D Error codes 1

D Error codes

Table of Contents D Error codes

mm mm mm mm mm mm

Error codes ..................................................................................................... 3

Error codes, explanation ........................................................................................ 3
Error code menu, description ................................................................................. 4
Reading out error code ........................................................................................... 7
1 Engine ............................................................................................................. 9
Error codes engine, general ................................................................................... 9
Error codes engine alternative Volvo TAD750VE ................................................ 10
Error codes engine alternative Cummins QSB6.7 ................................................ 22
2 Transmission................................................................................................ 39
Error codes transmission ...................................................................................... 39
8 Control system ............................................................................................. 52
Error codes machine ............................................................................................ 52
9 Frame, body, cab and accessories............................................................. 62
9.4 Heating, ventilation and air conditioning ................................................... 62
ECC: Reading out error code .......................................................................... 62
ECC: Error code table ..................................................................................... 63

Workshop manual DCD 200–300 2006- VDCD01.01GB

2 D Error codes

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – Error codes 3

Error codes
mm mm mm mm mm mm

Error codes, explanation

page
–

The error codes are explained in table form for Engine, Transmission
as well as Control system. They are sorted according to error code
number.
The error code table has the following information:
• Code, error code's number, shown in field C on display.
C
• Description, explanation of the error code and when it's generat-
D E ed.
• Limitation, in case of certain error codes certain functions are im-
B
000389

paired or limited to protect the machine and operator.

• Action, information of what should be checked to find the cause of
B. Error code level (symbol)
the error code. Warning page 4
C. Error code number
D. Cause of error (symbol)
E. Function (symbol)

Workshop manual DCD 200–300 2006- VDCD01.01GB

4 D Error codes – Error codes

Error code menu, description

page
–

The control and monitoring system's display is divided into four fields
C where information is shown (see figure to the left).

D E • Field B: Error code level shown with a symbol.

• Field C: Indicates error code.
B

000389
• Field D: Indicates type of error.
• Field E: Indicates which function is affected by error code.
• The book symbol means that there's information in the operator's
manual.

Field B: Error code level

The control and monitoring system gives error code information in
three levels which are indicated with a symbol in the lower left corner
(B) on the display unit.
• Stop
C Indicates a serious malfunction that may affect operator safety or
cause machine breakdown. The error code must be dealt with im-
D E
mediately. Stop working with the machine and contact service im-
mediately.
000350

The error code is shown automatically on the display.

• Warning
C Indicates machine malfunction that should be taken care of as
soon as possible. After finished work shift with the machine, con-
D E
tact service as soon as possible.
The error code is shown automatically on the display.
000351

• Information
C Information for the operator that something should be taken care
of, for example, low fuel level. Rectify the cause of the error code
D E as soon as possible.
000352

Field C: Error code number

The control system gives error codes from three sub-systems:
• Machine:
C
Shown with error code number XXX on display.
D E

B
000389

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – Error codes 5

• Engine
C Shown with code 1200 and error code number SPN: XXX and
FMI: XXX (position D) in display. SPN means Suspect Parameter
D
Number and is an indication of the failed component and FMI
B means Failure Mode Identifier and are an indication of what type

001343
of fault the component have.

NOTE
If several error codes come from the engine, these are
shown rolling, that is, all active error codes are displayed in
the same field at approx 1s intervals.
• Transmission:
C Shown with code 900 and error code number SPN: XXX and FMI:
XXX (position D) in the display. SPN means Suspect Parameter
D
Number and is an indication of the failed component and FMI
B means Failure Mode Identifier and are an indication of what type
001344

of fault the component have.

NOTE
If several error codes come from the engine, these are
shown rolling, that is, all active error codes are displayed in
the same field at approx 1s intervals.

Field D: Type of error

1. Too high/too low temperature.
1 2 3
2. Incorrect signal to solenoid.
3. Incorrect hydraulic pressure
4. Incorrect sensor signal.
5. Incorrect signal from lever.
4 5 6
6. Too high/too low level.
000879

Workshop manual DCD 200–300 2006- VDCD01.01GB

6 D Error codes – Error codes

Field E: Indicates which function is affected by the error code.

1 2 3
1. Battery voltage.
2. Hydraulic functions.
3. Communication.
4 5 6
4. ECU hardware defect.
5. Lift up/down.
6. Forks tilt.
7 8 9 7. Forks side shift.
8. Forks spreading.
9. Levelling.
10 11 12 10. Engine.
11. Coolant engine.
12. Engine oil.

13 14 15 13. Oil pressure engine.

14. Gearbox.
15. Oil pressure gearbox.
16. Hydrostatic transmission.
16 17 18
17. Pedal.
18. Brake system.
19. Time.
19 20 21
20. Electronic scales.
21. Fuel.
22. Steering.
22 23 24 23. Clamping attachment.
24. Emergency stop.
25. Reversible driver's seat.

25 26 27 26. Air or particle filter.

27. Fuel economy.
28. Parking brake.

28
007010

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – Error codes 7

Reading out error code

page
–

WARNING
Stop alarms indicate a malfunction in the machine
which may affect safety of the operator and others in
the vicinity or may cause a breakdown. – Read off the
error code, Switch off the engine and carry out ac-
tions according to the error code table.

Warning and information alarms indicate malfunc-

tions of such character that work does not have to be
stopped. The machine’s capacity may be limited and
certain functions may not work. – Carry out actions
according to the error code table as soon as possible.

1 Stop the machine and identify the error code level and special er-
ror code number, see section Error code menu, description page
4. Stop the engine in the event of a Stop alarm or let the engine
run in the event of Warning or Information alarms.

NOTE
If several error codes come from the engine, these are
shown rolling, that is, all active error codes are displayed in
the same field at approx 1s intervals.

