Syllabus CTS WIREMAN 2017
Syllabus CTS WIREMAN 2017
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
SECTOR – POWER
Wireman
(Revised in 2015)
Version: 1.1
NSQF LEVEL- 5
Developed By
List of member attended the meeting to finalize the course curricula of Wireman Trade
CONTENTS
Second Year: In this year, the trainee will learn to construct and test Half–wave, full-wave, and
bridge rectifiers with filter & without filter. He will be able to identify the constructional
features, working principles of DC machine. Starting with suitable starter, running, forward and
reverse operation and speed control of DC motors. Conduct the load performance test of DC
machine with due care and safety. Maintain and troubleshoot of DC machines. He will
recognise the constructional features, working principles of single phase and 3 phase AC
motors. Starting with suitable starter, running, forward and reverse operation and speed
control of AC motors with due care and safety. He should be able to identify the constructional
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features, working principles of Alternator set. Test, Wire-up and run alternator. Synchronization
of Alternator with due care and safety, identify the types, constructional features, working
principles of transformer (single & three phase) Connect and test Transformer. He should be
able to Prepare single line diagram and layout plan of electrical transmission & distribution
systems and power plants with knowledge of principle applied. Make and test power
connection to substation equipments with care and safety. He will select, assemble, test and
wire-up control panel, plan, estimate and costing of different types of wiring system as per
Indian Electricity rule.
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2. TRAINING SYSTEM
2.1 GENERAL
The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under NCVT for
propagating vocational training.
The Wireman trade under CTS is one of the most popular courses delivered nationwide
through network of ITIs. The course is of two years duration. It mainly consists of Domain area
and Core area. The Domain area (Trade Theory & Practical) imparts professional skills and
knowledge, while Core area (Workshop Calculation science, Engineering Drawing and
Employability Skills) imparts requisite core skill & knowledge and life skills. After passing out of
the training programme, the trainee is awarded National Trade Certificate (NTC) by NCVT which
is recognized worldwide.
Can appear in 10th examination through National Institute of Open Schooling (NIOS) for
acquiring high school certificate and can go further for General/ Technical education.
Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).
Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
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Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 2131
2 Professional Knowledge (Trade Theory) 498
3 Workshop Calculation & Science 166
4 Engineering Drawing 249
5 Employability Skills 110
6 Library & Extracurricular Activities 166
7 Project Work/Industrial Visit 480
8 Revision & Examination 360
Total 4160
The trainee will be tested for his skill, knowledge and attitude during the period of the
course and at the end of the training program as notified by the Government of India (GoI) from
time to time. The employability skills will be tested in the first year itself.
a) The Formative Assessment during the period of training will be done by Formative
Assessment Method by testing for assessment criteria listed against learning outcomes. The
training institute has to maintain an individual trainee portfolio as detailed in assessment
guideline. The marks of Formative assessment will be as per the template (Annexure – II).
b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by NCVT as per the guideline of Government of
India. The pattern and marking structure is being notified by Govt. of India from time to time.
The learning outcome and assessment criteria will be the basis for setting question papers for
final assessment. The examiner during final examination will also check the individual
trainee’s profile as detailed in assessment guideline before giving marks for practical
examination.
For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Practical is 60% & minimum pass percent for
Theory subjects is 33%.
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3. JOB ROLE
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4. GENERAL INFORMATION
Space Norms
88 Sq. m
Power Norms 5 KW
Instructors Qualification for:
1. Wireman Trade Degree in Electrical/ Electrical and Electronics Engineering from
recognized Engineering College/ university with one year experience in
the relevant field.
OR
Diploma in Electrical / Electrical and Electronics Engineering from
recognized board of technical education with two years experience in
the relevant field.
OR
NTC/NAC passed in the Trade of Electrician/ Wireman with three years’
post qualification experience in the relevant field and one year
Craftsman instructor training under CITS in ‘Wireman’ trade.
Essential Qualification:
Craft Instructor Certificate in relevant trade under NCVT.
Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
2. Workshop Degree in Engineering with one year experience.
Calculation & Science OR
Diploma in Engineering with two-year experience.
Essential Qualification:
Craft Instructor Certificate in RoD&A course under NCVT.
3. Engineering Degree in Engineering with one year experience.
Drawing OR
Diploma in Engineering with two-year experience.
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OR
NTC/ NAC passed in the Draughtsman (Mechanical/ Civil) with three-
year experience.
Essential Qualification:
Craft Instructor Certificate in RoD & A course under NCVT.
4. Employability Skill MBA OR BBA with two-year experience OR Graduate in Sociology/
Social Welfare/ Economics with two-year experience OR Graduate/
Diploma with two-year experience and trained in Employability Skills
from DGT institutes.
AND
Must have studied English/ Communication Skills and Basic Computer
at 12th/ Diploma level and above.
OR
Existing Social Studies Instructors duly trained in Employability Skills
from DGT institutes
Extra-
Total Hours Trade Trade Workshop Engg. Employability
curricular
/Week Practical Theory Cal. &Sc. Drawing Skills
activity
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5. NSQF LEVEL COMPLIANCE
Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes that
a learner needs to acquire in order to be certified for that level.
