A Review of Catastrophic Flow Failures of Deposits PDF
A Review of Catastrophic Flow Failures of Deposits PDF
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ABSTRACT: Catastrophic flow failures occur in mine tailings dams and dumps of discards and other mine waste with alarming
frequency. In recent years catastrophic flow failures have also occurred in dumps of municipal refuse and even in what were
considered to be carefully controlled and well engineered landfills. Apart from the environmental devastation caused by these flows,
they are also dangerous to human life and society. For examples the Buffalo Creek disaster in the USA in 1972 killed 118 people,
made 4000 homeless and destroyed 50 million US dollars worth of property and facilities, the flow slide that occurred in the
Umraniye-Hekimbasi refuse dump in Turkey in 1993, killed 39 people, destroying their homes in the process. The paper will briefly
review some of the more typical flow slides in waste materials, analysing the mechanics of failure and pointing to ways of preventing
this type of failure by a combination of sound design and operating procedures. In the case of existing deposits modified operating
procedures can be adopted, reducing the probability of failure as well as constructing deflecting structures to protect communities and
facilities from the consequences of failure.
1
The flow failure of a fly ash dump that occurred in 1961 in
Jupille, Belgium (Bishop 1973) (2, Table 1) is another archetype
of a flow failure in "dry" material. Figure 7a shows a plan of the
course of the flow which travelled down a dry valley for 0.5km.
At Jupille, it appears that the ash may have been fluidized by air
contained by its pores when the fly ash contracted during the
failure. It was reported that fly ash that entered houses,
overwhelmed in the flow, appeared to be "dry". Figure 7b shows
that as the ash flowed down a natural valley it "lined" the valley
with ash, the stream of fluid ash eventually flowing in a "canal"
of solid ash. Of course, this also happens to some extent with
flows of wet materials: the course of the flow is marked by
material stranded as the main flow passes. During the 42km long
flow at Bafokeng an estimated 1 x 106m3 of the 3 x 106m3 of
tailings that escaped was left marking the course of the flow.
Figure 2: Failure (or slump) of retaining dyke of Bafokeng 1.3 Flow failures of municipal solid waste
tailings dam (South Africa) that did not result in escape of
tailings (1973). Until recently, flow failures in dumps or landfills of municipal
solid waste have been unknown. This may be because significant
surface, along the valley. The sewage that poured from the sewer
pipe was dammed by the slide debris and formed a lake of
sewage on the upstream side of the obstruction. Since this
occurrence, two and possibly three more flow failures of
municipal solid waste deposits have been reported (Hendron et al
1999 (17, Table 1), Brink et al 1999 (18, Table 1)).
3
Figure 8: Failure of Umraniye-Hekimbasi municipal solid waste
dump, Istanbul, Turkey.
4
Deviator
Stress
Deviator (kPa)
Stress
(kPa)
Pore
Pressure
u
Pore (kPa)
Pressure
u
(kPa)
Figure 10: The effect of initial relative density (Dr) on the shape
of the stress-strain curves of consolidated undrained tests on
saturated sand. (Castro, 1969)
5
Figure 15a shows the results of a piezo-cone penetrometer test
conducted on the Merriespruit impoundment after the failure
illustrated by Figures 4 and 5. The cone penetration resistance
fluctuated over a range of up to 2MPa as the cone penetrated
successive layers of tailings. The pore pressure, in sympathy,
showed low or even negative values as dense, dilative layers
were penetrated, and high values as loose contractive layers were
encountered. Figure 15b summarizes the results of 16 piezo-cone
penetrometer tests at Merriespruit, made at various distances
from the toe of the dam. Each cone penetration profile has been
characterized by its maximum and minimum slopes in terms of
penetration resistance per unit depth (in kPa/m). There was a
considerable difference between these two slopes, and both the
slopes and the difference between maxima and minima decreased
with distance from the toe. However, there was no sudden
change in penetration characteristics between tailings forming the
outer slope of the impounding dyke and those contained in the
interior of the impoundment. In other words, this was not a case
of a consolidated outer embankment retaining a partly
consolidated semi-fluid core. Certain layers of tailings forming
Figure 13: Densification of tailings slurry by drying shrinkage the beach of the dam must have suffered static strain-softening or
liquefaction for the flow failure to have occurred.