Workshop manual DCD 200–300 2006- VDCD01.01GB

8 D Error codes – Error codes

2 The error code is shown automatically on the display.

C
Note all error codes.
D E Scroll the error codes by pressing the Reset (R) function key. The
error codes if they are still active will occur after a defined time
B

000389
that can be different depending on type of alarm. Error code in-
formation disappears once its cause has been remedied.
Deactivate display of error codes by pressing the Reset (R) func-
tion key:
• In the event of Stop: If the cause of the error code remains,
the error code will reappear within one minute.
• In the event of Warning or Information: If the cause of the er-
ror code remains, the error code will reappear within three
minutes.
• If the cause of the error code is gone, error code display will
automatically deactivate within 30 seconds.
3 Park the machine in a suitable location.
For error code level "STOP" – Stop the engine.
For error code level "WARNING" or "INFORMATION" – Leave
the engine running or switch the machine off.
4 Read the information for the error code/error codes in the error
code table and perform the recommended actions.
5 Restart the engine and check in the display that error codes are
gone according to step 2.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 9

1 Engine
mm mm mm mm mm mm

Error codes engine, general

page
–

• Display indicates error code acc. to SAE J1939

SPN / FMI
• J1587 indicates error code acc. to SAE J1587 (for Volvo: Vodia).
PID, PPID, SID, PSID / FMI

Table 1. Specification FMI

FMI Description SAE-text

0 Too high value. Data valid but above normal operational range - Most severe level

1 Too low value. Data valid but below normal operational range - Most severe level

2 Incorrect data. Data erratic, intermittent or incorrect

3 Electrical problem. Voltage above normal or shorted to high source

4 Electrical problem. Voltage below normal or shorted to low source

5 Electrical problem. Current below normal or open circuit

6 Electrical problem. Current above normal or grounded circuit

7 Mechanical problem. Mechanical system not responding or out of adjustment

8 Mechanical problem or electrical prob- Abnormal frequency, pulse width or period

lem.

9 Communication error. Abnormal update rate

10 Abnormally wide variations. Abnormal rate of change

11 Unknown malfunction. Root cause not known

12 Component error. Bad intelligent device or component

13 Incorrect calibration. Out of calibration

14 Unknown malfunction. Special instructions

15 Too high value. Data valid but above normal operating range - Least severe level

16 Too high value. Data valid but above normal operating range - Moderately severe level

17 Too low value. Data valid but below normal operating range - Least severe level

18 Too low value. Data valid but below normal operating range - Moderately severe level

19 Communication error. Received network data in error

20-30 Reserved for SAE assignment

31 FMI is not available or the condition that Not available or condition exists
is identified by the SPN exists.

Workshop manual DCD 200–300 2006- VDCD01.01GB

10 D Error codes – 1 Engine

Error codes engine alternative Volvo

page
–

TAD750VE
Description Limitation Action

Display J1587
-/0 PPID435 Torque common rail Engine derated: Engine -
• Fault in rail pres- speed limitation (1100rpm).
sure circuit. Fuel pressure limitation (800
bar). Engine torque reduc-
tion. (Stronger engine.)

-/1 PPID435 Torque common rail Engine derated: Engine -

• Fault in rail pres- speed limitation (1100rpm).
sure circuit. Fuel pressure limitation (800
bar). Engine torque reduc-
tion. (Lack of power.)

94 / 1 PID94 Fuel pressure. - Check if it is possible to build up pres-

• Fuel pressure is sure with the hand pump.
too low Check the fuel filter.
Check the fuel pre-filter.

94 / 3 PID94 Fuel pressure. - Check that the fuel pressure sensor

• Faulty sensor / connector is correctly installed.
Faulty sensor cir- Check that the fuel pressure sensor
cuit cable is not damaged.
Check that the fuel pressure sensor is
correctly installed.
Check fuel pressure sensor function.

94 / 5 PID94 Fuel pressure. - Check that the fuel pressure sensor

• Faulty sensor / connector is correctly installed.
Faulty sensor cir- Check that the fuel pressure sensor
cuit cable is not damaged.
Check that the fuel pressure sensor is
correctly installed.
Check fuel pressure sensor function.

94 / 7 PID94 Fuel pressure. - Check if it is possible to build up pres-

• Fuel pressure is sure with the hand pump.
critically low Check the fuel filter.
Check the fuel pre-filter.

97 / 0 PID97 Water in fuel - Empty the primary fuel filter

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 11

Description Limitation Action

Display J1587
97 / 4 PID97 Water in fuel. - Check the indicator cables for brakes
• Faulty sensor / and short circuits.
Faulty sensor cir- Check indicator function. Change in-
cuit dicator as necessary.

100 / 1 PID100 Oil pressure Power is reduced due to error Check oil level.
• Oil pressure is too torque map. Check that the oil filters are not
low. blocked.
Check system pressure valves and
safety valves in the oil system.
Check oil pressure sensor function.

100 / 3 PID100 Oil pressure sensor. - Check that the oil pressure sensor
• Faulty sensor / cable is not damaged.
Faulty sensor cir- Check that the oil pressure sensor is
cuit correctly connected.

100 / 5 PID100 Oil pressure - Check that the oil pressure sensor
• Faulty sensor / cable is not damaged.
Faulty sensor cir- Check that the oil pressure sensor is
cuit correctly connected.

105 / 0 PID105 Boost Temperature Engine is derated. Check the coolant level.
• Boost temperature Check the intercooler (cleanliness).
is too high Check charge air temperature sensor
function.
Check the function of the thermostat.

105 / 4 PID105 Boost Temperature Temperature set to 40° C. Check that the charge air tempera-
• Faulty sensor / ture sensor connector is correctly in-
Faulty sensor cir- stalled.
cuit Check that the charge air tempera-
ture sensor cable is not damaged.
Check that the charge air tempera-
ture sensor is correctly installed.
Check charge air temperature sensor
function.

Workshop manual DCD 200–300 2006- VDCD01.01GB

12 D Error codes – 1 Engine

Description Limitation Action

Display J1587
105 / 5 PID105 Boost Temperature Temperature set to 40° C. Check that the charge air tempera-
• Faulty sensor / ture sensor connector is correctly in-
Faulty sensor cir- stalled.
cuit Check that the charge air tempera-
ture sensor cable is not damaged.
Check that the charge air tempera-
ture sensor is correctly installed.
Check charge air temperature sensor
function.

106 / 0 PID106 Boost pressure Power is reduced due to error Check turbocharger compressor
• Boost pressure is torque map. function.
too high Check charge pressure sensor func-
tion.
Check fuel volume/injector.

106 / 3 PID106 Boost pressure The voltage exceeds the nor- Check that the charge pressure sen-
• Faulty sensor / mal value or is short circuited sor connector is correctly installed.
Faulty sensor cir- to higher voltage. Check that the charge pressure sen-
cuit sor cable is not damaged.
Check that the charge pressure sen-
sor is correctly installed.
Check charge pressure sensor func-
tion.

