Manual E5EC-800 Full
Manual E5EC-800 Full
Introduction
2
Preparations
E5EC-800
H211-E1-01
Preface
Preface
The E5CC and E5EC are Digital Controllers. The main functions and characteristics of these Digital
Controllers are as follows:
• Any of the following types of input can be used: thermocouple, platinum resistance thermometer,
infrared sensor, analog voltage, or analog current.
• Either standard or heating/cooling control can be performed.
• Both auto-tuning and self-tuning are supported.
• The structure is waterproof (IP66).
• Conforms to UL, CSA, and IEC safety standards and EMC Directive.
Read this manual thoroughly and be sure you understand it before attempting to use the Digital Control-
ler and use the Digital Controller correctly according to the information provided. Keep this manual in a
safe place for easy reference.
There are two types of E5CC/E5EC Digital Controllers: The E5CC/E5EC-@-0@@ Standard-type Digital
Controllers and the Simple-type E5CC/E5EC-@-8@@ Digital Controllers. This manual describes how to
use the E5CC/E5EC-@-8@@ Simple-type Digital Controllers. For detailed specifications of functions,
refer to the E5CC/E5EC Digital Temperature Controllers User’s Manual (Cat. No. H174). In this manual,
“E5CC/E5EC” or “E5CC-800/E5EC-800” is used to indicated the E5CC/E5EC-@-8@@ Simple-type Dig-
ital Controllers.
© OMRON, 2012
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form,
or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information
contained in this publication.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
Safety Precautions
Definition of Precautionary Information
The following notation is used in this manual to provide precautions required to ensure safe usage of
the product.
The safety precautions that are provided are extremely important to safety. Always read and heed the
information provided in all safety precautions.
The following notation is used.
Symbols
Symbol Meaning
• General Caution
Indicates non-specific general cautions, warnings, and dangers.
Caution
• Electrical Shock Caution
Indicates possibility of electric shock under specific conditions.
• General Prohibition
Prohibition Indicates non-specific general prohibitions.
• General Caution
Mandatory Indicates non-specific general cautions, warnings, and dangers.
Caution
z Safety Precautions
CAUTION
CAUTION
Loose screws may occasionally result in fire.
Tighten the terminal screws to the specified torque of 0.43 to 0.58
N·m.
Set the parameters of the product so that they are suitable for the
system being controlled. If they are not suitable, unexpected
operation may occasionally result in property damage or accidents.
• A switch or circuit breaker should be provided close to Digital Controller. The switch or circuit breaker
should be within easy reach of the operator, and must be marked as a disconnecting means for
Digital Controller.
• Wipe off any dirt from the Digital Controller with a soft dry cloth. Never use thinners, benzine, alcohol,
or any cleaners that contain these or other organic solvents. Deformation or discoloration may occur.
• Design the system (e.g., control panel) considering the 2 seconds of delay in setting the Digital
Controller’s output after the power supply is turned ON.
• The output will turn OFF when you move to the Initial Setting Level. Take this into consideration when
performing control.
• The number of non-volatile memory write operations is limited. Therefore, use RAM write mode when
frequently overwriting data during communications or other operations.
• Use suitable tools when taking the Digital Controller apart for disposal. Sharp parts inside the Digital
Controller may cause injury.
Installation Precautions
z Service Life
Use the Digital Controller within the following temperature and humidity ranges:
Temperature: −10 to 55°C (with no icing or condensation), Humidity: 25% to 85%
If the Digital Controller is installed inside a control board, the ambient temperature must be kept to
under 55°C, including the temperature around the Controller.
The service life of electronic devices like Digital Controllers is determined not only by the number of
times the relay is switched but also by the service life of internal electronic components. Component
service life is affected by the ambient temperature: the higher the temperature, the shorter the
service life and, the lower the temperature, the longer the service life. Therefore, the service life can
be extended by lowering the temperature of the Digital Controller.
When two or more Digital Controllers are mounted horizontally close to each other or vertically next
to one another, the internal temperature will increase due to heat radiated by the Digital Controllers
and the service life will decrease. In such a case, use forced cooling by fans or other means of air
ventilation to cool down the Digital Controllers. When providing forced cooling, however, be careful
not to cool down the terminals sections alone to avoid measurement errors.
z Ambient Noise
To avoid inductive noise, keep the wiring for the Digital Controller's terminal block wiring away from
power cables carrying high voltages or large currents. Also, do not wire power lines together with or
parallel to Digital Controller wiring. Using shielded cables and using separate conduits or ducts is
recommended.
Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular,
motors, transformers, solenoids, magnetic coils or other equipment that have an inductance compo-
nent). When a noise filter is used at the power supply, first check the voltage or current, and attach
the noise filter as close as possible to the Digital Controller.
Allow as much space as possible between the Digital Controller and devices that generate powerful
high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
z Waterproofing
The degree of protection is as shown below. Sections without any specification on their degree of
protection or those with IP@0 are not waterproof.
Front panel: IP66
Rear case: IP20, Terminal section: IP00
When waterproofing is required, insert the Waterproof Packing on the backside of the front panel.
