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343 views322 pages

Guhring PDF

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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 322

DRILLING TAPPING/

THREADMILLING/
MILLING REAMING PCD/PCBN MILLING TOOLS

HIGH-PERFORMANCE END MILLS


FLUTELESS TAPPING

SPECIAL TOOLING COUNTERSINKING/ MODULAR TOOLING TOOL RECONDITIONING SERVICE


SOLUTIONS DE-BURRING SYSTEMS

Guhring, Inc. Main Office West Coast Distribution Center and Guhring Corp. (Canada)
1445 Commerce Avenue Reconditioning Facility 20 Steckle Place, Unit #14
Item # 400001038 01/2019

Brookfield, WI 53045 15581 Computer Ln Kitchener, ON N2E 2C3


Tel (262) 784-6730 (800) 776-6170 Huntington Beach, CA 92649 Tel (519 ) 748-9664 (800) 463-5555
Fax (262) 784-9096 Fax (519 ) 748-2954
Michigan Manufacturing and
East Coast Reconditioning Facility Reconditioning Facility
121 W Dudley Town Rd. 24875 Trans-X Road
Bloomfield, CT 06002 Novi, MI 48375

5th Edition
Vertical Integration allows for
complete quality control
1 2

3 4

1 SUBSTRATE
Guhring produces its own carbide, in multiple grades developed for specific
application types

2 TOOL GEOMETRIES
Our extensive R&D department creates and perfects innovative tool designs

3 MACHINE DIVISION
Guhring also produces tool grinding machines, vending machines,
and testing equipment

4 COATINGS
Equipment and processes developed by Guhring provide superior PVD
coatings for cutting tools
With a global network
of manufacturing sites
Guhring develops
and produces
precision tools for all the
important markets. Users from the
automotive industry, the aerospace
industry or the machine tool and general
industry rely on the trend-setting tools
manufactured world-wide at the highest
level to uniform quality standards.

With innovative technologies Guhring


meets specific customer requirements from
process proposal to series application of the
precision tools – flexibly, promptly, globally. For
this, experts are in action internationally looking
after customers on site. Production, service and contact
persons are available from one supplier world-wide.

28
PRODUCTION FACILITIES
47
SERVICE CENTERS
46
SUBSIDIARIES

PRODUCTION AND SERVICE CENTERS


GERMANY WORLD-WIDE
Albstadt I Australia Japan South Africa
Albstadt II Brazil Diadema Korea Chungcheongnam-do Taiwan
Albstadt III Brazil Joinville Korea Rizhao Thailand
Berlin/Precision Tools Production China Changzhou Korea Choongnam Czech Republic
Berlin/Carbides China Liaoning Korea Ulsan City Turkey Istanbul
Geislingen China Liuzhou Korea Incheon Turkey Izmir
Gosheim China Hubei Mexico Turkey Ankara
Hörselberg/Eisenach France Netherlands Hungary
Markt Erlbach Great Britain Austria USA Brookfield
Mindelheim India Bangalore Poland Dabrowa Górnicza USA New Hudson
Röhrsdorf/Chemnitz India Pune Poland Bielsko Biala USA Huntington Beach
Saarbrücken India Gurgaon Rumania USA Bloomfield
Sigmaringen-Laiz Indonesia Russia Vietnam
Veldhoven/NL Ireland Sweden Belarus
Italy Spain
SALES COMPANIES SALES AND MARKETING PARTNERS

Argentinia Korea Taiwan Egypt Norway


Australia Malaysia Thailand Algeria Pakistan
Baltic States Mexico Czech Republic Bolivia Peru
Belgium Netherlands Turkey Chile Philippines
Brazil Austria Ukraine Denmark Portugal
Bulgaria Philippines Hungary Greece South Africa
China Poland USA Brookfield Hong Kong Thailand
Denmark Rumania USA New Hudson Italy Tunesia
Finnland Russia Vietnam Columbia Venezuela
France Alsace Sweden Belarus Marocco Vietnam
France Metz-Tessy Switzerland Mauritius
Great Britain Singapore New Zealand
India Slowakia
Indonesia Slovenia
Italy Spain Barcelona
Japan Spain Madrid
Canada South Africa
GUHRING Coatings

Temperature

Coefficient
hardness

Thermal
Stability
Coating

Friction
Nano-
FIREX®
Broadband coating based on TiAlN + TiN 3000-

F Multilayer, red-violet
Higher hardness and temperature strength than TiN/ TiCN
930˚ F
500˚ C
3300
(HV
0.50 1470˚ F
(fetting) 800˚ C
0.05)
HSS: drilling/ milling/ tapping of steel, cast iron, Inconel, Ti, Ti-alloys
Carbide: milling of steel, cast iron

nano-Si®
TiAlSiN-based
multilayer, nanostructured 5500
930˚ F 0.55 1470˚ F
(HV
Carbide: Drilling, milling, reaming hardened steels and cast iron 500˚ C (fetting) 800˚ C
0.05)
nano-Si was developed for hard machining. nanocomposite struc-
ture, based on TiAlN and silicon nitride (SiN), the coating has a very
high micro hardness combined with good temperature strength.

nano-A™
AlTiN-coating (Al-content between TiAlN and SuperA)
Multilayer with nanostructured areas, blue-violet, high heat- and 3800
930˚ F 0.60 1650˚ F
wear-resistance, very broad range of applications on carbide (HV
500˚ C (fetting) 900˚ C
0.05)
Carbide: milling, drilling, reaming steel, hardened steel, stainless steel,
nickel-based alloys, cast iron
nano-A™ is a further development of TiAlN and SuperA coatings.

Super-A®
Al-rich AlTiN coating 3800
A Monolayer, blue-anthracite
930˚ F
500˚ C
(HV
0.05)
0.60 1650˚ F
(fetting) 900˚ C
High hardness and temperature strength
Carbide: milling of hardened steel

Zenit
Multilayer, nanostructured, TiAlZrN-based
2500
Aluminum content was reduced and substituted with zirconium (Zr) 930˚ F 0.40 1292˚ F
(HV
500˚ C (fetting) 700˚ C
Drilling, milling titanium/Ti-alloys and aluminum alloys (<10% Si) 0.05)
Zirconium presence in top layer reduces built-up edge, prolonging
tool life in milling operations.

nano-Ra™
TiN/ TiAlN-based with ZrN-top layer
Multilayer, graded, pale gold 3300
930˚ F 0.40 1470˚ F
(HV
TiN/ TiAlN-multilayer structure, with inert ZrN-top layer, opens new 500˚ C (fetting) 800˚ C
0.05)
applications for drilling and milling softer steels
Drilling/ Milling of softer steel with tendency to get built-up edge
(e.g. ferritic steel)

4
ISO Material Classifications
Suitability recommendations for every tool for the following application groups:

Application group Material examples


P Steel, high-alloyed steel
M Stainless steel
K Grey cast iron, spher, graphite/mall. cast iron
N Aluminum and other non-ferrous metals
S Special, super and titanium alloys
H Hardened steel and chilled cast iron

Application

Slotting Roughing Ramping Helix Plunging Finishing Copy Milling

Tool material

Polycrystalline diamond Finest grain solid carbide (carbide-UF)

Shank form HA ~HA HB ~HB A B

to DIN 6535 to DIN 1835

Length 3xD 4xD 5xD

Stub Standard Long XL Long XL Long XL Long XL Long

No. of cutting
edges No.of Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes No. Flutes

Helix angle
Helix angle Helix angle Helix angle Helix Angle Helix Angle Helix Angle Helix Angle Helix angle Helix angle Helix angle Helix angle Helix Angle Helix Angle Helix Angle Helix Angle

R ± .01 R ± .02 R ±.002 R ± .05


Cutting edge form R ± .01 R ± .02 R ±.002 R ±0,05
Included Included Included
Chamfer Chamfer Radius Radius Radius Radius Radius Radius Radius Radius Angle Angle Angle

Feed
Feed Dir. Feed Dir. Feed Dir.

for lateral feed, ramping,


for lateral feed for lateral feed and ramping
and plunging

Rake angle
Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle Rake Angle

For well over 100 years, the name Guhring has been associated with cutting tool innovation and
quality. High-production facilities on every continent rely on Guhring technology to elevate their
productivity, and manufacturers of high-precision parts know that Guhring provides consistent quality
and performance.

GUHRING Select, a category of stocked standard drills, taps and variable helix carbide end mills.
This category is comprised of existing cutting tool series; current products which are already favorites
in many machine shops across the United States.

LOOK FOR THE GUHRING Each GUHRING Select series has been chosen because of its versatility in a wide range of materials
SELECT LOGO and machining operations, to provide you with a full compliment of quality drill, tap and end mill
MVYZWLJPÄJVMMLYPUNZ options at an economical price.

5
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 DIVER end mills Carbide


Series Series
plunging and center cutting No. No.

6872 6872 inch 36


Helix angle No. Flutes Standard
nano-Si®

6873 6873 inch 37


Helix angle No. Flutes Standard
nano-Si®

6797 6798 metric 38


Helix angle No. Flutes Standard
nano-Si®

6799 6800 metric 39


Helix angle No. Flutes Standard
nano-Si®

6874 6874 inch 40


Helix Angle No. Flutes Stub
nano-Si®

6803 6804 metric 41


Helix Angle No. Flutes Stub
nano-Si®

6757 6757 inch 42


Helix angle No. Flutes Standard
nano-Si®

r
6759 6759 inch 43
Helix angle No. Flutes Standard
nano-Si®

6875 6875 inch 44


Helix Angle No. Flutes Standard
nano-Si®

6737 6736 metric 45


Helix angle No. Flutes Standard
nano-Si®

6801 6802 metric 46


Helix Angle No. Flutes Standard
nano-Si®

6
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 Speed end mills Carbide


Series Series
center cutting No. No.

48°
6773 6773 inch 48
Helix Angle No. Flutes Standard nano-A™

48°
A 6765 6760 metric 49
Helix Angle No. Flutes Standard
Super-A®

48°
6774 6774 inch 50
Helix Angle No. Flutes XL Long nano-A™

48°
A 6766 6761 metric 51
Helix Angle No. Flutes XL Long
Super-A®

RF 100 90° end mills Carbide


Series Series
center cutting, no corner chamfer No. No.

6775 6775 inch 54


Helix Angle No. Flutes Standard Bright

6762 metric 55
Helix Angle No. Flutes Standard Bright

6776 6776 inch 56


Helix Angle No. Flutes Standard nano-A™

6763 metric 57
Helix Angle No. Flutes XL Long nano-A™

6764 metric 58
Helix Angle No. Flutes Standard nano-A™

7
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 U High-performance end mills Carbide


Series Series
center cutting No. No.

F 3113 3099 inch 60


Helix Angle No. Flutes Stub FIREX®

F 6706 3731 metric 61


Helix Angle No. Flutes Stub FIREX®

F 3114 3100 inch 62


Helix Angle No. Flutes Standard FIREX®

R F 3079 3079 inch 63


Helix Angle No. Flutes Standard FIREX®

F 3736 3732 metric 64


Helix Angle No. Flutes Standard FIREX®

R F 3872 3873 metric 65


Helix Angle No. Flutes Standard FIREX®

F 4250 4250 inch 66


Helix Angle No. Flutes Long FIREX®

F 4251 4251 inch 67


Helix Angle No. Flutes Long FIREX®

F 3837 3838 metric 68


Helix Angle No. Flutes Long FIREX®

F 4252 4252 inch 69


Helix Angle No. Flutes XL Long FIREX®

F 3839 3871 metric 80


Helix Angle No. Flutes Long FIREX®

F -- 4253 inch 71
Helix Angle No. Flutes XL Long FIREX®

F 3627 metric 72
Helix Angle No. Flutes XL Long FIREX®

8
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 U High-performance end mills Carbide


Series Series
No. No.
(3-fluted), center cutting

F 4254 4254 inch 73


Helix angle No. Flutes Standard FIREX®

F 4255 4255 inch 74


Helix angle No. Flutes Standard FIREX®

F 3893 3894 metric 75


Helix angle No. Flutes Standard FIREX®

F 3891 3892 metric 76


Helix angle No. Flutes Standard FIREX®

RF 100 U/HF High-performance roughing end mills Carbide


Series Series
No. No.
center cutting

F 3082 3082 inch 82


Helix angle No. Flutes Standard FIREX®

F 3507 3508 metric 83


Helix angle No. Flutes Standard FIREX®

F 4256 4256 inch 84


Helix angle No. Flutes Long FIREX®

F 3509 3522 metric 85


Helix angle No. Flutes Long FIREX®

F 3598 3600 metric 86


Helix angle No. Flutes XL Long FIREX®

RF 100 F High-performance end mills Carbide


Series Series
center cutting No. No.

F 3078 3078 inch 88


Helix angle No. Flutes Standard FIREX®

F 3629 3630 metric 89


Helix angle No. Flutes Standard FIREX®

F -- 3366 metric 90
Helix angle No. Flutes Standard FIREX®

9
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 50 High-performance end mills Carbide


Series Series
center cutting No. No.

F 3095 3095 inch 78


Helix Angle No. Flutes Stub FIREX®

F 3096 3096 inch 79


Helix Angle No. Flutes Standard FIREX®

RF 100 VA High-performance end mills Carbide


Series Series
center cutting No. No.

4257 4257 inch 92


Helix angle No. Flutes Stub nano-A™

3804 3805 metric 93


Helix angle No. Flutes Stub nano-A™

3080 3080 inch 94


Helix angle No. Flutes Standard nano-A™

3053 3053 inch 95


Helix angle No. Flutes Standard
nano-Si®

3800 3803 metric 96


Helix angle No. Flutes Standard nano-A™

6700 6701 metric 97


Helix angle No. Flutes Standard nano-A™

4260 4260 inch 98


Helix angle No. Flutes Long nano-A™

4258 4258 inch 99


Helix angle No. Flutes Long nano-A™

3806 3807 metric 100


Helix angle No. Flutes Long nano-A™

4259 4259 inch 101


Helix angle No. Flutes XL Long nano-A™

RF 100 VA High-performance ball nose end mills Carbide


Series Series
center cutting No. No.

4261 4261 inch 102


Helix angle No. Flutes Standard nano-A™

6707 6708 metric 103


Helix angle No. Flutes Standard nano-A™

10
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 VA/NF High-performance roughing end mills Carbide


Series Series
center cutting No. No.

3081 3081 inch 106


Helix angle No. Flutes Standard nano-A™

3060 3060 inch 107


Helix angle No. Flutes Standard
nano-Si®

3696 3718 metric 108


Helix angle No. Flutes Standard nano-A™

4262 4262 inch 109


Helix angle No. Flutes Long nano-A™

3733 3885 metric 110


Helix angle No. Flutes Long nano-A™

RF 100 A High-performance 4-flute end mills Carbide


Series Series
center cutting No. No.

3077 3077 inch 112


Helix angle No. Flutes Standard Bright

3202 3319 metric 113


Helix angle No. Flutes Standard Bright

RF 100 A High-performance 3-flute end mills Carbide


Series Series
center cutting No. No.

4265 4265 inch 114


Helix angle No. Flutes Standard Bright

3472 6702 metric 115


Helix angle No. Flutes Standard Bright

6729 metric 116


Helix angle No. Flutes Standard Bright

3473 6703 metric 117


Helix angle No. Flutes Long Bright

3xD

6730 6731 metric 118


Helix angle No. Flutes XL Long Bright

4xD

6732 6733 metric 119


Helix angle No. Flutes XL Long Bright

5xD

6734 6735 metric 120


Helix angle No. Flutes XL Long Bright

11
Index - RF 100
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

RF 100 A/WF High-performance roughing end mills Carbide


Series Series
center cutting No. No.

4266 4266 inch 122


Helix angle No. Flutes Standard Bright

3468 3469 metric 123


Helix angle No. Flutes Standard Bright

3470 3471 metric 124


Helix angle No. Flutes Long Bright

RF 100 H High-performance end mills Carbide


Series Series
center cutting No. No.

3895 3896 metric 126


Helix angle No. Flutes Standard
nano-Si®

RF 100 Ti High-performance end mills Carbide


Series Series
center cutting No. No.

R A 3876 3876 inch 128


Helix Angle No. Flutes Standard
Super-A®

R A 3498 3499 metric 129


Helix Angle No. Flutes Standard
Super-A®

Ratio end mills Superfinish RF 100 SF Carbide


Series Series
center cutting No. No.

F 4263 4263 inch 132


Helix angle No. Flutes Standard FIREX®

F 6709 6710 metric 133


Helix angle No. Flutes Standard FIREX®

F
3xD

4264 4264 inch 134


Helix angle No. Flutes XL Long FIREX®

F
3xD

3897 3898 metric 135


Helix angle No. Flutes XL Long FIREX®

F 3115 inch 136


Helix angle No. Flutes Standard FIREX®

F 3631 3632 metric 137


Helix angle No. Flutes Standard FIREX®

12
Index - Diamond Tech
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

DL 100 X2 High-performance PCD end mill PCD


Series Series
for aluminum and composites No. No.

PCD 3867 inch 140


Helix angle No. Flutes Standard

PCD 3870 inch 141


Helix angle No. Flutes Standard

Coolant fed high-performance PCD end mill PCD


Series Series
for aluminum and composites No. No.

PCD 5492 metric 142


Helix angle No. Flutes Standard

PCD 5493 metric 143


Helix angle No. Flutes Long

PCD 5495 metric 144


Helix angle No. Flutes Standard

PCD 5496 metric 145


Helix angle No. Flutes Long

Series Series
Fiber-reinforced plastic end mills CR 100 Carbide
No. No.

-- -- inch 147
Helix angle No. Flutes Standard Diamond

-- -- inch 147
Helix angle No. Flutes Standard Diamond

6717 metric 148


Helix angle No. Flutes Standard Diamond

6718 metric 149


Helix angle No. Flutes Long Diamond

6719 metric 150


Helix angle No. Flutes Standard Diamond

6720 metric 151


Helix angle No. Flutes Standard Diamond

13
Index - Tech Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

GH 100 U / Aero-Tech end mills Carbide


Series Series
(3-fluted), center cutting No. No.

F 3086 inch 155


Helix angle No. Flutes Stub FIREX®

F 3540 3729 metric 156


Helix angle No. Flutes Stub FIREX®

3172 inch 158


Helix angle No. Flutes Standard Bright

F 3173 inch 158


Helix angle No. Flutes Standard FIREX®

3203 metric 159


Helix angle No. Flutes Standard Bright

F 3741 metric 159


Helix angle No. Flutes Standard FIREX®

GA 200 A / Alumi-Tech end mills for aluminum Carbide


Series Series
(2-fluted), center cutting No. No.

3310 3126 metric 161


Helix angle No. Flutes Stub Bright

3174 inch 162


Helix angle No. Flutes Standard Bright

A 3874 inch 162


Helix angle No. Flutes Standard
Super-A®

3309 3059 metric 163


Helix angle No. Flutes Standard Bright

3175 inch 164


Helix angle No. Flutes XL Long Bright

A 3875 inch 164


Helix angle No. Flutes XL Long
Super-A®

3358 metric 165


Helix angle No. Flutes XL Long Bright

14
Index - Tech Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

GA 200 A / Alumi-Tech LR end mills Carbide


Series Series
(3-fluted) with corner radius No. No.

R
3367 metric 166
Helix angle No. Flutes Standard Bright

R 3177 inch 167


Helix angle No. Flutes Standard Bright

R A 3877 inch 167


Helix angle No. Flutes Standard
Super-A®

GS 200 A / Rough-Tech Alu end mills Series Series


Carbide
No. No.
coarse tooth

3184 inch 169


Helix angle No. Flutes Standard Bright

A 3884 inch 169


Helix angle No. Flutes Standard
Super-A®

3364 metric 170


Helix angle No. Flutes Standard Bright

3127 metric 170


Helix angle No. Flutes Standard Bright

RS 100 U / Aero-Tech 48 end mills Carbide


Series Series
center cutting No. No.

F 3097 inch 173


Helix angle No. Flutes Standard FIREX®

F 3887 3888 metric 174


Helix angle No. Flutes Standard FIREX®

RS 100 F / Aero-Rough 56 end mills Carbide


Series Series
center cutting No. No.

F 3098 inch 175


Helix angle No. Flutes Standard FIREX®

F 3889 3890 metric 176


Helix angle No. Flutes Standard FIREX®

15
Index - Tech Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

GS 100 U / Rough-Tech 48 end mills Carbide


Series Series
fine tooth No. No.

3186 inch 179


Helix angle No. Flutes Standard Bright

F 3188 inch 180


Helix angle No. Flutes Standard FIREX®

A 3886 inch 180


Helix angle No. Flutes Standard
Super-A®

3204 metric 181


Helix angle No. Flutes Standard Bright

F 3723 metric 181


Helix angle No. Flutes Standard FIREX®

F 3365 metric 182


Helix angle No. Flutes Standard FIREX®

GS 100 H / Rough-Tech 56 end mills Carbide


Series Series
fine tooth No. No.

F 3189 inch 184


Helix angle No. Flutes Standard FIREX®

3682 metric 185


Helix angle No. Flutes Standard
nano-Si®

F 3190 inch 186


Helix angle No. Flutes Long FIREX®

Series Series
GH 100 U / Finish-Tech 50 Carbide
No. No.

3178 inch 188


Helix angle No. Flutes Standard Bright

F 3179 inch 188


Helix angle No. Flutes Standard FIREX®

3084 3084 inch 189


Helix angle No. Flutes Standard
nano-Si®

R F 3091 inch 190


Helix angle No. Flutes Standard FIREX®

3311 metric 191


Helix angle No. Flutes Standard Bright

16
Index - Tech Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon
Series Series
GH 100 U / Finish-Tech 50 (continued) Carbide
No. No.

F 3689 metric 191


Helix angle No. Flutes Standard FIREX®

3019 metric 192


Helix angle No. Flutes Standard Bright

F 3047 metric 192


Helix angle No. Flutes Standard FIREX®

R
3112 metric 193
Helix angle No. Flutes Standard Bright

R F 3563 metric 193


Helix angle No. Flutes Standard FIREX®

3180 inch 194


Helix angle No. Flutes Long Bright

F 3181 inch 194


Helix angle No. Flutes Long FIREX®

3312 3313 metric 195


Helix angle No. Flutes XL Long Bright

F 3691 3693 metric 196


Helix angle No. Flutes XL Long FIREX®

GH 100 H / Finish-Tech 62 multi-flute Carbide


Series Series
end mills No. No.

3182 inch 199


Helix angle No. Flutes Standard
nano-Si®

3715 metric 200


Helix angle No. Flutes Standard
nano-Si®

3183 inch 201


Helix angle No. Flutes Long
nano-Si®

3716 metric 202


Helix angle No. Flutes XL Long
nano-Si®

Series Series
GF 500 T HSC-profile cutters with Torus form Carbide
No. No.
R
3856 metric 205
Helix angle No. Flutes Standard
nano-Si®

R
3859 metric 206
Helix angle No. Flutes Long
nano-Si®

R
3865 metric 207
Helix angle No. Flutes Long
nano-Si®

R
3863 metric 208
Helix angle No. Flutes Long
nano-Si®

R
3860 metric 209
Helix angle No. Flutes XL Long
nano-Si®

17
Index - Tech Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon
Series Series
GF 500 B HSC-Ballnose profile cutters Carbide
No. No.

3854 metric 210


Helix angle No. Flutes Standard
nano-Si®

3848 metric 211


Helix angle No. Flutes Standard
nano-Si®

3866 metric 212


Helix angle No. Flutes Long
nano-Si®

3855 metric 213


Helix angle No. Flutes Long
nano-Si®

3849 metric 214


Helix angle No. Flutes XL Long
nano-Si®

3853 metric 215


Helix angle No. Flutes XL Long
nano-Si®

Series Series
HF 300 High Feed Carbide
No. No.

6771 metric 216


Helix Angle No. Flutes Standard
nano-Si®

6772 metric 217


Helix Angle No. Flutes XL Long
nano-Si®

GF 300 T Trace-Tech hard profile cutters Carbide


Series Series
with Torus grind No. No.

R 3361 metric 219


Helix angle No. Flutes Standard
nano-Si®

R 3192 inch 220


Helix angle No. Flutes Long
nano-Si®

R 3362 metric 221


Helix angle No. Flutes XL Long
nano-Si®

GF 300 B Trace-Tech ballnose Carbide


Series Series
hard profile cutters No. No.

3101 inch 222


Helix angle No. Flutes Standard
nano-Si®

3359 metric 223


Helix angle No. Flutes Standard
nano-Si®

3191 inch 224


Helix angle No. Flutes Long
nano-Si®

3360 metric 225


Helix angle No. Flutes XL Long
nano-Si®

18
Index - Pro Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

Series Series
Uni-Pro end mills (2-fluted) Carbide
No. No.

F 3092 inch 228


Helix angle No. Flutes Stub FIREX®

F 3633 3634 metric 229


Helix angle No. Flutes Stub FIREX®

3146 inch 230


Helix angle No. Flutes Standard Bright

F 3148 inch 230


Helix angle No. Flutes Standard FIREX®

R F 3087 inch 231


Helix angle No. Flutes Standard FIREX®

3303 metric 232


Helix angle No. Flutes Standard Bright

F 3676 metric 232


Helix angle No. Flutes Standard FIREX®

R
3106 metric 233
Helix angle No. Flutes Standard Bright

R F 3561 metric 233


Helix angle No. Flutes Standard FIREX®

3147 inch 234


Helix angle No. Flutes Long Bright

F 3149 inch 234


Helix angle No. Flutes Long FIREX®

R F 3088 inch 235


Helix angle No. Flutes Long FIREX®

3011 metric 236


Helix angle No. Flutes XL Long Bright

F 3021 metric 236


Helix angle No. Flutes XL Long FIREX®

19
Index - Pro Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

Series Series
Uni-Pro end mills (3-fluted) Carbide
No. No.

F 3558 3719 metric 237


Helix angle No. Flutes Stub FIREX®

3168 inch 238


Helix angle No. Flutes Standard Bright

F 3170 inch 238


Helix angle No. Flutes Standard FIREX®

3307 metric 239


Helix angle No. Flutes Standard Bright

F 3677 metric 239


Helix angle No. Flutes Standard FIREX®

3169 inch 240


Helix angle No. Flutes XL Long Bright

F 3171 inch 240


Helix angle No. Flutes XL Long FIREX®

3314 metric 241


Helix angle No. Flutes XL Long Bright

F 3680 metric 241


Helix angle No. Flutes XL Long FIREX®

Series Series
Uni-Pro end mills (4-fluted) Carbide
No. No.

F 3093 inch 242


Helix angle No. Flutes Stub FIREX®

F 3637 3721 metric 243


Helix angle No. Flutes Stub FIREX®

3150 inch 244


Helix angle No. Flutes Standard Bright

F 3153 inch 244


Helix angle No. Flutes Standard FIREX®

R F 3089 inch 245


Helix angle No. Flutes Standard FIREX®

20
Index - Pro Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

Uni-Pro end mills (4-fluted) Series Series


Carbide
No. No.
JVU[PU\LK

3304 metric 246


Helix angle No. Flutes Standard Bright

F 3678 metric 246


Helix angle No. Flutes Standard FIREX®

R
3111 metric 247
Helix angle No. Flutes Standard Bright

R F 3562 metric 247


Helix angle No. Flutes Standard FIREX®

3152 inch 248


Helix angle No. Flutes Long Bright

F 3156 inch 248


Helix angle No. Flutes Long FIREX®

3151 inch 249


Helix angle No. Flutes XL Long Bright

F 3155 inch 249


Helix angle No. Flutes XL Long FIREX®

R F 3090 inch 250


Helix angle No. Flutes XL Long FIREX®

3012 metric 251


Helix angle No. Flutes XL Long Bright

F 3023 metric 251


Helix angle No. Flutes XL Long FIREX®

21
Index - Pro Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

Series Series
Uni-Pro ball nose end mills (2-fluted) Carbide
No. No.

3157 inch 252


Helix angle No. Flutes Standard Bright

F 3159 inch 252


Helix angle No. Flutes Standard FIREX®

3308 3024 metric 253


Helix angle No. Flutes Standard Bright

F 3679 3049 metric 254


Helix angle No. Flutes Standard FIREX®

3158 inch 255


Helix angle No. Flutes Long Bright

F 3160 inch 255


Helix angle No. Flutes Long FIREX®

3014 metric 256


Helix angle No. Flutes XL Long Bright

F 3030 metric 256


Helix angle No. Flutes XL Long FIREX®

Series Series
Uni-Pro ball nose end mills (4-fluted) Carbide
No. No.

3161 inch 257


Helix angle No. Flutes Standard Bright

F 3165 inch 257


Helix angle No. Flutes Standard FIREX®

3306 metric 258


Helix angle No. Flutes Standard Bright

F 3727 metric 258


Helix angle No. Flutes Standard FIREX®

3164 inch 259


Helix angle No. Flutes Long Bright

F 3167 inch 259


Helix angle No. Flutes Long FIREX®

22
Index - Pro Line
Helix No. Surface HA HB
Tool illustration Unit Page
Angle Flutes Length Finish
Str. Shank Weldon

Uni-Pro ball nose end mills (4-fluted) Series Series


Carbide
No. No.
JVU[PU\LK

3162 inch 260


Helix angle No. Flutes XL Long Bright

F 3166 inch 260


Helix angle No. Flutes XL Long FIREX®

3015 metric 261


Helix angle No. Flutes XL Long Bright

F 3043 metric 261


Helix angle No. Flutes XL Long FIREX®

Series Series
Chamfering milling cutters Carbide
No. No.


6711 6712 metric 262
Helix angle No. Flutes Standard TiAlN

6713 3396 metric 263
Helix angle No. Flutes Standard TiAlN

6784 6785 metric 264
Standard
nano-Si®
Helix angle No. Flutes


6714 6715 metric 265
Helix angle No. Flutes Standard TiAlN

6786 6787 metric 266
Helix angle No. Flutes Standard TiAlN

Series Series
Corner rounding milling cutters Carbide
No. No.

F

6788 metric 267
Helix angle No. Flutes Standard FIREX®

Front/back de-burrer

nano-A™ 495 metric 268


Helix angle No. Flutes Long

23
STEEL
General steel grades from low to high tensile
strength (500-1400 N/mm2); high-tensile
heat-treatable and tool steels (- 48 HRC);
hardened steels and chilled cast iron also
above 63 HRC

P
CAST IRON
Cast iron types such as grey cast iron (GG25),
spheroidal graphite iron, malleable cast iron and
cast steel alloys, abrasive special cast alloys

24
ALUMINUM
Aluminum wrought alloys; high-tensile
aluminum; silicon-containing cast aluminum

STAINLESS STEEL
Stainless steels, acid- and heat-
resistant alloys; titanium and
N
nickel alloys; difficult-to-machine
special alloys

25
GUHRING
IN-HOUSE TOOL
RECONDITIONING
Utilizing the same high-precision CNC grinding machines that are used in Guhring’s
manufacturing plants, our Reconditioning Division is well equipped to restore standard and
special carbide and PCD tooling to its original factory quality, condition and performance. High
precision remanufacturing delivers longer reground tool life and often more regrinds per tool,
resulting in significant cost savings in terms of both tooling and machining expenses. Guhring
is able to provide factory reconditioning for our own drills, step drills, carbide end mills, and
reamers. We can provide the same high-quality service for competitors’ tooling as well.

GRIND
RE RECO
SE

7
0
U

5
A
E

0 T
3 R
0
1
0

RECONDITIONING
SERVICES
End Mills for Steels

RF 100 RF 100 RF 100 RF 100 RF 100 RF 100 RF 100 RF 50 RF 100 RF 100 RF 100 RF 100
U F U/HF Diver Speed SF 90 F 90 VA VA VA/NF Ti
ballnose
start pg 60 88 82 36 48 132 58 78 92 102 106 128
# flutes 3, 4 4 4 3,4 4 5 4 4 4 4 4 4
Lengths S/M/L/XL M M/L/XL M M/XL M/XL M S S/M/L/XL S/M/L/XL M/L M
Radius  
Sharp Corner 
Helix Angle Variable Variable Variable Variable 48° 45° Variable 40° Variable Variable Variable Variable
Ballnose
Coolant   

RF 100 Aero-Tech Aero- Aero- Rough- Finish- 2-flute 3-flute 4-flute ballnose
S/F Rough 48 Rough 56 Tech 56 Tech 50 universal universal universal universal
GH 100 U RS 100 U RS 100 F GS 100 H GH 100 U Uni-Pro Uni-Pro Uni-Pro Uni-Pro

start pg 132 155 173 175 184 188 228 237 242 252
# flutes 5 3 4-5 5-6 4 6+ 2 3 4 2, 4
Lengths M/XL S/M M M M/L M/L/XL S/M/L/XL S/M/L/XL S/M/L/XL M/L/XL
Radius   
Sharp Corner
Helix Angle 45° 45° 45° 45° 20° 45° 30° 30° 30° 30°
Ballnose 
Coolant

27
End Mills for Stainless Steels

RF 100 VA RF 100 VA RF 100 RF 100 RF 100 RF 100 SF RF 100 F 90 RF 100 F RF 100 S/F
ballnose VA/NF Diver Speed 90
start pg 92 102 106 36 48 132 58 88 132
# flutes 4 4 4 3,4 4 5 4 4 5
Lengths S/M/L/XL S/M/L/XL M/L M M/XL M/XL M M M/XL
Radius 
Sharp Corner  
Helix Angle Variable Variable Variable Variable 48° 45° Variable Variable 45°
Ballnose
Coolant   

Aero-Tech Aero- Finish- 2-flute 3-flute 4-flute ballnose


Rough 48 Tech 50 universal universal universal universal
GH 100 U RS 100 U GH 100 U Uni-Pro Uni-Pro Uni-Pro Uni-Pro
start pg 155 173 188 228 237 242 252
# flutes 3 4-5 6+ 2 3 4 2, 4
Lengths S/M M M/L/XL S/M/L/XL S/M/L/XL S/M/L/XL M/L/XL
Radius   
Sharp Corner
Helix Angle 45° 45° 45° 30° 30° 30° 30°
Ballnose 
Coolant

28
End Mills for Cast Iron

Aero-Tech Aero-Rough
48
RF 100 U RF 100 U/ RF 100 RF 100 SF RF 50 RF 100 H RF 100 S/F GH 100 U RS 100 U
HF Diver 90
start pg 60 82 36 132 78 116 132 155 173
# flutes 3, 4 4 3,4 5 4 4 5 3 4-5
Lengths S/M/L/XL M/L/XL M M/XL S M M/XL S/M M
Radius  
Sharp Corner
Helix Angle Variable Variable Variable 45° 40° Variable 45° 45° 45°
Ballnose
Coolant 

Aero-Rough Rough-Tech Finish-Tech Finish-Tech 2-flute 3-flute 4-flute ballnose


56 56 50 62 universal universal universal universal
RS 100 F GS 100 H GH 100 U GH 100 H Uni-Pro Uni-Pro Uni-Pro Uni-Pro
start pg 175 184 188 199 228 237 242 252
# flutes 5-6 4 6+ 6+ 2 3 4 2, 4
Lengths M M/L M/L/XL M/L/XL S/M/L/XL S/M/L/XL S/M/L/XL M/L/XL
Radius   
Sharp Corner
Helix Angle 45° 20° 45° 55° 30° 30° 30° 30°
Ballnose 
Coolant

29
End Mills for Aluminum and Aluminum Alloys

RF 100 A RF 100 RF 100 A/ GA 200 A GS 200 A GS 100 U 2-flute 3-flute 4-flute ballnose
A 90 WF universal universal universal universal
Alumi- Rough- Rough- Uni-Pro Uni-Pro Uni-Pro Uni-Pro
Tech Tech Alu Tech 48
start pg 112 50 122 166 169 179 228 237 242 252
# flutes 3, 4 3 3 2, 3 3 4-5 2 3 4 2, 4
Lengths M/L M M/L S/M/L/XL M M S/M/L/XL S/M/L/XL S/M/L/XL M/L/XL
Radius    
Sharp Corner 
Helix Angle Variable Variable Variable 45° 30° 30° 30° 30° 30° 30°
Ballnose 
Coolant   

30
End Mills for High-Temp and Ti-Alloys

RF 100 Ti RF 100 VA RF 100 VA/NF RF 100 RF 100 Diver RF 100 SF 90 RF 100 F 90


Speed
start pg 128 92 106 48 36 132 58
# flutes 4 4 4 4 3,4 5 4
Lengths M S/M/L/XL M/L M/XL M M/XL M
Radius 
Sharp Corner  
Helix Angle Variable Variable Variable 48° Variable 45° Variable
Ballnose
Coolant  

Aero-
Rough 56
RF 100 F RF 100 S/F RS 100 F

start pg 88 132 175


# flutes 4 5 5-6
Lengths M M/XL M
Radius
Sharp Corner
Helix Angle Variable 45° 45°
Ballnose
Coolant

31
End Mills for Hardened Materials

Finish- Rough-Tech 56
Tech 62
RF 100 H GH 100 H GS 100 H

start pg 126 199 184


# flutes 4 6+ 4
Lengths M M/L/XL M/L
Radius
Sharp Corner
Helix Angle Variable 55° 20°
Ballnose
Coolant

End Mills for Copy Milling / Die and Mold

Trace-Tec
HSC Torus profile HSC ballnose Trace-Tec Hard
High Feed Mill Ballnose profile
cutters profile cutters profile cutters
cutters
HF 300 GF 500 T GF 500 B GF 300 T GF 300 B
start pg 216 205 210 219 222
# flutes 4 2 2 4 2
Lengths M/XL L/XL M/L/XL M/L M/L/XL
Radius   
Sharp Corner
Helix Angle 30° 30° 30° 30° 30°
Ballnose  
Coolant 

32
RF
HIGH-PERFORMANCE
VARIABLE HELIX
Universally applicable for all materials and milling
strategies for outstanding performance and tool life

» special face geometry


for drilling and ramping
Drilling
» optimized flute space

» cutting edge preparation

»
TM
nano-Si coating

» with neck clearance

Ramping » 4-fluted and 3-fluted option


NEW

» short length, 4-flute series N E W

NEW
» with and without internal cooling

Roughing

Finishing

END MILLS
Slotting
END MILLS from

Extended program and coolant through end mills

+YPSSPUNHUKTPSSPUNVW[PTPaLKJVVSHU[K\J[Z
Traditionally, drills have axial coolant ducts and milling cutters up to 40 % longer tool life
have radial coolant ducts. The coolant through RF 100 Diver
offers both in order to optimize cooling and protection to
for sticky materials
the face and diameter when plunging. Guhring’s decades of stainless and heat-resistant materials
expertise in carbide production as well as tooling optimizati- for process reliability in drilling & plunging
VULUZ\YLZTH_PT\TLMÄJPLUJ`VMJVVSHU[S\IYPJH[PVUJOPW
evacuation and tool stability. HPC machining

Choose the optimal Diver end mill for your application:

3-fluted 4-fluted 4-fluted, short 4-fluted, corner radii


for less powerful machines & less for stable machines & clamping for more stability when slotting for pocketing and slotting
stable clamping conditions up to 25 % higher feed rate multiple radii per diameter
high-performance milling
for turning machines & driven tools with maximum cutting speeds reduced deflection up to 25 % higher feed rate
specially for slotting with smaller with and without coolant through without coolant through without coolant through
milling cutter diameters
with and without coolant through
RF 100 DIVER (3-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish nano-Si®

Series 6872

Application Material Ideal


group examples for
d3 c
NEW NEW
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l3
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch inch x 45°
1/8 1/8 0.117 2 1/4 3/4 0.002 3 3.170 9068720031700
3/16 3/16 0.180 2 3/8 3/4 0.003 3 4.760 9068720047600
1/4 1/4 0.238 2 1/2 1/2 7/8 0.004 3 6.350 9068720063500
5/16 5/16 0.300 2 1/2 1/2 7/8 0.005 3 7.940 9068720079400
3/8 3/8 0.363 2 1/2 5/8 7/8 0.006 3 9.520 9068720095200
1/2 1/2 0.480 3 5/8 1 1/8 0.007 3 12.700 9068720127000
5/8 5/8 0.605 3 1/2 3/4 1 1/2 0.007 3 15.870 9068720158700
3/4 3/4 0.730 4 1 1 3/4 0.009 3 19.050 9068720190500
1 1 0.960 4 1 1 5/8 0.011 3 25.400 9068720254000

36
RF 100 DIVER (3-flute) - Inch - Standard Length
center cutting with coolant through

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish nano-Si®

Series 6873

Application Material Ideal


group examples for NEW NEW
c

d3
P Steel •

d2

d1
Stainless
M steel • l2
l3
K Cast iron •
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch inch x 45°
1/4 1/4 0.238 2 1/2 1/2 7/8 0.004 3 6.350 9068730063500
5/16 5/16 0.300 2 1/2 1/2 7/8 0.005 3 7.940 9068730079400
3/8 3/8 0.363 2 1/2 5/8 7/8 0.006 3 9.520 9068730095200
1/2 1/2 0.480 3 5/8 1 1/8 0.007 3 12.700 9068730127000
5/8 5/8 0.605 3 1/2 3/4 1 1/2 0.007 3 15.870 9068730158700
3/4 3/4 0.730 4 1 1 3/4 0.009 3 19.050 9068730190500

37
RF 100 DIVER (3-flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish nano-Si®

Series 6797 6798

Application Material Ideal


group examples for
d3 c
NEW NEW
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l3
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 298

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.00 6.00 2.80 57 8.0 15.0 0.05 3 3.000 9067970030000 9067980030000
3.50 6.00 3.30 57 10.0 15.0 0.05 3 3.500 9067970035000 9067980035000
3.70 6.00 3.50 57 11.0 15.0 0.06 3 3.700 9067970037000 9067980037000
4.00 6.00 3.80 57 11.0 18.0 0.06 3 4.000 9067970040000 9067980040000
4.50 6.00 4.30 57 11.0 18.0 0.07 3 4.500 9067970045000 9067980045000
4.70 6.00 4.50 57 13.0 18.0 0.07 3 4.700 9067970047000 9067980047000
5.00 6.00 4.80 57 13.0 18.0 0.08 3 5.000 9067970050000 9067980050000
5.50 6.00 5.30 57 13.0 19.4 0.08 3 5.500 9067970055000 9067980055000
5.70 6.00 5.50 57 13.0 19.6 0.09 3 5.700 9067970057000 9067980057000
6.00 6.00 5.70 57 13.0 20.0 0.09 3 6.000 9067970060000 9067980060000
6.50 8.00 6.20 63 16.0 24.4 0.10 3 6.500 9067970065000 9067980065000
7.00 8.00 6.70 63 16.0 24.9 0.11 3 7.000 9067970070000 9067980070000
7.50 8.00 7.20 63 19.0 25.3 0.11 3 7.500 9067970075000 9067980075000
8.00 8.00 7.70 63 19.0 26.0 0.12 3 8.000 9067970080000 9067980080000
8.50 10.00 8.20 72 19.0 29.4 0.13 3 8.500 9067970085000 9067980085000
9.00 10.00 8.70 72 19.0 29.9 0.14 3 9.000 9067970090000 9067980090000
9.50 10.00 9.20 72 22.0 30.3 0.14 3 9.500 9067970095000 9067980095000
10.00 10.00 9.50 72 22.0 30.0 0.15 3 10.000 9067970100000 9067980100000
12.00 12.00 11.50 83 26.0 36.0 0.18 3 12.000 9067970120000 9067980120000
16.00 16.00 15.50 92 32.0 42.0 0.19 3 16.000 9067970160000 9067980160000
20.00 20.00 19.50 104 38.0 52.0 0.24 3 20.000 9067970200000 9067980200000

38
RF 100 DIVER (3-flute) - Metric - Standard Length
center cutting with coolant through

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish nano-Si®

Series 6799 6800

Application Material Ideal


group examples for NEW NEW
c

d3
P Steel •

d2

d1
Stainless
M steel • l2
l3
K Cast iron •
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 298

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.00 6.00 5.70 57 13.0 20.0 0.09 3 6.000 9067990060000 9068000060000
8.00 8.00 7.70 63 19.0 26.0 0.12 3 8.000 9067990080000 9068000080000
10.00 10.00 9.50 72 22.0 30.0 0.15 3 10.000 9067990100000 9068000100000
12.00 12.00 11.50 83 26.0 36.0 0.18 3 12.000 9067990120000 9068000120000
16.00 16.00 15.50 92 32.0 42.0 0.19 3 16.000 9067990160000 9068000160000

39
RF 100 DIVER (4-flute) - Inch - Short Length
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6874

Application Material Ideal


group examples for
c NEW NEW
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 0.002 4 6.350 9068740063500
5/16 5/16 2 1/2 0.003 4 7.940 9068740079400
3/8 3/8 2 5/8 0.004 4 9.520 9068740095200
7/16 7/16 2 1/2 5/8 0.004 4 11.110 9068740111100
1/2 1/2 2 1/2 5/8 0.005 4 12.700 9068740127000
5/8 5/8 3 3/4 0.006 4 15.870 9068740158700
3/4 3/4 3 1 0.007 4 19.050 9068740190500

40
RF 100 DIVER (4-flute) - Metric - Short Length
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6803 6804

Application Material Ideal


group examples for c

d3
NEW NEW
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l3
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 298

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.00 6.00 2.80 50 5.0 12.0 0.03 4 3.000 9068030030000 9068040030000
3.70 6.00 3.50 54 8.0 12.0 0.04 4 3.700 9068030037000 9068040037000
4.00 6.00 3.80 54 8.0 15.0 0.04 4 4.000 9068030040000 9068040040000
4.70 6.00 4.50 54 9.0 15.0 0.05 4 4.700 9068030047000 9068040047000
5.00 6.00 4.80 54 9.0 15.0 0.05 4 5.000 9068030050000 9068040050000
5.70 6.00 5.50 54 10.0 16.6 0.06 4 5.700 9068030057000 9068040057000
6.00 6.00 5.70 54 10.0 17.0 0.06 4 6.000 9068030060000 9068040060000
7.00 8.00 6.70 58 11.0 19.9 0.07 4 7.000 9068030070000 9068040070000
7.70 8.00 7.40 58 12.0 20.5 0.08 4 7.700 9068030077000 9068040077000
8.00 8.00 7.70 58 12.0 21.0 0.08 4 8.000 9068030080000 9068040080000
9.00 10.00 8.70 66 13.0 23.9 0.09 4 9.000 9068030090000 9068040090000
9.70 10.00 9.40 66 14.0 24.5 0.10 4 9.700 9068030097000 9068040097000
10.00 10.00 9.50 66 14.0 24.0 0.10 4 10.000 9068030100000 9068040100000
11.70 12.00 11.20 73 16.0 25.3 0.12 4 11.700 9068030117000 9068040117000
12.00 12.00 11.50 73 16.0 26.0 0.12 4 12.000 9068030120000 9068040120000
15.60 16.00 15.10 82 22.0 31.2 0.16 4 15.600 9068030156000 9068040156000
16.00 16.00 15.50 82 22.0 32.0 0.16 4 16.000 9068030160000 9068040160000
19.00 20.00 18.50 92 26.0 38.7 0.19 4 19.000 9068030190000 9068040190000
20.00 20.00 19.50 92 26.0 40.0 0.20 4 20.000 9068030200000 9068040200000

41
RF 100 DIVER (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6757

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 1 1/2 1/4 0.001 4 3.170 9067570031700
3/16 3/16 2 3/8 0.002 4 4.760 9067570047600
1/4 1/4 2 1/2 1/2 0.002 4 6.350 9067570063500
5/16 5/16 2 1/2 3/4 0.003 4 7.940 9067570079400
3/8 3/8 2 1/2 7/8 0.004 4 9.520 9067570095200
7/16 7/16 2 3/4 7/8 0.004 4 11.110 9067570111100
1/2 1/2 3 1/2 1 0.005 4 12.700 9067570127000
5/8 5/8 3 1/2 1 1/4 0.006 4 15.870 9067570158700
3/4 3/4 4 1 1/2 0.007 4 19.050 9067570190500
1 1 5 1 1/2 0.010 4 25.400 9067570254000

42
RF 100 DIVER (4-flute) - Inch - Standard Length
center cutting - with corner radius options
R ±.002
HA HB
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6759

Application Material Ideal


group examples for
r
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 l1 l2 corner No. of


Flutes
Code no. EDP Number
inch inch inch inch radius
1/8 1/8 1 1/2 1/4 0.015 4 3.172 9067590031720
1/8 1/8 1 1/2 1/4 0.031 4 3.174 9067590031740
3/16 3/16 2 3/8 0.015 4 4.762 9067590047620
3/16 3/16 2 3/8 0.031 4 4.764 9067590047640
1/4 1/4 2 1/2 1/2 0.015 4 6.352 9067590063520
1/4 1/4 2 1/2 1/2 0.031 4 6.354 9067590063540
1/4 1/4 2 1/2 1/2 0.062 4 6.356 9067590063560
5/16 5/16 2 1/2 3/4 0.015 4 7.942 9067590079420
5/16 5/16 2 1/2 3/4 0.031 4 7.944 9067590079440
5/16 5/16 2 1/2 3/4 0.062 4 7.946 9067590079460
3/8 3/8 2 1/2 7/8 0.015 4 9.522 9067590095220
3/8 3/8 2 1/2 7/8 0.031 4 9.524 9067590095240
3/8 3/8 2 1/2 7/8 0.062 4 9.526 9067590095260
3/8 3/8 2 1/2 7/8 0.090 4 9.527 9067590095270
1/2 1/2 3 1/2 1 0.015 4 12.702 9067590127020
1/2 1/2 3 1/2 1 0.031 4 12.704 9067590127040
1/2 1/2 3 1/2 1 0.062 4 12.706 9067590127060
1/2 1/2 3 1/2 1 0.090 4 12.707 9067590127070
1/2 1/2 3 1/2 1 0.125 4 12.709 9067590127090
5/8 5/8 3 1/2 1 1/4 0.031 4 15.874 9067590158740
5/8 5/8 3 1/2 1 1/4 0.062 4 15.876 9067590158760
5/8 5/8 3 1/2 1 1/4 0.090 4 15.877 9067590158770
5/8 5/8 3 1/2 1 1/4 0.125 4 15.879 9067590158790
3/4 3/4 4 1 1/2 0.031 4 19.054 9067590190540
3/4 3/4 4 1 1/2 0.062 4 19.056 9067590190560
3/4 3/4 4 1 1/2 0.090 4 19.057 9067590190570
3/4 3/4 4 1 1/2 0.125 4 19.059 9067590190590
3/4 3/4 4 1 1/2 0.190 4 19.050 9067590190500
3/4 3/4 4 1 1/2 0.250 4 19.051 9067590190510
1 1 5 1 1/2 0.031 4 25.404 9067590254040
1 1 5 1 1/2 0.062 4 25.406 9067590254060
1 1 5 1 1/2 0.090 4 25.407 9067590254070
1 1 5 1 1/2 0.125 4 25.409 9067590254090
1 1 5 1 1/2 0.190 4 25.400 9067590254000
1 1 5 1 1/2 0.250 4 25.401 9067590254010
43
RF 100 DIVER (4-flute) - Inch - Standard Length
center cutting with coolant through

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6875

Application Material Ideal


group examples for NEW NEW
c
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1

N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 286

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 1/2 0.002 4 6.350 9068750063500
5/16 5/16 2 1/2 3/4 0.003 4 7.940 9068750079400
3/8 3/8 2 1/2 7/8 0.004 4 9.520 9068750095200
1/2 1/2 3 1/2 1 0.005 4 12.700 9068750127000
5/8 5/8 3 1/2 1 1/4 0.006 4 15.870 9068750158700
3/4 3/4 4 1 1/2 0.007 4 19.050 9068750190500

44
RF 100 DIVER (4-flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6737 6736

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 298

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 57.00 11.00 18.00 0.04 4 4.000 9067370040000 9067360040000
5.000 6.000 4.800 57.00 13.00 18.00 0.05 4 5.000 9067370050000 9067360050000
5.700 6.000 5.500 57.00 13.00 20.00 0.06 4 5.700 9067370057000 9067360057000
6.000 6.000 5.700 57.00 13.00 20.00 0.06 4 6.000 9067370060000 9067360060000
7.700 8.000 7.400 63.00 19.00 26.00 0.08 4 7.700 9067370077000 9067360077000
8.000 8.000 7.700 63.00 19.00 26.00 0.08 4 8.000 9067370080000 9067360080000
9.700 10.000 9.400 72.00 22.00 30.00 0.10 4 9.700 9067370097000 9067360097000
10.000 10.000 9.500 72.00 22.00 30.00 0.10 4 10.000 9067370100000 9067360100000
11.700 12.000 11.200 83.00 26.00 36.00 0.12 4 11.700 9067370117000 9067360117000
12.000 12.000 11.500 83.00 26.00 36.00 0.12 4 12.000 9067370120000 9067360120000
13.700 14.000 13.200 83.00 26.00 36.00 0.14 4 13.700 9067370137000 9067360137000
14.000 14.000 13.500 83.00 26.00 36.00 0.14 4 14.000 9067370140000 9067360140000
15.600 16.000 15.100 92.00 32.00 42.00 0.16 4 15.600 9067370156000 9067360156000
16.000 16.000 15.500 92.00 32.00 42.00 0.16 4 16.000 9067370160000 9067360160000
19.500 20.000 19.000 104.00 38.00 52.00 0.20 4 19.500 9067370195000 9067360195000
20.000 20.000 19.500 104.00 38.00 52.00 0.20 4 20.000 9067370200000 9067360200000

45
RF 100 DIVER (4-flute) - Metric - Standard Length
center cutting with coolant through

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish nano-Si®

Series 6801 6802

Application Material Ideal


NEW NEW
group examples for c

d3
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l3
l1
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 298

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.00 6.00 5.70 57 13.0 20.0 0.06 4 6.000 9068010060000 9068020060000
8.00 8.00 7.70 63 19.0 26.0 0.08 4 8.000 9068010080000 9068020080000
10.00 10.00 9.50 72 22.0 30.0 0.10 4 10.000 9068010100000 9068020100000
12.00 12.00 11.50 83 26.0 36.0 0.12 4 12.000 9068010120000 9068020120000
16.00 16.00 15.50 92 32.0 42.0 0.16 4 16.000 9068010160000 9068020160000
20.00 20.00 19.50 104 38.0 52.0 0.20 4 20.000 9068010200000 9068020200000
25.00 25.00 24.00 121 45.0 63.0 0.25 4 25.000 9068010250000 9068020250000

46
RF 100 Speed HPC milling in steels, stainless steels,
and Ni & Ti alloys

stable cutting
edge at corner
thanks to corner protection optimized flute
chamfer and lip correction at face geometry
= Double Protection! deepened flute (stepped core)
on front portion of tool for
improved chip evacuation

48º helix angle with unequal


flute spacing for soft, quiet cut
RF 100 Speed · Guhring series 3498

Chip breakers in the cutting edge of the RF 100 Speed extra Face geometry with large chip
length tools ensure short chips for more efficient chip evacuation. This gullets and improved web thinning
allows for higher metal removal rates with less load on the machine. for minimum vibration during
plunging, ramping, and helical
interpolation.

RF 100 Speed
Chip formation using a conventional end mill (left) versus the RF 100 Speed (right).
RF 100 Speed (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 6773

Application Material Ideal


group examples for

P Steel • c
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 288

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 1 1/2 3/8 0.002 4 3.170 9067730031700
3/16 3/16 2 5/8 0.002 4 4.760 9067730047600
1/4 1/4 2 1/2 3/4 0.004 4 6.350 9067730063500
5/16 5/16 2 1/2 13/16 0.005 4 7.940 9067730079400
3/8 3/8 2 1/2 1 0.006 4 9.520 9067730095200
1/2 1/2 3 1/2 1 1/4 0.007 4 12.700 9067730127000
5/8 5/8 3 1/2 1 1/4 0.009 4 15.870 9067730158700
3/4 3/4 4 1 1/2 0.012 4 19.050 9067730190500

48
RF 100 Speed (4-flute) - Metric - Standard Length A
center cutting
48°
HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish Super-A™

Series 6765 6760

Application Material Ideal


group examples for

P Steel • c
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 300

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm x 45°
3.000 6.000 57.00 8.00 0.045 4 3.000 9067650030000 9067600030000
4.000 6.000 57.00 11.00 0.060 4 4.000 9067650040000 9067600040000
5.000 6.000 57.00 13.00 0.075 4 5.000 9067650050000 9067600050000
6.000 6.000 57.00 15.00 0.090 4 6.000 9067650060000 9067600060000
8.000 8.000 63.00 20.00 0.120 4 8.000 9067650080000 9067600080000
10.000 10.000 72.00 24.00 0.150 4 10.000 9067650100000 9067600100000
12.000 12.000 83.00 28.00 0.180 4 12.000 9067650120000 9067600120000
16.000 16.000 92.00 36.00 0.240 4 16.000 9067650160000 9067600160000
20.000 20.000 104.00 45.00 0.300 4 20.000 9067650200000 9067600200000

49
RF 100 Speed (4-flute) - Inch - XL Long Length
center cutting - with chip breaker
48°
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish nano-A™

Series 6774

Application Material Ideal


group examples for

P Steel • c
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 288

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 1/2 3/4 0.002 4 4.760 9067740047600
1/4 1/4 3 1 0.002 4 6.350 9067740063500
5/16 5/16 3 1 1/4 0.004 4 7.940 9067740079400
3/8 3/8 3 1/2 1 1/2 0.005 4 9.520 9067740095200
1/2 1/2 4 1/2 2 0.006 4 12.700 9067740127000
5/8 5/8 5 2 1/4 0.007 4 15.870 9067740158700
3/4 3/4 5 2 1/2 0.009 4 19.050 9067740190500

50
RF 100 Speed (4-flute) - Metric - XL Long Length A
center cutting - with chip breaker
48°
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish Super-A™

Series 6766 6761

Application Material Ideal


group examples for

P Steel • c
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 300

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm x 45°
3.000 6.000 57.00 12.00 0.045 4 3.000 9067660030000 9067610030000
4.000 6.000 65.00 16.00 0.060 4 4.000 9067660040000 9067610040000
5.000 6.000 65.00 20.00 0.075 4 5.000 9067660050000 9067610050000
6.000 6.000 65.00 24.00 0.090 4 6.000 9067660060000 9067610060000
8.000 8.000 75.00 32.00 0.120 4 8.000 9067660080000 9067610080000
10.000 10.000 90.00 40.00 0.150 4 10.000 9067660100000 9067610100000
12.000 12.000 100.00 46.00 0.180 4 12.000 9067660120000 9067610120000
16.000 16.000 108.00 55.00 0.240 4 16.000 9067660160000 9067610160000
20.000 20.000 126.00 65.00 0.300 4 20.000 9067660200000 9067610200000

51
Recommended holders for Guhring end mills:

HPC PRECISION
CLAMPING CHUCKS
Guhring’s precision clamping chucks offer extremely high clamping forces while maintaining
extremely tight concentricity tolerances, making it an ideal solution for milling operations, as
well as drilling and reaming applications. It excels in both heavy-duty and high-speed machining
applications. The special clamping sleeve is clamped via a worm gear, which transfers the optimal
clamping force onto the tool shank. This creates clamping forces of > 200 Nm for 12 mm shank
diameters and > 300 Nm for 16 mm shank diameters.

i l a b l e with
a
Now av l - out
k P u l
PinLoc
r o t e c t i on!
P

This system offers the following advantages:


• Increased cutting depths in comparison to conventional tool holders
• Increased radial engagement and subsequently higher material removal rate
• Maintenance-free technology
• Suitable for use with both round shanks and flatted shanks
• Concentricity 3 μm with 2,5 x D
• Balancing quality: G2.5 / 20.000 rev./min or U< 1.2gmm
sharp corner milling cutter
without corner chamfers
for semi-finishing and fine-finishing
P M K N S H
the suitable solution for multiple
materials: Steel, cast iron,
stainless materials, titanium- and
special alloys and aluminium
Stable face geometry thanks to lip
correction at cutting edge

Sharp corner – no corner chamfer


For components
in electronics,
medical, aviation,
and machine
builders where
precise 90°
corners are
required.