6
Figure 15a: Typical cone penetration test in Merriespruit tailings
impoundment.
7
Figure 17: Typical isotropically consolidated undrained test for Figure 18: Results of consolidated undrained triaxial shear test on
coal mine waste (rock sandy gravel). reconstituted specimens of MSW measuring 300mm dia. by
600mm high (Caicedo, etal, 2002).
Some gold mines in South Africa sluice their coarse wastes with
waste mine water as a means of disposing of waste water. The contraction ceasing. Similar results were obtained in drained
sluicing causes the rock to compact, reducing its tendency to triaxial tests on reconstituted MSW specimens from the Bulbul
contract, but may unfortunately increase acid seepage from the landfill in Durban, South Africa (18, Table 1).
base of the dumps, leading to undesirable surface and ground Hence at present there appears to be no clear evidence from
water pollution. laboratory tests that MSW can be strain-softening. However,
there is no doubt from the three (possibly four) flow failures in
MSW landfills recorded (11, 17, 18 and possibly 22, Table 1)
2.4 Strain-softening or liquefaction of municipal solid waste that MSW can strain-soften, resulting in flow failure.
Largely because the phenomenon of flow failures in municipal
waste landfills has only recently become an obvious problem,
relatively little is known of the strain-softening behaviour of 3 DESCRIPTIONS OF TYPICAL FLOW FAILURES IN
municipal solid waste (MSW). MSW is particularly difficult to TAILINGS IMPOUNDMENTS, "DRY" MINE WASTE
characterise because of its heterogeneity and fibrous texture DUMPS AND MUNICIPAL SOLID WASTE LANDFILLS
which makes it almost impossible to sample in an undisturbed
condition. Also, the properties of MSW change with age and the 3.1 Tailings impoundments
progress of decomposition. Although there were some published
data on strength parameters (e.g. Singh and Murphy 1990) it is 3.1.1 Failure caused by seismic action
only recently that data have been published on volume and pore
pressure changes during shear (Vilar and Carvalho 2002, Caicedo Common features of failures in tailings dams caused by seismic
et al 2002). In particular, Caicedo et al performed consolidated action are (Troncoso, in Blight et al 2000):
undrained triaxial tests on saturated 300mm diameter by 600mm
high reconstituted specimens from the Dona Juana landfill in .1 the presence of a large pond in the impoundment that has
Bogota (17, Table 1), obtaining the results shown in Figure 18. encroached on the outer impoundment dyke;
(The density of the specimens is not given.) The pore pressure .2 an outer dyke formed of loose, poorly compacted or
behaviour is what would be expected of a high void ratio uncompacted tailings sand that is contractive when subjected
material, increasing continuously with strain. But the shear to shear stress;
strength also increased continuously, the net effect being for the .3 poor separation of the sand used to build the impoundment
MSW to behave as if dilatant. These tests were terminated at an dyke from the silts stored within the impoundment, with
axial strain of 13%. However, drained triaxial tests by Vilar and weak lenses of silt included in the dyke; and
Carvalho (2002) on MSW from a landfill in Sao Paulo, Brazil .4 dykes usually built (at least partially) by upstream deposition.
were taken to an axi al strain of 40% without the shear strength
reaching a maximum, or the volume
8
When an earthquake of sufficient magnitude occurs, a failure
develops as follows: It should be noted that after a failure, the flow of liquefied
tailings from the impoundment will continue until a surface
.1 the shear strains and the corresponding shear stresses imposed profile compatible with the reduced strength of the tailings has
by the earthquake cause the weaker, fine, possibly partly developed. Once this stable surface has formed, loss of tailings
consolidated tailings in the basin of the impoundment to from the impoundment will cease. In the case of El Cobre
strain-soften. If the shear strength falls to a low enough (Antiguo) the average stable slope was about 3.5°, under static
value, conditions because the quaking had stopped. Any aftershocks
.2 liquefied tailings and ponded water will move in waves, could have resulted in further flattening of the profile, and further
alternately drawing down and overtopping the upstream loss of tailings.