The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree
of protection, the Waterproof Packing must be periodically replaced because it may deteriorate,
shrink, or harden depending on the operating environment. The replacement period will vary with
the operating environment. Check the required period in the actual application. Use 3 years or
sooner as a guideline. If the Waterproof Packing and Port Cover are not periodically replaced,
waterproof performance may not be maintained. If a waterproof structure is not required, then the
Waterproof Packing does not need to be installed.
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Meanings of Abbreviations
The following abbreviations are used in parameter names, figures, and other descriptions. These
abbreviations mean the following:
Symbol Term
PV Process value
SP Set point
SV Set value
AT Auto-tuning
ST Self-tuning
EU Engineering unit*
LBA Loop burnout alarm
* “EU” stands for Engineering Unit. EU is used as the minimum unit for engineering units such as °C, m, and g.
The size of the EU depends on the input type. For example, when the input temperature setting range is −200
to 1,300°C, 1 EU is 1°C, and when the input temperature setting range is −20.0 to 500.0°C, 1 EU is 0.1°C.
For analog inputs, the size of the EU depends on the decimal point position of the scaling setting, and 1 EU is
the minimum scaling unit.
a b c d e f g h i j k l m
A B C D E F G H I J K L M
n o p q r s t u V w x y z
N O P Q R S T U V W X Y Z
Related Manuals
The following manual is also related to the E5CC/E5EC.
2
1 Introduction
3
2 Preparations
A
A Appendices
I Index
Installation Precautions.......................................................................................... 10
Section 1 Introduction
1-1 Appearance, Features, and Functions of the E5CC/E5EC................................................... 1-2
1-1-1 Appearance................................................................................................................................. 1-2
1-1-2 Features ...................................................................................................................................... 1-2
1-1-3 Main Functions............................................................................................................................ 1-3
1-2 I/O Configuration and Model Number Legend ...................................................................... 1-4
1-2-1 I/O Configuration ......................................................................................................................... 1-4
1-2-2 Model Number Legends.............................................................................................................. 1-5
Section 2 Preparations
2-1 Installation................................................................................................................................ 2-2
2-1-1 Dimensions (Unit: mm)................................................................................................................ 2-2
2-1-2 Panel Cutout (Unit: mm).............................................................................................................. 2-3
2-1-3 Mounting ..................................................................................................................................... 2-4
2-2 Using the Terminals................................................................................................................. 2-6
2-2-1 E5CC Terminal Block Wiring Example ........................................................................................ 2-6
2-2-2 E5EC Terminal Block Wiring Example ........................................................................................ 2-9
2-2-3 Precautions when Wiring .......................................................................................................... 2-12
2-2-4 Wiring........................................................................................................................................ 2-12
2-3 Insulation Block Diagrams.................................................................................................... 2-15
Section A Appendices
A-1 Specifications ..........................................................................................................................A-2
A-1-1 Ratings........................................................................................................................................ A-2
A-1-2 Characteristics ............................................................................................................................ A-3
A-1-3 Waterproof Packing .................................................................................................................... A-4
A-2 Error Displays ..........................................................................................................................A-5
A-3 Troubleshooting.......................................................................................................................A-8
A-4 Parameter Operation Lists....................................................................................................A-10
A-4-1 Operation Level......................................................................................................................... A-10
A-4-2 Adjustment Level ...................................................................................................................... A-11
A-4-3 Initial Setting Level.................................................................................................................... A-12
A-4-4 Manual Control Level ................................................................................................................ A-14
A-4-5 Advanced Function Setting Level ............................................................................................. A-14
A-4-6 Protect Level ............................................................................................................................. A-16
A-5 Sensor Input Setting Range, Indication Range, Control Range........................................A-17
A-6 Setting Levels Diagram .........................................................................................................A-18
A-7 Parameter Flow ......................................................................................................................A-20
Index
Introduction
1-1-1 Appearance
E5CC-800 E5EC-800
1-1-2 Features
This section compares the features of the E5CC/E5EC with the previous E5CN/E5EN Controllers.
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII 1
Resistance thermometer: Pt100, JPt100
Infrared temperature sensor: ES1B
z Control Outputs
• A control output can be a relay, voltage (for driving SSR), or current output, depending on the
model.
z Alarms
Standard Alarms
• You can output an alarm when the deviation, process value, set point, or manipulated value
reaches a specified value.
• You can also output alarms for the PV rate of change and for loop burnouts.
• If necessary, a more comprehensive alarm function can be achieved by setting a standby
sequence, alarm hysteresis, auxiliary output close in alarm/open in alarm, alarm latch, alarm ON
delay, and alarm OFF delay.
Integrated Alarm
• You can output an integrated alarm if a standard alarm or input error (S.ERR) turns ON.
SP Control output 2
Process value (PV) input
• Relay
• Thermocouple
Heating/cooling *
• Resistance thermometer
• Input type • Input shift PV • PID or
• Infrared Temperature Sensor
• Analog input (current/voltage) • Input filter • Moving average • ON/OFF control Auxiliary outputs
• Analog scaling Contact status • Standard alarms (alarms 1 to 4) 1 and 2
• Input error (S.ERR) • Relay
• Integrated alarm *
• RUN status
Automatic setting of
PID constants with AT
or ST
• Standard control or
• Heating/cooling
control
Alarms
Note: Not all models support these functions. For details, refer to 1-2-2 Model Number Legends.