Variable helix & flute spacing


for chatter free operation
RF 100 SF · Guhring series 6776

RF 100 F · Guhring series 6764

Optimal surface finish when side


and face milling on wall and base
RF 100 A · Guhring series 6775

geometries

Perfect for HPC / HSC


strategies such as
Trochoidal milling
or
RF 100 A 90° (3-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 6775

Application Material Ideal


group examples for

P Steel –
Stainless

d2

d1
M steel

K Cast iron – l2
l1
N Aluminum •
Titanium
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2
No. of Flutes Code no. EDP Number
inch inch inch inch
1/8 1/8 2 1/2 3 3.170 9067750031700
3/16 3/16 2 5/8 3 4.760 9067750047600
1/4 1/4 2 1/2 3/4 3 6.350 9067750063500
5/16 5/16 2 1/2 13/16 3 7.940 9067750079400
3/8 3/8 2 1/2 1 3 9.520 9067750095200
1/2 1/2 3 1/2 1 1/4 3 12.700 9067750127000
5/8 5/8 3 1/2 1 1/4 3 15.870 9067750158700
3/4 3/4 4 1 1/2 3 19.050 9067750190500

54
RF 100 A 90° (4-flute) - Metric - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Roughing Finishing Surface finish bright

Series 6762

Application Material Ideal


group examples for

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron – l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
3.00 6.00 2.80 57 8 15 4 3.000 9067620030000
4.00 6.00 3.80 57 11 18 4 4.000 9067620040000
5.00 6.00 4.80 57 13 18 4 5.000 9067620050000
6.00 6.00 5.70 57 13 20 4 6.000 9067620060000
8.00 8.00 7.70 63 19 26 4 8.000 9067620080000
10.00 10.00 9.50 72 22 30 4 10.000 9067620100000
12.00 12.00 11.50 83 26 36 4 12.000 9067620120000
16.00 16.00 15.50 92 32 42 4 16.000 9067620160000
20.00 20.00 19.50 104 38 52 4 20.000 9067620200000

55
RF 100 SF 90° (5-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-A™

Series 6776

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2
No. of Flutes Code no. EDP Number
mm mm mm mm
3/16 3/16 2 5/8 5 4.760 9067760047600
1/4 1/4 2 1/2 3/4 5 6.350 9067760063500
5/16 5/16 2 1/2 13/16 5 7.940 9067760079400
3/8 3/8 2 1/2 1 5 9.520 9067760095200
1/2 1/2 3 1/2 1 1/4 5 12.700 9067760127000
5/8 5/8 3 1/2 1 1/4 5 15.870 9067760158700
3/4 3/4 4 1 1/2 5 19.050 9067760190500

56
RF 100 SF 90° (5-flute) - Metric - XL Long Length
center cutting

HA
XL Long No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-A™

Series 6763

Application Material Ideal


group examples for

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l3
N Aluminum –
l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
4.000 6.00 3.80 65 12 26 5 4.000 9067630040000
5.000 6.00 4.80 65 15 26 5 5.000 9067630050000
6.000 6.00 5.70 65 18 28 5 6.000 9067630060000
8.000 8.00 7.70 75 24 32 5 8.000 9067630080000
10.000 10.00 9.50 80 30 32 5 10.000 9067630100000
12.000 12.00 11.50 93 36 46 5 12.000 9067630120000
16.000 16.00 15.50 108 48 58 5 16.000 9067630160000
20.000 20.00 19.50 126 60 74 5 20.000 9067630200000

57
RF 100 F 90° (4-flute) - Metric - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 6764

Application Material Ideal


group examples for

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
3.00 6.00 2.80 57 8 15 4 3.000 9067640030000
4.00 6.00 3.80 57 11 18 4 4.000 9067640040000
5.00 6.00 4.80 57 13 18 4 5.000 9067640050000
6.00 6.00 5.70 57 13 20 4 6.000 9067640060000
8.00 8.00 7.70 63 19 26 4 8.000 9067640080000
10.00 10.00 9.50 72 22 30 4 10.000 9067640100000
12.00 12.00 11.50 83 26 36 4 12.000 9067640120000
16.00 16.00 15.50 92 32 42 4 16.000 9067640160000
20.00 20.00 19.50 104 38 52 4 20.000 9067640200000

58
High-performance end mills for materials
up to 1600 N/mm2 (48 HRC)

For extremely high feed rates thanks to


especially light cutting operation. Low
power consumption allows application
on weaker machines. Large selection
P M K N S H of lengths, intermediate and undersized
The suitable solution for multiple
materials: Steel, cast iron,
dimensions. New end geometry with
stainless materials, titanium- and three faceted center cutting edges for
special alloys and aluminum asymmetrical load and symmetrical chips
and large chip spaces for outstanding
chip evacuation.

Face cutting geometry with


reinforced cutting edges and
larger chip spaces for drilling
and ramping operations.
RF 100 U · Guhring series 3114

Micro-corner protection
for longer tool life
RF 100 U (4-flute) - Inch - Stub Length F
center cutting

HA HB
Stub No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©


Slotting
Series 3113 3099

Application Material Ideal


group examples for

P Steel • c
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1

S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 3/8 0.004 4 4.760 9031130047600
1/4 1/4 2 1/2 0.006 4 6.350 9031130063500
5/16 5/16 2 1/2 0.006 4 7.940 9031130079400
3/8 3/8 2 5/8 0.008 4 9.520 9031130095200 9030990095200
1/2 1/2 2 1/2 5/8 0.010 4 12.700 9031130127000 9030990127000
5/8 5/8 3 3/4 0.014 4 15.870 9031130158700 9030990158700
3/4 3/4 3 1 0.018 4 19.050 9031130190500 9030990190500
1 1 3 1 0.031 4 25.400 9031130254000

60
RF 100 U (4-flute) - Metric - Stub Length F
center cutting

HA HB
Stub No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 6706 3731

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 50.00 5.00 12.00 0.10 4 3.000 9067060030000 9037310030000
4.000 6.000 3.800 54.00 8.00 15.00 0.10 4 4.000 9067060040000 9037310040000
5.000 6.000 4.800 54.00 9.00 15.00 0.10 4 5.000 9067060050000 9037310050000
6.000 6.000 5.700 54.00 10.00 17.00 0.15 4 6.000 9067060060000 9037310060000
8.000 8.000 7.700 58.00 12.00 21.00 0.15 4 8.000 9067060080000 9037310080000
10.000 10.000 9.500 66.00 14.00 24.00 0.20 4 10.000 9067060100000 9037310100000
12.000 12.000 11.500 73.00 16.00 26.00 0.20 4 12.000 9067060120000 9037310120000
14.000 14.000 13.500 75.00 18.00 28.00 0.25 4 14.000 9067060140000 9037310140000
16.000 16.000 15.500 82.00 22.00 32.00 0.35 4 16.000 9067060160000 9037310160000
18.000 18.000 17.500 84.00 24.00 34.00 0.40 4 18.000 9067060180000 9037310180000
20.000 20.000 19.500 92.00 26.00 40.00 0.45 4 20.000 9067060200000 9037310200000

61
RF 100 U (4-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3114 3100

Application Material Ideal


group examples for
c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 3/8 0.002 4 3.170 9031140031700
3/16 3/16 2 5/8 0.004 4 4.760 9031140047600
1/4 1/4 2 1/2 3/4 0.006 4 6.350 9031140063500
5/16 5/16 2 1/2 13/16 0.006 4 7.940 9031140079400
3/8 3/8 2 1/2 1 0.008 4 9.520 9031140095200 9031000095200
7/16 7/16 2 3/4 1 0.008 4 11.110 9031140111100
1/2 1/2 3 1 0.010 4 12.700 9031140127000 9031000127000
5/8 5/8 3 1/2 1 1/4 0.014 4 15.870 9031140158700 9031000158700
3/4 3/4 4 1 1/2 0.018 4 19.050 9031140190500 9031000190500
1 1 4 1 1/2 0.031 4 25.400 9031140254000 9031000254000
1 1/4 1 1/4 6 2 1/2 0.031 4 31.750 9031140317500

62
RF 100 U (4-flute) - Inch - Standard Length F
center cutting - with corner radius options

HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3079

Application Material Ideal


group examples for
R
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 R No. of
Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.015 4 6.352 9030790063520
1/4 1/4 2 1/2 3/4 0.031 4 6.354 9030790063540
5/16 5/16 2 1/2 13/16 0.031 4 7.944 9030790079440
3/8 3/8 2 1/2 1 0.031 4 9.524 9030790095240
7/16 7/16 2 3/4 1 0.031 4 11.114 9030790111140
1/2 1/2 3 1/2 1 1/4 0.031 4 12.704 9030790127040
1/2 1/2 3 1/2 1 1/4 0.040 4 12.705 9030790127050
1/2 1/2 3 1/2 1 1/4 0.062 4 12.706 9030790127060
1/2 1/2 3 1/2 1 1/4 0.090 4 12.707 9030790127070
5/8 5/8 3 1/2 1 1/4 0.031 4 15.874 9030790158740
5/8 5/8 3 1/2 1 1/4 0.062 4 15.876 9030790158760
3/4 3/4 4 1 1/2 0.062 4 19.056 9030790190560
3/4 3/4 4 1 1/2 0.090 4 19.057 9030790190570
3/4 3/4 4 1 1/2 0.125 4 19.059 9030790190590
1 1 4 1 1/2 0.062 4 25.406 9030790254060
1 1 4 1 1/2 0.090 4 25.407 9030790254070
1 1 4 1 1/2 0.125 4 25.409 9030790254090

63
RF 100 U (4-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3736 3732

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 57.00 8.00 15.00 0.10 4 3.000 9037360030000 9037320030000
4.000 6.000 3.800 57.00 11.00 18.00 0.10 4 4.000 9037360040000 9037320040000
5.000 6.000 4.800 57.00 13.00 18.00 0.10 4 5.000 9037360050000 9037320050000
6.000 6.000 5.700 57.00 13.00 20.00 0.15 4 6.000 9037360060000 9037320060000
8.000 8.000 7.700 63.00 19.00 26.00 0.15 4 8.000 9037360080000 9037320080000
10.000 10.000 9.500 72.00 22.00 30.00 0.20 4 10.000 9037360100000 9037320100000
12.000 12.000 11.500 83.00 26.00 36.00 0.20 4 12.000 9037360120000 9037320120000
14.000 14.000 13.500 83.00 26.00 36.00 0.25 4 14.000 9037360140000 9037320140000
16.000 16.000 15.500 92.00 32.00 42.00 0.35 4 16.000 9037360160000 9037320160000
18.000 18.000 17.500 92.00 32.00 42.00 0.40 4 18.000 9037360180000 9037320180000
20.000 20.000 19.500 104.00 38.00 52.00 0.45 4 20.000 9037360200000 9037320200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 4 25.000 9037360250000 9037320250000

64
RF 100 U (4-flute) - Metric - Standard Length F
center cutting - with corner radius options
R ± .02
HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3872 3873

Application Material Ideal


group examples for
R
P Steel • d3
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
6.000 6.000 5.700 57.00 13.00 20.00 0.50 4 6.005 9038720060050 9038730060050
6.000 6.000 5.700 57.00 13.00 20.00 1.00 4 6.010 9038720060100 9038730060100
6.000 6.000 5.700 57.00 13.00 20.00 2.00 4 6.020 9038720060200 9038730060200
8.000 8.000 7.700 63.00 19.00 26.00 0.50 4 8.005 9038720080050 9038730080050
8.000 8.000 7.700 63.00 19.00 26.00 1.00 4 8.010 9038720080100 9038730080100
8.000 8.000 7.700 63.00 19.00 26.00 2.00 4 8.020 9038720080200 9038730080200
10.000 10.000 9.500 72.00 22.00 30.00 0.50 4 10.005 9038720100050 9038730100050
10.000 10.000 9.500 72.00 22.00 30.00 1.00 4 10.010 9038720100100 9038730100100
10.000 10.000 9.500 72.00 22.00 30.00 2.00 4 10.020 9038720100200 9038730100200
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.005 9038720120050 9038730120050
12.000 12.000 11.500 83.00 26.00 36.00 1.00 4 12.010 9038720120100 9038730120100
12.000 12.000 11.500 83.00 26.00 36.00 2.00 4 12.020 9038720120200 9038730120200
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.005 9038720160050 9038730160050
16.000 16.000 15.500 92.00 32.00 42.00 1.00 4 16.010 9038720160100 9038730160100
16.000 16.000 15.500 92.00 32.00 42.00 2.00 4 16.020 9038720160200 9038730160200
16.000 16.000 15.500 92.00 32.00 42.00 3.00 4 16.030 9038720160300 9038730160300
20.000 20.000 19.500 104.00 38.00 52.00 0.50 4 20.005 9038720200050 9038730200050
20.000 20.000 19.500 104.00 38.00 52.00 1.00 4 20.010 9038720200100 9038730200100
20.000 20.000 19.500 104.00 38.00 52.00 2.00 4 20.020 9038720200200 9038730200200
20.000 20.000 19.500 104.00 38.00 52.00 3.00 4 20.030 9038720200300 9038730200300
25.000 25.000 24.000 121.00 45.00 63.00 2.00 4 25.020 9038720250200 9038730250200
25.000 25.000 24.000 121.00 45.00 63.00 3.00 4 25.030 9038720250300 9038730250300

65
RF 100 U (4-flute) - Inch - Long Length F
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 4250

Application Material Ideal


group examples for
c
P Steel •
ʀ

d2

d1
M Stainless
steel
l2
K Cast iron •
l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 1/2 3/4 0.004 4 4.760 9042500047600
1/4 1/4 3 1/4 1 1/4 0.006 4 6.350 9042500063500
5/16 5/16 3 1/4 1 1/2 0.006 4 7.940 9042500079400
3/8 3/8 4 1 3/4 0.008 4 9.520 9042500095200
7/16 7/16 4 1/2 2 0.008 4 11.110 9042500111100
1/2 1/2 4 1/2 2 0.010 4 12.700 9042500127000
5/8 5/8 5 2 1/4 0.014 4 15.870 9042500158700
3/4 3/4 5 2 1/4 0.018 4 19.050 9042500190500
1 1 5 2 1/4 0.031 4 25.400 9042500254000

66
RF 100 U (4-flute) - Inch - Long Length F
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 4251

Application Material Ideal


group examples for
c

d3
P Steel •
ʀ

d2

d1
M Stainless
steel
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm x 45°
3/16 3/16 0.176 2 1/2 5/8 1 0.004 4 4.760 9042510047600
1/4 1/4 0.230 3 1/4 3/4 1 3/4 0.006 4 6.350 9042510063500
5/16 5/16 0.293 3 1/4 13/16 1 3/4 0.006 4 7.940 9042510079400
3/8 3/8 0.355 4 1 2 1/4 0.008 4 9.520 9042510095200
7/16 7/16 0.406 4 1/2 1 2 1/2 0.008 4 11.110 9042510111100
1/2 1/2 0.469 4 1/2 1 1/4 2 1/2 0.010 4 12.700 9042510127000
5/8 5/8 0.594 5 1 1/4 2 1/2 0.014 4 15.870 9042510158700
3/4 3/4 0.711 5 1 1/2 2 1/2 0.018 4 19.050 9042510190500
1 1 0.941 5 1 1/2 2 5/8 0.031 4 25.400 9042510254000

67
RF 100 U (4-flute) - Metric - Long Length F
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3837 3838

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 13.00 28.00 0.15 4 6.000 9038370060000 9038380060000
8.000 8.000 7.700 75.00 19.00 38.00 0.15 4 8.000 9038370080000 9038380080000
10.000 10.000 9.500 80.00 22.00 38.00 0.20 4 10.000 9038370100000 9038380100000
12.000 12.000 11.500 93.00 26.00 46.00 0.20 4 12.000 9038370120000 9038380120000
16.000 16.000 15.500 108.00 32.00 58.00 0.35 4 16.000 9038370160000 9038380160000
20.000 20.000 19.500 126.00 38.00 74.00 0.45 4 20.000 9038370200000 9038380200000

68
RF 100 U (4-flute) - Inch - Long Length F
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©

Series 4252

Application Material Ideal


group examples for
c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 4 1 3/4 0.006 4 6.350 9042520063500
5/16 5/16 4 1 3/4 0.006 4 7.940 9042520079400
3/8 3/8 4 2 1/4 0.008 4 9.520 9042520095200
7/16 7/16 5 3 0.008 4 11.110 9042520111100
1/2 1/2 5 3 0.010 4 12.700 9042520127000
5/8 5/8 6 3 0.014 4 15.870 9042520158700
3/4 3/4 6 3 1/8 0.018 4 19.050 9042520190500
1 1 6 3 1/8 0.031 4 25.400 9042520254000
1 1/4 1 1/4 7 1/2 4 0.031 4 31.750 9042520317500

69
RF 100 U (4-flute) - Metric - XL Long Length (3xD) F
center cutting
3xD
HA HB
XL Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3839 3871

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 18.00 28.00 0.15 4 6.000 9038390060000 9038710060000
8.000 8.000 7.700 75.00 24.00 38.00 0.15 4 8.000 9038390080000 9038710080000
10.000 10.000 9.500 80.00 30.00 38.00 0.20 4 10.000 9038390100000 9038710100000
12.000 12.000 11.500 93.00 36.00 46.00 0.20 4 12.000 9038390120000 9038710120000
16.000 16.000 15.500 108.00 48.00 58.00 0.35 4 16.000 9038390160000 9038710160000
20.000 20.000 19.500 126.00 60.00 74.00 0.45 4 20.000 9038390200000 9038710200000

70
RF 100 U (4-flute) - Inch - XL Long Length F
center cutting

HB
XL Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©

Series 4253

Application Material Ideal


group examples for
c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/2 1/2 6 3 1/2 0.010 4 12.700 9042530127000
5/8 5/8 6 3 3/4 0.014 4 15.870 9042530158700
3/4 3/4 6 1/2 4 0.018 4 19.050 9042530190500
1 1 7 4 0.031 4 25.400 9042530254000

71
RF 100 U (4-flute) - Metric - XL Long Length (4xD) F
center cutting
4xD
HA
XL Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3627

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
10.000 10.000 9.500 100.00 40.00 48.00 0.20 4 10.000 9036270100000
12.000 12.000 11.500 150.00 45.00 58.00 0.20 4 12.000 9036270120000
14.000 14.000 13.500 150.00 45.00 58.00 0.25 4 14.000 9036270140000
16.000 16.000 15.500 150.00 65.00 78.00 0.35 4 16.000 9036270160000
18.000 18.000 17.500 150.00 65.00 78.00 0.40 4 18.000 9036270180000
20.000 20.000 19.500 150.00 65.00 78.00 0.45 4 20.000 9036270200000
25.000 25.000 24.000 150.00 75.00 92.00 0.60 4 25.000 9036270250000

72
RF 100 U (3-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 4254

Application Material Ideal


group examples for
c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 1/2 0.002 3 3.170 9042540031700
3/16 3/16 2 5/8 0.002 3 4.760 9042540047600
1/4 1/4 2 1/2 3/4 0.004 3 6.350 9042540063500
5/16 5/16 2 1/2 13/16 0.004 3 7.940 9042540079400
3/8 3/8 2 1/2 1 0.004 3 9.520 9042540095200
7/16 7/16 2 3/4 1 0.006 3 11.110 9042540111100
1/2 1/2 3 1/2 1 1/4 0.006 3 12.700 9042540127000
5/8 5/8 3 1/2 1 1/4 0.006 3 15.870 9042540158700
3/4 3/4 4 1 1/2 0.006 3 19.050 9042540190500
1 1 4 1 1/2 0.008 3 25.400 9042540254000

73
RF 100 U (3-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 4255

Application Material Ideal


group examples for
d3 c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l3
N Aluminum – l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch inch x 45°
1/8 1/8 0.1132 2 1/4 3/4 0.002 3 3.170 9042550031700
3/16 3/16 0.1757 2 3/8 3/4 0.002 3 4.760 9042550047600
1/4 1/4 0.2303 2 1/2 1/2 7/8 0.004 3 6.350 9042550063500
5/16 5/16 0.2928 2 1/2 1/2 7/8 0.004 3 7.940 9042550079400
3/8 3/8 0.3553 2 1/2 5/8 7/8 0.004 3 9.520 9042550095200
1/2 1/2 0.4685 3 5/8 1 1/8 0.006 3 12.700 9042550127000
5/8 5/8 0.5935 3 1/2 3/4 1 1/2 0.006 3 15.870 9042550158700
3/4 3/4 0.7106 4 1 1 3/4 0.006 3 19.050 9042550190500
1 1 0.9409 4 1 1 3/4 0.008 3 25.400 9042550254000

74
RF 100 U (3-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3893 3894

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 57.00 4.00 15.00 0.03 3 3.000 9038930030000 9038940030000
4.000 6.000 3.800 57.00 5.00 18.00 0.06 3 4.000 9038930040000 9038940040000
5.000 6.000 4.800 57.00 6.00 18.00 0.08 3 5.000 9038930050000 9038940050000
6.000 6.000 5.700 57.00 7.00 20.00 0.09 3 6.000 9038930060000 9038940060000
8.000 8.000 7.700 63.00 9.00 26.00 0.12 3 8.000 9038930080000 9038940080000
10.000 10.000 9.500 72.00 11.00 30.00 0.15 3 10.000 9038930100000 9038940100000
12.000 12.000 11.500 83.00 12.00 36.00 0.18 3 12.000 9038930120000 9038940120000
16.000 16.000 15.500 92.00 16.00 42.00 0.19 3 16.000 9038930160000 9038940160000

75
RF 100 U (3-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3891 3892

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 57.00 8.00 15.00 0.03 3 3.000 9038910030000 9038920030000
3.500 6.000 3.300 57.00 10.00 15.00 0.05 3 3.500 9038910035000 9038920035000
3.700 6.000 3.500 57.00 11.00 15.00 0.06 3 3.700 9038910037000 9038920037000
4.000 6.000 3.800 57.00 11.00 18.00 0.06 3 4.000 9038910040000 9038920040000
4.500 6.000 4.300 57.00 11.00 18.00 0.07 3 4.500 9038910045000 9038920045000
4.700 6.000 4.500 57.00 13.00 18.00 0.07 3 4.700 9038910047000 9038920047000
5.000 6.000 4.800 57.00 13.00 18.00 0.08 3 5.000 9038910050000 9038920050000
5.500 6.000 5.300 57.00 13.00 19.40 0.08 3 5.500 9038910055000 9038920055000
5.700 6.000 5.500 57.00 13.00 20.40 0.09 3 5.700 9038910057000 9038920057000
6.000 6.000 5.700 57.00 13.00 20.00 0.09 3 6.000 9038910060000 9038920060000
6.500 8.000 6.200 63.00 16.00 24.40 0.10 3 6.500 9038910065000 9038920065000
7.000 8.000 6.700 63.00 16.00 24.90 0.11 3 7.000 9038910070000 9038920070000
7.500 8.000 7.200 63.00 19.00 25.30 0.11 3 7.500 9038910075000 9038920075000
8.000 8.000 7.700 63.00 19.00 26.00 0.12 3 8.000 9038910080000 9038920080000
8.500 10.000 8.200 72.00 19.00 29.40 0.13 3 8.500 9038910085000 9038920085000
9.000 10.000 8.700 72.00 19.00 29.90 0.14 3 9.000 9038910090000 9038920090000
9.500 10.000 9.200 72.00 22.00 30.30 0.14 3 9.500 9038910095000 9038920095000
10.000 10.000 9.500 72.00 22.00 30.00 0.15 3 10.000 9038910100000 9038920100000
12.000 12.000 11.500 83.00 26.00 36.00 0.18 3 12.000 9038910120000 9038920120000
16.000 16.000 15.500 92.00 32.00 42.00 0.19 3 16.000 9038910160000 9038920160000
20.000 20.000 19.500 104.00 38.00 52.00 0.24 3 20.000 9038910200000 9038920200000

76
Variable flute end mills
for materials < 54 HRC

We have developed the RF 50 end mill with


variable flute spacing primarily to prevent
chatter and the so-called corkscrew effect (as
found when withdrawing tools having a large
spiral angle)
∢a
However, the variable flute spacing does not
only combat these two unwanted effects but
offers the following additional advantages:

• Higher feed rates


• Longer tool life
∢b • Increased milling depths
• Vibration-free machining
• Suitable for roughing and finishing
• Increased surface finish quality
∢a ≠ ∢b • Straighter cutting

Micro-corner
protection
and corrected
reinforced cutting
edge = optimal
stability

77
7
RF 50 (4-flute) - Inch - Stub Length F
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3095

Application Material Ideal


group examples for
c
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 3/8 0.004 4 4.760 9030950047600
1/4 1/4 2 1/2 0.006 4 6.350 9030950063500
5/16 5/16 2 1/2 0.006 4 7.940 9030950079400
3/8 3/8 2 5/8 0.008 4 9.520 9030950095200
1/2 1/2 2 1/2 5/8 0.010 4 12.700 9030950127000
5/8 5/8 3 3/4 0.014 4 15.870 9030950158700
3/4 3/4 3 1 0.018 4 19.050 9030950190500

78
RF 50 (4-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3096

Application Material Ideal


group examples for
c
P Steel •
ʀ

d2

d1
M Stainless
steel
l2
K Cast iron •
l1
N Aluminum –
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 5/8 0.004 4 4.760 9030960047600
1/4 1/4 2 1/2 3/4 0.006 4 6.350 9030960063500
5/16 5/16 2 1/2 13/16 0.006 4 7.940 9030960079400
3/8 3/8 2 1/2 1 0.008 4 9.520 9030960095200
7/16 7/16 2 3/4 1 0.008 4 11.110 9030960111100
1/2 1/2 3 1 0.010 4 12.700 9030960127000
5/8 5/8 3 1/2 1 1/4 0.014 4 15.870 9030960158700
3/4 3/4 4 1 1/2 0.018 4 19.050 9030960190500
1 1 4 1 1/2 0.030 4 25.400 9030960254000

79
STEEL
HARDENED STEEL AND
CAST IRON

APPLICATION EXAMPLE
HPC roughing HPC slotting
Dry machining in steel SAE 5115 Wet machining in steel SAE 4140
RF100 U 5/8"; Guhring no. 3099 15.87" RF100 Diver 7/16"; Guhring no. 6757 11.11"
ae = 1.180" / ap = .157" ae = .7500" / ap = 1.3750"
vc = 920 SFM vc = 800 SFM
fz = .005 IPT fz = .0035 IPT
vf = 113 IPM vf = 57.05 IPM
Metal removal rate Q = 21 in3/min Metal removal rate Q = 58 in3/min

80
High-performance roughing end
mills for steel and cast materials

Innovative roughing geometry produces


smaller chips, slotting and roughing with
P M K N S H large cutting widths and depths, low power
The suitable solution for multiple
materials: Steel, cast iron,
consumption and cutting forces therefore
stainless materials, titanium- and suitability on non-rigid machines
special alloys and aluminum

with neck clearance


(on select series)
RF 100 U/HF · Guhring series 3508

HF
Guh. no. 3507
RF 100 U/HF (4-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish FIREX©

Series 3082

Application Material Ideal


group examples for
HF
P Steel • c
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9030820063500
5/16 5/16 2 1/2 13/16 0.012 4 7.940 9030820079400
3/8 3/8 2 1/2 1 0.012 4 9.520 9030820095200
1/2 1/2 3 1/2 1 1/4 0.020 4 12.700 9030820127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030820158700
3/4 3/4 4 1 1/2 0.020 4 19.050 9030820190500
1 1 4 1 1/2 0.031 4 25.400 9030820254000

82
RF 100 U/HF (4-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish FIREX©

Series 3507 3508

Application Material Ideal


group examples for
HF c

d3
P Steel •
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
S Ni / Ti
ʀ l1
alloys

H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.30 4 6.000 9035070060000 9035080060000
8.000 8.000 7.700 63.00 19.00 26.00 0.30 4 8.000 9035070080000 9035080080000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 4 10.000 9035070100000 9035080100000
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.000 9035070120000 9035080120000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.000 9035070160000 9035080160000
20.000 20.000 19.500 104.00 38.00 52.00 0.50 4 20.000 9035070200000 9035080200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 4 25.000 9035070250000 9035080250000

83
RF 100 U/HF (4-flute) - Inch - Long Length F
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish FIREX©

Series 4256

Application Material Ideal


group examples for
HF
P Steel • c
Stainless
ʀ

d2
M

d1
steel

K Cast iron • l2
N Aluminum – l1
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 3 1/4 1 1/4 0.012 4 6.350 9042560063500
5/16 5/16 3 1/4 1 1/2 0.012 4 7.940 9042560079400
3/8 3/8 4 1 3/4 0.012 4 9.520 9042560095200
1/2 1/2 4 1/2 2 0.020 4 12.700 9042560127000
5/8 5/8 5 2 1/4 0.020 4 15.870 9042560158700
3/4 3/4 5 2 1/4 0.020 4 19.050 9042560190500
1 1 5 2 1/4 0.031 4 25.400 9042560254000

84
RF 100 U/HF (4-flute) - Metric - XL Long Length (3xD) F
center cutting
3xD
HA HB
XL Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish FIREX©

Series 3509 3522

Application Material Ideal


group examples for
HF c

d3
P Steel •
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
S Ni / Ti
ʀ l1
alloys

H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 18.00 28.00 0.30 4 6.000 9035090060000 9035220060000
8.000 8.000 7.700 75.00 24.00 38.00 0.30 4 8.000 9035090080000 9035220080000
10.000 10.000 9.500 80.00 30.00 38.00 0.30 4 10.000 9035090100000 9035220100000
12.000 12.000 11.500 93.00 36.00 46.00 0.50 4 12.000 9035090120000 9035220120000
16.000 16.000 15.500 108.00 48.00 58.00 0.50 4 16.000 9035090160000 9035220160000
20.000 20.000 19.500 126.00 60.00 74.00 0.50 4 20.000 9035090200000 9035220200000

85
RF 100 U/HF (4-flute) - Metric - XL Long Length F
center cutting

HA HB
XL Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish FIREX©

Series 3598 3600

Application Material Ideal


group examples for
HF c

d3
P Steel •
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
S Ni / Ti
ʀ l1
alloys

H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 75.00 13.00 34.00 0.30 4 6.000 9035980060000 9036000060000
8.000 8.000 7.700 100.00 19.00 49.00 0.30 4 8.000 9035980080000 9036000080000
10.000 10.000 9.500 100.00 22.00 48.00 0.30 4 10.000 9035980100000 9036000100000
12.000 12.000 11.500 150.00 26.00 58.00 0.50 4 12.000 9035980120000 9036000120000
16.000 16.000 15.500 150.00 32.00 78.00 0.50 4 16.000 9035980160000 9036000160000
20.000 20.000 19.500 150.00 38.00 78.00 0.50 4 20.000 9035980200000 9036000200000

86
RF 100 F high-performance roughing
end mills for materials up to 850 N/mm2
(25 HRC)
RF 100 F high-performance end mills excel thanks to variable
helix angles which considerably reduce vibration. The uneven helix
angle vastly improves surface quality for finishing operations and a
considerably higher feed rate for slot drilling and roughing operations
are also achieved.

With many applications, the complete milling process can be


covered with one RF 100 F. which as well as increasing tool life and
dimensional accuracy of the workpiece generates a considerable
cost advantage.

40°

42°

Standard
end mill
RF 100 S/F · Guhring series 6709

IC
end mill

0 25 50 75 100 125

Tool life in m

Tool life comparison between end mills with internal cooling and
conventional end mills without internal cooling with roughing
operations in tool steel.
RF 100 F (4-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3078

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 5/8 0.004 4 4.760 9030780047600
1/4 1/4 2 1/2 3/4 0.006 4 6.350 9030780063500
5/16 5/16 2 1/2 13/16 0.006 4 7.940 9030780079400
3/8 3/8 2 1/2 1 0.008 4 9.520 9030780095200
1/2 1/2 3 1/2 1 1/4 0.010 4 12.700 9030780127000
5/8 5/8 3 1/2 1 1/4 0.014 4 15.870 9030780158700
3/4 3/4 4 1 1/2 0.018 4 19.050 9030780190500

88
RF 100 F (4-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3629 3630

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 57.00 11.00 18.00 0.10 4 4.000 9036290040000 9036300040000
5.000 6.000 4.800 57.00 13.00 18.00 0.10 4 5.000 9036290050000 9036300050000
6.000 6.000 5.700 57.00 13.00 20.00 0.15 4 6.000 9036290060000 9036300060000
8.000 8.000 7.700 63.00 19.00 26.00 0.15 4 8.000 9036290080000 9036300080000
10.000 10.000 9.500 72.00 22.00 30.00 0.20 4 10.000 9036290100000 9036300100000
12.000 12.000 11.500 83.00 26.00 36.00 0.20 4 12.000 9036290120000 9036300120000
16.000 16.000 15.500 92.00 32.00 42.00 0.35 4 16.000 9036290160000 9036300160000
20.000 20.000 19.500 104.00 38.00 52.00 0.45 4 20.000 9036290200000 9036300200000

89
RF 100 F (4-flute) - Metric - Standard Length - Coolant Through F
center cutting

HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3366

Application Material Ideal


group examples for
64° c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.15 4 6.000 9033660060000
8.000 8.000 7.700 63.00 19.00 26.00 0.15 4 8.000 9033660080000
10.000 10.000 9.500 72.00 22.00 30.00 0.20 4 10.000 9033660100000
12.000 12.000 11.500 83.00 26.00 36.00 0.20 4 12.000 9033660120000
16.000 16.000 15.500 92.00 32.00 42.00 0.35 4 16.000 9033660160000
20.000 20.000 19.500 104.00 38.00 52.00 0.45 4 20.000 9033660200000

90
RF 100 VA
High-performance end mills
for stainless steel

Summary of advantages

• Roughing and plain version


• Wide range of geometries
• Full size and under size availability
• Different lengths and cutting edge designs
including ball-nose and roughing geometry
• For slotting, roughing, copying and finishing
operations in VA steels and stainless steels
• Improved chip evacuation and reduced
with neck clearance machining temperature thanks to optimized
(on select series) flute geometry
• High contour accuracy and minimum
deflection
• Applicable with long projection lengths

36°

38°
RF 100 VA · Guhring series 4257

also available as ball nosed


RF 100 VA (4-flute) - Inch - Stub Length
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 4257

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 1 1/2 1/4 0.004 4 3.170 9042570031700
3/16 3/16 2 3/8 0.006 4 4.760 9042570047600
1/4 1/4 2 1/2 0.010 4 6.350 9042570063500
5/16 5/16 2 1/2 0.010 4 7.940 9042570079400
3/8 3/8 2 5/8 0.012 4 9.520 9042570095200
1/2 1/2 2 1/2 5/8 0.016 4 12.700 9042570127000
5/8 5/8 3 3/4 0.020 4 15.870 9042570158700
3/4 3/4 3 1 0.024 4 19.050 9042570190500

92
RF 100 VA (4-flute) - Metric - Stub Length
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 3804 3805

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 54.00 8.00 15.00 0.15 4 4.000 9038040040000 9038050040000
5.000 6.000 4.800 54.00 9.00 15.00 0.15 4 5.000 9038040050000 9038050050000
6.000 6.000 5.700 54.00 10.00 17.00 0.20 4 6.000 9038040060000 9038050060000
8.000 8.000 7.700 58.00 12.00 21.00 0.25 4 8.000 9038040080000 9038050080000
10.000 10.000 9.500 66.00 14.00 24.00 0.30 4 10.000 9038040100000 9038050100000
12.000 12.000 11.500 73.00 16.00 26.00 0.35 4 12.000 9038040120000 9038050120000
16.000 16.000 15.500 82.00 22.00 32.00 0.50 4 16.000 9038040160000 9038050160000
20.000 20.000 19.500 92.00 26.00 40.00 0.60 4 20.000 9038040200000 9038050200000

93
RF 100 VA (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 3080

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 1/2 0.004 4 3.170 9030800031700
3/16 3/16 2 5/8 0.006 4 4.760 9030800047600
1/4 1/4 2 1/2 3/4 0.010 4 6.350 9030800063500
5/16 5/16 2 1/2 13/16 0.010 4 7.940 9030800079400
3/8 3/8 2 1/2 1 0.012 4 9.520 9030800095200
1/2 1/2 3 1/2 1 1/4 0.016 4 12.700 9030801127000 9030800127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030801158700 9030800158700
3/4 3/4 4 1 1/2 0.024 4 19.050 9030801190500 9030800190500
1 1 4 1 1/2 0.035 4 25.400 9030801254000 9030800254000

94
RF 100 VA (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-Si®

Series 3053

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
K Cast iron ʀ l2
l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 3/8 0.004 4 3.170 9030530031700
3/16 3/16 2 5/8 0.006 4 4.760 9030530047600
1/4 1/4 2 1/2 3/4 0.010 4 6.350 9030530063500
5/16 5/16 2 1/2 13/16 0.010 4 7.940 9030530079400
3/8 3/8 2 1/2 1 0.012 4 9.520 9030530095200
1/2 1/2 3 1/2 1 1/4 0.016 4 12.700 9030530127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030530158700
3/4 3/4 4 1 1/2 0.024 4 19.050 9030530190500
1 1 4 1 1/2 0.035 4 25.400 9030530254000

95
RF 100 VA (4-flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 3800 3803

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 57.00 8.00 15.00 0.10 4 3.000 9038000030000 9038030030000
3.500 6.000 3.300 57.00 10.00 15.00 0.10 4 3.500 9038000035000 9038030035000
4.000 6.000 3.800 57.00 11.00 18.00 0.15 4 4.000 9038000040000 9038030040000
4.500 6.000 4.300 57.00 11.00 18.00 0.15 4 4.500 9038000045000 9038030045000
5.000 6.000 4.800 57.00 13.00 18.00 0.15 4 5.000 9038000050000 9038030050000
5.500 6.000 5.300 57.00 13.00 20.40 0.20 4 5.500 9038000055000 9038030055000
6.000 6.000 5.700 57.00 13.00 20.00 0.20 4 6.000 9038000060000 9038030060000
6.500 8.000 6.200 63.00 16.00 24.40 0.25 4 6.500 9038000065000 9038030065000
7.000 8.000 6.700 63.00 16.00 24.90 0.25 4 7.000 9038000070000 9038030070000
7.500 8.000 7.200 63.00 19.00 25.30 0.25 4 7.500 9038000075000 9038030075000
8.000 8.000 7.700 63.00 19.00 26.00 0.25 4 8.000 9038000080000 9038030080000
8.500 10.000 8.200 72.00 19.00 29.40 0.30 4 8.500 9038000085000 9038030085000
9.000 10.000 8.700 72.00 19.00 29.90 0.30 4 9.000 9038000090000 9038030090000
9.500 10.000 9.200 72.00 22.00 30.30 0.30 4 9.500 9038000095000 9038030095000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 4 10.000 9038000100000 9038030100000
11.000 12.000 10.500 83.00 26.00 34.70 0.35 4 11.000 9038000110000 9038030110000
12.000 12.000 11.500 83.00 26.00 36.00 0.35 4 12.000 9038000120000 9038030120000
14.000 14.000 13.500 83.00 26.00 36.00 0.40 4 14.000 9038000140000 9038030140000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.000 9038000160000 9038030160000
18.000 18.000 17.500 92.00 32.00 42.00 0.60 4 18.000 9038000180000 9038030180000
20.000 20.000 19.500 104.00 38.00 52.00 0.60 4 20.000 9038000200000 9038030200000
25.000 25.000 24.000 121.00 45.00 63.00 0.75 4 25.000 9038000250000 9038030250000

96
RF 100 VA (4-flute) - Metric - Standard Length - Coolant Through
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 6700 6701

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.20 4 6.000 9067000060000 9067010060000
8.000 8.000 7.700 63.00 19.00 26.00 0.25 4 8.000 9067000080000 9067010080000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 4 10.000 9067000100000 9067010100000
12.000 12.000 11.500 83.00 26.00 36.00 0.35 4 12.000 9067000120000 9067010120000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.000 9067000160000 9067010160000
20.000 20.000 19.500 104.00 38.00 52.00 0.60 4 20.000 9067000200000 9067010200000
25.000 25.000 24.000 121.00 45.00 63.00 0.75 4 25.000 9067000250000 9067010250000

97
RF 100 VA (4-flute) - Inch - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 4260

Application Material Ideal


group examples for
d3 c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ
l3
N Aluminum – l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch inch x 45°
3/16 3/16 0.176 2 1/2 5/8 1 0.006 4 4.760 9042600047600
1/4 1/4 0.230 3 1/4 3/4 1 3/4 0.010 4 6.350 9042600063500
5/16 5/16 0.293 3 1/4 13/16 1 3/4 0.010 4 7.940 9042600079400
3/8 3/8 0.355 4 1 2 1/4 0.012 4 9.520 9042600095200
1/2 1/2 0.469 4 1/2 1 1/4 2 1/2 0.016 4 12.700 9042600127000
5/8 5/8 0.594 5 1 1/4 2 1/2 0.020 4 15.870 9042600158700
3/4 3/4 0.711 5 1 1/2 2 1/2 0.024 4 19.050 9042600190500
1 1 0.941 5 1 1/2 2 5/8 0.035 4 25.400 9042600254000

98
RF 100 VA (4-flute) - Inch - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 4258

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 1/2 3/4 0.006 4 4.760 9042580047600
1/4 1/4 3 1/4 1 1/4 0.010 4 6.350 9042580063500
5/16 5/16 3 1/4 1 1/2 0.010 4 7.940 9042580079400
3/8 3/8 4 1 3/4 0.012 4 9.520 9042580095200
1/2 1/2 4 1/2 2 0.016 4 12.700 9042580127000
5/8 5/8 5 2 1/4 0.020 4 15.870 9042580158700
3/4 3/4 5 2 1/4 0.024 4 19.050 9042580190500
1 1 5 2 1/4 0.035 4 25.400 9042580254000

99
RF 100 VA (4-flute) - Metric - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish nano-A™

Series 3806 3807

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
K Cast iron ʀ l2
N Aluminum – l3
Ni / Ti l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 10.00 28.00 0.20 4 6.000 9038060060000 9038070060000
8.000 8.000 7.700 75.00 12.00 38.00 0.25 4 8.000 9038060080000 9038070080000
10.000 10.000 9.500 80.00 14.00 38.00 0.30 4 10.000 9038060100000 9038070100000
12.000 12.000 11.500 93.00 16.00 46.00 0.35 4 12.000 9038060120000 9038070120000
16.000 16.000 15.500 108.00 22.00 58.00 0.50 4 16.000 9038060160000 9038070160000
20.000 20.000 19.500 126.00 26.00 74.00 0.60 4 20.000 9038060200000 9038070200000

100
RF 100 VA (4-flute) - Inch - XL Long Length
center cutting

HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish nano-A™

Series 4259

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 4 1 3/4 0.010 4 6.350 9042590063500
5/16 5/16 4 1 3/4 0.010 4 7.940 9042590079400
3/8 3/8 4 2 1/4 0.012 4 9.520 9042590095200
1/2 1/2 5 3 0.016 4 12.700 9042590127000
5/8 5/8 6 3 0.020 4 15.870 9042590158700
3/4 3/4 6 3 1/8 0.024 4 19.050 9042590190500
1 1 6 3 1/8 0.035 4 25.400 9042590254000

101
RF 100 VA Ball Nose (4-flute) - Inch - Standard Length
center cutting

R ±.002
HA HB
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-A™

Series 4261

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron ʀ l1

N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
1/8 1/8 2 1/2 4 3.170 9042610031700
3/16 3/16 2 5/8 4 4.760 9042610047600
1/4 1/4 2 1/2 3/4 4 6.350 9042610063500
5/16 5/16 2 1/2 13/16 4 7.940 9042610079400
3/8 3/8 2 1/2 1 4 9.520 9042610095200
7/16 7/16 2 3/4 1 4 11.110 9042610111100
1/2 1/2 3 1/2 1 1/4 4 12.700 9042610127000
5/8 5/8 3 1/2 1 1/4 4 15.870 9042610158700
3/4 3/4 4 1 1/2 4 19.050 9042610190500
1 1 4 1 1/2 4 25.400 9042610254000

102
RF 100 VA Ball Nose (4-flute) - Metric - Standard Length
center cutting

R ±0,05
HA HB
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-A™

Series 6707 6708

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel •
K Cast iron ʀ l2
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
4.000 6.000 3.800 57.00 11.00 18.00 4 4.000 9067070040000 9067080040000
5.000 6.000 4.800 57.00 13.00 18.00 4 5.000 9067070050000 9067080050000
6.000 6.000 5.700 57.00 13.00 20.00 4 6.000 9067070060000 9067080060000
8.000 8.000 7.700 63.00 19.00 26.00 4 8.000 9067070080000 9067080080000
10.000 10.000 9.500 72.00 22.00 30.00 4 10.000 9067070100000 9067080100000
12.000 12.000 11.500 83.00 26.00 36.00 4 12.000 9067070120000 9067080120000
16.000 16.000 15.500 92.00 32.00 42.00 4 16.000 9067070160000 9067080160000
20.000 20.000 19.500 104.00 38.00 52.00 4 20.000 9067070200000 9067080200000
25.000 25.000 24.000 121.00 45.00 63.00 4 25.000 9067070250000 9067080250000

103
STAINLESS
SPECIAL ALLOYS

APPLICATION EXAMPLE
HPC roughing Slot milling
Wet machining in SAE 316L Wet machining in SAE 304
RF100 VA 1/2"; Guhring no.: 3080 12.7 RF100 VA 5/8"; Guhring no.: 4257 15.87"
ae = .945" / ap = .047" ae = .625" / ap = .625"
vc = 394 SFM vc = 279 SFM
fz = 0.0039 IPT fz = 0.0024 IPT
vf = 50 IPM vf = 16 IPM
Metal removal rate Q = 2.22 in3/min Metal removal rate Q = 6.25 in3/min
RF 100 VA/NF high-performance roughing end mills
for stainless steels
Based on our RF 100 end mill now with variable helix
angles in combination with a newly developed roughing
geometry. The result is a dramatic increase in tool life
in comparison to conventional rough milling cutters with
round or flat knuckle-type teeth. At the same time, the
surface quality of the workpiece is improved to a peak-
to-valley height of appr. Ra = 2-3 μm, making finishing
operations unnecessary in many cases.
At the same time the innovative design reduces power
consumption in comparison to conventional RF 100 end
mills allowing the application in unstable conditions and
on less powerful machines.
Workpiece surface
Ra = 2-3 μm

• decreased cutting pressure and power


with neck clearance
consumption
(on select series) • vibration-free operation
• increased feed rates possible
• increased surface qualities (Ra = 2-3 μm)
• improved tool life

36°

38°
3
RF 100 VA/NF · Guhring series 3718

Output
(kW)

20

15
RF 100 VA
with micro-corner protection for
longer tool life 10

5 RF 100 VA/NF

Uni
0
0 1000 2000 3000

Feed rate (VF mm/min)


RF 100 VA/NF (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish nano-A™

Series 3081

Application Material Ideal


group examples for
NF
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron ʀ l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9030810063500
5/16 5/16 2 1/2 13/16 0.012 4 7.940 9030810079400
3/8 3/8 2 1/2 1 0.012 4 9.520 9030810095200
1/2 1/2 3 1/2 1 1/4 0.020 4 12.700 9030810127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030810158700
3/4 3/4 4 1 1/2 0.020 4 19.050 9030810190500
1 1 4 1 1/2 0.031 4 25.400 9030810254000

106
RF 100 VA/NF (4-flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish nano-Si®

Series 3060

Application Material Ideal


group examples for
NF
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron ʀ l2
N Aluminum – l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9030600063500
5/16 5/16 2 1/2 13/16 0.012 4 7.940 9030600079400
3/8 3/8 2 1/2 1 0.012 4 9.520 9030600095200
1/2 1/2 3 1/2 1 1/4 0.020 4 12.700 9030600127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030600158700
3/4 3/4 4 1 1/2 0.020 4 19.050 9030600190500
1 1 4 1 1/2 0.031 4 25.400 9030600254000

107
RF 100 VA/NF (4-flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish nano-A™

Series 3696 3718

Application Material Ideal


group examples for
NF c

d3
P Steel •
Stainless

d2

d1
M steel •
K Cast iron ʀ l2
N Aluminum – l3
Ni / Ti l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
5.000 6.000 4.800 57.00 13.00 18.00 0.20 4 5.000 9036960050000 9037180050000
6.000 6.000 5.700 57.00 13.00 20.00 0.30 4 6.000 9036960060000 9037180060000
7.000 8.000 6.700 63.00 16.00 24.90 0.30 4 7.000 9036960070000 9037180070000
8.000 8.000 7.700 63.00 19.00 26.00 0.30 4 8.000 9036960080000 9037180080000
9.000 10.000 8.700 72.00 19.00 29.90 0.30 4 9.000 9036960090000 9037180090000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 4 10.000 9036960100000 9037180100000
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.000 9036960120000 9037180120000
14.000 14.000 13.500 83.00 26.00 36.00 0.50 4 14.000 9036960140000 9037180140000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.000 9036960160000 9037180160000
18.000 20.000 17.500 92.00 32.00 42.00 0.50 4 18.000 9036960180000 9037180180000
20.000 20.000 19.500 104.00 38.00 52.00 0.50 4 20.000 9036960200000 9037180200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 4 25.000 9036960250000 9037180250000

108
RF 100 VA/NF (4-flute) - Inch - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish nano-A™

Series 4262

Application Material Ideal


group examples for
NF
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron ʀ l2
N Aluminum – l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 3 1/4 1 1/4 0.012 4 6.350 9042620063500
5/16 5/16 3 1/4 1 1/2 0.012 4 7.940 9042620079400
3/8 3/8 4 1 3/4 0.012 4 9.520 9042620095200
1/2 1/2 4 1/2 2 0.020 4 12.700 9042620127000
5/8 5/8 5 2 1/4 0.020 4 15.870 9042620158700
3/4 3/4 5 2 1/4 0.020 4 19.050 9042620190500
1 1 5 2 1/4 0.031 4 25.400 9042620254000

109
RF 100 VA/NF (4-flute) - Metric - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish nano-A™

Series 3733 3885

Application Material Ideal


group examples for
NF c

d3
P Steel •
Stainless

d2

d1
M steel •
K Cast iron ʀ l2
N Aluminum – l3
Ni / Ti l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 10.00 28.00 0.30 4 6.000 9037330060000 9038850060000
8.000 8.000 7.700 75.00 12.00 38.00 0.30 4 8.000 9037330080000 9038850080000
10.000 10.000 9.500 80.00 14.00 38.00 0.30 4 10.000 9037330100000 9038850100000
12.000 12.000 11.500 93.00 16.00 46.00 0.50 4 12.000 9037330120000 9038850120000
16.000 16.000 15.500 108.00 22.00 58.00 0.50 4 16.000 9037330160000 9038850160000
20.000 20.000 19.500 126.00 26.00 74.00 0.50 4 20.000 9037330200000 9038850200000

110
RF 100 A High-performance roughing end mills
for aluminum and Al-alloys
RF 100 high-performance end mills excel thanks to variable helix angles which
considerably reduce vibration. The uneven helix angle vastly improves surface
quality for finishing operations and a considerably higher feed rate for slot drilling
and roughing operations are also achieved.

With many applications, the complete milling process can be covered with one RF
100, which as well as increasing tool life and dimensional accuracy of the workpiece
generates a considerable cost advantage.

• suitable for roughing and finishing


• up to 60% higher feed rates
• up to 4-times longer tool life
with neck clearance • vibration-free operation
(on select series) • improved workpiece surface quality

40°
42°
RF 100 A · Guhring series 3077

400 Type A
300
Ff in [N]

200
100
0

0 0.5 1.0 1.5 2.0


RF 100
400
with micro-corner protection 300
Ff in [N]

for longer tool life 200


100
0

0 0.5 1.0 1.5 2.0


Milling length section [mm]

The cutting force comparison between a conventional milling cutter


type N and the RF 100 shows a clearly quieter, more rigid operation
of the RF 100.
RF 100 A (4-Flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Rake Angle Chamfer

Tool material Solid Carbide

Roughing Finishing Surface finish bright

Series 3077

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron – l1
N Aluminum •
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 5/8 0.004 4 4.760 9030770047600
1/4 1/4 2 1/2 3/4 0.006 4 6.350 9030770063500
5/16 5/16 2 1/2 13/16 0.006 4 7.940 9030770079400
3/8 3/8 2 1/2 1 0.008 4 9.520 9030770095200
1/2 1/2 3 1/2 1 1/4 0.010 4 12.700 9030770127000
5/8 5/8 3 1/2 1 1/4 0.014 4 15.870 9030770158700
3/4 3/4 4 1 1/2 0.018 4 19.050 9030770190500

112
RF 100 A (4-Flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Finishing Surface finish bright

Series 3202 3319

Application Material Ideal


group examples for
c

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 57.00 11.00 18.00 0.10 4 4.000 9032020040000 9033190040000
5.000 6.000 4.800 57.00 13.00 18.00 0.10 4 5.000 9032020050000 9033190050000
6.000 6.000 5.700 57.00 13.00 20.00 0.15 4 6.000 9032020060000 9033190060000
8.000 8.000 7.700 63.00 19.00 26.00 0.15 4 8.000 9032020080000 9033190080000
10.000 10.000 9.500 72.00 22.00 30.00 0.20 4 10.000 9032020100000 9033190100000
12.000 12.000 11.500 83.00 26.00 36.00 0.20 4 12.000 9032020120000 9033190120000
16.000 16.000 15.500 92.00 32.00 42.00 0.35 4 16.000 9032020160000 9033190160000
20.000 20.000 19.500 104.00 38.00 52.00 0.45 4 20.000 9032020200000 9033190200000

113
RF 100 A (3-Flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 4265

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron – l1
N Aluminum •
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 1/2 0.001 3 3.170 9042650031700
3/16 3/16 2 5/8 0.002 3 4.760 9042650047600
1/4 1/4 2 1/2 3/4 0.002 3 6.350 9042650063500
5/16 5/16 2 1/2 13/16 0.003 3 7.940 9042650079400
3/8 3/8 2 1/2 1 0.004 3 9.520 9042650095200
7/16 7/16 2 3/4 1 0.004 3 11.110 9042650111100
1/2 1/2 3 1/2 1 1/4 0.005 3 12.700 9042650127000
5/8 5/8 3 1/2 1 1/4 0.006 3 15.870 9042650158700
3/4 3/4 4 1 1/2 0.007 3 19.050 9042650190500
1 1 4 1 1/2 0.010 3 25.400 9042650254000

114
RF 100 A (3-Flute) - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 3472 6702

Application Material Ideal


group examples for
c

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
3.000 6.000 2.800 57.00 8.00 15.00 0.03 3 3.000 9034720030000 9067020030000
4.000 6.000 3.800 57.00 11.00 18.00 0.04 3 4.000 9034720040000 9067020040000
5.000 6.000 4.800 57.00 13.00 18.00 0.05 3 5.000 9034720050000 9067020050000
6.000 6.000 5.700 57.00 13.00 20.00 0.06 3 6.000 9034720060000 9067020060000
8.000 8.000 7.700 63.00 19.00 26.00 0.08 3 8.000 9034720080000 9067020080000
10.000 10.000 9.500 72.00 22.00 30.00 0.10 3 10.000 9034720100000 9067020100000
12.000 12.000 11.500 83.00 26.00 36.00 0.12 3 12.000 9034720120000 9067020120000
16.000 16.000 15.500 92.00 32.00 42.00 0.16 3 16.000 9034720160000 9067020160000
20.000 20.000 19.500 104.00 38.00 52.00 0.20 3 20.000 9034720200000 9067020200000

115
RF 100 A (3-Flute) - Metric - Standard Length
center cutting with corner radius
R ± .05
HB
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Copy Milling Surface finish bright

Series 6729

Application Material Ideal


group examples for
r

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 rNo. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.50 3 6.0050 9067290060050
6.000 6.000 5.700 57.00 13.00 20.00 1.00 3 6.0100 9067290060100
8.000 8.000 7.700 63.00 19.00 26.00 0.50 3 8.0050 9067290080050
8.000 8.000 7.700 63.00 19.00 26.00 1.00 3 8.0100 9067290080100
10.000 10.000 9.500 72.00 22.00 30.00 0.50 3 10.005 9067290100050
10.000 10.000 9.500 72.00 22.00 30.00 1.00 3 10.010 9067290100100
10.000 10.000 9.500 72.00 22.00 30.00 1.50 3 10.015 9067290100150
12.000 12.000 11.500 83.00 26.00 36.00 0.50 3 12.005 9067290120050
12.000 12.000 11.500 83.00 26.00 36.00 1.00 3 12.010 9067290120100
12.000 12.000 11.500 83.00 26.00 36.00 1.50 3 12.015 9067290120150
12.000 12.000 11.500 83.00 26.00 36.00 2.00 3 12.020 9067290120200
12.000 12.000 11.500 83.00 26.00 36.00 2.50 3 12.025 9067290120250
12.000 12.000 11.500 83.00 26.00 36.00 3.00 3 12.030 9067290120300
12.000 12.000 11.500 83.00 26.00 36.00 4.00 3 12.040 9067290120400
16.000 16.000 15.500 92.00 32.00 42.00 1.00 3 16.010 9067290160100
16.000 16.000 15.500 92.00 32.00 42.00 2.00 3 16.020 9067290160200
16.000 16.000 15.500 92.00 32.00 42.00 2.50 3 16.025 9067290160250
16.000 16.000 15.500 92.00 32.00 42.00 3.00 3 16.030 9067290160300
16.000 16.000 15.500 92.00 32.00 42.00 4.00 3 16.040 9067290160400
20.000 20.000 19.500 104.00 38.00 52.00 1.00 3 20.010 9067290200100
20.000 20.000 19.500 104.00 38.00 52.00 2.00 3 20.020 9067290200200
20.000 20.000 19.500 104.00 38.00 52.00 2.50 3 20.025 9067290200250
20.000 20.000 19.500 104.00 38.00 52.00 3.00 3 20.030 9067290200300
20.000 20.000 19.500 104.00 38.00 52.00 4.00 3 20.040 9067290200400
25.000 25.000 24.000 121.00 45.00 63.00 2.00 3 25.020 9067290250200
25.000 25.000 24.000 121.00 45.00 63.00 3.00 3 25.030 9067290250300
25.000 25.000 24.000 121.00 45.00 63.00 4.00 3 25.040 9067290250400

116
RF 100 A (3-Flute) - Metric - Long Length
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 3473 6703

Application Material Ideal


group examples for
c

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 13.00 28.00 0.06 3 6.000 9034730060000 9067030060000
8.000 8.000 7.700 75.00 19.00 38.00 0.08 3 8.000 9034730080000 9067030080000
10.000 10.000 9.500 80.00 22.00 38.00 0.10 3 10.000 9034730100000 9067030100000
12.000 12.000 11.500 93.00 26.00 46.00 0.12 3 12.000 9034730120000 9067030120000
16.000 16.000 15.500 108.00 32.00 58.00 0.16 3 16.000 9034730160000 9067030160000
20.000 20.000 19.500 126.00 38.00 74.00 0.20 3 20.000 9034730200000 9067030200000

117
RF 100 A (3-Flute) - Metric - XL Long Length (3xD)
center cutting
3xD
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright

Series 6730 6731

Application Material Ideal


group examples for
c

d3
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
5.000 6.000 4.800 57.00 15.00 19.40 0.05 3 5.000 9067300050000 9067310050000
6.000 6.000 5.700 65.00 18.00 28.00 0.06 3 6.000 9067300060000 9067310060000
8.000 8.000 7.700 75.00 24.00 38.00 0.08 3 8.000 9067300080000 9067310080000
10.000 10.000 9.500 80.00 30.00 38.00 0.10 3 10.000 9067300100000 9067310100000
12.000 12.000 11.500 93.00 36.00 46.00 0.12 3 12.000 9067300120000 9067310120000
16.000 16.000 15.500 108.00 48.00 58.00 0.16 3 16.000 9067300160000 9067310160000
20.000 20.000 19.500 126.00 60.00 74.00 0.20 3 20.000 9067300200000 9067310200000

118
RF 100 A (3-Flute) - Metric - XL Long Length (4xD)
center cutting
4xD
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright

Series 6732 6733

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 65.00 24.00 29.00 0.06 3 6.000 9067320060000 9067330060000
8.000 8.000 75.00 32.00 39.00 0.08 3 8.000 9067320080000 9067330080000
10.000 10.000 100.00 40.00 60.00 0.10 3 10.000 9067320100000 9067330100000
12.000 12.000 100.00 48.00 55.00 0.12 3 12.000 9067320120000 9067330120000
16.000 16.000 125.00 64.00 77.00 0.16 3 16.000 9067320160000 9067330160000
20.000 20.000 150.00 80.00 100.00 0.20 3 20.000 9067320200000 9067330200000

119
RF 100 A (3-Flute) - Metric - XL Long Length (5xD)
center cutting
5xD
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright

Series 6734 6735

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 e8 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 75.00 30.00 39.00 0.06 3 6.000 9067340060000 9067350060000
8.000 8.000 86.00 40.00 50.00 0.08 3 8.000 9067340080000 9067350080000
10.000 10.000 100.00 50.00 60.00 0.10 3 10.000 9067340100000 9067350100000
12.000 12.000 120.00 60.00 75.00 0.12 3 12.000 9067340120000 9067350120000
16.000 16.000 150.00 80.00 102.00 0.16 3 16.000 9067340160000 9067350160000
20.000 20.000 175.00 100.00 125.00 0.20 3 20.000 9067340200000 9067350200000

120
RF 100 A/WFHigh-performance roughing end mills
for aluminium and Al-alloys
Based on our RF 100 end mill with unequal helix angles in combination
with a newly developed roughing geometry. The result is a dramatic
increase in tool life in comparison to conventional rough milling cutters
with round or flat knuckle-type teeth. At the same time, the surface
quality of the workpiece is improved to a peak-to-valley height of appr.
Ra = 2-3 μm, making in many cases finishing operations unnecessary.

