dimensions Features Specifications

Y-AXIS MACHINING CAPABILITY

11
The Y-axis combined with live tooling turret, C-axis and high torque live toolings enhances multi-tasking live 12
tooling capabilities and improves various machining precision. High precision grooving and X-axis off-center
drilling are enabled.

With an abundant amount of Y-axis travel, 100 mm = ± 50 mm

( 3.93" = ± 1.96" ), a wide variety of parts may be efficiently machined.

The Y-axis is adopted with low gravity, wide span box way design
to ensure outstanding machining rigidity.

G1 X
G2

On Y-axis equipped machines, the turret is mounted on a

secondar y 30 degrees wedge saddle on top of the X-axis
slide. Both X & Y axes have extra wide hardened and ground
box ways, which are directly formed onto the saddles during
the casting process. They are precision machined and widely
spaced for maximum strength.

Grooved profile

Required groove
profile

Finish Grooving Grooving by Polar Coordinate Interpolation

Grooving with Y-axis control produces

grooves with higher accuracy.

Y-axis travel direction

Grooving with Finish Pass Using Y-axis
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

BACK-END MACHINING CAPABILITY

Sub-spindle Output
Torque
( N-m )
GS-2000 series Output
( kW )
50 10
48

40 7.5 kW ( 30 min. ) 8
7.5
35

30 5.5 kW ( cont. ) 6
5.5
Torque ( 30 min. )
20 4

10 2
Torque ( cont. )

0
1500 3000 4500 6000 rpm

Constant Torque Constant Output

With the optional sub-spindle, the working process is done-in-one from Torque
GS-3000 series Output
( N-m ) ( kW )
input to output, without having to manually flip over the work-piece, thus 200
18.5 kW ( 25% ) 18.5 kW ( 15 min. )
20
18.5
increasing productivity and machining accuracy. Torque ( 25% )
167
15 kW ( cont. )
150
The B-axis movement of the sub-spindle is adopted with roller linear 13.5
118
guideway design, to provide high rigidity, precision and fast movement 11.1
95.5 Torque ( 15 min. )
( 30 m/min. ) performance.

5
The sub-spindle can also be equipped with the C-axis function ( same as 50

26.8 Torque ( cont. )

the main spindle ), to allow the contour positioning accuracy reach up 22
1060 1500 3500
to 0.001°. It can also accomplish back-end milling, drilling and tapping 0 1000 2000 3000 4000 4800 rpm

applications when combined with a live tooling turret. Constant Torque Constant Output

Large diameter Main spindle machining of Sub-spindle machining of

A. A1. A2. Part transfer to sub-spindle. A3.
parts. front-end. back-end.

B. Parts from bar B1. Main spindle machining of B2. Bar pull-out & part cut-off with main B3. Sub-spindle machining of
stock. front-end. & sub spindles synchronization. back-end.

Long shaft Main spindle machining of Pull-out & machining of mid-section(s) Sub-spindle machining of
C. C1. C2. with main & sub spindles supporting C3.
parts. front-section. work-piece. back-section.
 Tailstock Multi-Tasking Dimensions Features Specifications

I nter ference Diagram Tooling System

【12-Stations Turret 】
Clamping Block 13
CJ-3046
CJ-3045 14
37 O.D. Tools
O.D. Tool Holder
56 □ 25
Max. Swing Dia. 0 CS-3448
Ø660 3 □ 25
26
18
.7 62
55
Face Tool Holder
10 260 30 CS-3407
Face Tools Clamping Block □ 25
55 □ 25 CV-3093

D ia.
30.7 ing
Turn
Ø250 x .
Ø240 Ma 70
Ø5 I.D. Tools
CV-3097
huck
15" C
I.D. Tool Holder
12" Chuck ( Coolant Through )
I.D. Tools Sleeve CS-3446
8
13

10" C
huck
Ø2

8" C
Ø250
56

hu
ck Drill Sleeve
23 10
5
40
27 ( MT type )
5 I.D. Tools Coolant Block
30 ( Coolant Through ) Sleeve
0 CS-3430
15