106 / 5 PID106 Boost pressure Pressure set to atmospheric Check that the charge pressure sen-
• Faulty sensor / pressure + 30 kPa. Engine sor connector is correctly installed.
Faulty sensor cir- performance is derated. Check that the charge pressure sen-
cuit sor cable is not damaged.
Check that the charge pressure sen-
sor is correctly installed.
Check charge pressure sensor func-
tion.

108 / 2 PID108 Ambient air pressure - -

• Plausibility

108 / 3 PID108 Ambient air pressure Ambient pressure is set to 1.0 -

• Faulty sensor / bar.
Faulty sensor cir-
cuit

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 13

Description Limitation Action

Display J1587
108 / 4 PID108 Ambient air pressure Ambient pressure is set to 1.0 -
• Faulty sensor / bar.
Faulty sensor cir-
cuit

110 / 0 PID110 Coolant temperature Engine is derated. Check the coolant level.
• Coolant tempera- Check the intercooler (cleanliness).
ture too high. Check if there is air in the cooling sys-
tem.
Check the pressure cap on the ex-
pansion tank.
Check coolant temperature sensor
function.
Check thermostat function.

110 / 4 PID110 Coolant temperature Engine is difficult to start Check that the coolant temperature
sensor. sensor connector is correctly in-
• Faulty sensor / stalled.
Faulty sensor cir- Check that the coolant temperature
cuit sensor cable is not damaged.
Check that the coolant temperature
sensor is correctly installed.
Check coolant temperature sensor
function.

110 / 5 PID110 Coolant temperature Engine is difficult to start Check that the coolant temperature
sensor. sensor connector is correctly in-
• Faulty sensor / stalled.
Faulty sensor cir- Check that the coolant temperature
cuit sensor cable is not damaged.
Check that the coolant temperature
sensor is correctly installed.
Check coolant temperature sensor
function.

111 / 1 PID111 Coolant level Engine is derated. Check the coolant level.
• Coolant level is to Check coolant level monitor function.
low.

Workshop manual DCD 200–300 2006- VDCD01.01GB

14 D Error codes – 1 Engine

Description Limitation Action

Display J1587
158 / 1 PID158 Battery voltage Problems in engine starting. Check the supply voltage from the
• Below range control unit.
Check the battey.
Check the alternator.
Check the 8-pin contact.

164 / 0 PID164 Rail pressure - Check the cable harness.

• Sensor out of Check the sensor.
range. Check the filter.
Check the fuelpumps.

164 / 2 PID164 Rail pressure Engine speed limitation Check the cable harness.
• Plausibility (1100rpm). Full fuel flow de- Check the sensor.
livery, limp home with pres-
Check the filter.
sure release valve opened.
An estimated rail pressure Check the fuelpumps.
with depending to fuel quanti-
ty will be used.

164 / 4 PID164 Rail pressure Engine speed limitation Check the cable harness.
• Faulty sensor / (1100rpm). Full fuel flow de- Check the sensor.
Faulty sensor cir- livery, limp home with pres-
Check the filter.
cuit sure release valve opened.
An estimated rail pressure Check the fuelpumps.
with depending to fuel quanti-
ty will be used.

164 / 5 PID164 Rail pressure Engine speed limitation Check the cable harness.
• Faulty sensor / (1100rpm). Full fuel flow de- Check the sensor.
Faulty sensor cir- livery, limp home with pres-
Check the filter.
cuit sure release valve opened.
An estimated rail pressure Check the fuelpumps.
with depending to fuel quanti-
ty will be used.

190 / 0 PID190 Engine speed, engine Engine speed limited. After the engine has stopped, look for
is / was overspeeding. the reason for the high speed.

626 / 3 PID45 Inlet air heater status Preheat relay never activat- Check that the relay input cable is not
• Faulty sensor / ed. White smoke for cold damaged.
Faulty sensor cir- start. Start problems in cold Check relay function.
cuit climate.

626 / 4 PID45 Inlet air heater status Induction air is hot. Preheat Check that the relay input cable is not
• Faulty sensor / relay is impossible to turn off. damaged.
Faulty sensor cir- Preheat fuse will break. Check relay function.
cuit

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 15

Description Limitation Action

Display J1587
626 / 5 PID45 Inlet air heater status Preheat relay never activat- Check that the relay input cable is not
• Faulty sensor / ed. White smoke for cold damaged.
Faulty sensor cir- start. Start problems in cold Check relay function.
cuit climate.

629 / 3 SID254 Controller error The Engine can not be start- Change the engine control unit.
• Faulty component. ed.

629 / 8 SID254 Controller error The Engine can not be start- Change the engine control unit.
• Faulty component. ed.

629 / 12 SID254 Controller error The Engine can not be start- Change the engine control unit.
• Faulty component. ed.

636 / 2 SID21 Speed sensor, cam- The engine start time will in- Check that theengine speed sensor
shaft crease, uses only crankshaft connector is correctly installed.
• Faulty sensor / sensor. Check that the engine speed sensor
Faulty sensor cir- cable is not damaged.
cuit Check that the engine speed sensor
is correctly installed in the upper tim-
ing gear cover.
Check engine speed sensor function.

636 / 3 SID21 Speed sensor, cam- The engine start time will in- Check that theengine speed sensor
shaft crease, uses only crankshaft connector is correctly installed.
• Faulty sensor / sensor. Check that the engine speed sensor
Faulty sensor cir- cable is not damaged.
cuit Check that the engine speed sensor
is correctly installed in the upper tim-
ing gear cover.
Check engine speed sensor function.

636 / 8 SID21 Speed sensor, cam- The engine start time will in- Check that theengine speed sensor
shaft crease, uses only crankshaft connector is correctly installed.
• Faulty sensor / sensor. Check that the engine speed sensor
Faulty sensor cir- cable is not damaged.
cuit Check that the engine speed sensor
is correctly installed in the upper tim-
ing gear cover.
Check engine speed sensor function.

Workshop manual DCD 200–300 2006- VDCD01.01GB

16 D Error codes – 1 Engine

Description Limitation Action

Display J1587
637 / 2 SID22 Speed sensor, crank- Engine is difficult to start, Check that the sensor connector is
shaft. uses only cam sensor. correctly installed.
• Faulty sensor / Check that the engine speed sensor
Faulty sensor cir- cable is not damaged.
cuit Check that the engine speed sensor
is correctly installed in the flywheel-
housing.
Check engine speed sensor function.

