Fixing of Main Dimension
Fixing of Main Dimension
The modern trend in carrying cargo in unitized containers, safety and speedy
transport highlights the vitality of container ships in modern scenario. Container
revolution evolved in late 1950’s; general cargo carriers giving way to the concept
design of modern container ships.
Usually, container ships are designed for high speed, low block coefficient and
low L/B ratio. Wide hatch openings and fixed cell guides in holds are major
characteristics of container ships. Present trend is to carry more number of containers on
deck compared to those in holds for fast cargo handling operations. But this will have an
adverse effect on stability and torsional strength. Permanent ballast is the only possible
solution to counter the stability problem. Torsion box, double skin and longitudinal deck
girders are the structural characteristics to counter the torsional stresses due to wide
hatch openings.
Space allotted for each container is called a cell. The cell themselves are made up of
corner guide angles attached to the ship structures. Hatch covers are usually lift off
pontoon type, clogged water tight by manual or hydraulic means. Watertight
subdivision of the ships presents no problem since all the cargo movements are in
vertical direction and watertight bulkheads can be placed between the container cells
with no space wastage. Disadvantages of this type is that all the containers must be of
uniform length and width and with uniform fittings for lifting, stacking and locking; and
that it can’t be used for any other type of cargo or even another type of container
without extensive conversion.
3. Bagged cargo: Cargoes packed in bags are stowed in interlocking stows. Braces
or net is placed at the front of final row to avoid falling of bags when the
container is opened.
4. Drums and barrels: Usually liquids are carried in drums and barrels. Stowed
upright if possible. Bunk or closure end should be upper most. If we are keeping
tiers of drums, then soft dunnage or ply between tiers should be placed.
5. Rolls: When rolls stowed upright they should be packed close together. Any
empty spaces between the rolls should be filled in by sacks of sawdust,
corrugated cardboard or similar soft dunnage. Secure the rolls by means of
timber, nets or wedges.
6. Bulk liquids: Wine, latex, printing ink and other non hazardous liquids are
transported in strong synthetic “flexi-bags” in 20’ containers. Bags must braced
at the door end of containers with strong timber bulkhead.
7. Bulk solids: Bulk bags are used for wide range of granular substances including
malt, cocoa and coffee.
9. Light vehicles: cars and similar vehicles are commonly shipped in containers
webbings or lashings must be used.
10. Hazardous cargo: Container should be placarded properly with an IMO danger
level affixed to each of the outside walls.
Trade route analysis was carried out focusing Kochi port as the basic port. Most
of the container feeder transshipment from Kochi is towards Singapore via Colombo &
Port Klang (Malaysia).Major container cargo shipped in this route are tea, pepper, coir
products, nutmeg, machineries, house hold items, personnel effects etc.
As per Cochin Commerce & Industry, Cochin, the major container feeders that
ply in this route are listed below:
Table 2.1 Ships Plying in Kochi – Singapore Route
Ship Name Total Container Carrying Capacity(TEU)
NORDPOL 1354
SINAR BINTAN 1054
SATURN(GERMAN) 1129
Major Imports: Machinery, Iron, Steel, Sugar, Tea, Aluminium products & alloys,
Cotton fabrics, Nutmeg, Spices etc.
Major Exports: Electronic goods, Textiles, House hold items, Personnel effects,
Cosmetics, Silk, Medicines, Manufactured goods etc.
III) Colombo
Location: Lat: 6○ 54’ N; Long: 79○ 52’ E
Colombo port acquires significance in container shipping owing to its
geographical location. Christened as the hub of South Asia, this port experience busy
container traffic. Jaya container terminal is the major container terminal of this port.
Maximum length of the Terminal - 316 m
Minimum Depth of the Terminal - 14 m
Maximum Draft of the Terminal - 13.5 m
Container Berths - 4 NO:S
Feeder Berths - 2 NO:S
Total Container Stacking Capacity - 34,000 TEU
Total Area - 45.5 hectares
Major Imports: Food Stuffs, Steel, Vehicles, Cosmetics, Electronic goods etc.
Minor Exports: Tea, Rubber, Handicrafts, Spices, Garments etc
IV) Kochi
Location: Lat: 9○ 58’ N; Long: 76○ 14’ E
Kochi port can be approached by cargo ships through Outer channel (200 m
wide, 12.8 m depth) and Inner channel (150 m wide, 11.9m depth) which widens to
provide a turning basin 500 m wide. Major shipping berths are located at Mattanchery
Wharf (4 Berts) and at Ernakulam Wharf (5 Berths). Quays 8 & 9 of Ernakulam Wharf
have been developed into exclusive container terminals with berthing length of 414 m.
