0% found this document useful (0 votes)
337 views

Syllabus CTS WIREMAN 2017

The two-year Wireman training program covers: 1. Professional skills like domestic, industrial, and commercial wiring installation, testing, and maintenance. Trainees learn electrical circuits, batteries, earthing, lighting systems. 2. Professional knowledge areas including electrical machines, motors, alternators, rectifiers. Trainees learn construction, working principles, testing and maintenance. 3. Core skills of Engineering Drawing, Workshop Calculation and Science, and Employability skills. The goal is to train electricians capable of planning, installing, and maintaining various electrical systems safely and as per standards.

Uploaded by

Rudraksha Patle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
337 views

Syllabus CTS WIREMAN 2017

The two-year Wireman training program covers: 1. Professional skills like domestic, industrial, and commercial wiring installation, testing, and maintenance. Trainees learn electrical circuits, batteries, earthing, lighting systems. 2. Professional knowledge areas including electrical machines, motors, alternators, rectifiers. Trainees learn construction, working principles, testing and maintenance. 3. Core skills of Engineering Drawing, Workshop Calculation and Science, and Employability skills. The goal is to train electricians capable of planning, installing, and maintaining various electrical systems safely and as per standards.

Uploaded by

Rudraksha Patle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 64

Wireman

GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

WIREMAN (Duration: Two Years)

CRAFTSMEN TRAINING SCHEME (CTS)


NSQF LEVEL- 4

SECTOR – POWER
Wireman

WIREMAN (Engineering Trade)

(Revised in 2015)

Version: 1.1

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 5

Developed By

Ministry of Skill Development and Entrepreneurship


Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
Wireman
ACKNOWLEDGEMENT

The DGT sincerely acknowledges contributions of the Industries, State Directorates,


Trade Experts, Domain Experts and all others who contributed in revising the curriculum.
Special acknowledgement is extended by DGT to the following expert members who had
contributed immensely in this curriculum.

List of member attended the meeting to finalize the course curricula of Wireman Trade

Name & Designation Mentor Council


S No. Organization
Shri./Mr./Ms. Designation
Members of Sector Mentor council
1. Dr. S.P. Gupta Professor, IIT Roorkee, Chairman
2. Dr. P. Mahanto Professor, IIT, Guwahati Member
3. K. K. Seth Ex. Director, BHEL, Noida Member
4. N. Chattopadhyay Sr. DGM, BHEL, Kolkatta Member
5. A K Gohshal Professor, IIT, Guwahati Member
6. Dr. Bharat Singh Asst. Professor, IIT, Himachal Member
Rajpurohit Pradesh
7. Sunand Sharma Chairman ALSTOM Projects India Member
Ltd.
8. Dinesh Singhal Rithani, Delhi road, Meerut Member
9. J S S Rao Principal Director, NTPC, Faridabad Member
10. Bhim Singh Professor, IIT Delhi Member
Mentor
11. Amrit Pal Singh Dy. Director, DGET, New Delhi Mentor
Member of Core Group
12. R. Senthil Kumar Director, ATI, Chennai Member
13. R.N. Bandopadhyay Director, CSTARI, Kolkata Member
14. S. Mathivanan Dy. Director, ATI, Chennai, Team Leader
15. L K Mukherjee Dy. Director, CSTARI, Kolkata Member
16. B.N. Sridhar Dy Director, FTI, Bangalore Member
17. Ketan Patel Dy Director, RDAT, Mumbai Member
18. B. Ravi Dy Director, CTI, Chennai Member
19. A.S. Parihar Dy Director, RDAT, Kolkata Member
20. Nirmalya Nath Asst Director, CSTARI, Kolkata Member
21. Parveen Kumar Asst Director, ATI-EPI, Hyderabad Member
22. C.C. Jose Trg Officer, ATI, Chennai Member
23. L.M. Pharikal Trg Officer, ATI, Kolkata Member
24. C.M. Diggewadi Trg Officer, RDAT, Mumbai Member
25. Mohan Raj Trg Officer, NIMI Chennai Member
Wireman

26. M. Asokan Trg Officer, CTI, Chennai Member


27. U.K. Mishra Trg Officer, ATI, Mumbai Member
28. Prasad U.M. Voc Instructor, MITI, Calicut Member
29. D. Viswanathan ATO. Govt ITI, North Chennai Member
30. B. Navaneedhan ATO, ITI. North Chennai Member
31. R. Rajasekar ATO, ITI, Ambattur, Chennai Member
32. K. Amaresan ATO, Govt ITI, Guindy, Chennai Member
Other industry representatives
33. Surendu Adhikari OTIS Elevator Co. India Ltd, Kolkata Member
Wireman

CONTENTS

S No. Topics Page No.


1. Course Information 1-2
2. Training System 3-6
3. Job Role 7
4. General Information 8-9
5. NSQF Level Compliance 10
6. Learning Outcome 11-12
7. Learning Outcome with Assessment Criteria 13-21
8. Trade Syllabus 22-40
9. Syllabus - Core Skill
9.1 Core Skill – Workshop Calculation Science & 41-46
Engineering Drawing
9.2Core Skill – Employability Skill 47-50
10. Annexure-I
List of Trade Tools & Equipment 51-56
List of Tools & Equipment for Employability Skill 57
11. Annexure II - Format for Formative Assessment 58
Wireman
1. COURSE INFORMATION

During the two-year duration of Wireman trade a candidate is trained on professional


skill, professional knowledge, Engineering Drawing, Workshop Calculation & Science and
Employability skill. In addition to this a candidate is entrusted to undertake project work and
extracurricular activities to build up confidence. The broad components covered under
Professional Skill subject are as below:-
First Year: In this year, the trainee learns about safety and environment, use of fire
extinguishers, artificial respiratory resuscitation to begin with. He gets the idea of planning &
preparing good quality electrical wire joints for single and multi stand conductors suitable for
applications with soldering and taking suitable care and safety. The trainee will be able to draw
and set up DC and AC circuits including R-L-C circuits with accurate measurement of voltage,
current, resistance, power, power factor and energy using ammeter, voltmeter, ohm-meter,
watt-meter, energy meter, power factor meter and phase sequence tester with proper care and
safety, plan, draw, estimate material, wire up and test different type of domestic wiring circuits
as per Indian Electricity rules and taking care of quality, Construction and working of MCB &
ELCB. Test a domestic wiring installation using Megger. The trainee will identify the type of
batteries, construction, working and application of Ni-cadmium, lithium cell, lead acid cell etc.
Demonstrate their charging and discharging, choosing appropriate method and carryout the
installation and routine maintenance with due care and safety. He will plan & select to carry out
basic jobs of marking out the components for filing, drilling, and riveting, fitting and assembled
using different components independently, plan and install Pipe & Plate earthing. Measure
earth resistance by earth tester, select and perform electrical/ electronic measurements with
appropriate instrument. He should plan and execute electrical illumination system viz. FL tube,
HPMV lamp, HPSV lamp, Halogen & metal halide lamp, CFL, LED lamp etc., plan, draw, estimate
material, wire up and test different type of industrial wiring circuits as per Indian Electricity
rules and taking care of quality. He will be able to plan, draw, estimate material, wire up and
test different type of commercial and computer networking wiring circuits as per Indian
Electricity rules and taking care of quality.

Second Year: In this year, the trainee will learn to construct and test Half–wave, full-wave, and
bridge rectifiers with filter & without filter. He will be able to identify the constructional
features, working principles of DC machine. Starting with suitable starter, running, forward and
reverse operation and speed control of DC motors. Conduct the load performance test of DC
machine with due care and safety. Maintain and troubleshoot of DC machines. He will
recognise the constructional features, working principles of single phase and 3 phase AC
motors. Starting with suitable starter, running, forward and reverse operation and speed
control of AC motors with due care and safety. He should be able to identify the constructional
1
Wireman

features, working principles of Alternator set. Test, Wire-up and run alternator. Synchronization
of Alternator with due care and safety, identify the types, constructional features, working
principles of transformer (single & three phase) Connect and test Transformer. He should be
able to Prepare single line diagram and layout plan of electrical transmission & distribution
systems and power plants with knowledge of principle applied. Make and test power
connection to substation equipments with care and safety. He will select, assemble, test and
wire-up control panel, plan, estimate and costing of different types of wiring system as per
Indian Electricity rule.

2
Wireman
2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under NCVT for
propagating vocational training.

The Wireman trade under CTS is one of the most popular courses delivered nationwide
through network of ITIs. The course is of two years duration. It mainly consists of Domain area
and Core area. The Domain area (Trade Theory & Practical) imparts professional skills and
knowledge, while Core area (Workshop Calculation science, Engineering Drawing and
Employability Skills) imparts requisite core skill & knowledge and life skills. After passing out of
the training programme, the trainee is awarded National Trade Certificate (NTC) by NCVT which
is recognized worldwide.

Trainee broadly needs to demonstrate that they are able to:

 Read & interpret technical parameters/documentation, plan and organize work


processes, identify necessary materials and tools;
 Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations;
 Apply professional knowledge, core skills & employability skills while performing the job,
and repair & maintenance work.
 Check the job/ assembly as per drawing for functioning identify and rectify errors in job/
assembly.
 Document the technical parameters in tabulation sheet related to the task undertaken.

2.2 CAREER PROGRESSION PATHWAYS:

 Can appear in 10th examination through National Institute of Open Schooling (NIOS) for
acquiring high school certificate and can go further for General/ Technical education.
 Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.

3
Wireman

2.3 COURSE STRUCTURE:


Table below depicts the distribution of training hours across various course elements
during a period of two years: -

Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 2131
2 Professional Knowledge (Trade Theory) 498
3 Workshop Calculation & Science 166
4 Engineering Drawing 249
5 Employability Skills 110
6 Library & Extracurricular Activities 166
7 Project Work/Industrial Visit 480
8 Revision & Examination 360
Total 4160

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of the
course and at the end of the training program as notified by the Government of India (GoI) from
time to time. The employability skills will be tested in the first year itself.

a) The Formative Assessment during the period of training will be done by Formative
Assessment Method by testing for assessment criteria listed against learning outcomes. The
training institute has to maintain an individual trainee portfolio as detailed in assessment
guideline. The marks of Formative assessment will be as per the template (Annexure – II).

b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by NCVT as per the guideline of Government of
India. The pattern and marking structure is being notified by Govt. of India from time to time.
The learning outcome and assessment criteria will be the basis for setting question papers for
final assessment. The examiner during final examination will also check the individual
trainee’s profile as detailed in assessment guideline before giving marks for practical
examination.

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Practical is 60% & minimum pass percent for
Theory subjects is 33%.

4
Wireman

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial


barriers to assessment. The nature of special needs should be taken into account while
undertaking the assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/waste as per procedure,
behavioral attitude, sensitivity to the environment and regularity in training. The sensitivity
towards OSHE and self-learning attitude are to be considered while assessing competency.

Assessment will be evidence based comprising the following:

 Job carried out in labs/workshop


 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work

Evidences of Formative assessments are to be preserved until forthcoming examination


for audit and verification by examining body. The following marking pattern to be adopted
while assessing:

Performance Level Evidence


(a) Weightage in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate  Demonstration of good skill in the use of
should produce work which demonstrates hand tools, machine tools and workshop
attainment of an acceptable standard of equipment.
craftsmanship with occasional guidance, and  60-70% accuracy achieved while
due regard for safety procedures and undertaking different work with those
practices demanded by the component/job.
 A fairly good level of neatness and
consistency in the finish.
 Occasional support in completing the
project/job.
(b) Weightage in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce  Good skill levels in the use of hand tools,
work which demonstrates attainment of a machine tools and workshop equipment.
reasonable standard of craftsmanship, with  70-80% accuracy achieved while
little guidance, and regard for safety undertaking different work with those
procedures and practices demanded by the component/job.

5
Wireman

 A good level of neatness and consistency


in the finish.
 Little support in completing the
project/job.
(c) Weightage in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate,  High skill levels in the use of hand tools,
with minimal or no support in organization machine tools and workshop equipment.
and execution and with due regard for safety  Above 80% accuracy achieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job.
standard of craftsmanship.  A high level of neatness and consistency
in the finish.
 Minimal or no support in completing the
project.