637 / 3 SID22 Speed sensor, crank- Engine is running with impre- Check that the sensor connector is
shaft. cise timing causing risk of correctly installed.
• Faulty sensor / high fuel consumption and Check that the engine speed sensor
Faulty sensor cir- smoke. Cylinder balancing cable is not damaged.
cuit not working with risk of une-
Check that the engine speed sensor
ven running.
is correctly installed in the flywheel-
housing.
Check engine speed sensor function.

637 / 8 SID22 Speed sensor, crank- Engine is difficult to start, Check that the sensor connector is
shaft. uses only cam sensor. correctly installed.
• Faulty sensor / Check that the engine speed sensor
Faulty sensor cir- cable is not damaged.
cuit Check that the engine speed sensor
is correctly installed in the flywheel-
housing.
Check engine speed sensor function.

639 / PSID201 J1939 communication - Check that the 8-pin connector is not
1675 / 9 bus damaged.
• Communication er- Check that the cables between the
ror CIU and the engine management unit
are not damaged.
Check that sleeves 11 and 12 in the
connector on the CIU are not dam-
aged.

639 / 2 SID231 Communication fault J Engine can not be started or if Check that the 8-pin connector is not
1939 engine is running it can only damaged.
be stopped by pushing the Check that the cables between the
aux-stop or extra stop to CIU and the engine management unit
EMS. are not damaged.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 17

Description Limitation Action

Display J1587
639 / 2 SID240 Program memory The engine can not be started Re-program the unit.
• Communication Change the engine control unit
fault (EMS).

639 / 7 SID240 Program memory The engine can not be started Re-program the unit.
• Communication Change the engine control unit
fault (EMS).

639 / 11 SID240 Program memory The engine can not be started Re-program the unit.
• Communication Change the engine control unit
fault (EMS).

639 / 14 SID240 Program memory The engine can not be started Re-program the unit.
• Communication Change the engine control unit
fault (EMS).

651 - 656 SID1 - 6 Injector, cylinder #1 - 6 Faulty injector is shut off. Check that the injector cables are not
/3 • Fault in the injec- Limp home on rest of injec- damaged.
tion system. tors. Check that the injector connections
are not damaged.
Check fuel supply pressure.
Check the valve clearance.
Do a compression test and check cyl-
inder #1 - 6.

651 - 656 SID1 - 6 Injector, cylinder #1 - 6 Faulty injector is shut off. Check that the injector cables are not
/4 • Fault in the injec- Limp home on rest of injec- damaged.
tion system. tors. Check that the injector connections
are not damaged.
Check fuel supply pressure.
Check the valve clearance.
Do a compression test and check cyl-
inder #1 - 6.

651 - 656 SID1 - 6 Injector, cylinder #1 - 6 Faulty injector is shut off. Check that the injector cables are not
/5 • Fault in the injec- Limp home on rest of injec- damaged.
tion system. tors. Check that the injector connections
are not damaged.
Check fuel supply pressure.
Check the valve clearance.
Do a compression test and check cyl-
inder #1 - 6.

Workshop manual DCD 200–300 2006- VDCD01.01GB

18 D Error codes – 1 Engine

Description Limitation Action

Display J1587
651 - 656 SID1 - 6 Injector, cylinder #1 - 6 - Check that the injector cables are not
/7 • Fault in the injec- damaged.
tion system. Check that the injector connections
are not damaged.
Check fuel supply pressure.
Check the valve clearance.
Do a compression test and check cyl-
inder #1 - 6.

651 - 656 SID1 - 6 Injector, cylinder #1 - 6 - Check that the injector cables are not
/ 12 • Fault in the injec- damaged.
tion system. Check that the injector connections
are not damaged.
Check fuel supply pressure.
Check the valve clearance.
Do a compression test and check cyl-
inder #1 - 6.

677 / SID39 Engine starter relay Start motor does not engage. Check that connections to the ignition
1675 / 3 • Fault in starter re- key have not been damaged.
lay circuit Check that the cable harness to the
ignition key have not been damaged.

677 / SID39 Engine starter relay Start motor does not engage. Check that connections to the ignition
1675 / 4 • Fault in starter re- key have not been damaged.
lay circuit Check that the cable harness to the
ignition key have not been damaged.

677 / SID39 Engine starter relay Start motor does not engage. Check that connections to the ignition
1675 / 5 • Fault in starter re- key have not been damaged.
lay circuit Check that the cable harness to the
ignition key have not been damaged.

679 / 0 PSID97 Rail pressure release Engine derated: engine Contact an autorized Volvo penta
valve speed limitation (1100 rpm). workshop.
• Leakage detected Fuel pressure limitation (800
in pressure release bar). Engine torque reduc-
valve tion.

679 / 3 SID42 Injection control, pres- Full fuel flow delivery. Limp Contact an autorized Volvo penta
sure regulator home with pressure release workshop.
• Faulty regulator / valve opened.
Faulty regulator cir-
cuit.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 19

Description Limitation Action

Display J1587
679 / 4 SID42 Injection control, pres- Full fuel flow delivery. Limp Contact an autorized Volvo penta
sure regulator home with pressure release workshop.
• Faulty regulator / valve opened.
Faulty regulator cir-
cuit.

679 / 5 SID42 Injection control, pres- Full fuel flow delivery. Limp Contact an autorized Volvo penta
sure regulator home with pressure release workshop.
• Faulty regulator / valve opened.
Faulty regulator cir- Possible stall of engine.
cuit.

679 / 6 SID42 Injection control, pres- Full fuel flow delivery. Limp Contact an autorized Volvo penta
sure regulator home with pressure release workshop.
• Faulty regulator / valve opened.
Faulty regulator cir-
cuit.

679 / 7 PSID97 Rail pressure release Engine shut off after delay or Contact an autorized Volvo penta
valve engine derated. Engine der- workshop.
• Pressure release ated: engine speed limitation
valve stuck close (1100 rpm). Fuel pressure
limitation (800 bar). Engine
torque reduction.

679 / 11 PSID97 Rail pressure release Engine derated: engine Contact an autorized Volvo penta
valve speed limitation (1100 rpm). workshop.
• Pressure release Fuel pressure limitation (800
valve open bar). Engine torque reduc-
tion.