Each level of the NSQF is described by a statement of learning outcomes in five domains,
known as level descriptors. These five domains are:
a. Process
b. Professional knowledge
c. Professional skill
d. Core skill
e. Responsibility
The Broad Learning outcome of ‘Wireman’ trade under CTS mostly matches with the
Level descriptor at Level-4.
Process Professional
Level Professional Skill Core Skill Responsibility
Required Knowledge
Level 4 Work in Factual Recall and Language to Responsibility
familiar, knowledge demonstrate communicate for own work
predictable, of field of practical skill, written or oral, and learning
routine, knowledge routine and with required
situation or study repetitive in clarity, skill to
of clear choice narrow range of basic Arithmetic
application, using and algebraic
appropriate rule principles, basic
and understanding of
tool, using social political
quality and natural
concepts environment
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6. LEARNING OUTCOME
Learning outcomes are a reflection of total competencies of a trainee and assessment will
be carried out as per the assessment criteria.
FIRST YEAR
10. Make good quality electrical wire joints for single and multi strand conductors suitable
for applications with soldering and taking suitable care and safety.
11. Draw and set up DC and AC circuits including R-L-C circuits with accurate
measurement of voltage, current, resistance, power, power factor and energy using
ammeter, voltmeter, ohm-meter, watt-meter, energy meter, power factor meter and
phase sequence tester with proper care and safety.
12. Plan, draw, estimate material, wire up and test different type of domestic wiring
circuits as per Indian Electricity rules and taking care of quality. Construction and
working of MCB & ELCB. Test a domestic wiring installation using Megger.
13. Identify the type of batteries, construction, working and application of Ni-cadmium,
lithium cell, lead acid cell etc. Demonstrate their charging and discharging, choosing
appropriate method and carryout the installation and routine maintenance with due
care and safety.
14. Make choices to carry out basic jobs of marking out the components for filing, drilling,
and riveting, fitting and assembled using different components independently.
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15. Plan and install Pipe & Plate earthing. Measure earth resistance by earth tester.
16. Select and perform electrical/ electronic measurements with appropriate instrument.
17. Plan and execute electrical illumination system viz. FL tube, HPMV lamp, HPSV lamp,
Halogen & metal halide lamp, CFL, LED lamp etc.
18. Plan, draw, estimate material, wire up and test different type of industrial wiring
circuits as per Indian Electricity rules and taking care of quality.
19. Plan, draw, estimate material, wire up and test different type of commercial and
computer networking wiring circuits as per Indian Electricity rules and taking care of
quality.
SECOND YEAR
20. Construct and test Half–wave, full-wave, and bridge rectifiers with filter & without
filter. Troubleshoot and service of DC regulated power supply.
21. Understand the constructional features, working principles of DC machine. Starting
with suitable starter, running, forward and reverse operation and speed control of DC
motors. Conduct the load performance test of DC machine with due care and safety.
Maintain and troubleshoot of DC machines.
22. Understand the constructional features, working principles of single phase and 3
phase AC motors. Starting with suitable starter, running, forward and reverse
operation and speed control of AC motors with due care and safety.
23. Understand the constructional features, working principles of Alternator set. Test,
Wire-up and run alternator. Synchronization of Alternator with due care and safety.
24. Understand the types, constructional features, working principles of transformer
(single & three phase) Connect and test Transformer.
25. Prepare single line diagram and layout plan of electrical transmission & distribution
systems and power plants with knowledge of principle applied. Make and test power
connection to substation equipments with care and safety.
26. Select, assemble, test and wire-up control panel.
27. Plan, estimate and costing of different types of wiring system as per Indian Electricity
rule.
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7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA
1. Recognize & comply 1.1 Follow and maintain procedures to achieve a safe working
safe working practices, environment in line with occupational health and
environment regulation safety regulations and requirements and according to site policy.
and housekeeping. 1.2 Recognize and report all unsafe situations according to site policy.
1.3 Identify and take necessary precautions on fire and safety hazards
and report according to site policy and procedures.
1.4 Identify, handle and store / dispose off dangerous goods and
substances according to site policy and procedures following safety
regulations and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report supervisor/ Competent of authority in the event of accident
or sickness of any staff and record accident details correctly
according to site accident/injury procedures.
1.8 Identify and observe site evacuation procedures according to site
policy.
1.9 Identify Personal Productive Equipment (PPE) and use the same as
per related working environment.
1.10 Identify basic first aid and use them under different circumstances.
1.11 Identify different fire extinguisher and use the same as per
requirement.
1.12 Identify environmental pollution & contribute to the avoidance of
instances of environmental pollution.
1.13 Deploy environmental protection legislation & regulations
1.14 Take opportunities to use energy and materials in an
environmentally friendly manner
1.15 Avoid waste and dispose waste as per procedure
1.16 Recognize different components of 5S and apply the same in the
working environment.
2. Interpret & use 2.1 Obtain sources of information and recognize information.
company and technical 2.2 Use and draw up technical drawings and documents.
communication. 2.3 Use documents and technical regulations and occupationally
related provisions.