slope and crest of the confining dyke;
.3 the upstream slope of the dyke may slide into the 3.1.2 Flow failure resulting from static liquefaction
impoundment, and the dyke may crack;
.4 when the wave of water and liquid tailings returns, it may For a flow failure to occur as a result of a static liquefaction, the
overtop the failed section of the dyke, eroding it and forming outer dyke of the tailings impoundment must be breached either
a breach, while water and liquid tailings may flow into and by shear (e.g. Figure 2) possibly followed by overtopping, or by
through cracks in the dyke, eroding and enlarging them; piping erosion followed by overtopping (e.g. Figure 3b), or by
.5 the downstream slope of the dyke may fail in shear, as a result overtopping followed by erosion and shear failure (e.g. Figure 5).
of strain-softening accompanied by erosion; The formation of a breach in the outer dyke acts as a trigger for
.6 as the breach in the dyke rapidly enlarges, the contents of the strain-softening or liquefaction of the impounded tailings by
impoundment flow out of the breach starting the tailings imposing sudden shear strains in the tailings adjacent to the
flood, which is sustained by retrogressive liquefaction of the breach by the removal of lateral support. If certain layers
tailings within the impoundment (as illustrated by Figure 5); sandwiched in the mass of tailings are susceptible to liquefaction,
.7 the failure process and flow of tailings cease once the shear they lose strength and cause the adjacent, possibly dilative layers
strains imposed by the earthquake diminish and a stable (see Figure 15a) to disintegrate as well, with the result that a
surface profile is developed by the breached dyke and the substantial part of the total tailings mass moves towards and out
tailings flood that has escaped from the impoundment. This of the breach. This process continues until the stable surface
profile must be sustainable by the reduced shear strength of profile, compatible with the reduced strength of the tailings that
the strain-softened tailings. was mentioned above, has developed. Note also, that the basin
that forms the source of the flow must not only be stable on the
The El Cobre (Antiguo) failure (3(1), Table 1) is a good line of the breach (the exit direction of the escaping tailings), but
example of a failure caused by an earthquake (Dobry, Alvares also transversely, i.e. the basin sides must everywhere develop a
1967). Figure 19 shows cross-sections through the side-hill stable slope before the tailings flow can cease.
impoundment before and after failure. The impoundment was The Merriespruit failure (13, Table 1 and Figure 4) is a good
commissioned in 1930, but after the Nuevo (new dam) (3(2), example of a flow failure that resulted from static liquefaction.
Table 1) was constructed in 1963, the Antiguo (old) dam was On 22 February 1994 a rainstorm deposited 25mm of water on to
used only periodically as a standby. The dyke had been built by the Merriespruit gold tailings ring-dyke impoundment in the Free
upstream hydraulic filling, and the downstream slope of the dyke State province of South Africa. A large quantity of water had
was 35m high at the time of the failure. The epicentre of the 7.5 been stored in the impoundment, reducing the free-board to an
Richter magnitude La Ligua earthquake that resulted in the unknown, but small value. Shortly thereafter, as runoff from
failure was 70km from the dam with a focal point at a depth of rainfall on the impoundment surface concentrated in the pool, the
61km. dyke was overtopped and breached. A flow failure ensued that
During the quake a cloud of dust arose from the dried surface involved 600 000m3 of tailings and cut a swathe of destruction
of the only periodically used impoundment. The flow failure through the village of Merriespruit downhill of the tailings dam.
continued for 20 minutes after the quake had ended, as 1.9 x Seventeen people were killed and scores of houses were
106m3 of a total storage of 4.25 x 106m3 of tailings flowed down demolished and swept away by the flood. Eventually, the flow
a dry valley for a distance of 12km. A town in the path of the stopped about 2km from the breach when the tailings entered an
flow was annihilated with 300 deaths occurring. ornamental lake, constructed in a natural wetland.