679 / 13 SID42 Injection control, pres- Full fuel flow delivery. Limp Contact an autorized Volvo penta
sure regulator home with pressure release workshop.
• Faulty regulator / valve opened.
Faulty regulator cir- Possible stall of engine.
cuit.

679 / 14 PSID97 Injection control, pres- Engine derated: engine Contact an autorized Volvo penta
sure regulator speed limitation (1100 rpm). workshop.
• Pressure release Engine torque reduction. Full
valve open fuel flow delivery. Limp home
with pressure release valve
opened.

729 / 3 SID70 Preheat sensor Fuse for shorting wire breaks. Check the cable harness.
• Faulty relay / Check the preheating relay.
Faulty relay circuit.

Workshop manual DCD 200–300 2006- VDCD01.01GB

20 D Error codes – 1 Engine

Description Limitation Action

Display J1587
729 / 4 SID70 Preheat sensor Start problems in cold cli- Check the cable harness.
• Faulty relay / mate. Check the preheating relay.
Faulty relay circuit.

729 / 5 SID70 Preheat sensor Might get start problems in Check the cable harness.
• Faulty relay / cold climate. Check the preheating relay.
Faulty relay circuit.

1079 / 3 SID232 5V sensor supply 1 - -

• Faulty sensor /
Faulty sensor cir-
cuit.

1079 / 4 SID232 5V sensor supply 1 - -

• Faulty sensor /
Faulty sensor cir-
cuit.

1080 / 3 Sid211 5V sensor supply 2 - -

• Faulty sensor /
Faulty sensor cir-
cuit.

1080 / 4 Sid211 5V sensor supply 2 - -

• Faulty sensor /
Faulty sensor cir-
cuit.

1239 / 0 PSID96 Rail pressure system Engine derated: engine Contact an autorized Volvo penta
• Fault in rail pres- speed limitation (1100 rpm). workshop.
sure system. Full fuel flow delivery. Limp
home with pressure relief
valve

1239 / 1 PSID96 Rail pressure system Engine derated: engine Contact an autorized Volvo penta
• Fault in rail pres- speed limitation (1100 rpm). workshop.
sure system. Fuel pressure limitation (800
bar). Engine torque reduc-
tion.

1239 / 4 PSID96 Rail pressure system Engine derated: engine Contact an autorized Volvo penta
• Fault in rail pres- speed limitation (1100 rpm). workshop.
sure system. Fuel pressure limitation (800
bar). Engine torque reduc-
tion. Engine shut off or diffi-
cult to start.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 21

Description Limitation Action

Display J1587
1239 / 7 PSID96 Rail pressure system Engine derated: engine Contact an autorized Volvo penta
• Fault in rail pres- speed limitation (1100 rpm). workshop.
sure system. Fuel pressure limitation (800
bar). Engine torque reduc-
tion.

1239 / 12 PSID96 Rail pressure system Engine derated: engine Contact an autorized Volvo penta
• Fault in rail pres- speed limitation (1100 rpm). workshop.
sure system. Fuel pressure limitation (800
bar). Engine torque reduc-
tion.

2791 / 3 PPID19 Internal EGR status IEGR can not be turned on. Check cable harness (boost pressure
• Faulty sensor / sensor).
Faulty sensor cir- Check the IEGR.
cuit

2791 / 4 PPID19 Internal EGR status IEGR can not be turned on. Check cable harness (boost pressure
• Faulty sensor / sensor).
Faulty sensor cir- Check the IEGR.
cuit

2791 / 5 PPID19 Internal EGR status IEGR can not be turned on. Check cable harness (boost pressure
• Faulty sensor / sensor).
Faulty sensor cir- Check the IEGR.
cuit

2791 / 7 PPID19 Internal EGR status May damage turbine, in- Check cable harness (boost pressure
• Mechanical fault. creased power and emis- sensor).
sions. Check the IEGR.

520195 / PPID6 Engine stop switch Extra stop can not be activat- Check that the starter switch connec-
5 • Faulty circuit. ed. tions are not damaged.

Workshop manual DCD 200–300 2006- VDCD01.01GB

22 D Error codes – 1 Engine

Error codes engine alternative

–

Cummins QSB6.7
Description Limitation Action

Display J1587
84 / 2 P084 / 2 Machine Speed Sensor Circuit - Data Engine speed limited to Maximum En-
Erratic, Intermittent or Incorrect. The gine Speed without VSS parameter val-
ECU 794 lost the machine speed sig- ue. Cruise control, Gear-Down
nal. Protection, and Road Speed Governor
will not work.

84 / 10 P084 / 10 Machine Speed Sensor Circuit Tam- Engine speed limited to maximum en-
pering Has Been Detected - Abnormal gine speed without VSS parameter val-
Rate of Change. Invalid or inappropri- ue. Cruise control, gear-down
ate machine speed signal. Signal indi- protection, and road speed governor
cates an intermittent connection or VSS will not work.
tampering.

91 / 0 P91 / 0 Accelerator Pedal or Lever Position Severe derate in power output of the
Sensor 1 - Data Valid but Above Nor- engine. Limp home power only.
mal Operational Range - Most Severe
Level. A frequency of more than 1500
Hz has been detected at the frequency
throttle input to the ECU 794.

91 / 1 P91 / 1 Accelerator Pedal or Lever Position 1 Severe detate in power output of the
Sensor Circuit Frequency - Data Valid engine. Limp home power only.
but Below Normal Operational Range -
Most Severe Level. A frequency of less
than 100 HZ has been detected at the
frequency throttle input to the ECU 794.

91 / 19 P91 SAE J1939 Multiplexing Accelerator Engine may only idle or engine will not
Pedal or Lever Sensor System Error - accelerate to full speed.
Received Network Data Error. The
OEM machine electronic control unit
(VECU) detected a fault with its accel-
erator pedal.

91 / 2 P31 / 2 Position sensor accelerator pedal

91 / 3 P091 / 3 Accelerator Pedal or Lever Position Severe derate in power output of the
Sensor Circuit - Shorted High. High engine. Limp home capability only.
voltage detected at accelerator pedal or
lever position circuit.

91 / 4 P091 / 4 Accelerator Pedal or Lever Position Severe derate in power output of the
Sensor Circuit - Voltage Below Normal engine. Limp home capability only.
or Shorted to Low Source. Low voltage
detected at accelerator pedal or lever
position signal circuit.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 23

Description Limitation Action

Display J1587
94 / 1 P94 / 1 Fuel pump delivery pressure - data val- Possibly hard to start; low power; pos-
id but below normal operational range - sible engine smoke. Engine can possi-
moderately severe level. The ECU 794 bly not start.
has detected the fuel pressure in the
fuel rail is lower than the commanded
performance.