【12-Stations Live Tooling Turret 】

O.D. Tools
Face Tool Holder
Clamping Block Clamping Block LF-3197
10

CV-3046 CV-3045
55

85

Cut-off Tool Holder

CB-4797
245

54
290

0
5

30 Cut-off Blade Cover Clamping Block

21

CX-4528 CX-4527
43
.7 0
27
66
95

O.D. Tool Holder

50

70 LF-3195
O.D. Tools Clamping Block Clamping Block
59

10 245 45 CV-3046 CV-3045

85 CB-4598A

I.D. Tools Sleeve I.D. Tool Holder

.
53 Dia LF-3191
ing
2

urn
10

x . T
0 Drill Sleeve
95

Ma Ø44
" C h uck I.D. Tool Holder
Ø278 15
LF-3193Y
12" Chuck Sleeve
Ø260 10" C
huck □25 Double O.D. Tool Holder
3

8" C
14

huc LF-3196
Ø244

90° Live Tool Holder

20 80 CB-4783
0 Drill
4
1 0
12 0
0
21 Collet 0° Live Tool Holder
0
30 CB-4782
0
80

Unit : mm
 GS-2000 / GS-3000 Series Performance Construction Spindle Turret

Interference Diagram
【 Y-axis 】

52
55 0
10
5
22
63 0 63 52
27 .7
.7 95 0

10 225 45
50
85
1.6

70.3 70.3

uck
huck 15" Ch
15" C
2

Ø278
95
10

12" Chuck 12" Chuck

Ø260 10" Ch
10" Ch uck

3
14
uck
8" C
huc
3

50
k
14

Ø244

50
Ma 400

10

8" Chuck
8.4
x.
Ø

Tu

80 20 59
rn

20 40 0 66
0
in
gD

1 10
12 0 12
ia.

0 5
19 18
0 5
28 28
0 0
80 85

Tooling System

Face Tool Holder

LF-3197
O.D. Tools Clamping Block Clamping Block
63
.7 52 CV-3046 CV-3045
0

Cut-off Tool Holder

56
.6 CB-4797
Cut-off Blade Cover Clamping Block
70.3 CX-4528 CX-4527

O.D. Tool Holder

h uck LF-3195
15" C O.D. Tools Clamping Block Clamping Block
CV-3046 CV-3045
12" Chuck CB-4598A
10" Ch
uck
3

Sleeve I.D. Tool Holder

14

I.D. Tools
LF-3191
50

16 Sleeve
50

3.4 Drill
I.D. Tool Holder
8" Chuck

20 LF-3193Y
0 10 Sleeve
70
24 □25 Double O.D. Tool Holder
0
28 LF-3196
0
30
90° Live Tool Holder
CB-4783
Drill

Collet 0° Live Tool Holder

CB-4782

Unit : mm
Tailstock Multi-Tasking Dimensions Features Specifications

GS-2000 Series Work Range

【 12-Stations Turret 】
GS-2000 : 780 15
I.D. / O.D. Tools 185 Z1-axis Travel GS-2000L : 1,530
GS-2000 : 750 30
GS-2000L : 1,500
16

235

235
Ø40
7 90

10
40

55
560

X -axis Travel : 300

10" Chuck ( Ø65 )

260
8" Chuck ( Ø51 )

MT#3 MT#3
10" Chuck ( Ø75 )

30
27.5 103 30
Spindle Nose ( Ø51 )
Quill Stock 120
27.5 113 47
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 ) GS-2000 : 780
393.5 Tailstock Travel GS-2000L : 1,530

MT#4 MT#4

GS-2000 : 780
393.5 Tailstock Travel GS-2000L : 1,530

【 Sub-spindle 】
I.D. / O.D. Tools

GS-2000 : 780
150 Z1-axis Travel GS-2000L : 1,530
GS-2000 : 750
GS-2000L : 1,500 30
200

200

32 90
Ø32
Ø32

10

50 45
40 80
540

X -axis Travel : 300

10" Chuck ( Ø65 )

235

8" Chuck ( Ø51 )

55

6" Chuck
10" Chuck ( Ø75 )
27.5 103 30
Spindle Nose ( Ø51 )
GS-2000 : 720
27.5 113 47 GS-2000L : 1,470 30
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 )

GS-2000 : 750
268.5 Zs-axis Travel GS-2000L : 1,500

Unit : mm
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

GS-2000 Series Work Range

GS-2000 : 780
Z1-axis Travel GS-2000L : 1,530
【 Live Tooling Turret 】/ 150
GS-2000 : 750 30
【 Y-axis 】 GS-2000L : 1,500