Marshalling yard area - 9.5 acres
Reefer points - 111 NO:S
Gantry cranes - 40 t capacity (2 NO:S)
Major Imports: Electronic goods, Cosmetics, Medicines, Machinery, Garments,
Personnel effects etc
Major Exports: Sugar, Tea, Aluminium alloys, Nutmeg, Spices, Coir products, Coconut
products, frozen shrimps, prawns etc
stern. The thrust produced by the propeller must be capable of overcoming the
resistance of ship and propel the ship at 15.75 kn speed.
Radius of Action
It is defined as the maximum continuous voyage length with out refueling +
10% allowance. For the vessel, maximum continuous voyage is between Colombo &
Port Klang is 1315 nautical miles. Thus the range is calculated as 1447 nautical miles.
Conclusion
The mission analysis involved the design of 625 TEU Container Feeder ship
with 15.75 knots service speed plying between ports Kochi – Colombo – Port Klang –
Singapore. The range of the ship is found to be 1447 nm.
As major container feeders of South Asia ply in this route, this route proved to
be good from economical point of view.
The vessel has no restrictions in draft in any of the ports.
Cargo handling facilities are adequate in all the four ports and hence cargo
handling gear is not employed onboard ship.
Engine room is placed aft.
Vessel is to be fitted with pontoon hatch covers.
Ship will have a slender hull form with transom stern and bulbous bow at the
stem. Fore part will be fitted with a fore castle and superstructure will be above
engine room divided into approximately 5 decks.
Ship is to be propelled by a low speed two stroke diesel engine fitted to a fixed
pitch propeller. Navigational and Communication equipments will be fitted as
per IMO & SOLAS rules.
Container ship faces the problem of torsional stresses due to wide hatch
openings. Torsion box are fitted on both sides to take torsional loads.
Double skin construction with wing tank at sides and double bottom add strength
against torsion.
Vertical stacking is employed with fixed cell guides in holds.
Main Engine
The vessel is to be powered by a slow speed two stroke diesel engine coupled to
a fixed pitch propeller. Referring to parent ship data, Main engine power is about 5500
KW.
Engine selected: MAN B&W 2 Stroke Low Speed Engine [Ref: 7]
4S50 MC – 5720kW @ 127 rpm
4 Cylinder, s.f.c = 225g/kWH
Auxiliary Genset
From the parent ship data analysis the total number of generator sets required for
auxiliary purpose is estimated as three in number. Their power is assessed as 1500 kW.
Auxiliary engines are medium speed diesel engines. Gensets of 500 kW each has been
selected.
MAN B&W 5L16/24 – 500 kW @ 1200 rpm.
Container Specifications
Length 6.096 m
Width 2.438 m
Height 2.438 m
Capacity
Analyzing the parent ship data and Ref: [8], it is decided to carry 60% of
the total containers under deck.
= 375
Parent ship analysis will give an appropriate idea of the main dimensions of
the ship. As we know the standard dimensions of a twenty feet container, the
arrangement of the containers in the midship region can be selected. As a result, the
arrangement of containers in the midship region inside the hold is selected as 7 x 5 and
the dimensions are fixed accordingly. The arrangement of containers at the midship are
shown in fig.2.2
0.25
0.5
H HC
0.25 2.438
= 1.25 (chosen)
Nf : Number of files
Nr : Number of rows
Nt : Number of tiers.
Nf = 375 1.25 / (7 5)
= 13.39
Nf = 14 (Selected)
1) Dankwardt’s Formula
= 123.8 – 135.34 m
2) By Container Stowage
From the number of files calculated, the length between perpendiculars can
be calculated providing sufficient clearances in the longitudinal directions and
considering the space requirement for the cargo hold, engine room, fore peak and aft
peak tanks.
Generally the length of the engine room is taken as 12 - 15% of the total
length, as the ship is very long. Hence Length of engine room = 0.145L
= 129.01m
Container ships normally have the hatch opening width 80% – 85% of the
total breadth of the vessel for fast cargo handling. Since there are 7 rows and 5 tiers, one
side girders of approximately 750 mm width are accommodated offset from centerline
on both sides
B = 26.3 m
Nt = Number of tiers.