94 / 2 P094 / 2 Injector Metering Rail 1 Pressure - Data The ECU 794 will estimate fuel pres-
Erratic, Intermittent, or Incorrect. The sure, and power is reduced.
ECU 794 has detected that the fuel
pressure signal is not changing.

94 / 18 P94 / 0 Fuel pump delivery pressure - data val- None or possible engine noise associ-
id but above normal operational range - ated with higher injection pressures
moderately severe level. The ECU 794 (especially at idle or light load). Engine
has detected fuel pressure in the fuel power is reduced.
rail that is higher than the commanded
pressure..

97 / 3 P097 / 3 Water-in-Fuel Indicator Sensor Circuit - None on performance. No water-in-fuel

Voltage Above Normal or Shorted to warning available.
High Source. High voltage detected at
the water-in-fuel circuit.

97 / 4 P097 / 4 Water-in-Fuel Indicator Sensor Circuit - None on performance. No water-in-fuel

Voltage Below Normal or Shorted to warning available.
Low Source. Low voltage detected at
the water-in-fuel circuit.

97 / 15 P097 / 0 Water-In-Fuel Indicator - Data Valid but Possible white smoke, loss of power, or
Above Normal Operational Range - hard starting
Least Severe Level. Water has been
detected in the fuel filter.

100 / 1 P100 / 1 Engine Oil Rifle Pressure - Data Valid Progressive power derate increasing in
but Below Normal Operational Range - severity from time after alert. If the En-
Most Severe Level. Oil pressure signal gine Protection Shutdown feature is en-
indicates oil pressure is below the en- abled, engine will shut down 30
gine protection critical limit. seconds after the red STOP lamp starts
flashing.

100 / 2 P100 / 2 Oil Pressure Switch Sensor Circuit - None on performance. No engine pro-
Data Erratic, Intermittent or Incorrect. tection for oil pressure.
An error in the engine oil pressure
switch signal was detected by the ECU
794.

Workshop manual DCD 200–300 2006- VDCD01.01GB

24 D Error codes – 1 Engine

Description Limitation Action

Display J1587
100 / 3 P100 / 3 Oil Pressure Sensor Circuit - Voltage None on performance. No engine pro-
Above Normal, or Shorted to High tection for oil pressure.
Source. High signal voltage detected at
the engine oil pressure circuit.

100 / 4 P100 / 4 Oil Pressure Sensor Circuit - Voltage None on performance. No engine pro-
Below Normal, or Shorted to Low tection for oil pressure
Source. Low signal voltage detected at
the engine oil pressure circuit.

100 / 18 P100 / 1 Engine Oil Rifle Pressure - Data Valid None on performance.
but Below Normal Operational Range -
Moderately Severe Level. Engine oil
pressure signal indicates engine oil
pressure is below the engine protection
warning limit.

102 / 2 P102 /2 Intake Manifold Pressure Sensor Cir- Engine power derate.
cuit - Data Erratic, Intermittent or Incor-
rect. The ECU 794 has detected an
intake manifold pressure signal that is
too high or low for current engine oper-
ating conditions.

102 / 2 P102 /2 Intake manifold pressure sensor circuit Derate in power output of the engine.
- data incorrect. An error in the intake
manifold pressure sensor signal was
detected by the ECU 794.

102 / 3 P102 / 3 Intake Manifold Pressure Sensor Cir- Derate in power output of the engine.
cuit - Voltage Above Normal or Shorted
to High Source. High signal voltage de-
tected at the intake manifold pressure
circuit.

102 / 4 P102 / 4 Intake Manifold Pressure Sensor Cir- Derate in power output of the engine.
cuit - Voltage Below Normal or Shorted
to Low Source. Low signal voltage de-
tected at the intake manifold pressure
circuit.

103 / 10 P103 / 10 Turbocharger speed - invalid rate of Possible-low-power estimated turbo-

change detected. The turbocharger charger speed will be used.
speed sensor has detected an errone-
ous speed value.

103 / 16 P103 / 0 Turbocharger Number 1 speed high - Engine power derate. The ECU 794
warning level. High turbocharger speed uses an estimated turbocharger speed.
has been detected.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 25

Description Limitation Action

Display J1587
103 / 18 P103 / 1 Turbocharger number 1 speed low - Engine power derate. The ECU 794
warning level. Low turbocharger speed uses estimated turbocharger speed.
detected by the ECU 794.

105 / 0 P105 / 0 Intake Manifold 1 Temperature - Data Progressive power and derate increas-
Valid but Above Normal Operational ing in severity from time of alert. If the
Range - Most Severe Level. Intake Engine Protection Shutdown feature is
manifold air temperature signal indi- enabled, engine will shut down 30 sec-
cates intake manifold air temperature onds after the Red Stop Lamp starts
above engine protection critical limit. flashing.

105 / 3 P105 / 3 Intake Manifold Air Temperature Sen- Possible white smoke. Fan will stay ON
sor Circuit - Voltage Above Normal or if controlled by the ECU 794. No engine
Shorted to High Source. High signal protection for intake manifold air tem-
voltage detected at intake manifold air perature
temperature circuit.

105 / 4 P105 / 4 Intake Manifold Air Temperature Sen- Posible white smoke. Fan will stay ON
sor Circuit - Voltage Below Normal or if controlled by ECU 794. No engine
Shorted to Low Source. Low signal volt- protection for intake manifold air tem-
age detected at intake manifold air tem- perature.
perature circuit.

105 / 15 P105 / 0 Intake Manifold Temperature High - Progressive power derate increasing in
Data Valid but Above Normal Opera- severity from time of alert.
tional Range - Least Severe Level. In-
take manifold air temperature signal
indicates intake manifold air tempera-
ture above engine protection warning
limit.

108 / 2 P108 / 2 Barometric Pressure —Data Erratic, In- Engine power derate.
termittent, or Incorrect. The ambient air
pressure sensor is reading an erratic
value at initial key-on.

108 / 3 P108 / 3 Barometric Pressure Sensor Circuit - Engine power derate.

Voltage Above Normal, or Shorted to
High Source. High signal voltage de-
tected at barometric pressure circuit.