2.4 Conduct appropriate and target oriented discussions with higher
authority and within the team.
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2.5 Present facts and circumstances, possible solutions & use English
special terminology.
2.6 Resolve disputes within the team
2.7 Conduct written communication.
4. Understand and explain 4.1 Yearly examination to test basic skills on science in the field of
basic science in the field study including friction, simple machine and heat and temperature.
of study including 4.2 Their applications will also be assessed during execution of
friction, simple machine assessable outcome and also tested during theory and practical
and heat and examination.
temperature.
5. Read and apply 5.1 Yearly examination to test basic skills on engineering drawing.
engineering drawing for 5.2 Their applications will also be assessed during execution of
different application in assessable outcome and also tested during theory and practical
the field of work. examination.
6. Understand and explain 6.1 Yearly examination to test the concept in productivity, quality tools
the concept in and labour welfare legislation.
productivity, quality 6.2 Their applications will also be assessed during execution of
tools, and labour assessable outcome.
welfare legislation and
apply such in day to day
work to improve
productivity & quality.
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conservation, global 7.2 Their applications will also be assessed during execution of
warming and pollution assessable outcome.
and contribute in day to
day work by optimally
using available
resources.
9. Understand and apply 9.1 Yearly examination to test knowledge on basic computer
basic computer working, basic operating system and uses internet services.
working, basic 9.2 Their applications will also be assessed during execution of
operating system and assessable outcome.
uses internet services to
get accustomed & take
benefit of IT
developments in the
industry.
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11. Draw and set up DC and AC 11.1 Identify types of wires, cables and verify their
circuits including R-L-C circuits specifications.
with accurate measurement of 11.2 Verify the characteristics of series, parallel and its
voltage, current, combination circuit.
resistance, power, power 11.3 Analyze the effect of the short and open in series and
parallel circuits.
factor and energy using
11.4 Verify the relation of voltage components of R.L.C. series
ammeter, voltmeter, ohm- circuit in AC.
meter, watt-meter, energy 11.5 Determine the power factor by direct and indirect
meter, power factor meter and methods in an AC single phase R, L, C parallel circuit.
phase sequence tester with 11.6 Identify the phase sequence of a 3 ø supply using a
proper care and safety. phase- sequence meter.
11.7 Prepare / connect a lamp load in star and delta and
determine relationship between line and phase values
with precaution.
11.8 Connect balanced and unbalanced loads in 3 phase star
system and measure the power of 3 phase loads with
safety/ precaution.
12. Plan, draw, estimate material, 12.1 Comply with safety & IE rules when performing the
wire up, test different type of domestic wiring.
domestic wiring circuits as per 12.2 Identify the parts of MCB & ELCB and test its operation.
Indian Electricity rules and 12.3 Identify the types of fuses their ratings and applications.
taking care of quality. 12.4 Prepare and mount the energy meter board with due
care.
Construction and working of
12.5 Draw and wire up the consumers main board with ICDP
MCB & ELCB. Test a domestic switch and distribution fuse box.
wiring installation using 12.6 Draw and wire-up to control lamp controlled from 2
Megger. places (stair case wiring) on batten wiring as per IE rule.
12.7 Draw and wire-up single phase domestic pump set in PVC
conduit wiring as per IE rule.
12.8 Draw and wire-up in casing capping one lamp controlled
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13. Identify the type of batteries, 13.1 Assemble a DC source 6V/500 mA using 1.5V cells.
construction, working and 13.2 Determine the Formative resistance of cell and make
application of Ni-cadmium, grouping of cells.
lithium cell, lead acid cell etc. 13.3 Identify the parts of a battery charger and test for its
operation.
Demonstrate their charging
13.4 Practice on charging of battery and test for its condition
and discharging, choosing
with safety/ precaution.
appropriate method and 13.5 Installation and maintenance of batteries.
carryout the installation and 13.6 Maintain, service and troubleshoot a battery charger.
routine maintenance with due
care and safety.
14. Make choices to carry out 14.1 Identify the trade hand tools; practice their uses with
basic jobs of marking out the safety, care & maintenance.
components for filing, drilling, 14.2 Prepare a simple half lap joint using firmer chisel with
and riveting, fitting and safety.
14.3 Prepare tray using sheet metal with the safety
assembled using different
14.4 Practice on fixing surface mounting type of accessories.
components independently.
14.5 Practice on connecting of electrical accessories.
14.6 Make and wire up of a test board and test it.
15. Plan and install Pipe & Plate 15.1 Measure soil conductivity
earthing. Measure earth 15.2 Install the pipe earthing and test it.
resistance by earth tester. 15.3 Install the plate earthing and test it.
15.4 Measure the earth electrode resistance using earth
tester.
15.5 Carry out earth resistance improvement.
16. Select and perform electrical/ 16.1 Identify the type of electrical instruments.
electronic measurements with 16.2 Determine the measurement errors while measuring
appropriate instrument. resistance by voltage drop method.
16.3 Extend the range of MC voltmeter and ammeter.
16.4 Measure the power and energy in a single & three phase
circuit using wattmeter and energy meter with CT and PT.