Simultaneously, the innovative design reduces power consumption in


comparison to conventional RF 100 end mills allowing the application
in unstable conditions and on less powerful machines

Summary of advantages
• Low cutting pressure and power consumption
• Vibration-free operation
• Increased feed rates possible
• Increased surface qualities (Ra = 2-3 μm)
• Longer tool life
with neck clearance
(on select series)

29°
30° Workpiece surface
Ra = 2-3 μm

31°

Type Roughing end mill RF 100 A/WF

Performance index 100% 140%


Workpiece surface Ra = 9-10 μm Ra = 2-3 μm

with micro-corner protection for Tool life index 100% 180%


longer tool life
Power consumption 100% 130%
Cutting pressure 100% 125%
RF 100 A/WF (3-Flute) - Inch - Standard Length
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish bright

Series 4266

Application Material Ideal


group examples for
WF
P Steel – c
Stainless

d2

d1
M steel

K Cast iron – l2
l1
N Aluminum •
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/4 1/4 2 1/2 3/4 0.012 3 6.350 9042660063500
5/16 5/16 2 1/2 13/16 0.012 3 7.940 9042660079400
3/8 3/8 2 1/2 1 0.012 3 9.520 9042660095200
1/2 1/2 3 1/2 1 1/4 0.020 3 12.700 9042660127000
5/8 5/8 3 1/2 1 1/4 0.020 3 15.870 9042660158700
3/4 3/4 4 1 1/2 0.020 3 19.050 9042660190500
1 1 4 1 1/2 0.031 3 25.400 9042660254000

122
RF 100 A/WF - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish bright

Series 3468 3469

Application Material Ideal


group examples for
WF c

d3
P Steel –
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum • l3
Ni / Ti l1
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.30 3 6.000 9034680060000 9034690060000
8.000 8.000 7.700 63.00 19.00 26.00 0.30 3 8.000 9034680080000 9034690080000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 3 10.000 9034680100000 9034690100000
12.000 12.000 11.500 83.00 26.00 36.00 0.50 3 12.000 9034680120000 9034690120000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 3 16.000 9034680160000 9034690160000
20.000 20.000 19.500 104.00 38.00 52.00 0.50 3 20.000 9034680200000 9034690200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 3 25.000 9034680250000 9034690250000

123
RF 100 A/WF - Metric - Long Length
center cutting

HA HB
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish bright

Series 3470 3471

Application Material Ideal


group examples for
WF c

d3
P Steel –
Stainless

d2

d1
M steel

K Cast iron – l2
N Aluminum • l3
Ni / Ti l1
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 65.00 13.00 28.00 0.30 3 6.000 9034700060000 9034710060000
8.000 8.000 7.700 75.00 19.00 38.00 0.30 3 8.000 9034700080000 9034710080000
10.000 10.000 9.500 80.00 22.00 38.00 0.30 3 10.000 9034700100000 9034710100000
12.000 12.000 11.500 93.00 26.00 46.00 0.50 3 12.000 9034700120000 9034710120000
16.000 16.000 15.500 108.00 32.00 58.00 0.50 3 16.000 9034700160000 9034710160000
20.000 20.000 19.500 126.00 38.00 74.00 0.50 3 20.000 9034700200000 9034710200000

124
High-performance end mills
for hardened steels
above 63 HRC
Roughing and finishing of hardened steels,
tool steels and chilled cast iron
Flute design with reinforced core for
roughing
up to ap: 1xD (from 32 to 54 HRC)
Finishing and HPC milling over entire cutting
edge length also above 63 HRC
RF 100 H · Guhring series 3895

face cutting edges with


center cutting

micro-corner protection
for longer tool life
RF 100 H - Metric - Standard Length
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Finishing Surface finish nano-Si®

Series 3895 3896

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum –
l1
S Ni / Ti
alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.15 4 6.000 9038950060000 9038960060000
8.000 8.000 7.700 63.00 19.00 26.00 0.15 4 8.000 9038950080000 9038960080000
10.000 10.000 9.500 72.00 22.00 30.00 0.20 4 10.000 9038950100000 9038960100000
12.000 12.000 11.500 83.00 26.00 36.00 0.20 4 12.000 9038950120000 9038960120000
16.000 16.000 15.500 92.00 32.00 42.00 0.35 4 16.000 9038950160000 9038960160000
20.000 20.000 19.500 104.00 38.00 52.00 0.45 4 20.000 9038950200000 9038960200000

126
High-performance roughing end mills
for special and Ti-alloys

RF 100 high-performance end mills excel thanks to variable helix


angles which considerably reduce vibration. The uneven helix
angle vastly improves surface quality for finishing operations and a
considerably higher feed rate for slot drilling and roughing operations
are also achieved.

With many applications, the complete milling process can be covered


with one RF 100, which as well as increasing tool life and dimensional
accuracy of the workpiece generates a considerable cost advantage.

Suitable for roughing and finishing. Up to 60%


higher feed rates and up to 4-times longer tool life.

Vibration-free operation and improved workpiece


surface quality.
RF 100 Ti · Guhring series 3498

High wear protection through constant rake


angle in radius area

Seamless radius area for high form and


contour accuracy
RF 100 Ti (4-flute) - Inch - Standard Length A
center cutting with corner radius

HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish Super-A™

Series 3876

Application Material Ideal


group examples for
r
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron • l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 radius No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.015 4 6.352 9038760063520
1/4 1/4 2 1/2 3/4 0.031 4 6.354 9038760063540
5/16 5/16 2 1/2 13/16 0.031 4 7.944 9038760079440
3/8 3/8 2 1/2 1 0.031 4 9.524 9038760095240
7/16 7/16 2 3/4 1 0.031 4 11.114 9038760111140
1/2 1/2 3 1/2 1 1/4 0.031 4 12.704 9038760127040
1/2 1/2 3 1/2 1 1/4 0.040 4 12.705 9038760127050
1/2 1/2 3 1/2 1 1/4 0.062 4 12.706 9038760127060
1/2 1/2 3 1/2 1 1/4 0.090 4 12.707 9038760127070
5/8 5/8 3 1/2 1 1/4 0.031 4 15.874 9038760158740
5/8 5/8 3 1/2 1 1/4 0.062 4 15.876 9038760158760
3/4 3/4 4 1 1/2 0.062 4 19.056 9038760190560
3/4 3/4 4 1 1/2 0.090 4 19.057 9038760190570
3/4 3/4 4 1 1/2 0.125 4 19.059 9038760190590
1 1 4 1 1/2 0.062 4 25.406 9038760254060
1 1 4 1 1/2 0.090 4 25.407 9038760254070
1 1 4 1 1/2 0.125 4 25.409 9038760254090

128
RF 100 Ti (4-flute) - Metric - Standard Length A
center cutting with corner radius
R ± .05
HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish Super-A™

Series 3498 3499

Application Material Ideal


group examples for
r

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
6.000 6.000 5.700 57.00 13.00 20.00 0.50 4 6.005 9034980060050 9034990060050
6.000 6.000 5.700 57.00 13.00 20.00 0.80 4 6.008 9034980060080 9034990060080
6.000 6.000 5.700 57.00 13.00 20.00 1.00 4 6.010 9034980060100 9034990060100
6.000 6.000 5.700 57.00 13.00 20.00 1.50 4 6.015 9034980060150 9034990060150
6.000 6.000 5.700 57.00 13.00 20.00 2.00 4 6.020 9034980060200 9034990060200
8.000 8.000 7.700 63.00 19.00 26.00 0.50 4 8.005 9034980080050 9034990080050
8.000 8.000 7.700 63.00 19.00 26.00 0.80 4 8.008 9034980080080 9034990080080
8.000 8.000 7.700 63.00 19.00 26.00 1.00 4 8.010 9034980080100 9034990080100
8.000 8.000 7.700 63.00 19.00 26.00 1.50 4 8.015 9034980080150 9034990080150
8.000 8.000 7.700 63.00 19.00 26.00 2.00 4 8.020 9034980080200 9034990080200
10.000 10.000 9.500 72.00 22.00 30.00 0.50 4 10.005 9034980100050 9034990100050
10.000 10.000 9.500 72.00 22.00 30.00 0.80 4 10.008 9034980100080 9034990100080
10.000 10.000 9.500 72.00 22.00 30.00 1.00 4 10.010 9034980100100 9034990100100
10.000 10.000 9.500 72.00 22.00 30.00 1.50 4 10.015 9034980100150 9034990100150
10.000 10.000 9.500 72.00 22.00 30.00 2.00 4 10.020 9034980100200 9034990100200
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.005 9034980120050 9034990120050
12.000 12.000 11.500 83.00 26.00 36.00 0.80 4 12.008 9034980120080 9034990120080
12.000 12.000 11.500 83.00 26.00 36.00 1.00 4 12.010 9034980120100 9034990120100
12.000 12.000 11.500 83.00 26.00 36.00 1.50 4 12.015 9034980120150 9034990120150
12.000 12.000 11.500 83.00 26.00 36.00 2.00 4 12.020 9034980120200 9034990120200
12.000 12.000 11.500 83.00 26.00 36.00 2.50 4 12.025 9034980120250 9034990120250
12.000 12.000 11.500 83.00 26.00 36.00 3.00 4 12.030 9034980120300 9034990120300
12.000 12.000 11.500 83.00 26.00 36.00 3.175 4 12.031 9034980120310 9034990120310
12.000 12.000 11.500 83.00 26.00 36.00 4.00 4 12.040 9034980120400 9034990120400
Continued on next page

129
RF 100 Ti (4-flute) - Metric - Standard Length A
center cutting with corner radius
R ± .05
HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish Super-A™

Series 3498 3499

Application Material Ideal


group examples for
r

d3
P Steel •

d2

d1
M Stainless
steel ʀ
l2
K Cast iron •
l3
N Aluminum –
Ni / Ti
l1
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

Continued from previous page

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.005 9034980160050 9034990160050
16.000 16.000 15.500 92.00 32.00 42.00 0.80 4 16.008 9034980160080 9034990160080
16.000 16.000 15.500 92.00 32.00 42.00 1.00 4 16.010 9034980160100 9034990160100
16.000 16.000 15.500 92.00 32.00 42.00 1.50 4 16.015 9034980160150 9034990160150
16.000 16.000 15.500 92.00 32.00 42.00 2.00 4 16.020 9034980160200 9034990160200
16.000 16.000 15.500 92.00 32.00 42.00 2.50 4 16.025 9034980160250 9034990160250
16.000 16.000 15.500 92.00 32.00 42.00 3.00 4 16.030 9034980160300 9034990160300
16.000 16.000 15.500 92.00 32.00 42.00 3.175 4 16.031 9034980160310 9034990160310
16.000 16.000 15.500 92.00 32.00 42.00 4.00 4 16.040 9034980160400 9034990160400
20.000 20.000 19.500 104.00 38.00 52.00 0.50 4 20.005 9034980200050 9034990200050
20.000 20.000 19.500 104.00 38.00 52.00 1.00 4 20.010 9034980200100 9034990200100
20.000 20.000 19.500 104.00 38.00 52.00 1.50 4 20.015 9034980200150 9034990200150
20.000 20.000 19.500 104.00 38.00 52.00 2.00 4 20.020 9034980200200 9034990200200
20.000 20.000 19.500 104.00 38.00 52.00 2.50 4 20.025 9034980200250 9034990200250
20.000 20.000 19.500 104.00 38.00 52.00 3.00 4 20.030 9034980200300 9034990200300
20.000 20.000 19.500 104.00 38.00 52.00 3.175 4 20.031 9034980200310 9034990200310
20.000 20.000 19.500 104.00 38.00 52.00 4.00 4 20.040 9034980200400 9034990200400
25.000 25.000 24.000 121.00 45.00 63.00 1.50 4 25.015 9034980250150 9034990250150
25.000 25.000 24.000 121.00 45.00 63.00 2.00 4 25.020 9034980250200 9034990250200
25.000 25.000 24.000 121.00 45.00 63.00 2.50 4 25.025 9034980250250 9034990250250
25.000 25.000 24.000 121.00 45.00 63.00 3.00 4 25.030 9034980250300 9034990250300
25.000 25.000 24.000 121.00 45.00 63.00 3.175 4 25.031 9034980250310 9034990250310
25.000 25.000 24.000 121.00 45.00 63.00 4.00 4 25.040 9034980250400 9034990250400
25.000 25.000 24.000 121.00 45.00 63.00 5.00 4 25.050 9034980250500 9034990250500

130
High-performance finishing end mills
for materials up to
1600 N/mm2 (48 HRC)

Available in 5 or 6-flute, for semi-roughing


with ae up to 0.3xD over entire cutting
P M K N S H
edge length, optimal surface finish with
The suitable solution for multiple
fine finishing or HSC operations, universal
materials: Steel, cast iron,
stainless materials, titanium- and for materials up to 1600 Nm2 (48 HRC)
special alloys and aluminum
RF 100 SF · Guhring series 3631

Face cutting edges with


center cutting

Micro-corner protection
for longer tool life
RF 100 S/F (5-flute) - Inch - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Slotting Roughing Ramping Helix Surface finish FIREX©

Series 4263

Application Material Ideal


group examples for
c
P Steel •
Stainless

d2
M

d1
steel

K Cast iron • l2
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 5/8 0.002 5 4.760 9042630047600
1/4 1/4 2 1/2 3/4 0.004 5 6.350 9042630063500
5/16 5/16 2 1/2 13/16 0.004 5 7.940 9042630079400
3/8 3/8 2 1/2 1 0.004 5 9.520 9042630095200
7/16 7/16 2 3/4 1 0.006 5 11.110 9042630111100
1/2 1/2 3 1/2 1 1/4 0.006 5 12.700 9042630127000
5/8 5/8 3 1/2 1 1/4 0.006 5 15.870 9042630158700
3/4 3/4 4 1 1/2 0.006 5 19.050 9042630190500
1 1 4 1 1/2 0.012 5 25.400 9042630254000
1 1/4 1 1/4 6 2 1/2 0.012 5 31.750 9042630317500

132
RF 100 S/F (5-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Slotting Roughing Ramping Helix Surface finish FIREX©

Series 6709 6710

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti
l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 57.00 11.00 18.00 0.05 5 4.000 9067090040000 9067100040000
5.000 6.000 4.800 57.00 13.00 18.00 0.05 5 5.000 9067090050000 9067100050000
6.000 6.000 5.700 57.00 13.00 20.00 0.05 5 6.000 9067090060000 9067100060000
8.000 8.000 7.700 63.00 19.00 26.00 0.10 5 8.000 9067090080000 9067100080000
10.000 10.000 9.500 72.00 22.00 30.00 0.10 5 10.000 9067090100000 9067100100000
12.000 12.000 11.500 83.00 26.00 36.00 0.10 5 12.000 9067090120000 9067100120000
16.000 16.000 15.500 92.00 32.00 42.00 0.15 5 16.000 9067090160000 9067100160000
20.000 20.000 19.500 104.00 38.00 52.00 0.15 5 20.000 9067090200000 9067100200000
25.000 25.000 24.000 121.00 45.00 63.00 0.20 5 25.000 9067090250000 9067100250000

133
RF 100 S/F (5-flute) - Inch - Long Length F
center cutting

HA HB
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Slotting Roughing Ramping Helix Surface finish FIREX©

Series 4264

Application Material Ideal


group examples for
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 2 1/2 3/4 0.002 5 4.760 9042640047600
1/4 1/4 3 1/4 1 1/4 0.004 5 6.350 9042640063500
5/16 5/16 3 1/4 1 1/2 0.004 5 7.940 9042640079400
3/8 3/8 4 1 3/4 0.004 5 9.520 9042640095200
7/16 7/16 4 1/2 2 0.006 5 11.110 9042640111100
1/2 1/2 4 1/2 2 0.006 5 12.700 9042640127000
5/8 5/8 5 2 1/4 0.006 5 15.870 9042640158700
3/4 3/4 5 2 1/4 0.006 5 19.050 9042640190500
1 1 5 2 1/4 0.012 5 25.400 9042640254000
1 1/4 1 1/4 7 1/2 4 0.012 5 31.750 9042640317500

134
RF 100 S/F (5-flute) - Metric - XL Long Length (3xD) F
center cutting
3xD
HA HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Roughing Surface finish FIREX©

Series 3897 3898

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti
l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
4.000 6.000 3.800 65.00 12.00 26.00 0.05 5 4.000 9038970040000 9038980040000
5.000 6.000 4.800 65.00 15.00 26.00 0.05 5 5.000 9038970050000 9038980050000
6.000 6.000 5.700 65.00 18.00 28.00 0.05 5 6.000 9038970060000 9038980060000
8.000 8.000 7.700 75.00 24.00 38.00 0.10 5 8.000 9038970080000 9038980080000
10.000 10.000 9.500 80.00 30.00 38.00 0.10 5 10.000 9038970100000 9038980100000
12.000 12.000 11.500 93.00 36.00 46.00 0.10 5 12.000 9038970120000 9038980120000
16.000 16.000 15.500 108.00 48.00 58.00 0.15 5 16.000 9038970160000 9038980160000
20.000 20.000 19.500 126.00 60.00 74.00 0.15 5 20.000 9038970200000 9038980200000

135
RF 100 S/F (6-flute) - Inch - Standard Length F
center cutting

HA
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish FIREX©

Series 3115

Application Material Ideal


group examples for
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 290

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
5/16 5/16 2 1/2 13/16 0.004 6 7.940 9031150079400
3/8 3/8 2 1/2 1 0.004 6 9.520 9031150095200
1/2 1/2 3 1 0.006 6 12.700 9031150127000
5/8 5/8 3 1/2 1 1/4 0.006 6 15.870 9031150158700
3/4 3/4 4 1 1/2 0.006 6 19.050 9031150190500
1 1 4 1 1/2 0.012 6 25.400 9031150254000

136
RF 100 S/F (6-flute) - Metric - Standard Length F
center cutting

HA HB
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish FIREX©

Series 3631 3632

Application Material Ideal


group examples for
c

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 302

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
8.000 8.000 7.700 63.00 19.00 26.00 0.10 6 8.000 9036310080000 9036320080000
10.000 10.000 9.500 72.00 22.00 30.00 0.10 6 10.000 9036310100000 9036320100000
12.000 12.000 11.500 83.00 26.00 36.00 0.10 6 12.000 9036310120000 9036320120000
16.000 16.000 15.500 92.00 32.00 42.00 0.15 6 16.000 9036310160000 9036320160000
20.000 20.000 19.500 104.00 38.00 52.00 0.15 6 20.000 9036310200000 9036320200000
25.000 25.000 24.000 121.00 45.00 63.00 0.20 6 25.000 9036310250000 9036320250000

137
FOR COMPOSITE AND
AEROSPACE MATERIALS
Special solutions
for special requirements
Summary of advantages
• Individual solutions for the highly accurate and productive machining of small to
large diameters
• Special requirements necessitate special solutions, therefore, tools are
manufactured taking the customer requirements into consideration
• PCD/CBN special tools enable maximum machine capacity utilization,
increasing the production capacity, tight tolerances, optimal surface qualities,
maximum cutting speeds and essential process reliability
PCD End Mill · Guhring series 5493

• It is also possible to reduce the set-up times for mass production components
due to the longer tool life

PCD Slot Drills (2-flute) - Inch - Standard Length


for aluminum and composites
R ± .05
HA
Standard No.of Flutes Helix angle Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Plunging Finishing Surface finish Bright

Series 3867

Application Material Ideal


group examples for
l4 C.002
P Steel –
Stainless
M –
d2

d1

steel

K Cast iron – l2
l3
N Aluminum • l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 l4 No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch
1/4 1/4 2 1/2 3/4 1 1/16 1 7/16 2 6.350 9038670063500
3/8 3/8 3 3/4 1 1/4 1 3/4 2 9.520 9038670095200
1/2 1/2 3 1 1 5/16 1 11/16 2 12.700 9038670127000
3/4 3/4 4 1 1 5/8 2 3/8 2 19.050 9038670190500
140
PCD Slot Drills (3-flute) - Inch - Standard Length
for aluminum and composites
R ± .05
HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Plunging Finishing Surface finish Bright

Series 3870
Application Material Ideal
group examples for
l4
P Steel – C.002

Stainless
M –

d2

d1
steel

K Cast iron – l2
l3
N Aluminum • l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 l4 No. of
Flutes
Code no. EDP Number
inch inch inch inch inch inch
1/2 1/2 3 1/2 1 5/16 1 11/16 3 12.700 9038700127000
3/4 3/4 3 1/2 1 2 3 19.050 9038700190500
1 1 4 1 1 5/8 2 3/8 3 25.400 9038700254000

Cutting values: Slotting*, HPC-roughing and copy milling


Cutting Speed Feed Inch Per Tooth (IPT) with nom. Dia
ISO Code Hardness
SFM 1/4 3/8 1/2 3/4 1
N less than 7% Si 1970 0.0015 0.0023 0.0029 0.0038 0.0040
Aluminium Up to 17% Si 850 0.0013 0.0019 0.0025 0.0034 0.0036
up to 8 micron
Graphite 1475 0.0025 0.0038 0.0050 0.0068 0.0072
grain size
over 50% fiber
Composites 980 0.0013 0.0019 0.0025 0.0034 0.0036
content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
141
PCD Slot Drills (2-flute) - Metric - Standard Length - Coolant Fed
for aluminum and composites
R ± .05
HA
Standard No.of Flutes Helix angle Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Plunging Finishing Copy Milling Surface finish bright

Series 5492

Application Material Ideal


group examples for
r
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
•=Optimal ʀ=Secondary

d1 tol. d1 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
4.000 ± 0,02 6.000 51.00 6.00 6.40 0.10 2 4.000 9054920040000
5.000 ± 0,02 6.000 51.00 8.00 8.40 0.10 2 5.000 9054920050000
6.000 ± 0,02 6.000 57.00 8.00 21.00 0.10 2 6.000 9054920060000
8.000 ± 0,02 8.000 63.00 8.00 27.00 0.10 2 8.000 9054920080000
8.000 ± 0,02 8.000 63.00 12.00 27.00 0.10 2 8.001 9054920080010
10.000 ± 0,02 10.000 72.00 8.00 32.00 0.10 2 10.000 9054920100000
10.000 ± 0,02 10.000 72.00 16.00 32.00 0.10 2 10.001 9054920100010
12.000 ± 0,02 12.000 83.00 8.00 38.00 0.10 2 12.000 9054920120000
12.000 ± 0,02 12.000 83.00 16.00 38.00 0.10 2 12.001 9054920120010
14.000 ± 0,02 14.000 83.00 8.00 38.00 0.10 2 14.000 9054920140000
14.000 ± 0,02 14.000 83.00 16.00 38.00 0.10 2 14.001 9054920140010
16.000 ± 0,02 16.000 100.00 12.00 52.00 0.10 2 16.000 9054920160000
16.000 ± 0,02 16.000 100.00 20.00 52.00 0.10 2 16.001 9054920160010
18.000 ± 0,02 18.000 100.00 12.00 52.00 0.10 2 18.000 9054920180000
18.000 ± 0,02 18.000 100.00 20.00 52.00 0.10 2 18.001 9054920180010
20.000 ± 0,02 20.000 100.00 12.00 50.00 0.10 2 20.000 9054920200000
20.000 ± 0,02 20.000 100.00 20.00 50.00 0.10 2 20.001 9054920200010

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
142
PCD Slot Drills (2-flute) - Metric - Long Length - Coolant Fed
for aluminum and composites
R ± .05
HA
Long No.of Flutes Helix angle Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish bright

Series 5493

Application Material Ideal


group examples for
r
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
•=Optimal ʀ=Secondary

d1 tol. d1 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
4.000 ± 0,02 6.000 70.00 6.00 6.40 0.10 2 4.000 9054930040000
5.000 ± 0,02 6.000 70.00 8.00 8.40 0.10 2 5.000 9054930050000
6.000 ± 0,02 6.000 75.00 8.00 21.00 0.10 2 6.000 9054930060000
8.000 ± 0,02 8.000 100.00 8.00 27.00 0.10 2 8.000 9054930080000
8.000 ± 0,02 8.000 100.00 12.00 27.00 0.10 2 8.001 9054930080010
10.000 ± 0,02 10.000 100.00 8.00 32.00 0.10 2 10.000 9054930100000
10.000 ± 0,02 10.000 100.00 16.00 32.00 0.10 2 10.001 9054930100010
12.000 ± 0,02 12.000 100.00 8.00 38.00 0.10 2 12.000 9054930120000
12.000 ± 0,02 12.000 100.00 16.00 38.00 0.10 2 12.001 9054930120010
14.000 ± 0,02 14.000 100.00 8.00 38.00 0.10 2 14.000 9054930140000
14.000 ± 0,02 14.000 100.00 16.00 38.00 0.10 2 14.001 9054930140010
16.000 ± 0,02 16.000 150.00 12.00 52.00 0.10 2 16.000 9054930160000
16.000 ± 0,02 16.000 150.00 20.00 52.00 0.10 2 16.001 9054930160010
18.000 ± 0,02 18.000 125.00 12.00 52.00 0.10 2 18.000 9054930180000
18.000 ± 0,02 18.000 125.00 20.00 52.00 0.10 2 18.001 9054930180010
18.000 ± 0,02 18.000 150.00 20.00 52.00 0.10 2 18.002 9054930180020
18.000 ± 0,02 18.000 150.00 12.00 52.00 0.10 2 18.003 9054930180030
20.000 ± 0,02 20.000 150.00 12.00 50.00 0.10 2 20.000 9054930200000
20.000 ± 0,02 20.000 150.00 20.00 50.00 0.10 2 20.001 9054930200010

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
143
PCD Slot Drills (3-flute) - Metric - Standard Length - Coolant Fed
for aluminum and composites
R ± .05
HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Plunging Finishing Copy Milling Surface finish bright

Series 5495

Application Material Ideal


group examples for
r
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
• =Optimal ʀ=Secondary

d1 tol. d1 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
14.000 ± 0,02 14.000 83.00 8.00 38.00 0.10 3 14.000 9054950140000
14.000 ± 0,02 14.000 83.00 16.00 38.00 0.10 3 14.001 9054950140010
16.000 ± 0,02 16.000 100.00 12.00 52.00 0.10 3 16.000 9054950160000
16.000 ± 0,02 16.000 100.00 20.00 52.00 0.10 3 16.001 9054950160010
18.000 ± 0,02 18.000 100.00 12.00 52.00 0.10 3 18.000 9054950180000
18.000 ± 0,02 18.000 100.00 20.00 52.00 0.10 3 18.001 9054950180010
20.000 ± 0,02 20.000 100.00 12.00 50.00 0.10 3 20.000 9054950200000
20.000 ± 0,02 20.000 100.00 20.00 50.00 0.10 3 20.001 9054950200010

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
144
PCD Slot Drills (3-flute) - Metric - Standard Length - Coolant Fed
for aluminum and composites
R ± .05
HA
Standard No. Flutes Radius Rake Angle

Tool material PCD

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish bright

Series 5496

Application Material Ideal


group examples for
r
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
l1
S Ni / Ti alloys –
Hardened
H steel –
Composites •
•=Optimal ʀ=Secondary

d1 tol. d1 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
14.000 ± 0,02 14.000 100.00 8.00 38.00 0.10 3 14.000 9054960140000
14.000 ± 0,02 14.000 100.00 16.00 38.00 0.10 3 14.001 9054960140010
16.000 ± 0,02 16.000 150.00 12.00 52.00 0.10 3 16.000 9054960160000
16.000 ± 0,02 16.000 150.00 20.00 52.00 0.10 3 16.001 9054960160010
18.000 ± 0,02 18.000 150.00 12.00 52.00 0.10 3 18.000 9054960180000
18.000 ± 0,02 18.000 150.00 20.00 52.00 0.10 3 18.001 9054960180010
20.000 ± 0,02 20.000 150.00 12.00 50.00 0.10 3 20.000 9054960200000
20.000 ± 0,02 20.000 150.00 20.00 50.00 0.10 3 20.001 9054960200010

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
145
Aerospace routers
for CFC and similar compounds

Typical delamination on a milled


CFC workpiece edge

Milled CFC workpiece edge


without delamination machined
with a Guhring CR 100 end mill
CR 100 · Guhring series 6719
Carbide Aerospace Routers CR 100 - Inch - Square
for fiber-reinforced plastics

HA
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Finishing Surface finish Diamond Coated

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
K Cast iron – l2
l3
N Aluminum –
l1
S Ni / Ti alloys –
H Hardened
steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 c
No. of Flutes Order Number
inch inch inch inch inch inch x 45°
1/4 1/4 2 1/2 3/4 1.32 0.15 10 302284000
3/8 3/8 3 1 1.58 0.15 14 302284001
1/2 1/2 3 1/2 1 1/4 1.93 0.15 15 302284002
5/8 5/8 4 1 5/8 2.43 0.15 15 302284003

Carbide Aerospace Routers CR 100 - Inch - Plunging


for fiber-reinforced plastics

HA
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Plunging Plunging Finishing Surface finish Diamond Coated

Application Material Ideal


group examples for

P Steel –
d1
d2

M Stainless
steel – l2
K Cast iron – l3
N Aluminum – l1

S Ni / Ti alloys –
H Hardened
steel –
Composites •
•=Optimal ʀ=Secondary
d1 e10 d2 h6 l1 l2 l3
No. of Flutes Order Number
inch inch inch inch inch
1/4 1/4 2-1/2 3/4 1.08 10 302284015
3/8 3/8 3 1 1.43 14 302284016
1/2 1/2 3-1/2 1-1/4 1.73 15 302284017
5/8 5/8 4 1-5/8 2.24 15 302284018
147
Carbide Aerospace Routers CR 100
for fiber-reinforced plastics

HA
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Finishing Surface finish Diamond Coated

Series 6717

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
K Cast iron – l2
l3
N Aluminum –
l1
S Ni / Ti alloys –
H Hardened
steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
4.000 6.000 57.00 10.00 19.40 0.10 6 4.000 9067170040000
6.000 6.000 65.00 15.00 29.00 0.15 8 6.000 9067170060000
8.000 8.000 75.00 20.00 39.00 0.15 10 8.000 9067170080000
10.000 10.000 80.00 25.00 40.00 0.15 12 10.000 9067170100000
12.000 12.000 93.00 32.00 48.00 0.15 14 12.000 9067170120000
16.000 16.000 108.00 34.00 60.00 0.15 14 16.000 9067170160000

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%
148
Carbide Aerospace Routers CR 100 - Coolant Fed
center cutting for fiber-reinforced plastics

HA
Long No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Finishing Surface finish Diamond Coated

Series 6718

Application Material Ideal


group examples for
c
P Steel –

d1
d2
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum –
l1
S Ni / Ti alloys –
H Hardened
steel –
Composites •
• =Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 70.00 24.00 34.00 0.15 8 6.000 9067180060000
8.000 8.000 80.00 32.00 44.00 0.15 10 8.000 9067180080000
10.000 10.000 90.00 40.00 50.00 0.15 12 10.000 9067180100000
12.000 12.000 110.00 48.00 65.00 0.15 14 12.000 9067180120000
16.000 16.000 130.00 64.00 82.00 0.15 14 16.000 9067180160000

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%

149
Carbide Aerospace Routers CR 100
for fiber-reinforced plastics

HA
Standard No. Flutes Helix angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish Diamond Coated

Series 6719

Application Material Ideal


group examples for
c
P Steel –

d1
d2
M Stainless
steel –
l2
K Cast iron –
l3
N Aluminum –
l1
S Ni / Ti alloys –
H Hardened
steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
4.000 6.000 57.00 10.00 19.40 0.10 6 4.000 9067190040000
6.000 6.000 65.00 15.00 29.00 0.15 8 6.000 9067190060000
8.000 8.000 75.00 20.00 39.00 0.15 10 8.000 9067190080000
10.000 10.000 80.00 25.00 40.00 0.15 12 10.000 9067190100000
12.000 12.000 93.00 32.00 48.00 0.15 14 12.000 9067190120000
16.000 16.000 108.00 34.00 60.00 0.15 14 16.000 9067190160000

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%

150
Carbide Aerospace Routers CR 100
for fiber-reinforced plastics

HA
Standard No. Flutes Helix angle Rake Angle

Tool material Solid Carbide

Slotting Roughing Plunging Finishing Surface finish Diamond Coated

Series 6720

Application Material Ideal


group examples for

P Steel –

d1
d2
M Stainless
steel – l4
K Cast iron – l2
N Aluminum – l3
S Ni / Ti alloys – l1
H Hardened
steel –
Composites •
•=Optimal ʀ=Secondary

d1 e10 d2 h6 l1 l2 l3 l4 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
4.000 4.000 55.00 12.00 27.00 1.30 6 4.000 9067200040000
6.000 6.000 65.00 18.00 29.00 1.90 8 6.000 9067200060000
8.000 8.000 75.00 24.00 39.00 2.50 10 8.000 9067200080000
10.000 10.000 80.00 30.00 40.00 3.10 12 10.000 9067200100000
12.000 12.000 93.00 36.00 48.00 3.70 14 12.000 9067200120000
16.000 16.000 108.00 48.00 60.00 4.90 14 16.000 9067200160000

Cutting values: Slotting*, HPC-roughing and copy milling


Feed depth Feed width** Cutting speed fz (mm/z) with nom. Ø
Type Characteristic
ap ae vc 4 6 8 10 12 16 20
N up to 7% Si — — — — — — — — — —
Aluminium up to 17% Si 0.5xd 1xd 220 0.02 0.03 0.04 0.05 0.06 0.07 0.09
up to 8 μm
Graphite 1.5xd 1xd 350 0.04 0.06 0.08 0.1 0.12 0.15 0.18
grain size
over 50%
Composites 1xd 1xd 200 0.015 0.03 0.04 0.05 0.06 0.08 0.09
fiber content
* peripheral cooling “Guhrojet” is recommended for optimal chip evacuation and tool life, for graphite and Kevlar-machining air cooling
** at lower feed width the cutting speed vc and feed rate fz can be increased by 30%

151
MATERIAL SPECIFIC
GH 100 U High-performance end mills
The new design Guhring GH 100 U end mills offer the ultimate prerequisite
for a cost-efficient, optimal machining of general steels, high-alloyed steels,
CrNi steels as well as stainless steels and titanium-alloys up to 50 HRC.

All GH 100 U end mills excel thanks to their micro-corner protection


combined with a reinforced and corrected minor cutting edge. This
design considerably reduces the wear at the cutting edges allowing a
higher feed rate as well as improved tool life.

GH 100 U end mills (3-flute) excel further thanks


to their optimized flute geometry, achieving
ultimate machining efficiency especially for slot
milling and roughing operations. Paired with
a very high spiral, optimal chip evacuation is
achieved while reducing vibration.

The advantages:
• Reduced wear
• High feed rates possible
• Optimal chip evacuation
• Can be applied for roughing
and finishing
GH100 U · Guhring series 3689

GH100 U · Guhring series 3636


GH100 U · Guhring series 3691

Micro-corner protection and corrected reinforced


cutting edge = optimal stability
Aero-Tech GH100 U (3-flute) - Inch - Stub length
center cutting F
HA
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3086

Application Material Ideal


group examples for
c
P Steel •

d1
d2
Stainless
M steel •
K Cast iron • l2
l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/16 1/8 1 1/2 1/8 0.001 3 1.590 9030860015900
1/8 1/8 2 1/4 0.002 3 3.170 9030860031700
3/16 3/16 2 3/8 0.002 3 4.760 9030860047600
1/4 1/4 2 1/2 0.004 3 6.350 9030860063500
5/16 5/16 2 1/2 0.004 3 7.940 9030860079400
3/8 3/8 2 5/8 0.004 3 9.520 9030860095200
7/16 7/16 2 1/2 5/8 0.006 3 11.110 9030860111100
1/2 1/2 2 1/2 5/8 0.006 3 12.700 9030860127000

155
Aero-Tech GH100 U (3-flute) - Metric - Stub Length
center cutting F F
HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX© FIREX©

Series 3540 3729

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm x 45° Flutes
3.000 6.000 50.00 4.00 7.90 0.03 3 3.000 9035400030000 9037290030000
4.000 6.000 54.00 5.00 8.90 0.06 3 4.000 9035400040000 9037290040000
5.000 6.000 54.00 6.00 11.40 0.08 3 5.000 9035400050000 9037290050000
6.000 6.000 54.00 7.00 18.00 0.09 3 6.000 9035400060000 9037290060000
7.000 8.000 58.00 8.00 16.40 0.11 3 7.000 9035400070000 9037290070000
8.000 8.000 58.00 9.00 22.00 0.12 3 8.000 9035400080000 9037290080000
9.000 10.000 66.00 10.00 19.40 0.14 3 9.000 9035400090000 9037290090000
10.000 10.000 66.00 11.00 26.00 0.15 3 10.000 9035400100000 9037290100000
12.000 12.000 73.00 12.00 28.00 0.18 3 12.000 9035400120000 9037290120000
14.000 14.000 75.00 14.00 30.00 0.21 3 14.000 9035400140000 9037290140000
16.000 16.000 82.00 16.00 34.00 0.19 3 16.000 9035400160000 9037290160000
18.000 18.000 84.00 18.00 36.00 0.22 3 18.000 9035400180000 9037290180000
20.000 20.000 92.00 20.00 42.00 0.24 3 20.000 9035400200000 9037290200000

156
HSC
ADVANTAGES
AT A GLANCE
• absolutely precise diameter tolerances
• close radius tolerances Seamless
radius area
• radius point grind with constant helix correction
• cylinder and radius areas ground in one-pass process
• grinding procedure for highest surface qualities

10 9 8
11 7
12 6 Optimal
13 5 wear-protection
14 4

15 3 9
10 8
11 7
2 12 6
16
13 5
17
14 4

15 3

16 2
+0,04
+0,01
-0,01

-0,01
+0,01
-0,04

-0,04

17 1
Radius accuracy of competitor milling cutter
(+/- 0.06 mm)
GF 500 radius in tolerance area
+/- 0.01 mm
Aero-Tech GH100 U (3-flute) - Inch - Standard Length
center cutting F
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3172 3173

Application Material Ideal


group examples for
c
P Steel •

d1
d2
Stainless
M steel •
K Cast iron • l2
l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/8 1/8 1 1/2 3/8 0.002 3 3.170 9031720031700 9031730031700
3/16 3/16 2 5/8 0.002 3 4.760 9031720047600 9031730047600
1/4 1/4 2 1/2 3/4 0.004 3 6.350 9031720063500 9031730063500
5/16 5/16 2 1/2 13/16 0.004 3 7.940 9031720079400 9031730079400
3/8 3/8 2 1/2 1 0.004 3 9.520 9031720095200 9031730095200
7/16 7/16 2 3/4 1 0.006 3 11.110 9031720111100 9031730111100
1/2 1/2 3 1 0.006 3 12.700 9031720127000 9031730127000
5/8 5/8 3 1/2 1 1/4 0.006 3 15.870 9031720158700 9031730158700
3/4 3/4 4 1 1/2 0.006 3 19.050 9031720190500 9031730190500
1 1 4 1 1/2 0.012 3 25.400 9031720254000 9031730254000

158
Aero-Tech GH100 U (3-flute) - Metric - Standard Length
center cutting F
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3203 3741

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm x 45° Flutes
2.000 2.000 32.00 6.00 8.00 0.02 3 2.000 9032030020000 9037410020000
2.500 2.500 32.00 7.00 9.00 0.03 3 2.500 9032030025000 9037410025000
3.000 3.000 38.00 7.00 10.00 0.03 3 3.000 9032030030000 9037410030000
3.500 3.500 50.00 7.00 22.00 0.05 3 3.500 9032030035000 9037410035000
4.000 4.000 50.00 8.00 22.00 0.06 3 4.000 9032030040000 9037410040000
4.500 4.500 50.00 8.00 22.00 0.07 3 4.500 9032030045000 9037410045000
5.000 5.000 50.00 10.00 22.00 0.08 3 5.000 9032030050000 9037410050000
5.500 5.500 57.00 10.00 21.00 0.08 3 5.500 9032030055000 9037410055000
6.000 6.000 57.00 10.00 21.00 0.09 3 6.000 9032030060000 9037410060000
6.500 6.500 60.00 13.00 24.00 0.10 3 6.500 9032030065000 9037410065000
7.000 7.000 60.00 13.00 24.00 0.11 3 7.000 9032030070000 9037410070000
7.500 7.500 63.00 16.00 27.00 0.11 3 7.500 9032030075000 9037410075000
8.000 8.000 63.00 16.00 27.00 0.12 3 8.000 9032030080000 9037410080000
8.500 8.500 67.00 16.00 27.00 0.13 3 8.500 9032030085000 9037410085000
9.000 9.000 67.00 16.00 27.00 0.14 3 9.000 9032030090000 9037410090000
9.500 9.500 72.00 19.00 32.00 0.14 3 9.500 9032030095000 9037410095000
10.000 10.000 72.00 19.00 32.00 0.15 3 10.000 9032030100000 9037410100000
11.000 11.000 83.00 22.00 38.00 0.17 3 11.000 9032030110000 9037410110000
12.000 12.000 83.00 22.00 38.00 0.18 3 12.000 9032030120000 9037410120000
13.000 13.000 83.00 22.00 38.00 0.20 3 13.000 9032030130000 9037410130000
14.000 14.000 83.00 22.00 38.00 0.21 3 14.000 9032030140000 9037410140000
15.000 15.000 92.00 26.00 44.00 0.23 3 15.000 9032030150000 9037410150000
16.000 16.000 92.00 26.00 44.00 0.19 3 16.000 9032030160000 9037410160000
18.000 18.000 92.00 26.00 44.00 0.22 3 18.000 9032030180000 9037410180000
20.000 20.000 104.00 32.00 54.00 0.24 3 20.000 9032030200000 9037410200000

159
GA 200 A The specialist for
machining aluminium

This innovative tool was developed specifically for the machining of


integrated aluminum components and is suitable for roughing and
slot milling as well as finishing operations.

Special features:
• radial coolant exit (64º angle) for optimal chip evacuation (series #3367)
• radius geometry with continuous helix-radius-correction
• reduced neck ground for collision reduction (in certain series)
GA 200 A · Guhring series 3174

Seamless radius area provides high form and contour accuracy


Alumi-Tech GA200 A (2-flute) - Metric - Stub Length
center cutting

HA HB
Stub No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright bright

Series 3310 3126

Application Material Ideal


group examples for
c
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
Ni / Ti
l1
S alloys –
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 e8 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 6.000 50.00 4.00 7.90 0.03 2 3.000 9033100030000 9031260030000
4.000 6.000 54.00 5.00 8.90 0.03 2 4.000 9033100040000 9031260040000
5.000 6.000 54.00 6.00 11.40 0.03 2 5.000 9033100050000 9031260050000
6.000 6.000 54.00 7.00 18.00 0.03 2 6.000 9033100060000 9031260060000
8.000 8.000 58.00 9.00 22.00 0.05 2 8.000 9033100080000 9031260080000
10.000 10.000 66.00 11.00 26.00 0.05 2 10.000 9033100100000 9031260100000
12.000 12.000 73.00 12.00 28.00 0.10 2 12.000 9033100120000 9031260120000
14.000 14.000 75.00 14.00 30.00 0.10 2 14.000 9033100140000 9031260140000
16.000 16.000 82.00 16.00 34.00 0.10 2 16.000 9033100160000 9031260160000
18.000 18.000 84.00 18.00 36.00 0.10 2 18.000 9033100180000 9031260180000
20.000 20.000 92.00 20.00 42.00 0.10 2 20.000 9033100200000 9031260200000

161
Alumi-Tech GA200 A (2-flute) - Inch - Standard Length
center cutting A
HA HA
Standard No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright Super-A™

Series 3174 3874

Application Material Ideal


group examples for
c
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron – l1
N Aluminum •
Ni / Ti
S alloys –
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/8 1/8 1 1/2 7/16 0.001 2 3.170 9031740031700 9038740031700
3/16 3/16 2 9/16 0.001 2 4.760 9031740047600 9038740047600
1/4 1/4 2 1/2 3/4 0.002 2 6.350 9031740063500 9038740063500
5/16 5/16 2 1/2 13/16 0.002 2 7.940 9031740079400 9038740079400
3/8 3/8 2 1/2 7/8 0.002 2 9.520 9031740095200 9038740095200
7/16 7/16 2 3/4 1 0.004 2 11.110 9031740111100 9038740111100
1/2 1/2 3 1 0.004 2 12.700 9031740127000 9038740127000
9/16 9/16 3 1/2 1 1/8 0.004 2 14.290 9031740142900 9038740142900
5/8 5/8 3 1/2 1 1/4 0.004 2 15.870 9031740158700 9038740158700
3/4 3/4 4 1 1/2 0.004 2 19.050 9031740190500 9038740190500
1 1 4 1 3/4 0.008 2 25.400 9031740254000 9038740254000

162
Alumi-Tech GA200 A (2-flute) - Metric - Standard Length
center cutting

HA HB
Standard No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright bright

Series 3309 3059

Application Material Ideal


group examples for
c
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
Ni / Ti
l1
S alloys –
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 e8 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 6.000 57.00 7.00 10.90 0.03 2 3.000 9033090030000 9030590030000
4.000 6.000 57.00 8.00 11.90 0.03 2 4.000 9033090040000 9030590040000
5.000 6.000 57.00 10.00 15.40 0.03 2 5.000 9033090050000 9030590050000
6.000 6.000 57.00 10.00 21.00 0.03 2 6.000 9033090060000 9030590060000
8.000 8.000 63.00 16.00 27.00 0.05 2 8.000 9033090080000 9030590080000
10.000 10.000 72.00 19.00 32.00 0.05 2 10.000 9033090100000 9030590100000
12.000 12.000 83.00 22.00 38.00 0.10 2 12.000 9033090120000 9030590120000
14.000 14.000 83.00 22.00 38.00 0.10 2 14.000 9033090140000 9030590140000
16.000 16.000 92.00 26.00 44.00 0.10 2 16.000 9033090160000 9030590160000
18.000 18.000 92.00 26.00 44.00 0.10 2 18.000 9033090180000 9030590180000
20.000 20.000 104.00 32.00 54.00 0.10 2 20.000 9033090200000 9030590200000

163
Alumi-Tech GA200 A (2-flute) - Inch - Long Length
center cutting A
HA HA
Long No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright Super-A™

Series 3175 3875

Application Material Ideal


group examples for

P Steel –

d2

d1
Stainless
M steel – l2
K Cast iron – l1
N Aluminum •
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 3 1 1/8 0.002 2 6.350 9031750063500 9038750063500
3/8 3/8 3 1 1/8 0.002 2 9.520 9031750095200 9038750095200
1/2 1/2 4 1/2 2 0.004 2 12.700 9031750127000 9038750127000
5/8 5/8 5 2 1/4 0.004 2 15.870 9031750158700 9038750158700

164
Alumi-Tech GA200 A (2-flute) - Metric - XL Length
center cutting

HA
XL Long No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 3358

Application Material Ideal


group examples for
c
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum •
Ni / Ti
l1
S alloys –
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
5.000 5.000 75.00 30.00 47.00 0.03 2 5.000 9033580050000
6.000 6.000 75.00 30.00 39.00 0.03 2 6.000 9033580060000
8.000 8.000 100.00 40.00 64.00 0.05 2 8.000 9033580080000
10.000 10.000 100.00 40.00 60.00 0.05 2 10.000 9033580100000
12.000 12.000 150.00 45.00 105.00 0.10 2 12.000 9033580120000
16.000 16.000 150.00 65.00 102.00 0.10 2 16.000 9033580160000

165
Alumi-Tech GA200 A (3-flute) - Metric - Standard Lgth w/Coolant
center cutting
R ± .05
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright

Series 3367

Application Material Ideal


group examples for
64° r

d3
P Steel –

d2

d1
Stainless
M steel –
l2
K Cast iron –
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 d3 l1 l2 l3 Corner No. of


Flutes
Code no. EDP Number
mm mm mm mm mm mm Radius
6.000 6.000 5.700 57.00 10.00 20.00 1.00 3 6.000 9033670060000
8.000 8.000 7.700 63.00 16.00 26.00 1.00 3 8.000 9033670080000
10.000 10.000 9.500 72.00 19.00 30.00 1.50 3 10.000 9033670100000
12.000 12.000 11.500 83.00 22.00 36.00 1.50 3 12.000 9033670120000
16.000 16.000 15.500 92.00 26.00 42.00 2.00 3 16.000 9033670160000
20.000 20.000 19.500 104.00 32.00 52.00 2.50 3 20.000 9033670200000
25.000 25.000 24.500 121.00 38.00 63.00 2.00 3 25.020 9033670250200

166
Alumi-Tech GA200 A (3-flute) - Inch - XL Long Length
center cutting - reduced neck A
R ±.002
HA HA
XL Long No. Flutes Helix Angle Rake Angle
Radius

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish FIREX© Super-A™

Series 3177 3877

Application Material Ideal


group examples for
r
P Steel –
Stainless
M steel –
d2

d1
d3
K Cast iron – l2
l3
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 d3 l1 l2 l3 Corner No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch Radius
1/4 1/4 0.238 3 3/8 1 1/2 0.010 3 6.350 9031770063500 9038770063500
5/16 5/16 0.301 3 7/16 1 1/2 0.013 3 7.940 9031770079400 9038770079400
3/8 3/8 0.363 3 9/16 1 1/2 0.015 3 9.520 9031770095200 9038770095200
1/2 1/2 0.480 4 1/2 3/4 2 3/4 0.020 3 12.700 9031770127000 9038770127000
5/8 5/8 0.605 5 7/8 3 0.025 3 15.870 9031770158700 9038770158700
3/4 3/4 0.730 5 1 3 0.030 3 19.050 9031770190500 9038770190500

167
GS 100 A roughing cutters for aluminum,
alloys and soft steel
GS 100 roughing cutters excel primarily
thanks to their general purpose
application possibilities enabling almost
any combination of cutting depth (DOC)
and cutting width (WOC). In comparison
to roughing/finishing cutters with a flat
knuckle-type geometry, the considerably
lower power requirement ensures a
reliable and economical machining
process especially with less powerful
machines.
Thanks to its round knuckle-type
geometry with a staggered pitch angle
(see illustration) the feed engagement
is spread across the full length of the
cutting edge even with less rigid work-
piece clamping conditions or long tool
neck lengths. In spite of a lower tooth
feed rate compared to flat knuckle-types
a high rate of metal removal is achieved.

GS 100 A: special geometry for aluminum:


• The 3-flute, 30° RH helix GS 100 A is suitable for the machining

GS 100 A · Guhring series 3184


of aluminum, aluminum-alloys and other soft materials up to
700 N/mm².
GS 100 A · Guhring series 3364

Advantages at a glance:
• Reduced power requirement and cutting pressure
• Suitable for less powerful and less stable machines
• Suitable for less favorable workpiece and tool clamping
conditions
• High metal removal rate thanks to the utilization of the
complete cutting edge length

In comparison with conventional tools, GS 100 A roughing


cutters with internal cooling excel with considerably longer tool
life and higher feed rates as well as increased feed engagement
widths and depths. Guhring milling cutters with radial coolant
exits at 64° provide particular protection to the sensitive corners.
The specifically aimed coolant exits completely prevent built-
up edges and ensure complete chip evacuation, especially with
deep pockets and channels.
Rough-Tech ALU GS100 A (3-flute) - Inch - Standard Length
center cutting A
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Roughing Ramping Helix Surface finish bright Super-A™

Series 3184 3884

Application Material Ideal


group examples for
WR
P Steel –
Stainless
M –

d2

d1
steel

K Cast iron – l2
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 294

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 3 6.350 9031840063500 9038840063500
5/16 5/16 2 1/2 3/4 0.012 3 7.940 9031840079400 9038840079400
3/8 3/8 2 1/2 7/8 0.012 3 9.520 9031840095200 9038840095200
1/2 1/2 3 1 0.020 3 12.700 9031840127000 9038840127000
5/8 5/8 3 1/2 1 1/4 0.020 3 15.870 9031840158700 9038840158700
3/4 3/4 4 1 5/8 0.020 3 19.050 9031840190500 9038840190500
1 1 4 1 3/4 0.031 3 25.400 9031840254000 9038840254000

169
Rough-Tech ALU GS100 A (3-flute) - Metric - Std Lgth - Coolant & non-Coolant
center cutting

HB HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish bright bright

Series 3364 3127

Application Material Ideal


group examples for
WR c
P Steel – 64°

d1
Stainless

d2
M steel

K Cast iron – l2
N Aluminum • l3
Ni / Ti l1
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 306

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 57.00 10.00 21.00 0.30 3 6.000 9033640060000 9031270060000
8.000 8.000 63.00 16.00 27.00 0.30 3 8.000 9033640080000 9031270080000
10.000 10.000 72.00 19.00 32.00 0.30 3 10.000 9033640100000 9031270100000
12.000 12.000 83.00 22.00 38.00 0.50 3 12.000 9033640120000 9031270120000
14.000 14.000 83.00 22.00 38.00 0.50 3 14.000 9031270140000
16.000 16.000 92.00 26.00 44.00 0.50 3 16.000 9033640160000 9031270160000
18.000 18.000 92.00 26.00 44.00 0.50 3 18.000 9031270180000
20.000 20.000 104.00 32.00 54.00 0.50 3 20.000 9033640200000 9031270200000
25.000 25.000 121.00 45.00 65.00 0.60 3 25.000 9031270250000

170
ALUMINIUM
NON –FERROUS
METALS & PLASTICS

APPLICATION EXAMPLE
RF 100 A, Ø 3/4" RF 100 A, Ø 5/8"
Slot milling in SAE 5083 Slot milling in SAE 6082
ae = 3/4" / ap = .433" ae = .625" / ap = .625"
vc = 2470 SFM vc = 2180 SFM
fz = .0043 IPT fz = .0037 IPT
vf = 162 IPM vf = 147 IPM
Metal removal rate Q = 53 in3/min Metal removal rate Q = 57 in3/min
RS 100 U/F roughing geometry for
optimal efficiency
RS 100 high-performance roughing cutters benefit from a
completely new roughing geometry, considerably reducing
surface finish wear thanks to its unequal spacing. The result
is a drastic increase in tool life compared to conventional
round knuckle-type geometries and an improvement in
the surface finish quality of the workpiece, so that in many
applications finishing operations are unnecessary and the
machining cost per workpiece is vastly reduced. In addition,
the tool excels with a much reduced power requirement in
comparison to tools without chip breaking geometry.
Two types of RS 100 high-performance roughing cutters
are available: The 4-flute, 30º RH spiral RS 100 U is suitable
for the machining of all standard steels. With a new 5 to 6
flute geometry and a spiral angle increased to 45º, RS 100
F possesses a considerably increased core diameter and
is suitable for roughing/finishing operations with a width of
cut up to 0.25 x D in all general purpose steels and tough
materials.