As shown by Figure 19, the dam was constructed on sloping After the afternoon rainstorm, clear water (presumably from
ground with a slope angle of 3° and the average slope of the post- the dam) ran through the streets of the village from about 7 p.m.
failure profile through the breach was only 3.5°. The flow was to 9 p.m. when failure occurred. The failure was accompanied by
reported to have covered its 12km course in a few minutes. This a series of bangs. It was dark, but there was light from the moon.
is too imprecise to allow the speed of the flow to be estimated, Unfortunately, eye-witness accounts as to how the failure took
but it must have been about 20kmh-1 (see Section 4). place do not give a consistent picture. The wall appears to have
disintegrated into a series of large slabs that crashed down,
9
Figure 20: Sections through failure at Merriespruit showing post-
failure equilibrium surface.
10
Figure 22: Section through tips 5 and 7 at Aberfan was burning in several places and streams of noisome leachate
issued from the toe of the dump and ran down the slope into the
waste was 9m. The speed of the flow was estimated to have been valley bottom. In 1992 the "technical advisor" to the Mayor of
15 to 30kmh-1. Istanbul decided that the waste should be covered, and later that
year the site operator complied by covering the sub-horizontal
3.3 Flow failures in municipal solid waste top platform with 3 to 5m of demolition wastes and soil. This
additional disturbing force was the straw that broke the camel's
The flow failure at Istanbul (11, Table 1) will be taken as the back.
archetypical example of this type of flow failure (Kocasoy and The failure took place in April 1993. Heralded by a loud bang,
Curi 1995). It is remarkable not only for the destruction it which was later ascribed (probably wrongly) to a methane
wrought, but also for the lack of common sense of the authorities explosion, 1.2 x 106m3 of waste rapidly moved down the valley
that established and operated the landfill. Figure 8 shows that the and was carried a short way up the opposite slope, where the
landfill must have been sited where it was, purely for reasons of houses were situated that the slide demolished.
expediency. Given some flexibility in siting, no engineer in his Whereas the failure at Istanbul took place as a result of a
right mind would have sited a waste deposit on a 27° slope. The complete lack of engineering or technical input or understanding,
waste was dumped near the edge of the slope, sorted through by the failure of the Dona Juana landfill in Bogota, Columbia (17
informal reclaimers (i.e. scavengers), and then pushed over the Table 1) appears to have occurred as a result of a combination of
edge by dozer where it came to rest at an angle of repose of 45°. poor design understanding and poor appreciation of operating
There was no attempt to compact the waste and no attempt to principles (Hendron et al, 1999, Caicedo et al, 2002.)
cover it either. As a result, the waste absorbed all the rain that fell .
on it, as well as the runoff from the dumping platform. The waste
Figure 23: Progression of failure of Dona Juana landfill (Hendron, etal, 1999).
11
The zone of the landfill that failed (see Figure 23) was lined with 4 RELATIONSHIP BETWEEN GROUND AND POST-
a 1mm PVC geomembrane resting on either compacted clay or in FAILURE SURFACE SLOPES AND TAILINGS-GROUND
situ soils. A sand drainage layer and a protective soil layer were INTERFACIAL SHEAR STRENGTH
above the liner. A horizontal soil cover layer was provided on top
of each 2.5m lift of compacted waste, while the lifts of waste Figure 24a shows the basis for a simple sliding block analysis to
between cover layers were interconnected with rock-filled drains calculate the relationship between the post-failure slope, ß, of a
to allow leachate to percolate downwards to the drain above the tongue of escaped tailings, dry mine waste or municipal solid
liner. There was also a passive gas venting system consisting of waste, the slope, i, of the ground surface and the interfacial shear
vertical perforated pipes on a 50m grid. A leachate recirculation strength, t, between the ground surface and the fugitive waste.
system was installed consisting of horizontal perforated pipes Alternatively, the analysis can be used to calculate the shear
placed on top of each waste lift before placing the cover layer. strength of the surface of the failure basin within a breached or
The object of this piping was to inject leachate, collected from failed impoundment, dump or landfill, or the acceleration of a
the base of the landfill, back into the waste, so as to operate the flow of material once it exits the boundary of the waste deposit
landfill as a biological waste reactor, thus purifying the leachate (Blight et al 1981, Blight 1997).