I.D. / O.D. Tools

200

200
32 90

Ø40
540
( Y-axis ) 520
40 80

10

85
( Y-axis ) X -axis Travel : 280
X -axis Travel : 300
245
( Y-axis ) 225
10" Chuck ( Ø65 )
8" Chuck ( Ø51 )

45
MT#3 MT#3
10" Chuck ( Ø75 )
27.5 103 30
Spindle Nose ( Ø51 ) Quill Stock 120
27.5 113 47
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 ) GS-2000 : 780
393.5 Tailstock Travel GS-2000L : 1,530

MT#4 MT#4

Quill Stock 120 GS-2000 : 780

393.5 Tailstock Travel GS-2000L : 1,530

GS-2000 : 780
150 Z1-axis Travel GS-2000L : 1,530
Live Tooling GS-2000 : 750 30
GS-2000L : 1,500

200
200

90
Ø20
540
( Y-axis ) 520
59

10
70
66

X -axis Travel : 300

( Y-axis ) X -axis Travel : 280
260
( Y-axis ) 240

10" Chuck ( Ø65 )

8" Chuck ( Ø51 )

MT#3 MT#3
10" Chuck ( Ø75 )
30

27.5 103 30
Spindle Nose ( Ø51 ) Quill Stock 120
27.5 113 47
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 )
GS-2000 : 780
393.5 Tailstock Travel GS-2000L : 1,530

MT#4 MT#4

Unit : mm
Quill Stock 120 GS-2000 : 780
393.5 Tailstock Travel GS-2000L : 1,530
Tailstock Multi-Tasking Dimensions Features Specifications

【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】

17
I.D. / O.D. Tools 18

GS-2000 : 780
150 Z1-axis Travel GS-2000L : 1,530
GS-2000 : 750
GS-2000L : 1,500 30

200

200
32 90 120

Ø32
540
( Y-axis ) 520

50 45
10
40 80

X -axis Travel : 300

( Y-axis ) X -axis Travel : 280
235
( Y-axis ) 215
Ø32
10" Chuck ( Ø65 )
8" Chuck ( Ø51 )

55
6"Chuck
10" Chuck ( Ø75 )
27.5 103 30
Spindle Nose ( Ø51 )
27.5 113 47 GS-2000 : 720
GS-2000L : 1,470 30
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 )

GS-2000 : 750
268.5 Zs-axis Travel GS-2000L : 1,500

Live Tooling
GS-2000 : 780
150 Z1-axis Travel GS-2000L : 1,530
GS-2000 : 750
GS-2000L : 1,500 30
200

200

90
Ø20
540
( Y-axis ) 520
59

10
70
66

X -axis Travel : 300

( Y-axis ) X -axis Travel : 280
260
( Y-axis ) 240

10" Chuck ( Ø65 )

8" Chuck ( Ø51 )

6" Chuck
30

10" Chuck ( Ø75 )

27.5 103 30
Spindle Nose ( Ø51 )
GS-2000 : 720
27.5 113 47 GS-2000L : 1,470 30
Spindle Nose ( Ø65 )
53.5 113 47
Spindle Nose ( Ø75 )

GS-2000 : 750
268.5 Zs-axis Travel GS-2000L : 1,500

Unit : mm
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

GS-3000 Series Work Range

【 12-Stations Turret 】 GS-3000 : 780
185 Z1 -axis Travel GS-3000L : 1,530
GS-3000 : 750
I.D. / O.D. Tools GS-3000L : 1,500 30

235

235
Sheet Metal

Ø40
7 90

40

10
X -axis Travel : 300 55
560
15" Chuck ( Ø105 )
12" Chuck ( Ø90 )

260
MT#4 MT#4

30
50.2 122 51 Quill Stock 150
Spindle Nose ( Ø90 , A2-8 )

51.2 160 61
Spindle Nose ( Ø105 , A2-11 )
GS-3000 : 650
460.5 Tailstock Travel GS-3000L : 1,400