6
Wireman
3. JOB ROLE

Brief description of job role:


Wireman, Light and Power; installs various kinds of electrical wiring such as cleat, conduit, casing,
concealed etc. in houses, factories, workshops and other establishments for light and power supply.
Studies diagram and plan of wiring and marks light, power and other points accordingly. Fixes
wooden pegs, sizes tubes, saws casings, etc. by common carpentry fitting and other processes,
according to type of wiring needed. Erects switch boards and fixes switch box casings cleats,
conduits ceiling roses, switches, meters etc. according to type and plan of wiring. Draws wire in two
way or three-way wiring system as prescribed and makes electrical connections through plugs and
switches to different points exercising great care for safety and avoiding short circuit and earthing at
any stage of wiring. Fixes fuses and covers as per diagram and insulates all naked wires at diversions
and junctions to eliminate chances of short circuit and earthing. Fits light brackets, holders, shades,
tube and mercury lights, fans etc, and makes electrical connection as necessary. Tests checks
installed wiring for leakage and continuity using megger, removes faults if any and certifies wiring as
correct for connecting mains. Checks existing wiring for defects and restores current supply by
replacing defective switches, plug sockets, blown fuse etc. or removing short circuits and faulty
wiring as necessary. May repair simple electrical domestic appliances.

Reference NCO-2015: 7411.0301 – Wireman, Light and Power

7
Wireman
4. GENERAL INFORMATION

Name of the Trade


Wireman
NCO - 2015 7411.0301
NSQF Level Level-4
Duration of Craftsmen
Training Two Years
Entry Qualification
Passed 8th class examination
Unit Strength (No. Of
Students) 20

Space Norms
88 Sq. m
Power Norms 5 KW
Instructors Qualification for:
1. Wireman Trade Degree in Electrical/ Electrical and Electronics Engineering from
recognized Engineering College/ university with one year experience in
the relevant field.
OR
Diploma in Electrical / Electrical and Electronics Engineering from
recognized board of technical education with two years experience in
the relevant field.
OR
NTC/NAC passed in the Trade of Electrician/ Wireman with three years’
post qualification experience in the relevant field and one year
Craftsman instructor training under CITS in ‘Wireman’ trade.

Essential Qualification:
Craft Instructor Certificate in relevant trade under NCVT.

Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
2. Workshop Degree in Engineering with one year experience.
Calculation & Science OR
Diploma in Engineering with two-year experience.
Essential Qualification:
Craft Instructor Certificate in RoD&A course under NCVT.
3. Engineering Degree in Engineering with one year experience.
Drawing OR
Diploma in Engineering with two-year experience.
8
Wireman

OR
NTC/ NAC passed in the Draughtsman (Mechanical/ Civil) with three-
year experience.

Essential Qualification:
Craft Instructor Certificate in RoD & A course under NCVT.
4. Employability Skill MBA OR BBA with two-year experience OR Graduate in Sociology/
Social Welfare/ Economics with two-year experience OR Graduate/
Diploma with two-year experience and trained in Employability Skills
from DGT institutes.
AND
Must have studied English/ Communication Skills and Basic Computer
at 12th/ Diploma level and above.
OR
Existing Social Studies Instructors duly trained in Employability Skills
from DGT institutes

List of Tools and


As per Annexure – I
Equipment
Distribution of training on hourly basis: (Indicative only)

Extra-
Total Hours Trade Trade Workshop Engg. Employability
curricular
/Week Practical Theory Cal. &Sc. Drawing Skills
activity

40 Hours 25 Hours 6 Hours 2 Hours 3 Hours 2 Hours 2 Hours

9
Wireman
5. NSQF LEVEL COMPLIANCE

NSQF level for ‘Wireman’ trade under CTS: Level 4.

As per notification issued by Govt. of India dated- 27.12.2013 on National Skill


Qualification Framework total 10 (Ten) Levels are defined.

Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes that
a learner needs to acquire in order to be certified for that level.
Each level of the NSQF is described by a statement of learning outcomes in five domains,
known as level descriptors. These five domains are:
a. Process
b. Professional knowledge
c. Professional skill
d. Core skill
e. Responsibility

The Broad Learning outcome of ‘Wireman’ trade under CTS mostly matches with the
Level descriptor at Level-4.

The NSQF level-5 descriptor is given below:

Process Professional
Level Professional Skill Core Skill Responsibility
Required Knowledge
Level 4 Work in Factual Recall and Language to Responsibility
familiar, knowledge demonstrate communicate for own work
predictable, of field of practical skill, written or oral, and learning
routine, knowledge routine and with required
situation or study repetitive in clarity, skill to
of clear choice narrow range of basic Arithmetic
application, using and algebraic
appropriate rule principles, basic
and understanding of
tool, using social political
quality and natural
concepts environment

10
Wireman
6. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment will
be carried out as per the assessment criteria.

6.1 GENERIC LEARNING OUTCOME

1. Recognize & comply safe working practices, environment


regulation and housekeeping.
2. Work in a team, understand and practice soft skills, technical English to communicate
with required clarity.
3. Demonstrate knowledge of concept and principles of basic arithmetic, algebraic,
trigonometric and apply knowledge of specific area to perform practical operations.
4. Understand and explain basic science in the field of study including friction, simple
machine and heat and temperature.
5. Read and apply engineering drawing for different application in the field of work.
6. Understand and explain the concept in productivity, quality tools and labour welfare
legislation and apply such in day to day work to improve productivity & quality.
7. Explain energy conservation, global warming and pollution and contribute in day to
day work by optimally using available resources.
8. Explain personnel finance, entrepreneurship and manage/organize related task in day
to day work for personal & societal growth.
9. Understand and apply basic computer working, basic operating system and uses
internet services to get accustomed & take benefit of IT developments in the industry.

6.2 SPECIFIC LEARNING OUTCOME

FIRST YEAR

10. Make good quality electrical wire joints for single and multi strand conductors suitable
for applications with soldering and taking suitable care and safety.
11. Draw and set up DC and AC circuits including R-L-C circuits with accurate
measurement of voltage, current, resistance, power, power factor and energy using
ammeter, voltmeter, ohm-meter, watt-meter, energy meter, power factor meter and
phase sequence tester with proper care and safety.
12. Plan, draw, estimate material, wire up and test different type of domestic wiring
circuits as per Indian Electricity rules and taking care of quality. Construction and
working of MCB & ELCB. Test a domestic wiring installation using Megger.
13. Identify the type of batteries, construction, working and application of Ni-cadmium,
lithium cell, lead acid cell etc. Demonstrate their charging and discharging, choosing
appropriate method and carryout the installation and routine maintenance with due
care and safety.
14. Make choices to carry out basic jobs of marking out the components for filing, drilling,
and riveting, fitting and assembled using different components independently.

11
Wireman

15. Plan and install Pipe & Plate earthing. Measure earth resistance by earth tester.
16. Select and perform electrical/ electronic measurements with appropriate instrument.
17. Plan and execute electrical illumination system viz. FL tube, HPMV lamp, HPSV lamp,
Halogen & metal halide lamp, CFL, LED lamp etc.
18. Plan, draw, estimate material, wire up and test different type of industrial wiring
circuits as per Indian Electricity rules and taking care of quality.
19. Plan, draw, estimate material, wire up and test different type of commercial and
computer networking wiring circuits as per Indian Electricity rules and taking care of
quality.

SECOND YEAR

20. Construct and test Half–wave, full-wave, and bridge rectifiers with filter & without
filter. Troubleshoot and service of DC regulated power supply.
21. Understand the constructional features, working principles of DC machine. Starting
with suitable starter, running, forward and reverse operation and speed control of DC
motors. Conduct the load performance test of DC machine with due care and safety.
Maintain and troubleshoot of DC machines.
22. Understand the constructional features, working principles of single phase and 3
phase AC motors. Starting with suitable starter, running, forward and reverse
operation and speed control of AC motors with due care and safety.
23. Understand the constructional features, working principles of Alternator set. Test,
Wire-up and run alternator. Synchronization of Alternator with due care and safety.
24. Understand the types, constructional features, working principles of transformer
(single & three phase) Connect and test Transformer.
25. Prepare single line diagram and layout plan of electrical transmission & distribution
systems and power plants with knowledge of principle applied. Make and test power
connection to substation equipments with care and safety.
26. Select, assemble, test and wire-up control panel.
27. Plan, estimate and costing of different types of wiring system as per Indian Electricity
rule.

12
Wireman
7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA

GENERIC LEARNING OUTCOME

LEARNING OUTCOME ASSESSMENT CRITERIA

1. Recognize & comply 1.1 Follow and maintain procedures to achieve a safe working
safe working practices, environment in line with occupational health and
environment regulation safety regulations and requirements and according to site policy.
and housekeeping. 1.2 Recognize and report all unsafe situations according to site policy.
1.3 Identify and take necessary precautions on fire and safety hazards
and report according to site policy and procedures.
1.4 Identify, handle and store / dispose off dangerous goods and
substances according to site policy and procedures following safety
regulations and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report supervisor/ Competent of authority in the event of accident
or sickness of any staff and record accident details correctly
according to site accident/injury procedures.
1.8 Identify and observe site evacuation procedures according to site
policy.
1.9 Identify Personal Productive Equipment (PPE) and use the same as
per related working environment.
1.10 Identify basic first aid and use them under different circumstances.

1.11 Identify different fire extinguisher and use the same as per
requirement.
1.12 Identify environmental pollution & contribute to the avoidance of
instances of environmental pollution.
1.13 Deploy environmental protection legislation & regulations
1.14 Take opportunities to use energy and materials in an
environmentally friendly manner
1.15 Avoid waste and dispose waste as per procedure
1.16 Recognize different components of 5S and apply the same in the
working environment.

2. Interpret & use 2.1 Obtain sources of information and recognize information.
company and technical 2.2 Use and draw up technical drawings and documents.
communication. 2.3 Use documents and technical regulations and occupationally
related provisions.
2.4 Conduct appropriate and target oriented discussions with higher
authority and within the team.
13
Wireman

2.5 Present facts and circumstances, possible solutions & use English
special terminology.
2.6 Resolve disputes within the team
2.7 Conduct written communication.

3. Demonstrate 3.1 Yearly examination to test basic skills on arithmetic, algebra,


knowledge of concept trigonometry and statistics.
and principles of basic 3.2 Their applications will also be assessed during execution of
arithmetic, algebraic, assessable outcome and also tested during theory and practical
trigonometric, and examination.
statistics and apply
knowledge of specific
area to perform
practical operations.

4. Understand and explain 4.1 Yearly examination to test basic skills on science in the field of
basic science in the field study including friction, simple machine and heat and temperature.
of study including 4.2 Their applications will also be assessed during execution of
friction, simple machine assessable outcome and also tested during theory and practical
and heat and examination.
temperature.

5. Read and apply 5.1 Yearly examination to test basic skills on engineering drawing.
engineering drawing for 5.2 Their applications will also be assessed during execution of
different application in assessable outcome and also tested during theory and practical
the field of work. examination.

6. Understand and explain 6.1 Yearly examination to test the concept in productivity, quality tools
the concept in and labour welfare legislation.
productivity, quality 6.2 Their applications will also be assessed during execution of
tools, and labour assessable outcome.
welfare legislation and
apply such in day to day
work to improve
productivity & quality.

7. Explain energy 7.1 Yearly examination to test knowledge on energy


conservation, global warming and pollution.

14
Wireman

conservation, global 7.2 Their applications will also be assessed during execution of
warming and pollution assessable outcome.
and contribute in day to
day work by optimally
using available
resources.

8. Explain personnel 8.1 Yearly examination to test knowledge on personnel finance,


finance, entrepreneurship.
entrepreneurship and 8.2 Their applications will also be assessed during execution of
manage/organize assessable outcome.
related task in day to
day work for personal &
societal growth.

9. Understand and apply 9.1 Yearly examination to test knowledge on basic computer
basic computer working, basic operating system and uses internet services.
working, basic 9.2 Their applications will also be assessed during execution of
operating system and assessable outcome.
uses internet services to
get accustomed & take
benefit of IT
developments in the
industry.

15
Wireman

SPECIFIC LEARNING OUTCOMES


LEARNING OUTCOME ASSESSMENT CRITERIA
FIRST YEAR
10. Make good quality electrical 10.1 Observe safety/ precaution during joints & soldering.
wire joints for single and 10.2 Make simple straight twist and rat-tail joints in single
multi strand conductors strand conductors.
suitable for applications with 10.3 Make married and ‘T’ (Tee) joint in stranded conductors.
soldering and taking suitable 10.4 Prepare a Britannia straight and ‘T’ (Tee) joint in bare
care and safety. conductors.
10.5 Prepare western union joint in bare conductor.
10.6 Solder the finished copper conductor joints with
precaution.
10.7 Prepare termination of cable lugs by using crimping tool.

11. Draw and set up DC and AC 11.1 Identify types of wires, cables and verify their
circuits including R-L-C circuits specifications.
with accurate measurement of 11.2 Verify the characteristics of series, parallel and its
voltage, current, combination circuit.
resistance, power, power 11.3 Analyze the effect of the short and open in series and
parallel circuits.
factor and energy using
11.4 Verify the relation of voltage components of R.L.C. series
ammeter, voltmeter, ohm- circuit in AC.
meter, watt-meter, energy 11.5 Determine the power factor by direct and indirect
meter, power factor meter and methods in an AC single phase R, L, C parallel circuit.
phase sequence tester with 11.6 Identify the phase sequence of a 3 ø supply using a
proper care and safety. phase- sequence meter.
11.7 Prepare / connect a lamp load in star and delta and
determine relationship between line and phase values
with precaution.
11.8 Connect balanced and unbalanced loads in 3 phase star
system and measure the power of 3 phase loads with
safety/ precaution.