Number Legend
z E5CC
E5CC - 2 S M - 8 0 0
(1) (2) (3) (4) (5) (6) (7)
(1) (2) (3) (4) (5) (6) (7) Meaning 1
Control Outputs 1 and 2
Terminal type
Input type
Options
Size
C 48 × 48 mm
Control output 1 Control output 2
R X Relay output None
Q X Voltage output (for driving None
SSR)
* C X Linear current output None
2 2
A 100 to 240 VAC
D 24 VAC/DC
S Screw terminals
M Universal input
800 Not provided with optional function
z E5EC
E5EC - 2 S M - 8 0 0
(1) (2) (3) (4) (5) (6) (7)
(1) (2)
Control Outputs 1 and 2 (3) (4) (5) (6) (7) Meaning
Input type
Options
Size
E 48 × 96 mm
Control output 1 Control output 2
R X Relay output None
Q X Voltage output (for driving SSR) None
* C X Linear current output None
Q R Voltage output (for driving SSR) Relay output
R R Relay output Relay output
* C R Linear current output Relay output
2 2
A 100 to 240 VAC
D 24 VAC/DC
S Screw terminals
M Universal input
800 Not provided with optional function
2-1 Installation
58
z E5EC
(64)
4 60
48 1 44
110
96
91
2-1 Installation
+0.6
45 0 0
+0.6
+0.6
0
0
45
45
60 min.
z E5EC
Individual Mounting Group Mounting*
45+0.60 (48 × number of Units − 2.5) +1.0
0
92+0.8
+0.8
0
920
120 min.
2-1-3 Mounting
z E5CC
There are two models of Terminal Covers that you can use with the E5CC.
Adapter
E53-COV23
E53-COV17 Terminal Cover
Terminal Cover Adapter
(Sold separately.)
Waterproof packing
Panel
Adapter
Terminal Cover
(E53-COV17) Enlarged Illustration of
(Sold separately.) Terminal Section
z E5EC
Adapter
Adapter
Panel
2-1 Installation
E53-COV24
Terminal Cover
2
E53-COV24
Terminal Cover
2-1-3 Mounting
Waterproof packing
A G
Control output 1
B H Auxiliary outputs
Not used. C I
D J
Sensor input E K Input power supply
F L
Control Output 1
z Model Numbers
The specification for control output 1 is given in the following location in the model number.
E5CC-@@ 2 @ S M-800
Control output 1
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
C C
CX
A +
Control output 1 Current output
B −
C 2
Sensor Input
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
Pt (resistance
TC (thermocouple) I (current) V (voltage)
thermometer)
D A
D + D
− D −
E B
E mA E
−
E V
F B
F F
+ F +
Auxiliary Outputs
z Model Numbers
All E5CC models have two auxiliary outputs, so the code in the model number is always “2.”
E5CC-@@ 2 @ S M-800
No. of auxiliary outputs
z Terminal Details
Model with 2 auxiliary
outputs
G
Auxiliary output 2
H
I
Auxiliary output 1
J
z Terminal Details
100 to 240 VAC 24 VAC/DC
K K
L L
(No polarity)
1 13
Input power supply
2 14
3 15
4 16
Control outputs 1 and 2
5 17
Not used.
6 18 2
7 19
Not used.
8 20
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
RX QX CX
E E E
F F F
QR RR CR
E E E
Control output 2 Relay output Control output 2 Relay output Control output 2 Relay output
F F F
Sensor Input
z Model Numbers
All E5EC models have universal sensor inputs, so the code in the model number is always “M.”
E5EC-@@ 2 @ S M-800
Sensor input
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
Pt (resistance
TC (thermocouple) I (current) V (voltage)
thermometer)
22 A + 22
22 22
− B mA −
23 23 23
23
B − V
24 24 24
24 +
+
Auxiliary Outputs
z Terminal Details 2
Do not connect anything to the terminals that are shaded gray.
G
H
I
Auxiliary output 2
J
K
Auxiliary output 1
L
z Terminal Details
Details on the input power supply terminals are shown below.
A A
B B
(no polarity)
5.8 mm max.
5.8 mm max.
2-2-4 Wiring
In the connection diagrams, the left side of the terminal numbers represents the inside of the Controller
and the right side represents the outside.
z Power Supply
Power Consumption
Input Power Supply E5CC E5EC
100 to 240 VAC, 50/60 Hz 5.2 VA max. 6.6 VA max.
24 VAC, 50/60 Hz 3.1 VA max. 4.1 VA max.
24 VDC (no polarity) 1.6 W max. 2.3 W max.
• These models have reinforced insulation between the input power supply, the relay outputs, and
other terminals.
z Inputs
Refer to 2-2-1 E5CC Terminal Block Wiring Example or 2-2-2 E5EC Terminal Block Wiring Example for the
terminal arrangement. When extending the thermocouple lead wires, be sure to use compensating wires that
match the thermocouple type. When extending the lead wires of a resistance thermometer, be sure to use wires
that have low resistance and keep the resistance of the three lead wires the same.