before releasing it into the nearby river. For the potentially sliding block illustrated in Figure 24a,
The investigation of the failure concluded that it had been Downstream forces - upstream forces = mass of block x
triggered by high liquid pore pressures caused by the re-injection acceleration
of leachate. The zone that failed was the only zone where
leachate recirculation had been applied. The design stability i.e. (P1 - P2)cosi + Wsini - tL/cosi = W.a/g (1)
analysis had assumed that no pore pressures would occur in the
waste. The inset on Figure 23 shows how the calculated factor of The symbols are defined in Figure 24a and
safety for the failed section must have declined as the waste a = acceleration of the block, g = gravimetric acceleration.
thickness increased during the initial 22 months prior to the start From equation (1)
of leachate injection (Caicedo et al 2002). The additional pore
pressures caused by re-injection caused the already low factor of a = [(P1 - P2)cosi + Wsini - tL/cosi]g/W (1a)
safety to fall to 1.0 and the failure followed.
The failure investigation reached the obvious conclusion that If the block of material comes to rest, a = 0 and
when designing a landfill where leachate is to be re-circulated,
t = [(P 1 - P2)cosi + Wsini]cosi/L (1b)
pore pressures must be properly evaluated and their effect must
be considered in the stability analysis If the block is accelerating, its increase in velocity after time ?t
will be
?v = a?t (2)
In equation (1)
12
Table 1: 22 flow failures of mine waste tips (or dumps), tailings dams and municipal solid waste landfills that have resulted in deaths,
major environmental damage, or major damage to structures and infrastructure
(Note: Entries have been selected, list is not comprehensive)
13
Year & Volume of
Location Waste Cause of Failure Consequences
Number Flow
1997 Bogota, municipal solid pore pressure caused 800 x103m3 river dammed by
(17) Colombia waste by recirculation of debris
leachate
1997 Durban, South municipal solid pore pressure caused 160 x 103m3 slide contained
(18) Africa waste by co-disposal of within boundary of
liquid wastes site
1998 Los Frailes, lead, zinc, copper foundation failure of 4 x 106m3 slurry environmental
(19) Spain tailings dam devastation
1999 Surigao del gold Tailings slurry 700 x 103m3 17 houses destroyed,
Norte, escaping from burst agricultural land
(20) Phillippines pipe devastated
2000 Inez, Kentucky, coal wastes tailings dam failure 950 x103m3 120km of rivers
(21) USA from collapse of devastated by slurry
underground
workings
2000 Manila, municipal solidshear failure not known minimum of 218
(22) Philippines waste following heavy deaths
typhoon rains
At least 1 400 deaths in 72 years (a maximum of perhaps 20 per year) compared with thousands of millions killed by war, disease,
famine, traffic accidents, etc. in the same period.
Table 1 was drawn from a number of sources, most of which appear in the reference list. For post 1991 failures, the list given by
Fahey et al (2002) has been useful.
Table 2: Summary of observed post-failure surface slopes and of the stagnation height against the building to the kinetic energy
corresponding ground/tailings interfacial shear strengths for of adjacent unimpeded flow) (Blight, Robinson, Diering 1981) to
flow failures in tailings impoundments have been 10ms -1 or 36kmh-1, even though the ground surface
was almost level. Hence the lower accelerations shown on Figure
24 appear to be realistic.