MT#5 MT#5

Quill Stock 150

GS-3000 : 650
460.5 Tailstock Travel GS-3000L : 1,400

【 Sub-spindle 】
I.D. / O.D. Tools
GS-3000 : 780
150 Z1 -axis Travel GS-3000L : 1,530
GS-3000 : 750
GS-3000L : 1,500 30
200

200

32 90
Sheet Metal

Ø32
Ø32

X -axis Travel : 300 50 45

10
80
540

15" Chuck ( Ø105 )

40

12" Chuck ( Ø90)

235
55

8" Chuck

GS-3000 : 650
50.2 122 51 GS-3000L : 1,400 30
Spindle Nose ( Ø90 , A2-8 )
51.2 160 61
Spindle Nose ( Ø105 , A2-11 )

GS-3000 : 680
300 Zs -axis Travel GS-3000L : 1,430

Unit : mm
Tailstock Multi-Tasking Dimensions Features Specifications

【 Live Tooling Turret 】/【 Y-axis 】

GS-3000 : 780
Z1 -axis Travel GS-3000L : 1,530
19
150
I.D. / O.D. Tools GS-3000 : 750 30 20
GS-3000L : 1,500

200

200
32 90
Sheet Metal

Ø40
540
( Y-axis ) 520
40 80

10
85 X -axis Travel : 300
( Y-axis ) X -axis Travel : 280
15" Chuck ( Ø105)

245
45 ( Y-axis ) 225
12" Chuck ( Ø90 )

MT#4 MT#4

50.2 122 51 Quill Stock 150

Spindle Nose ( Ø90 )

51.2 160 61
Spindle Nose ( Ø105 ) GS-3000 : 650
460.5 Tailstock Travel GS-3000L : 1,400

MT#5 MT#5

Quill Stock 150 GS-3000 : 650

460.5 Tailstock Travel GS-3000L : 1,400

Live Tooling GS-3000 : 780

Z1 -axis Travel GS-3000L : 1,530
150
GS-3000 : 750 30
GS-3000L : 1,500
200

200

90
Sheet Metal

( Y-axis ) 520
540

Ø20
66 59

10
70 X -axis Travel : 300
( Y-axis ) X -axis Travel : 280
260
( Y-axis ) 240

15" Chuck ( Ø105 )

12" Chuck ( Ø90 )

MT#4 MT#4
30

50.2 122 51 Quill Stock 150

Spindle Nose ( Ø90 )

51.2 160 61
Spindle Nose ( Ø105 ) GS-3000 : 650
460.5 Tailstock Travel GS-3000L : 1,400

MT#5 MT#5

Quill Stock 150 GS-3000 : 650

Tailstock Travel GS-3000L : 1,400 Unit : mm
460.5
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

GS-3000 Series Work Range

【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】

GS-3000 : 780
Z1 -axis Travel GS-3000L : 1,530
I.D. / O.D. Tools 150
GS-3000 : 750
GS-3000L : 1,500 30

Max : 120

200

200
Sheet Metal

32 90

Ø32
( Y-axis ) 520
540

X -axis Travel : 300 45 50

10
80
15" Chuck ( Ø105)

( Y-axis ) X -axis Travel : 280

235
55 ( Y-axis ) 215
40

Ø32
12" Chuck ( Ø90 )

8" Chuck

GS-3000 : 650
50.2 122 51 GS-3000L : 1,400 30
Spindle Nose ( Ø90 )

51.2 160 61
Spindle Nose ( Ø105 )

GS-3000 : 680
300 Zs-axis Travel GS-3000L : 1,430

GS-3000 : 780
Live Tooling 150 Z1 -axis Travel GS-3000L : 1,530
GS-3000 : 750
GS-3000L : 1,500 30
200

200
Sheet Metal

90
Ø20
540
( Y-axis ) 520
66 59

10
X -axis Travel : 300 70
( Y-axis ) X -axis Travel : 280

15" Chuck ( Ø90 )

260
( Y-axis ) 240

12" Chuck ( Ø105 )

8" Chuck
30

GS-3000 : 650
50.2 122 51 GS-3000L : 1,400 30
Spindle Nose ( Ø90 )

51.2 160 61
Spindle Nose ( Ø105 )