16.5 Test single phase energy meter for its errors.
16.6 Measure the value of resistance, voltage and current
using digital multimeter.
16.7 Measure the power factor in poly-phase circuit and verify
the same with voltmeter, ammeter, wattmeter readings.
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17. Plan and execute electrical 17.1 Install light fitting with reflectors for direct and indirect
illumination system viz. FL lighting.
tube, HPMV lamp, HPSV lamp, 17.2 Assemble and connect a & single twin tube F.L.
Halogen & metal halide lamp, 17.3 Connect, install and test the H.P.M.V, H.P.S.V, Halogen &
metal hallide lamp with accessories.
CFL, LED lamp etc.
17.4 Prepare and test a decorative serial lamp set for 190 V
using 6V bulb and flasher.
17.5 Connect the neon sign with the accessories and test it.
17.6 Assemble and install solar photo voltaic light.
17.7 Install light fitting for show case window lighting.
17.8 Install & test CFL & LED lamps.
17.9 Measure intensity of light using LUX Meter.
18. Plan, draw, estimate material, 18.1 Comply with safety & IE rules when performing the
wire up, test different type of Industrial wiring.
industrial wiring circuits as per 18.2 Wire-up PVC Conduit wiring for lighting circuit & 3 phase
Indian Electricity rules and motor circuit with due care and safety.
18.3 Estimate the material required for the given layout for
taking care of quality.
metal conduit wiring for 3 phase 3 HP squirrel cage
induction motor & wire-up as per IE rule.
18.4 Make termination to the feeder cable in bus bar & to
service cable through plug-in box with due care and
safety.
18.5 Erect a bus bar chamber on an angle iron board and wire-
up for 3 phase induction motor with due care and safety.
18.6 Determine the size of cable for main & distribution board
of a workshop.
18.7 Test an industrial wiring installation by using Megger.
19. Plan, draw, estimate material, 19.1 Estimate the material for PVC channel wiring for
wire up and test different type telephone intercom having 5 instruments from main
of commercial and computer distribution frame (MDF) with due care.
networking wiring circuits as 19.2 Estimate the material and wire-up PVC concealed conduit
wiring of three phase installation of 3 stores office
per Indian Electricity rules and
building having 4 lamps, 2 fans, one 5 A socket outlet and
taking care of quality. one buzzer in each room with ELCB protection as per IE
rule.
19.3 Draw and wire up a bank/hostel/hospital/commercial
establishment in PVC conduit as per IE rule.
19.4 Test a commercial wiring installation by using Megger.
19.5 Wire up and test LAN wiring with due care.
19.6 Install co axial cable from dish antenna to Television set.
19.7 Prepare and connect batteries with UPS with due care
and safety.
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19.8 Install and test UPS in the circuit with due care and
safety.
SECOND YEAR
20. Construct and test Half–wave, 20.1 Practice soldering of components.
full-wave, and bridge rectifiers 20.2 Identify passive /active components by visual
with filter & without filter. appearance, Code number and test for their condition.
Trouble shoot and service of 20.3 Construct and test a half wave, full wave and bridge
rectifiers with and without filter circuits.
DC regulated power supply.
20.4 Identify the control and functional switches in CRO and
measure the D.C. / A.C. voltage, frequency and time
period.
20.5 Identify the parts, trouble shoot & service a DC regulated
power supply.
21. Understand the constructional 21.1 Plan work in compliance with standard safety norms
features, working principles of related with DC machines.
DC machine. Starting with 21.2 Identify the parts of DC machine and measure armature
suitable starter, running, & field resistances and insulation resistance.
21.3 Connect a DC generator, build up the voltage & load with
forward and reverse operation
proper safety.
and speed control of DC
21.4 Disassemble, service and assemble a DC generator with
motors. Conduct the load due care.
performance test of DC 21.5 Connect the DC motor through 2/3/4 point starter, run,
machine with due care and adjust the speed & change direction of rotation.
safety. Maintain and 21.6 Troubleshoot & maintain a DC machine.
troubleshoot of DC machines.
22. Understand the constructional 22.1 Plan work in compliance with standard safety norms
features, working principles of related with AC motors.
single phase and 3 phase AC 22.2 Connect start, run and reverse the DOR of different type
motors. Starting with suitable of single phase motors.
starter, running, forward and 22.3 Identify the terminals of 3 phase squirrel cage induction
reverse operation and speed motor, wire up, run using different types of starters and
control of AC motors with due change the direction of rotation.
care and safety. 22.4 Determine the efficiency of 3 phase squirrel cage
induction motor by no load test/ blocked rotor test and
brake test.
22.5 Wire up, start, run and adjust the speed of a slip-ring
induction motor.
22.6 Construct DOL, Forward/Reverse starter circuits using
push button switches, contactors, overload relays etc.
22.7 Practice power connections to motors.
23. Understand the 23.1 Plan work in compliance with standard safety norms
constructional features, related with Alternator.
working principles of 23.2 Identify the parts of an Alternator, measure armature &
field resistances and insulation resistance.
