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Unit Manual - AHU

This document provides installation, operation, and maintenance instructions for double skin air handling units of the TW/TWH series. It includes sections on safety, transporting and installing the units, start-up procedures, maintenance of components like filters and coils, and troubleshooting. Proper site preparation and clearances are emphasized to allow for servicing while preventing issues from moisture, vibration, and dust.

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NADEEM AR
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50 views6 pages

Unit Manual - AHU

This document provides installation, operation, and maintenance instructions for double skin air handling units of the TW/TWH series. It includes sections on safety, transporting and installing the units, start-up procedures, maintenance of components like filters and coils, and troubleshooting. Proper site preparation and clearances are emphasized to allow for servicing while preventing issues from moisture, vibration, and dust.

Uploaded by

NADEEM AR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

INSTALLATION,

OPERATION
&
MAINTENANCE
MANUAL

DOUBLE SKIN AIR HANDLING UNITS


'TW/TWH' SERIES
Part Number: 801-031-63
INDEX
Contents Page
1. General remarks…………………………………………….……………..…………………….…...2
2. Safety instructions…………………………………………………………………………………....2
3. Short description of units…………………………………………..………………………………...3
4. Pre-installation checklist…………………………………….……………..………………………...4
5. Job site storage…..…………………………………………………………………………………...4
6. Preparing the unit site…………………………………………..…..………………………………...5
7. Transport…………………………………………………….……………..…………………….…...6
8. Installation……….…………………………………………………………………………………....7
9. Section assembly………..…………………………………………..………..……………………...11
10. Pre-start up check list………………...………………………………..…………………………...13
11. Start-up……..….…………………………………………………………………………………...15
12. Air inlet/control section …………………………………………….……………..………………35
13. Filter section ………………………………………………………..……………..………………35
14. Cooler section ……………………………………………………….……………..………………35
15. Heater section ……………………………………….…….……………..………………………...38
16. Heat recovery system …..……………………………………………………………………..…...39
17. Humidifier section …………………………………………..…..………………………………...39
18. Sound attenuator section………………………………………………….……………..…….…...39
19. Differential pressure switch with adjustable setting……….……………………………………....40
20. Bulk head light ……………………………………….…….……………..…………………..…...45
21. Inclined tube manometer ……………………………………….…….……………..…...………...46
22. Magnehelic differential pressure gauge …………………………………….…….…………..…...46
23. Additional maintenance instructions for hygienic units …………………………………………...49
24. Trouble shooting ……………………………………..………………………………………...50-55

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.


THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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b. COOLINE highly recommends leaving units and accessories
like filters cartoons in their skids/shipping packages for
protection and ease of handling until installation.
c. Store the unit in clean location to protect motor, bearing,
coils, filters…etc. from excessive dust.
d. Avoid storage in location where children play and/or
public access.
e. Set the unit off ground if you store it in heavy rain area.

If unit is to be stored for an extended period of time the following


maintenance procedure must be performed:

a. Fan wheel should be rotated by hand every two weeks to


redistribute the bearing grease and to prevent bearing corrosion.
b. Each month bearings should be purged with new grease to
remove condensation.
c. Belts should be removed or at least loosen, then prior to start-
up, inspect and replace if necessary, reinstall/retention the belt.
d. All openings and access doors must remain sealed during
storage.
e. Dampers must be cleaned and lubricated prior to start up.
f. Allow enough clearance around the unit to inspect periodically
the equipment while in storage.
g. Do not stack units.
h. Do not pile other material on the unit.

6 - PREPARING THE UNIT SITE


a. Ensure the total weight of the unit taken into consideration
and can be supported by the installation site. (Weight report
available with unit technical submittal).
b. Sufficient space should be allowed for service access. (See
page 10 for operation clearance).
c. The floor or foundation must be level and the condensate
drain at the proper height for proper coil drainage and
condensate flow, to overcome standing water and wet
surfaces inside the equipment which may cause odors and
damage for the equipment and building material.
d. Ensure there is an adequate height for condensate drain. (See
page 9 for drain pan trapping).
e. Ensure that the foundation of the mounting platform is level
and large enough to include the unit dimensions. (Refer to the
unit submittals for specific dimensions).
f. Provide adequate lighting for maintenance personal to
perform maintenance duties.
g. Provide permanent power outlets in close proximity to the
unit for installation and maintenance.
h. Wiring the unit must be provided by the installer and must
comply with all national and local electrical codes.

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Strip Foundation - At strip-foundation construction the unit bottom casing profile should be covered.
- The intermediate foundation strips should match to unit sectional joint connections.

Isolated Foundation In this case the foundation-plate (steel-reinforced) or as steel base frame is
located on isolation vibrators, to prevent solid sound conduction.
Pedestal below the isolation vibrators prevent that between floor area and
foundation plate dust, mud can led to solid sound conduction.
This foundation design prevents vibration and solid sound conduction.

Vibration Isolation For selection of vibration isolator besides the weight of units/foundation the
load of air forces to be considered.
The arrangement of equal vibration isolations must be symmetric to the unit
thrust point.
Notice Steel spring-isolators need additional solid sound reducer.

Drain Height/ To prevent excessive build up of condensate in drain pan, adequate trap
Foundation Height clearance must be provided beneath the unit.
Connection of condensate drain pipe with siphon to be made by client/user.
Siphon must be counter pressure free.
Prior start-up and after a long period of none-operation siphon must be filled
with water.

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DESIGN OF SIPHON (CHW-cooler or DX-coil)

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Service and Maintenance Provide adequate space for unit service access (fan shaft and coil
Clearances (mm ) removal, filter removal, motor access, damper linkage access etc.)

** Step in inside the unit for filter checking or replacement.


At a minimum, the above clearance dimensions are recommended on one side of the unit for regular
service and maintenance. Refer to the technical submittal for locations of items such as filter access
doors, coil piping connection, motor location...etc. Sufficient clearance must be provided on all sides
of unit for removal of panels.

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