GS-3000 : 680
300 Zs-axis Travel GS-3000L : 1,430

Unit : mm
Tailstock Multi-Tasking Dimensions Features Specifications

GENERAL DIMENSION
21

Space Requirement 22

5,850

1,000
R5
06 21
R5

Coolant Tank
GS-2000 / GS-3000 : 835
GS-2000L / GS-3000L : 1,975

GS-2000L / GS-3000L : 780

GS-2000 / GS-3000 : 1,915
3,764

GS-2000 / GS-3000 : 3,550 With Chip Conveyor

As Required

GS-2000L / GS-3000L : 4,420 GS-2000 / GS-3000 : 1,265

GS-2000L / GS-3000L : 1,195
800

R3
71
Operator 1700

600
L : 6,720

Machine Layout

GS-2000 / GS-3000 : 3,550 GS-2000 : 1,195

GS-2000L / GS-3000L : 4,520 GS-3000
GS-2000 / GS-3000 : 3,080 GS-2000L : 1,265 GS-2000 / GS-3000 : 2,120
470 GS-2000L / GS-3000L : 3,950 GS-3000L GS-2000L / GS-3000L : 2,200
GS-2000LY / GS-3000Y/ LY : 2,260
GS-2000L / GS-3000L : 1,870
GS-2000 / GS-3000 : 1,800

Unit : mm
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

GENERAL DIMENSION
Foot-Print

GS-2000 / GS-3000 GS-2000L / GS-3000L

A
A

500
100
3,940

200
1 N0. Part NO. Part Name
N0. Part NO.
1 Part Name
1 LG-1022 Leveling Bolt 1 CA-1029Z Leveling Bolt
2 2
2 NA3000BA Hex. Nut M30 2 CA-1026
3 Hex. Nut M30
3 3
LG-1021 Leveling Block 3 CA-1030 Leveling Block
100

500 760 570

62.5 905 810 740

200
1,910
815

755

555
Top View
523

Operator
967.5 810 715 25

100 880 Top View

3,940

Operator
GS-2000L / GS-3000L : 1,640 GS-2000L / GS-3000L : 1,360
GS-2000 / GS-3000 : 1,010

Lifting by Forklift

Insert Wood Block

Insert Wood Block

GS-2000 / GS-3000 : 1,295

min. 50
700 GS-2000 / GS-3000 : 815
GS-2000L / GS-3000L : 740

Unit : mm
Tailstock Multi-Tasking Dimensions Features Specifications

STANDARD & OPTIONAL FEATURES

S: Standard O: Option 23
–: Not available C: Contact YAMA SEIKI

GS

GS

GS

GS
24

-2

-3

-2

-3
SPINDLE SAFETY

00

00

00

00
0

0
Belt-drive S S Fully enclosed guarding S S
Main spindle motor configuration Built-in O − Door interlock ( incl. mechanical lock ) S S
Gear ( GS-3600 ) − C Impact resistant viewing window S S
Rigid tapping & spindle orientation S S Tailstock stroke out-end check*3 S S
Disk brake for main spindle O O Chuck cylinder stroke out-end check S S
Cf-axis & disk brake for main spindle*1 O O Chuck cylinder check valve S S
Sub-spindle O O Low hydraulic pressure detection switch S S
WORK HOLDING Over travel ( soft limit ) S S
8" S*2 − Load monitoring function O O
10" S*2 O OTHERS
Hydraulic hollow cylinder for chuck
12" O S Tri-color operation status signal light tower S S
15" − S*2 Work light S S
8" S*2 − External work light O O
10" S*2 O Heat exchanger S S
Hollow 3-jaws chuck & 1 set soft jaws Electrical cabinet
12" O S A/C cooling system O O
15" − S*2 Complete hydraulic system S S
Hard jaws O O Advanced auto lubrication system S S
Collet chuck O O Foundation leveling & maintenance tool kit S S
Special work holding chuck C C Emergency maintenance electrical part package S S
In spindle work stopper O O Operation & maintenance manuals S S
Spindle liner ( guide bushing ) O O CONTROL
Foot switch for chuck operation S S FANUC Oi -TF S S
Hydraulic quill & tailstock O O FANUC 31i *4 O O
MT#3 S −
Dead center MT#4 S: Standard O: Option
− S
MT#4 O − –: Not available C: Contact YAMA SEIKI