Advantages at a glance:
• Increased tool life in comparison to milling cutters with
round knuckle-type teeth
• Increased feed rate thanks to new edge wear protection
• Improved workpiece surface finish
• Reduced power requirement compared to smooth cutting
milling cutters
RS 100 U/F · Guhring series 3887
RS 100 U/F · Guhring series 3890

Comparison overview:
Type NR round NF flat knuck- RS 100 U&F
knuckle-type le-type (old) (new)

Perform. 100% 65% 120%


index
Workpiece Ra = 9-10 μm Ra = 6-7 μm Ra = 2-3 μm
Surface
finish

Tool life 100% 100% 140%


index
AERO-ROUGH 48 RS100 U (4/5-Flute) - Inch - Standard Length
center cutting F
HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish FIREX©

Series 3097

Application Material Ideal


group examples for
NF
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1
S Ni / Ti
alloys ʀ
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9030970063500
5/16 5/16 2 1/2 13/16 0.012 4 7.940 9030970079400
3/8 3/8 2 1/2 7/8 0.012 4 9.520 9030970095200
1/2 1/2 3 1 0.020 4 12.700 9030970127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9030970158700
3/4 3/4 4 1 5/8 0.020 4 19.050 9030970190500
1 1 4 1 3/4 0.031 5 25.400 9030970254000

173
AERO-ROUGH 48 RS100 U (4/5-Flute) - Metric - Standard Length
center cutting F F
HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish FIREX© FIREX©

Series 3887 3888

Application Material Ideal


group examples for
NF

d3
P Steel • c
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
l1
S Ni / Ti
alloys ʀ
Hardened
H steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.30 4 6.000 9038870060000 9038880060000
8.000 8.000 7.700 63.00 19.00 26.00 0.30 4 8.000 9038870080000 9038880080000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 4 10.000 9038870100000 9038880100000
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.000 9038870120000 9038880120000
14.000 14.000 13.500 83.00 26.00 36.00 0.50 4 14.000 9038870140000 9038880140000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 4 16.000 9038870160000 9038880160000
18.000 18.000 17.500 92.00 32.00 42.00 0.50 4 18.000 9038870180000 9038880180000
20.000 20.000 19.500 104.00 38.00 52.00 0.50 4 20.000 9038870200000 9038880200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 5 25.000 9038870250000 9038880250000

174
AERO-ROUGH 56 RS100 F (5/6-Flute) - Inch - Standard Length
center cutting F
HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Surface finish FIREX©

Series 3098

Application Material Ideal


group examples for
NF
P Steel • c
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 291

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 5 6.350 9030980063500
5/16 5/16 2 1/2 13/16 0.012 5 7.940 9030980079400
3/8 3/8 2 1/2 7/8 0.012 5 9.520 9030980095200
1/2 1/2 3 1 0.020 5 12.700 9030980127000
5/8 5/8 3 1/2 1 1/4 0.020 6 15.870 9030980158700
3/4 3/4 4 1 5/8 0.020 6 19.050 9030980190500
1 1 4 1 3/4 0.031 6 25.400 9030980254000

175
AERO-ROUGH 56 RS100 F (5/6-Flute) - Metric - Standard Length
center cutting F F
HA HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Surface finish FIREX© FIREX©

Series 3889 3890

Application Material Ideal


group examples for
NF
c

d3
P Steel •
Stainless
ʀ

d2

d1
M steel

K Cast iron • l2
N Aluminum – l3
Ni / Ti
l1
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 303

d1 h10 d2 h6 d3 l1 l2 l3 c No. of
Code no. EDP Number
mm mm mm mm mm mm mm x 45° Flutes
6.000 6.000 5.700 57.00 13.00 20.00 0.30 5 6.000 9038890060000 9038900060000
8.000 8.000 7.700 63.00 19.00 26.00 0.30 5 8.000 9038890080000 9038900080000
10.000 10.000 9.500 72.00 22.00 30.00 0.30 5 10.000 9038890100000 9038900100000
12.000 12.000 11.500 83.00 26.00 36.00 0.50 5 12.000 9038890120000 9038900120000
14.000 14.000 13.500 83.00 26.00 36.00 0.50 5 14.000 9038890140000 9038900140000
16.000 16.000 15.500 92.00 32.00 42.00 0.50 6 16.000 9038890160000 9038900160000
18.000 18.000 17.500 92.00 32.00 42.00 0.50 6 18.000 9038890180000 9038900180000
20.000 20.000 19.500 104.00 38.00 52.00 0.50 6 20.000 9038890200000 9038900200000
25.000 25.000 24.000 121.00 45.00 63.00 0.60 6 25.000 9038890250000 9038900250000

176
Guhring GM 300 – HPC power clamp chucks
Well clamped is well milled!

Summary of advantages
Sum

• extreme clamping force thanks to


mechanical clamping transmission
• ideal combination with HPC end mills and
thread milling cutters
• for immense speeds with HPC and
HSC milling
• maximum rigidity

GÜHROJET

Thanks to the securing pin in the PinLock clamping


sleeve, tool pull-out is prevented when applied with
standard milling tools utilizing HB shanks to DIN
6535 specifications. The combination of the HPC
clamping technology, high concentricity, and the
Guhrojet peripheral cooling feature allows us to
Guhr
achieve
achie
hie the perfect balance of high metal removal
rates,
tes longer tool life and improved surface finish.
rate

PINLOCK
GS 100 U roughing cutters for
materials < 48 HRC
GS 100 roughing cutters offer extensive general purpose application
possibilities. Thes roughers have a unique round knuckle-type tooth profile
which requires less HP than traditional flat knuckle-type end mills.
The unique geometry also has a staggered pitch angle (see illustration),
spreading the feed engagement across the full length of the cutting edge and
allowing for a high rate of metal removal.

GS 100 U: special geometry for materials < 48 HRC


• The 4-flute GS 100 U with its 30° RH spiral and fine
knuckle-type teeth is suitable for the machining of all
general steels up to 48 HRC, high-alloyed steels as well
as titanium or chrome nickel alloys.

GS 100 H: special geometry for materials < 56 HRC


• The GS 100 F 5- and 6-flute end mill has a 45º right
hand spiral with the NF style knuckle design suitable for
machining high tensile steels up to 56 HRC hardness.

Advantages at a glance:
• reduced power requirement and cutting pressure
• suitable for less powerful and less stable machines
• suitable for less favorable workpiece and tool clamping
conditions
• high metal removal rate thanks to the utilization of the
GS100 U · Guhring series 3186

complete cutting edge length

Guhring milling cutters with radial coolant exits at 64° (series #3365) provide
particular protection to the sensitive corners. The specifically aimed coolant
exits completely prevent built-up edges and ensure complete chip evacuation,
especially with deep pockets and channels.
ROUGH-TECH 48 GS100 U (4/5-Flute) - Inch - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish bright

Series 3186

Application Material Ideal


group examples for
NRf
P Steel ʀ

d2
Stainless

d1
M steel –
K Cast iron – l2
N Aluminum • l1
Ni / Ti
S alloys –
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 294

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9031860063500
5/16 5/16 2 1/2 3/4 0.012 4 7.940 9031860079400
3/8 3/8 2 1/2 7/8 0.012 4 9.520 9031860095200
1/2 1/2 3 1 0.020 4 12.700 9031860127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9031860158700
3/4 3/4 4 1 5/8 0.020 4 19.050 9031860190500
1 1 4 1 3/4 0.031 5 25.400 9031860254000

179
ROUGH-TECH 48 GS100 U (4/5-Flute) - Inch - Standard Length
center cutting F A
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Surface finish FIREX© Super-A

Series 3188 3886

Application Material Ideal


group examples for
NRf
P Steel •

d2

d1
Stainless
M steel •
K Cast iron • l2
N Aluminum – l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 294

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9031880063500 9038860063500
5/16 5/16 2 1/2 3/4 0.012 4 7.940 9031880079400 9038860079400
3/8 3/8 2 1/2 7/8 0.012 4 9.520 9031880095200 9038860095200
1/2 1/2 3 1 0.020 4 12.700 9031880127000 9038860127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9031880158700 9038860158700
3/4 3/4 4 1 5/8 0.020 4 19.050 9031880190500 9038860190500
1 1 4 1 3/4 0.031 5 25.400 9031880254000 9038860254000

180
ROUGH-TECH 48 GS100 U (4/5-Flute) - Metric - Standard Length
center cutting F
HB HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Surface finish bright FIREX©

Series 3204 3723

Application Material Ideal


group examples for
NRf
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 306

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 57.00 13.00 21.00 0.30 4 6.000 9032040060000 9037230060000
8.000 8.000 63.00 19.00 27.00 0.30 4 8.000 9032040080000 9037230080000
10.000 10.000 72.00 22.00 32.00 0.30 4 10.000 9032040100000 9037230100000
12.000 12.000 83.00 26.00 38.00 0.50 4 12.000 9032040120000 9037230120000
14.000 14.000 83.00 26.00 38.00 0.50 4 14.000 9032040140000 9037230140000
14.000 16.000 92.00 32.00 43.00 0.50 4 14.001 9032040140010 9037230140010
16.000 16.000 92.00 32.00 44.00 0.50 4 16.000 9032040160000 9037230160000
18.000 18.000 92.00 32.00 44.00 0.50 4 18.000 9032040180000 9037230180000
18.000 20.000 104.00 38.00 53.00 0.50 4 18.001 9032040180010 9037230180010
20.000 20.000 104.00 38.00 54.00 0.50 4 20.000 9032040200000 9037230200000
25.000 25.000 121.00 45.00 65.00 0.60 5 25.000 9032040250000 9037230250000

181
ROUGH-TECH 48 GS100 U (4-Flute) - Metric - Std. Length with Coolant
center cutting F
HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material

Slotting Roughing Ramping Helix Surface finish FIREX©

Series 3365

Application Material Ideal


group examples for
HR
P Steel • 64°
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1
Ni / Ti
S alloys •
H Hardened
steel –
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 306

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 57.00 13.00 21.00 0.30 4 6.000 9033650060000
8.000 8.000 63.00 19.00 27.00 0.30 4 8.000 9033650080000
10.000 10.000 72.00 22.00 32.00 0.30 4 10.000 9033650100000
12.000 12.000 83.00 26.00 38.00 0.50 4 12.000 9033650120000
16.000 16.000 92.00 32.00 44.00 0.50 4 16.000 9033650160000
20.000 20.000 104.00 38.00 54.00 0.50 4 20.000 9033650200000

182
GS 100 H roughing cutters for
materials < 54 HRC

GS 100 roughing cutters excel primarily thanks


to their general purpose application possibilities
enabling almost any combination of cutting
depth (DOC) and cutting width (WOC). In
comparison to roughing/finishing cutters with
a flat knuckle-type geometry, the considerably
lower power requirement ensures a reliable and
economical machining process especially with
less powerful machines.

GS 100 H: special geometry for materials < 54 HRC:


GS 100 H excels in the machining of difficult-to-machine
materials over 1000 N/mm², cast iron and grey cast iron as
well as hardened materials up to approximately 52 to 54
HRC thanks to its 20° helix and its small rake angle.
GS 100 H · Guhring series 3189

Advantages at a glance:
• Reduced power requirement and cutting pressure
• Suitable for less powerful and less stable machines
• Suitable for less favorable workpiece and tool clamping conditions
• High metal removal rate thanks to the utilization of the complete
cutting edge length
ROUGH-TECH 56 GS100 H (4-Flute) - Inch - Standard Length
center cutting F
HA
Standard Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish FIREX©

Series 3189

Application Material Ideal


group examples for
HR
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 294

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.012 4 6.350 9031890063500
5/16 5/16 2 1/2 3/4 0.012 4 7.940 9031890079400
3/8 3/8 2 1/2 7/8 0.012 4 9.520 9031890095200
1/2 1/2 3 1 0.020 4 12.700 9031890127000
5/8 5/8 3 1/2 1 1/4 0.020 4 15.870 9031890158700
3/4 3/4 4 1 5/8 0.020 4 19.050 9031890190500

184
ROUGH-TECH 56 GS100 H (4-Flute) - Metric - Standard Length
center cutting

HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish nano-Si®

Series 3682

Application Material Ideal


group examples for
HR
P Steel • c
Stainless

d1
d2
M steel

K Cast iron • l2
N Aluminum – l3
S Ni / Ti
alloys • l1
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 306

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 57.00 13.00 21.00 0.30 4 6.000 9036820060000
8.000 8.000 63.00 19.00 27.00 0.30 4 8.000 9036820080000
10.000 10.000 72.00 22.00 32.00 0.30 4 10.000 9036820100000
12.000 12.000 83.00 26.00 38.00 0.50 4 12.000 9036820120000
16.000 16.000 92.00 32.00 44.00 0.50 4 16.000 9036820160000
20.000 20.000 104.00 38.00 54.00 0.50 4 20.000 9036820200000

185
ROUGH-TECH 56 GS100 H (4-Flute) - Inch - Long Length - Necked
center cutting F
HA
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Surface finish FIREX©

Series 3190

Application Material Ideal


group examples for
HR
c
P Steel •

d2

d1
d3
Stainless
M steel – l2
K Cast iron • l3
l1
N Aluminum –
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 294

d1 h10 d2 h6 d3 l1 l2 l3 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch inch
1/4 1/4 0.238 3 3/4 1 1/2 0.012 4 6.350 9031900063500
5/16 5/16 0.301 3 7/8 1 1/2 0.012 4 7.940 9031900079400
3/8 3/8 0.363 3 7/8 1 1/2 0.012 4 9.520 9031900095200
1/2 1/2 0.480 4 1/2 1 2 3/4 0.020 4 12.700 9031900127000
5/8 5/8 0.605 5 1 1/4 3 0.020 4 15.870 9031900158700
3/4 3/4 0.730 5 1 1/2 3 0.020 4 19.050 9031900190500

186
GH 100 U
The Guhring GH 100 U end mills offer the ultimate prerequisite for a cost-efficient, optimal
machining of general steels, high-alloyed steels, CrNi steels as well as stainless steels and
titanium-alloys up to 50 HRC.

All GH 100 U end mills excel thanks to their micro-corner protection combined with a
reinforced and corrected minor cutting edge. This design considerably reduces the wear at
the cutting edges allowing a higher feed rate as well as improved tool life.

GH 100 U end mills (3-fluted) excel further


thanks to their optimized flute geometry,
achieving ultimate machining efficiency
especially for slot milling and roughing
operations. Paired with a very high spiral,
optimal chip evacuation is achieved while
reducing vibration. The advantages:

• reduced wear
• high feed rates possible
• optimal chip evacuation
• can be applied for roughing
and finishing

Micro-corner protection and corrected


reinforced cutting edge = optimal stability
GH 100 U · Guhring series 3178
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Inch - Standard Length
center cutting F
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Finishing Surface finish bright FIREX©

Series 3178 3179

Application Material Ideal


group examples for

d2

d1
P Steel •
M Stainless
steel • l2
l1
K Cast iron •
N Aluminum ʀ
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.004 6 6.350 9031780063500 9031790063500
5/16 5/16 2 1/2 7/8 0.004 6 7.940 9031780079400 9031790079400
3/8 3/8 2 1/2 7/8 0.004 6 9.520 9031780095200 9031790095200
1/2 1/2 3 1 0.006 6 12.700 9031780127000 9031790127000
5/8 5/8 3 1/2 1 1/4 0.006 6 15.870 9031780158700 9031790158700
3/4 3/4 4 1 1/2 0.006 8 19.050 9031780190500 9031790190500
1 1 4 1 1/2 0.012 10 25.400 9031780254000 9031790254000

188
FINISH-TECH 50 GH100 U (6-Flute) - Inch - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-Si©

Series 3084

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
K Cast iron • l2
l1
N Aluminum –
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.004 6 6.350 9030840063500
5/16 5/16 2 1/2 7/8 0.004 6 7.940 9030840079400
3/8 3/8 2 1/2 7/8 0.004 6 9.520 9030840095200
1/2 1/2 3 1 0.006 6 12.700 9030840127000
5/8 5/8 3 1/2 1 1/4 0.006 6 15.870 9030840158700
3/4 3/4 4 1 1/2 0.006 8 19.050 9030840190500

189
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Inch - Std Length - Corner Radius
center cutting F
R ±0,02
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Finishing Surface finish FIREX©

Series 3091

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum --
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Radius No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.015 6 6.352 9030910063520
1/4 1/4 2 1/2 3/4 0.031 6 6.354 9030910063540
1/4 1/4 2 1/2 3/4 0.062 6 6.356 9030910063560
5/16 5/16 2 1/2 13/16 0.015 6 7.942 9030910079420
5/16 5/16 2 1/2 13/16 0.031 6 7.944 9030910079440
5/16 5/16 2 1/2 13/16 0.062 6 7.946 9030910079460
3/8 3/8 2 1/2 1 0.015 6 9.522 9030910095220
3/8 3/8 2 1/2 1 0.031 6 9.524 9030910095240
3/8 3/8 2 1/2 1 0.062 6 9.526 9030910095260
1/2 1/2 3 1 0.015 6 12.702 9030910127020
1/2 1/2 3 1 0.031 6 12.704 9030910127040
1/2 1/2 3 1 0.062 6 12.706 9030910127060
1/2 1/2 3 1 0.09 6 12.707 9030910127070
5/8 5/8 3 1/2 1 1/4 0.031 6 15.874 9030910158740
5/8 5/8 3 1/2 1 1/4 0.062 6 15.876 9030910158760
5/8 5/8 3 1/2 1 1/4 0.09 6 15.877 9030910158770
3/4 3/4 4 1 1/2 0.031 8 19.054 9030910190540
3/4 3/4 4 1 1/2 0.062 8 19.056 9030910190560
3/4 3/4 4 1 1/2 0.09 8 19.057 9030910190570
3/4 3/4 4 1 1/2 0.125 8 19.059 9030910190590

190
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Metric - Standard Length
center cutting F
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish bright FIREX©

Series 3311 3689

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 6.000 57.00 8.00 11.40 0.05 6 3.000 9033110030000 9036890030000
4.000 6.000 57.00 11.00 15.90 0.05 6 4.000 9033110040000 9036890040000
5.000 6.000 57.00 13.00 17.90 0.05 6 5.000 9033110050000 9036890050000
6.000 6.000 57.00 13.00 21.00 0.05 6 6.000 9033110060000 9036890060000
8.000 8.000 63.00 19.00 27.00 0.10 6 8.000 9033110080000 9036890080000
10.000 10.000 72.00 22.00 32.00 0.10 6 10.000 9033110100000 9036890100000
12.000 12.000 83.00 26.00 38.00 0.10 6 12.000 9033110120000 9036890120000
14.000 14.000 83.00 26.00 38.00 0.15 6 14.000 9033110140000 9036890140000
14.000 16.000 92.00 32.00 44.00 0.15 6 14.001 9033110140010 9036890140010
16.000 16.000 92.00 32.00 44.00 0.15 6 16.000 9033110160000 9036890160000
18.000 18.000 92.00 32.00 44.00 0.15 8 18.000 9033110180000 9036890180000
18.000 20.000 104.00 38.00 54.00 0.15 8 18.001 9033110180010 9036890180010
20.000 20.000 104.00 38.00 54.00 0.15 8 20.000 9033110200000 9036890200000
25.000 25.000 121.00 45.00 65.00 0.20 10 25.000 9033110250000 9036890250000

191
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Metric - Standard Length
center cutting F
HB HB
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Finishing Surface finish bright FIREX©

Series 3019 3047

Application Material Ideal


group examples for
c
P Steel •
d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti
l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 57.00 13.00 21.00 0.05 6 6.000 9030190060000 9030470060000
8.000 8.000 63.00 19.00 27.00 0.10 6 8.000 9030190080000 9030470080000
10.000 10.000 72.00 22.00 32.00 0.10 6 10.000 9030190100000 9030470100000
12.000 12.000 83.00 26.00 38.00 0.10 6 12.000 9030190120000 9030470120000
14.000 14.000 83.00 26.00 38.00 0.15 6 14.000 9030190140000 9030470140000
16.000 16.000 92.00 32.00 44.00 0.15 6 16.000 9030190160000 9030470160000
18.000 18.000 92.00 32.00 44.00 0.15 8 18.000 9030190180000 9030470180000
20.000 20.000 104.00 38.00 54.00 0.15 8 20.000 9030190200000 9030470200000
25.000 25.000 121.00 45.00 65.00 0.20 10 25.000 9030190250000 9030470250000

192
FINISH-TECH 50 GH100 U (6/8-flute) - Metric - Standard Length
center cutting F
HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3112 3563

Application Material Ideal


group examples for
r

d3
P Steel

Stainless

d2

d1
M steel

K Cast iron • l2
l3
N Aluminum ʀ
l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm
6.000 6.000 5.700 57.00 13.00 20.00 0.5 6 6.005 9031120060050 9035630060050
6.000 6.000 5.700 57.00 13.00 20.00 1.0 6 6.010 9031120060100 9035630060100
8.000 8.000 7.700 63.00 19.00 26.00 0.5 6 8.005 9031120080050 9035630080050
8.000 8.000 7.700 63.00 19.00 26.00 1.0 6 8.010 9031120080100 9035630080100
8.000 8.000 7.700 63.00 19.00 26.00 1.5 6 8.015 9031120080150 9035630080150
8.000 8.000 7.700 63.00 19.00 26.00 2.0 6 8.020 9031120080200 9035630080200
10.000 10.000 9.500 72.00 22.00 30.00 0.5 6 10.005 9031120100050 9035630100050
10.000 10.000 9.500 72.00 22.00 30.00 1.0 6 10.010 9031120100100 9035630100100
10.000 10.000 9.500 72.00 22.00 30.00 1.5 6 10.015 9031120100150 9035630100150
10.000 10.000 9.500 72.00 22.00 30.00 2.0 6 10.020 9031120100200 9035630100200
12.000 12.000 11.500 83.00 26.00 36.00 0.5 6 12.005 9031120120050 9035630120050
12.000 12.000 11.500 83.00 26.00 36.00 1.0 6 12.010 9031120120100 9035630120100
12.000 12.000 11.500 83.00 26.00 36.00 1.5 6 12.015 9031120120150 9035630120150
12.000 12.000 11.500 83.00 26.00 36.00 2.0 6 12.020 9031120120200 9035630120200
16.000 16.000 15.500 92.00 32.00 42.00 1.0 6 16.010 9031120160100 9035630160100
16.000 16.000 15.500 92.00 32.00 42.00 1.5 6 16.015 9031120160150 9035630160150
16.000 16.000 15.500 92.00 32.00 42.00 2.0 6 16.020 9031120160200 9035630160200
20.000 20.000 19.500 104.00 38.00 52.00 1.0 8 20.010 9031120200100 9035630200100
20.000 20.000 19.500 104.00 38.00 52.00 1.5 8 20.015 9031120200150 9035630200150
20.000 20.000 19.500 104.00 38.00 52.00 2.0 8 20.020 9031120200200 9035630200200

193
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Inch - Long Length
center cutting F
HA HA
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Finishing Surface finish bright FIREX©

Series 3180 3181

Application Material Ideal


group examples for
c
P Steel •
d2

d1
Stainless
M steel •
K Cast iron • l2
N Aluminum ʀ l1
Ni / Ti
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number EDP Number
inch inch inch inch inch
1/4 1/4 3 1 1/8 0.004 6 6.350 9031800063500 9031810063500
5/16 5/16 3 1 1/8 0.004 6 7.940 9031800079400 9031810079400
3/8 3/8 3 1 1/8 0.004 6 9.520 9031800095200 9031810095200
1/2 1/2 4 1/2 2 0.006 6 12.700 9031800127000 9031810127000
5/8 5/8 5 2 1/4 0.006 6 15.870 9031800158700 9031810158700
3/4 3/4 5 2 1/4 0.006 8 19.050 9031800190500 9031810190500

194
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Metric - XL Long Length
center cutting F
HA HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish bright FIREX©

Series 3312 3691

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
Ni / Ti l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 75.00 30.00 39.00 0.05 6 6.000 9033120060000 9036910060000
8.000 8.000 100.00 40.00 64.00 0.10 6 8.000 9033120080000 9036910080000
10.000 10.000 100.00 40.00 60.00 0.10 6 10.000 9033120100000 9036910100000
12.000 12.000 150.00 45.00 105.00 0.10 6 12.000 9033120120000 9036910120000
16.000 16.000 150.00 65.00 102.00 0.15 6 16.000 9033120160000 9036910160000
20.000 20.000 150.00 65.00 100.00 0.15 8 20.000 9033120200000 9036910200000
25.000 25.000 150.00 75.00 94.00 0.20 10 25.000 9033120250000 9036910250000

195
FINISH-TECH 50 GH100 U (6/8/10-Flute) - Metric - XL Long Length
center cutting F
HB HB
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish bright FIREX©

Series 3313 3693

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
N Aluminum ʀ l3
Ni / Ti l1
S alloys •
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 75.00 30.00 39.00 0.05 6 6.000 9033130060000 9036930060000
8.000 8.000 100.00 40.00 64.00 0.10 6 8.000 9033130080000 9036930080000
10.000 10.000 100.00 40.00 60.00 0.10 6 10.000 9033130100000 9036930100000
12.000 12.000 150.00 45.00 105.00 0.10 6 12.000 9033130120000 9036930120000
16.000 16.000 150.00 65.00 102.00 0.15 6 16.000 9033130160000 9036930160000
20.000 20.000 150.00 65.00 100.00 0.15 8 20.000 9033130200000 9036930200000
25.000 25.000 150.00 75.00 94.00 0.20 10 25.000 9033130250000 9036930250000

196
HPC FA C E M I L L S
ttingtools.de
HOLLFELDER www.hollfelder-cu
CUTTING TOOLS
GH 100 H high- performance end mills
for hard milling and superfine finishing
Guhring’s hard milling cutters optimally satisfy the
requirements for time- and cost-saving machining
of hardened workpieces. Different geometries as
well as the carbide grade with its high hardness and
toughness are optimally adapted for the various
milling operations.

Subsequently, Guhring’s hard milling cutters


achieve highest contour accuracy for cutting depths
up to 4xD. Furthermore, milling cutters with full or
corner radii are especially suitable for roughing or
finishing operations in 3D HSC machining of forms
and forging dies.

Advantages at a glance:
• Application up to 62 HRC
• Superior tool rigidity
• High contour accuracy of radii
• Excellent surface finish
GH 100 H · Guhring series 3182
GH 100 H · Guhring series 3183

Micro-corner protection and corrected


reinforced cutting edge = optimal stability
FINISH-TECH 62 GH100 H (6/8-Flute) - Inch - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Copy Milling Surface finish nano-Si®

Series 3182

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel

K Cast iron ʀ l2
l1
N Aluminum –
S Ni / Ti
alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 l1 l2 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch
1/4 1/4 2 1/2 3/4 0.004 6 6.350 9031820063500
5/16 5/16 2 1/2 7/8 0.004 6 7.940 9031820079400
3/8 3/8 2 1/2 7/8 0.004 6 9.520 9031820095200
1/2 1/2 3 1 0.006 6 12.700 9031820127000
5/8 5/8 3 1/2 1 1/4 0.006 6 15.870 9031820158700
3/4 3/4 4 1 1/2 0.006 8 19.050 9031820190500

199
FINISH-TECH 62 GH100 H (6/8-Flute) - Metric - Standard Length
center cutting

HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-Si®

Series 3715

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
K Cast iron ʀ l2
N Aluminum – l3
l1
S Ni / Ti
alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 6.000 57.00 8.00 11.40 0.05 6 3.000 9037150030000
4.000 6.000 57.00 11.00 15.90 0.05 6 4.000 9037150040000
5.000 6.000 57.00 13.00 17.90 0.05 6 5.000 9037150050000
6.000 6.000 57.00 13.00 21.00 0.05 6 6.000 9037150060000
8.000 8.000 63.00 19.00 27.00 0.10 6 8.000 9037150080000
10.000 10.000 72.00 22.00 32.00 0.10 6 10.000 9037150100000
12.000 12.000 83.00 26.00 38.00 0.10 6 12.000 9037150120000
14.000 14.000 83.00 26.00 38.00 0.15 6 14.000 9037150140000
14.000 16.000 92.00 32.00 43.00 0.15 6 14.001 9037150140010
16.000 16.000 92.00 32.00 44.00 0.15 6 16.000 9037150160000
18.000 18.000 92.00 32.00 44.00 0.15 8 18.000 9037150180000
18.000 20.000 104.00 38.00 53.00 0.15 8 18.001 9037150180010
20.000 20.000 104.00 38.00 54.00 0.15 8 20.000 9037150200000

200
FINISH-TECH 62 GH100 H (6/8-Flute) - Inch - Long Length - Necked
center cutting

HA
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-Si®

Series 3183

Application Material Ideal


group examples for
c
P Steel –

d2

d1
d3
M Stainless
steel – l2
l3
K Cast iron ʀ l1
N Aluminum –
S Ni / Ti
alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 293

d1 h10 d2 h6 d3 l1 l2 l3 Chamfer No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch inch
1/4 1/4 0.238 3 3/4 1 1/2 0.004 6 6.350 9031830063500
5/16 5/16 0.301 3 7/8 1 1/2 0.004 6 7.940 9031830079400
3/8 3/8 0.363 3 7/8 1 1/2 0.004 6 9.520 9031830095200
1/2 1/2 0.480 4 1/2 1 2 3/4 0.006 6 12.700 9031830127000
5/8 5/8 0.605 5 1 1/4 3 0.006 6 15.870 9031830158700
3/4 3/4 0.730 5 1 1/2 3 0.006 8 19.050 9031830190500

201
FINISH-TECH 62 GH100 H (6/8-Flute) - Metric - XL Length
center cutting

HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Finishing Surface finish nano-Si®

Series 3716

Application Material Ideal


group examples for
c
P Steel –

d2

d1
M Stainless
steel –
K Cast iron ʀ l2
N Aluminum – l3
l1
S Ni / Ti
alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 305

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
6.000 6.000 75.00 30.00 39.00 0.05 6 6.000 9037160060000
8.000 8.000 100.00 40.00 64.00 0.10 6 8.000 9037160080000
10.000 10.000 100.00 40.00 60.00 0.10 6 10.000 9037160100000
12.000 12.000 150.00 45.00 105.00 0.10 6 12.000 9037160120000
16.000 16.000 150.00 65.00 102.00 0.15 6 16.000 9037160160000
20.000 20.000 150.00 65.00 100.00 0.15 8 20.000 9037160200000

202
GF 500 HSC GF 500 HSC Trace Milling Cutters
with ball nose or Torus form
GF 500 HSC (High Speed Cutting) trace milling cutters are suitable for
all roughing, finishing as well as fine finishing operations under HSC
conditions in the mould and die industry. The range of application includes
Straight reach

all general steels as well as high-alloyed steels but also hardened materials
from 40 to 54 HRC.
Reduced neck ground
for collision reduction. The new web thinning form provides optimal chip evacuation as well as
stability. In addition, the extremely close tolerances on radius and diameter
ensure a very high contour accuracy on the workpiece, improving tool life
Long reach even at oblique angles.

considerably. A completely new grinding process produces considerably


smoother cutting edges and flutes and also results in a clear increase in
tool life.

High stability and GF 500 B HSC ball nose trace milling cutters and GF 500 T HSC-trace
extreme reach. milling cutters with Torus form are both available with different lengths.
The combination of the new geometries with reinforced shanks as well
as reduced neck diameters allows extremely high feed rates and also
Conical reach

provides high rigidity and optimal collision protection even for increased
cutting depths.

Advantages at a glance:
• Accurate tolerances on diameter
• Close radius tolerances
• Radius grind with constant helix correction
• Straight and radius areas ground in one pass
• Grinding process for highest Surface finish finishes
GF 500 HSC · Guhring series 3859

Optimal wear protection thanks to Seamless radius area provides high


radius grind with constant rake angle form and contour accuracy.
and continuous helix.
HSC-Profile Cutters with Torus Form GF 500 T - Metric - Standard Length
center cutting
R ± .01
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3856

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless β
M steel • l2
K Cast iron • l3
l4
N Aluminum –
l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 57.00 3.00 8.00 20.00 0.50 5.90 2 2.000 9038560020000
3.000 6.000 2.800 57.00 3.50 9.00 20.00 0.50 4.40 2 3.000 9038560030000
4.000 6.000 3.800 57.00 4.00 9.40 20.00 1.00 3.10 2 4.000 9038560040000
6.000 6.000 5.600 57.00 6.00 19.00 20.00 2.00 - 2 6.000 9038560060000
8.000 8.000 7.600 63.00 7.00 25.00 26.00 2.00 - 2 8.000 9038560080000
10.000 10.000 9.600 72.00 8.00 28.00 30.00 3.00 - 2 10.000 9038560100000
12.000 12.000 11.500 83.00 10.00 33.00 35.00 4.00 - 2 12.000 9038560120000

205
HSC-Profile Cutters with Torus Form GF 500 T - Metric - Long Length
center cutting
R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3859

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel • β
l2
K Cast iron • l3
N Aluminum – l4
Ni / Ti
S alloys • l1
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 80.00 3.00 8.00 40.00 0.50 2.90 2 2.000 9038590020000
3.000 6.000 2.800 80.00 3.50 12.00 40.00 0.50 2.20 2 3.000 9038590030000
4.000 6.000 3.800 80.00 4.00 20.00 40.00 1.00 1.50 2 4.000 9038590040000
6.000 8.000 5.600 100.00 6.00 59.00 60.00 2.00 1.00 2 6.000 9038590060000
8.000 10.000 7.600 120.00 7.00 74.00 75.00 2.00 0.80 2 8.000 9038590080000
10.000 12.000 9.600 120.00 8.00 68.00 70.00 3.00 0.90 2 10.000 9038590100000
12.000 16.000 11.500 150.00 10.00 95.80 100.00 4.00 1.20 2 12.000 9038590120000

206
HSC-Profile Cutters with Torus Form GF 500 T - Metric - Long Length
center cutting
R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3865

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless β
M steel • l2
K Cast iron • l3
l4
N Aluminum –
l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
6.000 6.000 5.600 80.00 6.00 39.00 40.00 2.00 - 2 6.000 9038650060000
8.000 8.000 7.600 100.00 7.00 59.00 60.00 2.00 - 2 8.000 9038650080000
10.000 10.000 9.600 120.00 8.00 73.00 75.00 3.00 - 2 10.000 9038650100000
12.000 12.000 11.500 120.00 10.00 68.00 70.00 4.00 - 2 12.000 9038650120000

207
HSC-Profile Cutters with Torus Form GF 500 T - Metric - Long Length
center cutting
R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3863

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum –
Ni / Ti
l1
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 e8 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
4.000 4.000 80.00 8.00 52.00 0.50 2 4.000 9038630040000
6.000 6.000 100.00 12.00 64.00 1.00 2 6.000 9038630060000
8.000 8.000 100.00 16.00 64.00 1.00 2 8.000 9038630080000
10.000 10.000 100.00 20.00 60.00 1.00 2 10.000 9038630100000
12.000 12.000 120.00 24.00 75.00 1.50 2 12.000 9038630120000

208
HSC-Profile Cutters with Torus Form GF 500 T - Metric - XL Length
center cutting
R ± .01
HA
XL Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3860

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel • β
l2
K Cast iron • l3
N Aluminum – l4
S Ni / Ti
• l1
alloys
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 80.00 3.00 8.00 40.00 0.50 2.90 2 2.000 9038600020000
3.000 6.000 2.800 80.00 3.50 12.00 40.00 0.50 2.20 2 3.000 9038600030000
4.000 6.000 3.800 100.00 4.00 20.00 60.00 0.50 1.00 2 4.000 9038600040000
6.000 8.000 5.600 120.00 6.00 79.00 80.00 1.00 0.80 2 6.000 9038600060000
8.000 10.000 7.600 150.00 7.00 104.00 105.00 1.00 0.60 2 8.000 9038600080000

209
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - Standard Length
center cutting

R ± .01
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3854

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum –
Ni / Ti
l1
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
6.000 6.000 57.00 12.00 21.00 3.00 2 6.000 9038540060000
8.000 8.000 63.00 16.00 27.00 4.00 2 8.000 9038540080000
10.000 10.000 72.00 20.00 32.00 5.00 2 10.000 9038540100000
12.000 12.000 83.00 24.00 38.00 6.00 2 12.000 9038540120000

210
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - Standard Length
center cutting

R ± .01
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3848

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel • β
l2
K Cast iron • l3
N Aluminum – l4
Ni / Ti
S alloys • l1
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 57.00 3.00 6.20 20.00 1.00 6.10 2 2.000 9038480020000
3.000 6.000 2.800 57.00 3.50 8.40 20.00 1.50 4.70 2 3.000 9038480030000
4.000 6.000 3.800 57.00 4.00 9.40 20.00 2.00 3.20 2 4.000 9038480040000
6.000 6.000 5.600 57.00 6.00 19.00 20.00 3.00 - 2 6.000 9038480060000
8.000 8.000 7.600 63.00 7.00 25.00 26.00 4.00 - 2 8.000 9038480080000
10.000 10.000 9.600 72.00 8.00 28.00 30.00 5.00 - 2 10.000 9038480100000
12.000 12.000 11.500 83.00 10.00 33.00 35.00 6.00 - 2 12.000 9038480120000

211
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - Long Length
center cutting

R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3866

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum – l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm
4.000 4.000 80.00 8.00 52.00 2.00 2 4.000 9038660040000
6.000 6.000 100.00 12.00 64.00 3.00 2 6.000 9038660060000
8.000 8.000 100.00 16.00 64.00 4.00 2 8.000 9038660080000
10.000 10.000 100.00 20.00 60.00 5.00 2 10.000 9038660100000
12.000 12.000 120.00 24.00 75.00 6.00 2 12.000 9038660120000

212
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - Long Length
center cutting

R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3855

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
M Stainless
• β
steel l2
K Cast iron • l3

N Aluminum – l4
l1
Ni / Ti
S alloys •
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm mm °
6.000 6.000 5.600 80.00 6.00 39.00 40.00 3.00 - 2 6.000 9038550060000
8.000 8.000 7.600 100.00 7.00 59.00 60.00 4.00 - 2 8.000 9038550080000
10.000 10.000 9.600 120.00 8.00 73.00 75.00 5.00 - 2 10.000 9038550100000
12.000 12.000 11.500 120.00 10.00 68.00 70.00 6.00 - 2 12.000 9038550120000

213
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - Long Length
center cutting

R ± .01
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3849

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel •
β
K Cast iron • l2
N Aluminum – l3
Ni / Ti
S alloys • l4
Hardened
H steel • l1
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 80.00 3.00 8.00 40.00 1.00 3.00 2 2.000 9038490020000
3.000 6.000 2.800 80.00 3.50 12.00 40.00 1.50 2.30 2 3.000 9038490030000
4.000 6.000 3.800 80.00 4.00 20.00 40.00 2.00 1.60 2 4.000 9038490040000
5.000 6.000 4.700 80.00 5.00 25.00 40.00 2.50 0.80 2 5.000 9038490050000
6.000 8.000 5.600 100.00 6.00 25.00 60.00 3.00 1.10 2 6.000 9038490060000
8.000 10.000 7.600 120.00 7.00 30.00 75.00 4.00 0.90 2 8.000 9038490080000
10.000 12.000 9.600 120.00 8.00 30.00 70.00 5.00 0.90 2 10.000 9038490100000
12.000 16.000 11.500 150.00 10.00 35.00 100.00 6.00 1.30 2 12.000 9038490120000

214
HSC-Profile Cutters with Ball Nose GF 500 B - Metric - XL Length
center cutting

R ± .01
HA
XL Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3853

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
Stainless
M steel •
β
K Cast iron • l2
N Aluminum – l3
Ni / Ti
S alloys • l4
Hardened
H steel • l1
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm mm °
2.000 6.000 1.800 80.00 3.00 8.00 40.00 1.00 3.00 2 2.000 9038530020000
3.000 6.000 2.800 80.00 3.50 12.00 40.00 1.50 2.30 2 3.000 9038530030000
4.000 6.000 3.800 100.00 4.00 20.00 60.00 2.00 1.00 2 4.000 9038530040000
6.000 8.000 5.600 120.00 6.00 25.00 80.00 3.00 0.80 2 6.000 9038530060000
8.000 10.000 7.600 150.00 7.00 20.00 105.00 4.00 0.60 2 8.000 9038530080000

215
High Feed HF 300 (4-Flute) - Metric - Standard Length

HA
Standard No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish nano-Si®

Series 6771

Application Material Ideal


group examples for
r. prog.

d3
P Steel •

d1
d2
M Stainless
steel ʀ l2
l3
K Cast iron •
l1
N Aluminum –
S Ni / Ti
alloys ʀ
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 304

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm x 45°
3.000 6.000 2.800 57.00 2.00 15.00 0.50 4 3.000 9067710030000
4.000 6.000 3.800 57.00 3.00 18.00 0.80 4 4.000 9067710040000
5.000 6.000 4.800 57.00 4.00 20.00 0.80 4 5.000 9067710050000
6.000 6.000 5.700 57.00 5.00 21.00 1.00 4 6.000 9067710060000
8.000 8.000 7.700 63.00 6.00 27.00 1.50 4 8.000 9067710080000
10.000 10.000 9.500 72.00 8.00 32.00 2.00 4 10.000 9067710100000
12.000 12.000 11.500 83.00 10.00 38.00 2.00 4 12.000 9067710120000
16.000 16.000 15.500 92.00 12.00 44.00 2.50 4 16.000 9067710160000

216
High Feed HF 300 (4-Flute) - Metric - XL Long Length

HA
XL Long No. Flutes Helix Angle Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish nano-Si®

Series 6772

Application Material Ideal


group examples for
r. prog.

d3
P Steel •

d1
d2
M Stainless
steel ʀ l2
l3
K Cast iron •
l1
N Aluminum –
S Ni / Ti
alloys ʀ
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 304

d1 h10 d2 h6 d3 l1 l2 l3 r No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm x 45°
3.000 6.000 2.800 80.00 2.00 30.00 0.50 4 3.000 9067720030000
4.000 6.000 3.800 80.00 3.00 32.00 0.80 4 4.000 9067720040000
5.000 6.000 4.800 80.00 4.00 40.00 0.80 4 5.000 9067720050000
6.000 6.000 5.700 80.00 5.00 44.00 1.00 4 6.000 9067720060000
8.000 8.000 7.700 100.00 6.00 64.00 1.50 4 8.000 9067720080000
10.000 10.000 9.500 120.00 8.00 75.00 2.00 4 10.000 9067720100000
12.000 12.000 11.500 120.00 10.00 75.00 2.00 4 12.000 9067720120000
16.000 16.000 15.500 150.00 12.00 100.00 2.50 4 16.000 9067720160000

217
GF 300 B/T Ball nose and Torus end mills
for high performance milling in
materials < 62 HRC
The die and mold industry places ever higher demands on milling cutters
– primarily with regard to accuracy and tool life. Therefore, Guhring’s
cutting tool program now includes radius milling cutters that are perfectly
adapted to satisfy these demands and provide optimal machining results
thanks to application orientated geometries, carbide grades and coatings.
The advantages are especially high form and contour accuracy of the
workpiece, minimal wear and therefore excellent tool life.

Advantages at a glance:
• Outside diameter and the radius is ground in one-pass
• Radius point geometry with constant helix-radius-correction
• Reduced neck ground for collision reduction with
protruding edges

Reduced neck ground


for collision reduction
GF 300 T· Guhring series 3361

GF 300 B· Guhring series 3360

High wear protection thanks to radius


geometry with constant rake angle and
continuous spiral.

Seamless radius area provides high


form and contour accuracy.
Hard Profile Cutters with Torus Grind GF 300 T - Metric - Standard Length
center cutting
R ±0,02
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3361

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
M Stainless
steel – β
l2
K Cast iron • l3
N Aluminum –
l4
Ni / Ti
S alloys – l1
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
3.000 6.000 2.700 57.00 5.00 10.00 21.00 0.50 4.20 4 3.000 9033610030000
4.000 6.000 3.700 57.00 6.00 13.40 21.00 0.50 2.80 4 4.000 9033610040000
5.000 6.000 4.700 57.00 8.00 15.90 21.00 0.50 1.40 4 5.000 9033610050000
6.000 6.000 5.700 57.00 9.00 20.00 21.00 1.00 - 4 6.000 9033610060000
8.000 8.000 7.700 63.00 12.00 26.00 27.00 1.00 - 4 8.000 9033610080000
10.000 10.000 9.500 72.00 15.00 30.00 32.00 1.50 - 4 10.000 9033610100000
12.000 12.000 11.500 83.00 18.00 36.00 38.00 1.50 - 4 12.000 9033610120000
16.000 16.000 15.500 92.00 24.00 42.00 44.00 2.00 - 4 16.000 9033610160000

219
Hard Profile Cutters with Torus Grind GF 300 T - Inch - Long Length
center cutting
R ±.002
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3192

Application Material Ideal


group examples for

d2

d3
α~10-20° r

d3
r
d2
P Steel α

d1
Stainless

d1
M steel l2 l2
Ø < 1/4” Ø 1/4-5/8”
l3 l3
K Cast iron • l1
l1
N Aluminum –
Ni / Ti
S alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 296

d1 h10 d2 h6 d3 l1 l2 l3 Radius No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch inch
3/16 1/4 0.175 2 1/2 3/16 3/4 0.008 4 4.760 9031920047600
1/4 1/4 0.230 3 1/4 1 1/2 0.010 4 6.350 9031920063500
5/16 5/16 0.292 3 5/16 1 1/2 0.013 4 7.940 9031920079400
3/8 3/8 0.355 3 3/8 1 1/2 0.013 4 9.520 9031920095200
1/2 1/2 0.480 4 1/2 1/2 2 3/4 0.020 4 12.700 9031920127000
5/8 5/8 0.605 5 5/8 3 0.025 4 15.870 9031920158700

220
Hard Profile Cutters with Torus Grind GF 300 T - Metric - XL Long Length
center cutting
R ±.002
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3362

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
M Stainless
steel – β
l2
K Cast iron • l3
N Aluminum – l4
S Ni / Ti
alloys – l1
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 309

d1 h8 d2 h6 d3 l1 l2 l3 l4 r No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm
6.00 6.00 5.70 75.00 9.00 38.00 39.00 1.00 4 6.0 9033620060000
8.00 8.00 7.70 100.00 12.00 63.00 64.00 1.00 4 8.0 9033620080000
10.00 10.00 9.50 100.00 15.00 58.00 60.00 1.50 4 10.0 9033620100000
12.00 12.00 11.50 150.00 18.00 103.00 105.00 1.50 4 12.0 9033620120000
16.00 16.00 15.50 150.00 24.00 100.00 102.00 2.00 4 16.0 9033620160000

221
Ball Nose Hard Profile Cutters GF 300 B - Inch - Standard Length
center cutting
R ±.002
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3101

Application Material Ideal


group examples for

d2

d3
α~10-20° r

d3
P Steel • d2
α
r

d1
Stainless

d1
M steel l2 l2
Ø < 1/4” Ø 1/4-5/8”
l3 l3
K Cast iron • l1
l1
N Aluminum –
Ni / Ti
S alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 295

d1 h10 d2 h6 d3 l1 l2 l3 Radius No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch inch
1/8 1/4 0.113 2 1/8 1/2 0.063 2 3.170 9031010031700
3/16 1/4 0.176 2 3/16 1/2 0.094 2 4.760 9031010047600
1/4 1/4 0.238 2 1/4 11/16 0.125 2 6.350 9031010063500
5/16 5/16 0.300 2 5/16 1 3/16 0.156 2 7.940 9031010079400
3/8 3/8 0.363 2 1/2 3/8 1 3/16 0.188 2 9.520 9031010095200
1/2 1/2 0.480 3 1/2 1 7/16 0.25 2 12.700 9031010127000

222
Ball Nose Hard Profile Cutters GF 300 B - Metric - Standard Length
center cutting

R ±0,02
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3359

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
M Stainless
steel
β
K Cast iron • l2
N Aluminum – l3
Ni / Ti
S alloys – l4
Hardened
H steel • l1
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
0.500 3.000 0.400 38.00 0.75 2.60 10.00 0.25 7.40 2 0.500 9033590005000
0.800 3.000 0.700 38.00 1.20 3.50 10.00 0.40 6.60 2 0.800 9033590008000
1.000 3.000 0.900 38.00 1.50 4.00 10.00 0.50 6.10 2 1.000 9033590010000
1.500 3.000 1.400 38.00 2.25 5.50 10.00 0.75 4.70 2 1.500 9033590015000
2.000 6.000 1.900 57.00 3.00 9.40 21.00 1.00 5.80 2 2.000 9033590020000
3.000 6.000 2.700 57.00 5.00 11.60 21.00 1.50 4.40 2 3.000 9033590030000
4.000 6.000 3.700 57.00 6.00 14.50 21.00 2.00 3.10 2 4.000 9033590040000
5.000 6.000 4.700 57.00 8.00 17.30 21.00 2.50 1.60 2 5.000 9033590050000
6.000 6.000 5.700 57.00 9.00 20.00 21.00 3.00 - 2 6.000 9033590060000
8.000 8.000 7.700 63.00 12.00 26.00 27.00 4.00 - 2 8.000 9033590080000
10.000 10.000 9.500 72.00 15.00 30.00 32.00 5.00 - 2 10.000 9033590100000
12.000 12.000 11.500 83.00 18.00 36.00 38.00 6.00 - 2 12.000 9033590120000
16.000 16.000 15.500 92.00 24.00 42.00 44.00 8.00 - 2 16.000 9033590160000

223
Ball Nose Hard Profile Cutters GF 300 B - Inch - Long Length
center cutting
R ±.002
HA
Long No.of Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3191

Application Material Ideal


group examples for

d2

d3
α~10-20° r

d3
P Steel • d2
α
r

d1
Stainless

d1
M steel l2 l2
Ø < 1/4” Ø 1/4-5/8”
l3 l3
K Cast iron • l1
l1
N Aluminum –
Ni / Ti
S alloys –
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 295

d1 h10 d2 h6 d3 l1 l2 l3 Radius No. of


Flutes
Code no. EDP Number
inch inch inch inch inch inch inch
1/8 1/4 0.113 2 1/2 1/8 1 0.063 2 3.170 9031910031700
3/16 1/4 0.176 2 1/2 3/16 1 0.094 2 4.760 9031910047600
1/4 1/4 0.238 3 1/4 1 1/2 0.125 2 6.350 9031910063500
5/16 5/16 0.300 3 5/16 1 1/2 0.156 2 7.940 9031910079400
3/8 3/8 0.363 3 3/8 1 1/2 0.188 2 9.520 9031910095200
1/2 1/2 0.480 4 1/2 1/2 2 3/4 0.25 2 12.700 9031910127000
5/8 5/8 0.605 5 5/8 3 0.313 2 15.870 9031910158700

224
Ball Nose Hard Profile Cutters GF 300 B - Metric - XL Length
center cutting

R ±0,02
HA
XL Long No.of Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Copy Milling Surface finish nano-Si®

Series 3360

Application Material Ideal


group examples for

d3
r
P Steel •

d2

d1
M Stainless
steel
β
K Cast iron • l2
N Aluminum – l3
Ni / Ti
S alloys – l4
Hardened
H steel • l1
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 308

d1 h8 d2 h6 d3 l1 l2 l3 l4 r β No. of Code
Flutes no.
EDP Number
mm mm mm mm mm mm mm mm °
3.000 6.000 2.700 75.00 5.00 20.00 39.00 1.50 2.30 2 3.000 9033600030000
4.000 6.000 3.700 75.00 6.00 20.00 39.00 2.00 1.60 2 4.000 9033600040000
5.000 6.000 4.700 75.00 8.00 20.00 39.00 2.50 0.80 2 5.000 9033600050000
6.000 6.000 5.700 75.00 9.00 38.00 39.00 3.00 - 2 6.000 9033600060000
8.000 8.000 7.700 100.00 12.00 63.00 64.00 4.00 - 2 8.000 9033600080000
10.000 10.000 9.500 100.00 15.00 58.00 60.00 5.00 - 2 10.000 9033600100000
12.000 12.000 11.500 150.00 18.00 103.00 105.00 6.00 - 2 12.000 9033600120000
16.000 16.000 15.500 150.00 24.00 100.00 102.00 8.00 - 2 16.000 9033600160000

225
GENERAL PURPOSE
SOLUTIONS
UNI-PRO End Mills (2-Flute) - Inch - Stub Length F
center cutting

HA
Stub No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3092

Application Material Ideal


group examples for
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/16 1/8 2 1/8 0.001 2 1.590 9030920015900
1/8 1/8 1 1/2 1/4 0.002 2 3.170 9030920031700
3/16 3/16 2 3/8 0.002 2 4.760 9030920047600
1/4 1/4 2 1/2 0.004 2 6.350 9030920063500
5/16 5/16 2 1/2 0.004 2 7.940 9030920079400
3/8 3/8 2 5/8 0.004 2 9.520 9030920095200
7/16 7/16 2 1/2 5/8 0.006 2 11.110 9030920111100
1/2 1/2 2 1/2 5/8 0.006 2 12.700 9030920127000
5/8 5/8 3 3/4 0.006 2 15.870 9030920158700
3/4 3/4 3 1 0.006 2 19.050 9030920190500

228
UNI-PRO End Mills (2-Flute) - Metric - Stub Length F F
center cutting

HA HB
Stub No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3633 3634

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 6.000 50.00 3.00 6.40 0.03 2 2.000 9036330020000 9036340020000
2.500 6.000 50.00 3.00 6.40 0.05 2 2.500 9036330025000 9036340025000
3.000 6.000 50.00 4.00 8.90 0.05 2 3.000 9036330030000 9036340030000
4.000 6.000 54.00 5.00 10.40 0.05 2 4.000 9036330040000 9036340040000
5.000 6.000 54.00 6.00 12.90 0.05 2 5.000 9036330050000 9036340050000
6.000 6.000 54.00 7.00 18.00 0.05 2 6.000 9036330060000 9036340060000
6.500 8.000 58.00 8.00 17.40 0.10 2 6.500 9036330065000 9036340065000
8.000 8.000 58.00 9.00 22.00 0.10 2 8.000 9036330080000 9036340080000
10.000 10.000 66.00 11.00 26.00 0.10 2 10.000 9036330100000 9036340100000
12.000 12.000 73.00 12.00 28.00 0.10 2 12.000 9036330120000 9036340120000
14.000 14.000 75.00 14.00 30.00 0.15 2 14.000 9036330140000 9036340140000
16.000 16.000 82.00 16.00 34.00 0.15 2 16.000 9036330160000 9036340160000
18.000 18.000 84.00 18.00 36.00 0.15 2 18.000 9036330180000 9036340180000
20.000 20.000 92.00 20.00 42.00 0.15 2 20.000 9036330200000 9036340200000

229
UNI-PRO End Mills (2-Flute) - Inch - Standard Length F
center cutting

HA HA
Standard No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3146 3148

Application Material Ideal


group examples for
c
P Steel •
Stainless d2

d1
M steel

K Cast iron • l2
l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number EDP Number
inch inch inch inch inch x 45°
1/16 1/8 11/2 3/16 0.001 2 1.590 9031460015900 9031480015900
5/64 1/8 11/2 9/32 0.001 2 1.980 9031460019800 9031480019800
3/32 1/8 11/2 9/32 0.002 2 2.380 9031460023800 9031480023800
7/64 1/8 11/2 3/8 0.002 2 2.780 9031460027800 9031480027800
1/8 1/8 11/2 3/8 0.002 2 3.170 9031460031700 9031480031700
9/64 3/16 2 1/2 0.002 2 3.570 9031460035700 9031480035700
5/32 3/16 2 1/2 0.002 2 3.970 9031460039700 9031480039700
11/64 3/16 2 5/8 0.002 2 4.370 9031460043700 9031480043700
3/16 3/16 2 5/8 0.002 2 4.760 9031460047600 9031480047600
13/64 1/4 21/2 5/8 0.002 2 5.160 9031460051600 9031480051600
7/32 1/4 21/2 5/8 0.002 2 5.560 9031460055600 9031480055600
15/64 1/4 21/2 3/4 0.002 2 5.950 9031460059500 9031480059500
1/4 1/4 21/2 3/4 0.004 2 6.350 9031460063500 9031480063500
17/64 5/16 21/2 3/4 0.004 2 6.750 9031460067500 9031480067500
9/32 5/16 21/2 3/4 0.004 2 7.140 9031460071400 9031480071400
19/64 5/16 21/2 13/16 0.004 2 7.540 9031460075400 9031480075400
5/16 5/16 21/2 13/16 0.004 2 7.940 9031460079400 9031480079400
21/64 3/8 21/2 1 0.004 2 8.330 9031460083300 9031480083300
11/32 3/8 21/2 1 0.004 2 8.730 9031460087300 9031480087300
23/64 3/8 21/2 1 0.004 2 9.130 9031460091300 9031480091300
3/8 3/8 21/2 1 0.004 2 9.520 9031460095200 9031480095200
25/64 7/16 21/2 1 0.004 2 9.920 9031460099200 9031480099200
13/32 7/16 23/4 1 0.006 2 10.320 9031460103200 9031480103200
27/64 7/16 23/4 1 0.006 2 10.720 9031460107200 9031480107200
7/16 7/16 23/4 1 0.006 2 11.110 9031460111100 9031480111100
29/64 1/2 3 1 0.006 2 11.510 9031460115100 9031480115100
15/32 1/2 3 1 0.006 2 11.910 9031460119100 9031480119100
31/64 1/2 3 1 0.006 2 12.300 9031460123000 9031480123000
1/2 1/2 3 1 0.006 2 12.700 9031460127000 9031480127000
9/16 9/16 31/2 11/8 0.006 2 14.290 9031460142900 9031480142900
5/8 5/8 31/2 11/4 0.006 2 15.870 9031460158700 9031480158700
11/16 3/4 4 13/8 0.006 2 17.460 9031460174600 9031480174600
3/4 3/4 4 11/2 0.006 2 19.050 9031460190500 9031480190500
1 1 4 11/2 0.012 2 25.400 9031460254000 9031480254000

230
UNI-PRO End Mills (2-Flute) - Inch - Standard Length F
center cutting with corner radius
R ±.002
HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3087

Application Material Ideal


group examples for
r
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 r No. of
Flutes
Code no. EDP Number
inch inch inch inch inch
1/8 1/8 1 1/2 3/8 0.015 2 3.172 9030870031720
1/8 1/8 1 1/2 3/8 0.031 2 3.174 9030870031740
3/16 3/16 2 5/8 0.015 2 4.762 9030870047620
3/16 3/16 2 5/8 0.031 2 4.764 9030870047640
3/16 3/16 2 5/8 0.062 2 4.766 9030870047660
1/4 1/4 2 1/2 3/4 0.015 2 6.352 9030870063520
1/4 1/4 2 1/2 3/4 0.031 2 6.354 9030870063540
1/4 1/4 2 1/2 3/4 0.062 2 6.356 9030870063560
5/16 5/16 2 1/2 13/16 0.015 2 7.942 9030870079420
5/16 5/16 2 1/2 13/16 0.031 2 7.944 9030870079440
5/16 5/16 2 1/2 13/16 0.062 2 7.946 9030870079460
3/8 3/8 2 1/2 1 0.015 2 9.522 9030870095220
3/8 3/8 2 1/2 1 0.031 2 9.524 9030870095240
3/8 3/8 2 1/2 1 0.062 2 9.526 9030870095260
1/2 1/2 3 1 0.015 2 12.702 9030870127020
1/2 1/2 3 1 0.031 2 12.704 9030870127040
1/2 1/2 3 1 0.062 2 12.706 9030870127060