12. Plan, draw, estimate material, 12.1 Comply with safety & IE rules when performing the
wire up, test different type of domestic wiring.
domestic wiring circuits as per 12.2 Identify the parts of MCB & ELCB and test its operation.
Indian Electricity rules and 12.3 Identify the types of fuses their ratings and applications.
taking care of quality. 12.4 Prepare and mount the energy meter board with due
care.
Construction and working of
12.5 Draw and wire up the consumers main board with ICDP
MCB & ELCB. Test a domestic switch and distribution fuse box.
wiring installation using 12.6 Draw and wire-up to control lamp controlled from 2
Megger. places (stair case wiring) on batten wiring as per IE rule.
12.7 Draw and wire-up single phase domestic pump set in PVC
conduit wiring as per IE rule.
12.8 Draw and wire-up in casing capping one lamp controlled
16
Wireman

from 3 different places using intermediate switch as per


IE rule.
12.9 Wire –up in PVC conduit wiring for calling bell/buzzer &
test them.
12.10 Estimate the material for wiring in PVC casing & capping
for two lamps, one fan and one 6A socket outlet & wire-
up.
12.11 Test a domestic wiring installation by using Megger.

13. Identify the type of batteries, 13.1 Assemble a DC source 6V/500 mA using 1.5V cells.
construction, working and 13.2 Determine the Formative resistance of cell and make
application of Ni-cadmium, grouping of cells.
lithium cell, lead acid cell etc. 13.3 Identify the parts of a battery charger and test for its
operation.
Demonstrate their charging
13.4 Practice on charging of battery and test for its condition
and discharging, choosing
with safety/ precaution.
appropriate method and 13.5 Installation and maintenance of batteries.
carryout the installation and 13.6 Maintain, service and troubleshoot a battery charger.
routine maintenance with due
care and safety.

14. Make choices to carry out 14.1 Identify the trade hand tools; practice their uses with
basic jobs of marking out the safety, care & maintenance.
components for filing, drilling, 14.2 Prepare a simple half lap joint using firmer chisel with
and riveting, fitting and safety.
14.3 Prepare tray using sheet metal with the safety
assembled using different
14.4 Practice on fixing surface mounting type of accessories.
components independently.
14.5 Practice on connecting of electrical accessories.
14.6 Make and wire up of a test board and test it.

15. Plan and install Pipe & Plate 15.1 Measure soil conductivity
earthing. Measure earth 15.2 Install the pipe earthing and test it.
resistance by earth tester. 15.3 Install the plate earthing and test it.
15.4 Measure the earth electrode resistance using earth
tester.
15.5 Carry out earth resistance improvement.

16. Select and perform electrical/ 16.1 Identify the type of electrical instruments.
electronic measurements with 16.2 Determine the measurement errors while measuring
appropriate instrument. resistance by voltage drop method.
16.3 Extend the range of MC voltmeter and ammeter.
16.4 Measure the power and energy in a single & three phase
circuit using wattmeter and energy meter with CT and PT.
16.5 Test single phase energy meter for its errors.
16.6 Measure the value of resistance, voltage and current
using digital multimeter.
16.7 Measure the power factor in poly-phase circuit and verify
the same with voltmeter, ammeter, wattmeter readings.

17
Wireman

16.8 Calibrate analog instruments.


16.9 Measure frequency by frequency meter.
16.10 Use meggar for insulation testing

17. Plan and execute electrical 17.1 Install light fitting with reflectors for direct and indirect
illumination system viz. FL lighting.
tube, HPMV lamp, HPSV lamp, 17.2 Assemble and connect a & single twin tube F.L.
Halogen & metal halide lamp, 17.3 Connect, install and test the H.P.M.V, H.P.S.V, Halogen &
metal hallide lamp with accessories.
CFL, LED lamp etc.
17.4 Prepare and test a decorative serial lamp set for 190 V
using 6V bulb and flasher.
17.5 Connect the neon sign with the accessories and test it.
17.6 Assemble and install solar photo voltaic light.
17.7 Install light fitting for show case window lighting.
17.8 Install & test CFL & LED lamps.
17.9 Measure intensity of light using LUX Meter.

18. Plan, draw, estimate material, 18.1 Comply with safety & IE rules when performing the
wire up, test different type of Industrial wiring.
industrial wiring circuits as per 18.2 Wire-up PVC Conduit wiring for lighting circuit & 3 phase
Indian Electricity rules and motor circuit with due care and safety.
18.3 Estimate the material required for the given layout for
taking care of quality.
metal conduit wiring for 3 phase 3 HP squirrel cage
induction motor & wire-up as per IE rule.
18.4 Make termination to the feeder cable in bus bar & to
service cable through plug-in box with due care and
safety.
18.5 Erect a bus bar chamber on an angle iron board and wire-
up for 3 phase induction motor with due care and safety.
18.6 Determine the size of cable for main & distribution board
of a workshop.
18.7 Test an industrial wiring installation by using Megger.

19. Plan, draw, estimate material, 19.1 Estimate the material for PVC channel wiring for
wire up and test different type telephone intercom having 5 instruments from main
of commercial and computer distribution frame (MDF) with due care.
networking wiring circuits as 19.2 Estimate the material and wire-up PVC concealed conduit
wiring of three phase installation of 3 stores office
per Indian Electricity rules and
building having 4 lamps, 2 fans, one 5 A socket outlet and
taking care of quality. one buzzer in each room with ELCB protection as per IE
rule.
19.3 Draw and wire up a bank/hostel/hospital/commercial
establishment in PVC conduit as per IE rule.
19.4 Test a commercial wiring installation by using Megger.
19.5 Wire up and test LAN wiring with due care.
19.6 Install co axial cable from dish antenna to Television set.
19.7 Prepare and connect batteries with UPS with due care
and safety.

18
Wireman

19.8 Install and test UPS in the circuit with due care and
safety.
SECOND YEAR
20. Construct and test Half–wave, 20.1 Practice soldering of components.
full-wave, and bridge rectifiers 20.2 Identify passive /active components by visual
with filter & without filter. appearance, Code number and test for their condition.
Trouble shoot and service of 20.3 Construct and test a half wave, full wave and bridge
rectifiers with and without filter circuits.
DC regulated power supply.
20.4 Identify the control and functional switches in CRO and
measure the D.C. / A.C. voltage, frequency and time
period.
20.5 Identify the parts, trouble shoot & service a DC regulated
power supply.

21. Understand the constructional 21.1 Plan work in compliance with standard safety norms
features, working principles of related with DC machines.
DC machine. Starting with 21.2 Identify the parts of DC machine and measure armature
suitable starter, running, & field resistances and insulation resistance.
21.3 Connect a DC generator, build up the voltage & load with
forward and reverse operation
proper safety.
and speed control of DC
21.4 Disassemble, service and assemble a DC generator with
motors. Conduct the load due care.
performance test of DC 21.5 Connect the DC motor through 2/3/4 point starter, run,
machine with due care and adjust the speed & change direction of rotation.
safety. Maintain and 21.6 Troubleshoot & maintain a DC machine.
troubleshoot of DC machines.

22. Understand the constructional 22.1 Plan work in compliance with standard safety norms
features, working principles of related with AC motors.
single phase and 3 phase AC 22.2 Connect start, run and reverse the DOR of different type
motors. Starting with suitable of single phase motors.
starter, running, forward and 22.3 Identify the terminals of 3 phase squirrel cage induction
reverse operation and speed motor, wire up, run using different types of starters and
control of AC motors with due change the direction of rotation.
care and safety. 22.4 Determine the efficiency of 3 phase squirrel cage
induction motor by no load test/ blocked rotor test and
brake test.
22.5 Wire up, start, run and adjust the speed of a slip-ring
induction motor.
22.6 Construct DOL, Forward/Reverse starter circuits using
push button switches, contactors, overload relays etc.
22.7 Practice power connections to motors.

23. Understand the 23.1 Plan work in compliance with standard safety norms
constructional features, related with Alternator.
working principles of 23.2 Identify the parts of an Alternator, measure armature &
field resistances and insulation resistance.
19
Wireman

Alternator set. Test, Wire-up 23.3 Wire-up, start and run an alternator and build up the
and run alternator. voltage.
Synchronization of Alternator 23.4 Load the Alternator & find out regulation at different
with due care and safety. loads.
23.5 Synchronise the Alternators with mains.

24. Understand the types, 24.1 Plan work in compliance with standard safety norms
constructional features, related with transformer.
working principles of 24.2 Identify the types of transformers and their
transformer (single & three specifications.
24.3 Measure winding resistance & Insulation resistance of
phase) Connect and test
single phase & 3 phase transformer.
Transformer.
24.4 Identify the terminals; verify the transformation ratio of a
single phase and 3 phase transformer.
24.5 Connect and test a single phase auto- transformer.
24.6 Determine the losses (iron loss and copper loss) efficiency
and regulation of a single phase transformer at different
loads.
24.7 Connect transformers in parallel.

25. Prepare single line diagram 25.1 Plan work in compliance with standard safety norms
and layout plan of electrical related with substation & over head lines.
transmission & distribution 25.2 Prepare layout plan, single line diagram of different type
systems and power plants with of power plant and project report of all equipment’s and
machineries of the visited plant.
knowledge of principle
25.3 Prepare single line diagram of the institute’s electrical
applied. Make and test power substation & distribution system.
connection to substation 25.4 Demonstrate testing and use of line protecting devices as
equipments with care and per IE rules.
safety. 25.5 Make power connection to substation equipments.
25.6 Identify the parts of substation equipments like circuit
breakers and operate them.
25.7 Practice crimping of lugs to underground cable and
connect the cable to bus bars & equipments with due
care.
25.8 Start the generator, build up voltage and synchronise
with mains by observing due care and safety.

26. Select, assemble, test and 26.1 Draw the layout diagram of 3 phase AC motor control
wire-up control panel wiring. cabinet.
26.2 Mount the control elements and wiring accessories on
the control panel.
26.3 Practice wiring the control cabinet for local and remote
control of induction motor.
26.4 Draw and wire up the control panel for forward/ reverse
operation of induction motor.
26.5 Test the control panel for all the required logics.

20
Wireman

27. Plan, estimate and costing of 27.1 Prepare layout and wiring diagram of domestic,
different types of wiring commercial and industrial installation using IER symbols.
system as per Indian Electricity 27.2 Record the various electrical wiring accessories available
rule. in market with price list and compare it.
27.3 Plan, Estimate and Costing of Domestic wiring as per
layout.
27.4 Plan, Estimate and Costing of commercial wiring as per
layout.
27.5 Plan, Estimate and Costing of Industrial wiring as per
layout.