= 13.12 m
Depth, D = 13.12 m
FORM COEFFICIENTS
= V / (gL)
= 0.227
= 0.64 –0.68
= 0.679
= 0.66
CB = 0.66 (Selected)
= 0.966
= 0.98
= 0.978
CM = 0.97 (Selected)
= 0.787
= 0.78
3. CW = 0.76 CB + 0.273
= 0.77
CW = 0.78 (Selected)
Cp = CB / CM
= 0.68
Draft for container ships is found by optimizing all other main particulars of
the vessel. Displacements and lightship mass are estimated for different drafts and
required draft if found for corresponding deadweight by interpolation.
Cargo Weight
The average weight of the container is taken as 14 t.
= 8750 t
10% allowance
S.F.C = 225gm / kW hr
PB = 5720 KW (Based on Main Engine selected)
Radius of action = 1447 nm
Number of days at sea = Radius of action / speed
= 4 days
Diesel oil
The power of the auxiliary engine is taken as 1500 kW, from the parent ship
data.
10% allowance
S.F.C = 225gm / kW hr
Lub oil
= 6.87 t ≈ 7t
Drinking water
= 1.7 t
Washing water
= 13.2 t
Provision
Provision requirements is @ 6kg / person / day
= 0.66 t
Mass of Crew
= 3t
= 1750 t
= 10695 t
Displacement (
s, is the shell correction factor it varies between .005 and .006,we choose it as 0.005.
It comprises of Steel Mass, Outfit Mass, and the Engine Plant mass.
The value of the quantity 0.85 Lss Hss + LDH HDH can be taken as 250t.
ou = MOU LBP B
MOU 1 = 0.032
MOU 2 = 0
ou = 1085.66 t
= 9.38(5720/127)0.84 = 230 t
EP = 549 t
Light ship mass is the sum of out fit, steel and engine plant mass
LS = SE + OU +EP
Deadweight
Light ship mass and hence displacement for a range of draft the draft corresponding to
the required deadweight is determined in the table 2.9DWT is a calculated for different
drafts in Table 2.1
Table 2.9 Draft Estimation
7 0.8
T(m) Δ(t) E Δ SE Cb Δ SE (t) MOUT(t) MEP(t) MLS(t) DWT(t)
7.00 16146.46 5216.76 4637.94 0.72 4676.44 1085.66 548.93 6311.04 9835.43
7.20 16607.79 5220.63 4642.62 0.71 4670.20 1085.66 548.93 6304.80 10302.99
7.40 17069.12 5224.50 4647.30 0.71 4664.53 1085.66 548.93 6299.13 10769.99
7.60 17530.44 5228.37 4651.98 0.70 4659.39 1085.66 548.93 6293.99 11236.45
7.80 17991.77 5232.24 4656.67 0.70 4654.74 1085.66 548.93 6289.34 11702.43
8.00 18453.10 5236.11 4661.35 0.70 4650.54 1085.66 548.93 6285.13 12167.96
8.20 18914.43 5239.98 4666.04 0.69 4646.75 1085.66 548.93 6281.35 12633.08
8.40 19375.75 5243.85 4670.72 0.69 4643.35 1085.66 548.93 6277.95 13097.80
8.60 19837.08 5247.72 4675.41 0.68 4640.32 1085.66 548.93 6274.91 13562.17
8.80 20298.41 5251.59 4680.10 0.68 4637.61 1085.66 548.93 6272.21 14026.20
D w t v /s D raft C u rv e
S cale
1 6 ,0 00 X A xis: 1cm = 1m
Y A xis: 1 cm = 1000 t
Deadweight(t)
1 4 ,0 00
1 2 ,0 00
1 0 ,6 95
1 0 ,0 00
8 ,0 0 0
R eq: D W T = 10 695t
D raft S elected = 7.4m
7.39 7m
1 2 3 4 5 6 7 8 9
D raft(m )
= 58.05 m
= 58.05 m
= 12.9 m
= 188.78 m2
Bulb Parameters
a)
PR = 58.28 m3
b) ZB = 4.81 m
c) ABT = 16.05 m2
d) ABL = 28.32 m2
e) LPR = 4.9 m
f) BB = 4.2 m
Bulb is incorporated in the design as townsend’s method gives area with out
bulbous bow. Body Plan is shaped maintaining the required LCB and volume
displacement. Designed sectional areas and displacement are tabulated satisfying the
required volume and LCB and a rough body plan is prepared.