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Alternator set. Test, Wire-up 23.3 Wire-up, start and run an alternator and build up the
and run alternator. voltage.
Synchronization of Alternator 23.4 Load the Alternator & find out regulation at different
with due care and safety. loads.
23.5 Synchronise the Alternators with mains.
24. Understand the types, 24.1 Plan work in compliance with standard safety norms
constructional features, related with transformer.
working principles of 24.2 Identify the types of transformers and their
transformer (single & three specifications.
24.3 Measure winding resistance & Insulation resistance of
phase) Connect and test
single phase & 3 phase transformer.
Transformer.
24.4 Identify the terminals; verify the transformation ratio of a
single phase and 3 phase transformer.
24.5 Connect and test a single phase auto- transformer.
24.6 Determine the losses (iron loss and copper loss) efficiency
and regulation of a single phase transformer at different
loads.
24.7 Connect transformers in parallel.
25. Prepare single line diagram 25.1 Plan work in compliance with standard safety norms
and layout plan of electrical related with substation & over head lines.
transmission & distribution 25.2 Prepare layout plan, single line diagram of different type
systems and power plants with of power plant and project report of all equipment’s and
machineries of the visited plant.
knowledge of principle
25.3 Prepare single line diagram of the institute’s electrical
applied. Make and test power substation & distribution system.
connection to substation 25.4 Demonstrate testing and use of line protecting devices as
equipments with care and per IE rules.
safety. 25.5 Make power connection to substation equipments.
25.6 Identify the parts of substation equipments like circuit
breakers and operate them.
25.7 Practice crimping of lugs to underground cable and
connect the cable to bus bars & equipments with due
care.
25.8 Start the generator, build up voltage and synchronise
with mains by observing due care and safety.
26. Select, assemble, test and 26.1 Draw the layout diagram of 3 phase AC motor control
wire-up control panel wiring. cabinet.
26.2 Mount the control elements and wiring accessories on
the control panel.
26.3 Practice wiring the control cabinet for local and remote
control of induction motor.
26.4 Draw and wire up the control panel for forward/ reverse
operation of induction motor.
26.5 Test the control panel for all the required logics.
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27. Plan, estimate and costing of 27.1 Prepare layout and wiring diagram of domestic,
different types of wiring commercial and industrial installation using IER symbols.
system as per Indian Electricity 27.2 Record the various electrical wiring accessories available
rule. in market with price list and compare it.
27.3 Plan, Estimate and Costing of Domestic wiring as per
layout.
27.4 Plan, Estimate and Costing of commercial wiring as per
layout.
27.5 Plan, Estimate and Costing of Industrial wiring as per
layout.
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8. SYLLABUS
FIRST YEAR
Professional Skills
Week Reference Learning Professional Knowledge
(Trade Practical)
No. Outcome (Trade Theory)
With Indicative Hours
1 Recognize & comply 1. Implementation in the shop Occupational Safety & Health
safe working floor of the various Basic safety introduction, Personal
practices, safety measures. (2 hrs.) protection:-
environment 2. Visit to the different sections Basic injury prevention, Basic first
regulation and of the Institute. (3 hrs.) aid, Hazard identification and
housekeeping. 3. Demonstration on elementary avoidance, safety signs for Danger,
first aid. Artificial Respiration. Warning, caution & personal
(2 hrs.) safety message.
4. Practice on use of fire Use of Fire extinguishers.
extinguishers. (3 hrs.) Visit & observation of sections.
5. Occupational Safety & Health Various safety measures involved
Importance of housekeeping & in the Industry.
good shop floor practices. (3 Concept of Standard
hrs.)
6. Health, Safety and Soft Skills: its importance and Job
Environment guidelines, area after completion of training.
legislations & regulations as Operation of electrical mains.
applicable. Disposal procedure Introduction of PPEs. Introduction
of waste materials like cotton to 5S concept & its application.
waste, metal chips/burrs etc. Response to emergencies eg;
(4 hrs.) power failure, fire, and system
7. Basic safety introduction, failure.
Personal protective Equipment
(PPE):- Basic injury prevention,
Basic first aid, Hazard
identification and avoidance,
safety signs for Danger,
Warning, caution & personal
safety message. (3 hrs.)
8. Preventive measures for
electrical accidents & steps to
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24-26 Revision
27-28 -do- ELECTRICAL MEASURING Type of measuring instruments –
INSTRUMENTS- MC & MI, Construction & working
62. Measurement of voltage, principles of Ammeter, Voltmeter,
current & resistance in Ohm-meter ,Wattmeter, Energy
different circuits. (5 hrs.) meter,
63. Direct & indirect measurement P.F. meter, frequency meter, multi
of electrical power & energy. meter, clamp meter, Megger &
(6 hrs.) earth tester. Introduction of Digital
64. Calibration of energy meters. meters. CT & PT. Tong tester / Clip
(6 hrs.) on Meter.
65. Measurement of current and
voltage using CT & PT,
Measurement of 3 Phase
energy using CT & PT. Phase
sequence meter, measure
current and voltage using Tong
tester. (12 hrs.)
66. Power measurement by Two &
Three watt meter method
Insulation resistance test by
Megger. (7 hrs.)