Tailings dam Post - Ground At rest
A similar approach to estimating flow velocity can be applied
failure slope interfacial
surface i shear in cases where a downhill flow crosses a valley and stagnates at a
slope ß strength, t given elevation on the opposite slope, as in the Istanbul MSW
(kPa) flow. Here, the flow reached stagnation at an elevation of 15m
above the bottom of the valley. Assuming the bulk density ( of
the liquefied waste to have been 1 000kgm-2, an approximate
Bafokeng (Figure 2) 4° 1.5° 5.2
energy balance per m3 of waste would be:
Bafokeng (Figure 3) 2° 1.3° 1.6
Arcturus 3° 1.5° 2.6
Saaiplaas (Figure 9) ½ ? v2 = ?g?h or v = (2g?h)½ (6)
(After rain) 3° 1° 2.3
(No rain) 2.3° -0.5° 3.4 where v is the velocity of flow at the bottom of the valley and ?h
(No rain) 3° -0.5° 3.6 is the stagnation height above the bottom of the valley. For the
Merriespruit (Figure 4) Istanbul case, ?h = 15m and the (minimum) v = 17ms -1, or
(Flow slide) 2° 1.5° 1.0 60kmh-1. This ignores energy consumed in overcoming shear at
(Failure basin) 2° 0 1.8 the interface of the hillside and the flowing waste. Applying the
same reasoning to the flow at Aberfan, if the stagnation height is
the failure that occurred after rain was 65% of that corresponding taken as 9m, the minimum speed of the flow would have been
to flows over a dry ground surface. At Merriespruit, the fugitive 13ms -1 or 48kmh-1, whereas the speed was estimated to have
tailings flow over wet ground had an interfacial shear strength of been 15 to 30kmh-1.
55% of that of the final surface of the failure basin. Figures 24b The basis of the sliding block analysis (above) can also be used
and c show some data on the shear strength required for stability to design protection measures such as deflection dykes and safety
(zero acceleration) on various ground slopes (b) and also the platforms to protect installations from the effects of waste flows
acceleration that will occur if these shear strengths are not met (e.g. Blight, Robinson, Diering 1981, Miao et al 2001).
(c). The data correspond to a simple case in which the surface of Obstructions such as these can give very effective protection. For
the flowing waste is parallel to the ground surface, but via example, in the Aberfan slide, of the 118 x 103 m3 that
equation (2) give some idea of the speed with which a flow slide participated in the slide, only 42 x 103m3 crossed the rail
can move. For example, if the acceleration from rest is only embankment between the village and the waste tip. If the rail
0.1ms -2 and this is maintained for 1 minute, the flow will embankment had been designed as a safety barrier and been
accelerate to 6ms -1 or 20kmh-1 in this period. The consequences constructed higher, it could have stopped or deflected the flow,
of higher rates of acceleration are frightening. In the flow failure saving the village from devastation.
at Bafokeng, the flow velocity a short distance after leaving the
breach in the impoundment was estimated from stagnation flow
heights on damaged buildings (by equating the potential energy
14
5 PREVENTING FLOW SLIDES IN THE FUTURE - SITING, Examples of "waste land" that is still often used for waste
DESIGN, OPERATION, REVIEW AND AMENDMENT disposal, but should never be so used are:
Waste deposits are among the most difficult of geotechnical ? steep hillsides or the crests of hills above steep hillsides,
structures to design, manage and operate: ? water-logged swampy areas, or areas crossed by streams,
? areas below the 500 year flood level,
? Most tailings impoundments, mine waste dumps or landfills, ? undermined areas, and
have an operational life of 30 years or more. ? areas crossed by usually dry valleys that could convey raging
? During their operational life, they are continually under torrents in exceptionally wet weather.
construction, and will experience several complete turnovers
of design, supervisory and operating staff. Side-hill dumps are often opted for because the top of a ridge
? Most of them have to be designed and commissioned before may be easily accessible, and dumping can proceed by building
the material they are intended to store has been produced. out a horizontal platform using edge-tipping with gravity to
? In most cases the characteristics of the waste will change with transport the waste down the hill, over the "wasteland". This was
time, as the geology of the ore body varies and metallurgical the reason for the choice of the Istanbul site and several others
processes are changed. like it, as well as the Quintette Marmot site.