Oi

31
Live center MT#5 O FANUC CONTROL FUNCTIONS*6

-TF
−

i
Foot switch for tailstock operation O O 8.4" color LCD S −
Chuck clamping O O Display 10.4" color LCD O S
Two-stage programmable pressure
Tailstock thrust O O Standard S S
TURRET Graphic function Dynamic O O
10-station turret O O Small - 44 keys S −
Full keypad
12-station turret S S Large - 56 keys O*6 S
12-station live tooling turret O O 512 K bytes S −
Tool holder & sleeve package S S 1M bytes − S
Live tooling tool holders ( 0˚x2, 90˚x2 )*1 O O Part program storage length 2M bytes O O
MEASUREMENT 4M bytes − O
Renishaw HPMA tool presetter O O 8M bytes − O
COOLANT 400 S −
3 Kg/cm2 S S 800 −
Registerable programs
Coolant pump 5 Kg/cm2 O O 1,000 O S
10 Kg/cm2 O O 4,000 − O
High-pressure coolant system 20 Kg/cm2 C C 64 − −
Roll-out coolant tank S S 99 − S
Oil skimmer O O 128 S −
Coolant flow switch O O 200 O −
Tool offset pairs
Coolant level switch O O 400 − O
Coolant intercooler system O O 499 − O
CHIP DISPOSAL 999 − O
Chip conveyor with auto timer Right discharge S S 2,000 − O
Chip cart with coolant drain O O Servo HRV control HRV 3 S S
Chuck air blow O O Manual Guide Oi S −
Conversational programming
Tailstock air blow O O Manual Guide i O*6 S
Coolant gun O O Servo motors αi S S
Oil mist collector O O Spindle motors αi S S
AUTOMATIC OPERATION SUPPORT Run hour & parts counter S S
Parts catcher O O Auto power off function S S
Work-piece transport conveyor O O RS-232 port S S
Bar feeder O O Memory card input / output S S
Bar feeder interface O O USB memory input / output S S
Gantry-type loader / unloader O O Ethernet S S
Auto door O O
*1 For M ( live tooling turret ) or Y ( Y-axis ) models.
4 sets (8) O O *2 Individual models may vary.
External M-code output
8 sets (16) O O *3 For Oi-TF controller.
*4 For Y ( Y-axis ) models.
*5 Please contact YAMA SEIKI for complete control specification list.
*6 10.4" LCD option needed.
GS-2000 / GS-3000 Series Performance Construction Spindle Turret