21
Wireman
8. SYLLABUS

SYLLABUS FOR WIREMAN TRADE

FIRST YEAR
Professional Skills
Week Reference Learning Professional Knowledge
(Trade Practical)
No. Outcome (Trade Theory)
With Indicative Hours
1 Recognize & comply 1. Implementation in the shop Occupational Safety & Health
safe working floor of the various Basic safety introduction, Personal
practices, safety measures. (2 hrs.) protection:-
environment 2. Visit to the different sections Basic injury prevention, Basic first
regulation and of the Institute. (3 hrs.) aid, Hazard identification and
housekeeping. 3. Demonstration on elementary avoidance, safety signs for Danger,
first aid. Artificial Respiration. Warning, caution & personal
(2 hrs.) safety message.
4. Practice on use of fire Use of Fire extinguishers.
extinguishers. (3 hrs.) Visit & observation of sections.
5. Occupational Safety & Health Various safety measures involved
Importance of housekeeping & in the Industry.
good shop floor practices. (3 Concept of Standard
hrs.)
6. Health, Safety and Soft Skills: its importance and Job
Environment guidelines, area after completion of training.
legislations & regulations as Operation of electrical mains.
applicable. Disposal procedure Introduction of PPEs. Introduction
of waste materials like cotton to 5S concept & its application.
waste, metal chips/burrs etc. Response to emergencies eg;
(4 hrs.) power failure, fire, and system
7. Basic safety introduction, failure.
Personal protective Equipment
(PPE):- Basic injury prevention,
Basic first aid, Hazard
identification and avoidance,
safety signs for Danger,
Warning, caution & personal
safety message. (3 hrs.)
8. Preventive measures for
electrical accidents & steps to

22
Wireman

be taken in such accidents. (3


hrs.)
2 Make good quality 9. Demonstration of Trade hand Identification of Trade-Hand tools-
electrical wire joints tools. (6 hrs.) Specifications
for single and multi 10. Identification of simple types-
strand conductors screws, nuts & bolts, chassis,
suitable for clamps, rivets etc. (7 hrs.)
applications with 11. Use, care & maintenance of
soldering and taking various hand tools.
suitable care and Familiarization with signs and
safety. symbols of Electrical
accessories. (12 hrs.)
3-4 -do- 12. Practice in using cutting pliers, Fundamental of electricity.
screw drivers etc. skinning the Electron theory- free electron,
cables, and joint practice on Fundamental terms, definitions,
single strand. (20 hrs.) units & effects of electric current
13. Demonstration & Practice on
bare conductors joints--such as
rat tail, Britannia, straight, Tee,
Western union Joints. (30 hrs.)
5 -do- 14. Practice in soldering & brazing- Solders, flux and soldering
measurement of Resistant and technique. Resistors types of
measurement of specific resistors & properties of resistors.
resistant. (15 hrs.)
15. Application of Wheatstone
bridge in measurement of
resistance. (10 hrs.)
6 Draw and set up DC 16. Demonstration and Introduction of National Electrical
and AC circuits identification of types of Code 2011 Explanation, Definition
including R-L-C circuits cables. (6 hrs.) and properties of conductors,
with accurate 17. Demonstration & practice on insulators and semi-conductors.
measurement of using standard wire gauge & Voltage grading of different types
voltage, current, micrometer. (6 hrs.) of Insulators, Temp. Rise
resistance, power, 18. Practice on crimping thimbles, permissible
power factor and Lugs. (5 hrs.) Types of wires & cables standard
energy using 19. Examination and checking of wire gauge Specification of wires &
ammeter, voltmeter, cables and conductors and Cables-insulation & voltage grades
ohm-meter, watt- verification of materials -Low , medium & high voltage
meter, energy meter, according to the span. (8 hrs.) Precautions in using various types
23
Wireman

power factor meter of cables / Ferrules


and phase sequence
tester with proper
care and safety.
7 -do- 20. Verification of Ohm’s Law. (2 Ohm’s Law -
hrs.) Simple electrical circuits and
21. Verification of Kirchhoff’s problems. Reading of simple
Laws. (3 hrs.) Electrical Layout.
22. Verification of laws of series Resistors -Law of Resistance. Series
and parallel circuits. (4 hrs.) and parallel circuits.
23. Verification of open circuit and Kirchhoff’s Laws and applications.
closed circuit network. (3 hrs.) Wheatstone bridge principle and
24. Measuring unknown resistance its applications.
using Wheatstone bridge, Effect of variation of temperature
voltage drop method. (6 hrs.) on resistance. Different methods of
25. Experiment to demonstrate measuring the values of resistance
the variation of resistance of a
metal with the change in
temperature. (7 hrs.)
8 Plan, draw, estimate 26. Practice on installation and Common Electrical Accessories,
material, wire up and overhauling common their specifications in line with NEC
test different type of electrical accessories as per 2011-Explanation of switches lamp
domestic wiring simple Electrical circuit / holders, plugs and sockets.
circuits as per Indian Layout. (10 hrs.) Developments of domestic circuits,
Electricity rules and 27. Fixing of switches, holder plugs Alarm & switches, with individual
taking care of quality. etc. in T.W. boards. (8 hrs.) switches, Two way switch .Security
Construction and 28. Identification and use of surveillance, Fire alarm, MCB,
working of MCB & wiring accessories concept of ELCB, MCCB.
ELCB. Test a domestic switching. (7 hrs.)
wiring installation
using Megger.
9 Identify the type of 29. Assembly of Dry cell- Chemical effect of electric current-
batteries, Electrodes-Electrolytes. (4 hrs.) Principle of electrolysis. Faraday’s
construction, working 30. Grouping of Dry cells for a Law of electrolysis. Basic principles
and application of Ni- specified voltage and current, of Electro-plating and Electro
cadmium, lithium cell, Ni cadmium & Lithium cell. (4 chemical equivalents. Explanation
lead acid cell etc. hrs.) of Anodes and cathodes.
Demonstrate their 31. Practice on Battery Charging, Lead acid cell-description,
charging and preparation of methods of charging- Precautions
24
Wireman

discharging, choosing battery charging. (4 hrs.) to be taken & testing equipment,


appropriate method 32. Testing of cells, Installation of Ni-cadmium & Lithium cell,
and carryout the batteries, Charging of batteries Cathodic protection.
installation and by different methods. (8 hrs.) Electroplating, Anodizing. Different
routine maintenance 33. Practice on Electroplating and types of lead acid cells.
with due care and anodizing, Cathodic
safety. protection. (5 hrs.)
10 -do- 34. Routine care & maintenance of Rechargeable dry cell, description
Batteries. (25 hrs.) advantages and disadvantages.
Care and maintenance of cells
Grouping of cells of specified
voltage & current, Sealed
Maintenance free Batteries, Solar
battery.
11 -do- 35. Charging of a Lead acid cell, Inverter, Battery Charger, UPS-
filling of electrolytes- Testing Principle of working. Lead Acid cell,
of charging checking general defects & remedies.
of discharged and fully Nickel Alkali Cell-description
charged battery. (25 hrs.) charging. Power & capacity of
cells. Efficiency of cells.
12-13 Make choices to carry 36. Marking use of chisels and ALLIED TRADES:
out basic jobs of hacksaw on flats, sheet metal Introduction of fitting trade. Safety
marking out the filing practice, filing true to precautions to be observed
components for filing, line. (26 hrs.) Description of files, hammers,
drilling, and riveting, 37. Sawing and planning practice. chisels hacksaw frames & blades-
fitting and assembled Practice in using firmer chisel their specification & grades. Care
using different and preparing simple half lap & maintenance of steel rule try
components joint. (24 hrs.) square and files.
independently. Marking tools description & use.
Description of carpenter’s
common hand tools such as saws
planes, chisels mallet claw
hammer, marking, dividing &
holding tools-their care and
maintenance.
14 -do- 38. Drilling practice in hand drilling Types of drills description & drilling
& power drilling machines. machines, proper use, care and
Grinding of drill bits. (8 hrs.) maintenance.
39. Practice in using taps & dies, Description of taps & dies, types in
25
Wireman

threading hexagonal & square rivets & riveted joints.


nuts etc. (8 hrs.) Use of thread gauge.
40. Cutting external threads on
stud and on pipes, riveting
practice. (9 hrs.)
15 -do- 41. Practice in using snips, marking Description of marking & cutting
& cutting of straight & curved tools such as snubs shears
pieces in sheet metals. (6 hrs.) punches & other
42. Bending the edges of sheets tools like hammers, mallets etc.
metals. (6 hrs.) used by sheet metal workers.
43. Riveting practice in sheet Types of soldering irons-their
metal. Practice in making proper uses.
different joints in sheet metal Use of different bench tools used
in soldering the joints. (13 by sheet metal worker. Soldering
hrs.) materials, fluxes and process.
16-17 Draw and set up DC 44. Trace the magnetic field. (8 Magnetism –
and AC circuits hrs.) Classification of magnets, methods
including R-L-C circuits 45. Assembly / winding of a simple of magnetising, magnetic
with accurate electro magnet. (12 hrs.) materials. Properties, care and
measurement of 46. Use of magnetic compass. (6 maintenance.
voltage, current, hrs.) Para and Diamagnetism and
resistance, power, 47. Identification of different Ferro magnetic materials.
power factor and types of Capacitors. (10 hrs.) Principle of electro-magnetism,
energy using Maxwell’s
ammeter, voltmeter, 48. Charging and discharging of corkscrew rule, Fleming’s left and
ohm-meter, watt- capacitor. (8 hrs.) right hand rules,
meter, energy meter, 49. Testing of Capacitors using DC Magnetic field of current carrying
power factor meter voltage and lamp. (6 hrs.) conductors, loop and solenoid.
and phase sequence MMF, Flux density, reluctance.
tester with proper B.H. curve, Hysteresis, Eddy
care and safety. current. Principle of electro-
magnetic Induction, Faraday’s Law,
Lenz’s Law.
Electrostatics: Capacitor- Different
types, functions and uses.
18-19 -do- 50. Determine the characteristics Alternating Current -Comparison
of RL, RC and RLC in A.C. and Advantages D.C and A.C.
Circuits both in series and Related terms frequency
parallel. (13 hrs.) Instantaneous value, R.M.S. value
26
Wireman

51. Experiment on poly phase Average value, Peak factor, form


circuits. (8 hrs.) factor.
52. Current, voltage, power and Generation of sine wave,
power factor measurement in phase and phase difference.
single & poly- phase circuits. Inductive and Capacitive reactance
(15 hrs.) Impedance (Z), power factor (p.f).
53. Measurement of energy in Active and Reactive power, Simple
single and poly-phase circuits. problems on A.C. circuits, single
(8 hrs.) Phase and three-phase system etc.
54. Use of phase sequence meter. Problems on A.C. circuits.
(6 hrs.) Power consumption in series and
parallel, P.F. etc. Concept three-
phase Star and Delta connection.
Line and phase voltage, current
and power in a 3 phase circuits
with balanced and unbalanced
load.
20 Plan and install Pipe 55. Practice on Earthing – Earthing-Principle of different
& Plate earthing. different methods of methods of earthing. i.e.
Measure earth earthing.(13 hrs.) Pipe, Plate, etc Importance of
resistance by earth 56. Measurement of Earth Earthing. Improving of earth
tester. resistance by earth tester.(6 resistance
hrs.) Earth Leakage circuit breaker
57. Testing of Earth Leakage by (ELCB).
ELCB and relay. (6 hrs.) In absence of latest revision in
respective BIS provision for
Earthing it is recommended to
follow IEC guidelines.
21 Select and perform 58. Determine the resistance by Basic electronics- Semiconductor
electrical/ electronic Colour coding. (4 hrs.) energy level, atomic structure ‘P’
measurements with 59. Identification of active/passive type and ‘N’ type.
appropriate components. (5 hrs.) Type of materials –P-N-junction.
instrument. 60. Diodes-symbol - Tests - Classification of Diodes – Reverse
Construct & Test Half wave and Forward Bias,
rectifier ckt. (8 hrs.) Heat sink. Specification of Diode
61. Full wave rectifier ckt. Bridge PIV rating.
rectifier ckt. (8 hrs.) Explanation and importance of
D.C. rectifier circuit. Half wave, Full
wave and Bridge circuit.
27
Wireman

Filter circuits-passive filter.


22-23 Project work/ Industrial visit

24-26 Revision
27-28 -do- ELECTRICAL MEASURING Type of measuring instruments –
INSTRUMENTS- MC & MI, Construction & working
62. Measurement of voltage, principles of Ammeter, Voltmeter,
current & resistance in Ohm-meter ,Wattmeter, Energy
different circuits. (5 hrs.) meter,
63. Direct & indirect measurement P.F. meter, frequency meter, multi
of electrical power & energy. meter, clamp meter, Megger &
(6 hrs.) earth tester. Introduction of Digital
64. Calibration of energy meters. meters. CT & PT. Tong tester / Clip
(6 hrs.) on Meter.
65. Measurement of current and
voltage using CT & PT,
Measurement of 3 Phase
energy using CT & PT. Phase
sequence meter, measure
current and voltage using Tong
tester. (12 hrs.)
66. Power measurement by Two &
Three watt meter method
Insulation resistance test by
Megger. (7 hrs.)
67. Measurement of earth
resistance by earth tester. (4
hrs.)
68. Calibration of indicating type
analogue instruments:
voltmeter, ammeter, and
wattmeter. Measurement of
soil conductivity. Introduction
of Digital meters. (10 hrs.)
29-30 Plan, draw, DOMESTIC WIRING - METHODS, Introduction and explanation of
estimate material, INSTALLATION & TESTING- electrical wiring systems, cleat
wire up and test 69. Demonstration & Practice on wiring, casing & Capping, CTS,
different type of connecting common electrical Conduit and concealed etc.,
domestic wiring accessories in circuits and I. E. Rules. Related to wiring,
28
Wireman