? Many of them will eventually be constructed to heights, or will The Durban Bulbul landfill (18, Table 1) was sited in a steep-
extend laterally to extents not envisaged when they were sided valley. This caused seepage from the hillside to be directed
planned. towards the waste body in addition to providing a steep base for
? In mining operations, waste disposal is at the tail end of the the landfill to rest on.
process, and is a source of cost, not revenue. Waste disposal Siting of waste deposits in swampy areas has been the root
is therefore low on the list of priorities, both in terms of cause of many failures (e.g. Blight 1997). In 1970 a tailings dam
capital and running expenditure, and in terms of the quality collapsed into underground workings in Zambia, trapping and
of operating staff assigned to waste disposal. killing 89 miners in the workings, and this was also the cause of
? At the end of the operating life, the waste deposit is still there, the failure at Inez, Kentucky (21, Table 1) in 2000. The
and has to be closed, rehabilitated, maintained and Bafokeng tailings dam was sited with one of its outer dykes on
monitored for periods often thought of in terms of decades the bank of a dry valley, and it was the presence of this valley,
or centuries, but in reality, in perpetuity. There is no walk- carrying water after rain, that caused the 42km long flow of the
away solution to closure. For example, in Johannesburg, escaped tailings.
tailings dams and mine waste dumps operated by companies
that ceased to exist before the end of the 19th century, are
still causing pollution and nuisance at the start of the 21st. 5.2 Design
Many considerations are obvious from the above points, others Because of the long-term nature of waste deposition operations,
not so obvious, as will be seen below. However, the prime causes and because the characteristics of the waste will inevitably
of disasters involving waste deposits are the financial greed of change during the deposit's operating life, pre-construction
the owners, the mental and physical sloth of the operators, and in designs are really site preparation designs, based on available
the case of landfills, vote-seeking by local politicians (which in knowledge of the waste characteristics. Design for stability must
most forms of democracy translates into personal financial be reviewed and, if necessary, revised once the installation is
greed). operating, waste has been deposited and its in situ properties
In reviewing the failures at Bafokeng, Saaiplaas and have been measured. It is also quite likely that the envisaged
Merriespruit, the first author (Blight 2000) pointed out that these method of deposition will prove unsuccessful or unsuitable and
failures were not the result of unknown geotechnical factors, or will have to be changed. For example spigot deposition of
design faults (although it must be noted that in all three cases site unthickened tailings from a ring delivery main may be replaced
investigation and design studies had been perfunctory). All three by paddock deposition or thickened tailings, or placing of dry
were the result of poor operation, lack of proper management and waste by mechanical stacker may be replaced by spreading from
cost saving pressures applied by the mines involved to the bottom-dump trucks.
contractor operating the tailings impoundments. (The fact that the However, to avoid failure of a (suitably sited) waste deposit,
same contractor was involved in all three failures, points up and in particular, failure resulting in a destructive flow, the
Winston Churchill's observation that all we learn from history is design should provide for:
that we do not learn from history.)
? holding an absolute minimum of water on the deposit, and the
facility for rapid drainage of rainfall and run-on water
5.1 Siting during and after the design storm;
? compacting or densifying the waste to above the critical
Many waste deposits whether of hydraulic fill tailings, "dry" density, so that it is not contractive under the application of
mine waste or municipal solid waste are sited in positions that shear stresses;
invite the occurrence of disasters. Examples are the Jupille, ? outer slopes that are flatter than those calculated for an
Aberfan and Quintette Marmot waste dumps (2, 4 and 10, Table acceptable factor of safety against shear failure (it must be
1), the El Cobre, Mochikoshi, Stava and Merriespruit tailings remembered that the outer slopes will need to be
impoundments (3, 8, 9 and 13, Table 1), all of which were sited rehabilitated, and that for vegetation to be stable, and
on hillsides or hill crests above villages, the Bafokeng (7, Table surface erosion minimal, the maximum outer slope should
1) tailings impoundment, sited 200m from an unprotected mine not exceed 15°);
shaft and the Istanbul MSW dump (11, Table 1) sited on the crest ? the installation of an instrument system (piezometers,
of a very steep slope. These are obviously unacceptable sites for inclinometers, etc.) that will enable pore pressure conditions
structures of this type. In all likelihood, most of these sites were as well as movements in the waste to be monitored
chosen for reasons of cost saving, or to use land that was continuously during operation and after closure.
regarded as waste land, unsuitable for any other use.