67. Measurement of earth
resistance by earth tester. (4
hrs.)
68. Calibration of indicating type
analogue instruments:
voltmeter, ammeter, and
wattmeter. Measurement of
soil conductivity. Introduction
of Digital meters. (10 hrs.)
29-30 Plan, draw, DOMESTIC WIRING - METHODS, Introduction and explanation of
estimate material, INSTALLATION & TESTING- electrical wiring systems, cleat
wire up and test 69. Demonstration & Practice on wiring, casing & Capping, CTS,
different type of connecting common electrical Conduit and concealed etc.,
domestic wiring accessories in circuits and I. E. Rules. Related to wiring,
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circuits as per testing them in series board. (8 National Building codes for house
Indian Electricity hrs.) wiring, specification and types,
rules and taking 70. Demonstration on Testing & rating & material.
care of quality. replacement of different types
Construction and of fuses. (6 hrs.)
working of MCB & 71. Identification of different
ELCB. Test a wiring materials and their
domestic wiring specifications. (6 hrs.)
installation using 72. Removing of insulation from
Megger. assorted wires and cables. (10
hrs.)
73. Demonstration and practice
crimping thimbles/lugs of
various sizes. (8 hrs.)
74. Jointing practice with single
and multi-stranded conductors
of different wires and cables.
(12 hrs.)
31 -do- 75. Layout on wiring boards. (5 Branching of circuits with respect
hrs.) to loads such as lighting and
76. Practice in P.V.C. insulated power.
cable wiring on wood buttons CTS/PVC Conduit-surface and
with distribution board and concealed/metal conduit/PVC
number of points. (20 hrs.) casing and capping.
IE rules regarding clip distance.
Fixing of screws, cable bending etc
32 -do- 77. Practice of wiring: A) One Description of different electrical
lamp controlled by one SP fittings and accessories such as
switch, (B) Two lamps lamp holders, switches, plugs
controlled by two independent brackets, ceiling rose, cut out etc.
switches, (C) One lamp IS 732- 1863.Wiring materials used
controlled by two 2way for P.V.C. cables I.E. rules, Indian
switches (Staircase wiring), standards regarding the above
(D)One lamp controlled by wiring such as-clip distance fixing
intermediate switch from of screws, cable bending etc.
three different locations,
(E)Hospital wiring, (F)Tunnel/
Godown wiring, (G)Hostel
wiring, (H)Bell Buzzer Indicator
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Note: -
1. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
2. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.
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3. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.
SECOND YEAR
Professional Skills
Week Reference Learning Professional Knowledge
(Trade Practical)
No. Outcome (Trade Theory)
With Indicative Hours
53 Construct and test 110. Identify the terminals of LED, LED , Diode, types of transistor,
Half–wave, full-wave, Diode, transistor, Zener UJT, SCR, regulator ICs and Zener
and bridge rectifiers diode, UJT, SCR, regulator ICs diode uses and its application
with filter & without and test it. (25 hrs.)
filter. Trouble shoot
and service of DC
regulated power
supply.
54 -do- 111. Construct and test variable IC - voltage regulator pin
DC power supply and trouble configurations and applications.
shoot the defects in a simple
power supply. (25 hrs.)
55-56 -do- 112. Construction & testing of Common Electrical Accessories,
various electrical circuits with their specifications-Explanation of
different accessories. (15 switches, lamp holders, plugs and
hrs.) sockets etc. Development of
113. Connection of Calling Bell, domestic circuits using switches,
Buzzer, Electric Iron, Heater, fuse, MCB, sockets, lamp, fan,
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Light & Fan etc. (15 hrs.) calling bell/buzzer, Two way
114. Practice in soldering and switch, I.C.T.P, I.C.D.P, MCCB,
brazing by following Indian ELCB, RCCB etc.
Electricity rules. (20 hrs.) Importance of Neutral, effect of
opening of neutral wire
Soldering- Solders, flux and
soldering techniques. Types of
soldering irons-their proper use.
57 Understand the D.C. GENERATORS, Introduction to D.C Generators
constructional 115. Identification of the parts of and working principle, parts of
features, working D.C. Generators. (5 hrs.) D.C. Generator.
principles of DC 116. Testing and measuring the Classification of Generators- Self
machine. Starting with field and Armature excited and separately excited-
suitable starter, resistances. (5 hrs.) their application in practical field.
running, forward and 117. Dismantle the D.C. Generator
reverse operation and and Reassemble and test for
speed control of DC its working. (15 hrs.)
motors. Conduct the
load performance test
of DC machine with
due care and safety.
Maintain and
troubleshoot of DC
machines.
58-59 -do- 118. Identification of different Types and characteristics of D.C.
parts of generators testing Generators – Series, Shunt and
fields & Apparatus. (12 hrs.) compound, their applications.
119. Insulation resistance Explanation of Armature reaction,
measurements. (8 hrs.) interlopes, commutation and EMF
120. Building up of voltage and equation of DC generators.
loading generators. (10 Hrs.) Parallel operation of Generators
121. Servicing of generators
including replacing of carbon
brushes. (20 hrs.)