108 / 4 P108 / 4 Barometric Pressure Sensor Circuit - Engine power derate.

Voltage Below Normal, or Shorted to
Low Source. Low signal voltage detect-
ed at barometric pressure circuit.

Workshop manual DCD 200–300 2006- VDCD01.01GB

26 D Error codes – 1 Engine

Description Limitation Action

Display J1587
110 / 0 P110 / 0 Engine Coolant Temperature - Data Progressive power derate increasing in
Valid but Above Normal Operational severity from time of alert. If Engine
Range - Most Severe Level. Engine Protection Shutdown feature is ena-
coolant temperature signal indicates bled, engine will shut down 30 seconds
engine coolant temperature above en- after red Stop lamp starts flashing.
gine protection critical limit.

110 / 2 P110 / 2 Engine Coolant Temperature - Data Er- The ECU 794 will estimate engine cool-
ratic, Intermittent, or Incorrect. The en- ant temperature.
gine coolant temperature reading is not
changed with engine operating condi-
tions.

110 / 3 P110 / 3 Engine Coolant Temperature 1 Sensor Possible white smoke. Fan will stay ON
Circuit - Voltage Above Normal or if controlled by ECU 794. No engine
Shorted to High Source. High signal protection for engine coolant tempera-
voltage or open circuit detected at en- ture.
gine coolant temperature circuit.

110 / 4 P110 / 4 Engine Coolant Temperature 1 Sensor Possible white smoke. Fan will stay ON
Circuit - Voltage Below Normal or if controlled by ECU 794. No engine
Shorted to Low Source. Low signal volt- protection for engine coolant tempera-
age detected at engine coolant temper- ture.
ature circuit.

110 / 15 P110 / 0 Engine Coolant Temperature High - Progressive power derate increasing in
Data Valid but Above Normal Opera- severity from time of alert.
tional Range - Least Severe Level. En-
gine coolant temperature signal
indicates coolant temperature is above
the engine coolant temperature engine
protection warning limit.

110 / 16 P110 / 0 Engine Coolant Temperature - Data Progressive power derate increasing in
Valid but Above Normal Operational severity from time of alert.
Range - Moderately Severe Level. En-
gine coolant temperature signal indi-
cates engine coolant temperature is
above engine protection warning limit.

111 / 1 P111 / 1 Coolant Level - Data Valid but Below Progressive power derate increasing in
Normal Operational Range - Most Se- severity from time of alert. If the Engine
vere Level. Low engine coolant level Protection Shutdown feature is ena-
detected. bled, the engine will shut down 30 sec-
onds after Red Stop lamp starts
flashing.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 27

Description Limitation Action

Display J1587
111 / 3 P111 / 3 Coolant Level Sensor Circuit - Voltage None on performance.
Above Normal or Shorted to High
Source. High signal voltage detected at
engine coolant level circuit.

111 / 4 P111 / 4 Coolant Level Sensor Circuit - Voltage None on performance.

Below Normal or Shorted to Low
Source. Low signal voltage detected at
the engine coolant level circuit.

157 / 0 P94 / 0 Injector Metering Rail Number 1 Pres- None or possible engine noise associ-
sure - Data Valid But Above Normal ated with higher injection pressures
Operating Range - Most Severe Level. (especially at idle or light load). Engine
The ECU 794 has detected that fuel power is reduced.
pressure in the rail fuel is higher than
the commanded pressure.

157 / 2 P157 / 2 Injector Metering Rail 1 Pressure - Data The ECU 794 will estimate fuel pres-
Erratic, Intermittent, or Incorrect. the sure and power is reduced.
ECU 794 has detected that the fuel
pressure signal is not changing.

157 / 3 P157 / 3 Injector Metering Rail Number 1 Pres- Power and or speed derate.
sure Sensor Circuit - Voltage Above
Normal or Shorted to High Source.
High signal voltage detected at rail fuel
pressure sensor circuit.

157 / 4 P157 / 4 Injector Metering Rail Number 1 Pres- Power and or speed derate.
sure Sensor Circuit - Voltage Below
Normal or Shorted to Low Source. Low
signal voltage detected at the rail fuel
pressure sensor circuit.

157 / 16 P157 / 0 Injector Metering Rail 1 Pressure - Data None or possible engine noise associ-
Valid but Above Normal Operational ated with higher injection pressures
Range - Moderately Severe Level. The (especially at idle or light load). Engine
ECU 794 has detected that fuel pres- power is reduced.
sure is higher than commanded pres-
sure.

157 / 18 P157 / 1 Fuel Pump Delivery Pressure Low - Possibly hard to start, low power, or en-
Data Valid but Below Normal Opera- gine smoke. Engine can possibly not
tional Range - Moderately Severe Lev- start.
el. The ECU 794 has detected that fuel
pressure is lower than commanded
pressure.

Workshop manual DCD 200–300 2006- VDCD01.01GB

28 D Error codes – 1 Engine

Description Limitation Action

Display J1587
167 / 1 P167 / 1 Electrical Charging System Voltage Warning lamp illuminated until very low
Low - Data Valid but Below Normal Op- battery voltage condition is corrected.
erational Range - Most Severe Level.
Very low battery voltage detected by
the battery voltage monitor feature.

167 / 16 P167 / 0 Electrical Charging System Voltage Amber warning lamp illuminated until
High - Data Valid but Above Normal high battery voltage condition is cor-
Operational Range - Moderately Se- rected.
vere Level. High battery voltage detect-
ed by the battery voltage monitor
feature.

167 / 18 P167 / 1 Electrical Charging System Voltage Amber lamp will light until low battery
Low - Data Valid but Below Normal Op- voltage condition is corrected.
erational Range - Moderately Severe
Level. Low battery voltage detected by
the battery voltage monitor feature.

168 / 16 P168 / 0 Battery 1 Voltage - Data Valid but Possible electrical damage to all electri-
Above Normal Operational Range - cal components.
Moderately Severe Level. ECU 794
supply voltage is above the maximum
system voltage level.

168 / 18 S168 / 1 Battery 1 Voltage - Data Valid but Be- Engine may stop running or be difficult
low Normal Operational Range - Mod- to start.
erately Severe Level. ECU 794 supply
voltage is below the minimum system
voltage level.

171 / 3 P171 / 3 Ambient temperature sensor, circuit

fault- Abnormally high voltage or short-
circuit to higher voltage.