MACHINE SPECIFICATIONS

CAPACITY GS-2000 / L GS-2600 / L GS-2800 / L GS-3300 / L GS-3600 / L

Max. swing diameter ( door ) Ø 630 mm ( 24.79" )
Swing over saddle Ø 800 mm ( 31.49" )
Max. turning diameter Ø 570 mm ( 22.44" )
Std. turning diameter Standard turret : 250 mm ( 9.84" ) / Live tooling turret : 278 mm ( 10.94" )
780 / 1,530 mm 780 / 1,530 mm 780 / 1,530 mm 780 / 1,530 mm 746 / 1,496 mm
Max. turning length*1
( 30.69" / 60.23" ) ( 30.69" / 60.23" ) ( 30.69" / 60.23" ) ( 30.69" / 60.23" ) ( 29.37" / 58.89" )
Chuck size 8" 10" 10" 12" 15"
Bar capacity Ø 51 mm ( 2.00" ) Ø 65 mm ( 2.55" ) Ø 75 mm ( 2.95" ) Ø 90 mm ( 3.54" ) Ø 105 mm ( 4.13" )
SPINDLE
Hole through spindle Ø 65 mm ( 2.55" ) Ø 76 mm ( 2.99" ) Ø 90 mm ( 3.54" ) Ø 101 mm ( 3.97" ) Ø 121 mm ( 4.76" )
Spindle bearing diameter Ø 100 mm ( 3.94" ) Ø 120 mm ( 4.72" ) Ø 130 mm ( 5.11" ) Ø 140 mm ( 5.51" ) Ø 160 mm ( 6.29" )
Hydraulic cylinder 8" 10" 10" 12" 15"
Spindle nose A2-6 A2-8 A2-11
Motor output 15 / 18.5 kW 15 / 18.5 kW 18.5 / 22 kW
( Cont. / 30 min. ) ( 20 / 25 HP ) ( Opt. 18.5 / 22 kW ) ( 25 / 30 HP )
Spindle drive system Belt-drive
Spindle speed ranges 4,800 rpm 4,000 rpm 3,500 rpm 3,000 rpm 2,500 rpm
Spindle full output speed 460 rpm 383 rpm 335 rpm 403 rpm 261 rpm
Spindle torque 311 / 384 N-m 374 / 461 N-m 428 / 527 N-m 438 / 521 N-m 677 / 805 N-m
( Cont. / 30 min. ) ( 229 / 283 ft-lb ) ( 275 / 340 ft-lb ) ( 315 / 388 ft-lb ) ( 323 / 384 ft-lb ) ( 499 / 593 ft-lb )
C-AXIS SPINDLE ( OPTIONAL )
Drive type Cf
C-axis rapids 33 rpm
X & Z AXES
Max. X-axis travel 300 mm ( 11.81" )
Max. Z-axis travel 780 / 1,530 mm ( 30.69" / 60.23" )
X / Z axes rapids 30 m/min. ( 1,180 IPM )
Slide way type Hardened & Ground Box Ways
Feed rates 1 ~ 4,800 mm/min. ( 1 ~ 189 IPM )
X / Z axes servo motor 4.5 / 4.5 kW ( 6.0 / 6.0 HP )
X-axis ball screw Ø [ pitch ] Ø 36 mm [ 10 mm ] ( Ø 1.41" [ 0.39" ] )
Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ]
Z-axis ball screw Ø [ pitch ]
( Ø 1.41" [ 0.39" ] / Ø 1.57" [ 0.47" ] )
X-axis thrust ( Cont. ) 1,409 Kgf ( 3,106 lbf )
Z-axis thrust ( Cont. ) 1,409 Kgf ( 3,106 lbf )
TURRET
Stations 12
Indexing speed 0.3 sec. Adjacent / 0.8 sec. ( Single step )
Accuracy Positioning : ± 0.00069º , Repeatability : ± 0.00027º
OD tool shank size □ 25 mm ( □ 1" )
ID tool shank size Ø 50 mm ( Ø 2" )
LIVE TOOLING TURRET ( OPTIONAL )
Max. turning diameter Ø 440 mm ( 17.32" )
750 / 1,517 mm 750 / 1,507 mm 731 / 1,480 mm 725 / 1,475 mm 686 / 1,436 mm
Max. turning length*1
( 29.52" / 59.72" ) ( 29.52" / 59.33" ) ( 28.77" / 58.26" ) ( 28.54" / 58.07" ) ( 27.00" / 56.53" )
Live tooling stations 12
Live tooling drive motor 4.5 kW ( 6.0 HP )
Indexing speed 0.3 sec. Adjacent / 0.8 sec. ( Single step )
OD tool shank size □ 25 mm ( □ 1" )
ID tool shank size Ø 40 mm ( Ø 1-1/2" )
Live tooling shank size ER 32 ( Ø 20 mm ( 0.78" ) )
Live tooling RPM range 4,000 rpm
 Tailstock Multi-Tasking Dimensions Features Specifications