231
UNI-PRO End Mills (2-Flute) - Metric - Standard Length F
center cutting

HA HA
Standard No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3303 3676

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 2.000 32.00 5.00 7.50 0.03 2 2.000 9033030020000 9036760020000
2.500 2.500 32.00 6.00 8.50 0.05 2 2.500 9033030025000 9036760025000
3.000 3.000 38.00 7.00 11.00 0.05 2 3.000 9033030030000 9036760030000
3.500 3.500 50.00 7.00 22.00 0.05 2 3.500 9033030035000 9036760035000
4.000 4.000 50.00 8.00 22.00 0.05 2 4.000 9033030040000 9036760040000
4.500 4.500 50.00 8.00 22.00 0.05 2 4.500 9033030045000 9036760045000
5.000 5.000 50.00 10.00 22.00 0.05 2 5.000 9033030050000 9036760050000
5.500 5.500 57.00 10.00 21.00 0.05 2 5.500 9033030055000 9036760055000
6.000 6.000 57.00 10.00 21.00 0.05 2 6.000 9033030060000 9036760060000
6.500 6.500 60.00 13.00 24.00 0.10 2 6.500 9033030065000 9036760065000
7.000 7.000 60.00 13.00 24.00 0.10 2 7.000 9033030070000 9036760070000
7.500 7.500 63.00 16.00 27.00 0.10 2 7.500 9033030075000 9036760075000
8.000 8.000 63.00 16.00 27.00 0.10 2 8.000 9033030080000 9036760080000
8.500 8.500 67.00 16.00 27.00 0.10 2 8.500 9033030085000 9036760085000
9.000 9.000 67.00 16.00 27.00 0.10 2 9.000 9033030090000 9036760090000
9.500 9.500 72.00 19.00 32.00 0.10 2 9.500 9033030095000 9036760095000
10.000 10.000 72.00 19.00 32.00 0.10 2 10.000 9033030100000 9036760100000
11.000 11.000 83.00 22.00 38.00 0.10 2 11.000 9033030110000 9036760110000
12.000 12.000 83.00 22.00 38.00 0.10 2 12.000 9033030120000 9036760120000
13.000 13.000 83.00 22.00 38.00 0.15 2 13.000 9033030130000 9036760130000
14.000 14.000 83.00 22.00 38.00 0.15 2 14.000 9033030140000 9036760140000
15.000 15.000 92.00 26.00 44.00 0.15 2 15.000 9033030150000 9036760150000
16.000 16.000 92.00 26.00 44.00 0.15 2 16.000 9033030160000 9036760160000
18.000 18.000 92.00 26.00 44.00 0.15 2 18.000 9033030180000 9036760180000
20.000 20.000 104.00 32.00 54.00 0.15 2 20.000 9033030200000 9036760200000

232
UNI-PRO End Mills (2-Flute) - Metric - Standard Length F
center cutting with corner radius
R ±0,02
HA HA
Standard No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3106 3561

Application Material Ideal


group examples for
r

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum • l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 d3 l1 l2 l3 No. of
r
Flutes
Code no. EDP Number
mm mm mm mm mm mm
6.000 6.000 5.700 57.00 10.00 20.00 0.50 2 6.005 9031060060050 9035610060050
6.000 6.000 5.700 57.00 10.00 20.00 1.00 2 6.010 9031060060100 9035610060100
8.000 8.000 7.700 63.00 16.00 26.00 0.50 2 8.005 9031060080050 9035610080050
8.000 8.000 7.700 63.00 16.00 26.00 1.00 2 8.010 9031060080100 9035610080100
8.000 8.000 7.700 63.00 16.00 26.00 1.50 2 8.015 9031060080150 9035610080150
8.000 8.000 7.700 63.00 16.00 26.00 2.00 2 8.020 9031060080200 9035610080200
10.000 10.000 9.500 72.00 19.00 30.00 0.50 2 10.005 9031060100050 9035610100050
10.000 10.000 9.500 72.00 19.00 30.00 1.00 2 10.010 9031060100100 9035610100100
10.000 10.000 9.500 72.00 19.00 30.00 1.50 2 10.015 9031060100150 9035610100150
10.000 10.000 9.500 72.00 19.00 30.00 2.00 2 10.020 9031060100200 9035610100200
12.000 12.000 11.500 83.00 22.00 36.00 0.50 2 12.005 9031060120050 9035610120050
12.000 12.000 11.500 83.00 22.00 36.00 1.00 2 12.010 9031060120100 9035610120100
12.000 12.000 11.500 83.00 22.00 36.00 1.50 2 12.015 9031060120150 9035610120150
12.000 12.000 11.500 83.00 22.00 36.00 2.00 2 12.020 9031060120200 9035610120200
16.000 16.000 15.500 92.00 26.00 42.00 1.00 2 16.010 9031060160100 9035610160100
16.000 16.000 15.500 92.00 26.00 42.00 1.50 2 16.015 9031060160150 9035610160150
16.000 16.000 15.500 92.00 26.00 42.00 2.00 2 16.020 9031060160200 9035610160200
20.000 20.000 19.500 104.00 32.00 52.00 1.00 2 20.010 9031060200100 9035610200100
20.000 20.000 19.500 104.00 32.00 52.00 1.50 2 20.015 9031060200150 9035610200150
20.000 20.000 19.500 104.00 32.00 52.00 2.00 2 20.020 9031060200200 9035610200200

233
UNI-PRO End Mills (2-Flute) - Inch - Long Length F
center cutting

HA HA
Long No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3147 3149

Application Material Ideal


group examples for
c
P Steel •
Stainless

d2

d1
M steel

K Cast iron • l2
l1
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 1/2 0.002 2 3.170 9031470031700 9031490031700
3/16 3/16 2 1/2 3/4 0.002 2 4.760 9031470047600 9031490047600
1/4 1/4 3 1 1/8 0.004 2 6.350 9031470063500 9031490063500
5/16 5/16 3 1 1/8 0.004 2 7.940 9031470079400 9031490079400
3/8 3/8 3 1 1/8 0.004 2 9.520 9031470095200 9031490095200
7/16 7/16 4 1/2 2 0.006 2 11.110 9031470111100 9031490111100
1/2 1/2 4 1/2 2 0.006 2 12.700 9031470127000 9031490127000
5/8 5/8 5 2 1/4 0.006 2 15.870 9031470158700 9031490158700
3/4 3/4 5 2 1/4 0.006 2 19.050 9031470190500 9031490190500
1 1 5 2 1/4 0.012 2 25.400 9031470254000 9031490254000

234
UNI-PRO End Mills (2-Flute) - Inch - Long Length F
center cutting with corner radius
R ±.002
HA
Long No. Flutes Helix Angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Surface finish FIREX©

Series 3088

Application Material Ideal


group examples for
r
P Steel •

d2
Stainless

d1
M steel •
K Cast iron • l2
l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
r
Flutes
Code no. EDP Number
inch inch inch inch
1/8 1/8 2 1/2 0.015 2 3.172 9030880031720
1/8 1/8 2 1/2 0.031 2 3.174 9030880031740
1/4 1/4 3 1 1/8 0.015 2 6.352 9030880063520
1/4 1/4 3 1 1/8 0.031 2 6.354 9030880063540
1/4 1/4 3 1 1/8 0.062 2 6.356 9030880063560
3/8 3/8 3 1 1/8 0.015 2 9.522 9030880095220
3/8 3/8 3 1 1/8 0.031 2 9.524 9030880095240
3/8 3/8 3 1 1/8 0.062 2 9.526 9030880095260
1/2 1/2 4 1/2 2 0.015 2 12.702 9030880127020
1/2 1/2 4 1/2 2 0.031 2 12.704 9030880127040
1/2 1/2 4 1/2 2 0.062 2 12.706 9030880127060

235
UNI-PRO End Mills (2-Flute) - Metric - XL Long Length F
center cutting

HA HA
XL Long No.of Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Plunging Surface finish bright FIREX©

Series 3011 3021

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
K Cast iron • l2
N Aluminum • l3
S Ni / Ti
alloys ʀ l1
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 3.000 75.00 20.00 47.00 0.05 2 3.000 9030110030000 9030210030000
4.000 4.000 75.00 25.00 47.00 0.05 2 4.000 9030110040000 9030210040000
5.000 5.000 75.00 30.00 47.00 0.05 2 5.000 9030110050000 9030210050000
6.000 6.000 75.00 30.00 39.00 0.05 2 6.000 9030110060000 9030210060000
8.000 8.000 100.00 40.00 64.00 0.10 2 8.000 9030110080000 9030210080000
10.000 10.000 100.00 40.00 60.00 0.10 2 10.000 9030110100000 9030210100000
12.000 12.000 150.00 45.00 105.00 0.10 2 12.000 9030110120000 9030210120000
14.000 14.000 150.00 45.00 105.00 0.15 2 14.000 9030110140000 9030210140000
14.000 16.000 150.00 65.00 102.00 0.15 2 14.001 9030110140010 9030210140010
16.000 16.000 150.00 65.00 102.00 0.15 2 16.000 9030110160000 9030210160000
18.000 18.000 150.00 65.00 102.00 0.15 2 18.000 9030110180000 9030210180000
18.000 20.000 150.00 65.00 100.00 0.15 2 18.001 9030110180010 9030210180010
20.000 20.000 150.00 65.00 100.00 0.15 2 20.000 9030110200000 9030210200000

236
UNI-PRO End Mills (3-Flute) - Metric - Stub Length F F
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish FIREX©

Series 3558 3719

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 6.000 50.00 3.00 7.40 0.03 3 2.000 9035580020000 9037190020000
2.500 6.000 50.00 3.00 7.40 0.05 3 2.500 9035580025000 9037190025000
3.000 6.000 50.00 4.00 8.40 0.05 3 3.000 9035580030000 9037190030000
3.500 6.000 50.00 4.00 8.40 0.05 3 3.500 9035580035000 9037190035000
4.000 6.000 54.00 5.00 10.40 0.05 3 4.000 9035580040000 9037190040000
5.000 6.000 54.00 6.00 12.40 0.05 3 5.000 9035580050000 9037190050000
5.500 6.000 54.00 7.00 14.90 0.05 3 5.500 9035580055000 9037190055000
6.000 6.000 54.00 7.00 18.00 0.05 3 6.000 9035580060000 9037190060000
7.000 8.000 58.00 8.00 16.90 0.10 3 7.000 9035580070000 9037190070000
8.000 8.000 58.00 9.00 22.00 0.10 3 8.000 9035580080000 9037190080000
8.500 10.000 66.00 10.00 20.90 0.10 3 8.500 9035580085000 9037190085000
9.000 10.000 66.00 10.00 20.90 0.10 3 9.000 9035580090000 9037190090000
10.000 10.000 66.00 11.00 26.00 0.10 3 10.000 9035580100000 9037190100000
12.000 12.000 73.00 12.00 28.00 0.10 3 12.000 9035580120000 9037190120000
14.000 14.000 75.00 14.00 30.00 0.15 3 14.000 9035580140000 9037190140000
16.000 16.000 82.00 16.00 34.00 0.15 3 16.000 9035580160000 9037190160000
18.000 18.000 84.00 18.00 36.00 0.15 3 18.000 9035580180000 9037190180000
20.000 20.000 92.00 20.00 42.00 0.15 3 20.000 9035580200000 9037190200000

237
UNI-PRO End Mills (3-Flute) - Inch - Standard Length F
center cutting

HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright FIREX©

Series 3168 3170

Application Material Ideal


group examples for c
P Steel •

d1
d2
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 1 1/2 3/8 0.002 3 3.170 9031680031700 9031700031700
3/16 3/16 2 5/8 0.002 3 4.760 9031680047600 9031700047600
1/4 1/4 2 1/2 3/4 0.004 3 6.350 9031680063500 9031700063500
5/16 5/16 2 1/2 13/16 0.004 3 7.940 9031680079400 9031700079400
3/8 3/8 2 1/2 1 0.004 3 9.520 9031680095200 9031700095200
7/16 7/16 2 3/4 1 0.006 3 11.110 9031680111100 9031700111100
1/2 1/2 3 1 0.006 3 12.700 9031680127000 9031700127000
9/16 9/16 3 1/2 1 1/8 0.006 3 14.290 9031680142900 9031700142900
5/8 5/8 3 1/2 1 1/4 0.006 3 15.870 9031680158700 9031700158700
3/4 3/4 4 1 1/2 0.006 3 19.050 9031680190500 9031700190500
1 1 4 1 1/2 0.012 3 25.400 9031680254000 9031700254000

238
UNI-PRO End Mills (3-Flute) - Metric - Standard Length F
center cutting

HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Finishing Surface finish bright FIREX©

Series 3307 3677

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 2.000 32.00 5.00 9.00 0.03 3 2.000 9033070020000 9036770020000
2.500 2.500 32.00 6.00 10.00 0.05 3 2.500 9033070025000 9036770025000
3.000 3.000 38.00 7.00 10.00 0.05 3 3.000 9033070030000 9036770030000
3.500 3.500 50.00 7.00 22.00 0.05 3 3.500 9033070035000 9036770035000
4.000 4.000 50.00 8.00 22.00 0.05 3 4.000 9033070040000 9036770040000
4.500 4.500 50.00 8.00 22.00 0.05 3 4.500 9033070045000 9036770045000
5.000 5.000 50.00 10.00 22.00 0.05 3 5.000 9033070050000 9036770050000
5.500 5.500 57.00 10.00 21.00 0.05 3 5.500 9033070055000 9036770055000
6.000 6.000 57.00 10.00 21.00 0.05 3 6.000 9033070060000 9036770060000
6.500 6.500 60.00 13.00 24.00 0.10 3 6.500 9033070065000 9036770065000
7.000 7.000 60.00 13.00 24.00 0.10 3 7.000 9033070070000 9036770070000
7.500 7.500 63.00 16.00 27.00 0.10 3 7.500 9033070075000 9036770075000
8.000 8.000 63.00 16.00 27.00 0.10 3 8.000 9033070080000 9036770080000
8.500 8.500 67.00 16.00 27.00 0.10 3 8.500 9033070085000 9036770085000
9.000 9.000 67.00 16.00 27.00 0.10 3 9.000 9033070090000 9036770090000
9.500 9.500 72.00 19.00 32.00 0.10 3 9.500 9033070095000 9036770095000
10.000 10.000 72.00 19.00 32.00 0.10 3 10.000 9033070100000 9036770100000
11.000 11.000 83.00 22.00 38.00 0.10 3 11.000 9033070110000 9036770110000
12.000 12.000 83.00 22.00 38.00 0.10 3 12.000 9033070120000 9036770120000
13.000 13.000 83.00 22.00 38.00 0.15 3 13.000 9033070130000 9036770130000
14.000 14.000 83.00 22.00 38.00 0.15 3 14.000 9033070140000 9036770140000
15.000 15.000 92.00 26.00 44.00 0.15 3 15.000 9033070150000 9036770150000
16.000 16.000 92.00 26.00 44.00 0.15 3 16.000 9033070160000 9036770160000
18.000 18.000 92.00 26.00 44.00 0.15 3 18.000 9033070180000 9036770180000
20.000 20.000 104.00 32.00 54.00 0.15 3 20.000 9033070200000 9036770200000

239
UNI-PRO End Mills (3-Flute) - Inch - XL Long Length F
center cutting

HA HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Plunging Finishing Surface finish bright FIREX©

Series 3169 3171

Application Material Ideal


group examples for
c
P Steel •

d1
d2
Stainless
M steel •
K Cast iron • l2
l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 3 1 1/4 0.002 3 4.760 9031690047600 9031710047600
1/4 1/4 4 1 5/8 0.004 3 6.350 9031690063500 9031710063500
5/16 5/16 4 1 5/8 0.004 3 7.940 9031690079400 9031710079400
3/8 3/8 4 1 5/8 0.004 3 9.520 9031690095200 9031710095200
7/16 7/16 5 2 0.006 3 11.110 9031690111100 9031710111100
1/2 1/2 6 3 0.006 3 12.700 9031690127000 9031710127000
5/8 5/8 6 3 0.006 3 15.870 9031690158700 9031710158700
3/4 3/4 6 3 0.006 3 19.050 9031690190500 9031710190500
1 1 6 3 0.012 3 25.400 9031690254000 9031710254000

240
UNI-PRO End Mills (3-Flute) - Metric - XL Long Length F
center cutting

HA HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Plunging Finishing Surface finish FIREX© FIREX©

Series 3314 3680

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 3.000 75.00 20.00 47.00 0.05 3 3.000 9033140030000 9036800030000
4.000 4.000 75.00 25.00 47.00 0.05 3 4.000 9033140040000 9036800040000
5.000 5.000 75.00 30.00 47.00 0.05 3 5.000 9033140050000 9036800050000
6.000 6.000 75.00 30.00 39.00 0.05 3 6.000 9033140060000 9036800060000
8.000 8.000 100.00 40.00 64.00 0.10 3 8.000 9033140080000 9036800080000
10.000 10.000 100.00 40.00 60.00 0.10 3 10.000 9033140100000 9036800100000
12.000 12.000 150.00 45.00 105.00 0.10 3 12.000 9033140120000 9036800120000
16.000 16.000 150.00 65.00 102.00 0.15 3 16.000 9033140160000 9036800160000
20.000 20.000 150.00 65.00 100.00 0.15 3 20.000 9033140200000 9036800200000

241
UNI-PRO End Mills (4-Flute) - Inch - Stub Length F
center cutting

HA
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3093

Application Material Ideal


group examples for
c
P Steel •

d1
d2
Stainless
M steel •
K Cast iron • l2
N Aluminum ʀ l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/16 1/8 2 1/8 0.001 4 1.590 9030930015900
1/8 1/8 2 1/4 0.002 4 3.170 9030930031700
3/16 3/16 2 3/8 0.002 4 4.760 9030930047600
1/4 1/4 2 1/2 0.004 4 6.350 9030930063500
5/16 5/16 2 1/2 0.004 4 7.940 9030930079400
3/8 3/8 2 5/8 0.004 4 9.520 9030930095200
7/16 7/16 2 1/2 5/8 0.006 4 11.110 9030930111100
1/2 1/2 2 1/2 5/8 0.006 4 12.700 9030930127000
5/8 5/8 3 3/4 0.006 4 15.870 9030930158700
3/4 3/4 3 1 0.006 4 19.050 9030930190500

242
UNI-PRO End Mills (4-Flute) - Metric - Stub Length F F
center cutting

HA HB
Stub No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3637 3721

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 6.000 50.00 4.00 8.40 0.03 4 2.000 9036370020000 9037210020000
3.000 6.000 50.00 5.00 9.40 0.05 4 3.000 9036370030000 9037210030000
4.000 6.000 54.00 8.00 13.40 0.05 4 4.000 9036370040000 9037210040000
5.000 6.000 54.00 9.00 15.90 0.05 4 5.000 9036370050000 9037210050000
6.000 6.000 54.00 10.00 18.00 0.05 4 6.000 9036370060000 9037210060000
8.000 8.000 58.00 12.00 22.00 0.10 4 8.000 9036370080000 9037210080000
10.000 10.000 66.00 14.00 26.00 0.10 4 10.000 9036370100000 9037210100000
12.000 12.000 73.00 16.00 28.00 0.10 4 12.000 9036370120000 9037210120000
14.000 14.000 75.00 18.00 30.00 0.15 4 14.000 9036370140000 9037210140000
16.000 16.000 82.00 22.00 34.00 0.15 4 16.000 9036370160000 9037210160000
18.000 18.000 84.00 24.00 36.00 0.15 4 18.000 9036370180000 9037210180000
20.000 20.000 92.00 26.00 42.00 0.15 4 20.000 9036370200000 9037210200000

243
UNI-PRO End Mills (4-Flute) - Inch - Standard Length F
center cutting

HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3150 3153

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/16 1/8 1 1/2 3/16 0.001 4 1.590 9031500015900 9031530015900
5/64 1/8 1 1/2 9/32 0.001 4 1.980 9031500019800 9031530019800
3/32 1/8 1 1/2 9/32 0.002 4 2.380 9031500023800 9031530023800
7/64 1/8 1 1/2 3/8 0.002 4 2.780 9031500027800 9031530027800
1/8 1/8 1 1/2 3/8 0.002 4 3.170 9031500031700 9031530031700
9/64 3/16 2 1/2 0.002 4 3.570 9031500035700 9031530035700
5/32 3/16 2 1/2 0.002 4 3.970 9031500039700 9031530039700
11/64 3/16 2 5/8 0.002 4 4.370 9031500043700 9031530043700
3/16 3/16 2 5/8 0.002 4 4.760 9031500047600 9031530047600
13/64 1/4 2 1/2 5/8 0.002 4 5.160 9031500051600 9031530051600
7/32 1/4 2 1/2 5/8 0.002 4 5.560 9031500055600 9031530055600
15/64 1/4 2 1/2 3/4 0.002 4 5.950 9031500059500 9031530059500
1/4 1/4 2 1/2 3/4 0.004 4 6.350 9031500063500 9031530063500
17/64 5/16 2 1/2 3/4 0.004 4 6.750 9031500067500 9031530067500
9/32 5/16 2 1/2 3/4 0.004 4 7.140 9031500071400 9031530071400
19/64 5/16 2 1/2 13/16 0.004 4 7.540 9031500075400 9031530075400
5/16 5/16 2 1/2 13/16 0.004 4 7.940 9031500079400 9031530079400
21/64 3/8 2 1/2 1 0.004 4 8.330 9031500083300 9031530083300
11/32 3/8 2 1/2 1 0.004 4 8.730 9031500087300 9031530087300
23/64 3/8 2 1/2 1 0.004 4 9.130 9031500091300 9031530091300
3/8 3/8 2 1/2 1 0.004 4 9.520 9031500095200 9031530095200
25/64 7/16 2 1/2 1 0.004 4 9.920 9031500099200 9031530099200
13/32 7/16 2 3/4 1 0.006 4 10.320 9031500103200 9031530103200
27/64 7/16 2 3/4 1 0.006 4 10.720 9031500107200 9031530107200
7/16 7/16 2 3/4 1 0.006 4 11.110 9031500111100 9031530111100
29/64 1/2 3 1 0.006 4 11.510 9031500115100 9031530115100
15/32 1/2 3 1 0.006 4 11.910 9031500119100 9031530119100
31/64 1/2 3 1 0.006 4 12.300 9031500123000 9031530123000
1/2 1/2 3 1 0.006 4 12.700 9031500127000 9031530127000
9/16 9/16 3 1/2 1 1/8 0.006 4 14.290 9031500142900 9031530142900
5/8 5/8 3 1/2 1 1/4 0.006 4 15.870 9031500158700 9031530158700
11/16 3/4 4 1 3/8 0.006 4 17.460 9031500174600 9031530174600
3/4 3/4 4 1 1/2 0.006 4 19.050 9031500190500 9031530190500
1 1 4 1 1/2 0.012 6 25.400 9031500254000 9031530254000

244
UNI-PRO “R” End Mills (4-Flute) - Inch - Standard Length F
center cutting with corner radius
R ±.002
HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3089

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
r
Flutes
Code no. EDP Number
inch inch inch inch
1/8 1/8 1 1/2 3/8 0.015 4 3.172 9030890031720
1/8 1/8 1 1/2 3/8 0.031 4 3.174 9030890031740
3/16 3/16 2 5/8 0.015 4 4.762 9030890047620
3/16 3/16 2 5/8 0.031 4 4.764 9030890047640
3/16 3/16 2 5/8 0.062 4 4.766 9030890047660
1/4 1/4 2 1/2 3/4 0.015 4 6.352 9030890063520
1/4 1/4 2 1/2 3/4 0.031 4 6.354 9030890063540
1/4 1/4 2 1/2 3/4 0.062 4 6.356 9030890063560
5/16 5/16 2 1/2 13/16 0.015 4 7.942 9030890079420
5/16 5/16 2 1/2 13/16 0.031 4 7.944 9030890079440
5/16 5/16 2 1/2 13/16 0.062 4 7.946 9030890079460
3/8 3/8 2 1/2 1 0.015 4 9.522 9030890095220
3/8 3/8 2 1/2 1 0.031 4 9.524 9030890095240
3/8 3/8 2 1/2 1 0.062 4 9.526 9030890095260
1/2 1/2 3 1 0.015 4 12.702 9030890127020
1/2 1/2 3 1 0.031 4 12.704 9030890127040
1/2 1/2 3 1 0.062 4 12.706 9030890127060

245
UNI-PRO End Mills (4-Flute) - Metric - Standard Length F
center cutting

HA HA
Standard No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3304 3678

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
2.000 2.000 32.00 5.00 10.00 0.03 4 2.000 9033040020000 9036780020000
2.500 2.500 32.00 6.00 11.00 0.05 4 2.500 9033040025000 9036780025000
3.000 3.000 38.00 7.00 11.00 0.05 4 3.000 9033040030000 9036780030000
3.500 3.500 50.00 8.00 14.00 0.05 4 3.500 9033040035000 9036780035000
4.000 4.000 50.00 11.00 22.00 0.05 4 4.000 9033040040000 9036780040000
4.500 4.500 50.00 11.00 22.00 0.05 4 4.500 9033040045000 9036780045000
5.000 5.000 50.00 13.00 22.00 0.05 4 5.000 9033040050000 9036780050000
6.000 6.000 57.00 13.00 21.00 0.05 4 6.000 9033040060000 9036780060000
7.000 7.000 60.00 16.00 24.00 0.10 4 7.000 9033040070000 9036780070000
7.500 7.500 63.00 19.00 27.00 0.10 4 7.500 9033040075000 9036780075000
8.000 8.000 63.00 19.00 27.00 0.10 4 8.000 9033040080000 9036780080000
9.000 9.000 67.00 19.00 27.00 0.10 4 9.000 9033040090000 9036780090000
10.000 10.000 72.00 22.00 32.00 0.10 4 10.000 9033040100000 9036780100000
11.000 11.000 83.00 26.00 38.00 0.10 4 11.000 9033040110000 9036780110000
12.000 12.000 83.00 26.00 38.00 0.10 4 12.000 9033040120000 9036780120000
13.000 13.000 83.00 26.00 38.00 0.15 4 13.000 9033040130000 9036780130000
14.000 14.000 83.00 26.00 38.00 0.15 4 14.000 9033040140000 9036780140000
15.000 15.000 92.00 32.00 44.00 0.15 4 15.000 9033040150000
16.000 16.000 92.00 32.00 44.00 0.15 4 16.000 9033040160000 9036780160000
18.000 18.000 92.00 32.00 44.00 0.15 4 18.000 9033040180000 9036780180000
20.000 20.000 104.00 38.00 54.00 0.15 4 20.000 9033040200000 9036780200000

246
UNI-PRO “R” End Mills (4-Flute) - Metric - Standard Length F
center cutting with corner radius
R ±0,02
HA HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3111 3562

Application Material Ideal


group examples for
r

d3
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum • l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 d3 l1 l2 l3 No. of
r
Flutes
Code no. EDP Number
mm mm mm mm mm mm
6.000 6.000 5.700 57.00 13.00 20.00 0.50 4 6.005 9031110060050 9035620060050
6.000 6.000 5.700 57.00 13.00 20.00 1.00 4 6.010 9031110060100 9035620060100
8.000 8.000 7.700 63.00 19.00 26.00 0.50 4 8.005 9031110080050 9035620080050
8.000 8.000 7.700 63.00 19.00 26.00 1.00 4 8.010 9031110080100 9035620080100
8.000 8.000 7.700 63.00 19.00 26.00 1.50 4 8.015 9031110080150 9035620080150
8.000 8.000 7.700 63.00 19.00 26.00 2.00 4 8.020 9031110080200 9035620080200
10.000 10.000 9.500 72.00 22.00 30.00 0.50 4 10.005 9031110100050 9035620100050
10.000 10.000 9.500 72.00 22.00 30.00 0.80 4 10.008 9031110100080 9035620100080
10.000 10.000 9.500 72.00 22.00 30.00 1.00 4 10.010 9031110100100 9035620100100
10.000 10.000 9.500 72.00 22.00 30.00 1.50 4 10.015 9031110100150 9035620100150
10.000 10.000 9.500 72.00 22.00 30.00 2.00 4 10.020 9031110100200 9035620100200
12.000 12.000 11.500 83.00 26.00 36.00 0.50 4 12.005 9031110120050 9035620120050
12.000 12.000 11.500 83.00 26.00 36.00 0.80 4 12.008 9031110120080 9035620120080
12.000 12.000 11.500 83.00 26.00 36.00 1.00 4 12.010 9031110120100 9035620120100
12.000 12.000 11.500 83.00 26.00 36.00 1.50 4 12.015 9031110120150 9035620120150
12.000 12.000 11.500 83.00 26.00 36.00 2.00 4 12.020 9031110120200 9035620120200
16.000 16.000 15.500 92.00 32.00 42.00 1.00 4 16.010 9031110160100 9035620160100
16.000 16.000 15.500 92.00 32.00 42.00 1.50 4 16.015 9031110160150 9035620160150
16.000 16.000 15.500 92.00 32.00 42.00 2.00 4 16.020 9031110160200 9035620160200
20.000 20.000 19.500 104.00 38.00 52.00 1.00 4 20.010 9031110200100 9035620200100
20.000 20.000 19.500 104.00 38.00 52.00 1.50 4 20.015 9031110200150 9035620200150
20.000 20.000 19.500 104.00 38.00 52.00 2.00 4 20.020 9031110200200 9035620200200

247
UNI-PRO End Mills (4-Flute) - Inch - Long Length F
center cutting

HA HA
Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3152 3156

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
1/8 1/8 2 1/2 0.002 4 3.170 9031520031700 9031560031700
3/16 3/16 2 1/2 3/4 0.002 4 4.760 9031520047600 9031560047600
1/4 1/4 3 1 1/8 0.004 4 6.350 9031520063500 9031560063500
5/16 5/16 3 1 1/8 0.004 4 7.940 9031520079400 9031560079400
3/8 3/8 3 1 1/8 0.004 4 9.520 9031520095200 9031560095200
7/16 7/16 4 1/2 2 0.006 4 11.110 9031520111100 9031560111100
1/2 1/2 4 1/2 2 0.006 4 12.700 9031520127000 9031560127000
5/8 5/8 5 2 1/4 0.006 4 15.870 9031520158700 9031560158700
3/4 3/4 5 2 1/4 0.006 4 19.050 9031520190500 9031560190500
1 1 5 2 1/4 0.012 6 25.400 9031520254000 9031560254000

248
UNI-PRO End Mills (4-Flute) - Inch - XL Long Length F
center cutting

HA HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3151 3155

Application Material Ideal


group examples for
c
P Steel •

d1
d2
Stainless
M steel •
K Cast iron • l2
N Aluminum • l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 c No. of
Flutes
Code no. EDP Number
inch inch inch inch inch x 45°
3/16 3/16 3 1 1/4 0.002 4 4.760 9031510047600 9031550047600
1/4 1/4 4 1 5/8 0.004 4 6.350 9031510063500 9031550063500
5/16 5/16 4 1 5/8 0.004 4 7.940 9031510079400 9031550079400
3/8 3/8 4 1 5/8 0.004 4 9.520 9031510095200 9031550095200
7/16 7/16 5 2 0.006 4 11.110 9031510111100 9031550111100
1/2 1/2 6 3 0.006 4 12.700 9031510127000 9031550127000
5/8 5/8 6 3 0.006 4 15.870 9031510158700 9031550158700
3/4 3/4 6 3 0.006 4 19.050 9031510190500 9031550190500
1 1 6 3 0.012 6 25.400 9031510254000 9031550254000

249
UNI-PRO “R” End Mills (4-Flute) - Inch - XL Long Length F
center cutting with corner radius
R ±.002
HA
XL Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish FIREX©

Series 3090

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron • l1
N Aluminum ʀ
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
r
Flutes
Code no. EDP Number
inch inch inch inch
1/4 1/4 4 1 5/8 0.015 4 6.352 9030900063520
1/4 1/4 4 1 5/8 0.031 4 6.354 9030900063540
1/4 1/4 4 1 5/8 0.062 4 6.356 9030900063560
3/8 3/8 4 1 5/8 0.015 4 9.522 9030900095220
3/8 3/8 4 1 5/8 0.031 4 9.524 9030900095240
3/8 3/8 4 1 5/8 0.062 4 9.526 9030900095260
1/2 1/2 6 3 0.015 4 12.702 9030900127020
1/2 1/2 6 3 0.031 4 12.704 9030900127040
1/2 1/2 6 3 0.062 4 12.706 9030900127060

250
UNI-PRO End Mills (4-Flute) - Metric - XL Long Length F
center cutting

HA HA
XL Long No. Flutes Helix Angle Chamfer Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Finishing Surface finish bright FIREX©

Series 3012 3023

Application Material Ideal


group examples for
c
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 c No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm x 45°
3.000 3.000 75.00 20.00 47.00 0.05 4 3.000 9030120030000 9030230030000
4.000 4.000 75.00 25.00 47.00 0.05 4 4.000 9030120040000 9030230040000
5.000 5.000 75.00 30.00 47.00 0.05 4 5.000 9030120050000 9030230050000
6.000 6.000 75.00 30.00 39.00 0.05 4 6.000 9030120060000 9030230060000
8.000 8.000 100.00 40.00 64.00 0.10 4 8.000 9030120080000 9030230080000
10.000 10.000 100.00 40.00 60.00 0.10 4 10.000 9030120100000 9030230100000
12.000 12.000 150.00 45.00 105.00 0.10 4 12.000 9030120120000 9030230120000
14.000 14.000 150.00 45.00 105.00 0.15 4 14.000 9030120140000 9030230140000
14.000 16.000 150.00 65.00 101.00 0.15 4 14.001 9030120140010 9030230140010
16.000 16.000 150.00 65.00 102.00 0.15 4 16.000 9030120160000 9030230160000
18.000 18.000 150.00 65.00 102.00 0.15 4 18.000 9030120180000 9030230180000
18.000 20.000 150.00 65.00 99.00 0.15 4 18.001 9030120180010 9030230180010
20.000 20.000 150.00 65.00 100.00 0.15 4 20.000 9030120200000 9030230200000

251
UNI-PRO Ball Nose (2-Flute) - Inch - Standard Length F
center cutting

R ±.002
HA HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Copy Milling Surface finish bright FIREX©

Series 3157 3159

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
1/16 1/8 1 1/2 3/16 2 1.590 9031570015900 9031590015900
5/64 1/8 1 1/2 9/32 2 1.980 9031570019800 9031590019800
3/32 1/8 1 1/2 1/4 2 2.380 9031570023800 9031590023800
7/64 1/8 1 1/2 3/8 2 2.780 9031570027800 9031590027800
1/8 1/8 1 1/2 3/8 2 3.170 9031570031700 9031590031700
9/64 3/16 2 1/2 2 3.570 9031570035700 9031590035700
5/32 3/16 2 1/2 2 3.970 9031570039700 9031590039700
11/64 3/16 2 5/8 2 4.370 9031570043700 9031590043700
3/16 3/16 2 5/8 2 4.760 9031570047600 9031590047600
13/64 1/4 2 1/2 5/8 2 5.160 9031570051600 9031590051600
7/32 1/4 2 1/2 5/8 2 5.560 9031570055600 9031590055600
15/64 1/4 2 1/2 3/4 2 5.950 9031570059500 9031590059500
1/4 1/4 2 1/2 3/4 2 6.350 9031570063500 9031590063500
17/64 5/16 2 1/2 3/4 2 6.750 9031570067500 9031590067500
9/32 5/16 2 1/2 3/4 2 7.140 9031570071400 9031590071400
19/64 5/16 2 1/2 13/16 2 7.540 9031570075400 9031590075400
5/16 5/16 2 1/2 13/16 2 7.940 9031570079400 9031590079400
21/64 3/8 2 1/2 13/16 2 8.330 9031570083300 9031590083300
11/32 3/8 2 1/2 1 2 8.730 9031570087300 9031590087300
23/64 3/8 2 1/2 1 2 9.130 9031570091300 9031590091300
3/8 3/8 2 1/2 1 2 9.520 9031570095200 9031590095200
25/64 7/16 2 3/4 1 2 9.920 9031570099200 9031590099200
13/32 7/16 2 3/4 1 2 10.320 9031570103200 9031590103200
27/64 7/16 2 3/4 1 2 10.720 9031570107200 9031590107200
7/16 7/16 2 3/4 1 2 11.110 9031570111100 9031590111100
29/64 1/2 3 1 2 11.510 9031570115100 9031590115100
15/32 1/2 3 1 2 11.910 9031570119100 9031590119100
31/64 1/2 3 1 2 12.300 9031570123000 9031590123000
1/2 1/2 3 1 2 12.700 9031570127000 9031590127000
9/16 9/16 3 1/2 1 1/8 2 14.290 9031570142900 9031590142900
5/8 5/8 3 1/2 1 1/4 2 15.870 9031570158700 9031590158700
3/4 3/4 4 1 1/2 2 19.050 9031570190500 9031590190500
1 1 4 1 1/2 2 25.400 9031570254000 9031590254000

252
UNI-PRO Ball Nose (2-Flute) - Metric - Standard Length
center cutting

R ±.002
HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Copy Milling Surface finish bright bright

Series 3308 3024

Application Material Ideal


group examples for
r
P Steel ʀ

d2

d1
Stainless
M steel --
l2
K Cast iron
-- l3
N Aluminum •
Ni / Ti
l1
S alloys --
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
0.500 3.000 38.00 1.00 2.10 2 0.500 9033080005000
0.800 3.000 38.00 1.00 2.10 2 0.800 9033080008000
1.000 3.000 38.00 2.00 3.90 2 1.000 9033080010000
1.500 3.000 38.00 3.00 6.40 2 1.500 9033080015000
2.000 6.000 57.00 6.00 9.40 2 2.000 9033080020000
3.000 6.000 57.00 7.00 11.90 2 3.000 9033080030000 9030240030000
4.000 6.000 57.00 8.00 13.40 2 4.000 9033080040000 9030240040000
5.000 6.000 57.00 10.00 16.90 2 5.000 9033080050000 9030240050000
6.000 6.000 57.00 10.00 21.00 2 6.000 9033080060000 9030240060000
8.000 8.000 63.00 16.00 27.00 2 8.000 9033080080000 9030240080000
10.000 10.000 72.00 19.00 32.00 2 10.000 9033080100000 9030240100000
12.000 12.000 83.00 22.00 38.00 2 12.000 9033080120000 9030240120000
14.000 14.000 83.00 22.00 38.00 2 14.000 9033080140000 9030240140000
16.000 16.000 92.00 26.00 44.00 2 16.000 9033080160000 9030240160000
18.000 18.000 92.00 26.00 44.00 2 18.000 9033080180000 9030240180000
20.000 20.000 104.00 32.00 54.00 2 20.000 9033080200000 9030240200000

253
UNI-PRO Ball Nose (2-Flute) - Metric - Standard Length F F
center cutting

R ±0,05
HA HB
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Copy Milling Surface finish FIREX© FIREX©

Series 3679 3049

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum ʀ
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
0.500 3.000 38.00 1.00 2.10 2 0.500 9036790005000
0.800 3.000 38.00 1.00 2.10 2 0.800 9036790008000
1.000 3.000 38.00 2.00 3.90 2 1.000 9036790010000
1.500 3.000 38.00 3.00 6.40 2 1.500 9036790015000
2.000 6.000 57.00 6.00 9.40 2 2.000 9036790020000
3.000 6.000 57.00 7.00 11.90 2 3.000 9036790030000 9030490030000
4.000 6.000 57.00 8.00 13.40 2 4.000 9036790040000 9030490040000
5.000 6.000 57.00 10.00 16.90 2 5.000 9036790050000 9030490050000
6.000 6.000 57.00 10.00 21.00 2 6.000 9036790060000 9030490060000
8.000 8.000 63.00 16.00 27.00 2 8.000 9036790080000 9030490080000
10.000 10.000 72.00 19.00 32.00 2 10.000 9036790100000 9030490100000
12.000 12.000 83.00 22.00 38.00 2 12.000 9036790120000 9030490120000
14.000 14.000 83.00 22.00 38.00 2 14.000 9036790140000 9030490140000
16.000 16.000 92.00 26.00 44.00 2 16.000 9036790160000 9030490160000
18.000 18.000 92.00 26.00 44.00 2 18.000 9036790180000 9030490180000
20.000 20.000 104.00 32.00 54.00 2 20.000 9036790200000 9030490200000

254
UNI-PRO Ball Nose (2-Flute) - Inch - Long Length F
center cutting

R ±.002
HA HA
Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish bright FIREX©

Series 3158 3160

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
1/8 1/8 2 1/2 2 3.170 9031580031700 9031600031700
3/16 3/16 2 1/2 3/4 2 4.760 9031580047600 9031600047600
1/4 1/4 3 1 1/8 2 6.350 9031580063500 9031600063500
5/16 5/16 3 1 1/8 2 7.940 9031580079400 9031600079400
3/8 3/8 3 1 1/8 2 9.520 9031580095200 9031600095200
7/16 7/16 4 1/2 2 2 11.110 9031580111100 9031600111100
1/2 1/2 4 1/2 2 2 12.700 9031580127000 9031600127000
5/8 5/8 5 2 1/4 2 15.870 9031580158700 9031600158700
3/4 3/4 5 2 1/4 2 19.050 9031580190500 9031600190500

255
UNI-PRO Ball Nose (2-Flute) - Metric - XL Long Length F
center cutting

R ±0,05
HA HA
XL Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish bright FIREX©

Series 3014 3030

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
3.000 3.000 75.00 20.00 47.00 2 3.000 9030140030000 9030300030000
4.000 4.000 75.00 25.00 47.00 2 4.000 9030140040000 9030300040000
5.000 5.000 75.00 30.00 47.00 2 5.000 9030140050000 9030300050000
6.000 6.000 75.00 30.00 39.00 2 6.000 9030140060000 9030300060000
8.000 8.000 100.00 40.00 64.00 2 8.000 9030140080000 9030300080000
10.000 10.000 100.00 40.00 60.00 2 10.000 9030140100000 9030300100000
12.000 12.000 150.00 45.00 105.00 2 12.000 9030140120000 9030300120000

256
UNI-PRO Ball Nose (4-Flute) - Inch - Standard Length F
center cutting

R ±.002
HA HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Copy Milling Surface finish bright FIREX©

Series 3161 3165

Application Material Ideal


group examples for

P Steel •

d1
d2
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
1/16 1/8 1 1/2 3/16 4 1.590 9031610015900 9031650015900
5/64 1/8 1 1/2 9/32 4 1.980 9031610019800 9031650019800
3/32 1/8 1 1/2 1/4 4 2.380 9031610023800 9031650023800
7/64 1/8 1 1/2 3/8 4 2.780 9031610027800 9031650027800
1/8 1/8 1 1/2 3/8 4 3.170 9031610031700 9031650031700
9/64 3/16 2 1/2 4 3.570 9031610035700 9031650035700
5/32 3/16 2 1/2 4 3.970 9031610039700 9031650039700
11/64 3/16 2 5/8 4 4.370 9031610043700 9031650043700
3/16 3/16 2 5/8 4 4.760 9031610047600 9031650047600
13/64 1/4 2 1/2 5/8 4 5.160 9031610051600 9031650051600
7/32 1/4 2 1/2 5/8 4 5.560 9031610055600 9031650055600
15/64 1/4 2 1/2 3/4 4 5.950 9031610059500 9031650059500
1/4 1/4 2 1/2 3/4 4 6.350 9031610063500 9031650063500
17/64 5/16 2 1/2 3/4 4 6.750 9031610067500 9031650067500
9/32 5/16 2 1/2 3/4 4 7.140 9031610071400 9031650071400
19/64 5/16 2 1/2 13/16 4 7.540 9031610075400 9031650075400
5/16 5/16 2 1/2 13/16 4 7.940 9031610079400 9031650079400
21/64 3/8 2 1/2 1 4 8.330 9031610083300 9031650083300
11/32 3/8 2 1/2 1 4 8.730 9031610087300 9031650087300
23/64 3/8 2 1/2 1 4 9.130 9031610091300 9031650091300
3/8 3/8 2 1/2 1 4 9.520 9031610095200 9031650095200
25/64 7/16 2 3/4 1 4 9.920 9031610099200 9031650099200
13/32 7/16 2 3/4 1 4 10.320 9031610103200 9031650103200
27/64 7/16 2 3/4 1 4 10.720 9031610107200 9031650107200
7/16 7/16 2 3/4 1 4 11.110 9031610111100 9031650111100
29/64 1/2 3 1 4 11.510 9031610115100 9031650115100
15/32 1/2 3 1 4 11.910 9031610119100 9031650119100
31/64 1/2 3 1 4 12.300 9031610123000 9031650123000
1/2 1/2 3 1 4 12.700 9031610127000 9031650127000
9/16 9/16 3 1/2 1 1/8 4 14.290 9031610142900 9031650142900
5/8 5/8 3 1/2 1 1/4 4 15.870 9031610158700 9031650158700
3/4 3/4 4 1 1/2 4 19.050 9031610190500 9031650190500
1 1 4 1 1/2 4 25.400 9031610254000 9031650254000

257
UNI-PRO Ball Nose (4-Flute) - Metric - Standard Length F
center cutting

R ±0,05
HA HA
Standard No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Slotting Roughing Ramping Helix Plunging Copy Milling Surface finish bright FIREX©

Series 3306 3727

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
4.000 4.000 50.00 11.00 22.00 4 4.000 9033060040000 9037270040000
5.000 5.000 50.00 13.00 22.00 4 5.000 9033060050000 9037270050000
6.000 6.000 57.00 13.00 21.00 4 6.000 9033060060000 9037270060000
8.000 8.000 63.00 19.00 27.00 4 8.000 9033060080000 9037270080000
10.000 10.000 72.00 22.00 32.00 4 10.000 9033060100000 9037270100000
12.000 12.000 83.00 26.00 38.00 4 12.000 9033060120000 9037270120000
14.000 14.000 83.00 26.00 38.00 4 14.000 9033060140000 9037270140000
16.000 16.000 92.00 32.00 44.00 4 16.000 9033060160000 9037270160000
18.000 18.000 92.00 32.00 44.00 4 18.000 9033060180000 9037270180000
20.000 20.000 104.00 38.00 54.00 4 20.000 9033060200000 9037270200000

258
UNI-PRO Ball Nose (4-Flute) - Inch - Long Length F
center cutting

R ±.002
HA HA
Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish bright FIREX©

Series 3164 3167

Application Material Ideal


group examples for

d1
d2
P Steel

Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
1/8 1/8 2 1/2 4 3.170 9031640031700 9031670031700
3/16 3/16 2 1/2 3/4 4 4.760 9031640047600 9031670047600
1/4 1/4 3 1 1/8 4 6.350 9031640063500 9031670063500
5/16 5/16 3 1 1/8 4 7.940 9031640079400 9031670079400
3/8 3/8 3 1 1/8 4 9.520 9031640095200 9031670095200
7/16 7/16 4 1/2 2 4 11.110 9031640111100 9031670111100
1/2 1/2 4 1/2 2 4 12.700 9031640127000 9031670127000
5/8 5/8 5 2 1/4 4 15.870 9031640158700 9031670158700
3/4 3/4 5 2 1/4 4 19.050 9031640190500 9031670190500

259
UNI-PRO Ball Nose (4-Flute) - Inch - XL Long Length F
center cutting

R ±.002
HA HA
XL Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish bright FIREX©

Series 3162 3166

Application Material Ideal


group examples for

d1
d2
P Steel

Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 297

d1 h10 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number
inch inch inch inch
3/16 3/16 3 1 1/4 4 4.760 9031620047600 9031660047600
1/4 1/4 4 1 5/8 4 6.350 9031620063500 9031660063500
5/16 5/16 4 1 5/8 4 7.940 9031620079400 9031660079400
3/8 3/8 4 1 5/8 4 9.520 9031620095200 9031660095200
7/16 7/16 5 2 4 11.110 9031620111100 9031660111100
1/2 1/2 6 3 4 12.700 9031620127000 9031660127000
5/8 5/8 6 3 4 15.870 9031620158700 9031660158700
3/4 3/4 6 3 4 19.050 9031620190500 9031660190500

260
UNI-PRO Ball Nose (4-Flute) - Metric - XL Long Length F
center cutting

R ±0,05
HA HA
XL Long No. Flutes Helix angle Radius Rake Angle

Tool material Solid Carbide

Roughing Ramping Helix Copy Milling Surface finish bright FIREX©

Series 3015 3043

Application Material Ideal


group examples for
r
P Steel •

d2

d1
Stainless
M steel •
l2
K Cast iron •
l3
N Aluminum •
l1
S Ni / Ti
alloys ʀ
Hardened
H steel --
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 310

d1 h10 d2 h6 l1 l2 l3 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
3.000 3.000 75.00 20.00 47.00 4 3.000 9030150030000 9030430030000
4.000 4.000 75.00 25.00 47.00 4 4.000 9030150040000 9030430040000
5.000 5.000 75.00 30.00 47.00 4 5.000 9030150050000 9030430050000
6.000 6.000 75.00 30.00 39.00 4 6.000 9030150060000 9030430060000
8.000 8.000 100.00 40.00 64.00 4 8.000 9030150080000 9030430080000
10.000 10.000 100.00 40.00 60.00 4 10.000 9030150100000 9030430100000
12.000 12.000 150.00 45.00 105.00 4 12.000 9030150120000 9030430120000

261
Chamfering
milling cutters
with radial relief geometry
for chamfering, de-burring
and contour operations

Summary of advantages

• radially relief ground


• universal application for all materials
• wear-resistant TiAlN-coating

60° Chamfering Milling Cutters - Metric


HA ~HB
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish TiAlN

Series 6711 6712

Application Material Ideal


group examples for

P Steel •
d2

d1

Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data found on
page 263

d1 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number EDP Number
mm mm mm mm
4.000 4.000 50.00 3.50 4 4.000 9067110040000
6.000 6.000 57.00 5.20 4 6.000 9067110060000 9067120060000
8.000 8.000 63.00 7.00 4 8.000 9067110080000 9067120080000
10.000 10.000 72.00 8.70 4 10.000 9067110100000 9067120100000
12.000 12.000 83.00 10.40 4 12.000 9067110120000 9067120120000

262
90° Chamfering Milling Cutters - Metric


HA ~HB
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish TiAlN

Series 6713 3396

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

d1 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number EDP Number
mm mm mm mm
4.000 4.000 50.00 2.00 4 4.000 9067130040000
6.000 6.000 57.00 2.00 4 6.000 9067130060000 9033960060000
8.000 8.000 63.00 4.00 4 8.000 9067130080000 9033960080000
10.000 10.000 72.00 5.00 4 10.000 9067130100000 9033960100000
12.000 12.000 83.00 6.00 4 12.000 9067130120000 9033960120000

Speeds & Feeds - Chamfering milling cutters


Feed Rate IPT per Ø in (mm) Feed Rate IPT per Ø in (mm)
3 6 8 10 12 16 20 3 6 8 10 12 16 20
ISO Hardness SFM SFM
Chamfering ap/ae max = 0.25 x D Deburring ap/ae max = 0.05 x D

˜5TT2 630 0.0007 0.0014 0.0019 0.0024 0.0031 0.0039 0.0051 820 0.0012 0.0024 0.0031 0.0043 0.0051 0.0067 0.0083
P
™5TT2 460 0.0006 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 590 0.0010 0.0021 0.0028 0.0039 0.0047 0.0063 0.0079
˜5TT 2
395 0.0005 0.0010 0.0013 0.0020 0.0020 0.0028 0.0035 525 0.0008 0.0017 0.0022 0.0031 0.0035 0.0047 0.0059
M
™5TT2 260 0.0004 0.0007 0.0010 0.0016 0.0016 0.0024 0.0028 330 0.0006 0.0013 0.0017 0.0024 0.0028 0.0039 0.0047
K ˜/) 560 0.0007 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 755 0.0011 0.0022 0.0029 0.0039 0.0047 0.0063 0.0079
N ™ :P 820 0.0009 0.0019 0.0024 0.0031 0.0039 0.0051 0.0067 1080 0.0015 0.0031 0.0041 0.0055 0.0067 0.0087 0.0110

263
90° Chamfering Milling Cutters - Metric


HA ~HB
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish nano-Si

Series 6784 6785

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

d1 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number EDP Number
mm mm mm mm
4.000 4.000 50.00 2.00 4 4.000 9067840040000
6.000 6.000 57.00 2.00 4 6.000 9067840060000 9067850060000
8.000 8.000 63.00 4.00 4 8.000 9067840080000 9067850080000
10.000 10.000 72.00 5.00 4 10.000 9067840100000 9067850100000
12.000 12.000 83.00 6.00 4 12.000 9067840120000 9067850120000

Speeds & Feeds - Chamfering milling cutters


Feed Rate IPT per Ø in (mm) Feed Rate IPT per Ø in (mm)
3 6 8 10 12 16 20 3 6 8 10 12 16 20
ISO Hardness SFM SFM
Chamfering ap/ae max = 0.25 x D Deburring ap/ae max. = 0.05 x D

P ™5TT2 460 0.0006 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 590 0.0010 0.0021 0.0028 0.0039 0.0047 0.0063 0.0079
K ™/) 490 0.0006 0.0011 0.0015 0.0020 0.0024 0.0031 0.0039 625 0.0009 0.0019 0.0024 0.0031 0.0039 0.0051 0.0067
˜/9* 165 0.0004 0.0008 0.0010 0.0016 0.0016 0.0024 0.0028 230 0.0007 0.0013 0.0017 0.0024 0.0028 0.0039 0.0047
H
55 - 63 HRC 130 0.0005 0.0010 0.0013 0.0020 0.0020 0.0028 0.0035 195 0.0008 0.0017 0.0022 0.0031 0.0035 0.0047 0.0059

264
120° Chamfering Milling Cutters - Metric


HA ~HB
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish TiAlN

Series 6714 6715

Application Material Ideal


group examples for

P Steel •

d2

d1
Stainless
M steel • l2
K Cast iron • l1
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

d1 d2 h6 l1 l2 No. of
Flutes
Code no. EDP Number EDP Number
mm mm mm mm
4.000 4.000 50.00 1.20 4 4.000 9067140040000
6.000 6.000 57.00 1.80 4 6.000 9067140060000 9067150060000
8.000 8.000 63.00 2.40 4 8.000 9067140080000 9067150080000
10.000 10.000 72.00 2.90 4 10.000 9067140100000 9067150100000
12.000 12.000 83.00 3.50 4 12.000 9067140120000 9067150120000

Speeds & Feeds - Chamfering milling cutters


Feed Rate IPT per Ø in (mm) Feed Rate IPT per Ø in (mm)
3 6 8 10 12 16 20 3 6 8 10 12 16 20
ISO Hardness SFM SFM
Chamfering ap/ae max = 0.25 x D Deburring ap/ae max = 0.05 x D

˜5TT2 630 0.0007 0.0014 0.0019 0.0024 0.0031 0.0039 0.0051 820 0.0012 0.0024 0.0031 0.0043 0.0051 0.0067 0.0083
P
™5TT2 460 0.0006 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 590 0.0010 0.0021 0.0028 0.0039 0.0047 0.0063 0.0079
˜5TT 2
395 0.0005 0.0010 0.0013 0.0020 0.0020 0.0028 0.0035 525 0.0008 0.0017 0.0022 0.0031 0.0035 0.0047 0.0059
M
™5TT2 260 0.0004 0.0007 0.0010 0.0016 0.0016 0.0024 0.0028 330 0.0006 0.0013 0.0017 0.0024 0.0028 0.0039 0.0047
K ˜/) 560 0.0007 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 755 0.0011 0.0022 0.0029 0.0039 0.0047 0.0063 0.0079
N ™ :P 820 0.0009 0.0019 0.0024 0.0031 0.0039 0.0051 0.0067 1080 0.0015 0.0031 0.0041 0.0055 0.0067 0.0087 0.0110

265
6-Flute 90° Chamfering Milling Cutters - Metric


HA ~HB
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish TiAlN

Series 6786 6787

Application Material Ideal


group examples for

d2

d1
d3
P Steel •
Stainless
l2
M steel • l1
K Cast iron •
N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

d1 d2 h6 d3 l1 l2 No. of
Code no. EDP Number
mm mm mm mm mm Flutes
6.000 6.000 1.500 57.00 2.25 6 6.000 9067860060000 9067870060000
8.000 8.000 2.000 63.00 3.00 6 8.000 9067860080000 9067870080000
10.000 10.000 3.000 72.00 3.50 6 10.000 9067860100000 9067870100000
12.000 12.000 3.000 83.00 4.50 6 12.000 9067860120000 9067870120000
16.000 16.000 4.000 92.00 6.00 6 16.000 9067860160000 9067870160000
20.000 20.000 6.000 92.00 7.00 6 20.000 9067860200000 9067870200000

Speeds & Feeds - Chamfering milling cutters


Feed Rate IPT per Ø in (mm) Feed Rate IPT per Ø in (mm)
3 6 8 10 12 16 20 3 6 8 10 12 16 20
ISO Hardness SFM SFM
Chamfering ap/ae max = 0,25 x D Deburring ap/ae max = 0,05 x D

˜5TT2 630 0.0007 0.0014 0.0019 0.0024 0.0031 0.0039 0.0051 820 0.0012 0.0024 0.0031 0.0043 0.0051 0.0067 0.0083
P
™5TT2 460 0.0006 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 590 0.0010 0.0021 0.0028 0.0039 0.0047 0.0063 0.0079
˜5TT 2
395 0.0005 0.0010 0.0013 0.0020 0.0020 0.0028 0.0035 525 0.0008 0.0017 0.0022 0.0031 0.0035 0.0047 0.0059
M
™5TT2 260 0.0004 0.0007 0.0010 0.0016 0.0016 0.0024 0.0028 330 0.0006 0.0013 0.0017 0.0024 0.0028 0.0039 0.0047
K ˜/) 560 0.0007 0.0013 0.0017 0.0024 0.0028 0.0035 0.0047 755 0.0011 0.0022 0.0029 0.0039 0.0047 0.0063 0.0079
N ™ :P 820 0.0009 0.0019 0.0024 0.0031 0.0039 0.0051 0.0067 1080 0.0015 0.0031 0.0041 0.0055 0.0067 0.0087 0.0110