60 -do- MOTORS & STARTER: Introduction to D.C. Motor-
122. Practice in connecting Working principle, types of
generators- Generators- motors Explanation of terms used
Testing of D.C. Machines by Torque, speed, Back E.M.F. etc.
Megger. (12 hrs.) Characteristics, Speed control of
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substation.
ii. E.H.T. substation
iii. H.T. substation
iv. Medium & low voltage
substation (Pole mounting
type)
90-91 -do- 163. Demonstration and practice U.G. CABLE
in terminating an U.G. cable Construction of cable, Types ,
to a bus bar chamber. (25 Application & methods of jointing
hrs.) UG cable & testing General idea of
164. Crimping lugs to the laying method and jointing
conductors of U.G. cable and precautions to be observed and
connection to bus bar Loop different accessories used for
connection for other circuit. medium voltage termination.
(25 hrs.)
92 Understand the Synchronizing Need of Synchronizing, various
constructional 165. Building up the alternator methods, precautions to be
features, working output voltage, synchronizing observed while Synchronizing
principles of of bus bar voltage with
Alternator set. Test, generated voltage. (25 hrs.)
Wire-up and run
alternator.
Synchronization of
Alternator with due
care and safety.
93-94 Select, assemble, test Control panel wiring Control Panel elements, types and
and wire-up control 166. Preparation of control panel specifications. Layout and
panel. board and its layout fixing of installation of panel board, Panel
indicating meters board wiring methods, colour
/Instruments, Control coding of cables for its easy
devices, Protection devices. identification. Grouping and
(35 hrs.) numbering of cables by using
167. Fixing of cable entry and exit ferrules.
points (15 hrs.)
95 -do- 168. Preventive maintenance and Importance and advantages of
routine tests. (8 hrs.) maintenance. Points to be
169. Fault location and remedy observed to maintain the
practice both in domestic and installation, preventive
industrial wirings. (10 hrs.) maintenance and routine tests.
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103-104 Examination
Note: -
1. Some of the sample project works (indicative only) are given at the mid and end of each
year.
2. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
3. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.
4. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.
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FIRST YEAR
1. Unit: Systems of unit- FPS, CGS, MKS/SI Engineering Drawing: Introduction and its
unit, unit of length, Mass and time, importance
Conversion of units Relationship to other technical drawing types
- Conventions
- Viewing of engineering drawing sheets.
- Method of Folding of printed Drawing Sheet as
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15. Basic Electricity: Introduction, use of Drawing of Solid figures (Cube, Cuboids, Cone,
electricity, how electricity is produced, Prism, Pyramid, Frustum of Cone and Pyramid.)
Types of current_ AC, DC, their with dimensions.
comparison, voltage, resistance, their
units. Conductor, insulator, Types of
connections – series, parallel, electric
power, Horse power, energy, unit of
electrical
energy
16. Levers and Simple Machines: Free Hand sketch of hand tools and measuring
levers and its types. tools used in respective trades.
Simple Machines, Effort and Load,
Mechanical Advantage, Velocity Ratio,
Efficiency of machine, Relationship
between Efficiency, velocity ratio and
Mechanical Advantage.
17. ----- Projections:
- Concept of axes plane and quadrant.
- Orthographic projections
- Method of first angle and third angle
projections (definition and difference)
- Symbol of 1st angle and 3rd angle projection
as per IS specification
18. ----- Drawing of Orthographic projection from
isometric/3D view of blocks
19. ----- Orthographic Drawing of simple fastener (Rivet,
Bolts, Nuts & Screw)
20. Drawing details of two simple mating blocks and
-----
assembled view.
SECOND YEAR
1. Elasticity: Stress, strain, Modulus of Sign & Symbol Trade related Alternating
elasticity, elastic limit, Hooks law, Current
young’s modulus. Drawing of simple electrical circuit using
electrical symbols.
Drawing of sine square & triangular waves.
Diagram of battery charging circuit.
Practice in reading typical example of circuit
containing R, L & C.
Reading of electrical drawing.
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Y = mx and Y= mx + c graph
14. Simple Problems on Profit & Loss. -----
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Reading Reading and understanding simple sentences about self, work and
environment
Speaking/ Spoken English Speaking with preparation on self, on family, on friends/ classmates,
on known people, picture reading, gain confidence through role-
playing and discussions on current happening, job description, asking
about someone's job, habitual actions.
Cardinal (fundamental) numbers, ordinal numbers.
Taking messages, passing on messages and filling in message forms,
Greeting and introductions, office hospitality, Resumes or curriculum
vita essential parts, letters of application reference to previous
communication.
Duration : 20 hrs
2. IT Literacy
Marks : 09
Basics of Computer Introduction, Computer and its applications, Hardware and
peripherals, Switching on-Starting and shutting down of the
computer.
Word Processing and Basic operating of Word Processing, Creating, Opening and Closing
Worksheet Documents, Use of shortcuts, Creating and Editing of Text,
Formatting the Text, Insertion &Creation of Tables. Printing
document. Basics of Excel worksheet, understanding basic
commands, creating simple worksheets, understanding sample
worksheets, use of simple formulas and functions, Printing of simple
excel sheets.