+v +v
+ +
A A A
L L
B GND B B−
−
2
2-2-4 Wiring
Output type Specification
RX Relay output SPST-NO, 250 VAC, 3 A (resistive load), Electrical
durability: 100,000 operations
QX Voltage output (for driving PNP, 12 VDC ±20%, 21 mA (with short-circuit protection)
SSR)
CX Current output 4 to 20 or 0 to 20 mA DC, Load: 500 Ω max., Resolution:
Approx. 10,000
E5EC
QX (voltage output (for
RX (relay output) CX (current output)
driving SSR))
+v +v
+ +
C C C
L L
D GND D D
− −
+v +v
+ +
C C C
L L
D GND D D
− −
E E E
F F
F
Sensor input
Auxiliary output 1 2
Auxiliary output 2
: Reinforced insulation
: Functional insulation
Power ON
• Input type
• Control method
• Alarm type
Other parameters Refer to 3-4 Procedures after
Turning ON the Power Supply.
Set the control hysteresis. Set the control periods* and PID constants.
3-2 Power ON
Operation will start as soon as you turn ON the power supply to the E5CC/E5EC.
The following default settings will be used when operation starts.
3-2 Power ON
• Alarm: Upper-limit alarm
• Set point: 0°C
After the power comes ON, all indicators and displays will light for approximately 1 second, and then the
operation display will appear.
The top display will show the PV and the bottom display will show the SP. 3
Power ON
Everything
lights for
approx. 1 s.
s.err 25
An input error
is displayed. The correct temperature is
displayed.
Other Thermocouple Connected:
0 0 The correct temperature is
not displayed.
SP
*The default setting is 0°C.
• Change the setting of the Input Type If you are not using a K thermocouple, set
parameter to a resistance thermometer in the Input Type parameter to the correct
the Initial Setting Level. sensor type in the Initial Setting Level.
Or Refer to step 2 on 3-12.
• Connect a temperature sensor.
Refer to step 2 on 3-12.
E5CC
Front panel
Temperature unit
PV or specified parameter
No. 2 display
E5EC
Front panel
Operation indicators
No. 2 display
SP or specified parameter value
No. 3 display
Manipulated value or other value
Use the U D Keys to set
the parameter.
Control outputs 1 Each indicator lights when the function that is assigned to the
and 2 corresponding control output (1 or 2) is ON. (For a current output, the
indicator is not lit only for a 0% output.)
Manual This indicator is lit in Manual Mode.
Keys
Key Name Overview Description
Level Key Selects the setting • In Operation Level
level. • Press once for less than 1 second to go to
Adjustment Level.
The next setting • Press for at least 3 seconds to go to Initial Setting
level depends on Level.
how long the key is • In Adjustment Level
pressed. • Press once for less than 1 second to go to
Operation Level.
O • Press for at least 3 seconds to go to Initial Setting
Level.
• In Initial Setting Level
• Press for at least 1 second to go to Operation
Level.
• Display amov (Move to Advanced Function
Setting Level) and then enter −169 to go to
Advanced Function Setting Level.
Mode Key Changes the • Press once to go to the next parameter.
parameter that is • Hold to go to the previous parameter.
M displayed within a
setting level.
Down Key and Up Set the value. • Hold the key to increment or decrement the value
Key quickly.
D • Any changes in settings are applied at the following
times:
U • After 3 seconds elapse
• When the M Key is pressed
• When the level is changed with the O Key
Shift Key (PF Key) Operates as a • Press the S to select the digit to change.
user-defined You can change the PF Setting parameter to assign
function key. any of the following functions.
• Press the S Key for at least 1 second and then
specify one of the following functions:
RUN/STOP, auto/manual, autotuning, or canceling an
S alarm latch
3
Moving between Digits (Digit Shift Key)
Press the Shift Key (PF Key) to select the digit to change.
Operation
Application of the parameters Setting level name
status
Level that is used for operation Operation Level Operating
Level that is used for adjustments Adjustment Level Operating
Level that is used for initial settings Initial Setting Level Stopped
Advanced Function Setting Level
Operation
Application of the parameters Setting level name
status
Level that is used for manual operation Manual Control Level Operating
Level that is used to set protection Protect Level Operating
The Operation Level, Adjustment Level, Initial Setting Level, and Advanced Function Setting Level
are used most commonly. They are therefore described separately from the other setting levels
under Basic Setting Levels, below.
settings.
Advanced Function
Setting Level
Advanced settings
*1 To use a key procedure to move to Manual Control Level, set the Auto/Manual Select Addition parameter to
ON and set the PF Setting parameter to a-m (Auto/Manual).
*2 The No. 1 display will flash when the keys are pressed for 1 s or longer.
Advanced Function
Setting Level
Advanced settings
z Operation Level
This level is displayed automatically when the power supply is turned ON.
This level is used for the SP, alarm values, and other basic settings and monitoring.
Normally, select this level for operation.
z Adjustment Level
This level is used to set the PID constants and to perform tuning, such as autotuning.