266
Corner Rounding Milling Cutters


HA
Standard No. Flutes Helix angle Rake Angle

Tool material Solid Carbide

Surface finish FIREX

Series 6788

Application Material Ideal


group examples for

P Steel •

d3
d2

d1
Stainless
M steel • l1 r
K Cast iron •
N Aluminum •
S Ni / Ti
alloys ʀ
Hardened
H steel •
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

d1 r d2 d3 l1 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm
6.000 0.50 6.000 5.000 50.00 4 6.005 9067880060050
6.000 1.00 6.000 4.000 50.00 4 6.010 9067880060100
8.000 1.50 8.000 5.000 58.00 4 8.015 9067880080150
10.000 2.00 10.000 6.000 66.00 4 10.020 9067880100200
10.000 2.50 10.000 5.000 66.00 4 10.025 9067880100250
12.000 3.00 12.000 6.000 73.00 4 12.030 9067880120300
14.000 3.50 14.000 7.000 75.00 4 14.035 9067880140350
14.000 4.00 14.000 6.000 75.00 4 14.040 9067880140400
16.000 4.50 16.000 7.000 76.00 4 16.045 9067880160450
16.000 5.00 16.000 6.000 76.00 4 16.050 9067880160500
20.000 5.50 20.000 9.000 92.00 4 20.055 9067880200550
20.000 6.00 20.000 8.000 92.00 4 20.060 9067880200600

Speeds & Feeds - Radius milling cutters


Feed Rate IPT per Ø in (mm) Feed Rate IPT per Ø in (mm)
3 6 8 10 12 16 20 3 6 8 10 12 16 20
ISO Hardness SFM SFM

˜5TT2 460 0.0006 0.0011 0.0015 0.0019 0.0024 0.0031 0.0039 785 0.0005 0.0010 0.0014 0.0018 0.0024 0.0028 0.0035
P
™5TT 2
360 0.0005 0.0009 0.0013 0.0018 0.0020 0.0028 0.0035 590 0.0005 0.0009 0.0012 0.0017 0.0020 0.0028 0.0035
˜5TT2 330 0.0004 0.0007 0.0010 0.0014 0.0016 0.0024 0.0028 525 0.0004 0.0007 0.0010 0.0013 0.0016 0.0020 0.0028
M
™5TT2 230 0.0003 0.0006 0.0008 0.0011 0.0012 0.0020 0.0024 330 0.0002 0.0005 0.0007 0.0009 0.0012 0.0016 0.0020
K ˜/) 425 0.0005 0.0010 0.0013 0.0018 0.0020 0.0028 0.0035 720 0.0005 0.0009 0.0013 0.0017 0.0020 0.0028 0.0035
N ™ :P 625 0.0007 0.0014 0.0019 0.0025 0.0031 0.0039 0.0051 1050 0.0007 0.0013 0.0018 0.0024 0.0028 0.0039 0.0047

267
Front/back deburrer - Metric

HA
Included
Standard No. Flutes Helix angle Angle Rake Angle

Tool material Solid Carbide

Surface finish nano-A™

Series 495

Application Material Ideal


group examples for
l4
P Steel •
Stainless

d3
d2

d1
M steel

d4
K Cast iron • l1
l3 l2

N Aluminum •
S Ni / Ti
alloys ʀ
H Hardened
steel ʀ
•=Optimal ʀ=Secondary
Speed and Feed data
shown below

This tool is capable of chamfering on both front and backside of tool.

d1 d2 h6 d3 d5 l1 l4 l3 l2 No. of
Flutes
Code no. EDP Number
mm mm mm mm mm mm mm mm
3.000 4.000 2.200 0.600 75.00 0.50 9.3 5.0 4 3.000 9004950030000
4.000 4.000 2.900 0.800 75.00 0.50 12.3 6.0 4 4.000 9004950040000
5.000 5.000 3.900 1.000 75.00 0.50 15.0 7.0 4 5.000 9004950050000
6.000 6.000 3.900 1.200 100.00 0.50 14.3 8.0 4 6.000 9004950060000
8.000 6.000 6.000 1.600 100.00 0.50 12.0 4 8.000 9004950080000
10.000 6.000 6.000 2.000 100.00 0.50 12.0 4 10.000 9004950100000
12.000 6.000 6.000 2.400 100.00 0.50 13.0 4 12.000 9004950120000

Speeds & Feeds - Chamfering milling cutters


Feed Rate IPT per Ø in (mm)
ISO Hardness SFM
3 6 8 10 12 16 20
˜5TT2 590 0.0031 0.0047 0.0079 0.0079 0.0098 0.0098 0.0098
P
™5TT2 490 0.0024 0.0039 0.0059 0.0059 0.0079 0.0079 0.0079
˜5TT2 330 0.0024 0.0039 0.0059 0.0059 0.0079 0.0079 0.0079
M
™5TT2 260 0.0020 0.0031 0.0047 0.0047 0.0059 0.0059 0.0059
K ˜/) 395 0.0031 0.0047 0.0079 0.0079 0.0098 0.0098 0.0098
˜ :P 655 0.0039 0.0059 0.0098 0.0098 0.0118 0.0118 0.0118
N
> 3% Si 490 0.0031 0.0047 0.0079 0.0079 0.0098 0.0098 0.0098
˜5TT2 195 0.0020 0.0031 0.0047 0.0047 0.0059 0.0059 0.0059
S
˜5TT2 130 0.0016 0.0024 0.0039 0.0039 0.0047 0.0047 0.0047
< 55 HRC 330 0.0024 0.0039 0.0059 0.0059 0.0079 0.0079 0.0079
H
˜/9* 130 0.0016 0.0020 0.0024 0.0024 0.0031 0.0031 0.0031

268
GROOVING SYSTEMS
BY

Highest quality and flexibility


thanks to a vast product offering.
All from one supplier.
Milling cutter types and their primary fields of application
Quick spiral with 30° helical pitch, suitable for finish milling structural,
case hardened and heat-treatable steels as well as short-chipping non-
ferrous metals and materials up to
Type N
• 1200 N/mm² tensile strength applying high speed steel milling
30° cutters• 1600 N/mm² tensile strength applying solid carbide milling
cutters

Quick spiral with high 45° helical pitch, suitable for super fine finishing
Type NH high-alloyed materials and grey cast iron up to appr.
• 1600 N/mm² tensile strength
45°

Flat knuckle-type teeth/quick spiral, produces short chips and improved


smoother surface quality in comparison to type NR or NRf. Suitable for
Type NF milling standard materials up to appr.
30° • 1200 N/mm² tensile strength applying high speed steel milling cutters
• 1600 N/mm² tensile strength applying solid carbide milling cutters

Chip breaker-
Chip breaker-
geometry Standard knuckle-type teeth, produces short chips and good chip
geometry
flattened
flattened evacuation. Suitable for milling standard materials up to appr.
coarse
30°
coarse Type NR
• 1000 N/mm² tensile strength applying high speed steel milling cutters
• 1200 N/mm² tensile strength applying solid carbide milling cutters

Chip breaker-
Fine knuckle-type teeth, produces short chips and good chip evacuation.
Chip breaker-
geometry Better feed rates possible than with type NR. Suitable for milling materials
geometry
fine fine Type
with a high tensile strength up to appr.
30°
NRf
• 1400 N/mm² tensile strength applying high speed steel milling cutters
• 1600 N/mm² tensile strength applying solid carbide milling cutters

Quick spiral with high 55° helical pitch, suitable for super-fine finishing
as well as HSC* machining of all hardened materials and chilled cast
Type H
iron up to appr.
55° • 62 HRC hardness

Chip breaker-
Fine knuckle-type teeth, produces short chips with good chip
Chipgeometry
breaker- evacuation. Suitable for milling hardened materials as well as grey and
geometry Type HR
20° fine
chilled cast iron with up to appr.
• 56 HRC hardness

Quick spiral with 45° helical pitch, suitable for finish milling soft
materials such as aluminum, Al-alloys and non-ferrous metals up to
Type W
appr.
45° • 600 N/mm² tensile strength

Chip breaker- Coarse knuckle-type teeth, produces short chips with good chip
geometry
extra coarse
Type evacuation. Suitable for milling aluminum, non-ferrous metals as well as
30° Chip breaker- WR soft steels up to appr.
geometry
extra coarse
• 600 N/mm² tensile strength.
Milling cutter types and their primary fields of application

RF 100 35°/38° helix. Suitable for slotting, roughing and finishing steel, high-
U alloyed steel and hardened steel up to
(type N) • 1600 N/mm² tensile strength (48 HRC)
35° 38°

RF 100U 41°/43°/45° helix. Suitable for slotting, roughing and finishing steel,
(type high-alloyed steel and stainless steel up to
NH) • 1400 N/mm² tensile strength (44 HRC)
41° 43° 45° 3-fluted 3-fluted suitable for extreme cutting depths

RF 100 30°/32° helix and roughing and finishing geometry. Suitable for slotting
U/HF and roughing with large cutting widths and depths in steel, high-alloyed
(type steel and hardened steel up to
30° 32° HF) • 1600 N/mm² tensile strength (48 HRC)

40°/42° helix. Suitable for slotting, roughing and finishing as well as


RF 100
HPC-milling/imachining tough steels as well as other long-chipping
F (type
materials up to
NH)
40° 42° • 850 N/mm² tensile strength (25 HRC)

RF 100 36°/38° helix. Suitable for slotting,


VA (type roughing and finishing VA steels
36° 38° N) and stainless materials

RF 100
36°/38° helix and roughing and finishing geometry. Suitable
VA/NF
for slotting and roughing VA steels
(type
36° 38° and stainless materials
NF)

RF 100 39°/40°/41° helix. Suitable for slotting, roughing and finishing aluminum
A (type and Al-alloys as well as long-chipping
W) materials and non-ferrous metals
39° 40° 41°

RF 100
29°/30°/31° helix and roughing and finishing geometry. Suitable
A/WF
for slotting and roughing aluminum
(type
and Al-alloys
29° 30° 31° WF)

40°/42° helix and progressive core diameter. Suitable for roughing up to


RF 100
1xD in materials up to 54 HRC, for finishing over the entire
H (type
cutting edge length in materials over 63 HRC. With HPC strategy
H)
40° 42° suitable for roughing materials > 63 HRC.

RF 100 35°/38° helix with corner radius. Suitable for


Ti (type slotting and roughing of titanium alloys as well as
N) difficult-to-cut alloys
35° 38°

44°/45°/46° helix. Suitable for HSC super fine finishing


RF 100
for semi-roughing with feed widths up to max. 0.3xD and HPC roughing
SF (type
over the entire cutting edge length for standard steels, cast iron, non-
45° 46° NH)
44° ferrous metals and high-alloyed materials

273
Formulas
Milling Formulas - INCH Values

Symbol Description Formula

RPM × D
SFM Surface Feet / Minute SFM = __________
3.82

SFM × 3.82
RPM Revolutions / Minute RPM = __________
D

IPM
IPT Feed / Tooth IPT = _______
z x RPM

IPM Inches / Minute IPM = IPT × RPM × z

D(eff) Effective Diameter D(eff) = 2 × R2- (R - D1)2


Deff

Symbol key: D = tool diameter (in.) z = no. of flutes R = radius D1 = DOC (ap)

Milling Formulas - METRIC Values


Symbol Description Formula

π×D×n
Vc Surface Meters / Minute Vc = __________
1000

Vc × 1000
n Revolutions / Minute n = __________
π×D

vf
fz Feed / Tooth fz = _____
n×z

Vf Millimeters / Minute vf = (n) × (z) × (fz)

D(eff) Effective Diameter D(eff) = 2 × D × ap - ap2


Deff

Symbol key: π = 3.1416 D = tool diameter (mm) z = no. of flutes ap = depth of cut

274
Comparsion of Hardness
Tens. strength Tens. strength
(N/mm2) HRC HB30 HV10 (N/mm2) HRC HB30 HV10
240 71 75 940 29 278 293
255 76 80 970 30 287 302
270 81 85 995 31 295 310
285 86 90 1020 32 301 317
305 90 95 1050 33 311 327
320 95 100 1080 34 319 336
335 100 105 1110 35 328 345
350 105 110 1140 36 337 355
370 109 115 1170 37 346 364
385 114 120 1200 38 354 373
400 119 125 1230 39 363 382
415 124 130 1260 40 372 392
430 128 135 1300 41 383 403
450 133 140 1330 42 393 413
465 138 145 1360 43 402 423
480 143 150 1400 44 413 434
495 147 155 1440 45 424 446
510 152 160 1480 46 435 458
530 157 165 1530 47 449 473
545 162 170 1570 48 460 484
560 166 175 1620 49 472 497
575 171 180 1680 50 488 514
595 176 185 1730 51 501 527
610 181 190 1790 52 517 544
625 185 195 1845 53 532 560
640 190 200 1910 54 549 578
660 195 205 1980 55 567 596
675 199 210 2050 56 584 615
690 204 215 2140 57 607 639
705 209 220 2180 58 622 655
720 214 225 59 675
740 219 230 60 698
755 223 235 61 720
770 228 240 62 745
785 233 245 63 773
800 22 238 250 64 800
820 23 242 255 65 829
835 24 247 260 66 864
860 25 255 268 67 900
870 26 258 272 68 940
900 27 266 280
920 28 273 287

Tolerances to DIN ISO 286


Nominal diameter range in μm/tolerances in μm
from 1 over 3 over 6 over 10 over 18 over 30 over 50 over 80 over 120 over 180
up to 3 up to 6 up to 10 up to 18 up to 30 up to 50 up to 80 up to 120 up to 180 up to 250
0 0 0 0 0 0 0 0 0 0
h6
-6 -8 -9 -11 -13 -16 -19 -22 -25 -29
Tolerances: Position and

0 0 0 0 0 0 0 0 0 0
h7
-10 -12 -15 -18 -21 -25 -30 -35 -40 -46
Grade Shafts

0 0 0 0 0 0 0 0 0 0
h8
-14 -18 -22 -27 -33 -39 -46 -54 -63 -72
0 0 0 0 0 0 0 0 0 0
h9
-25 -30 -36 -43 -52 -62 -74 -87 -100 -115
0 0 0 0 0 0 0 0 0 0
h 10
-40 -48 -58 -70 -84 -100 -120 -140 -160 -185
-14 -20 -25 -32 -40 -50 -60 -72 -85 -100
e 8*
-28 -38 -47 -59 -73 -89 -106 -126 -148 -172
*Milling cutters to tolerance e8 produce key slots to tolerance P9 with one cut.
275
General notes
All the cutting rate recommendations specified in this catalog maximum concentricity of the tool and the machine spindle. Our
are standard values valid exclusively for new tools or tools recommended cutting rates must be reduced if the conditions
re-ground to Guhring specifications. Pre-requisites are deviate. The values may also be adjusted to influence Surface
stable machines, optimal cooling, optimal tool clamping and finish quality, machining rate or tool life.

1. Workpiece clamping
Loss of tool life or tool breakage through
unstable clamping

³ improve workpiece clamping

Alternative:
³ reduce feed
³ reduce cutting width or depth

2. Tool clamping
Loss of tool life or tool breakage through unstable, worn or too small/
long/thin tool holder

³ apply new or larger tool holder or holder with increased clamping


force and increased concentricity

Alternative:
³ reduce cutting rates
³ reduce clamping length d1

³ apply tool with smaller diameter


³ check clamping screws for wear

3. Surface finish quality


Excessive peak-to-valley height Ra/Rz at the tool Surface fin-
ish through excessive feed rates or vibrations

³ improve workpiece clamping and tool clamping (see points


1 and 2)

Alternative:
³ reduce feed and feed rate
³ increase cutting speed

4. Vibrations
High tool wear, insufficient workpiece Surface finish quality and insufficient
dimensional accuracy through vibration

³ improve workpiece and tool clamping (see points 1 and 2)


³ increase tooth feed, because the chip centre thickness is too small
³ modify speed
³ modify milling strategy, i.e. select alternative cutting distribution
³ change tool selection, i.e. reduce no. of teeth or spiral

276
5. Chip congestion/cooling
Significant reduction in tool life, chipping on cutting edges,
edge build-up of flutes through insufficient chip evacuation

³ select milling cutters with internal cooling

Alternative:
³ peripheral cooling via GM 300 chuck
³ increase volume flow
³ adjust coolant flow
³ apply compressed air cooling (according to tool and mate-
rial)
³ reduce feed rate
³ modify cutting distribution
³ select end mill with fewer flutes

6. Pecking when drilling


Significant reduction in tool life as well as chipping of cut-
ting edges through insufficient chip evacuation and thermal
stresses

³ select milling cutter with internal cooling


with drilling depths > 0.5 x D pecking in stages

Alternative:
³ peripheral cooling via GM 300 chuck
³ increase volume flow
³ adjust coolant flow
³ reduce feed rate

7. Thermal influence on materials


Through welding or torch cutting, the material characteristics
at the parting line do not correspond with the specified
material class
1400 N/mm2
1000 N/mm2
³ reduce cutting rates
³ select tool for materials with a higher tensile strength 44 HRC
32 HRC

8. Entry in hardened materials


For entering materials over 44 HRC, reduce the feed rate
Slot milling Roughing Finishing
IPT in accordance with the illustration on the right 100% 100% 100%
IPT (mm/z) 50% 70% 80%

> 140044
N/mm2
HRC

WOC WOC WOC


1xD 0,5xD 0,2xD

277
9. Loss in tool life with interrupted cutting
Significant loss in tool life through interrupted cutting (espe-
cially with milling angles of 90º)

³ modify cutting distribution


³ reduce feed rate for entry and exit
³ reduce approach angle

10. Feed rate adjustment: Modifying the cutting depth


³ when modifying the cutting depth DOC, the feed rate
must be reduced in accordance with the illustration
on the right
³ cutting speed or revolutions remain unchanged up to
cutting depths of 3 x D, must only be adapted over 3 x D

DOC = 1 x D DOC = 2 x D DOC = 3 x D


IPT = 100 % IPT = 50 % IPT = 25 %

278
11. Copy milling
For cutting depths DOC<0.5xD, the engaged effective diameter Deff must be applied to calculate the speed. With the spindle
not engaged, the effective diameter is calculated according to the illustration below. To increase tool life, we recommend
machining with tilted spindle. The tilt angle must be taken into account when calculating the effective diameter Deff.

Deff D(eff) = 2 . D . DOC - DOC2 Deff D(eff) = D . sin ` + arc cos D - 2DOC
D

(Range DOC = 0.5 - 10.0 mm)


Dia.
20,0
mm
D = 20
19,0
10,0
18,0

17,0

16,0 D = 16 mm
8,0(Range DOC = 0.1 - 0.5 mm)
Dia. 15,0

14,0
m
6,0 20 m
D= 13,0
m D = 12 mm
16 m 12,0
D=
5,0 11,0
m m D = 10 mm
D = 12 10,0

0 mm 9,0
D=1
m
4,0
8,0 D=8m
mm
D=8
7,0

3,0 6,0

5,0

4,0
2,0
3,0

1,5 2,0
0,1 0,2 0,3 0,4 0,5

10,00
0,50

1,00

1,50

2,00

2,50

3,00

3,50

4,00

4,50

5,00

5,50

6,00

6,50

7,00

7,50

8,00

8,50

9,00

9,50
Cutting depth DOC Cutting depth DOC

Modifying the cutting width WOC results in improved Surface finish quality of the workpiece
(reduced peak-to-valley height)


D
R th = — -
2 √ D 2 - WOC 2

4

Overmeasure

Nom. size

WOC
Act. contour
WOC

279
12. Plunging Strategies

Entry methods for standard face geometry cutters Base fz = fz slotting

Simple Ramp Ramp angle = 2° - 5° with max depth 1 x D fz 75%

Pendulum Ramp angle = 1°- 4° with max depth 1 x D fz 75%

Feed = 0.05 -0.15 x D per revolution


Helical
Diameter of interpolation should be at least = 1.7 x D
fz 100%

Max radial engagement = 0.25 x D


Plunge milling
Alternative for problems caused by excessive radial forces
fz 100%

Drilling/Piloting Pecking cycles required for drilling depths over .5xD fz 50%

Entry methods for tools with special Diver face geometry cutters

RF 100 Diver - pages 36 - 46


³ 36° 37° 38° Helix angle
³ Good drilling capabilities
³ Very good milling capabilities

First choice: milling, ramping, and plunging

Simple Ramp Ramp angle = 15° - 45° with max depth 1 x D

Pendulum Ramp angle = 10°-20° with max depth 1 x D

Feed = 0.10 -0.30 x D per revolution


Helical
Diameter of interpolation should be at least = 1.7 x D

Max radial engagement = 0.25 x D


Plunge milling
Alternative for problems caused by excessive radial forces

Drilling/Piloting Pecking cycles required for drilling depths over 1 x D

280
13. Tool Cooling

General Recommendations

Steel
• Avoid Thermal Shock
Cast Machine Dry, Air Blast: • Heat is transferred to the chip
• Air blast to assist in chip evacuation
Hard H

Stainless • Provide cooling to the cutting edge


Emulsion, Oil: • Prevention of built up edge
Ti/HTA S • Aid in chip evacuation

• Prevention of built up edge


Non-Ferrous N Emulsion, MMS:
• Aid in chip evacuation

Exceptions for material groups

As a general Rule

If it is not possible to avoid the use of coolant, the cutting speed and radial engagement should be reduced
compared with dry machining. This will result in lower cutting temperatures and the risk of thermal shock will
be decreased.

Chip evacuation

Coolant should be used in applications where chip evacuation is not possible. Recutting chips will lead to
accelerated tool wear and breakage

Additional considerations for coolant use

Finishing
³ Better surface finish can be achieved in finishing through the use of coolant

Long Length Tools


³ Coolant can provide a vibration dampening effect in long reach applications by reducing friction

Optimal coolant application


³ Make sure that the coolant is directed as close as possible to the cutting edge
³ Do not flush ships back into the cutting area

Internal Cooling
³ Internal cooling provides the best ship removal with very good cooling to the cutting edge

Peripheral cooling / Gührojet


³ This is a very good option for external cooling as the coolant is transmitted through the tool,
directly to the cutting edge
GÜHROJET

281
14. HPC and HSC Milling Stratigies

High Performance and High Speed Cutting strategies are some of the
most effective application methods for today‘s solid carbide milling
tools. By utilizing chip thinning strategies, significant increases in
productivity and tool life can be achieved. These methods are also
helpful when using machines with less power and stability. Even with
weaker machines and less stable working conditions, very high cutting
parameters can be achieved. These strategies are particularly effective
for increasing process reliability in difficult to machine materials and
long length to diameter ratios.

HIGH PERFORMANCE CUTTING


HPC High material removal rates Stable conditions; short reach;
medium radial engagement; low temperatures at the cutting edge

HIGH SPEED CUTTING


High speeds and high feed rates Long reach; low radial engagement;
high process reliability; Low power consumption

282
HPC AND HSC - MILLING STRATEGIES

Requirement to the Periphery

Can be used in any material group H S N

Increased productivity when used in easy to machine material

Increased process reliability when used in difficult to machine material

Advantages in lighter duty machines Short acceleration paths


Small to medium tool diameters
High spindle speeds

Advantages in Heavy Duty Machines Stable Feed axis


Medium to large tool diameters
High spindle torque

Stability of workpiece clamping Stable = vibration free machining Maximum cutting volume

Unstable = reduction of radial forces Increased process safety

Application Parameters

Small cutting width up to 0.33 x D Low radial engagement <70°

Cutting edge spends less time in


contact with workpiece

Reduced chip thickness results in a


Very high feed rate
significantly higher feed rate

Reduced heating and prolonged


Very high cutting speed
cooling allow for very high speeds

High cutting depth Improved leverage

High removal rates

Increased contact points of the tool

Angle of engagement &


Tool contact time

Removal Rate

The formula below calculates cubic Inches of material removed per minute. This calculation is important in
determining the efficiency of your milling strategy.

DOC(ap) x WOC(ae) x Feed rate(inch/min) = In3/Min

283
HPC and HSC Milling Stratigies

Engagement angle
The engagement angle is important in determining the load acting on the tool.
Engagement remains constant in straight milling paths, increases in concave
paths, and decreases in convex paths.
ae 0.20 x D

53°
Straight Milling path Constant engagement angle

Constant tool load

Example: ae .20 x D = 53° engagement

Engagement remains constant

Convex milling path

Engagement decreases as tool enters radius

Tool load decreases


ae 0.20 x D

45°
Example: ae .20 x D = 53° engagement

Engagement is reduced to 45°

Result: Feed can be increased

Concave milling path

Engagement decreases as tool enters radius


74

Tool load increasing


°

ae 0.20 x D

Example: ae .20 x D = 53° engagement

Engagement is increasd to 74°

Result: Feed must be reduced

284
HPC AND HSC - MILLING STRATEGIES

Engagement angle at 90° corner radii

14

Tool radius = corner radius Abrupt increase in tool load

Catastrophic failure of cutting tool likely

Example: ae .20 x D = 53° engagement


Engagement increases 270% from
53° to 143° ae 0.20 x D

Tool radius smaller than corner radius Corner created by interpolating path

No sudden increase in tool load


92
°
Smaller increase in tool load

Example: ae .20 x D = 53° engagement


Engagement increases 174% from
ae 0.20 x D
53° to 92°

Ratio of slot width to tool diameter during trochoidal milling

Groove Width 1.7 – 2.0 x D C shaped tool path 55°

ae max. 0.10 x D (theoretical 37°)


Engagement angle increases by
up to 50% (55° engagement)

Groove Width 2.1 – 3.0 x D C shaped tool path 60°

ae max. 0.15 x D (theoretical 46°)


Engagement angle increases by
up to 30% (60° engagement)

Groove Width 3.1 x D D shaped tool path 74°

ae max. 0.20 x D (theoretical 53°)


Engagement angle increases by
up to 40% (74° engagement)

285
RF 100 Diver - Inch

SLOTTING
Feed Rate Inch per Tooth - IPT
Cutting Cutting
Material Hardness depth* width SFM d1 End Mill Diameter
(ap) (ae)
1/8 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./case hard. steels up to 28 HRc 1xD 1xd 890 .0005 .0010 .0013 .0019 .0025 .0031 .0038
Free-cutting steels, unalloyed case hard. steels, nitr. steels 28 - 38 HRc 1xD 1xd 750 .0005 .0010 .0013 .0019 .0025 .0031 .0038
Alloyed heat-treatable, tool and high speed steels 28 - 44 HRc 1xD 1xd 590 .0004 .0009 .0011 .0017 .0023 .0028 .0034
Stainless steel - easy to machine / sulphured up to 20 HRc 1xD 1xd 390 .0004 .0009 .0011 .0017 .0023 .0028 .0034
Stainless steel - moderately difficult to machine 20 - 30 HRc 1xD 1xd 260 .0004 .0008 .0010 .0015 .0020 .0025 .0030
Titanium, Titanium alloys up to 44 HRc 1xD 1xd 200 .0004 .0008 .0010 .0015 .0020 .0025 .0030
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1xD 1xd 490 .0005 .0010 .0013 .0019 .0025 .0031 .0038
Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 1xd 1640 .0007 .0014 .0017 .0024 .0033 .0041 .0049
Aluminum-cast alloys over 7% Si 1xD 1xd 1120 .0006 .0011 .0014 .0021 .0028 .0034 .0041

HIGH-VOLUME ROUGHING
Feed Rate Inch per Tooth - IPT
Cutting Cutting
Material Hardness depth* width SFM d1 End Mill Diameter
(ap) (ae)
1/8 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./case hard. steels up to 28 HRc 1.5 x D 0.40 x D 1150 .0007 .0013 .0016 .0024 .0031 .0039 .0047
Free-cutting steels, unalloyed case hard. steels, nitr. steels 28 - 38 HRc 1.5 x D 0.40 x D 950 .0007 .0013 .0016 .0024 .0031 .0039 .0047
Alloyed heat-treatable, tool and high speed steels 28 - 44 HRc 1.5 x D 0.33 x D 850 .0006 .0011 .0014 .0022 .0029 .0037 .0044
Stainless steel - easy to machine / sulphured up to 20 HRc 1.5 x D 0.33 x D 525 .0006 .0011 .0014 .0022 .0029 .0037 .0044
Stainless steel - moderately difficult to machine 20 - 30 HRc 1.5 x D 0.25 x D 390 .0006 .0012 .0015 .0023 .0030 .0038 .0045
Titanium, Titanium alloys up to 44 HRc 1.5 x D 0.33 x D 360 .0005 .0010 .0013 .0020 .0026 .0032 .0039
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1.5 x D 0.40 x D 620 .0007 .0013 .0016 .0024 .0031 .0039 .0047
Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1.5 x D 0.40 x D 1976 .0009 .0017 .0021 .0030 .0041 .0051 .0061
Aluminum-cast alloys over 7% Si 1.5 x D 0.40 x D 1440 .0007 .0014 .0018 .0026 .0035 .0043 .0052

HIGH-SPEED FINISHING
Feed Rate Inch per Tooth - IPT
Cutting Cutting
Material Hardness depth* width SFM d1 End Mill Diameter
(ap) (ae)
1/8 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./case hard. steels up to 28 HRc 2xD 0.02 x D 1776 .0006 .0012 .0014 .0021 .0028 .0034 .0041
Free-cutting steels, unalloyed case hard. steels, nitr. steels 28 - 38 HRc 2xD 0.02 x D 1500 .0006 .0012 .0014 .0021 .0028 .0034 .0041
Alloyed heat-treatable, tool and high speed steels 28 - 44 HRc 2xD 0.02 x D 1150 .0005 .0010 .0012 .0019 .0025 .0031 .0037
Stainless steel - easy to machine / sulphured up to 20 HRc 2xD 0.02 x D 720 .0005 .0010 .0012 .0019 .0025 .0031 .0037
Stainless steel - moderately difficult to machine 20 - 30 HRc 2xD 0.02 x D 525 .0005 .0009 .0011 .0017 .0022 .0027 .0033
Titanium, Titanium alloys up to 44 HRc 2xD 0.02 x D 430 .0005 .0009 .0011 .0017 .0022 .0027 .0033
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 2xD 0.02 x D 980 .0006 .0012 .0014 .0021 .0028 .0034 .0041
Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 2xD 0.02 x D 3280 .0008 .0015 .0019 .0027 .0036 .0045 .0054
Aluminum-cast alloys over 7% Si 2xD 0.02 x D 2230 .0006 .0013 .0016 .0023 .0030 .0038 .0045

286
28
286
6
RF 100 Diver - Inch

RAMPING - HELICAL INTERPOLATION


Ramping Ramping* Feed Rate Inch per Tooth - IPT
Material Hardness depth* max. angle SFM d1 End Mill Diameter
(DOC in °
max.) 1/8 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./case hard. steels up to 28 HRc 1xD 45° 890 .0005 .0010 .0012 .0017 .0023 .0028 .0034
Free-cutting steels, unalloyed case hard. steels, nitr. steels 28 - 38 HRc 1xD 45° 762 .0004 .0008 .0010 .0015 .0020 .0025 .0030
Alloyed heat-treatable, tool and high speed steels 28 - 44 HRc 1xD 30° 590 .0003 .0007 .0009 .0011 .0015 .0019 .0023
Stainless steel - easy to machine / sulphured up to 20 HRc 1xD 10° 390 .0003 .0006 .0007 .0011 .0015 .0019 .0023
Stainless steel - moderately difficult to machine 20 - 30 HRc 0.5 x D 5° 260 .0002 .0005 .0005 .0009 .0013 .0016 .0019
Titanium, Titanium alloys up to 44 HRc 0.5 x D 10° 200 .0002 .0005 .0005 .0009 .0013 .0016 .0019
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1xD 45° 490 .0005 .0010 .0012 .0017 .0023 .0028 .0034
Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 30° 1640 .0004 .0008 .0010 .0015 .0020 .0025 .0030
Aluminum-cast alloys over 7% Si 1xD 45° 1120 .0005 .0010 .0012 .0017 .0023 .0028 .0034

DRILLING
Feed Rate Inch per Tooth - IPT
Material Hardness Drilling depth** SFM d1 End Mill Diameter
(ap max.)
1/8 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./case hard. steels up to 28 HRc 2xD 890 .0005 .0009 .0011 .0015 .0020 .0025 .0030
Free-cutting steels, unalloyed case hard. steels, nitr. steels 28 - 38 HRc 2xD 790 .0004 .0008 .0009 .0013 .0018 .0022 .0026
Alloyed heat-treatable, tool and high speed steels 28 - 44 HRc 1xD 660 .0003 .0005 .0006 .0009 .0013 .0016 .0019
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 2xD 490 .0005 .0009 .0011 .0015 .0020 .0025 .0030
Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 590 .0004 .0008 .0009 .0013 .0018 .0022 .0026
Aluminum-cast alloys over 7% Si 1xD 460 .0005 .0009 .0011 .0015 .0020 .0025 .0030

HPC = High Performance Cutting

Maximum volume

HSC = High Speed Cutting

Maximum speed

287
28
287
RF 100 Speed - Standard Length - Inch
Series 6773

SLOTTING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
case hard. steels
up to 28 HRc 0.80 x D 1.00 x D 180° 525 0.0006 0.0008 0.0011 0.0017 0.0021 0.0028 0.0034 0.0041
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.80 x D 1.00 x D 180° 410 0.0006 0.0008 0.0011 0.0016 0.0019 0.0025 0.0031 0.0038

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.80 x D 1.00 x D 180° 275 0.0004 0.0007 0.0009 0.0011 0.0013 0.0018 0.0022 0.0026

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.80 x D 1.00 x D 180° 180 0.0004 0.0007 0.0009 0.0011 0.0013 0.0018 0.0022 0.0026

Titanium up to 40 HRc 0.80 x D 1.00 x D 180° 150 0.0004 0.0007 0.0009 0.0011 0.0013 0.0018 0.0022 0.0026
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.80 x D 1.00 x D 180° 100 0.0004 0.0006 0.0008 0.0009 0.0011 0.0015 0.0019 0.0023
loy, Monel

HIGH-VOLUME ROUGHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.20 x D 53° 875 0.0009 0.0014 0.0018 0.0028 0.0033 0.0044 0.0055 0.0066
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.20 x D 53° 690 0.0009 0.0014 0.0018 0.0025 0.0030 0.0040 0.0050 0.0060

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.15 x D 46° 500 0.0008 0.0012 0.0017 0.0021 0.0025 0.0033 0.0042 0.0050

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.10 x D 37° 325 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 0.0050 0.0060

Titanium up to 40 HRc 0.08 x D 31° 300 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.08 x D 31° 200 0.0009 0.0014 0.0019 0.0023 0.0028 0.0038 0.0047 0.0056
loy, Monel

HIGH-SPEED ROUGHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.15 x D 46° 950 0.0011 0.0016 0.0021 0.0033 0.0039 0.0052 0.0065 0.0078
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.15 x D 46° 750 0.0011 0.0016 0.0021 0.0030 0.0036 0.0048 0.0059 0.0071

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.10 x D 37° 550 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 0.0050 0.0060

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.08 x D 31° 360 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066

Titanium up to 40 HRc 0.05 x D 26° 325 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.05 x D 26° 225 0.0009 0.0014 0.0019 0.0023 0.0028 0.0038 0.0047 0.0056
loy, Monel

HIGH-SPEED FINISHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.02 x D 18° 1050 0.0008 0.0012 0.0016 0.0024 0.0029 0.0039 0.0048 0.0058
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.02 x D 18° 825 0.0008 0.0012 0.0016 0.0022 0.0026 0.0035 0.0044 0.0053

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.02 x D 18° 560 0.0006 0.0009 0.0012 0.0015 0.0018 0.0025 0.0031 0.0037

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.01 x D 11° 395 0.0008 0.0012 0.0016 0.0020 0.0024 0.0032 0.0039 0.0047

Titanium up to 40 HRc 0.01 x D 11° 330 0.0008 0.0012 0.0016 0.0020 0.0024 0.0032 0.0039 0.0047
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.01 x D 11° 230 0.0007 0.0010 0.0014 0.0017 0.0020 0.0027 0.0034 0.0041
loy, Monel

288
RF 100 Speed - XL Length - Inch
Series 6774

HIGH-VOLUME ROUGHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./

max ap = flute length (l2)


case hard. steels
up to 28 HRc 0.15 x D 46° 925 0.0011 0.0016 0.0021 0.0033 0.0039 0.0052 0.0065 0.0078
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.15 x D 46° 725 0.0011 0.0016 0.0021 0.0030 0.0036 0.0048 0.0059 0.0071

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.10 x D 37° 525 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 0.0050 0.0060

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.10 x D 37° 330 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 0.0050 0.0060

Titanium up to 40 HRc 0.08 x D 31° 300 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.08 x D 31° 195 0.0009 0.0014 0.0019 0.0023 0.0028 0.0038 0.0047 0.0056
loy, Monel

HIGH-SPEED ROUGHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.10 x D 37° 1015 0.0013 0.0019 0.0026 0.0040 0.0047 0.0063 0.0079 0.0095
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.10 x D 37° 790 0.0013 0.0019 0.0026 0.0036 0.0043 0.0058 0.0072 0.0086

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.08 x D 31° 560 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.08 x D 31° 360 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066

Titanium up to 40 HRc 0.05 x D 26° 330 0.0011 0.0016 0.0022 0.0027 0.0033 0.0044 0.0055 0.0066
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.05 x D 26° 230 0.0009 0.0014 0.0019 0.0023 0.0028 0.0038 0.0047 0.0056
loy, Monel

HIGH-SPEED FINISHING
Max.
Angle of feed rate inch per tooth
Material Hardness max. ap max. ae Engage- SFM
ment 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.01 x D 11° 1120 0.0010 0.0015 0.0020 0.0031 0.0037 0.0050 0.0062 0.0074
Alloyed heat-treatable, tool and high speed
steels
28 - 44 HRc 0.01 x D 11° 885 0.0010 0.0015 0.0020 0.0028 0.0034 0.0045 0.0056 0.0068

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.01 x D 11° 590 0.0008 0.0012 0.0016 0.0020 0.0024 0.0032 0.0039 0.0047

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.01 x D 11° 395 0.0008 0.0012 0.0016 0.0020 0.0024 0.0032 0.0039 0.0047

Titanium up to 40 HRc 0.01 x D 11° 330 0.0008 0.0012 0.0016 0.0020 0.0024 0.0032 0.0039 0.0047
High Temp Alloys Inconel, Nimonic, Hastel-
up to 40 HRc 0.01 x D 11° 230 0.0007 0.0010 0.0014 0.0017 0.0020 0.0027 0.0034 0.0041
loy, Monel

289
FEEDS & SPEEDS FOR RF100 U, F, VA, A, SF, Ti, H, RF 50 INCH
Surface feet per minute - SFM

SFM
RPM = x 3.82
DOC
(ap) d1
DOC
(ap)

WOC
(ae)
WOC
(ae) IPM = No. of teeth x IPT x RPM

High Speed Milling Rough Slot


d
DOC DOC
Feed Rate Inch per Tooth - IPT
2xd 1xd
WOC
For finishing use WOC (ae) .01 up to .1xd, use SFM from WOC WOC WOC WOC
.4 to d1 End Mill Diameter
.25xd column, do not increase IPT from table values .05xd .1xd .25xd
.9xd
1xd

1/8 1/4 5/16 3/8 1/2 5/8 3/4 1


3.17mm 6.35mm 7.94mm 9.52mm 12.70mm 15.87mm 19.05mm 25.40mm
Hard-
Material TYPE
ness
2.5 2.3 1.5 1 1 Multiply IPT x this factor based on WOC

Structural + free-cutting steels, unalloyed heat-treatable + F


case hardened steels up to 28 VA 1200 1100 900 650 575 .0007 .0013 .0016 .0023 .0030 .0040 .0045 .0060
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc
86Lxx, 86Lxx, 10xx SF

Free-cutting steels, unalloyed case hardened steels, U


nitriding steels 28 to 38
F 1100 1000 850 650 525 .0006 .0012 .0015 .0021 .0028 .0035 .0041 .0056
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
86Lxx, 10xx, 11xx SF

Alloyed heat-treatable, tool and high speed steels U


13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 28 to 44
U 900 800 680 650 425 .0006 .0011 .0014 .0019 .0025 .0031 .0038 .0052
50xx, 51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, HRc
Dx, Hxx, Lx, Wx, Mx, Tx SF

Up to 54
U 480 460 360 250 225 .0005 .0009 .0011 .0015 .0020 .0023 .0030 .0040
HRc
Hardened Steels
SF
Carbon and Alloy Steels, Tool & Die Steels Finishing only WOC less than .1xd
54 to 60 H 250
HRc .0003 .0006 .0008 .0010 .0013 .0016 .0019 .0028

VA
Stainless steel Up to 28
VA 840 760 450 450 400 .0006 .0011 .0014 .0019 .0025 .0031 .0038 .0052
303, 410, 420F, 430, 430F, 416 HRc
SF
VA
Stainless steel up tp 28
VA 525 475 330 330 250 .0005 .0010 .0013 .0017 .0023 .0027 .0034 .0044
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc
SF
VA/F
Stainless steel over 28
VA/F 420 380 260 260 200 .0005 .0009 .0011 .0015 .0020 .0023 .0030 .0040
310, 316, 316B, 316L, 317, Duplex HRc
SF
Ti/F
Titanium Alloys
up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, VA 420 380 260 260 200 .0003 .0007 .0009 .0012 .0016 .0020 .0023 .0032
HRc
10V-2Fe-3Ai, 13V-11Cr-3Ai SF
Ti/U
High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene VA 210 190 130 130 100 .0004 .0006 .0008 .0009 .0013 .0016 .0019 .0024
HRc
41, Udimet, Stellite SF

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron F
up to 240
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), U 1100 1000 850 620 525 .0007 .0014 .0017 .0024 .0033 .0039 .0049 .0064
HB 30
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 SF
(GTW35)

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron U
over 240
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), VA 950 860 720 550 450 .0006 .0013 .0016 .0021 .0028 .0035 .0041 .0056
HB 30
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 SF
(GTS70)

Aluminum, Al-wrought alloys, Al-alloys up to


A 3400 3090 2600 1950 1625 .0008 .0016 .0020 .0030 .0040 .0051 .0060 .0080
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si

Aluminium-cast alloys
over
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, A 1575 1425 1200 1000 750 .0007 .0014 .0017 .0023 .0030 .0039 .0045 .0060
3% Si
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg

A
Magnesium-alloys
— F 1210 1100 920 725 575 .0006 .0013 .0016 .0021 .0028 .0035 .0041 .0056
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
SF

A
Non-ferrous metals (copper, short- or long-chipping brass up to 28
F 1680 1520 1280 975 800 .0007 .0014 .0017 .0023 .0030 .0039 .0045 .0060
or bronze) HRc
SF

290
FEEDS & SPEEDS FOR RF100 U/HF, VA/NF, A/WF, RS100 U, F INCH
Surface feet per minute - SFM

SFM
RPM = x 3.82
DOC
(ap) d1
DOC
(ap)

WOC
(ae)
WOC
(ae) IPM = No. of teeth x IPT x RPM

High Speed Milling Rough Slot


d
DOC DOC
Feed Rate Inch per Tooth - IPT
2xd 1xd
WOC
For finishing use WOC (ae) .01 up to .1xd, use SFM from WOC WOC WOC WOC
.4 to d1 End Mill Diameter
.25xd column, do not increase IPT from table values .05xd .1xd .25xd
.9xd
1xd

1/8 1/4 5/16 3/8 1/2 5/8 3/4 1


3.17mm 6.35mm 7.94mm 9.52mm 12.70mm 15.87mm 19.05mm 25.40mm
Hard-
Material TYPE
ness
2.5 2.3 1.5 1 1 Multiply IPT x this factor based on WOC

Structural + free-cutting steels, unalloyed heat-treatable +


case hardened steels up to 28 VA/NF 920 840 700 520 440 .0004 .0008 .0001 .0012 .0016 .0020 .0023 .0032
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc
86Lxx, 86Lxx, 10xx

Free-cutting steels, unalloyed case hardened steels,


nitriding steels 28 to 38
VA/NF 820 740 620 460 390 .0004 .0008 .0001 .0012 .0016 .0020 .0023 .0032
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
86Lxx, 10xx, 11xx

Alloyed heat-treatable, tool and high speed steels


13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 28 to 44
U/HF 700 625 525 390 330 .0003 .0005 .0009 .0012 .0016 .0020 .0023 .0032
50xx, 51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, HRc
Dx, Hxx, Lx, Wx, Mx, Tx

Hardened Steels Up to 54
U/HF 425 400 290 260 180 .0003 .0005 .0006 .0008 .0011 .0016 .0015 .0024
Carbon and Alloy Steels, Tool & Die Steels HRc

Stainless steel Up to 28
VA/NF 630 570 360 360 300 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
303, 410, 420F, 430, 430F, 416 HRc

Stainless steel up tp 28
VA/NF 440 400 260 260 210 .0003 .0006 .0008 .0011 .0014 .0016 .0023 .0028
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc

Stainless steel over 28


VA/NF 380 340 230 230 180 .0003 .0005 .0007 .0009 .0013 .0016 .0019 .0024
310, 316, 316B, 316L, 317, Duplex HRc

Titanium Alloys U/HF


up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 340 300 325 230 160 .0003 .0005 .0007 .0009 .0013 .0016 .0019 .0024
HRc VA/NF
10V-2Fe-3Ai, 13V-11Cr-3Ai

High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene U/HF 170 150 130 130 80 .0003 .0005 .0006 .0008 .0011 .0016 .0015 .0024
HRc
41, Udimet, Stellite

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
up to 240
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), VA/NF 820 740 620 460 390 .0004 .0008 .0009 .0012 .0016 .0020 .0023 .0032
HB 30
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4
(GTW35)

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
over 240
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), U/HF 710 650 540 430 340 .0003 .0007 .0009 .0011 .0015 .0020 .0019 .0032
HB 30
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2
(GTS70)

Aluminum, Al-wrought alloys, Al-alloys up to


A/WF 2600 2350 2000 1440 1230 .0005 .0009 .0011 .0014 .0018 .0023 .0026 .0036
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si

Aluminium-cast alloys
over
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, A/WF 1250 1100 950 690 590 .0004 .0008 .0010 .0013 .0018 .0023 .0026 .0036
3% Si
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg

Magnesium-alloys
— A/WF 1000 875 740 560 460 .0004 .0008 .0010 .0013 .0018 .0023 .0026 .0036
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3

Non-ferrous metals (copper, short- or long-chipping brass up to 28


VA/NF 1375 1250 1050 750 660 .0004 .0008 .0010 .0013 .0018 .0023 .0026 .0036
or bronze) HRc

291
HF 300 INCH
d1 End Mill Diameter

SFM
ae RPM = x 3.82
(width of cut) d1

Tool length/reach up to 3xD Vc and fz 100% ap


Tool length/reach 3-5xD Vc and fz 80%
(depth of cut) IPM = No. of teeth x IPT x RPM
of inclination
Tool length/reach > 5-10xD Vc and fz 60%

Material Hardness Application ap max ae max SFM Feed Rate Inch per Tooth - IPT
3mm 4mm 5mm 6mm 8mm 10mm 12mm 16mm

Structural + free-cutting steels, unalloyed heat-treatable + case Slotting 0.04 x D 1.00 x D 660 0.0041 0.0055 0.0069 0.0094 0.0126 0.0157 0.0189 0.0252
hardened steels up to 28
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc Roughing 0.06 x D 0.60 x D 820 0.0050 0.0066 0.0083 0.0113 0.0151 0.0189 0.0227 0.0302
86Lxx, 10xx
Pre Finishing 0.03 x D 0.40 x D 980 0.0037 0.0050 0.0062 0.0085 0.0113 0.0142 0.0170 0.0227

Slotting 0.04 x D 1.00 x D 560 0.0035 0.0047 0.0059 0.0083 0.0110 0.0138 0.0165 0.0220
Free-cutting steels, unalloyed case hardened steels, nitriding steels
28 to 38
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, 86Lxx, Roughing 0.06 x D 0.60 x D 720 0.0043 0.0057 0.0071 0.0099 0.0132 0.0165 0.0198 0.0265
HRc
10xx, 11xx
Pre Finishing 0.03 x D 0.40 x D 820 0.0032 0.0043 0.0053 0.0074 0.0099 0.0124 0.0149 0.0198

Alloyed heat-treatable, tool and high speed steels Slotting 0.04 x D 1.00 x D 430 0.0030 0.0039 0.0049 0.0071 0.0094 0.0118 0.0142 0.0189
13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 50xx, 51xx, 28 to 44
61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, Dx, Hxx, Lx, Wx, HRc Roughing 0.05 x D 0.60 x D 560 0.0035 0.0047 0.0059 0.0085 0.0113 0.0142 0.0170 0.0227
Mx, Tx
Pre Finishing 0.03 x D 0.40 x D 620 0.0027 0.0035 0.0044 0.0064 0.0085 0.0106 0.0128 0.0170

Slotting 0.03 x D 1.00 x D 330 0.0024 0.0031 0.0039 0.0059 0.0079 0.0098 0.0118 0.0157
up to
Roughing 0.04 x D 0.40 x D 400 0.0028 0.0038 0.0047 0.0071 0.0094 0.0118 0.0142 0.0189
54 HRC
Hardened Steels
Carbon and Alloy Steels, Tool & Die Steels Pre Finishing 0.02 x D 0.30 x D 490 0.0021 0.0028 0.0035 0.0053 0.0071 0.0089 0.0106 0.0142

54-60 Roughing 0.03 x D 0.30 x D 300 0.0014 0.0019 0.0024 0.0043 0.0057 0.0071 0.0085 0.0113
HRC Pre Finishing 0.01 x D 0.20 x D 330 0.0011 0.0014 0.0018 0.0032 0.0043 0.0053 0.0064 0.0085

Slotting 0.03 x D 1.00 x D 330 0.0035 0.0047 0.0059 0.0083 0.0110 0.0138 0.0165 0.0220
Stainless steel Up to 28
303, 410, 420F, 430, 430F, 416 HRc Roughing 0.04 x D 0.40 x D 430 0.0043 0.0057 0.0071 0.0099 0.0132 0.0165 0.0198 0.0265

Pre Finishing 0.02 x D 0.30 x D 490 0.0032 0.0043 0.0053 0.0074 0.0099 0.0124 0.0149 0.0198

Slotting 0.03 x D 1.00 x D 260 0.0032 0.0043 0.0053 0.0076 0.0101 0.0126 0.0151 0.0202
Stainless steel up tp 28
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc Roughing 0.04 x D 0.40 x D 330 0.0038 0.0051 0.0064 0.0091 0.0121 0.0151 0.0181 0.0242

Pre Finishing 0.02 x D 0.30 x D 390 0.0029 0.0038 0.0048 0.0068 0.0091 0.0113 0.0136 0.0181

Slotting 0.02 x D 1.00 x D 200 0.0024 0.0031 0.0039 0.0059 0.0079 0.0098 0.0118 0.0157
Stainless steel over 28
310, 316, 316B, 316L, 317, Duplex HRc Roughing 0.03 x D 0.40 x D 230 0.0028 0.0038 0.0047 0.0071 0.0094 0.0118 0.0142 0.0189

Pre Finishing 0.02 x D 0.30 x D 300 0.0021 0.0028 0.0035 0.0053 0.0071 0.0089 0.0106 0.0142

Slotting 0.02 x D 1.00 x D 150 0.0024 0.0031 0.0039 0.0059 0.0079 0.0098 0.0118 0.0157
Titanium Alloys
up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 10V-2Fe-3Ai, Roughing 0.03 x D 0.40 x D 200 0.0028 0.0038 0.0047 0.0071 0.0094 0.0118 0.0142 0.0189
HRc
13V-11Cr-3Ai
Pre Finishing 0.02 x D 0.30 x D 230 0.0021 0.0028 0.0035 0.0053 0.0071 0.0089 0.0106 0.0142

Slotting 0.01 x D 1.00 x D 100 0.0012 0.0016 0.0020 0.0035 0.0047 0.0059 0.0071 0.0094
High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene 41, Udimet, Roughing 0.02 x D 0.30 x D 115 0.0014 0.0019 0.0024 0.0043 0.0057 0.0071 0.0085 0.0113
HRc
Stellite
Pre Finishing 0.01 x D 0.20 x D 130 0.0011 0.0014 0.0018 0.0032 0.0043 0.0053 0.0064 0.0085

Slotting 0.04 x D 1.00 x D 560 0.0035 0.0047 0.0059 0.0083 0.0110 0.0138 0.0165 0.0220
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20),
up to
Roughing 0.06 x D 0.60 x D 720 0.0043 0.0057 0.0071 0.0099 0.0132 0.0165 0.0198 0.0265
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 (GTW35) /)
Pre Finishing 0.03 x D 0.40 x D 820 0.0032 0.0043 0.0053 0.0074 0.0099 0.0124 0.0149 0.0198

Slotting 0.04 x D 1.00 x D 460 0.0032 0.0043 0.0053 0.0076 0.0101 0.0126 0.0151 0.0202
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35),
above
Roughing 0.05 x D 0.60 x D 590 0.0038 0.0051 0.0064 0.0091 0.0121 0.0151 0.0181 0.0242
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 (GTS70) /)
Pre Finishing 0.03 x D 0.40 x D 690 0.0029 0.0038 0.0048 0.0068 0.0091 0.0113 0.0136 0.0181

Aluminum, Al-wrought alloys, Al-alloys up to


2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si

Aluminium-cast alloys
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, 3.2581 G-
above
AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg 3% Si

Magnesium-alloys
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3 —

up to 28
Non-ferrous metals (copper, short- or long-chipping brass or bronze)
HRc

292
GH100 U (Aero-Tech & Finish-Tech 50), INCH
GH100 H (Finish-Tech 62), Surface feet per minute - SFM
GA200 A (Alumi-Tech)
SFM
RPM = x 3.82
DOC
(ap) d1
DOC
(ap)

WOC
(ae)
WOC
(ae) IPM = No. of teeth x IPT x RPM

High Speed Milling Rough Slot


d
DOC DOC
Feed Rate Inch per Tooth - IPT
2xd 1xd
WOC
For finishing use WOC (ae) .01 up to .1xd, use SFM from WOC WOC WOC WOC
.4 to d1 End Mill Diameter
.25xd column, do not increase IPT from table values .05xd .1xd .25xd
.9xd
1xd

1/8 1/4 5/16 3/8 1/2 5/8 3/4 1


3.17mm 6.35mm 7.94mm 9.52mm 12.70mm 15.87mm 19.05mm 25.40mm
Hard-
Material TYPE
ness
2.5 2.3 1.5 1 1 Multiply IPT x this factor based on WOC

Structural + free-cutting steels, unalloyed heat-treatable + case


U (3-Flt.)
hardened steels up to 28
840 760 640 530 400 .0005 .0010 .0016 .0017 .0023 .0027 .0034 .0044
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc
U (6-/8-Flt.)
86Lxx, 86Lxx, 10xx

Free-cutting steels, unalloyed case hardened steels, U (3-Flt.)


nitriding steels 28 to 38
735 665 560 425 350 .0005 .0010 .0016 .0017 .0023 .0027 .0034 .0044
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
U (6-/8-Flt.)
86Lxx, 10xx, 11xx

Alloyed heat-treatable, tool and high speed steels


U (3-Flt.)
13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 28 to 44
630 570 480 360 300 .0005 .0010 .0012 .0016 .0021 .0027 .0030 .0044
50xx, 51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, HRc
U (6-/8-Flt.)
Dx, Hxx, Lx, Wx, Mx, Tx

Up to 54 U (3-Flt.)
300 275 225 180 165 .0004 .0008 .0010 .0013 .0018 .0023 .0026 .0036
HRc U (6-/8-Flt.)
Hardened Steels
Carbon and Alloy Steels, Tool & Die Steels Finishing only WOC less than .1xd
54 to 60
U (6-/8-Flt.) 230
HRc .0004 .0006 .0010 .0013 .0018 .0020 .0030 .0036

U (3-Flt.)
Stainless steel Up to 28
564 495 330 330 260 .0005 .0010 .0012 .0016 .0021 .0027 .0019 .0044
303, 410, 420F, 430, 430F, 416 HRc
U (6-/8-Flt.)

U (3-Flt.)
Stainless steel up tp 28
380 340 230 230 180 .0005 .0009 .0011 .0014 .0019 .0023 .0030 .0040
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc
U (6-/8-Flt.)

U (3-Flt.)
Stainless steel over 28
275 250 165 165 130 .0004 .0008 .0010 .0013 .0018 .0020 .0026 .0036
310, 316, 316B, 316L, 317, Duplex HRc
U (6-/8-Flt.)

Titanium Alloys
up to 42 U (3-Flt.)
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 275 250 165 165 130 .0004 .0008 .0010 .0014 .0019 .0023 .0030 .0040
HRc U (6-/8-Flt.)
10V-2Fe-3Ai, 13V-11Cr-3Ai

High-Temperature Alloys
up to 42 U (3-Flt.)
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene 135 125 100 100 65 .0003 .0006 .0008 .0011 .0015 .0020 .0023 .0032
HRc U (6-/8-Flt.)
41, Udimet, Stellite

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
up to 240 U (3-Flt.)
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), 725 655 550 425 345 .0005 .0010 .0013 .0017 .0023 .0027 .0034 .0044
HB 30 U (6-/8-Flt.)
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4
(GTW35)

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
over 240 U (3-Flt.)
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), 630 570 480 360 300 .0005 .0010 .0012 .0016 .0021 .0027 .0030 .0044
HB 30 U (6-/8-Flt.)
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2
(GTS70)

Aluminum, Al-wrought alloys, Al-alloys up to


A (2&3-Flt.) 2050 1875 1576 1300 985 .0006 .0013 .0016 .0021 .0028 .0035 .0041 .0056
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si

Aluminium-cast alloys A (2&3-Flt.)


3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, over 3% Si 1240 1120 945 985 590 .0006 .0011 .0014 .0019 .0025 .0031 .0038 .0052
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg U (6-/8-Flt.)

Magnesium-alloys
— A (2&3-Flt.) 1050 950 800 590 500 .0005 .0010 .0013 .0017 .0023 .0027 .0034 .0044
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3

Non-ferrous metals (copper, short- or long-chipping brass up to 28 A (2&3-Flt.)


1365 1235 1040 750 650 .0006 .0011 .0014 .0019 .0025 .0031 .0038 .0052
or bronze) HRc U (6-/8-Flt.)