circuits as per testing them in series board. (8 National Building codes for house
Indian Electricity hrs.) wiring, specification and types,
rules and taking 70. Demonstration on Testing & rating & material.
care of quality. replacement of different types
Construction and of fuses. (6 hrs.)
working of MCB & 71. Identification of different
ELCB. Test a wiring materials and their
domestic wiring specifications. (6 hrs.)
installation using 72. Removing of insulation from
Megger. assorted wires and cables. (10
hrs.)
73. Demonstration and practice
crimping thimbles/lugs of
various sizes. (8 hrs.)
74. Jointing practice with single
and multi-stranded conductors
of different wires and cables.
(12 hrs.)
31 -do- 75. Layout on wiring boards. (5 Branching of circuits with respect
hrs.) to loads such as lighting and
76. Practice in P.V.C. insulated power.
cable wiring on wood buttons CTS/PVC Conduit-surface and
with distribution board and concealed/metal conduit/PVC
number of points. (20 hrs.) casing and capping.
IE rules regarding clip distance.
Fixing of screws, cable bending etc
32 -do- 77. Practice of wiring: A) One Description of different electrical
lamp controlled by one SP fittings and accessories such as
switch, (B) Two lamps lamp holders, switches, plugs
controlled by two independent brackets, ceiling rose, cut out etc.
switches, (C) One lamp IS 732- 1863.Wiring materials used
controlled by two 2way for P.V.C. cables I.E. rules, Indian
switches (Staircase wiring), standards regarding the above
(D)One lamp controlled by wiring such as-clip distance fixing
intermediate switch from of screws, cable bending etc.
three different locations,
(E)Hospital wiring, (F)Tunnel/
Godown wiring, (G)Hostel
wiring, (H)Bell Buzzer Indicator
29
Wireman

wiring, (I)Domestic wiring


practice. (25 hrs.)
33 -do- 78. Demonstration and practice of Description of Rowel tools and
using Rowel tools. (8 hrs.) Rowel plugs, their sizes, plugging,
79. Demonstration and practice of compound, plugs- wall jumper and
casing and capping wiring. (10 their sizes and uses. Introduction
hrs.) to estimation procedure, P.V.C.
80. Testing of wiring installation casing and capping materials, sizes
by using Megger. (7 hrs.) and grades etc.
34 -do- 81. Demonstration and practice in Conduit pipe wiring materials and
cutting and threading conduit accessories, types and sizes of
pipes. (6 hrs.) conduit.
82. Cold and hot bending of pipes.
(6 hrs.)
83. Fitting of conduit
accessories.(13 hrs.)
35 -do- 84. Preparation of conduit threads Layout of Light points, fan points
using different fittings and use etc. Layout of heating leads etc.-
of running threads wiring in their controls, main switches,
conduit, using metal clad 3 pin distribution boards as per I.E.
plug, Earthing the conduit rules. I. E. Rules for earthing
using earth clips and earth conduits using earth clips and
wire. (25 hrs.) earth wire as per IS 732-1863.
36 Plan and execute ILLUMINATION:- Introduction of Illumination- Terms
electrical 85. Installation of - Neon Sign & definitions, laws of illumination,
illumination system tube, Mercury vapour (H.P. & illumination factors, intensity of
viz. FL tube, HPMV L.P.), Sodium vapour, Halogen light –importance of light, colour
lamp, HPSV lamp, Lamps, single tube, double available.
Halogen & metal tube, Metal halide lamps. Construction, working &
halide lamp, CFL, Emergency light. (9 hrs.) applications of – Incandescent
LED lamp etc. 86. Practice on decoration lighting. lamp, Fluorescent tube, CFL, Neon
(7 hrs.) sign, Halogen, Mercury vapour and
87. Practice on using LUX Meter. types, sodium vapour etc.
(4 hrs.) Decoration lighting, Drum Switches
88. Installation and testing of CFL etc.
Lamps and LED Lamps (5 hrs.)
37-39 Plan, draw, INDUSTRIAL WIRING- Connections of different types of
estimate material, 89. Tests on insulating materials. motors used in industry, their
wire up and test (10 hrs.) normal methods of wiring, Control
30
Wireman

different type of 90. Measurement of insulation , starting and protection devices-


industrial wiring resistance, of commercial and their connections, layouts and
circuits as per industrial installation earthing Code practice for earthing
Indian Electricity Additional practice in conduit of Industrial Wiring.
rules and taking wiring. (20 hrs.) Wiring methods & types in
care of quality. 91. Industrial power wiring workshop & factories.
involving single phase &
3phase motors with switches
& starters. (20 hrs.)
40 Plan, draw, estimate COMMERCIAL WIRING- Wiring in commercial building-
material, wire up and 92. Inverter wiring./ Control panel their special precautions as per I.E.
test different type of wiring / multi-storeyed rules.
commercial and building wiring. (18 hrs.) Introduction to LAN wiring.
computer networking 93. Introduction to LAN wiring. (7
wiring circuits as per hrs.)
Indian Electricity rules
and taking care of
quality.
41-42 -do- 94. Installation of 1 ph. and 3 ph. Power drives - Introduction, types,
on line / off line UPS wiring. advantages & disadvantages.
(20 hrs.) UPS- Introduction, types, Load
95. Testing of Industrial wiring and calculation, Backup time
UPS wiring installation. (30 calculation.
hrs.)
43 -do- 96. Straight and cross crimping of Computer networking -
RJ-45 cable. (10 hrs.) Identification of network hardware
97. Crimping of co-axial cable, / component. CAT-6 cable, RJ-45.
proper installation of co-axial DTH- Introduction of direct to
cable from dish antenna to home system, Music channel
Television set. (15 hrs.) wiring/interconnecting couplers.
44 Plan, draw, 98. Industrial wiring installations General idea of fixing meter
estimate material, for mixed load, both light and boards & taking service
wire up and test power. (9 hrs.) connection. Sealing of I.C. cut out
different type of 99. Layout of L.V. AC/DC machines & meters as per I.E. Rules, General
industrial wiring and their panels. (3 hrs.) Electric Appliances using heating
circuits as per 100. Wiring of Low power A.C./ D.C. effect – their capacities, voltage
Indian Electricity machines in metal conduit ranges, Calculation of current
rules and taking system as per I.E. Rules. (10
care of quality. hrs.)
31
Wireman

101. Testing of wiring installation.


(3 hrs.)
45 -do- 102. Wiring of different circuit using
Explanation of inter connection
Single core cable use for 2 wiring circuits in the main building
ways, intermediate master and auxiliary blocks, meter boards
switches etc. (20 hrs.) and its locations. Study of layout
103. Testing of wiring installation. symbols in the preparation of
(5 hrs.) layout diagrams.
46-47 Plan, draw, estimate COMPUTER AWARENESS: Block diagram of computer, main
material, wire up and 104. Identification of Computer parts inside the system unit, ports
test different type of Parts, Switching ON/OFF of PC, & connectors, of PC parts &
commercial and Safety Precautions. (5 hrs.) peripherals associated with PC
computer networking 105. Identifying and using
like-keyboard, Mouse, Printers,
wiring circuits as per Windows, like folders, files, Scanners, Camera, Modem,
Indian Electricity rules Editing and saving. (12 hrs.) External Storage Devices & UPS.
and taking care of 106. Windows Explorer, Notepad, Features of Operating System like
quality. Paint and calculator. (12 hrs.) M.S. Windows, Components of
Windows- Calculator, Notepad,
OFFICE PACKAGE& INTERNET: Paint, Windows Explorer.
107. Using /Practicing WORD, INTERNET: Websites, Browsing,
EXCEL, POWER POINT for Downloading Creating and Using E-
communication. (16 hrs.) mail ID’s Using it for
108. Documentation. (2 hrs.) Communications.
109. Internet Practicing – Browsing/
Creating Email, Downloading.
(3 hrs.)
48-51 In plant training / Project work
52 Examination

Note: -

1. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
2. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.

32
Wireman

3. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.

SYLLABUS FOR WIREMAN TRADE

SECOND YEAR
Professional Skills
Week Reference Learning Professional Knowledge
(Trade Practical)
No. Outcome (Trade Theory)
With Indicative Hours
53 Construct and test 110. Identify the terminals of LED, LED , Diode, types of transistor,
Half–wave, full-wave, Diode, transistor, Zener UJT, SCR, regulator ICs and Zener
and bridge rectifiers diode, UJT, SCR, regulator ICs diode uses and its application
with filter & without and test it. (25 hrs.)
filter. Trouble shoot
and service of DC
regulated power
supply.
54 -do- 111. Construct and test variable IC - voltage regulator pin
DC power supply and trouble configurations and applications.
shoot the defects in a simple
power supply. (25 hrs.)
55-56 -do- 112. Construction & testing of Common Electrical Accessories,
various electrical circuits with their specifications-Explanation of
different accessories. (15 switches, lamp holders, plugs and
hrs.) sockets etc. Development of
113. Connection of Calling Bell, domestic circuits using switches,
Buzzer, Electric Iron, Heater, fuse, MCB, sockets, lamp, fan,

33
Wireman

Light & Fan etc. (15 hrs.) calling bell/buzzer, Two way
114. Practice in soldering and switch, I.C.T.P, I.C.D.P, MCCB,
brazing by following Indian ELCB, RCCB etc.
Electricity rules. (20 hrs.) Importance of Neutral, effect of
opening of neutral wire
Soldering- Solders, flux and
soldering techniques. Types of
soldering irons-their proper use.
57 Understand the D.C. GENERATORS, Introduction to D.C Generators
constructional 115. Identification of the parts of and working principle, parts of
features, working D.C. Generators. (5 hrs.) D.C. Generator.
principles of DC 116. Testing and measuring the Classification of Generators- Self
machine. Starting with field and Armature excited and separately excited-
suitable starter, resistances. (5 hrs.) their application in practical field.
running, forward and 117. Dismantle the D.C. Generator
reverse operation and and Reassemble and test for
speed control of DC its working. (15 hrs.)
motors. Conduct the
load performance test
of DC machine with
due care and safety.
Maintain and
troubleshoot of DC
machines.
58-59 -do- 118. Identification of different Types and characteristics of D.C.
parts of generators testing Generators – Series, Shunt and
fields & Apparatus. (12 hrs.) compound, their applications.
119. Insulation resistance Explanation of Armature reaction,
measurements. (8 hrs.) interlopes, commutation and EMF
120. Building up of voltage and equation of DC generators.
loading generators. (10 Hrs.) Parallel operation of Generators
121. Servicing of generators
including replacing of carbon
brushes. (20 hrs.)
60 -do- MOTORS & STARTER: Introduction to D.C. Motor-
122. Practice in connecting Working principle, types of
generators- Generators- motors Explanation of terms used
Testing of D.C. Machines by Torque, speed, Back E.M.F. etc.
Megger. (12 hrs.) Characteristics, Speed control of
34
Wireman

123. General maintenance of D.C. DC motors


machines. (13 hrs.)
61-62 -do- 124. Testing of D.C. Motors - Necessity of starter- Types of
connect run and change starters, 2 point 3 point and 4
direction of rotation. (12 hrs.) point starters, Protective devices
125. Study of DC starters- 2 point used. Methods of speed control,
3 point and 4 point speed advantages, disadvantages &
control of D.C. Motors and Industrial applications. Trouble
speed measurement. (13 shooting and fault rectification.
hrs.)
126. Use Revolution counter. (6
hrs.)
127. Trouble shooting and fault
rectification. Identify and test
different types of D.C motors.
(19 hrs.)
63-64 Understand the 128. Tests on 3 phase circuit. (10 Introduction to A.C. Poly phase
constructional hrs.) systems- advantages, 3 phase star
features, working 129. Current and voltage
delta. Terms used in 3Ø systems,
principles of single measurement in star and connection and their relations
phase and 3 phase AC delta connections. (12 hrs.) w.r.t. current and voltage.
motors. Starting with 130. Measurement A.C. 3 ph. Principle of measurement of A.C.
suitable starter, power. (18 hrs.) 3 ph. Power. Simple calculation of
running, forward and 131. Determine the V and I A.C. 3 phase circuit parameter - I,
reverse operation and relation in Star/Delta
V, Z & P.F. etc
speed control of AC connections in a 3-Ph motor.
motors with due care (10 hrs.)
and safety.
65-66 Understand the A.C. GENERATORS, MOTORS & Parts and construction of
constructional STARTERS Alternators, principle of working,
features, working 132. Identification of Alternator of types of Alternators, EMF
principles of parts. (10 hrs.) equation.
Alternator set. Test, 133. Running of Alternator by Various applications and power
Wire-up and run prime mover and loading it to rating of alternators. General idea
alternator. find out regulation at of loading and regulation of
Synchronization of different loads. Testing of Alternator. Parallel operation of
Alternator with due alternators (IR tests). (28 Alternators, synchronising
care and safety. hrs.) methods.
134. Connect and test Parallel
35
Wireman

operation of alternators. (12


hrs.)
67 Understand the 135. Demonstration and practice Introduction to A.C single phase
constructional on A.C single phase motors motors and types. Capacitors
features, working starting and running for start/run- start and run. FHP
principles of single specific requirements. (25 motors and their uses. Various
phase and 3 phase AC hrs.) application of A.C single phase
motors. Starting with motors.
suitable starter,
running, forward and
reverse operation and
speed control of AC
motors with due care
and safety.
68-70 136. Constructional details of Three phase Induction motor: -
three phase squirrel cage Construction, Principle of
induction motor and slip ring operation of Three phase
induction motor. (12 hrs.) induction motor.
137. Determination of slip and Squirrel cage induction motor and
efficiency. (8 hrs.) slip ring induction motor. Rotor
138. Familiarization of DOL slip, rotor frequency and rotor
starter, Star- delta starter, torque. Factors affecting torque.
Autotransformer starter and Effect of variation in applied
slip ring IM starter. (15 hrs.) voltage. Starting methods. Speed
139. Phase sequence test on three control methods. Importance of
phase IM motors, Single phase sequence in three phase
phasing preventer. (14 hrs.) induction motor. Single phasing
140. Identification of A.C and D.C preventer.
motors (identify motors from
the stock/scrap). (8 hrs.)
141. Construction of simple
control circuits using push
button and contactors. (18
hrs.)
71 -do- 142. Connect and run the A.C Starters - DOL starter, Star – delta
single phase and 3-Ph motors starter and Auto transformer
by using starters. (25 hrs.) starter.
72-73 -do- 143. A.C. motor panel wiring (slip Description of starter delta starter
ring Induction type) (12 hrs.) (manual, semi and Auto).
36
Wireman