25
Y-AXIS ( OPTIONAL ) GS-2000 / L GS-2600 / L GS-2800 / L GS-3300 / L GS-3600 / L 26
Max. turning diameter 400 mm ( 15.74" )
Max. Y-axis travel ± 50 mm ( ± 1.96" )
Y-axis rapids 10 m/min. ( 393 IPM )
Feed rates 1 ~ 4,800 mm/min. ( 1 ~ 189 IPM )
X / Y axes servo motor 4.5 kW ( 6 HP )
X-axis ball screw Ø / pitch Ø 36 mm [ 10 mm ] ( Ø 1.42" [ 0.39" ] )
Y-axis ball screw Ø / pitch Ø 32 mm [ 8 mm ] ( Ø 1.26" [ 0.31" ] )
X / Y axes thrust ( Cont. ) 1,409 / 1,761 Kgf ( 3,106 / 3,882 lbf )
TAILSTOCK
Quill programmable tailstock : Quill programmable tailstock :
MT#3 ( Dead center 、Quill diameter Ø 85 mm ( 3.35" ) ) MT#4 ( Dead center 、Quill diameter Ø 110 mm ( 4.33" ) )
MT#4 ( Live center、Quill diameter Ø 85 mm ( 3.35" ) ) MT#5 ( Live center、Quill diameter Ø 120 mm ( 4.72" ) )
Quill center taper
Servo tailstock ( Opt. ) :
MT#3 ( Dead center、Quill diameter Ø 80 mm ( 3.15" ) )
MT#4 ( Live center )
Quill programmable tailstock : 120 mm ( 4.72" ) Quill programmable tailstock : 150 mm ( 5.89" )
Quill travel
Servo tailstock ( Opt. ) : — Servo tailstock ( Opt. ) : —
Quill programmable tailstock : 780 / 1,530 mm ( 30.69" / 60.23" ) Quill programmable tailstock : 650 / 1,400 mm ( 25.59" / 55.12" )
Tailstock base travel
Servo tailstock : 740 / 1,490 mm ( 29.13" / 58.66" ) Servo tailstock : 700 / 1,450 mm ( 27.55" / 57.08" )
Quill programmable tailstock : Yes / Yes
Programmable quill / base
Servo tailstock : — / Yes
SUB-SPINDLE ( OPTIONAL )
Chuck size 6" 8"
Hole through spindle Ø 46 mm ( 1.81" ) Ø 55 mm ( 2.16" )
Spindle bearing diameter Ø 80 mm ( 3.14" ) Ø 100 mm ( 3.93" )
Spindle nose A2-5 A2-6
Motor output 5.5 / 7.5 kW ( 7.4 / 10 HP ) ( Cont. / 30 min. ) 15 / 18.5 kW ( 20 / 24.8 HP ) ( Cont. / 15 min. )
Spindle drive system Built-in motor Built-in motor
Spindle speed range 6,000 rpm 4,800 rpm
Spindle torque 35 / 48 N-m ( 25.8 / 35.4 ft-lb ) ( Cont. / 30 min. ) 95 / 118 N-m ( 70.1 / 87.0 ft-lb ) ( Cont. / 15 min. )
Zs-axis travel 750 / 1,500 mm ( 29.52" / 59.05" ) 680 / 1,430 mm ( 26.77" / 56.29" )
Zs-axis rapid 30 m/min. ( 1,181 IPM )
Slide way type Linear guide way
Zs-axis servo motor 3 kW ( 4 HP )
Zs-axis ball screw Ø [ pitch ] Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ] ( Ø 1.41" [ 0.39" ] / Ø 1.57" [ 0.47" ] )
Zs-axis thrust ( Cont. ) 769 / 640 Kgf ( 1,695 / 1,410 lbf )
GENERAL
Repeatability on X-axis ± 0.003 mm ( ± 0.00012" )
Repeatability on Z-axis ± 0.003 mm ( ± 0.00012" )
Standard CNC control FANUC Oi -TF ( Opt. 31i )
Voltage / Power requirement AC 200/220 / 40 kVA
Hydraulic tank capacity 30 L ( 7.92 gal )
Coolant tank capacity 290 / 330 L ( 76.61 / 87.17 gal )
Coolant pump 0.7 kW ( 0.93 HP , 60 Hz ) rated at 3 bar ( 44 PSI )
Machine weight 6,500 / 8,500 Kg ( 14,330 / 18,740 lbs )
3,550 x 2,120 x 1,800 / 4,520 x 2,200 x 1,800 mm
( 139.8" x 83.5" x 70.9" / 178.1" x 86.7" x 70.9" )
Dimensions L × W × H
Y-axis model : 3,550 x 2,120 x 2,260 / 4,520 x 2,200 x 2,260 mm
( 139.8" x 83.5" x 89.1" / 178.1" x 86.7" x 89.1" )
Specifications are subject to change without notice.
 TURNING CENTERS by

YAMA SEIKI USA, Inc.

5788 Schaefer Ave., Chino, CA 91710

TEL : ( 888 ) 976-6789
( 909 ) 628-5568
FAX : ( 909 ) 993-5378
Web : www.YAMASEIKI.com
E-mail : [email protected]

Copyright 2014 by YAMA SEIKI USA, Inc. All right reserved

Y-GS-2000 GS-3000 SERIES-EN-F-201507