15
5.3 Operation engineered structures that have been suitably sited on prepared
sites, designed for stability and constructed under careful and
It must be recognized that waste deposits are complex structures continuing supervision and design review. Whereas a decade or
that need careful and intelligent operation. Every waste deposit so ago, regulations relating to these structures were minimal and
should have its own operating manual that is regularly updated as those regulations that existed were often laxly applied, attitudes
conditions change and operating experience is gained. The now appear to have improved. Mining companies appear to be
operating manual should include both "do's" and don't's" and adopting more responsible attitudes to both public safety and
must have sections covering recognition of the development or environmental issues, and in most parts of the world, regulations
existence of dangerous and emergency situations, emergency are more comprehensive and better enforced.
procedures, public warning systems, etc. However, even the best Accidents will, however, still happen if the mining and
operating manual is completely useless if it stays unread on the geotechnical engineering professions do not continually remain
bookshelf of the waste disposal manager. Because staff change vigilant, and alive to the development of dangerous situations or
continually, and because people forget, regular refresher courses practices.
on operating procedures should be given to the operating staff, Finally, we quote a statement made by the first author in 1979,
and summaries of the emergency procedures must be posted which is as applicable 24 years later as when it was written
prominently at the workplace where they can be read or (Blight 1979):
consulted.
"The design, construction and control of deposits of waste falls
within the area of responsibility and the field of competence of
5.4 Review the professional civil and mining engineer and is therefore
subject to the moral standards and ethics accepted by members
Reviewing and measurements of at least the following should be of the engineering profession. Professional engineers have a
made six-monthly: moral obligation not only to their employers and clients, but
also to the country, the public at large and to the future
? Properties of wastes disposed (grading, shear strength, generations who will inherit their works. ...
consolidation parameters of the waste for mine wastes and Dirt, muck, mess, pollution and desolation are not
composition for municipal solid waste). inseparable from mining activities. With modern technology
? Properties of wastes as placed (slurry density, beach slopes and and modern knowledge of geotechnology, plant biology,
gradings down the beach, in situ shear strength and dry surface and groundwater hydrology, soil chemistry and other
density for tailings, in situ densities and water contents for applied sciences, the worst aspects of waste disposal can be
dry mine wastes, in situ densities for MSW). mitigated and some adverse effects can be entirely eliminated.
? Dimensions of deposit (slope angles, heights and rates of rise). However, if the ideal situation is to be approached, our
? Effluents from deposits (quantities and rates of flow for return attitudes must change. Mining and industrial corporations, the
water from tailings dams, rates of flow of leachate from professions and government agencies must unite and
landfills, seepage from all waste deposits, erosion from collaborate to bring the disposal of waste within an acceptable
slopes). framework of control.
? Weekly maximum pool levels and minimum freeboards. It will be noted that government agencies have been
? Weekly return water reservoir or leachate pond levels. mentioned last in the above sentence. It is firmly believed that
? Measurements from instruments (pore pressure, settlement, the initiative in formulating clear and practical guidelines for
movement of slopes). waste disposal should be taken by industry, who must pay for
? Meteorological data, rainfall, evaporation, wind speed and the cost of environmental protection measures, and the
direction. professions, who must plan, design, institute and control those
? Seismic data (whether natural or seismically induced.) measures. ...
? A detailed site inspection by an independent engineer or panel It is well to concede at this point that any mining or
of engineers. industrial activity will inevitably cause some environmental
damage. The overall benefit to the country must be offset
The design should then be reviewed by the engineer or against this damage. It must also be recognized that whatever
engineering panel in the light of the current design for the waste control measures are instituted, due regard must be paid to
deposit, including reviews of: local conditions and current circumstances. The costs of the
waste disposal operation in relation to the revenue-producing
? the water balance for the deposit; operation that must pay for it, the practicability of the
? the stability of the slopes in terms of geometry, height, rate of environmental protection measures proposed, and the short and
rise, in situ shear strength and results of instrument long-term consequences of these measures, both for the safety
measurements; of the public and for their quality of life, must all receive
? minimum free boards and maximum return water reservoir careful and due consideration."
levels.
16
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