POWER WIRING FOR DC & AC Formative arrangement of a


MOTORS motor resistance starter for slip
144. Practice power and control ring induction motor.
circuits on boards. (10 hrs.) Motor control circuit and starting
145. Assembly & testing of the devices. Power and control wiring
frame for a panel – suitable circuits of AC motors.
for motor generator set. I.S.
3072 Part-II of 1861. (15
hrs.)
146. Erection of panel board,
fixing of controlling and
starting equipment,
necessary meters. (12 hrs.)
74-75 In plant training/ Project work
76-78 Revision
79-82 Understand the types, 147. Identification of types of TRANSFORMERS –
constructional transformers. (18 hrs.) Power Transformer – Its
features, working 148. Test / check the polarity of construction, working,
principles of single phase transformer. (15 performance, parallel operation of
transformer (single & hrs.) transformer, their connections.
three phase) Connect 149. Insulation testing of single Cooling of transformer, S.C. & O.C.
and test Transformer. phase and Three Phase. (15 tests. Regulation and efficiency,
hrs.) Specifications, problems on e.m.f.
150. Conducting No-load/O.C. & Equation, transformation ratio.
short circuit tests. (15 hrs.) Characteristics of ideal
151. Connection of transformers, transformer.
efficiencies of transformers, Construction of core, winding
parallel operation of
shielding, auxiliary parts breather,
transformer. (25 hrs.) conservator. Buchholz’s relay,
152. Ratio test and voltage other protective devices.
regulation. (12 hrs.) Transformer oil testing and Tap
changing off load and on load.
Transformer bushings and
termination. Auto transformer- Its
construction, working,
performance & uses.
83-85 Prepare single line 153. Familiarize and practice GENERATION, TRANSMISSION
diagram and layout operation of OH line AND DISTRIBUTION OF

37
Wireman

plan of electrical components. (20 hrs.) ELECTRICAL POWER


transmission & 154. Visit to generating station Generation of Electricity and their
distribution systems (Thermal/ Hydro/Nuclear) types. General idea about
and power plants with Visit to a sub-station to overhead transmission,
knowledge of principle familiarize OH line distribution (LV,MV& HV) and
applied. Make and components. (35 hrs.) their types of accessories used.
test power connection 155. Prepare a line diagram of the General arrangement and
to substation institute/ ITI supply system. maintenance of outdoor type of
equipments with care (20 hrs.) substation.
and safety. Explanation of overhead bus bar,
side by bar. Bus trunking and
rising mains.
I.E. rules regarding panel erection,
bus bar, spacing bus bar chamber,
danger boards. Connection of high
voltage metering equipment used
with bus bar.
86 -do- 156. Demonstration, testing and Types of Distribution, Explanation
use of line protecting devices of line protecting devices and
as per I.E. Rules. (10 hrs.) their general principle. Brief
157. Visit to Distribution - station. description of connection of
(15 hrs.) places of use.
87-88 -do- 158. Familiarization and operation SUBSTATION EQUIPMENTS
of various CBs ACB, VCB, SF6, Switchgear-CBs – ACB,VCB, SF6,
OCB etc. (12 hrs.) OCB etc. protection schemes,
159. Visit to sub-station. (18 hrs.) CT/PT-Protective relays, lightning
160. Demonstration and Tests on arrestors,
Multi range switches, Rotary Explanation of different types of
switches. (10 hrs.) switches and switches gears multi
161. Cooker control Panel, Power Range switches, rotary switches,
circuit switches Thermostats. cooker control panels, power
Mercury switches, visit/in circuit switches, thermostat,
plant training in a industry. mercury switches etc.
(10 hrs.)
89 -do- 162. Familiarize the parts of TYPES OF SUBSTATIONS -
substations low and high INDOOR, OUTDOOR & POLE
voltages. (25 hrs.) MOUNTING
Substation construction:
i. Outdoor and Indoor
38
Wireman

substation.
ii. E.H.T. substation
iii. H.T. substation
iv. Medium & low voltage
substation (Pole mounting
type)
90-91 -do- 163. Demonstration and practice U.G. CABLE
in terminating an U.G. cable Construction of cable, Types ,
to a bus bar chamber. (25 Application & methods of jointing
hrs.) UG cable & testing General idea of
164. Crimping lugs to the laying method and jointing
conductors of U.G. cable and precautions to be observed and
connection to bus bar Loop different accessories used for
connection for other circuit. medium voltage termination.
(25 hrs.)
92 Understand the Synchronizing Need of Synchronizing, various
constructional 165. Building up the alternator methods, precautions to be
features, working output voltage, synchronizing observed while Synchronizing
principles of of bus bar voltage with
Alternator set. Test, generated voltage. (25 hrs.)
Wire-up and run
alternator.
Synchronization of
Alternator with due
care and safety.
93-94 Select, assemble, test Control panel wiring Control Panel elements, types and
and wire-up control 166. Preparation of control panel specifications. Layout and
panel. board and its layout fixing of installation of panel board, Panel
indicating meters board wiring methods, colour
/Instruments, Control coding of cables for its easy
devices, Protection devices. identification. Grouping and
(35 hrs.) numbering of cables by using
167. Fixing of cable entry and exit ferrules.
points (15 hrs.)
95 -do- 168. Preventive maintenance and Importance and advantages of
routine tests. (8 hrs.) maintenance. Points to be
169. Fault location and remedy observed to maintain the
practice both in domestic and installation, preventive
industrial wirings. (10 hrs.) maintenance and routine tests.
39
Wireman

170. Practice in fixing conduit along Common faults, causes and


with the girder, steel remedies in domestic and
structures station etc. (7 hrs.) industrial wiring installation,
Methods of Locating faults.
96-98 Plan, estimate and Planning, Estimation and Costing Concept and Principle of plan,
costing of different of Wiring- estimation and cost. Preparation
types of wiring system 171. Planning and Preparation of of complete house wiring layout,
as per Indian layout for domestic, industrial wiring, commercial
Electricity rule. commercial, Multi storied wiring for office Lodge, Hospital,
building wiring and workshop Bank, Hotels etc.
electrical wiring. (50 hrs.) I.E. rules for Multi-storied
172. Estimation and costing of buildings.
Labour, materials and
accessories as per layout. (25
hrs.)
99-100 Project Work (work in a team)
(i) Over hauling and Testing of 3 phase Induction motor
(ii) Over hauling and testing of Ceiling / Table Fan.
(iii) Preparation of series test board with indicating digital metres.
(iv) Construction and test regulated power supply of 6-12 Volt DC.
(v) Construct and Test Decorative running LED lamp assembly.
(vi) Installation of Pump set.
101-102
Project work/ Industrial visit

103-104 Examination
Note: -

1. Some of the sample project works (indicative only) are given at the mid and end of each
year.
2. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
3. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.
4. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.

40
Wireman

9. SYLLABUS - CORE SKILLS

9.1 WORKSHOP CALCULATION SCIENCE & ENGINEERING DRAWING

S No. Workshop Calculation and Science Engineering Drawing

FIRST YEAR
1. Unit: Systems of unit- FPS, CGS, MKS/SI Engineering Drawing: Introduction and its
unit, unit of length, Mass and time, importance
Conversion of units Relationship to other technical drawing types
- Conventions
- Viewing of engineering drawing sheets.
- Method of Folding of printed Drawing Sheet as

41
Wireman

per BIS SP:46-2003


2. Fractions: Fractions, Decimal fraction, Drawing Instruments : their Standard and uses
L.C.M., H.C.F., Multiplication and - Drawing board, T-Square, Drafter (Drafting M/c),
Division of Fractions and Decimals, Set Squares, Protractor, Drawing Instrument
conversion of Fraction to Decimal and Box (Compass, Dividers, Scale, Diagonal Scales
etc.), Pencils of different Grades, Drawing pins /
vice versa. Simple problems using
Clips.
Scientific Calculator.
3. Square Root: Square and Square Root, Lines :
method of finding out square roots, - Definition, types and applications in
Simple problem using calculator. Drawing as per BIS SP:46-2003
Classification of lines (Hidden, centre,
construction, Extension, Dimension, Section)
- Drawing lines of given length (Straight, curved)
- Drawing of parallel lines, perpendicular line
- Methods of Division of line segment
4. Ratio & Proportion: Simple calculation Drawing of Geometrical Figures: Definition,
on related problems. nomenclature and practice of
- Angle: Measurement and its types, method of
bisecting.
- Triangle -different types
- Rectangle, Square, Rhombus, Parallelogram.
- Circle and its elements.
5. Percentage: Introduction, Simple Lettering and Numbering as per BIS SP46-2003:
calculation. Changing percentage to - Single Stroke, Double Stroke, inclined, Upper
decimal and fraction and vice-versa. case and Lower case.
6. Material Science : properties - Physical Dimensioning:
& Mechanical, Types – Ferrous & Non-
- Definition, types and methods of dimensioning
Ferrous, difference between Ferrous and
(functional, non-functional and auxiliary)
Non-Ferrous metals, introduction of - Types of arrowhead
Iron, Cast Iron, Wrought Iron, Steel, - Leader Line with text
difference between Iron and Steel, Alloy
steel, carbon steel, stainless steel, Non-
Ferrous metals, Non-Ferrous Alloys.
7. Mass, Weight and Density : Mass, UnitFree hand drawing of
of Mass, Weight, difference between -Lines, polygons, ellipse, etc.
mass and weight, Density, unit of - geometrical figures and blocks with dimension
Transferring measurement from the given
-
density, specific gravity of metals.
object to the free hand sketches.
8. Speed and Velocity: Rest and motion, Sizes and Layout of Drawing Sheets
- Basic principle of Sheet Size
speed, velocity, difference between
speed and velocity, acceleration, - Designation of sizes
- Selection of sizes

42
Wireman

retardation, equations of - Title Block, its position and content


motions,
simple related problems. - Borders and Frames (Orientation marks and
graduations)
- Grid Reference
- Item Reference on Drawing Sheet (Item List)
9. Work, Power and Energy: work, unit of Method of presentation of Engineering Drawing
work, power, unit of power, Horse - Pictorial View
power of engines, mechanical efficiency, - Orthogonal View
- Isometric view
energy, use of energy, potential and
kinetic energy, examples of potential
energy and kinetic energy.
10. Symbolic Representation (as per BIS SP:46-
2003) of :
- Fastener (Rivets, Bolts and Nuts)
-----
- Bars and profile sections
- Weld, brazed and soldered joints.
- Electrical and electronics element
- Piping joints and fittings
11. Algebra: Addition, Subtraction, Construction of Scales and diagonal scale
Multiplication, Division, Algebraic
formula, Linear equations (with two
variables).
12. Mensuration : Area and perimeter of Practice of Lettering and Title Block
square, rectangle, parallelogram,
triangle, circle, semi circle,
Volume of solids – cube, cuboid, cylinder
and Sphere.
Surface area of solids – cube, cuboid,
cylinder and Sphere.
13. Trigonometry: Trigonometrical ratios, Dimensioning practice:
measurement of angles. - Position of dimensioning (unidirectional,
Trigonometric tables aligned, oblique as per BIS SP:46-2003)
- Symbols preceding the value of dimension and
dimensional tolerance.
- Text of dimension of repeated features,
equidistance elements, circumferential
objects.
14. Heat & Temperature: Heat and Construction of Geometrical Drawing Figures:
temperature, their units, difference - Different Polygons and their values of included
between heat and temperature, boiling angles. Inscribed and Circumscribed polygons.
point, melting point, scale of - Conic Sections (Ellipse & Parabola)
temperature, relation between different
scale of temperature, Thermometer,
pyrometer, transmission of heat,
43
Wireman

conduction, convection, radiation.