26,3
MDK
Stn 20
LWL
Stn 0 Stn 19.5
Stn 0.5 Stn 19
Stn 18.5
Stn 1
Stn 1.5 Stn 18 Stn 17
Stn 2 Stn 16
7,4
Stn 3
Stn 4 Stn 15
Stn 6 Stn 14
Stn 7 Stn 5 Stn 13
Stn 8 Stn 12
Stn 9 Stn 11
Base line
Stem contour is designed taking the lateral bulb area and the length parameter
into consideration.
c b
0.7R
1. a = 1Kδ
2. b = 1.5Kδ
3. c = 0.12δ
4. d = 0.035δ
where, K = (0.1 + L/3050)(3.48CB x P/L2 + 0.3)
P = Main Engine Power = 5720KW
Hence, K = 0.16
δ = Propeller Diameter = (2/3)T = 4.93 m
Therefore, a = 0.79 m
b = 1.18 m
c = 0.592 m
d = 0.15 m
= 19.5 m2
= 0.82 m
F.P.
4.8000 19.3000 28.7000 28.0000 28.2500 13.6500 6.3000
ΔFO = 141 t
ΔFO = 7t
ΔFRESH WATER = 1.7 t
ΔDO = 28 t
ΔPRO = 0.66 t
ΔCARGO = 8750 t
ΔBALLAST = 1750 t
RT = 468.85 kN
Hence, Total Resistance is calculated as 468.85 kN.
= 0.55
VDB = 2425.78 m3
C4 = 0.25
CBD = 0.726
K = 0.955
KAP = 2.257
VAP = 101 m3
K = 3.33AB/LBP – CB
= 0.955
C4 = 0.25
CBD = 0.726
KFP = 2.84
LFP = 6.3 m
VFP = 218.9 m3
Double bottom usually carry ballast water, heavy fuel oil and diesel oil.
Volume of Diesel Oil & Diesel Oil = ΔDO / ρDO = (28 + 7)/0.92 = 38.04 m3
Volume available for Ballast water in Double Bottom = VDB – ( VHFO + VDO + VLO )
= 0.72
Standard vessel has a L/D ratio of 15 .If D > L/15, correction is required.
Correction = (D – L / 15) R
= 1130 mm
3. Sheer Correction
= 3533.67 mm
= 7069.34 mm
= (3533.67 + 7069.34) / 16
= 662.69 mm
= 447.32 mm
= 3.35 m
= 5.72 m
Bow height is defined as the vertical distance at the forepeak between the waterline
corresponding to the assigned summer freeboard and the designed trim at the top of the
exposed deck at side.
For ship of Length less than 250 m, the height is not to be less than:
= 5440.21 mm
= 5.44 m
Where,
= Heeling angle.
Calculation of KB
= 4.08 m
= 0.624 [BAUER]
Selected f(CWP) = 0.631
BM = f(CWP)/12 B2/(CB T)
= 7.45 m
Therefore, KM = 4.08 + 7.45 = 11.53 m
Estimation of KG of the ship [Ref: 2]
KG of the Steel mass = (0.725 – 0.00072118L) D
= 8.29 m
KG of the outfit mass = (1.005 - 0.000689L) D
= 12.02 m
KG of the Engine plant
Mass = 0.47D
= 6.17 m
KG of Fuel = 0.5 HDB
= 0.65 m
KG of Crew and Effects = 0.5D
= 6.56 m
KG of water ballast = 0.75 HDB
= 0.975 m
KG of Cargo
Average Weight of one container = 14 t
Number of Files = 14
Number of rows = 7
Number of tiers under deck = 5
KG Cargo = 11.756 m
GM = 2.12 m
GZ = GM sin + h BM
Scale
2.5 X Axis: 1 cm = 5 deg
Y Axis: 1 cm = 0.5 m
2.0
1.5
1.0 1.9 m
0.5
0 15 30 45 60 75 90
No Check on Main
Dimensions to get
the required Dwt
Yes
Preliminary check on Main Dimension, Stability,
Capacity, Freeboard checks
No Check on Main
Dimensions
Yes
A B
B
A
Preliminary G.A
No
Check on Main
Dimension
Yes
No Check on Main
Dimension
Yes
A
B
A
B
No
Check n Main
Dimension
Yes
LBP : 129 m
B mld : 26.3 m
D mld : 13.12 m
T mld : 7.4 m
CB : 0.66
CW : 0.78
CM : 0.97
CP : 0.68