In Adjustment Level, the settings of the parameters can be changed during operation. This is not
possible in the Initial Setting Level or Advanced Function Setting Level.
Power ON
Step 4:
Operation Level O Key for at least 3 s Initial Setting Level
Used to set the input
Used for SP, alarm type and other basic
values, and other basic settings.
settings and monitoring.
amov
a Move to Advanced Function Setting Level parameter
0 Enter −169. Default: 0
Step 1: Step 3:
Press the O + M Keys Press the O + M Keys for at least 1 s.
simultaneously for at least 3 s.
Protect Level
Advanced Function
Used to set protection Setting Level 3
for operations. Advanced settings
z Protect Level
This level is used to restrict the operations that can be performed and the parameters that can be
displayed with the front-panel keys. For example, you can prohibit changing the SP and other
parameters in the Operation Level and Adjustment Level. You can move to the Protect Level from
the Operation Level or the Adjustment Level. To move to the Advanced Function Setting Level, you
must first cancel the protection that is set in the Protect Level.
Operation Level
Initial Setting Level in-t (IN-T) will be displayed to show that the Initial
in-t Setting Level has been entered.
5 The default setting is 5
(5: K thermocouple at −200 to 1,300 °C).
When you are finished, press the O (Level) Key for at least 1 second to return to the operation display.
Press the O
(Level) Key for at
25 The display flashes.
in-t in-t (IN-T) will be displayed
to show that the Initial Setting
least 3 seconds.
0 5 Level has been entered.
ON/OFF Control
Initial Setting Level
cntl cntl (CNTL): Indicates the control method.
The default setting is onof (ONOF: ON/OFF control).
Press the M (Mode) onof
Key several times to
If pid (PID control) is displayed, press
display cntl (CNTL).
the D (Down) Key to change to onof
(ONOF) (ON/OFF control).
PID Control
cntl (CNTL): Indicates the control method.
Initial Setting Level
cntl If onof (ON/OFF control) is displayed, press
pid the U (Up) Key to change to pid (PID) (PID
control).
Press the O
(Level) Key for at
25 The display flashes.
in-t in-t (IN-T) will be displayed
to show that the Initial Setting
least 3 seconds. 0 5 Level has been entered.
If required, use the M (Mode) Key and the U (Up) and D (Down) Keys to repeat the procedure to
set alarm types for alt2 (ALT2).
When you are finished, press the O (Level) Key for at least 1 second to
return to the operation display.
Alarm
Alarm type Description Operation
type No.
8 Absolute-value The alarm output is ON while the Example:
upper-limit PV is equal to or higher than the ON
alarm alarm value.
OFF Temperature
0
Upper-limit alarm
point (e.g., 100°C)
12 Loop Burnout The alarm output turns ON when There is assumed to be a loop burnout alarm if
Alarm (LBA) the control loop is broken. the control deviation (SP − PV) is greater than
(Valid only for the threshold set in the LBA Level parameter
alarm 1.) and if the PV is not reduced by at least the
value set in the LBA Band parameter within a
specific period of time. The LBA detection time
and LBA band are set in parameters.
PV LBA level
SP
LBA band
0% Time
OFF Time
Time
OFF Time
The PV rate of change calculation period and
the alarm value are set in parameters.
14 SP The alarm output is ON while the Example:
absolute-value SP is equal to or higher than the ON
3
upper-limit alarm value.
OFF SP
alarm 0
Operation Display
25
0
*Hold the U (Up) or D (Down) Key to increment or decrement the value quickly.
6 Set the alarm set value or values.
Change the parameter that is displayed with the M (Mode) Key.
This concludes the procedure to set the input type, alarm type, control method, set point, and alarm
set values.
A-1 Specifications
A-1-1 Ratings
Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz/24 VDC
Operating voltage range 85% to 110% of rated supply voltage
Power E5CC 5.2 VA max. 3.1 VA max./1.6 W max.
consumption E5EC 6.6 VA max. 4.1 VA max./2.3 W max.
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII
Platinum resistance thermometer: Pt100, JPt100
Sensor input *1 Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C
Current input *2: 4 to 20 mA, 0 to 20 mA (Input impedance: 150 Ω max.)
Voltage input *2: 1 to 5 V, 0 to 5 V, 0 to 10 V (Input impedance: 1 MΩ min.)
SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 100,000 operations
E5CC
Relay Min. applicable load: 5 V, 10 mA
output SPST-NO, 250 VAC, 5 A (resistive load), electrical durability: 100,000 operations
E5EC
Min. applicable load: 5 V, 10 mA
Output voltage 12 VDC ±20% (PNP), max. load current 21 mA, with short-circuit protection
Control output 1/2 E5CC
Voltage circuit
output Output voltage 12 VDC ±20% (PNP), max. load current 40 mA, with short-circuit protection
E5EC
circuit (21 mA if there are two control outputs)
4 to 20 mA DC, 0 to 20 mA DC, Load: 500 Ω max.