293
GS100 A (Rough-Tech Alu), GS100 U (Rough-Tech 48), INCH
GS100 H (Rough-Tech 56) Surface feet per minute - SFM

SFM
RPM = x 3.82
DOC
(ap) d1
DOC
(ap)

WOC
(ae)
WOC
(ae) IPM = No. of teeth x IPT x RPM

High Speed Milling Rough Slot


d
DOC DOC
Feed Rate Inch per Tooth - IPT
2xd 1xd
WOC
For finishing use WOC (ae) .01 up to .1xd, use SFM from WOC WOC WOC WOC
.4 to d1 End Mill Diameter
.25xd column, do not increase IPT from table values .05xd .1xd .25xd
.9xd
1xd

1/8 1/4 5/16 3/8 1/2 5/8 3/4 1


3.17mm 6.35mm 7.94mm 9.52mm 12.70mm 15.87mm 19.05mm 25.40mm
Hard-
Material TYPE
ness
2.5 2.3 1.5 1 1 Multiply IPT x this factor based on WOC

Structural + free-cutting steels, unalloyed heat-treatable +


case hardened steels up to 28
U 820 740 625 460 390 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc
86Lxx, 86Lxx, 10xx

Free-cutting steels, unalloyed case hardened steels,


nitriding steels 28 to 38
U 690 630 530 390 330 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
86Lxx, 10xx, 11xx

Alloyed heat-treatable, tool and high speed steels


13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 28 to 44 U
620 560 470 360 295 .0003 .0006 .0008 .0011 .0014 .0016 .0023 .0028
50xx, 51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, HRc H
Dx, Hxx, Lx, Wx, Mx, Tx

Hardened Steels Up to 54
H 350 315 265 230 165 .0002 .0005 .0005 .0008 .0010 .0012 .0015 .0020
Carbon and Alloy Steels, Tool & Die Steels HRc

Stainless steel Up to 28
U 545 495 400 330 260 .0003 .0006 .0008 .0011 .0014 .0016 .0023 .0028
303, 410, 420F, 430, 430F, 416 HRc

Stainless steel up tp 28
U 380 340 325 230 180 .0003 .0005 .0007 .0009 .0013 .0016 .0019 .0024
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc

Stainless steel over 28


U 350 315 265 230 165 .0003 .0005 .0006 .0008 .0011 .0016 .0015 .0024
310, 316, 316B, 316L, 317, Duplex HRc

Titanium Alloys
up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, U 315 285 250 195 150 .0003 .0005 .0006 .0008 .0011 .0016 .0015 .0024
HRc
10V-2Fe-3Ai, 13V-11Cr-3Ai

High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene U 135 125 120 100 65 .0002 .0005 .0005 .0008 .0010 .0012 .0015 .0020
HRc
41, Udimet, Stellite

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
up to 240
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), U 695 625 530 395 330 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
HB 30
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4
(GTW35)

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
over 240
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), H 620 560 470 360 295 .0003 .0006 .0008 .0011 .0014 .0016 .0023 .0028
HB 30
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2
(GTS70)

Aluminum, Al-wrought alloys, Al-alloys up to


A 2420 2185 1840 1345 1150 .0004 .0008 .0010 .0013 .0018 .0023 .0026 .0036
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si

Aluminium-cast alloys
over
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, A 1240 1120 945 690 590 .0004 .0008 .0009 .0012 .0016 .0020 .0023 .0032
3% Si
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg

Magnesium-alloys
— A 830 750 630 460 395 .0004 .0008 .0009 .0012 .0016 .0020 .0023 .0032
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3

Non-ferrous metals (copper, short- or long-chipping brass up to 28


A 1240 1120 945 690 590 .0004 .0008 .0009 .0012 .0016 .0020 .0023 .0032
or bronze) HRc

294
GF500 B & GF300 B ae = Width of cut INCH
Ball nose d1 End Mill Diame ap = Depth of cut

ap
A

A = Machined surface angle of inclination


ae
d End Mill Ø
Tool length/reach up to 3xD Vc and fz 100% Application Width/depth 1/16 1/8 3/16 1/4 5/16 3/8 1/2 5/8
Tool length/reach 3-5xD Vc and fz 80% Roughing WOC (ae) .003 .006 .009 .017 .023 .028 .042 .047
Tool length/reach > 5-10xD Vc and fz 60% DOC (ap) .005 .006 .014 .021 .029 .038 .063 .059
Finishing WOC (ae) .002 .003 .005 .006 .006 .007 .008 .012
DOC (ap) .002 .002 .003 .004 .006 .008 .010 .012

Feed Rate Inch per Tooth - IPT


d1 End Mill Diameter
Cutting 1/8 1/4 5/16 3/8 1/2 5/8 3/4 1
Type of
Material Hardness ae Max Speed
End Mill
SFM Multiply IPT x this factor based on WOC
Structural + free-cutting steels, unalloyed heat-treatable + case GF 500 B 0.1 x D 790 .0019 .0038 .0047 .0056 .0075 .0094 .0113 .0150
hardened steels up to 28
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc GF 500 B 0.03 x D 1120 .0013 .0027 .0033 .0039 .0053 .0069 .0081 .0106
86Lxx, 86Lxx, 10xx GF 500 B 0.01 x d 1280 .0011 .0023 .0028 .0034 .0045 .0056 .0069 .0088

Free-cutting steels, unalloyed case hardened steels, nitriding GF 500 B 0.1 x D 720 .0019 .0038 .0047 .0056 .0075 .0094 .0113 .0150
steels 28 to 38 GF 500 B 0.03 x D 1020 .0013 .0027 .0033 .0039 .0053 .0069 .0081 .0106
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
86Lxx, 10xx, 11xx GF 500 B 0.01 x d 1150 .0013 .0025 .0030 .0037 .0049 .0063 .0075 .0100

Alloyed heat-treatable, tool and high speed steels GF 500 B 0.1 x D 660 .0015 .0030 .0038 .0045 .0060 .0075 .0088 .0119
13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 50xx, 28 to 44
51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, Dx, Hxx, HRc GF 500 B 0.03 x D 1020 .0011 .0022 .0027 .0031 .0042 .0050 .0063 .0081
Lx, Wx, Mx, Tx GF 500 B 0.01 x d 1050 .0010 .0020 .0024 .0029 .0039 .0050 .0056 .0075
GF 500 B 0.1 x D 430 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
Up to 54
GF 500 B 0.02 x D 660 0.0011 0.0022 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
HRc
Hardened Steels
GF 500 B 0.01 x d 720 0.0009 0.0018 0.0023 0.0027 0.0036 0.0044 0.0056 0.0075
Carbon and Alloy Steels, Tool & Die Steels
54 to 60 GF 300 B 0.02 x D 500 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
HRc GF 300 B 0.01 x d 530 0.0008 0.0015 0.0019 0.0023 0.0030 0.0038 0.0044 0.0063
GF 500 B 0.1 x D 530 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
Stainless steel Up to 28
GF 500 B 0.03 x D 762 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
303, 410, 420F, 430, 430F, 416 HRc
GF 500 B 0.01 x d 850 0.0010 0.0020 0.0024 0.0029 0.0039 0.0050 0.0056 0.0075
GF 500 B 0.1 x D 390 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
Stainless steel up tp 28
GF 500 B 0.03 x D 556 0.0011 0.0022 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc
GF 500 B 0.01 x d 620 0.0009 0.0018 0.0023 0.0027 0.0036 0.0044 0.0056 0.0075
GF 500 B 0.1 x D 260 0.0013 0.0025 0.0031 0.0038 0.0050 0.0063 0.0075 0.0100
Stainless steel over 28
GF 500 B 0.02 x D 390 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
310, 316, 316B, 316L, 317, Duplex HRc
GF 500 B 0.01 x d 460 0.0008 0.0015 0.0019 0.0023 0.0030 0.0038 0.0044 0.0063
GF 500 B 0.1 x D 150 0.0013 0.0025 0.0031 0.0038 0.0050 0.0063 0.0075 0.0100
Titanium Alloys
up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 10V- GF 500 B 0.02 x D 200 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
HRc
2Fe-3Ai, 13V-11Cr-3Ai
GF 500 B 0.01 x d 260 0.0008 0.0015 0.0019 0.0023 0.0030 0.0038 0.0044 0.0063
GF 500 B 0.1 x D 330 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene 41, GF 500 B 0.02 x D 490 0.0011 0.0022 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
HRc
Udimet, Stellite
GF 500 B 0.01 x d 560 0.0009 0.0018 0.0023 0.0027 0.0036 0.0044 0.0056 0.0075

Cast iron, grey cast iron, spheroidal graphite and malleable GF 500 B 0.1 x D 720 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
cast iron up to 240
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), HB 30 GF 500 B 0.03 x D 1020 0.0013 0.0027 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 (GTW35) GF 500 B 0.01 x d 1180 0.0011 0.0023 0.0028 0.0034 0.0045 0.0056 0.0069 0.0088

Cast iron, grey cast iron, spheroidal graphite and malleable GF 500 B 0.1 x D 590 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
cast iron over 240
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), HB 30 GF 500 B 0.02 x D 890 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 (GTS70) GF 500 B 0.01 x d 980 0.0010 0.0020 0.0024 0.0029 0.0039 0.0050 0.0056 0.0075
GF 500 B 0.1 x D 1976 0.0020 0.0040 0.0050 0.0060 0.0080 0.0100 0.0119 0.0163
Aluminum, Al-wrought alloys, Al-alloys up to
GF 500 B 0.03 x D 2630 0.0014 0.0028 0.0035 0.0042 0.0056 0.0069 0.0081 0.0113
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si
GF 500 B 0.01 x d 2950 0.0012 0.0024 0.0030 0.0036 0.0048 0.0063 0.0075 0.0094

GF 500 B 0.1 x D 980 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
Aluminium-cast alloys
over 3%
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, 3.2581
Si GF 500 B 0.03 x D 1310 0.0013 0.0027 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg
GF 500 B 0.01 x d 1640 0.0011 0.0023 0.0028 0.0034 0.0045 0.0056 0.0069 0.0088
GF 500 B 0.1 x D 590 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
Magnesium-alloys
— GF 500 B 0.03 x D 850 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
GF 500 B 0.01 x d 950 0.0010 0.0020 0.0024 0.0029 0.0039 0.0050 0.0056 0.0075
GF 500 B 0.1 x D 820 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
Non-ferrous metals (copper, short- or long-chipping brass or up to 28
GF 500 B 0.03 x D 1150 0.0013 0.0027 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
bronze) HRc
GF 500 B 0.01 x d 1310 0.0011 0.0023 0.0028 0.0034 0.0045 0.0056 0.0069 0.0088

295
GF500 T & GF300 T d1 End Mill Diameter
INCH
Torus nose / Corner Radius
ae
(width of cut)
RPM = Vc x 1000 / (3.14 x d1) A
ap
mm/min = fz x z x RPM (depth of cut)
A = Machined surface angle of inclination

d End Mill Ø
Tool length/reach up to 3xD Vc and fz 100% Application Width/depth 1/16 1/8 3/16 1/4 5/16 3/8 1/2 5/8
Tool length/reach 3-5xD Vc and fz 80% Roughing WOC (ae) .005 .008 .014 .017 .023 .028 .042 .059
Tool length/reach > 5-10xD Vc and fz 60% DOC (ap) .031 .063 .094 .125 .156 .188 .250 .313
Finishing WOC (ae) .003 .005 .006 .006 .008 .011 .017 .020
DOC (ap) .006 .013 .019 .029 .039 .056 .083 .117

Feed Rate Inch per Tooth - IPT


d1 End Mill Diameter
Cutting 1/8 1/4 5/16 3/8 1/2 5/8 3/4 1
Type of
Material Hardness ae Max Speed
End Mill
SFM Multiply IPT x this factor based on WOC
Structural + free-cutting steels, unalloyed heat-treatable + case GF500 0.40 x D 790 .0019 .0038 .0047 .0056 .0075 .0094 .0113 .0150
hardened steels up to 28
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc GF500 0.25 x D 1120 .0013 .0026 .0033 .0039 .0053 .0069 .0081 .0106
86Lxx, 86Lxx, 10xx GF500 0.15 x D 1180 .0013 .0026 .0033 .0039 .0053 .0069 .0081 .0106

Free-cutting steels, unalloyed case hardened steels, nitriding GF500 0.40 x D 720 .0019 .0038 .0047 .0056 .0075 .0094 .0113 .0150
steels 28 to 38 GF500 0.25 x D 1020 .0013 .0026 .0033 .0039 .0053 .0069 .0081 .0106
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc
86Lxx, 10xx, 11xx GF500 0.15 x D 1082 .0013 .0026 .0033 .0039 .0053 .0069 .0081 .0106

Alloyed heat-treatable, tool and high speed steels GF500 0.40 x D 660 .0015 .0030 .0038 .0045 .0060 .0075 .0088 .0119
13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 50xx, 28 to 44
51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, Dx, Hxx, HRc GF500 0.25 x D 620 .0011 .0021 .0027 .0031 .0042 .0050 .0063 .0081
Lx, Wx, Mx, Tx GF500 0.15 x D 980 .0011 .0021 .0027 .0031 .0042 .0050 .0063 .0081
GF500 0.30 x D 400 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
Up to 54
GF500 0.20 x D 620 0.0011 0.0021 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
HRc
Hardened Steels
GF500 0.15 x D 660 0.0011 0.0021 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
Carbon and Alloy Steels, Tool & Die Steels
54 to 60 GF300 0.20 x D 490 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
HRc GF300 0.10 x D 530 0.0008 0.0016 0.0020 0.0024 0.0033 0.0044 0.0050 0.0063
GF500 0.40 x D 530 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
Stainless steel Up to 28
GF500 0.25 x D 762 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
303, 410, 420F, 430, 430F, 416 HRc
GF500 0.15 x D 790 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
GF500 0.30 x D 390 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
Stainless steel up tp 28
GF500 0.25 x D 556 0.0011 0.0021 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc
GF500 0.10 x D 620 0.0010 0.0020 0.0024 0.0029 0.0039 0.0050 0.0056 0.0075
GF500 0.25 x D 260 0.0013 0.0025 0.0031 0.0038 0.0050 0.0063 0.0075 0.0100
Stainless steel over 28
GF500 0.20 x D 390 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
310, 316, 316B, 316L, 317, Duplex HRc
GF500 0.10 x D 430 0.0008 0.0016 0.0020 0.0024 0.0033 0.0044 0.0050 0.0063
GF500 0.25 x D 150 0.0013 0.0025 0.0031 0.0038 0.0050 0.0063 0.0075 0.0100
Titanium Alloys
up to 42
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 10V- GF500 0.20 x D 200 0.0009 0.0018 0.0022 0.0026 0.0035 0.0044 0.0050 0.0069
HRc
2Fe-3Ai, 13V-11Cr-3Ai
GF500 0.10 x D 260 0.0008 0.0016 0.0020 0.0024 0.0033 0.0044 0.0050 0.0063
GF500 0.30 x D 330 0.0015 0.0030 0.0038 0.0045 0.0060 0.0075 0.0088 0.0119
High-Temperature Alloys
up to 42
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene 41, GF500 0.20 x D 490 0.0011 0.0021 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081
HRc
Udimet, Stellite
GF500 0.15 x D 490 0.0011 0.0021 0.0027 0.0031 0.0042 0.0050 0.0063 0.0081

Cast iron, grey cast iron, spheroidal graphite and malleable GF500 0.40 x D 720 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
cast iron up to 240
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), HB 30 GF500 0.25 x D 1020 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 (GTW35) GF500 0.15 x D 1080 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106

Cast iron, grey cast iron, spheroidal graphite and malleable GF300 0.40 x D 590 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
cast iron over 240
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), HB 30 GF300 0.25 x D 820 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 (GTS70) GF300 0.15 x D 890 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
GF500 0.40 x D 1976 0.0020 0.0040 0.0050 0.0060 0.0080 0.0100 0.0119 0.0163
Aluminum, Al-wrought alloys, Al-alloys up to
GF500 0.25 x D 2620 0.0014 0.0028 0.0035 0.0042 0.0056 0.0069 0.0081 0.0113
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si
GF500 0.15 x D 2950 0.0014 0.0028 0.0035 0.0042 0.0056 0.0069 0.0081 0.0113

GF500 0.40 x D 980 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
Aluminium-cast alloys
over 3%
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, 3.2581
Si GF500 0.25 x D 1310 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg
GF500 0.15 x D 1640 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
GF500 0.40 x D 590 0.0016 0.0033 0.0041 0.0049 0.0065 0.0081 0.0100 0.0131
Magnesium-alloys
— GF500 0.25 x D 850 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
GF500 0.15 x D 890 0.0011 0.0023 0.0028 0.0034 0.0046 0.0056 0.0069 0.0094
GF500 0.40 x D 820 0.0019 0.0038 0.0047 0.0056 0.0075 0.0094 0.0113 0.0150
Non-ferrous metals (copper, short- or long-chipping brass or up to 28
GF500 0.25 x D 1150 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106
bronze) HRc
GF500 0.15 x D 980 0.0013 0.0026 0.0033 0.0039 0.0053 0.0069 0.0081 0.0106

296
Uni-Pro end mills 2 / 3 / 4 flute INCH
Surface feet per minute - SFM SFM
RPM = x 3.82
d1
DOC
(ap)
DOC
(ap) IPM = No. of teeth x IPT x RPM
WOC
(ae)
WOC
(ae)

High Speed Milling Rough Slot


DOC DOC
Feed Rate Inch per Tooth - IPT
2xd 1xd
For finishing use WOC (ae) .01 up to .1xd, use SFM from d
WOC
WOC WOC WOC WOC
.25xd column, do not increase IPT from table values .05xd .1xd .25xd
.4 to
1xd
d1 End Mill Diameter
.9xd

1/8 1/4 5/16 3/8 1/2 5/8 3/4 1


Hard- 3.17mm 6.35mm 7.94mm 9.52mm 12.70mm 15.87mm 19.05mm 25.40mm
Material TYPE
ness
2.5 2.3 1.5 1 1 Multiply IPT x this factor based on WOC

Structural + free-cutting steels, unalloyed heat-treatable + case


hardened steels up to 28 2, 3, 4
840 760 640 460 400 .0005 .0010 .0013 .0016 .0021 .0027 .0030 .0044
A283, 1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, HRc Flute
86Lxx, 86Lxx, 10xx

Free-cutting steels, unalloyed case hardened steels,


nitriding steels 28 to 38 2, 3, 4
760 680 580 425 360 .0005 .0010 .0013 .0016 .0021 .0027 .0030 .0044
1151, 1215, L10, 10Lxx, 11Lxx, 12Lxx, 41Lxx, 51Lxx, 86Lxx, HRc Flute
86Lxx, 10xx, 11xx

Alloyed heat-treatable, tool and high speed steels


13xx, 2340, 31xx, 32xx, 33xx, 34xx, 40xx, 41xx, 43xx, 4640, 28 to 44 2, 3, 4
630 570 480 360 300 .0005 .0009 .0011 .0015 .0020 .0023 .0030 .0040
50xx, 51xx, 61xx, 71xx, 86xx, 87xx, 92xx, 98xx, 98xx, Ax, Ox, HRc Flute
Dx, Hxx, Lx, Wx, Mx, Tx

Hardened Steels Up to 54 2, 3, 4
230 200 160 160 115 .0003 .0005 .0007 .0009 .0012 .0016 .0019 .0024
Carbon and Alloy Steels, Tool & Die Steels HRc Flute

Stainless steel Up to 28 2, 3, 4
550 500 325 325 260 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
303, 410, 420F, 430, 430F, 416 HRc Flute

Stainless steel up tp 28 2, 3, 4
380 340 230 230 180 .0003 .0006 .0007 .0010 .0013 .0016 .0019 .0028
304, 304L, 420, 17-4PH, 17-7PH, 15-5PH, 13-8PH HRc Flute

Stainless steel over 28 2, 3, 4


320 290 230 230 150 .0003 .0005 .0007 .0009 .0012 .0016 .0019 .0024
310, 316, 316B, 316L, 317, Duplex HRc Flute

Titanium Alloys
up to 42 2, 3, 4
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 270 250 165 165 130 .0002 .0004 .0005 .0007 .0009 .0012 .0015 .0020
HRc Flute
10V-2Fe-3Ai, 13V-11Cr-3Ai

High-Temperature Alloys
up to 42 2, 3, 4
Inconel, Nimonic, Monel, Hastelloy, Waspalloy, A286, Rene 170 150 130 130 80 .0003 .0007 .0009 .0011 .0015 .0020 .0023 .0032
HRc Flute
41, Udimet, Stellite

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron up to
2, 3, 4
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), 240 HB 760 680 580 425 360 .0005 .0009 .0012 .0015 .0020 .0023 .0030 .0040
Flute
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 30
(GTW35)

Cast iron, grey cast iron, spheroidal graphite and malleable


cast iron
over 240 2, 3, 4
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), 650 590 500 360 310 .0004 .0008 .0010 .0012 .0017 .0020 .0026 .0032
HB 30 Flute
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2
(GTS70)

Aluminum, Al-wrought alloys, Al-alloys up to 2, 3, 4


2060 1860 1570 1150 980 .0008 .0015 .0020 .0024 .0033 .0039 .0049 .0064
2024, 6061, 7075, 1050, 6351, 5005, 2017, 7075 3% Si Flute

Aluminium-cast alloys
over 2, 3, 4
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9, 1100 1000 840 625 525 .0007 .0013 .0016 .0021 .0028 .0035 .0041 .0056
3% Si Flute
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg

Magnesium-alloys 2, 3, 4
— 860 780 660 690 410 .0007 .0013 .0016 .0021 .0028 .0035 .0041 .0056
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3 Flute

Non-ferrous metals (copper, short- or long-chipping brass up to 28 2, 3, 4


1210 1090 920 950 575 .0005 .0010 .0013 .0017 .0023 .0027 .0034 .0048
or bronze) HRc Flute

297
RF 100 Diver - Metric

SLOTTING
Cutting Cutting Cutting fz (mm/z)
Material Hardness depth* width speed
(ap) (ae) (vc) 3 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./case hard. steels
up to 850 N/ 1xD 1xD 270 0.013 0.025 0.034 0.050 0.060 0.080 0.100 0.125
mm²
850 - 1200 N/
Free-cutting steels, unalloyed case hard. steels, nitr. steels 1xD 1xD 230 0.013 0.025 0.034 0.050 0.060 0.080 0.100 0.125
mm²
850 - 1400 N/
Alloyed heat-treatable, tool and high speed steels 1xD 1xD 180 0.011 0.021 0.028 0.045 0.054 0.072 0.090 0.113
mm²
up to 750 N/
Stainless steel - easy to machine / sulphured 1xD 1xD 120 0.011 0.021 0.028 0.045 0.054 0.072 0.090 0.113
mm²
over 750 - 950
Stainless steel - moderately difficult to machine 1xD 1xD 80 0.010 0.019 0.026 0.040 0.048 0.064 0.080 0.100
N/mm²
up to 1400 N/
Titanium, Titanium alloys 1xD 1xD 60 0.010 0.019 0.026 0.04 0.048 0.064 0.08 0.100
mm²
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1xD 1xD 150 0.013 0.025 0.034 0.050 0.060 0.080 0.100 0.125

Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 1xD 500 0.017 0.033 0.044 0.065 0.078 0.104 0.130 0.163

Aluminum-cast alloys over 7% Si 1xD 1xD 340 0.014 0.027 0.036 0.055 0.066 0.088 0.110 0.138

HIGH-VOLUME ROUGHING
Cutting Cutting Cutting fz (mm/z)
Material Hardness depth* width speed
(ap) (ae) (vc) 3 6 8 10 12 16 20 25
up to 850 N/
Struct./free-cutting steels, unall. heat-treat./case hard. steels 1.5 x D 0.40 x D 350 0.016 0.032 0.042 0.063 0.075 0.100 0.125 0.156
mm²
850 - 1200 N/
Free-cutting steels, unalloyed case hard. steels, nitr. steels 1.5 x D 0.40 x D 290 0.016 0.032 0.042 0.063 0.075 0.100 0.125 0.156
mm²
850 - 1400 N/
Alloyed heat-treatable, tool and high speed steels 1.5 x D 0.33 x D 260 0.014 0.027 0.036 0.059 0.070 0.094 0.117 0.146
mm²
up to 750 N/
Stainless steel - easy to machine / sulphured 1.5 x D 0.33 x D 160 0.014 0.027 0.036 0.059 0.070 0.094 0.117 0.146
mm²
over 750 - 950
Stainless steel - moderately difficult to machine 1.5 x D 0.25 x D 120 0.014 0.029 0.038 0.060 0.072 0.096 0.120 0.150
N/mm²
up to 1400 N/
Titanium, Titanium alloys 1.5 x D 0.33 x D 110 0.012 0.025 0.033 0.052 0.062 0.083 0.104 0.130
mm²
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1.5 x D 0.40 x D 190 0.016 0.032 0.042 0.063 0.075 0.100 0.125 0.156

Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1.5 x D 0.40 x D 600 0.021 0.041 0.055 0.081 0.098 0.130 0.163 0.203

Aluminum-cast alloys over 7% Si 1.5 x D 0.40 x D 440 0.017 0.034 0.045 0.069 0.083 0.110 0.138 0.172

HIGH-SPEED FINISHING
Cutting Cutting Cutting fz (mm/z)
Material Hardness depth* width speed
(ap) (ae) (vc) 3 6 8 10 12 16 20 25
up to 850 N/
Struct./free-cutting steels, unall. heat-treat./case hard. steels 2xD 0.02 x D 540 0.014 0.028 0.037 0.055 0.066 0.088 0.110 0.138
mm²
850 - 1200 N/
Free-cutting steels, unalloyed case hard. steels, nitr. steels 2xD 0.02 x D 460 0.014 0.028 0.037 0.055 0.066 0.088 0.110 0.138
mm²
850 - 1400 N/
Alloyed heat-treatable, tool and high speed steels 2xD 0.02 x D 350 0.012 0.023 0.031 0.050 0.059 0.079 0.099 0.124
mm²
up to 750 N/
Stainless steel - easy to machine / sulphured 2xD 0.02 x D 220 0.012 0.023 0.031 0.050 0.059 0.079 0.099 0.124
mm²
over 750 - 950
Stainless steel - moderately difficult to machine 2xD 0.02 x D 160 0.011 0.021 0.028 0.044 0.053 0.070 0.088 0.110
N/mm²
up to 1400 N/
Titanium, Titanium alloys 2xD 0.02 x D 130 0.011 0.021 0.028 0.044 0.053 0.07 0.088 0.110
mm²
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 2xD 0.02 x D 300 0.014 0.028 0.037 0.055 0.066 0.088 0.110 0.138

Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 2xD 0.02 x D 1000 0.018 0.036 0.048 0.072 0.086 0.114 0.143 0.179

Aluminum-cast alloys over 7% Si 2xD 0.02 x D 680 0.015 0.030 0.040 0.061 0.073 0.097 0.121 0.151

298
29
298
8
RF 100 Diver - Metric

RAMPING - HELICAL INTERPOLATION


Ramping Ramping* Cutting
depth* max. angle speed fz (mm/z)
Material Hardness (DOC
max.) in ° (vc)
3 6 8 10 12 16 20 25
up to 850 N/
Struct./free-cutting steels, unall. heat-treat./case hard. steels 1xD 45° 270 0.011 0.023 0.030 0.045 0.054 0.072 0.090 0.113
mm²
850 - 1200 N/
Free-cutting steels, unalloyed case hard. steels, nitr. steels 1xD 45° 230 0.01 0.020 0.026 0.040 0.048 0.064 0.080 0.100
mm²
850 - 1400 N/
Alloyed heat-treatable, tool and high speed steels 1xD 30° 180 0.008 0.017 0.022 0.030 0.036 0.048 0.060 0.075
mm²
up to 750 N/
Stainless steel - easy to machine / sulphured 1xD 10° 120 0.007 0.014 0.018 0.030 0.036 0.048 0.060 0.075
mm²
over 750 - 950
Stainless steel - moderately difficult to machine 1xD 5° 80 0.005 0.011 0.014 0.025 0.030 0.040 0.050 0.063
N/mm²
up to 1400 N/
Titanium, Titanium alloys 1xD 10° 60 0.005 0.011 0.014 0.025 0.03 0.04 0.05 0.063
mm²
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 1xD 45° 150 0.011 0.023 0.030 0.045 0.054 0.072 0.090 0.113

Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 30° 500 0.01 0.020 0.026 0.040 0.048 0.064 0.080 0.100

Aluminum-cast alloys over 7% Si 1xD 45° 340 0.011 0.023 0.030 0.045 0.054 0.072 0.090 0.113

DRILLING
Drilling depth** Cutting fz (mm/z)
Material Hardness (ap max.) speed
(vc)
3 6 8 10 12 16 20 25
up to 850 N/
Struct./free-cutting steels, unall. heat-treat./case hard. steels 2xD 270 0.011 0.021 0.028 0.040 0.048 0.064 0.080 0.100
mm²
850 - 1200 N/
Free-cutting steels, unalloyed case hard. steels, nitr. steels 2xD 240 0.009 0.018 0.024 0.035 0.042 0.056 0.070 0.088
mm²
850 - 1400 N/
Alloyed heat-treatable, tool and high speed steels 1xD 200 0.006 0.012 0.016 0.025 0.030 0.040 0.050 0.063
mm²
Cast iron, grey cast iron, spher. graphite/malleable cast iron over 240 HB 30 2xD 150 0.011 0.021 0.028 0.040 0.048 0.064 0.080 0.100

Aluminum, Al-wrought alloys, Al-alloys up to 7% Si 1xD 180 0.009 0.018 0.024 0.035 0.042 0.056 0.070 0.088

Aluminum-cast alloys over 7% Si 1xD 140 0.011 0.021 0.028 0.040 0.048 0.064 0.080 0.100

*Pecking recommended for drilling depths greater than 1xD

299
29
299
RF 100 Speed - Standard Length - Metric
Series 6765 / 6760

SLOTTING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
case hard. steels
up to 28 HRc 0.80 x D 1.00 x D 180° 160 0.014 0.018 0.023 0.027 0.044 0.055 0.066 0.088 0.110 0.138

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.80 x D 1.00 x D 180° 125 0.014 0.018 0.023 0.027 0.040 0.050 0.060 0.080 0.100 0.125

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.80 x D 1.00 x D 180° 85 0.011 0.014 0.018 0.021 0.028 0.035 0.042 0.056 0.070 0.088

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.80 x D 1.00 x D 180° 55 0.011 0.014 0.018 0.021 0.028 0.035 0.042 0.056 0.070 0.088

Titanium up to 40 HRc 0.80 x D 1.00 x D 180° 45 0.011 0.014 0.018 0.021 0.028 0.035 0.042 0.056 0.070 0.088

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.80 x D 1.00 x D 180° 30 0.009 0.012 0.015 0.018 0.024 0.030 0.036 0.048 0.060 0.075
loy, Monel

HIGH-VOLUME ROUGHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.20 x D 53° 270 0.022 0.029 0.036 0.043 0.070 0.088 0.106 0.141 0.176 0.220

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.20 x D 53° 210 0.022 0.029 0.036 0.043 0.064 0.080 0.096 0.128 0.160 0.200

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.15 x D 46° 150 0.020 0.027 0.033 0.040 0.053 0.067 0.080 0.106 0.133 0.166

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.10 x D 37° 100 0.024 0.032 0.040 0.048 0.064 0.081 0.097 0.129 0.161 0.201

Titanium up to 40 HRc 0.08 x D 31° 90 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.08 x D 31° 60 0.023 0.030 0.038 0.045 0.060 0.075 0.090 0.120 0.150 0.188
loy, Monel

HIGH-SPEED ROUGHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.15 x D 46° 290 0.026 0.034 0.043 0.051 0.084 0.105 0.125 0.167 0.209 0.261

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.15 x D 46° 230 0.026 0.034 0.043 0.051 0.076 0.095 0.114 0.152 0.190 0.238

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.10 x D 37° 170 0.024 0.032 0.040 0.048 0.064 0.081 0.097 0.129 0.161 0.201

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.08 x D 31° 110 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

Titanium up to 40 HRc 0.05 x D 26° 100 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.05 x D 26° 70 0.023 0.030 0.038 0.045 0.060 0.075 0.090 0.120 0.150 0.188
loy, Monel

HIGH-SPEED FINISHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.02 x D 18° 320 0.019 0.025 0.032 0.038 0.062 0.077 0.092 0.123 0.154 0.193

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.02 x D 18° 250 0.019 0.025 0.032 0.038 0.056 0.070 0.084 0.112 0.140 0.175

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.02 x D 18° 170 0.015 0.020 0.025 0.029 0.039 0.049 0.059 0.078 0.098 0.123

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.01 x D 11° 120 0.019 0.025 0.032 0.038 0.050 0.063 0.076 0.101 0.126 0.158

Titanium up to 40 HRc 0.01 x D 11° 100 0.019 0.025 0.032 0.038 0.050 0.063 0.076 0.101 0.126 0.158

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.01 x D 11° 70 0.016 0.022 0.027 0.032 0.043 0.054 0.065 0.086 0.108 0.135
loy, Monel

300
RF 100 Speed - XL Length - Metric
Series 6766 / 6761

HIGH-VOLUME ROUGHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./

max ap = flute length (l2)


case hard. steels
up to 28 HRc 0.15 x D 46° 280 0.026 0.034 0.043 0.051 0.084 0.105 0.125 0.167 0.209 0.261

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.15 x D 46° 220 0.026 0.034 0.043 0.051 0.076 0.095 0.114 0.152 0.190 0.238

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.10 x D 37° 160 0.024 0.032 0.040 0.048 0.064 0.081 0.097 0.129 0.161 0.201

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.10 x D 37° 100 0.024 0.032 0.040 0.048 0.064 0.081 0.097 0.129 0.161 0.201

Titanium up to 40 HRc 0.08 x D 31° 90 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.08 x D 31° 60 0.023 0.030 0.038 0.045 0.060 0.075 0.090 0.120 0.150 0.188
loy, Monel

HIGH-SPEED ROUGHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.10 x D 37° 310 0.031 0.041 0.052 0.062 0.101 0.127 0.152 0.202 0.253 0.316

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.10 x D 37° 240 0.031 0.041 0.052 0.062 0.092 0.115 0.138 0.184 0.230 0.288

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.08 x D 31° 170 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.08 x D 31° 110 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

Titanium up to 40 HRc 0.05 x D 26° 100 0.026 0.035 0.044 0.053 0.070 0.088 0.105 0.140 0.175 0.219

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.05 x D 26° 70 0.023 0.030 0.038 0.045 0.060 0.075 0.090 0.120 0.150 0.188
loy, Monel

HIGH-SPEED FINISHING
Max.
Angle of fz by Nominal Diameter
Material Hardness max. ap max. ae Engage- vc
ment 3 4 5 6 8 10 12 16 20 25
Struct./free-cutting steels, unall. heat-treat./
max ap = flute length (l2)

case hard. steels


up to 28 HRc 0.01 x D 11° 340 0.024 0.032 0.041 0.049 0.079 0.099 0.119 0.158 0.198 0.248

Alloyed heat-treatable, tool and high speed


steels
28 - 44 HRc 0.01 x D 11° 270 0.024 0.032 0.041 0.049 0.072 0.090 0.108 0.144 0.180 0.225

Stainless steel - easy to


machine / sulphured
up to 20 HRc 0.01 x D 11° 180 0.019 0.025 0.032 0.038 0.050 0.063 0.076 0.101 0.126 0.158

Stainless steel - moderately difficult to


machine
20 - 30 HRc 0.01 x D 11° 120 0.019 0.025 0.032 0.038 0.050 0.063 0.076 0.101 0.126 0.158

Titanium up to 40 HRc 0.01 x D 11° 100 0.019 0.025 0.032 0.038 0.050 0.063 0.076 0.101 0.126 0.158

High Temp Alloys Inconel, Nimonic, Hastel-


up to 40 HRc 0.01 x D 11° 70 0.016 0.022 0.027 0.032 0.043 0.054 0.065 0.086 0.108 0.135
loy, Monel

301
FEEDS & SPEEDS FOR RF100 U, F, VA, A, SF, Ti, H, RF 50 METRIC
Stable conditions: Application vc factor fz factor Feed width (ae) Feed depth (ap)
- good cooling Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
Z\MÄJPLU[WLYMVYTHUJL Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
- short-chipping Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recommended Type of cut fz (mm/z) with nom. Ø


Material Hardness Vc
RF 100 type application
3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
F Slotting 180 0.016 0.031 0.042 0.06 0.072 0.01 0.12 0.15
1.0035 S185, 1.0486 P275N, 1.0345 P235GH, 1.0050, 1.0070, 1.8937
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 F Roughing 210 0.018 0.036 0.048 0.069 0.083 0.011 0.014 0.017
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
SF Finishing 360 0.017 0.034 0.046 0.066 0.079 0.11 0.13 0.17
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9

Free-cutting steels, unalloyed case hardened steels, nitriding steels F Slotting 160 0.014 0.029 0.038 0.055 0.066 0.09 0.11 0.14
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200 F Roughing 190 0.017 0.033 0.044 0.063 0.076 0.1 0.13 0.16
1.5752 15NiCr13, 1.7131 16MnCr5, 1.7264 20CrMo5 5TT2
1.8504 34CrAl6
1.8519 31CrMoV9, 1.8550 34CrAlNi7 SF Finishing 320 0.016 0.032 0.042 0.061 0.073 0.1 0.12 0.15

Alloyed heat-treatable, tool and high speed steels


1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4 U Slotting 135 0.014 0.027 0.036 0.05 0.06 0.08 0.1 0.13
850-
1.5710 36NiCr6, 1.7035 41Cr4, 1.7225 42CrMo4
1,400 U Roughing 160 0.016 0.031 0.041 0.058 0.069 0.09 0.12 0.14
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
5TT2
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 SF Finishing 270 0.015 0.03 0.04 0.055 0.066 0.06 0.11 0.14

U Slotting 70 0.011 0.021 0.028 0.04 0.048 0.06 0.08 0.1


Hardened steel up to
Tool steel, heat-treatable steel, spring steel,
U Roughing 100 0.014 0.027 0.036 0.052 0.062 0.08 0.1 0.13
54 HRC
high-speed steel, case hardened steel, etc. SF Finishing 140 0.011 0.021 0.028 0.04 0.048 0.06 0.08 0.1
Z.B.: 1.2344 X40CrMoV5-1; 1.2767 X45NiCrMo4;
1.2379 X155CrVMo12-1 ;1.2080 X210Cr12 1.3343 S 6-5-2
H Roughing 80 0.021 0.042 0.056 0.075 0.09 0.12 0.15 0.19
54-60 HRC
H Finishing 100 0.008 0.015 0.02 0.027 0.032 0.04 0.05 0.07
VA Slotting 120 0.014 0.027 0.036 0.05 0.06 0.08 0.1 0.13
Stainless steel up to
1.4104 X14CrMoS17, 1.4105 X6CrMoS17, 1.4305 X10CrNiS18-9 750 VA Roughing 140 0.016 0.031 0.041 0.058 0.069 0.09 0.12 0.14
USA = 303, 410, 420F, 430, 430F 5TT2
SF Finishing 240 0.015 0.03 0.04 0.055 0.066 0.09 0.11 0.14
VA Slotting 80 0.012 0.024 0.032 0.045 0.054 0.07 0.09 0.11
Stainless steel
750-850
1.4301X5CrNi18-10, 1.4303 X5CrNi18-12 1.4310 XCrNi18-8 VA Roughing 100 0.014 0.028 0.037 0.052 0.062 0.08 0.1 0.12
5TT2
USA = 304, 304L, 420
SF Finishing 160 0.013 0.026 0.035 0.05 0.059 0.08 0.1 0.12
VA/F Slotting 60 0.011 0.021 0.028 0.04 0.048 0.06 0.08 0.1
Stainless steel above
1.4438 X2CrNiMo18-15-4, 1.4404 X2CrNiMo17-12-2, 1.4571 X6CrNiTi18-10 850 VA/F Roughing 80 0.013 0.025 0.034 0.048 0.058 0.08 0.1 0.12
USA = 310, 316, 316B, 316L, 317 5TT2
SF Finishing 120 0.011 0.021 0.028 0.04 0.048 0.06 0.08 0.1
Ti/U Slotting 60 0.008 0.017 0.022 0.032 0.038 0.05 0.06 0.08
up to
Special alloys (nickel based “Ni“)
1,300 Ti/U Roughing 80 0.01 0.02 0.027 0.038 0.046 0.06 0.08 0.1
Nimonic, Inconel, Monel, Hastelloy
5TT2
SF Finishing 120 0.008 0.017 0.022 0.032 0.038 0.05 0.06 0.08
Ti/U Slotting 30 0.01 0.015 0.02 0.025 0.03 0.04 0.05 0.06
Titanium alloys (“Ti“) up to
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300 Ti/U Roughing 40 0.01 0.02 0.03 0.035 0.04 0.055 0.065 0.08
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2
SF Finishing 60 0.015 0.025 0.035 0.045 0.05 0.065 0.08 0.12
F Slotting 160 0.017 0.033 0.044 0.065 0.078 0.1 0.13 0.16
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
up to
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20), F Roughing 190 0.019 0.038 0.051 0.075 0.09 0.12 0.15 0.19
/)
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 (GTW35)
SF Finishing 320 0.018 0.036 0.048 0.072 0.086 0.11 0.14 0.18
U Slotting 140 0.015 0.03 0.04 0.055 0.066 0.09 0.11 0.14
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
above
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35), U Roughing 170 0.017 0.035 0.046 0.063 0.076 0.1 0.13 0.16
/)
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 (GTS70)
SF Finishing 280 0.017 0.033 0.044 0.061 0.073 0.1 0.12 0.15
A Slotting 500 0.02 0.039 0.052 0.08 0.096 0.13 0.16 0.2
Aluminum, Al-wrought alloys, Al-alloys
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 A Roughing 600 0.022 0.045 0.06 0.092 0.11 0.15 0.18 0.23
3% Si
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
A Finishing 1000 0.021 0.043 0.057 0.088 0.106 0.14 0.18 0.22
A Slotting 230 0.017 0.033 0.044 0.06 0.072 0.1 0.12 0.15
Aluminum-cast alloys
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 A Roughing 280 0.019 0.038 0.051 0.069 0.083 0.11 0.14 0.17
3% Si
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg
A Finishing 350 0.018 0.036 0.048 0.066 0.079 0.11 0.13 0.17
A Slotting 180 0.015 0.03 0.04 0.055 0.066 0.09 0.11 0.14
Magnesium-alloys
— A Roughing 210 0.017 0.035 0.046 0.063 0.076 0.1 0.13 0.16
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
A Finishing 360 0.017 0.033 0.044 0.061 0.073 0.1 0.12 0.15
Non-ferrous metals (copper, short- or long-chipping brass or bronze)
A Slotting 250 0.017 0.033 0.044 0.06 0.072 0.1 0.12 0.15
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 A Roughing 290 0.019 0.038 0.051 0.069 0.083 0.11 0.14 0.17
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
5TT2
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn
SF Finishing 500 0.018 0.036 0.048 0.066 0.079 0.11 0.13 0.17
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10
All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

302
RF 100 U/HF, VA/NF, A/WF, RS100 U, F for unstable conditions METRIC
Unstable conditions: Application vc factor fz factor Feed width (ae) Feed depth (ap)
- standard cooling Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
- average performance Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
- medium- to long-chipping Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recommended Type of cut fz (mm/z) with nom. Ø


Material Hardness Vc
RF 100 type application
3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
=(5- Slotting 135 0.009 0.018 0.0024 0.032 0.038 0.05 0.06 0.08
:757./ 
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 =(5- Roughing 160 0.01 0.021 0.028 0.037 0.044 0.06 0.07 0.09
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
Finishing

Free-cutting steels, unalloyed case hardened steels, nitriding steels


=(5- Slotting 120 0.009 0.018 0.0024 0.032 0.038 0.05 0.06 0.08
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200 =(5- Roughing 140 0.01 0.021 0.028 0.037 0.044 0.06 0.07 0.09
5P*Y4U*Y*Y4V 5TT2
1.8504 34CrAl6
 *Y4V= *Y(S5P
Finishing

Alloyed heat-treatable, tool and high speed steels


1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4 U/HF Slotting 100 0.008 0.011 0.024 0.032 0.038 0.05 0.06 0.08
850-
5P*Y*Y*Y4V
1,400
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
U/HF Roughing 120 0.01 0.019 0.026 0.035 0.041 0.06 0.07 0.09
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4
Hardened steel
Tool steel, heat-treatable steel, spring steel, U/HF Slotting 55 0.006 0.012 0.016 0.022 0.026 0.04 0.04 0.06
up to
high-speed steel, case hardened steel, etc.
A)!?*Y4V="?5P*Y4V"
54 HRC
U/HF Roughing 80 0.008 0.016 0.021 0.029 0.034 0.05 0.06 0.07
 ?*Y=4V"?*Y:

Stainless steel up to =(5- Slotting 90 0.008 0.017 0.022 0.03 0.036 0.05 0.06 0.08
?*Y4V:?*Y4V:?*Y5P: 750 =(5- Roughing 110 0.01 0.019 0.026 0.035 0.041 0.06 0.07 0.09
USA = 303, 410, 420F, 430, 430F 5TT2 Finishing
Stainless steel =(5- Slotting 65 0.008 0.015 0.02 0.028 0.034 0.04 0.06 0.07
?*Y5P?*Y5P?*Y5P 750-850
=(5- Roughing 80 0.009 0.017 0.023 0.032 0.039 0.05 0.06 0.08
USA = 304, 304L, 420 5TT2
Finishing

Stainless steel above =(5- Slotting 55 0.007 0.013 0.018 0.025 0.03 0.04 0.05 0.06
?*Y5P4V?*Y5P4V?*Y5P;P 850 =(5- Roughing 70 0.008 0.016 0.021 0.03 0.036 0.05 0.06 0.08
<:($)3 5TT2 Finishing
up to U/HF Slotting 50 0.007 0.013 0.018 0.025 0.03 0.04 0.05 0.06
Special alloys (nickel based “Ni“)
1,300
5PTVUPJ0UJVULS4VULS/HZ[LSSV` U/HF Roughing 70 0.008 0.016 0.021 0.03 0.036 0.05 0.06 0.08
5TT2
Titanium alloys (“Ti“) up to U/HF Slotting 25 0.006 0.012 0.016 0.022 0.026 0.04 0.04 0.06
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2 U/HF Roughing 40 0.007 0.014 0.019 0.026 0.032 0.04 0.05 0.07

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron =(5- Slotting 120 0.009 0.018 0.024 0.032 0.038 0.05 0.06 0.08
up to
,5.3..,5.13.. =(5- Roughing 140 0.01 0.021 0.028 0.037 0.044 0.06 0.07 0.09
,5.1:...,5.14>.;>
/)
Finishing

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron U/HF Slotting 105 0.008 0.017 0.022 0.03 0.036 0.05 0.05 0.08
above
,5.3..,5.13.. U/HF Roughing 130 0.01 0.019 0.026 0.035 0.041 0.06 0.07 0.09
,5.1:...,5.14).;:
/)
Finishing

Aluminum, Al-wrought alloys, Al-alloys A/WF Slotting 375 0.011 0.021 0.028 0.037 0.044 0.06 0.07 0.09
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 A/WF Roughing 440 0.012 0.024 0.032 0.043 0.051 0.07 0.09 0.11
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
3% Si
Finishing

Aluminum-cast alloys A/WF Slotting 180 0.01 0.019 0.026 0.035 0.042 0.06 0.07 0.09
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 A/WF Roughing 210 0.011 0.022 0.029 0.04 0.048 0.06 0.08 0.1
.(S:P.(S:P*\.(S:P*\5P4N
3% Si
Finishing
A/WF Slotting 140 0.01 0.019 0.026 0.035 0.042 0.06 0.07 0.09
Magnesium-alloys
— A/WF Roughing 170 0.011 0.022 0.029 0.04 0.048 0.06 0.08 0.1
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
Finishing
Non-ferrous metals (copper, short- or long-chipping brass or bronze)
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb =(5- Slotting 200 0.01 0.019 0.026 0.035 0.042 0.06 0.07 0.09
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
=(5- Roughing 230 0.011 0.022 0.029 0.04 0.048 0.06 0.08 0.1
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10
All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

303
HF 300 METRIC
d1 End Mill Diameter

SFM
ae RPM = x 3.82
(width of cut) d1

Tool length/reach up to 3xD Vc and fz 100% ap


Tool length/reach 3-5xD Vc and fz 80%
(depth of cut) IPM = No. of teeth x IPT x RPM
of inclination
Tool length/reach > 5-10xD Vc and fz 60%

cut fz (mm/z) with nom. Ø


Material Hardness Application ap max ae max Vc
3mm 4mm 5mm 6mm 8mm 10mm 12mm 16mm
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
1.0035 S185, 1.0486 P275N, 1.0345 P235GH, 1.0050, 1.0070, 1.8937 Slotting 0.04 x D 1.00 x D 200 0.105 0.140 0.175 0.240 0.320 0.400 0.480 0.640
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 Roughing 0.06 x D 0.60 x D 250 0.126 0.168 0.210 0.288 0.384 0.480 0.576 0.768
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9 Pre Finishing 0.03 x D 0.40 x D 300 0.095 0.126 0.158 0.216 0.288 0.360 0.432 0.576

Free-cutting steels, unalloyed case hardened steels, nitriding steels Slotting 0.04 x D 1.00 x D 170 0.090 0.120 0.150 0.210 0.280 0.350 0.420 0.560
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200 Roughing 0.06 x D 0.60 x D 220 0.108 0.144 0.180 0.252 0.336 0.420 0.504 0.672
1.5752 15NiCr13, 1.7131 16MnCr5, 1.7264 20CrMo5 5TT2
1.8504 34CrAl6
1.8519 31CrMoV9, 1.8550 34CrAlNi7 Pre Finishing 0.03 x D 0.40 x D 250 0.081 0.108 0.135 0.189 0.252 0.315 0.378 0.504

Alloyed heat-treatable, tool and high speed steels


1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4 Slotting 0.04 x D 1.00 x D 130 0.075 0.100 0.125 0.180 0.240 0.300 0.360 0.480
850-
1.5710 36NiCr6, 1.7035 41Cr4, 1.7225 42CrMo4
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1 1,400 Roughing 0.05 x D 0.60 x D 170 0.090 0.120 0.150 0.216 0.288 0.360 0.432 0.576
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 Pre Finishing 0.03 x D 0.40 x D 190 0.068 0.090 0.113 0.162 0.216 0.270 0.324 0.432
Slotting 0.03 x D 1.00 x D 100 0.060 0.080 0.100 0.150 0.200 0.250 0.300 0.400
up to
Hardened steel Roughing 0.04 x D 0.40 x D 120 0.072 0.096 0.120 0.180 0.240 0.300 0.360 0.480
54 HRC
Tool steel, heat-treatable steel, spring steel, Pre Finishing 0.02 x D 0.30 x D 150 0.054 0.072 0.090 0.135 0.180 0.225 0.270 0.360
high-speed steel, case hardened steel, etc.
Z.B.: 1.2344 X40CrMoV5-1; 1.2767 X45NiCrMo4;
1.2379 X155CrVMo12-1 ;1.2080 X210Cr12 1.3343 S 6-5-2 54-60
Roughing 0.03 x D 0.30 x D 90 0.036 0.048 0.060 0.108 0.144 0.180 0.216 0.288
HRC
Pre Finishing 0.01 x D 0.20 x D 100 0.027 0.036 0.045 0.081 0.108 0.135 0.162 0.216
Slotting 0.03 x D 1.00 x D 100 0.090 0.120 0.150 0.210 0.280 0.350 0.420 0.560
Stainless steel up to
1.4104 X14CrMoS17, 1.4105 X6CrMoS17, 1.4305 X10CrNiS18-9 750 Roughing 0.04 x D 0.40 x D 130 0.108 0.144 0.180 0.252 0.336 0.420 0.504 0.672
USA = 303, 410, 420F, 430, 430F 5TT2
Pre Finishing 0.02 x D 0.30 x D 150 0.081 0.108 0.135 0.189 0.252 0.315 0.378 0.504
Slotting 0.03 x D 1.00 x D 80 0.081 0.108 0.135 0.192 0.256 0.320 0.384 0.512
Stainless steel
1.4301X5CrNi18-10, 1.4303 X5CrNi18-12 1.4310 XCrNi18-8
750-850
Roughing 0.04 x D 0.40 x D 100 0.097 0.130 0.162 0.230 0.307 0.384 0.461 0.614
USA = 304, 304L, 420 5TT2
Pre Finishing 0.02 x D 0.30 x D 120 0.073 0.097 0.122 0.173 0.230 0.288 0.346 0.461
Slotting 0.02 x D 1.00 x D 60 0.060 0.080 0.100 0.150 0.200 0.250 0.300 0.400
Stainless steel above
1.4438 X2CrNiMo18-15-4, 1.4404 X2CrNiMo17-12-2, 1.4571 X6CrNiTi18-10 850 Roughing 0.03 x D 0.40 x D 70 0.072 0.096 0.120 0.180 0.240 0.300 0.360 0.480
USA = 310, 316, 316B, 316L, 317 5TT2
Pre Finishing 0.02 x D 0.30 x D 90 0.054 0.072 0.090 0.135 0.180 0.225 0.270 0.360
Slotting 0.02 x D 1.00 x D 45 0.060 0.080 0.100 0.150 0.200 0.250 0.300 0.400
up to
Special alloys (nickel based “Ni“)
Nimonic, Inconel, Monel, Hastelloy 1,300 Roughing 0.03 x D 0.40 x D 60 0.072 0.096 0.120 0.180 0.240 0.300 0.360 0.480
5TT2
Pre Finishing 0.02 x D 0.30 x D 70 0.054 0.072 0.090 0.135 0.180 0.225 0.270 0.360
Slotting 0.01 x D 1.00 x D 30 0.030 0.040 0.050 0.090 0.120 0.150 0.180 0.240
Titanium alloys (“Ti“) up to
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300 Roughing 0.02 x D 0.30 x D 35 0.036 0.048 0.060 0.108 0.144 0.180 0.216 0.288
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2
Pre Finishing 0.01 x D 0.20 x D 40 0.027 0.036 0.045 0.081 0.108 0.135 0.162 0.216
Slotting 0.04 x D 1.00 x D 170 0.090 0.120 0.150 0.210 0.280 0.350 0.420 0.560
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
0.6010 EN-GL100 (GG10), 0.6020 EN-GJL-200 (GG20),
up to
Roughing 0.06 x D 0.60 x D 220 0.108 0.144 0.180 0.252 0.336 0.420 0.504 0.672
0.7050 EN-GJS-500-7 (GGG50), 0.8535 EN-GJMW-350-4 (GTW35) /)
Pre Finishing 0.03 x D 0.40 x D 250 0.081 0.108 0.135 0.189 0.252 0.315 0.378 0.504
Slotting 0.04 x D 1.00 x D 140 0.081 0.108 0.135 0.192 0.256 0.320 0.384 0.512
Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
0.6025 EN-GL250 (GG25), 0.6035 EN-GJL-350 (GG35),
above
Roughing 0.05 x D 0.60 x D 180 0.097 0.130 0.162 0.230 0.307 0.384 0.461 0.614
0.7070 EN-GJS-700-2 (GGG70), 0.8170 EN-GJMB-700-2 (GTS70) /)
Pre Finishing 0.03 x D 0.40 x D 210 0.073 0.097 0.122 0.173 0.230 0.288 0.346 0.461
Aluminum, Al-wrought alloys, Al-alloys
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1
up to
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5 3% Si

Aluminum-cast alloys
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9
above
3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg 3% Si

Magnesium-alloys
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3 —

Non-ferrous metals (copper, short- or long-chipping brass or bronze)


2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5 850
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10

304
GH 100 U, GH 100 H and GA 200 A METRIC
Application vc factor fz factor Feed width (ae) Feed depth (ap)
Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recom- Type of cut


Material Hardness mended applica- fz (mm/z) with nom. Ø
Vc
GH 100 type tion 3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
:757./  U (3-Flt.) Slotting 120 0.012 0.024 0.041 0.045 0.054 0.070 0.090 0.110
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 U (3-Flt.) Roughing 140 0.014 0.028 0.037 0.052 0.062 0.080 0.100 0.130
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E U (6-/8-Flt.) Finishing 240 0.013 0.026 0.035 0.050 0.059 0.080 0.100 0.120
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
Free-cutting steels, unalloyed case hardened steels, nitriding steels
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20 U (3-Flt.) Slotting 105 0.012 0.024 0.041 0.045 0.054 0.070 0.090 0.110
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200 U (3-Flt.) Roughing 130 0.014 0.028 0.037 0.052 0.062 0.080 0.100 0.130
5P*Y4U*Y*Y4V 5TT2
1.8504 34CrAl6 U (6-/8-Flt.) Finishing 210 0.013 0.026 0.035 0.050 0.059 0.080 0.100 0.120
 *Y4V= *Y(S5P
Alloyed heat-treatable, tool and high speed steels U (3-Flt.) Slotting 90 0.011 0.023 0.030 0.042 0.050 0.070 0.080 0.110
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
850-
5P*Y*Y*Y4V
1,400 U (3-Flt.) Roughing 110 0.013 0.026 0.035 0.048 0.058 0.080 0.100 0.120
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 U (6-/8-Flt.) Finishing 180 0.013 0.025 0.033 0.046 0.055 0.070 0.090 0.120

U (3-Flt.) Slotting 50 0.010 0.019 0.026 0.035 0.042 0.060 0.070 0.090
Hardened steel up to H (6-/8-Flt.)* Roughing 100 0.024 0.048 0.064 0.088 0.105 0.140 0.180 0.220
Tool steel, heat-treatable steel, spring steel, 54 HRC
high-speed steel, case hardened steel, etc. H (6-/8-Flt.) Finishing 110 0.010 0.019 0.026 0.035 0.042 0.060 0.070 0.090
A)!?*Y4V="?5P*Y4V" Finishing 70 0.019 0.038 0.050 0.070 0.084 0.110 0.140 0.180
 ?*Y=4V"?*Y: 54-60 HRC
H (6-/8-Flt.) 80 0.007 0.014 0.018 0.025 0.030 0.040 0.050 0.060

Stainless steel up to U (3-Flt.) Slotting 80 0.011 0.023 0.030 0.042 0.050 0.070 0.050 0.110
?*Y4V:?*Y4V:?*Y5P: 750 U (3-Flt.) Roughing 100 0.013 0.026 0.035 0.048 0.058 0.080 0.100 0.120
USA = 303, 410, 420F, 430, 430F 5TT2 U (6-/8-Flt.) Finishing 160 0.013 0.025 0.033 0.046 0.055 0.070 0.090 0.120
Stainless steel U (3-Flt.) Slotting 55 0.011 0.021 0.028 0.038 0.046 0.060 0.080 0.100
?*Y5P?*Y5P?*Y5P 750-850
U (3-Flt.) Roughing 70 0.012 0.024 0.032 0.044 0.052 0.070 0.090 0.110
USA = 304, 304L, 420 5TT2
U (6-/8-Flt.) Finishing 110 0.012 0.023 0.031 0.042 0.050 0.070 0.080 0.100

Stainless steel above U (3-Flt.) Slotting 40 0.010 0.020 0.026 0.035 0.042 0.050 0.070 0.090
?*Y5P4V?*Y5P4V?*Y5P;P 850 U (3-Flt.) Roughing 50 0.012 0.024 0.032 0.042 0.050 0.070 0.080 0.110
<:($)3 5TT2 U (6-/8-Flt.) Finishing 80 0.010 0.020 0.026 0.035 0.042 0.060 0.070 0.090

up to U (3-Flt.) Slotting 40 0.010 0.020 0.026 0.038 0.046 0.060 0.080 0.100
Special alloys (nickel based “Ni“)
1,300 U (3-Flt.) Roughing 50 0.012 0.024 0.032 0.046 0.055 0.070 0.090 0.110
5PTVUPJ0UJVULS4VULS/HZ[LSSV`
5TT2 U (6-/8-Flt.) Finishing 80 0.011 0.022 0.029 0.042 0.050 0.070 0.080 0.100