15. Basic Electricity: Introduction, use of Drawing of Solid figures (Cube, Cuboids, Cone,
electricity, how electricity is produced, Prism, Pyramid, Frustum of Cone and Pyramid.)
Types of current_ AC, DC, their with dimensions.
comparison, voltage, resistance, their
units. Conductor, insulator, Types of
connections – series, parallel, electric
power, Horse power, energy, unit of
electrical
energy
16. Levers and Simple Machines: Free Hand sketch of hand tools and measuring
levers and its types. tools used in respective trades.
Simple Machines, Effort and Load,
Mechanical Advantage, Velocity Ratio,
Efficiency of machine, Relationship
between Efficiency, velocity ratio and
Mechanical Advantage.
17. ----- Projections:
- Concept of axes plane and quadrant.
- Orthographic projections
- Method of first angle and third angle
projections (definition and difference)
- Symbol of 1st angle and 3rd angle projection
as per IS specification
18. ----- Drawing of Orthographic projection from
isometric/3D view of blocks
19. ----- Orthographic Drawing of simple fastener (Rivet,
Bolts, Nuts & Screw)
20. Drawing details of two simple mating blocks and
-----
assembled view.
SECOND YEAR
1. Elasticity: Stress, strain, Modulus of Sign & Symbol Trade related Alternating
elasticity, elastic limit, Hooks law, Current
young’s modulus. Drawing of simple electrical circuit using
electrical symbols.
Drawing of sine square & triangular waves.
Diagram of battery charging circuit.
Practice in reading typical example of circuit
containing R, L & C.
Reading of electrical drawing.

44
Wireman

2. Material: Introduction, types and Electronic components


properties. Uses of Conducting, Semi- Symbols for electronic components. Diode,
conducting and insulating materials. Transistor, Zener diode, S.C.R., UJT, FET, I.C.
Diac, Triac, Mosfet I.G.B.T etc.
Drawing of half wave, Full wave and Bridge
rectifier circuit.
Drawing circuit for a single stage Amplifiers and
Multi stage Amplifies and types of signals.
Drawing of circuit containing UJT, FET & Simple
power control circuits.
Free hand drawing of Logic gates and circuits.
3. Magnetism: Magnetic material, Electric wirings & Earthing
magnetic field, flux density, magnetic Detailed diagram of calling bell, & Buzzers etc
moment, m.m.f. Reluctance, Free hand sketching of Staircase wiring.
permeability, susceptibility, Drawing the schematic diagram of plate and
electromagnet, solenoid and its practical pipe earthing.
applications. Diagram for electroplating from A.C and D.C
source.
4. Pressure:- Pneumatic pressure, PSI, bar, DC machines
atmospheric pressure, pressure gauge Graphic symbols for Rotating machines.
and absolute pressure, Heat treatment Sketching of brush and brush gear of D.C.
process. machines.
Sketching of D.C. 3-point and 4-point starter.
Layout arrangement of D.C. Generators &
motors, control panel.
Exercises on connection to motors through
Ammeter, voltmeter & K.W. meters of electrical
wiring diagram.
Drawing the schematic diagram of D.C. motor
speed control by Thyristor / DC Drive.
5. Indices: Laws of indices related Transformer
problems. Graphic symbols for Transformers.
Free hand sketching of transformer and
Quadratic Equation: Introduction, auxiliary parts and sectional views.
solution of simple Quadratic equation Sketching a breather.
and related problems. Drawing the diagram of typical marking plate of
a distribution transformer.
6. Solution of simple A.C. circuit with Illumination
R.L.C. Calculation of power factor etc. Free hand sketching of Mercury vapour lamp,
sodium vapour lamp, Fluorescent tube (Single &
Twine), MHL lamp and their connection.
7. A.C Waveform Calculation: Calculation
of r.m.s, average, instantaneous value,
peak value. Peak to peak value, -----
Frequency and
45
Wireman

wavelength calculation and their


relationship
8. Series And Parallel Connection of
Electrical and Electronic components:
1. Calculation Series and parallel
connection of Resistors.
2. Calculation Series and parallel
connection of Capacitors.
-----
3. Calculation Series and parallel
connection of Inductors.
4. Calculation Series and parallel
connection of Batteries. Conversion of
power flow to H.P.
5. Calculation of KVA.
9. Friction: - Laws of friction, co- efficient Three phase Induction motor
of friction, angle of friction, simple Free hand sketching of Slip-ring and Squirrel
problems related to friction. Lubrication cage Induction motor.
Typical wiring diagram for drum controller
Concept on terms like pressure, atoms- operation of A.C. wound rotor motor.
pheric pressure, gauge pressure. Drawing the schematic diagram of
Heat treatment necessity difference Autotransformer starter, DOL starter and Star
methods. Delta Starter.
Drawing the schematic diagram of A.C. motor
speed control by SCR /AC Drive.
10. Forces: - Resolution and composition of Alternator
forces. Tracing of panel wiring diagram of an
Representation of force by vectors, alternator. Drawing the schematic diagram of
simple problems on lifting tackles like jib automatic voltage regulators of A.C. generators.
wall, crane-Solution of problems with
the aid of vectors.
General condition of equilibriums for
series of forces on a body. Law of
parallelogram, Triangle Law, Lami’s
theorem.
11. Centre of gravity:- Centre of gravity Winding
concept and C.G. of different lamina. Drawing the development diagram for D.C.
Equilibrium different kinds stable, Simplex Lap & Wave winding
unstable and neutral. Law of with brush position. Drawing the development
parallelogram force. Triangle law, diagram of A.C 3 – Phase, 4 Pole 24 slots single
Lami’s theorem stable, unstable and layer winding.
neutral equilibrium.
12. Number system:- decimal and binary, Control Panel
Octal Hexa decimal. BCD code, Practice in reading panel diagram.
conversion from decimal to binary and Local & Remote control of Induction motor with
vice-versa, all other conversions. inching.
46
Wireman

Practice on conversions. Forward & Reverse operation of Induction


motor Automatic Star Delta Starter
Automatic star delta starter with change of
direction of rotation
Sequential control of three motors.
13. Estimation & costing:-Simple estimation Distribution of Power
of the requirement of materials etc. as Types of insulator used in over head line. (Half
applicable to the trade. Problems on sectional views)
estimation and costing. Different type of distribution systems and
methods of connections.
Further Mensuration:- Layout diagram of a substation.
Single line diagram of substation feeders.
Volumes of frustums including conical
frustums.

Graph- Basics, abscissa, co-ordinate etc.

Y = mx and Y= mx + c graph
14. Simple Problems on Profit & Loss. -----

Simple and compound interest.

9.2 EMPLOYABILITY SKILLS

Duration: 110 Hrs.


Duration : 20 hrs
1. English Literacy
Marks : 09
Pronunciation Accentuation (mode of pronunciation) on simple words,
Diction (use of word and speech)

Functional Grammar Transformation of sentences, Voice change, Change of tense,


Spellings.

47
Wireman

Reading Reading and understanding simple sentences about self, work and
environment

Writing Construction of simple sentences


Writing simple English

Speaking/ Spoken English Speaking with preparation on self, on family, on friends/ classmates,
on known people, picture reading, gain confidence through role-
playing and discussions on current happening, job description, asking
about someone's job, habitual actions.
Cardinal (fundamental) numbers, ordinal numbers.
Taking messages, passing on messages and filling in message forms,
Greeting and introductions, office hospitality, Resumes or curriculum
vita essential parts, letters of application reference to previous
communication.

Duration : 20 hrs
2. IT Literacy
Marks : 09
Basics of Computer Introduction, Computer and its applications, Hardware and
peripherals, Switching on-Starting and shutting down of the
computer.

Computer Operating Basics of Operating System, WINDOWS, The user interface of


System Windows OS, Create, Copy, Move and delete Files and Folders, Use
of External memory like pen drive, CD, DVD etc. Use of Common
applications.

Word Processing and Basic operating of Word Processing, Creating, Opening and Closing
Worksheet Documents, Use of shortcuts, Creating and Editing of Text,
Formatting the Text, Insertion &Creation of Tables. Printing
document. Basics of Excel worksheet, understanding basic
commands, creating simple worksheets, understanding sample
worksheets, use of simple formulas and functions, Printing of simple
excel sheets.

Computer Networking Basic of Computer Networks (using real life examples), Definitions of
and Internet Local Area Network (LAN), Wide Area Network (WAN), Internet,
Concept of Internet (Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, WebsSite, Web
page and Search Engines. Accessing the Internet using Web Browser,
Downloading and Printing Web Pages, Opening an email account and
use of email. Social media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
Information Security, Awareness of IT - ACT, types of cyber crimes.

48
Wireman

Duration : 15 hrs
3. Communication Skills
Marks : 07
Introduction to Communication and its importance
Communication Skills Principles of effective communication
Types of communication - verbal, non-verbal, written, email, talking
on phone.
Non-verbal communication -characteristics, components-Para-
language
Body language
Barriers to communication and dealing with barriers.
Handling nervousness/ discomfort.

Listening Skills Listening-hearing and listening, effective listening, barriers to


effective listening, guidelines for effective listening.
Triple- A Listening - Attitude, Attention & Adjustment.
Active listening skills.

Motivational Training Characteristics essential to achieving success.


The power of positive attitude.
Self awareness
Importance of commitment
Ethics and values
Ways to motivate oneself
Personal goal setting and employability planning.

Facing Interviews Manners, etiquettes, dress code for an interview


Do's &don'ts for an interview

Behavioral Skills Problem solving


Confidence building
Attitude
Duration : 15 hrs
4. Entrepreneurship Skills
Marks : 06
Concept of Entrepreneur - Entrepreneurship - Enterprises: Conceptual issue
Entrepreneurship Entrepreneurship vs. management, Entrepreneurial motivation.
Performance &record, Role &function of entrepreneurs in relation to
the enterprise & relation to the economy, Source of business ideas,
Entrepreneurial opportunities, The process of setting up a business.

Project Preparation & Qualities of a good entrepreneur, SWOT and risk analysis. Concept
Marketing Analysis &Application of PLC, Sales &Distribution management. Difference
between small scale &large scale business, Market survey, Method
of marketing, Publicity and advertisement, Marketing mix.

49
Wireman

Institution’s Support Preparation of project. Role of various schemes and institutes for
self-employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/
non-financing support agencies to familiarize with the policies /
programmes, procedure & the available scheme.

Investment Procurement Project formation, Feasibility, Legal formalities i.e., Shop act,
Estimation &costing, Investment procedure - Loan procurement -
Banking processes.

Duration : 10 hrs
5. Productivity
Marks : 05
Benefits Personal/ Workman - Incentive, Production linked Bonus,
Improvement in living standard.

Affecting Factors Skills, Working aids, Automation, Environment, Motivation - How it


improves or slows down productivity.

Comparison with Comparative productivity in developed countries (viz. Germany,


Developed Countries Japan and Australia) in select industries, e.g. Manufacturing, Steel,
Mining, Construction etc. Living standards of those countries, wages.

Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and insurance.
Duration : 15 hrs
6. Occupational Safety, Health and Environment Education
Marks : 06
Safety & Health Introduction to occupational safety and health
Importance of safety and health at workplace.

Occupational Hazards Basic hazards, chemical hazards, vibroacoustic hazards, mechanical


hazards, electrical hazards, thermal hazards. occupational health,
occupational hygiene, occupational diseases/ disorders & its
prevention.
Accident &Safety Basic principles for protective equipment.
Accident prevention techniques - control of accidents and safety
measures.

First Aid Care of injured &sick at the workplaces, First-aid &transportation of


sick person.

Basic Provisions Idea of basic provision legislation of India.


Safety, health, welfare under legislative of India.

Ecosystem Introduction to environment. The relationship between society and


environment, ecosystem and factors causing imbalance.
50
Wireman

Pollution Pollution and pollutants including liquid, gaseous, solid and


hazardous waste.

Energy Conservation Conservation of energy, re-use and recycle.

Global Warming Global warming, climate change and ozone layer depletion.
Ground Water Hydrological cycle, ground and surface water, Conservation and
harvesting of water.

Environment Right attitude towards environment, Maintenance of in-house


environment.
Duration : 05 hrs
7. Labour Welfare Legislation
Marks : 03
Welfare Acts Benefits guaranteed under various acts- Factories Act,
Apprenticeship Act, Employees State Insurance Act (ESI), Payment
Wages Act, Employees Provident Fund Act, The Workmen's
Compensation Act.
Duration : 10 hrs
8. Quality Tools
Marks : 05
Quality Consciousness Meaning of quality, Quality characteristic.

Quality Circles Definition, Advantage of small group activity, objectives of quality


circle, Roles and function of quality circles in organization, Operation
of quality circle. Approaches to starting quality circles, Steps for
continuation quality circles.
Quality Management Idea of ISO 9000 and BIS systems and its importance in maintaining
System qualities.