Current output
Resolution: Approx. 10,000
SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 100,000 operations
Auxiliary output Relay outputs
Min. applicable load: 5 V, 10 mA
Control method 2-PID or ON/OFF control
Setting method Digital setting using front panel keys
Indication method 11-segment digital displays and individual indicators
Other functions Depend on the model
Ambient temperature −10 to 55°C (with no condensation or icing); with 3-year guarantee: −10 to 50°C
Ambient humidity 25% to 85%
Storage temperature −25 to 65°C (with no condensation or icing)
Altitude 2,000 m max.
Recommended fuse T2A, 250 VAC, time lag, low shut-off capacity
Installation environment Installation Category II, Pollution Class 2 (IEC 61010-1 compliant)
*1 For input setting ranges, refer to A-5 Sensor Input Setting Range, Indication Range, Control Range.
*2 When connecting the ES2-HB/THB, connect it 1:1.
A-1-2 Characteristics
A-1 Specifications
Voltage variation influence *2 Resistance (±1% of PV or ±2°C, whichever is greater) ±1 digit max.
thermometer
Analog input ±1% FS ±1 digit max.
Temperature input 0.1 to 999.9°C or °F (in units of 0.1°C or °F)
Hysteresis
Analog input 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input 0.1 to 999.9°C or °F (in units of 0.1°C or °F)
Proportional band (P)
Analog input 0.1% to 999.9% FS (in units of 0.1% FS)
0 to 9,999 s (in units of 1 s) A
Integral time (I) *3 0.0 to 999.9 s (in units of 0.1 s)
0 to 9,999 s (in units of 1 s)
A-1-2 Characteristics
Derivative time (D) *3 0.0 to 999.9 s (in units of 0.1 s)
Control Period 0.1, 0.2, 0.5, or 1 to 99 s (in units of 1 s)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm setting range −1,999 to 9,999 (decimal point position depends on input type)
Sampling cycle 50 ms
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 2,300 VAC, 50/60 Hz for 1 min between terminals of different charge
Malfunction vibration 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y and Z directions
Vibration resistance 10 to 55 Hz, 20 m/s2 for 2 hr each in X, Y, and Z directions
Malfunction shock 100 m/s2, 3 times each in X, Y, and Z directions
Shock resistance 300 m/s2, 3 times each in X, Y, and Z directions
Approx. 120 g Adapter: Terminal cover:
E5CC
Approx. 10 g Approx. 0.5 g each
Weight
Approx. 210 g Adapter: Terminal Cover:
E5EC
Approx. 4 g × 2 Approx. 1 g each
Degree of protection Front panel: IP66, rear case: IP20, terminals: IP00
Memory protection Non-volatile memory (number of writes: 1,000,000)
*1 The indication accuracy of K, T, and N thermocouples at a temperature of −100°C or less is ±2°C ±1 digit maximum.
The indication accuracy of U and L thermocouples is ±2°C ±1 digit maximum.
The indication accuracy of B thermocouples at a temperature of 400°C or less is not specified.
The indication accuracy of B thermocouples at a temperature of 400 to 800°C is ±3°C maximum.
The indication accuracy of R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit maximum.
The indication accuracy of W thermocouples is (±0.3% of PV or ±3°C, whichever is greater) ±1 digit maximum.
The indication accuracy of PLII thermocouples is (±0.3% of PV or ±2°C, whichever is greater) ±1 digit maximum.
*2 Ambient temperature: −10°C to 23°C to 55°C
Voltage range: −15 to +10% of rated voltage
*3 The unit is determined by the setting of the Integral/Derivative Time Unit parameter.
z Meaning
z Action
Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type.
If no abnormality is found in the wiring and input type, turn the power OFF then back ON again.
If the display remains the same, the Controller must be replaced. If the display is restored, then the
probable cause is electrical noise affecting the control system. Check for electrical noise.
Note: With resistance thermometer input, a break in the A, B, or B' line is regarded as a disconnection.
z Operation
After an error occurs, the error is displayed and the alarm outputs function as if the upper limit has
been exceeded.
If an input error is assigned to a control output or auxiliary output, the output will turn ON when the
input error occurs. The error message will appear in the display for the PV.
Note: The heating and cooling control outputs will turn OFF. When the manual MV is set, the control output is
determined by the set value.
[[[[
Display Range Exceeded
]]]]
z Meaning
Though this is not an error, it is displayed if the process value exceeds the display range when the
control range is larger than the display range.
The display ranges are shown below (with decimal points omitted).
• When less than −1,999: [[[[
• When more than 9,999: ]]]]
z Operation
Control continues, allowing normal operation. The value will appear in the display for the PV.
Resistance thermometer input (Except for models with a Resistance thermometer input (Except for models with a
setting range of −199.9 to 500.0°C) setting range of −1999. to 500.0°C)
Thermocouple input (Except for models with a setting range of Thermocouple input (Except for models with a setting range of
−199.9 to 400.0°C) −199.9 to 400.0°C)
ES1B Control range Control range
s.err display Numeric display s.err display s.err display [[[[ display Numeric display s.err display
Input indication range Input indication range
z Meaning
There is an error in internal circuits.
z Action
First, turn the power OFF then back ON again. If the display remains the same, the Controller must
be repaired. If the display is restored, then the probable cause is electrical noise affecting the control
system. Check for electrical noise.
z Operation
The control and auxiliary outputs turn OFF. (A current output will be approx. 0 mA.)
z Meaning
Internal memory operation is in error.
z Action
First, turn the power OFF then back ON again. If the display remains the same, the Controller must
be repaired. If the display is restored, then the probable cause is electrical noise affecting the control
system. Check for electrical noise.