Computer Networking Basic of Computer Networks (using real life examples), Definitions of
and Internet Local Area Network (LAN), Wide Area Network (WAN), Internet,
Concept of Internet (Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, WebsSite, Web
page and Search Engines. Accessing the Internet using Web Browser,
Downloading and Printing Web Pages, Opening an email account and
use of email. Social media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
Information Security, Awareness of IT - ACT, types of cyber crimes.
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Duration : 15 hrs
3. Communication Skills
Marks : 07
Introduction to Communication and its importance
Communication Skills Principles of effective communication
Types of communication - verbal, non-verbal, written, email, talking
on phone.
Non-verbal communication -characteristics, components-Para-
language
Body language
Barriers to communication and dealing with barriers.
Handling nervousness/ discomfort.
Project Preparation & Qualities of a good entrepreneur, SWOT and risk analysis. Concept
Marketing Analysis &Application of PLC, Sales &Distribution management. Difference
between small scale &large scale business, Market survey, Method
of marketing, Publicity and advertisement, Marketing mix.
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Institution’s Support Preparation of project. Role of various schemes and institutes for
self-employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/
non-financing support agencies to familiarize with the policies /
programmes, procedure & the available scheme.
Investment Procurement Project formation, Feasibility, Legal formalities i.e., Shop act,
Estimation &costing, Investment procedure - Loan procurement -
Banking processes.
Duration : 10 hrs
5. Productivity
Marks : 05
Benefits Personal/ Workman - Incentive, Production linked Bonus,
Improvement in living standard.
Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and insurance.
Duration : 15 hrs
6. Occupational Safety, Health and Environment Education
Marks : 06
Safety & Health Introduction to occupational safety and health
Importance of safety and health at workplace.
Global Warming Global warming, climate change and ozone layer depletion.
Ground Water Hydrological cycle, ground and surface water, Conservation and
harvesting of water.
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ANNEXURE-I
4. *21 Nos.
Terminal screw Driver 75 mm (Connector)
5. Knife Electrician D.B. *21 Nos.
8. *21 Nos.
Combination pliers insulated 200 mm
9. *21 Nos.
Neon tester pencil bit type 500 volt
10. Try square 200 mm *21 Nos.
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motor
113. Soft starter 1ph 1 No.
114. Tachometer digital type Non contact type 0-6000 1 No.
RPM
115. Flux meter 1 No.
116. 2KVA Alternator with 3 ph 1 No.
induction motor
117. 5 HP Slip ring induction motor 1 No.
with rotor resistance starter
118. Lux meter 1 No.
119. Lead Acid battery 75Ah 12V 1 No.
120. Battery Charger 15V,Current controlled 1 No.
121. Solar street light lamp set 12v , 18 / 24 watts 4 no
122. Hydraulic crimping tool for UG 20 sq mm to 250sq mm 1 No.
cable crimping with bits
123. Transformer single phase 1 K.V.A. 250/100v 2 Nos.
124. Transformer Three phase (oil 5 K.V.A. 440/220 v 2 Nos.
cooled)
125. Transformer oil testing kit Automatic 60kv 1 No.
126. Autotransformer Single phase 0- 300V 1kVA 2 Nos.
127. Autotransformer Three phase 0- 500V 1kVA 2 Nos.
128. Current transformer 10/1, 20/1,30/1,50/5, 100/5 1 each
and 300/5A
129. Potential transformer 220/110, 300/110, 440/110, 1 each
600/110
130. Miniature circuit 220V/ 6 Amps 2 Nos.
breaker(MCB)
131. Earth leakage circuit 220V/25mA 2 Nos.
breaker (ELCB)
132. Metal clad circuit breaker (MCCB) 220V/1A 2 Nos.
C. WORKSHOP FURNITURE’S
133. Instructors table (Junior Executive) 1 No.
134. Instructors chair – Full Arm, Caned 2 Nos.
Back & Seat
135. Metal rack 100x150x45 cm 4 Nos.
136. Lockers with 16 drawers standard 1 No.
size with key
137. Steel almirah 2.5x1.20x0.50 m 2 Nos.
138. White board 1 No.
139. Computer table 1 No.
140. Computer chair - Revolving 2 Nos.
141. Printer and computer table 1 No.
142. Work bench 2.5x1.20x0.75meters 2 Nos.
143. Steel locket standard size with 8 2 Nos.
Drawers in each
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Note: -
1. All the tools and equipment are to be procured as per BIS specification.
2. Quantity marked with * has been increased as per the batch size.
3. Internet facility is desired to be provided in the class room.
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ANNEXURE-II
Learning Outcome:
Assessment Marks
Attendance/ Punctuality
Instruments/ Devices
Safety Consciousness
Total Internal
Economical use of
Economical use of
Manuals/ Written
Result (Y/N)
Working Strategy
Ability to follow
Workmanship/
Application of
Performance
Equipment/
instructions
Knowledge
S No.
Quality in
Materials
materials
Father's/Moth
VIVA
Candidate Name
er’s Name
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