Polymeric Nanocomposite Materials: March 2011
Polymeric Nanocomposite Materials: March 2011
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1. Introduction
Nowadays the enormous use of polymer materials is attributed to their extraordinary
combination of properties, low weight and ease of processing. However for improvement of
some properties such as thermal and mechanical stability, large numbers of additives were
added to polymeric matrix and formed polymer matrix composite [1, 2].
A composite is defined as a combination of two or more materials with different physical
and chemical properties and distinguishable interface. Composite materials have a
wonderful and different range of applications. Important advantages of composites over
many metal compounds are high specific stiffness and specific strength, high toughness,
corrosion resistance, low density and thermal insulation [1-3].
In most composite materials, one phase is usually continuous and called the matrix, while
the other phase called the dispersed phase. On the basis of the nature of the matrices,
composites can be classified into four major categories:
1. Polymer matrix composite
2. Metal matrix composite
3. Ceramic matrix composite
4. Carbon matrix composite [4].
Polymer matrix composite can be processed at a much lower temperature, compared to
other composite. Depending on the types of polymer matrices, polymer matrix composite
are classified as thermosetting composites and thermoplastic composites [4].
4.1 Scanning electron microscopy (SEM) and atomic force microscopy (AFM)
SEM determined morphology and shape of surface of material, in polymer matrix
nanocomposite especially when low amount of nanoparticles is added to polymer,
polymeric chains cover the nanoparticle, thereupon in surface image of SEM, cannot be
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Fig. 2. SEM images of a) SnS nanoflowers b) ABS/SnS c) Bi2S3 nanorods d) ABS/Bi2S3 ref:17,
18
electrons between the polymer matrix and most filler (inorganic material such as metal
oxides). In the extreme case, high-resolution TEM can even provide a qualitative picture of
the inorganic filler crystal structure [20]. One must remember that to obtain one TEM
requires only a miniscule piece of material and one cannot be certain that this is
representative of the whole. The morphology can only be clearly determined by either
sampling enough of the material [14]. Fig 5a shows TEM image of PMMA/TiO2 and TEM
image of ABS/clay is shown in Fig 5b [19, 21].
5. Flame retardancy
Flammability of polymers is one of their unpleasant properties that most often accompanied
by the production of corrosive or toxic gases and smoke during combustion. Consequently,
improving the fire retardant behavior of polymers is a major challenge for extending their
use to most applications Flame retardation is a process by which the normal degradation or
combustion of polymers is altered by addition of certain chemicals. Various flame retardant
additives, such as halogenated additives, are being phased out for their proven or suspected
adverse effects on the environment. The combined challenge thus consists in developing
effective and environmentally friendly flame retardant systems for polymer materials. Most
researches have been done for improving thermal stability by addition of nanoparticles [20,
22]. Any type of inorganic filler, even inert, can influence the reaction of polymers to fire for
several reasons:
1. Reduction of content of combustible products
2. Changing the viscosity of the resulting material
3. Modification the thermal conductibility of the resulting material [22].
All these actions have an indirect incidence on the polymer’s fire performance. Nevertheless,
some minerals are more specifically used as flame retardants owing to their behavior at high
temperature [22].
Polymeric Nanocomposite Materials 507
have significant barrier effect to slow down product volatilization and thermal transport
during decomposition of the polymer, which assists composites with high thermal stability.
For example influence of the content of cadmium sulfide (CdS) on the thermal degradation
of poly styrene/ cadmium sulfide composites were examined [24]. TG curves (Fig 6), shows
that thermal stability of PS/CdS composites is higher than in pure PS. Improved thermal
stability of composites with respect to the pure PS can be assigned to partially altered
molecular mobility of the polymer chains due to their adsorption on the surface of the filler
particles. Simultaneously, adsorption of polymer chains onto the surface of CdS filler
particles results in restriction of segmental mobility and serves to suppress chain transfer
reactions .Polymer adsorption on the surface of filler particles is a crucial step for
explanation of changed thermal stability of polymer/metal sulfide composites [25, 26].
Much effort has been made to develop novel methods to prepare nanostructured metal
chalcogenide. Hydrothermal method and thermal decomposition provides a more
promising way for the synthesis of crystals due to its low cost, high efficiency and potential
for large-scale production [27-34].
Fig. 6. TGA curves of pure poly styrene and polystyrene/cadmium sulfide nanocomposite
from ref:24
The fire properties of ATH-filled polymers are only interesting at high loading levels. To
pass flame retardancy tests, 35 to 65 wt% of metal hydroxide is required [20]. Increasing the
loading of metal hydroxides will result in a significant loss in physical properties; therefore,
the use of nanometric MDH and ATH can enable interesting fire performances to be
achieved at lower loading levels. The enhancement of flame retardancy by nanosized
Mg(OH)2 was attributed to the good dispersion of the nanoparticles, which leads to the
formation of more compact and cohesive char during the combustion test [35].
Fig. 7. TGA curves of pure PMMA and PMMA/metal oxide nanocomposite ref: 21
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10.1.2 Pyrophyllite
The formula for pyrophyllite is Al4[Si4O10](OH)2. Pyrophyllite has a 2:1 layer structure
consisting of two fused silica tetrahedral sheets sandwiching an edge-shared octahedral
sheet of alumina (Fig 10) [50].
10.1.3 Montmorillonite
The most promising candidate of the layered silicates is montmorillonite (MMT), owing to
its natural abundance and high aspect ratio [51, 52]. MMT is a derivative of pyrophyllite.
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The difference between the crystal structure of MMT and pyrophyllite is that the latter is
neutral, while the former has layer charges due to isomorphic substitution. Substitutions
occur in the octahedral sheet with Mg2+and Fe2+for Al3+ (Fig 11) [50].
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