A-3 Troubleshooting
Checking Problems
If the Digital Controller is not operating normally, check the following points before requesting repairs. If
the problem persists, contact your OMRON representative for details on returning the product.
A-3 Troubleshooting
Input error (S.err display) short-circuited. short-circuited.
Thermometer lead wires and Wire the lead wires and power lines in separate conduits, or
power lines are in the same wire them using a more direct path.
conduit, causing noise from
the power lines (generally,
display values will be
unstable).
Connection between the Connect the thermocouple's lead wires directly, or connect a
Digital Controller and compensating conductor suitable for the thermocouple.
thermocouple is using copper
wires. A
Installation location of Make sure that the location that is being measured with the
thermometer is unsuitable. temperature sensor is suitable.
Input shift is not set correctly Set a suitable input shift. If input shift is not required, set the
(default: 0°C) input shift value to 0.0.
Keys will not operate Setting change protect is ON. Turn OFF setting change protect.
Cannot shift levels Operations limited due to Set the operation/adjustment protect, initial
protection. setting/communications protect, and setting change protect
values as required.
After long Control is unstable Terminal screws may be Retighten terminal screws to a torque of 0.43 to 0.58 N·m.
service life loose.
The internal components have The Digital Controller's internal electrolytic capacitor depends
reached the end of their on the ambient temperature, and load rate. The structural life
service life. depends on the ambient environment (shock, vibration). The life
expectancy of the output relays varies greatly with the switching
capacity and other switching conditions. Always use the output
relays within their rated load and electrical life expectancy. If an
output relay is used beyond its life expectancy, its contacts may
become welded or burned. Replace the Digital Controller and
all other Digital Controllers purchased in the same time period.
Specifica Set
Input setting range Input indication range
tions value
Resistance Pt100 0 −200 to 850 (°C)/−300 to 1500 (°F) −220 to 870 (°C)/−340 to 1540 (°F)
thermometer 1 −199.9 to 500.0 (°C)/−199.9 to 900.0 (°F) −199.9 to 520.0 (°C)/−199.9 to 940.0 (°F)
2 0.0 to 100.0 (°C)/0.0 to 210.0 (°F) −20.0 to 120.0 (°C)/−40.0 to 250.0 (°F)
JPt100 3 −199.9 to 500.0 (°C)/−199.9 to 900.0 (°F) −199.9 to 520.0 (°C)/−199.9 to 940.0 (°F)
4 0.0 to 100.0 (°C)/0.0 to 210.0 (°F) −20.0 to 120.0 (°C)/−40.0 to 250.0 (°F)
Thermocouple K 5 −200 to 1300 (°C)/−300 to 2300 (°F) −220 to 1320 (°C)/−340 to 2340 (°F)
6 −20.0 to 500.0 (°C)/0.0 to 900.0 (°F) −40.0 to 520.0 (°C)/−40.0 to 940.0 (°F)
J 7 −100 to 850 (°C)/−100 to 1500 (°F) −120 to 870 (°C)/−140 to 1540 (°F)
8 −20.0 to 400.0 (°C)/0.0 to 750.0 (°F) −40.0 to 420.0 (°C)/−40.0 to 790.0 (°F)
T 9 −200 to 400 (°C)/−300 to 700 (°F) −220 to 420 (°C)/−340 to 740 (°F)
10 −199.9 to 400.0 (°C)/−199.9 to 700.0 (°F) −199.9 to 420.0 (°C)/−199.9 to 740.0 (°F)
E 11 −200 to 600 (°C)/−300 to 1100 (°F) −220 to 620 (°C)/−340 to 1140 (°F)
A
L 12 −100 to 850 (°C)/−100 to 1500 (°F) −120 to 870 (°C)/−140 to 1540 (°F)
U 13 −200 to 400 (°C)/−300 to 700 (°F) −220 to 420 (°C)/−340 to 740 (°F)
14 −199.9 to 400.0 (°C)/−199.9 to 700.0 (°F) −199.9 to 420.0 (°C)/−199.9 to 740 (°F)
N 15 −200 to 1300 (°C)/−300 to 2300 (°F) −220 to 1320 (°C)/−340 to 2340 (°F)
R 16 0 to 1700 (°C)/0 to 3000 (°F) −20 to 1720 (°C)/−40 to 3040 (°F)
S 17 0 to 1700 (°C)/0 to 3000 (°F) −20 to 1720 (°C)/−40 to 3040 (°F)
B 18 100 to 1800 (°C)/300 to 3200 (°F) 0 to 1820 (°C)/0 to 3240 (°F)
W 19 0 to 2300 (°C)/0 to 3200 (°F) −20 to 2320 (°C)/−40 to 3240 (°F)
PLII 20 0 to 1300 (°C)/0 to 2300 (°F) −20 to 1320 (°C)/−40 to 2340 (°F)
ES1B Infrared 10 to 70°C 21 0 to 90 (°C)/0 to 190 (°F) −20 to 130 (°C)/−40 to 270 (°F)
Temperature 60 to 22 0 to 120 (°C)/0 to 240 (°F) −20 to 160 (°C)/−40 to 320 (°F)
Sensor 120°C
115 to 23 0 to 165 (°C)/0 to 320 (°F) −20 to 205 (°C)/−40 to 400 (°F)
165°C
140 to 24 0 to 260 (°C)/0 to 500 (°F) −20 to 300 (°C)/−40 to 580 (°F)
260°C
Current input 4 to 20 25 Any of the following ranges, by scaling: −5% to 105% of setting range. The display shows
mA −1999 to 9999 −1999 to 9999 (numeric range with decimal point
0 to 20 26 −199.9 to 999.9 omitted).