House Keeping Purpose of housekeeping, Practice of good housekeeping.

Quality Tools Basic quality tools with a few examples.

51
Wireman

ANNEXURE-I

LIST OF TOOLS & EQUIPMENT


WIREMAN (For batch of 20 Candidates)
Name of the Tools and
S No. Specification Quantity
Equipment
A. TRAINEES TOOL KIT
1. Steel rule 300 mm *21 Nos.
2. Screw Driver 200 mm *21 Nos.

3. Screw Driver 100 mm *21 Nos.

4. *21 Nos.
Terminal screw Driver 75 mm (Connector)
5. Knife Electrician D.B. *21 Nos.

6. Hammer Ball peen. 0.25 Kg *21 Nos.

7. Plumb bob 115 grams *21 Nos.

8. *21 Nos.
Combination pliers insulated 200 mm
9. *21 Nos.
Neon tester pencil bit type 500 volt
10. Try square 200 mm *21 Nos.

11. 10 – 100 mm *21 Nos.


Small crimping tools (assorted)
(5 nos)
12. Set of 6 from *21 Nos.
Spanner set DE
6x7 to 16x7
13. Screw driver set (set of 5) 100-300 mm *21 Nos.

14. File half round 2nd cut 250 mm *21 Nos.

15. File round 2nd cut 150 mm *21 Nos.

16. Soldering iron 60 w/230 v *21 Nos.

17. Neon tester 230 v *21 Nos.

B. EQUIPMENT, MACHINERY & METERS


18. Conduit pipe cutting and for 15mm to 30mm. 1 No.
threading machines adjustable

52
Wireman

19. Conduit pipe bending for 15mm,18mm, 25mm and 1 No.


machine, suitable 30mm pipe
20. Bar magnet 1 No.
21. Drill bit 6mm, 8mm & 10 mm 1 No. each
22. Horse shoe magnet 1 No.
23. Crimping tool 25mm 1 No.
24. Crimping tool for telephone/LAN 1 No.
cable
25. Rubber matting 2 meter x 1 2 nos.
meter x 9mm
26. Wiring board on stand 3 meter x1 meter with 0.5 *20 Nos.
meter projection on the top
27. Fire extinguishers Dry chemical 5 Kg 2 Nos.
28. Set of Wall jumper 37mm X 450mm and 37 X 4 sets
octagonal 600mm
29. Center punch 100mm 2 Nos.
30. Rule four fold wood 600 mm *20 Nos.

31. Bradawl 150 mm X 6mm square *20 Nos.


pointed
32. Set of Rowel punch 8,10mm *20 Nos.

33. Wooden mallet 1 kg (75mm x15mm) *20 Nos.

34. Pliers side cutting insulated 200mm 5 Nos.


35. Pliers flat nose insulated 150mm 5 Nos.
36. Pliers round nose insulated 200mm 5 Nos.
37. Pliers long nose insulated 200mm 5 Nos.
38. Screw driver heavy duty 200mm 2 Nos.
39. Screw driver heavy duty 300 mm 5 Nos.
40. Firmer chisel 1” 10 Nos.
41. Firmer chisel ½” 10 Nos.
42. Hammer Ball Peen 0.50 kg. 5 Nos.
43. Wire stripper 150 mm 5 Nos.
44. Hammer Ball Peen 1.00 kg 5 Nos.
45. Hammer cross Peen 0.50 kg. 5 Nos.
46. Rawal tool holder & Bit No.8, 10, 14, & 16 2 set
47. Set of Wall jumper octagonal 37mm X 450mm and 37 X 4 sets
600mm
48. Scriber 150mm 2 Nos.
49. File flat 300mm rough 5 Nos.
50. File flat round 150mm smooth 5 Nos.
51. File round 300mm 2nd cut 5 Nos.
52. File triangular 150mm 2nd cut 5 Nos.

53
Wireman

53. Spanner set of 6 18X18, 20X22, Double ended 2 sets


21X23, 24 X27, 25X27, 30X32,
54. Adjustable spanner 300mm 1 No.
55. Foot print Grip 250mm 2 Nos.
56. Allen keys Set 5 to 11 1 set
57. Spirit level 300mm 1 No.
58. Electric soldering iron 125 watts 230-250 V 2 Nos.
59. Blow lamp 1 liter capacity 2 Nos.
60. Forge with hand blower 1 No.
61. Bench vice 150mm 5 Nos.
62. Hand vice 50mm jaw 5 Nos.
63. Rubber gloves 5000volts 2 pairs
64. Safety belt with provision for 10 Nos.
keeping tools
65. Tower ladder on type Min 10ft-Max 30ft 2 Nos.
wheels
66. Portable extension ladder Aluminum 6 to 9 meters 1 No.
67. Trowel 150mm 2 Nos.
68. All types C.F.L. lamp sets 5watt,15watt,2 5watt 3each
69. Multi meter 0-5, 100, 200, 500 milli 4 Nos.
amperes 0-100- 1000, 10000
ohms. 0-150, 300, 600 V AC/DC
70. Hot wire Ammeter 0-15 Amps. 1 No.
71. Wheatstone Bridge 1 No.
72. Electrical power drilling machine 12mm, capacity 250 volts 1 No.
universal type
73. Megger (Insulation tester) 500 volts 2 Nos.
74. Voltmeter M.C. O.-300 volts 1 No.
75. Voltmeter M.C/ Multi range 0.70, 150,300 & 600 V 1 No.
76. Voltmeter M.C. Multi range 0-15,30,50 & 75 V 1 No.
77. Voltmeter centre zero 15-0-15 volts 1 No.
78. Voltmeter M.I. multi- range 0-150, 300, 600 V 2 Nos.
79. Voltmeter M.I. multi- range 0-50, 75, 150 V 1 No.
80. Ammeter M.I. 0-30 Amp, panel board type 2 Nos.
81. Ammeter M.I. 0-5Amp. Panel board type 2 Nos.
82. Ammeter M.I 0 - 10 Amp. panel board 1 No.
mounting type
83. Ammeter M.C. Centre zero 5-0-5Amp 1 No.
84. Ammeter MC 0 – 1 Amp 1 No.
85. Field regulator 0 – 1000 ohmic, 2 Amps 1 No.
86. Single phase K.W.H meter digital 5A, 250 V A. C 4 Nos.
87. Single phase K.W.H meter analog 5A, 250 V A. C 4 Nos.
88. 3 Phase KW meter 15A 440 v 1 No.
89. Watt meter Dynamo meter type 5 Amps. And 250 v, 1.25 kw 1 No.

54
Wireman

90. Personal computer system with 1 No.


printer
91. LCD projector 1 No.
92. Clamp on ammeter 0-25A,0-200A 2 Nos.
93. Three phase K.W.H meter analog 25A,415 V A. C 4 Nos.
94. Three phase K.W.H meter digital 25A,415 V A. C 4 Nos.
95. UPS 500VA with battery 230V 1 No.
96. D.C. compound motor 3 H.P 250 V with 4 point 1 No.
starter and field regulator
(Laboratory type)
97. D.C. shunt motor 3 H.P 250 v with 3 point 1 No.
starter and speed regulator
(Laboratory type)
98. D. C. series motor with 2 point 3 H.P 250 v with 3 point 1 No.
starter starter and speed regulator
(Laboratory type)
99. DC Power supply 250v DC , 25 Amp 1 No.
100. Capacitor motor 1/2 H.P. single phase 250 V 1 No.
101. Split phase motor 1/2 H.P. single phase 250 V 1 No.
102. Universal motor 1/2 H.P.AC/DC 250 V 1 No.
103. M.G. Set consisting of squirrel 3 phase air circuit breakers 1set
cage induction motor 5 H.P. 400 V Star Delta starter (contact 1 No.
cycle with directly coupled type 8 point) & Automatic
compound generator 3K.W. 250 V type
with built in panel board D.C circuit breaker 1 No.
consisting of : Suitable voltmeter on A.C. & 1 No.
D.C. side
Sunk field regulators 1 No.
Suitable line ammeters on A.C. 1 No.
and D.C. side
Field circuit ammeter 1 No.
Indicating lamps on both the 1 No.
sides (AC &DC)
104. Squirrel cage induction motor 3 1 No.
H.P. 400 V with D.O.L. starter
105. Squirrel cage induction motor 5 1 No.
H.P. 400 V with star delta starter
106. Manual star Delta starter 1 No.
107. Semi-automatic star Delta starter 1 No.
108. Automatic star Delta starter 1 No.
109. Automatic Reverse Forward 1 No.
starter
110. Single phasing preventer 415V 3 Nos.
111. D.O.L starter 1 No.
112. Two point starter for DC series 1 No.
55
Wireman

motor
113. Soft starter 1ph 1 No.
114. Tachometer digital type Non contact type 0-6000 1 No.
RPM
115. Flux meter 1 No.
116. 2KVA Alternator with 3 ph 1 No.
induction motor
117. 5 HP Slip ring induction motor 1 No.
with rotor resistance starter
118. Lux meter 1 No.
119. Lead Acid battery 75Ah 12V 1 No.
120. Battery Charger 15V,Current controlled 1 No.
121. Solar street light lamp set 12v , 18 / 24 watts 4 no
122. Hydraulic crimping tool for UG 20 sq mm to 250sq mm 1 No.
cable crimping with bits
123. Transformer single phase 1 K.V.A. 250/100v 2 Nos.
124. Transformer Three phase (oil 5 K.V.A. 440/220 v 2 Nos.
cooled)
125. Transformer oil testing kit Automatic 60kv 1 No.
126. Autotransformer Single phase 0- 300V 1kVA 2 Nos.
127. Autotransformer Three phase 0- 500V 1kVA 2 Nos.
128. Current transformer 10/1, 20/1,30/1,50/5, 100/5 1 each
and 300/5A
129. Potential transformer 220/110, 300/110, 440/110, 1 each
600/110
130. Miniature circuit 220V/ 6 Amps 2 Nos.
breaker(MCB)
131. Earth leakage circuit 220V/25mA 2 Nos.
breaker (ELCB)
132. Metal clad circuit breaker (MCCB) 220V/1A 2 Nos.
C. WORKSHOP FURNITURE’S
133. Instructors table (Junior Executive) 1 No.
134. Instructors chair – Full Arm, Caned 2 Nos.
Back & Seat
135. Metal rack 100x150x45 cm 4 Nos.
136. Lockers with 16 drawers standard 1 No.
size with key
137. Steel almirah 2.5x1.20x0.50 m 2 Nos.
138. White board 1 No.
139. Computer table 1 No.
140. Computer chair - Revolving 2 Nos.
141. Printer and computer table 1 No.
142. Work bench 2.5x1.20x0.75meters 2 Nos.
143. Steel locket standard size with 8 2 Nos.
Drawers in each
56
Wireman

144. Almirah 1.8 x 1.2 x 0.45meters 2 Nos.


145. Demonstration table 2.5 x 1.25 x 0.75 meter 2 Nos.
146. Blackboard with easel 3’ x 6’ 1 No.
147. Stools 1’ x 1’x 1.5’ *20 Nos.
148. Metal rack 180 x 150 x 45cm 1 No.

Note: -
1. All the tools and equipment are to be procured as per BIS specification.
2. Quantity marked with * has been increased as per the batch size.
3. Internet facility is desired to be provided in the class room.

Tools & Equipment for Employability Skills


S No. Name of the Equipment Quantity
1. Computer (PC) with latest configurations and Internet connection 10 Nos.
with standard operating system and standard word processor and
worksheet software
57
Wireman

2. UPS – 500 VA 10 Nos.


3. Scanner cum Printer 1 No.
4. Computer Tables 10 Nos.
5. Computer Chairs 20 Nos.
6. LCD Projector 1 No.
7. White Board 1200 mm x 900 mm 1 No.
Note: Above Tools & Equipment not required, if Computer LAB is available in the institute.

58
Wireman
ANNEXURE-II

FORMAT FOR FORMATIVE ASSESSMENT

Name & Address of the Assessor: Year of Enrollment:

Name & Address of ITI (Govt./Pvt.): Date of Assessment:

Name & Address of the Industry: Assessment location: Industry / ITI

Trade Name: Examination: Duration of the Trade/course:

Learning Outcome:

Maximum Marks (Total 100 Marks) 15 5 10 5 10 10 5 10 15 15

Assessment Marks
Attendance/ Punctuality

Skills to Handle Tools/


Workplace Hygiene &

Instruments/ Devices
Safety Consciousness

Total Internal
Economical use of

Economical use of
Manuals/ Written

Result (Y/N)
Working Strategy
Ability to follow

Workmanship/
Application of

Performance
Equipment/
instructions

Knowledge
S No.

Quality in
Materials
materials
Father's/Moth

VIVA
Candidate Name
er’s Name

59

You might also like