Titanium alloys (“Ti“) up to U (3-Flt.) Slotting 20 0.008 0.015 0.020 0.030 0.036 0.050 0.060 0.080
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300 U (3-Flt.) Roughing 30 0.009 0.018 0.024 0.036 0.043 0.060 0.070 0.090
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2 U (6-/8-Flt.) Finishing 40 0.008 0.015 0.020 0.030 0.036 0.050 0.060 0.080

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
U (3-Flt.) Slotting 105 0.012 0.024 0.032 0.045 0.054 0.070 0.090 0.110
up to
,5.3..,5.13.. U (3-Flt.) Roughing 130 0.014 0.028 0.037 0.052 0.062 0.080 0.100 0.130
,5.1:...,5.14>.;>
/)
U (6-/8-Flt.) Finishing 210 0.013 0.026 0.035 0.050 0.059 0.080 0.100 0.120

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron
U (3-Flt.) Slotting 90 0.011 0.023 0.030 0.042 0.050 0.070 0.080 0.110
above
,5.3..,5.13.. U (3-Flt.) Roughing 110 0.013 0.026 0.035 0.048 0.058 0.080 0.100 0.120
,5.1:...,5.14).;:
/)
U (6-/8-Flt.) Finishing 180 0.013 0.025 0.033 0.046 0.055 0.070 0.090 0.120

Aluminum, Al-wrought alloys, Al-alloys


A (3-Flt.) Slotting 300 0.015 0.030 0.040 0.055 0.066 0.090 0.110 0.140
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 A (3-Flt.) Roughing 400 0.017 0.035 0.046 0.063 0.076 0.100 0.130 0.160
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
3% Si
A (3-Flt.) Finishing 600 0.017 0.033 0.044 0.061 0.073 0.100 0.120 0.150

Aluminum-cast alloys
A (3-Flt.) Slotting 180 0.014 0.027 0.036 0.050 0.060 0.080 0.100 0.130
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 A (3-Flt.) Roughing 300 0.016 0.031 0.041 0.058 0.069 0.090 0.120 0.140
.(S:P.(S:P*\.(S:P*\5P4N
3% Si
U (6-/8-Flt.) Finishing 360 0.015 0.030 0.040 0.055 0.066 0.090 0.110 0.140
A (3-Flt.) Slotting 150 0.013 0.025 0.034 0.045 0.054 0.070 0.090 0.110
Magnesium-alloys
— A (3-Flt.) Roughing 180 0.014 0.029 0.039 0.052 0.062 0.080 0.100 0.130
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
A (3-Flt.) Finishing 300 0.014 0.028 0.037 0.050 0.059 0.080 0.100 0.120
Non-ferrous metals (copper, short- or long-chipping brass or bronze) A (3-Flt.) Slotting 200 0.014 0.027 0.036 0.050 0.060 0.080 0.100 0.130
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 A (3-Flt.) Roughing 230 0.016 0.031 0.041 0.058 0.069 0.090 0.120 0.140
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10 U (6-/8-Flt.) Finishing 400 0.015 0.030 0.040 0.055 0.066 0.090 0.110 0.140
* trochoid milling strategy
All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%
305
GS 100 A, U and H METRIC
Application vc factor fz factor Feed width (ae) Feed depth (ap)
Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recom- cut
Hard- Type of fz (mm/z) with nom. Ø
Material mended Vc
ness application
GS 100 type 3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
:757./  U Slotting 120 0.008 0.017 0.022 0.030 0.036 0.050 0.060 0.080
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 U Roughing 140 0.010 0.019 0.026 0.035 0.041 0.060 0.070 0.090
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
Free-cutting steels, unalloyed case hardened steels, nitriding steels
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20 U Slotting 100 0.008 0.017 0.022 0.030 0.036 0.050 0.060 0.080
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200
5P*Y4U*Y*Y4V 5TT2
1.8504 34CrAl6 U Roughing 120 0.010 0.019 0.026 0.035 0.041 0.060 0.070 0.090
 *Y4V= *Y(S5P

Alloyed heat-treatable, tool and high speed steels U Slotting 90 0.008 0.015 0.020 0.028 0.034 0.040 0.060 0.070
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
850-
5P*Y*Y*Y4V
1,400 H Roughing 110 0.008 0.017 0.023 0.032 0.039 0.050 0.060 0.080
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4
Hardened steel H Slotting 50 0.005 0.011 0.014 0.020 0.024 0.030 0.040 0.050
Tool steel, heat-treatable steel, spring steel,
up to
high-speed steel, case hardened steel, etc. H Roughing 70 0.007 0.014 0.019 0.026 0.031 0.040 0.050 0.070
A)!?*Y4V="?5P*Y4V"
54 HRC
 ?*Y=4V"?*Y:

Stainless steel up to U Slotting 80 0.008 0.015 0.020 0.028 0.034 0.040 0.060 0.070
?*Y4V:?*Y4V:?*Y5P: 750 U Roughing 100 0.009 0.017 0.023 0.032 0.039 0.050 0.060 0.080
USA = 303, 410, 420F, 430, 430F 5TT2

Stainless steel U Slotting 55 0.007 0.013 0.018 0.025 0.030 0.040 0.050 0.060
?*Y5P?*Y5P?*Y5P 750-850
U Roughing 70 0.008 0.015 0.020 0.029 0.035 0.050 0.060 0.070
USA = 304, 304L, 420 5TT2

Stainless steel above U Slotting 50 0.006 0.012 0.016 0.022 0.026 0.040 0.040 0.060
?*Y5P4V?*Y5P4V?*Y5P;P 850 U Roughing 70 0.007 0.014 0.019 0.026 0.032 0.040 0.050 0.070
<:($)3 5TT2

up to U Slotting 45 0.006 0.012 0.016 0.022 0.026 0.040 0.040 0.060


Special alloys (nickel based “Ni“)
1,300 U Roughing 60 0.007 0.014 0.019 0.026 0.032 0.040 0.050 0.070
5PTVUPJ0UJVULS4VULS/HZ[LSSV`
5TT2

Titanium alloys (“Ti“) up to U Slotting 20 0.005 0.011 0.014 0.020 0.024 0.030 0.040 0.050
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300 U Roughing 30 0.006 0.013 0.017 0.024 0.029 0.040 0.050 0.060
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron up to U Slotting 100 0.008 0.017 0.022 0.030 0.036 0.050 0.060 0.080
,5.3..,5.13.. /) U Roughing 120 0.010 0.019 0.026 0.035 0.041 0.060 0.070 0.090
,5.1:...,5.14>.;> 30

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron above H Slotting 90 0.008 0.015 0.020 0.028 0.034 0.040 0.060 0.070
,5.3..,5.13.. /) H Roughing 110 0.009 0.017 0.023 0.032 0.039 0.050 0.060 0.080
,5.1:...,5.14).;: 30

Aluminum, Al-wrought alloys, Al-alloys A Slotting 350 0.010 0.019 0.026 0.035 0.042 0.060 0.070 0.090
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 A Roughing 410 0.011 0.022 0.029 0.040 0.048 0.060 0.080 0.100
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
3% Si

Aluminum-cast alloys A Slotting 180 0.009 0.018 0.024 0.032 0.038 0.050 0.060 0.080
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 A Roughing 210 0.010 0.021 0.028 0.037 0.044 0.060 0.070 0.090
.(S:P.(S:P*\.(S:P*\5P4N
3% Si

Magnesium-alloys A Slotting 120 0.009 0.018 0.024 0.032 0.038 0.050 0.060 0.080

MgMn2, G-MgAl8Zn1, G-MgAl6Zn3 A Roughing 140 0.010 0.021 0.028 0.037 0.044 0.060 0.070 0.090
Non-ferrous metals (copper, short- or long-chipping brass or bronze) A Slotting 180 0.009 0.018 0.024 0.032 0.038 0.050 0.060 0.080
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 A Roughing 210 0.010 0.021 0.028 0.037 0.044 0.060 0.070 0.090
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10

All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

306
RS 100 U and F METRIC
Application vc factor fz factor Feed width (ae) Feed depth (ap)
Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recom- cut
Type of fz (mm/z) with nom. Ø
Material Hardness mended Vc
application
RS 100 type 3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
U Slotting 140 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090
:757./ 
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 F Roughing 160 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
Finishing

Free-cutting steels, unalloyed case hardened steels, nitriding steels


U Slotting 130 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1,200 F Roughing 150 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
5P*Y4U*Y*Y4V 5TT2
1.8504 34CrAl6
 *Y4V= *Y(S5P
Finishing

Alloyed heat-treatable, tool and high speed steels U Slotting 110 0.009 0.014 0.023 0.027 0.032 0.041 0.054 0.063
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
850-
5P*Y*Y*Y4V
1,400 F Roughing 130 0.009 0.018 0.027 0.032 0.036 0.050 0.059 0.072
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 Finishing
Hardened steel F* Slotting 55 0.009 0.014 0.018 0.023 0.027 0.036 0.045 0.054
Tool steel, heat-treatable steel, spring steel,
up to
high-speed steel, case hardened steel, etc. F Roughing 90 0.011 0.014 0.023 0.027 0.032 0.041 0.054 0.063
A)!?*Y4V="?5P*Y4V"
54 HRC
 ?*Y=4V"?*Y: Finishing

Stainless steel up to U Slotting 100 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090
?*Y4V:?*Y4V:?*Y5P: 750 U Roughing 115 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
USA = 303, 410, 420F, 430, 430F 5TT2 Finishing
Stainless steel U Slotting 65 0.009 0.014 0.023 0.027 0.032 0.041 0.054 0.063
?*Y5P?*Y5P?*Y5P 750-850
U Roughing 100 0.011 0.018 0.027 0.032 0.036 0.050 0.059 0.072
USA = 304, 304L, 420 5TT2
Finishing

Stainless steel above U Slotting 55 0.009 0.014 0.018 0.023 0.027 0.036 0.045 0.054
?*Y5P4V?*Y5P4V?*Y5P;P 850 U Roughing 80 0.011 0.014 0.023 0.027 0.032 0.041 0.054 0.063
<:($)3 5TT2 Finishing

up to U Slotting 25 0.007 0.009 0.014 0.018 0.023 0.032 0.036 0.045


Special alloys (nickel based “Ni“)
1,300 F Roughing 30 0.009 0.014 0.018 0.023 0.027 0.036 0.045 0.054
5PTVUPJ0UJVULS4VULS/HZ[LSSV`
5TT2 Finishing

Titanium alloys (“Ti“) up to U Slotting 55 0.009 0.014 0.023 0.027 0.032 0.041 0.054 0.063
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1,300 F Roughing 80 0.011 0.018 0.027 0.032 0.036 0.050 0.059 0.072
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2 Finishing

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron U Slotting 150 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
up to
,5.3..,5.13.. F Roughing 160 0.014 0.027 0.036 0.045 0.054 0.063 0.081 0.117
,5.1:...,5.14>.;>
/)
Finishing

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron U Slotting 130 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090
above
,5.3..,5.13.. F Roughing 150 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
,5.1:...,5.14).;:
/)
Finishing
Aluminum, Al-wrought alloys, Al-alloys U Slotting 450 0.014 0.027 0.036 0.050 0.059 0.072 0.086 0.126
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
3% Si U Roughing 540 0.016 0.032 0.041 0.054 0.063 0.081 0.090 0.135
Aluminum-cast alloys U Slotting 200 0.014 0.023 0.032 0.041 0.045 0.059 0.072 0.108
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9
.(S:P.(S:P*\.(S:P*\5P4N
3% Si U Roughing 250 0.014 0.027 0.036 0.045 0.054 0.063 0.081 0.117

Magnesium-alloys U Slotting 160 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090

MgMn2, G-MgAl8Zn1, G-MgAl6Zn3 U Roughing 200 0.014 0.027 0.036 0.045 0.054 0.063 0.081 0.117

Non-ferrous metals (copper, short- or long-chipping brass or bronze)


2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb U Slotting 225 0.011 0.023 0.027 0.036 0.041 0.054 0.063 0.090
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
U Roughing 270 0.014 0.027 0.036 0.045 0.054 0.063 0.081 0.117
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10
* trochoid milling strategy
All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

307
GF 500 B and GF 300 B (Ball Nose) METRIC
Nom. diameter (mm)
Tool length/reach up to 3xD Vc and fz 100% Application Width/depth 2 3 4 6 8 10 12 16
Tool length/reach 3-5xD Vc and fz 80% Roughing ae (mm) 0.1 0.15 0.2 0.4 0.6 0.75 1 1.2
Tool length/reach > 5-10xD Vc and fz 60% ap (mm) 0.15 0.15 0.3 0.5 0.75 1 1.5 1.5
Finishing ae (mm) 0.05 0.07 0.1 0.14 0.16 0.18 0.2 0.3
ap (mm) 0.05 0.05 0.07 0.1 0.15 0.2 0.25 0.3

Type of cut fz (mm/z) with nom. Ø


Material Hardness ae Max Vc
End Mill
3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
.-) 0.1 x D 240 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
:757./ 
1.0718 11SMnPb30, 1.0736 11SMn37
up to
1.0402 C22, 1.1178 C30E .-) 0.03 x D 340 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
1.0503 C45, 1.1191 C30E
28 HRc
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
.-) 0.01 x d 390 0.018 0.027 0.036 0.054 0.072 0.090 0.110 0.140

Free-cutting steels, unalloyed case hardened steels, nitriding steels


.-) 0.1 x D 220 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E
28 to 38
1.7043 38Cr4 .-) 0.03 x D 310 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
5P*Y4U*Y*Y4V
HRc
1.8504 34CrAl6
 *Y4V= *Y(S5P
.-) 0.01 x d 350 0.020 0.030 0.039 0.059 0.078 0.100 0.120 0.160

Alloyed heat-treatable, tool and high speed steels .-) 0.1 x D 200 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
5P*Y*Y*Y4V 28 to 44
.-) 0.03 x D 310 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1 HRc
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 .-) 0.01 x d 320 0.016 0.024 0.031 0.047 0.062 0.080 0.090 0.120

.-) 0.1 x D 130 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
Hardened steel up to
Tool steel, heat-treatable steel, spring steel, .-) 0.02 x D 200 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
54 HRC
high-speed steel, case hardened steel, etc. .-) 0.01 x d 220 0.014 0.022 0.029 0.043 0.058 0.070 0.090 0.120
A)!?*Y4V="?5P*Y4V" .-) 0.02 x D 150 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
 ?*Y=4V"?*Y:
54-60
HRC .-) 0.01 x d 160 0.012 0.018 0.024 0.036 0.048 0.060 0.070 0.100

Stainless steel .-) 0.1 x D 160 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
?*Y4V:?*Y4V:?*Y5P: up to
.-) 0.03 x D 230 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
USA = 303, 410, 420F, 430, 430F 28 HRc
.-) 0.01 x d 260 0.016 0.024 0.031 0.047 0.062 0.080 0.090 0.120

Stainless steel .-) 0.1 x D 120 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
?*Y5P?*Y5P?*Y5P up to
.-) 0.03 x D 170 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
USA = 304, 304L, 420 28 HRc
.-) 0.01 x d 190 0.014 0.022 0.029 0.043 0.058 0.070 0.090 0.120

Stainless steel .-) 0.1 x D 80 0.020 0.030 0.040 0.060 0.080 0.100 0.120 0.160
over
?*Y5P4V?*Y5P4V?*Y5P;P .-) 0.02 x D 120 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
<:($)3
28 HRc
.-) 0.01 x d 140 0.012 0.018 0.024 0.036 0.048 0.060 0.070 0.100
.-) 0.1 x D 45 0.020 0.030 0.040 0.060 0.080 0.100 0.120 0.160
Special alloys (nickel based “Ni“) up to 42
.-) 0.02 x D 60 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
5PTVUPJ0UJVULS4VULS/HZ[LSSV` HRc
.-) 0.01 x d 80 0.012 0.018 0.024 0.036 0.048 0.060 0.070 0.100

Titanium alloys (“Ti“) .-) 0.1 x D 100 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
up to 42
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 .-) 0.02 x D 150 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5
HRc
.-) 0.01 x d 170 0.014 0.022 0.029 0.043 0.058 0.070 0.090 0.120

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron .-) 0.1 x D 220 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
up to
,5.3..,5.13.. .-) 0.03 x D 310 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
,5.1:...,5.14>.;>
/)
.-) 0.01 x d 360 0.018 0.027 0.036 0.054 0.072 0.090 0.110 0.140

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron .-) 0.1 x D 180 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
over
,5.3..,5.13.. .-) 0.02 x D 270 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
,5.1:...,5.14).;:
/)
.-) 0.01 x d 300 0.016 0.024 0.031 0.047 0.062 0.080 0.090 0.120

Aluminum, Al-wrought alloys, Al-alloys .-) 0.1 x D 600 0.032 0.048 0.064 0.096 0.128 0.160 0.190 0.260
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 .-) 0.03 x D 800 0.022 0.034 0.045 0.067 0.090 0.110 0.130 0.180
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
7% Si
.-) 0.01 x d 900 0.019 0.029 0.038 0.058 0.077 0.100 0.120 0.150

Aluminum-cast alloys .-) 0.1 x D 300 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
over
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 .-) 0.03 x D 400 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
.(S:P.(S:P*\.(S:P*\5P4N
7% Si
.-) 0.01 x d 500 0.018 0.027 0.036 0.054 0.072 0.090 0.110 0.140
.-) 0.1 x D 180 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
Magnesium-alloys
— .-) 0.03 x D 260 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
.-) 0.01 x d 290 0.016 0.024 0.031 0.047 0.062 0.080 0.090 0.120
Non-ferrous metals (copper, short- or long-chipping brass or bronze) .-) 0.1 x D 250 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 .-) 0.03 x D 350 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10 .-) 0.01 x d 400 0.018 0.027 0.036 0.054 0.072 0.090 0.110 0.140

All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

308
GF 500 T and GF 300 T (“Torus” Nose / Corner Radius) METRIC
Nom. diameter (mm)
Tool length/reach up to 3xD Vc and fz 100% Application Width/depth 2 3 4 6 8 10 12 16
Tool length/reach 3-5xD Vc and fz 80% Roughing ae (mm) 0.15 0.2 0.3 0.4 0.6 0.75 1 1.5
Tool length/reach > 5-10xD Vc and fz 60% ap (mm) 1 1.5 2 3 4 5 6 8
Finishing ae (mm) 0.08 0.11 0.13 0.15 0.2 0.3 0.4 0.5
ap (mm) 0.2 0.3 0.4 0.7 1 1.5 2 3

Hard- Type of cut fz (mm/z) with nom. Ø


Material ae Max Vc
ness End Mill
3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
GF500 0.40 x D 240 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
:757./ 
1.0718 11SMnPb30, 1.0736 11SMn37
up to
1.0402 C22, 1.1178 C30E GF500 0.25 x D 340 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
1.0503 C45, 1.1191 C30E
28 HRc
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
GF500 0.15 x D 360 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170

Free-cutting steels, unalloyed case hardened steels, nitriding steels


GF500 0.40 x D 220 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E
28 to 38
1.7043 38Cr4 GF500 0.25 x D 310 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
5P*Y4U*Y*Y4V
HRc
1.8504 34CrAl6
 *Y4V= *Y(S5P
GF500 0.15 x D 330 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170

Alloyed heat-treatable, tool and high speed steels GF500 0.40 x D 200 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
5P*Y*Y*Y4V 28 to 44
GF500 0.25 x D 280 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1 HRc
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 GF500 0.15 x D 300 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130

GF500 0.30 x D 120 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
Hardened steel up to
GF500 0.20 x D 190 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
Tool steel, heat-treatable steel, spring steel, 54 HRC
GF500 0.15 x D 200 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
high-speed steel, case hardened steel, etc.
A)!?*Y4V="?5P*Y4V" 0.020 0.030 0.040 0.060 0.080 0.100 0.120 0.160
54-60
 ?*Y=4V"?*Y: GF300 0.20 x D 150 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
HRC
GF300 0.10 x D 160 0.013 0.020 0.026 0.039 0.052 0.070 0.080 0.100

Stainless steel GF500 0.40 x D 160 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
?*Y4V:?*Y4V:?*Y5P: up to
GF500 0.25 x D 230 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
USA = 303, 410, 420F, 430, 430F 28 HRc
GF500 0.15 x D 240 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150

Stainless steel GF500 0.30 x D 120 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
?*Y5P?*Y5P?*Y5P up to
GF500 0.25 x D 170 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
USA = 304, 304L, 420 28 HRc
GF500 0.10 x D 190 0.016 0.024 0.031 0.047 0.062 0.080 0.090 0.120

Stainless steel GF500 0.25 x D 80 0.020 0.030 0.040 0.060 0.080 0.100 0.120 0.160
over
?*Y5P4V?*Y5P4V?*Y5P;P GF500 0.20 x D 120 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
<:($)3
28 HRc
GF500 0.10 x D 130 0.013 0.020 0.026 0.039 0.052 0.070 0.080 0.100
GF500 0.25 x D 45 0.020 0.030 0.040 0.060 0.080 0.100 0.120 0.160
Special alloys (nickel based “Ni“) up to 42
GF500 0.20 x D 60 0.014 0.021 0.028 0.042 0.056 0.070 0.080 0.110
5PTVUPJ0UJVULS4VULS/HZ[LSSV` HRc
GF500 0.10 x D 80 0.013 0.020 0.026 0.039 0.052 0.070 0.080 0.100

Titanium alloys (“Ti“) GF500 0.30 x D 100 0.024 0.036 0.048 0.072 0.096 0.120 0.140 0.190
up to 42
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 GF500 0.20 x D 150 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5
HRc
GF500 0.15 x D 150 0.017 0.026 0.034 0.050 0.067 0.080 0.100 0.130

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron up to GF500 0.40 x D 220 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
,5.3..,5.13.. /) GF500 0.25 x D 310 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
,5.1:...,5.14>.;> 30 GF500 0.15 x D 330 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron over GF300 0.40 x D 180 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
,5.3..,5.13.. /) GF300 0.25 x D 250 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
,5.1:...,5.14).;: 30 GF300 0.15 x D 270 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150

Aluminum, Al-wrought alloys, Al-alloys GF500 0.40 x D 600 0.032 0.048 0.064 0.096 0.128 0.160 0.190 0.260
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 GF500 0.25 x D 800 0.022 0.034 0.045 0.067 0.090 0.110 0.130 0.180
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
7% Si
GF500 0.15 x D 900 0.022 0.034 0.045 0.067 0.090 0.110 0.130 0.180

Aluminum-cast alloys GF500 0.40 x D 300 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
over
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 GF500 0.25 x D 400 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
.(S:P.(S:P*\.(S:P*\5P4N
7% Si
GF500 0.15 x D 500 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
GF 500 0.40 x D 180 0.026 0.039 0.052 0.078 0.104 0.130 0.160 0.210
Magnesium-alloys
— GF 500 0.25 x D 260 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
GF 500 0.15 x D 270 0.018 0.027 0.036 0.055 0.073 0.090 0.110 0.150
Non-ferrous metals (copper, short- or long-chipping brass or bronze) GF 500 0.40 x D 250 0.030 0.045 0.060 0.090 0.120 0.150 0.180 0.240
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 GF 500 0.25 x D 350 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10 GF 500 0.15 x D 300 0.021 0.032 0.042 0.063 0.084 0.110 0.130 0.170

All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%

309
Uni-Pro end mills 2 / 3 / 4-flute METRIC
Application vc factor fz factor Feed width (ae) Feed depth (ap)
Slotting 1 1 (0.7 for ap = 2xd) 1xd 0.5 up to 1xd
Roughing 1 1 (0.7 for ap = 2xd) 0.4 up to 0.9xd 0.5 up to 1xd
Finishing 1 1 0.01 up to 0.1xd 1 up to 2xd
HPC-roughing 1.3 1.5 0.15 up to 0.4xd 1 up to 2xd
HSC-roughing 1.5 2 0.05 up to 0.15xd 1 up to 2xd

Recom- cut
Hard- Type of fz (mm/z) with nom. Ø
Material mended Vc
ness application
type 3 6 8 10 12 16 20 25
Structural + free-cutting steels, unalloyed heat-treatable + case hardened steels
2/3 Flute Slotting 120 0.012 0.024 0.032 0.042 0.050 0.070 0.080 0.110
:757./ 
1.0718 11SMnPb30, 1.0736 11SMn37 up to
1.0402 C22, 1.1178 C30E 850 3/4 Flute Roughing 140 0.014 0.028 0.037 0.048 0.058 0.080 0.100 0.120
1.0503 C45, 1.1191 C30E 5TT2
1.0301 C10, 1.1121 C10E
1.1750 C75W, 1.2076 102Cr6, 1.2307 29CrMoV9
4 Flute Finishing 240 0.013 0.026 0.035 0.046 0.055 0.070 0.090 0.120

Free-cutting steels, unalloyed case hardened steels, nitriding steels


2/3 Flute Slotting 110 0.012 0.024 0.032 0.042 0.050 0.070 0.080 0.110
1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20
1.0601 C60, 1.1221 C60E 850-
1.7043 38Cr4 1.200 3/4 Flute Roughing 130 0.014 0.028 0.037 0.048 0.058 0.080 0.100 0.120
5P*Y4U*Y*Y4V 5TT2
1.8504 34CrAl6
 *Y4V= *Y(S5P
4 Flute Finishing 220 0.013 0.026 0.035 0.046 0.055 0.070 0.090 0.120

Alloyed heat-treatable, tool and high speed steels 2/3 Flute Slotting 90 0.011 0.021 0.028 0.039 0.047 0.060 0.080 0.100
1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4
850-
5P*Y*Y*Y4V
1.400 3/4 Flute Roughing 110 0.012 0.024 0.032 0.045 0.054 0.070 0.090 0.110
1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2379 X155CrVMo12-1
1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 S 6-5-3 5TT2
Spring steel = 1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4 4 Flute Finishing 180 0.012 0.023 0.031 0.043 0.051 0.070 0.090 0.110

Hardened steel 2/3 Flute Slotting 35 0.007 0.013 0.018 0.024 0.029 0.040 0.050 0.060
Tool steel, heat-treatable steel, spring steel,
up to 3/4 Flute Roughing 50 0.009 0.017 0.023 0.031 0.037 0.050 0.060 0.080
high-speed steel, case hardened steel, etc.
A)!?*Y4V="?5P*Y4V"
54 HRC
 ?*Y=4V"?*Y: 4 Flute Finishing 70 0.007 0.013 0.018 0.024 0.029 0.040 0.050 0.060

Stainless steel up to 2/3 Flute Slotting 80 0.008 0.017 0.022 0.030 0.036 0.050 0.060 0.080
?*Y4V:?*Y4V:?*Y5P: 750 3/4 Flute Roughing 100 0.009 0.019 0.026 0.035 0.041 0.060 0.070 0.090
USA = 303, 410, 420F, 430, 430F 5TT2 4 Flute Finishing 160 0.009 0.018 0.025 0.033 0.040 0.050 0.070 0.080
Stainless steel 2/3 Flute Slotting 55 0.007 0.014 0.019 0.027 0.032 0.040 0.050 0.070
?*Y5P?*Y5P?*Y5P 750-850
3/4 Flute Roughing 70 0.008 0.017 0.022 0.031 0.037 0.050 0.060 0.080
USA = 304, 304L, 420 5TT2
4 Flute Finishing 110 0.008 0.016 0.021 0.030 0.036 0.050 0.060 0.070

Stainless steel above 2/3 Flute Slotting 50 0.006 0.013 0.017 0.024 0.029 0.040 0.050 0.060
?*Y5P4V?*Y5P4V?*Y5P;P 850 3/4 Flute Roughing 70 0.008 0.015 0.020 0.029 0.035 0.050 0.060 0.070
<:($)3 5TT2 4 Flute Finishing 100 0.006 0.013 0.017 0.024 0.029 0.040 0.050 0.060

up to 2/3 Flute Slotting 25 0.005 0.009 0.012 0.018 0.022 0.030 0.040 0.050
Special alloys (nickel based “Ni“)
1.300 3/4 Flute Roughing 40 0.005 0.011 0.014 0.022 0.026 0.030 0.040 0.050
5PTVUPJ0UJVULS4VULS/HZ[LSSV`
5TT2 4 Flute Finishing 50 0.005 0.009 0.012 0.018 0.022 0.030 0.040 0.050

Titanium alloys (“Ti“) up to 2/3 Flute Slotting 40 0.008 0.017 0.022 0.030 0.036 0.050 0.060 0.080
3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2 1.300 3/4 Flute Roughing 50 0.010 0.020 0.027 0.036 0.043 0.060 0.070 0.090
3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5 5TT2 4 Flute Finishing 80 0.009 0.018 0.025 0.033 0.040 0.050 0.070 0.080

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron up to 2/3 Flute Slotting 110 0.011 0.022 0.030 0.039 0.047 0.060 0.080 0.100
,5.3..,5.13.. /) 3/4 Flute Roughing 130 0.013 0.026 0.034 0.045 0.054 0.070 0.090 0.110
,5.1:...,5.14>.;> 30 4 Flute Finishing 220 0.012 0.024 0.033 0.043 0.051 0.070 0.090 0.110

Cast iron, grey cast iron, spheroidal graphite and malleable cast iron above 2/3 Flute Slotting 95 0.009 0.019 0.025 0.033 0.040 0.050 0.070 0.080
,5.3..,5.13.. /) 3/4 Flute Roughing 110 0.011 0.021 0.029 0.038 0.046 0.060 0.080 0.090
,5.1:...,5.14).;: 30 4 Flute Finishing 190 0.010 0.020 0.027 0.036 0.044 0.060 0.070 0.090

Aluminum, Al-wrought alloys, Al-alloys 2/3 Flute Slotting 300 0.019 0.037 0.050 0.065 0.078 0.100 0.130 0.160
up to
3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1 2/3 Flute Roughing 350 0.021 0.043 0.057 0.075 0.090 0.120 0.150 0.190
3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365 AlZnMgCu1,5
3% Si
3/4 Flute Finishing 600 0.020 0.041 0.055 0.072 0.086 0.110 0.140 0.180

Aluminum-cast alloys 2/3 Flute Slotting 160 0.016 0.031 0.042 0.056 0.067 0.090 0.110 0.140
above
3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9 2/3 Flute Roughing 190 0.018 0.036 0.048 0.064 0.077 0.100 0.130 0.160
.(S:P.(S:P*\.(S:P*\5P4N
3% Si
3/4 Flute Finishing 320 0.017 0.034 0.046 0.062 0.074 0.100 0.120 0.150
2/3 Flute Slotting 125 0.016 0.031 0.042 0.056 0.067 0.090 0.110 0.140
Magnesium-alloys
— 2/3 Flute Roughing 210 0.018 0.036 0.048 0.064 0.077 0.100 0.130 0.160
MgMn2, G-MgAl8Zn1, G-MgAl6Zn3
3/4 Flute Finishing 360 0.017 0.034 0.046 0.062 0.074 0.100 0.120 0.150
Non-ferrous metals (copper, short- or long-chipping brass or bronze) 2/3 Flute Slotting 175 0.013 0.025 0.034 0.046 0.055 0.070 0.090 0.120
2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb
up to
2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2
850 2/3 Flute Roughing 290 0.014 0.029 0.039 0.053 0.063 0.080 0.110 0.130
2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5
2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn 5TT2
2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10 3/4 Flute Finishing 500 0.014 0.028 0.037 0.051 0.061 0.080 0.100 0.130

All recommendations are valid for coated tools. For bright milling cutters please vc - 40% and fz -25%
310
Strong in steel

RT 100 S was developed for the complex machining of steel materials.

It makes a strong impression with its high cutting speeds and consistently
good hole quality. An especially stable and accurate cutting edge is
produced thanks to the special micro-geometry.

The extremely VPRRWKVXUIDFHðQLVK of the RT 100 S web thinning and


Å\[LWYVÄSLYLK\JLZ[OLMYPJ[PVUIL[^LLUKYPSSHUKJOPW;OLTHJOPUPUN
temperature is reduced and chip evacuation improved. Cutting forces are
reduced. These tool features result in excellent hole quality and tool life.
312
312
The ideal tool for applications in:
structural and free-cutting steels
alloyed and unalloyed heat-treatable steels
alloyed and unalloyed case hardened steels
tool steels and high speed steels

Maximum performance thanks to premium tool quality:


• long and consistent tool life minimizes tooling costs
and reduces machine down-time
• optimal component quality
• high cutting parameters ensure short machining times as well as
a reduction in ”cost per part”
313
GUHRING Series No. Index
Series Page Description Surface Finish
No.
495 268 Front/back de-burrer nano-ATM
3011 236 UNI PRO extra long length end mills (2-fluted), metric bright
3012 251 UNI PRO XL end mills (4-fluted), metric bright
3014 256 UNI PRO extra long length ball nose end mills (2-fluted), metric bright
3015 261 UNI PRO XL ball nose end mills (4-fluted), metric bright
3019 192 FINISH-TECH / GH 100 U standard length multi-flute end mills, metric bright
3021 236 UNI PRO extra long length end mills (2-fluted), metric FIREX®
3023 251 UNI PRO XL end mills (4-fluted), metric FIREX®
3024 253 UNI PRO standard length ball nose end mills (2-fluted), metric bright
3030 256 UNI PRO XL ball nose end mills (2-fluted), metric FIREX®
3043 261 UNI PRO XL ball nose end mills (4-fluted), metric FIREX®
3047 192 FINISH-TECH / GH 100 U standard length multi-flute end mills, metric FIREX®
3049 254 UNI PRO standard length ball nose end mills (2-fluted), metric FIREX®
3053 95 RF 100 VA variable helix end mills (4-fluted) nano-Si®
3059 163 ALUMI-TECH standard length end mills (2-fluted), metric bright
3060 107 RF 100 VA/NF variable helix end mills (4-fluted) nano-Si®
3077 112 RF 100 A standard length variable helix end mills for aluminum bright
3078 88 RF 100 F standard length variable helix end mills for materials < 30 HRC FIREX®
3079 63 RF 100 U standard length variable helix end mills, corner radius, for materials < 54 HRC FIREX®
3080 94 RF 100 VA standard length variable helix end mills for stainless steels nano-A™
3081 106 RF 100 VA/NF standard length variable helix roughing-finishing end mills for stainless steels nano-A™
3082 82 RF 100 U/HF std. length variable helix roughing-finishing end mills, for materials < 54 HRC FIREX®
3084 189 FINISH-TECH 50 / GH 100 U end mills (6-fluted) nano-Si®
3086 155 AERO-TECH / GH 100 U stub length end mills (3-fluted) FIREX®
3087 231 UNI PRO "R" standard length end mills (2-fluted), corner radius FIREX®
3088 235 UNI PRO "R" long length end mills (2-fluted), corner radius FIREX®
3089 245 UNI PRO "R" standard length end mills (4-fluted), corner radius FIREX®
3090 250 UNI PRO "R" XL end mills (4-fluted), corner radius FIREX®
3091 190 FINISH-TECH 50 / GH 100 U standard length multi-flute end mills, corner radius FIREX®
3092 228 UNI PRO stub length end mills (2-fluted) FIREX®
3093 242 UNI PRO stub length end mills (4-fluted) FIREX®
3095 78 RF 50 stub length variable flute end mills (4-fluted) FIREX®
3096 79 RF 50 standard length variable flute end mills (4-fluted) FIREX®
3097 173 AERO-ROUGH 48 / RS 100 U standard length end mills FIREX®
3098 175 AERO-ROUGH 56 / RS 100 F standard length end mills FIREX®
3099 60 RF 100 U stub length variable helix end mills for materials < 54 HRC FIREX®
3100 62 RF 100 U standard length variable helix end mills for materials < 54 HRC FIREX®
3101 222 TRACE-TECH / GF 300 B standard length ball nose FIREX®
3106 233 UNI PRO "R" standard length end mills (2-fluted), corner radius bright
3111 247 UNI PRO "R" standard length end mills (4-fluted), corner radius bright
3112 193 GH 100 U standard length multi-flute end mills, corner radius, metric bright
3113 60 RF 100 U stub length variable helix end mills for materials < 54 HRC FIREX®
3114 62 RF 100 U standard length variable helix end mills for materials < 54 HRC FIREX®
3115 136 RF 100 SF standard length 6-flute variable helix end mills for materials < 54 HRC FIREX®
3126 161 ALUMI-TECH standard length end mills (2-fluted), metric bright
3127 170 ROUGH-TECH ALU / GS 100 A standard length end mills, coarse tooth, metric bright
3146 230 UNI PRO standard length end mills (2-fluted) bright
3147 234 UNI PRO long length end mills (2-fluted) bright
3148 230 UNI PRO standard length end mills (2-fluted) FIREX®
3149 234 UNI PRO long length end mills (2-fluted) FIREX®

314
GUHRING Series No. Index
Series Page Description Surface Finish
No.
3150 244 UNI PRO standard length end mills (4-fluted) bright
3151 249 UNI PRO XL end mills (4-fluted) bright
3152 248 UNI PRO long length end mills (4-fluted), bright
3153 244 UNI PRO standard length end mills (4-fluted) FIREX®
3155 249 UNI PRO XL end mills (4-fluted) FIREX®
3156 248 UNI PRO long length end mills (4-fluted) FIREX®
3157 252 UNI PRO standard length ball nose end mills (2-fluted) bright
3158 255 UNI PRO long length ball nose end mills (2-fluted) bright
3159 252 UNI PRO standard length ball nose end mills (2-fluted) FIREX®
3160 255 UNI PRO long length ball nose end mills (2-fluted) FIREX®
3161 257 UNI PRO standard length ball nose end mills (4-fluted) bright
3162 260 UNI PRO XL ball nose end mills (4-fluted) bright
3164 259 UNI PRO long length ball nose end mills (4-fluted) bright
3165 257 UNI PRO standard length ball nose end mills (4-fluted) FIREX®
3166 260 UNI PRO XL ball nose end mills (4-fluted) FIREX®
3167 259 UNI PRO long length ball nose end mills (4-fluted) FIREX®
3168 238 UNI PRO standard length end mills (3-fluted) bright
3169 240 UNI PRO XL end mills (3-fluted) bright
3170 238 UNI PRO standard length end mills (3-fluted) FIREX®
3171 240 UNI PRO XL end mills (3-fluted) FIREX®
3172 158 AERO-TECH / GH 100 A standard length end mills (3-fluted) bright
3173 158 AERO-TECH / GH 100 U standard length end mills (3-fluted) FIREX®
3174 162 ALUMI-TECH standard length end mills (2-fluted) bright
3175 164 ALUMI-TECH long length end mills (2-fluted) bright
3177 167 ALUMI-TECH / GA 200 A long length end mills (3-fluted) FIREX®
3178 188 FINISH-TECH / GH 100 U standard length multi-flute end mills bright
3179 188 FINISH-TECH / GH 100 U standard length multi-flute end mills FIREX®
3180 194 FINISH-TECH / GH 100 U long length multi-flute end mills bright
3181 194 FINISH-TECH / GH 100 U long length multi-flute end mills FIREX®
3182 199 FINISH-TECH / GH 100 H standard length multi-flute end mills nano-Si®
3183 201 FINISH-TECH / GH 100 H long length multi-flute end mills nano-Si®
3184 169 ROUGH-TECH ALU / GS 100 A standard length end mills, coarse tooth bright
3186 179 ROUGH-TECH 48 / GS 100 U standard length end mills, fine tooth bright
3188 180 ROUGH-TECH 48 / GS 100 U standard length end mills, fine tooth FIREX®
3189 184 ROUGH-TECH 54 / GS 100 H standard length end mills, fine tooth FIREX®
3190 186 ROUGH-TECH 54 / GS 100 H long length end mills, fine tooth FIREX®
3191 224 TRACE-TECH / GF 300 B long length ball nose FIREX®
3192 220 TRACE-TECH / GF 300 T long length cutters, Torus nano-Si®
3202 113 RF 100 A standard length variable helix end mills for aluminum, metric bright
3203 159 AERO-TECH / GH 100 U standard length end mills (3-fluted), metric bright
3204 181 ROUGH-TECH 48 / GS 100 U standard length end mills, fine tooth, metric bright
3303 232 UNI PRO standard length end mills (2-fluted) bright
3304 246 UNI PRO standard length end mills (4-fluted) bright
3306 258 UNI PRO standard length ball nose end mills (4-fluted), metric bright
3307 239 UNI PRO standard length end mills (3-fluted), metric bright
3308 253 UNI PRO standard length ball nose end mills (2-fluted), metric bright
3309 163 ALUMI-TECH standard length end mills (2-fluted), metric bright
3310 161 ALUMI-TECH standard length end mills (2-fluted), metric bright
3311 191 FINISH-TECH / GH 100 U standard length multi-flute end mills, metric bright
3312 195 FINISH-TECH / GH 100 U XL multi-flute end mills, metric bright

315
GUHRING Series No. Index
Series Page Description Surface Finish
No.
3313 196 UNI PRO XL end mills (3-fluted), metric bright
3314 241 UNI PRO XL end mills (3-fluted), metric bright
3319 113 RF 100 A standard length variable helix end mills for aluminum, metric bright
3358 165 ALUMI-TECH long length end mills (2-fluted), metric bright
3359 223 TRACE-TECH / GF 300 B standard length ball nose, metric nano-Si®
3360 225 TRACE-TECH / GF 300 B XL ball nose, metric nano-Si®
3361 219 TRACE-TECH / GF 300 T hard profile cutters, Torus, metric nano-Si®
3362 221 TRACE-TECH / GF 300 T XL hard profile cutters, Torus, metric nano-Si®
3364 170 ROUGH-TECH ALU / GS 100 A standard length, coolant fed end mills, coarse tooth, metric bright
3365 182 ROUGH-TECH 48 / GS 100 U standard length, coolant fed end mills, fine tooth, metric FIREX®
3366 90 RF 100 F standard length variable helix end mills, coolant through, metric FIREX®
3367 166 ALUMI-TECH / GA 200 A standard length, coolant fed end mills (3-fluted), metric bright
3396 263 Chamfering milling cutters - 90° TiAlN
3468 123 RF 100 A/WF standard length variable helix rougher for aluminum, metric bright
3469 123 RF 100 A/WF standard length variable helix rougher for aluminum, metric bright
3470 124 RF 100 A/WF long length variable helix rougher for aluminum, metric bright
3471 124 RF 100 A/WF long length variable helix rougher for aluminum, metric bright
3472 115 RF 100 A 3-Flute variable helix end mills bright
3473 117 RF 100 A 3-Flute variable helix end mills, metric bright
3498 129 RF 100 Ti standard length variable helix end mills, corner radius, for titanium alloys, metric Super-A™
3499 129 RF 100 Ti standard length variable helix end mills, corner radius, for titanium alloys, metric Super-A™
3507 83 RF 100 U/HF standard lgth variable helix roughing-finishing for materials < 54 HRC, metric FIREX®
3508 83 RF 100 U/HF std. lgth variable helix roughing-finishing, for materials < 54 HRC, metric FIREX®
3509 85 RF 100 U/HF long length variable helix roughing-finishing, for materials < 54 HRC, metric FIREX®
3522 85 RF 100 U/HF long length variable helix roughing-finishing, for materials < 54 HRC, metric FIREX®
3540 156 AERO-TECH / GH 100 U stub length end mills (3-fluted), metric FIREX®
3558 237 UNI PRO stub length end mills (3-fluted), metric FIREX®
3561 233 UNI PRO "R" standard length end mills (2-fluted), corner radius, metric FIREX®
3562 247 UNI PRO "R" standard length end mills (4-fluted), corner radius, metric FIREX®
3563 193 GH 100 U standard length multi-flute end mills, corner radius, metric FIREX®
3598 86 RF 100 U/HF extra long variable helix roughing-finishing end mills, metric FIREX®
3600 86 RF 100 U/HF extra long variable helix roughing-finishing, for materials < 54 HRC, metric FIREX®
3627 72 RF 100 U long length variable helix end mills for materials < 54 HRC, metric FIREX®
3629 89 RF 100 F standard length variable helix end mills for materials < 30 HRC, metric FIREX®
3630 89 RF 100 F standard length variable helix end mills for materials < 30 HRC, metric FIREX®
3631 137 RF 100 SF standard length 6-flute variable helix end mills for materials < 54 HRC, metric FIREX®
3632 137 RF 100 SF standard length 6-flute variable helix end mills for materials < 54 HRC, metric FIREX®
3633 229 UNI PRO stub length end mills (2-fluted), metric FIREX®
3634 229 UNI PRO stub length end mills (2-fluted), metric FIREX®
3637 243 UNI PRO stub length end mills (4-fluted), metric FIREX®
3676 232 UNI PRO standard length end mills (2-fluted), metric FIREX®
3677 239 UNI PRO standard length end mills (3-fluted), metric FIREX®
3678 246 UNI PRO standard length end mills (4-fluted), metric FIREX®
3679 254 UNI PRO standard length ball nose end mills (2-fluted), metric FIREX®
3680 241 UNI PRO XL end mills (3-fluted), metric FIREX®
3682 185 ROUGH-TECH 54 / GS 100 H standard length end mills, fine tooth, metric nano-Si®
3689 191 FINISH-TECH / GH 100 U standard length multi-flute end mills, metric FIREX®
3691 195 FINISH-TECH / GH 100 U XL multi-flute end mills, metric FIREX®
3693 196 FINISH-TECH / GH 100 U XL multi-flute end mills, metric FIREX®
3696 108 RF 100 VA/NF std. lgth variable helix roughing/finishing end mills for stainless steels, metric nano-ATM

316
GUHRING Series No. Index
Series Page Description Surface Finish
No.
3715 200 FINISH-TECH / GH 100 H standard length multi-flute end mills, metric nano-Si®
3716 202 FINISH-TECH / GH 100 H long length multi-flute end mills, metric nano-Si®
3718 108 RF 100 VA/NF std. lgth variable helix roughing/finishing end mills for stainless steels, metric nano-ATM
3719 237 UNI PRO stub length end mills (3-fluted), metric FIREX®
3721 243 UNI PRO stub length end mills (4-fluted), metric FIREX®
3723 181 ROUGH-TECH 48 / GS 100 U standard length end mills, fine tooth, metric FIREX®
3727 258 UNI PRO standard length ball nose end mills (4-fluted), metric FIREX®
3729 156 AERO-TECH / GH 100 U stub length end mills (3-fluted), metric FIREX®
3731 61 RF 100 U stub length variable helix end mills for materials < 54 HRC, metric FIREX®
3732 64 RF 100 U standard length variable helix end mills for materials < 54 HRC, metric FIREX®
3733 110 RF 100 VA/NF long length variable helix roughing/finishing end mills, metric nano-A™
3736 64 RF 100 U standard length variable helix end mills for materials < 54 HRC, metric FIREX®
3741 159 AERO-TECH / GH 100 U standard length end mills (3-fluted), metric FIREX®
3800 96 RF 100 VA standard length variable helix end mills for stainless steels, metric nano-A™
3803 96 RF 100 VA standard length variable helix end mills for stainless steels, metric nano-A™
3804 93 RF 100 VA stub length variable helix end mills for stainless steels, metric nano-A™
3805 93 RF 100 VA stub length variable helix end mills for stainless steels, metric nano-A™
3806 100 RF 100 VA long length variable helix end mills for stainless steels, metric nano-A™
3807 100 RF 100 VA long length variable helix end mills for stainless steels, metric nano-A™
3837 68 RF 100 U long length variable helix end mills w/reduced neck for materials < 54 HRC, metric FIREX®
3838 68 RF 100 U long length variable helix end mills w/reduced neck for materials < 54 HRC, metric FIREX®
3839 70 RF 100 U long length variable helix end mills for materials < 54 HRC, metric FIREX®
3848 211 GF 500 B HSC standard length ball nose profile cutters, metric nano-Si®
3849 214 GF 500 B HSC XL ball nose profile cutters, metric nano-Si®
3853 215 GF 500 B HSC XL ball nose profile cutters, metric nano-Si®
3854 210 GF 500 B HSC standard length ball nose profile cutters, metric nano-Si®
3855 213 GF 500 B HSC long length ball nose profile cutters, metric nano-Si®
3856 205 GF 500 T HSC standard length profile cutters with Torus form, metric nano-Si®
3859 206 GF 500 T HSC XL profile cutters with Torus form, metric nano-Si®
3860 209 GF 500 T HSC XL profile cutters with Torus form, Metric nano-Si®
3863 208 GF500 T 2-flute, Torus form nano-Si®
3865 207 GF500 T 2-flute, Torus form, Metric nano-Si®
3866 212 GF500 B 2-flute, Ball nose, Metric nano-Si®
3867 140 PCD Center cutting end mills (2-flute) bright
3870 141 PCD Center cutting end mills (3-flute) bright
3871 70 RF 100 U 4-Flute, Variable helix, Metric FIREX®
3872 65 RF 100 U 4-Flute, Variable helix, Metric FIREX®
3873 65 RF 100 U 4-Flute, Variable helix, Metric FIREX®
3874 162 GA 200 A 2-flute, ALUMI-TECH bright
3875 164 GA 200 A 2-flute, ALUMI-TECH Super-A™
3876 128 RF 100 Ti 4-flute, Variable helix Super-A™
3877 167 GA 200 A 3-flute, ALUMI-TECH Super-A™
3884 169 GS 100 A 3-flute, ROUGH-TECH ALU, rougher Super-A™
3885 110 RF 100 VA/NF, Variable helix rougher, 4-flute nano-A™
3886 180 GS100 U 4/5-flute, ROUGH-TECH 48, rougher Super-A™
3887 174 RS 100 U 4/5-flute, AERO-ROUGH 48, rougher, Metric FIREX®
3888 174 RS 100 U 4/5-flute, AERO-ROUGH 48, rougher, Metric FIREX®
3889 176 RS 100 F 5/6-flute, AERO-ROUGH 56, rougher, Metric FIREX®
3890 176 RS 100 F 5/6-flute, AERO-ROUGH 56, rougher, Metric FIREX®
3891 76 RF 100 U 3-Flute, Variable helix, Metric FIREX®

317
GUHRING Series No. Index
Series Page Description Surface Finish
No.
3892 76 RF 100 U 3-Flute, Variable helix, Metric FIREX®
3893 75 RF 100 U 3-Flute, Variable helix, Metric FIREX®
3894 75 RF 100 U 3-Flute, Variable helix, Metric FIREX®
3895 126 RF 100 H 4-Flute, Variable helix, Metric nano-Si®
3896 126 RF 100 H 4-Flute, Variable helix, Metric nano-Si®
3897 135 RF 100 S/F 5-Flute, Variable helix, Metric FIREX®
3898 135 RF 100 S/F 5-Flute, Variable helix, Metric FIREX®
4250 66 RF 100 U 4-Flute, Variable helix FIREX®
4251 67 RF 100 U 4-Flute, Variable helix FIREX®
4252 69 RF 100 U 4-Flute, Variable helix FIREX®
4253 71 RF 100 U 4-Flute, Variable helix FIREX®
4254 73 RF 100 U 3-Flute, Variable helix FIREX®
4255 74 RF 100 U 3-Flute, Variable helix FIREX®
4256 84 RF 100 U/HF 4-Flute, Variable helix rougher FIREX®
4257 92 RF 100 VA 4-Flute, Variable helix square, nano-A™
4258 99 RF 100 VA 4-Flute, Variable helix square, nano-A™
4259 101 RF 100 VA 4-Flute, Variable helix square, nano-A™
4260 98 RF 100 VA 4-Flute, Variable helix square, nano-A™
4261 102 RF 100 VA 4-Flute, Variable helix ball nose nano-A™
4262 109 RF 100 VA/NF 4-flute, Variable helix rougher nano-A™
4263 132 RF 100 S/F 5-flute, Variable helix FIREX®
4264 134 RF 100 S/F 5-flute, Variable helix FIREX®
4265 114 RF 100 A 3-Flute, Variable helix bright
4266 122 RF 100 A/WF 4-Flute, Variable helix bright
5492 142 DL 100 X2 Center cutting end mills (2-flute) bright
5493 143 DL 100 X2 Center cutting end mills (2-flute) bright
5495 144 PCD Slot Drills (3-flute) Coolant Fed bright
5496 145 PCD Slot Drills (3-flute) Coolant Fed bright
6700 97 RF 100 VA 4-Flute, Variable helix square, Metric nano-A™
6701 97 RF 100 VA 4-Flute, Variable helix square, Metric nano-A™
6702 115 RF 100 A 3-Flute, Variable helix bright
6703 117 RF 100 A 3-Flute, Variable helix bright
6706 61 RF 100 U 4-Flute, Variable helix FIREX®
6707 103 RF 100 VA 4-Flute, Variable helix ball nose, Metric nano-A™
6708 103 RF 100 VA 4-Flute, Variable helix ball nose, Metric nano-A™
6709 133 RF 100 S/F 5-Flute, Variable helix FIREX®
6710 133 RF 100 S/F 5-Flute, Variable helix FIREX®
6711 262 Chamfering milling cutters - 60° TiAlN
6712 262 Chamfering milling cutters - 60° TiAlN
6713 263 Chamfering milling cutters - 90° TiAlN
6714 265 Chamfering milling cutters - 120° TiAlN
6715 265 Chamfering milling cutters - 120° TiAlN
6717 148 CR 100 multi-flute slotting carbide router Diamond
6718 149 CR 100 multi-flute slotting carbide router, coolant fed Diamond
6719 150 CR 100 multi-flute plunging carbide router Diamond
6720 151 CR 100 multi-flute plunging carbide router Diamond
6729 116 RF 100 A 3-Flute, Metric, corner radius bright
6730 118 RF 100 A 3-Flute, Metric, XL Long Length (3xD) bright
6731 118 RF 100 A 3-Flute, Metric, XL Long Length (3xD) bright
6732 119 RF 100 A 3-Flute, Metric, XL Long Length (4xD) bright

318
GUHRING Series No. Index
Series Page Description Surface Finish
No.
6733 119 RF 100 A 3-Flute, Metric, XL Long Length (4xD) bright
6734 120 RF 100 A 3-Flute, Metric, XL Long Length (5xD) bright
6735 120 RF 100 A 3-Flute, Metric, XL Long Length (5xD) bright
6736 45 Ratio end mills RF 100 DIVER nano-Si®
6737 45 Ratio end mills RF 100 DIVER nano-Si®
6757 42 Ratio end mills RF 100 DIVER nano-Si®
6759 43 Ratio end mills RF 100 DIVER nano-Si®
6760 49 Ratio end mills RF 100 SPEED Super-A™
6761 51 Ratio end mills RF 100 SPEED Super-A™
6762 55 Ratio end mills RF 100 A 90° bright
6763 57 Ratio end mills RF 100 A 90° nano-A™
6764 58 Ratio end mills RF 100 A 90° nano-A™
6765 49 Ratio end mills RF 100 SPEED Super-A™
6766 51 Ratio end mills RF 100 SPEED Super-A™
6771 216 High Feed HF 300 (4-Flute) nano-Si®
6772 217 High Feed HF 300 (4-Flute) nano-Si®
6773 48 Ratio end mills RF 100 SPEED nano-A™
6774 50 Ratio end mills RF 100 SPEED nano-A™
6775 52 Ratio end mills RF 100 A 90° bright
6776 56 Ratio end mills RF 100 A 90° nano-A™
6784 264 Chamfering milling cutters - 90° TiAlN
6785 264 Chamfering milling cutters - 90° TiAlN
6786 266 Chamfering milling cutters - 90°, 6-flute TiAlN
6787 266 Chamfering milling cutters - 90°, 6-flute TiAlN
6788 267 Corner rounding milling cutters FIREX®
6797 38 Ratio end mills RF 100 DIVER, 3-flute, metric nano-Si®
6798 38 Ratio end mills RF 100 DIVER, 3-flute, metric nano-Si®
6799 39 Ratio end mills RF 100 DIVER, 3-flute with coolant through, metric nano-Si®
6800 39 Ratio end mills RF 100 DIVER, 3-flute with coolant through, metric nano-Si®
6801 46 Ratio end mills RF 100 DIVER, 4-flute with coolant through, metric nano-Si®
6802 46 Ratio end mills RF 100 DIVER, 4-flute with coolant through, metric nano-Si®
6803 41 Ratio end mills RF 100 DIVER, 4-flute, stub length, metric nano-Si®
6804 41 Ratio end mills RF 100 DIVER, 4-flute, stub length, metric nano-Si®
6872 36 Ratio end mills RF 100 DIVER, 3-flute, inch nano-Si®
6873 37 Ratio end mills RF 100 DIVER, 3-flute with coolant through, inch nano-Si®
6874 40 Ratio end mills RF 100 DIVER, 4-flute, stub length, inch nano-Si®
6875 44 Ratio end mills RF 100 DIVER, 4-flute with coolant through, inch nano-Si®

319
Quote Request Form
Distributor/customer name If a distributor inquiry list end user name, city, & state

Address City, Zip code

Telephone Email

Date Name of contact


REnquiry ROrder
(Please enter the required parameters into the boxes)

Reference tool / basic tool (Art.-No.)

Dimensions
1 Shank length
Reach

Flute length No. of cutting


edges

Shank-Ø Neck Ø Step Ø* Nom. Ø

Shank form Cutting edge Chamfer/radius


see 2 length and angle* see 3

Total length

with internal cooling * only with step milling cutters

Shank form

2 Plain shank Flatted shank Whistle Notch

Chamfer/

3 radius

Chamfer Corner radius Ball nose Size

Geometry

4 Type N, W, H Type NF Type NRf, HR Type WR

Material
RHSS M42 RHSS-PM
5 Coating RSolid carbide Rother:

RBright RSuperA-coated RA-coated RFIRE-coated

Operation Depth of cut:

6 Slotting Roughing Finishing Tracing


Width of cut:

Application Workpiece Required

7 material:

Hardness:
8 quantity:

320
DRILLING TAPPING/
THREADMILLING/
MILLING REAMING PCD/PCBN MILLING TOOLS

HIGH-PERFORMANCE END MILLS


FLUTELESS TAPPING

SPECIAL TOOLING COUNTERSINKING/ MODULAR TOOLING TOOL RECONDITIONING SERVICE


SOLUTIONS DE-BURRING SYSTEMS

Guhring, Inc. Main Office West Coast Distribution Center and Guhring Corp. (Canada)
1445 Commerce Avenue Reconditioning Facility 20 Steckle Place, Unit #14
Item # 400001038 01/2019

Brookfield, WI 53045 15581 Computer Ln Kitchener, ON N2E 2C3


Tel (262) 784-6730 (800) 776-6170 Huntington Beach, CA 92649 Tel (519 ) 748-9664 (800) 463-5555
Fax (262) 784-9096 Fax (519 ) 748-2954
Michigan Manufacturing and
East Coast Reconditioning Facility Reconditioning Facility
121 W Dudley Town Rd. 24875 Trans-X Road
Bloomfield, CT 06002 Novi, MI 48375

5th Edition

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