mA −19.99 to 99.99
−1.999 to 9.999
Voltage input 1 to 5 V 27
0 to 5 V 28
0 to 10 V 29
• The default is 5.
• The applicable standards for each of the above input ranges are as follows:
K, J, T, E, N, R, S, B: JIS C1602-1995, IEC 60584-1
L: Fe-CuNi, DIN 43710-1985
U: Cu-CuNi, DIN 43710-1985
W: W5Re/W26Re, ASTM E988-1990
JPt100: JIS C 1604-1989, JIS C 1606-1989
Pt100: JIS C 1604-1997, IEC 60751
PLII: According to Platinel II Electromotive Force Table by Engelhard Corp.
Advanced Function
Setting Level
Used to set application functions.
*1 To use a key procedure to move to Manual Control Level, set the Auto/Manual Select Addition parameter to ON and set
the PF Setting parameter to a-m (Auto/Manual).
*2 The No. 1 display will flash when the keys are pressed for 1 s or longer.
Power ON
Starting in manual mode.
Press the O Key for at least 3 s.
Starting in Other than the Auto/Manual Switch display
Manual Control Level automatic
mode. Initial Setting Level
Press the S Key Press the O
for at least 1 s. PID
C
25 Control Key or the S Press the Press the O Key for less than 1 s.
*1 0 only Key for at least O Key for
PV/MV 1 s. *1 at least 1 s.
M
pfpt PF Key Protect
off
M
Changed Parameters Only
chgp
off *1. When the PF Setting
M parameter is set to A-M.
M M
SP Ramp Time Unit
M
a2on Alarm 2 ON Delay
M A
alt3 Alarm 3 Type spru 0
alma Integrated Alarm
2 m 49
Assignment
M M M M
alh3 Alarm 3 rest Standby Sequence a3on Alarm 3 ON Delay pvrp
PV Rate of Change
0.2 Hysteresis a Reset 0
20
Calculation Period
M M
M M
a4on Alarm 4 ON Delay Heating/Cooling
alt4 Alarm 4 Type sb1n Auxiliary Output 1 0 hctm
2 n-o Open in Alarm off Tuning Method
M M M M
alh4 Alarm 4
Hysteresis
sb2n Auxiliary Output 2 a1of Alarm 1 OFF Delay ompw Minimum Output
0.2 n-o Open in Alarm 0 1.0 ON/OFF Band
M M M M
ST Stable Range
o1st Control Output 1 Signal st-b a2of Alarm 2 OFF Delay pf PF Setting
4-20 15.0 0 shft
M Move to Advanced M M M
amov Function Setting Level: α PV/SP No. 1 Display
Displayed when initial
alfa a3of Alarm 3 OFF Delay spd1 Selection
0 0.65 0 1
setting/communications
M protect is set to 0. M M M
PV/SP No. 2 Display
Move by setting password (−169). tidu Integral/Derivative a4of Alarm 4 OFF Delay spd2 Selection
1 Time Unit
0 0 *2
M M M
Input Digital Filter
inf amad Auto/Manual odsl MV Display Selection
0.0 off Select Addition o
M M M
mav Moving Average Count mant Manual Output Method pvst PV Status Display
off Function
hold off
M M
MV Display
M
o-dp mani Manual MV Initial Value SV Status Display
M
off
M0.0 svst Function
off
M M
ret Automatic Display M
off Return Time lba LBA Detection Time d.ref Display Refresh
0 Period
0.25
M
M M
a1lt Alarm 1 Latch
off
lbal LBA Level
8.0
M M
a2lt Alarm 2 Latch
off lbab LBA Band
3.0
M M
a3lt Alarm 3 Latch
off
out1 Control Output 1
o Assignment
M M
a4lt Alarm 4 Latch out2 Control Output 2
off none Assignment
M M
prlt Move to Protect Level
3 Time
M *2. The default setting is 4 when
the settings are initialized.
E O
OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. © OMRON Corporation 2012 All Rights Reserved.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Room 2211, Bank of China Tower, In the interest of product improvement,
Alexandra Technopark, 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Singapore 119967 PuDong New Area, Shanghai, 200120, China
Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. H211-E1-01 0312