171 / 4 P171 / 4 Ambient temperature sensor, circuit

fault - Abnormally low voltage or short-
circuit to lower voltage.

190 / 0 P190 / 0 Engine Crankshaft Speed/Position - Fuel injection disabled until engine
Data Valid but Above Normal Opera- speed fails below the overspeed limit.
tional Range - Most Severe Level. En-
gine speed signal indicates engine
speed above engine protection limit.

190 / 2 P190 / 2 Engine Crankshaft Speed/Position - Engine can exhibit misfire as control
Data Erratic, Intermittent, or Incorrect. switches from the primary to the back-
Crankshaft engine speed sensor inter- up speed sensor. Engine power is re-
mittent synchronization. duced while the engine operates on the
backup speed sensor.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 29

Description Limitation Action

Display J1587
190 / 2 P190 / 2 Engine Crankshaft Speed/Position - Engine can run rough. Possibly poor
Data Erratic, Intermittent, or Incorrect. starting capability. Engine runs using
Loss of signal from crankshaft sensor. backup speed sensor. Engine power is
reduced.

251 / 2 P251 / 2 Real-Time Clock Power Interrupt - Data None on performance. Data in the ECU
Erratic, Intermittent or Incorrect. Real- 794 will not have accurate time and
time clock lost power. date information.

441 / 3 P441 / 3 Auxiliary Temperature Sensor Input 1 - None on performance.

Voltage Above Normal, or Shorted to
High Source. High signal voltage or
open circuit detected at the OEM auxil-
iary temperature circuit.

441 / 4 P441 / 4 Auxiliary Temperature Sensor Input 1 None on performance.

Circuit - Voltage Below Normal, or
Shorted to Low Source. Low signal volt-
age detected at OEM auxiliary temper-
ature circuit.

558 / 2 S230 / 2 Accelerator Pedal or Lever Idle Valida- Engine will only idle.
tion Circuit - Data Erratic, Intermittent or
Incorrect. Voltage detected simultane-
ously on both idle validation and off-idle
validation switches.

558 / 4 S230 / 4 Accelerator Pedal or Lever Idle Valida- Engine will only idle.
tion Circuit - Voltage Below Normal or
Shorted to Low Source. No voltage de-
tected simultaneously on both the idle
validation off-idle and on-idle circuits.

558 / 13 S230 / 13 Accelerator Pedal or Lever Idle Valida- Engine will only idle.
tion Circuit - Out of Calibration. Voltage
at idle validation on-idle and off-idle cir-
cuit does not match accelerator pedal
position.

611 / 2 P089 / 2 Auxiliary Intermediate (PTO) Speed Intermediate speed control switch may
Switch Validation - Data Erratic, Inter- not operate correctly.
mittent, or Incorrect. The position of the
intermediate speed control switch 1
does not match the position of the inter-
mediate speed control validation
switch.

Workshop manual DCD 200–300 2006- VDCD01.01GB

30 D Error codes – 1 Engine

Description Limitation Action

Display J1587
611 / 3 S232 / 3 Sensor Supply Voltage 4 Circuit - Volt- Engine will only idle.
age Above Normal or Shorted to High
Source. High voltage detected at +5
volt sensor supply circuit to the acceler-
ator pedal position sensor.

611 / 4 S232 / 4 Sensor Supply 3 Circuit - Voltage Be- Possible hard starting and rough run-
low Normal, or Shorted to Low Source. ning.
Low voltage detected on the +5 volt
sensor supply circuit to the engine
speed sensor.

611 / 4 S232 / 4 Sensor Supply Voltage 4 Circuit - Volt- Engine will only die.
age Below Normal or Shorted to Low
Source. Low voltage detected at +5
VDC sensor supply circuit to the accel-
erator pedal position sensor..

611 / 15 S151 / 0 Turbocharger compressor outlet tem- Fuel is limited in an attempt to decrease
perature - data above normal. High tur- the calculated turbocharger compres-
bocharger compressor outlet sor outlet temperature.
temperature has been calculated by the
ECU 794.

612 / 2 P190 / 2 Engine Magnetic Crankshaft Speed/ Fueling to the injectors is disabled, and
Position lost both of two signals - Data the engine can not be started.
Erratic, Intermittent, or Incorrect. The
ECU 794 has detected that the primary
engine speed sensor and the backup
engine speed sensor signals are re-
versed.

627 / 2 S251 / 2 Power Lost without Ignition Off - Data Possible no noticeable performance ef-
Erratic, Intermittent or Incorrect. Supply fects or engine dying or hard starting.
voltage to the ECU 794 fell below 6.2 Fault information, trip information, and
volts momentarily, or the ECU 794 was maintenance monitor data can be inac-
not allowed to power down correctly curate.
(retain battery voltage for 30 seconds
after key OFF).

627 / 2 S251 / 2 Power Supply Lost With Ignition On - Possible no noticeable performance ef-
Data Erratic, Intermittent or Incorrect. fects or engine dying or hard starting.
Supply voltage to the ECU 794 fell be- Fault information, trip information, and
low 6.2 VDC momentarily, or the ECU maintenance monitor data can be inac-
794 was not allowed to power down curate.
correctly (retain battery voltage for 30
seconds after key OFF).

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 31

Description Limitation Action

Display J1587
627 / 2 S254 / 12 Injector Power Supply - Bad Intelligent Possible smoke, low power, engine
Device or Component. The ECU 794 misfire, and/or engine will not start.
measured injector boost voltage is low.

629 / 12 S254 / 12 Engine Control Module - critical internal Engine may not start.
failure. Error internal to the ECU 794 re-
lated to memory hardware failures or
internal ECU 794 voltage supply cir-
cuits.

629 / 12 S254 / 12 Engine Control Module Warning Inter- No performance effects or possible se-
nal Hardware Failure - Bad Intelligent vere power derate.
Device or Component.

630 / 2 S253 / 2 Engine Control Module Data Lost - Possible no noticeable performance ef-
Data Erratic, Intermittent or Incorrect. fects, engine dying or hard starting.
Severe loss of data from the ECU 794. Fault information, trip information, and
maintenance monitor data can be inac-
curate.

630 / 31 S240 / 11 Engine Control Module Calibration Pro- Possible no noticeable performance ef-
gram Memory (RAM) Corruption - Con- fects, engine dying or hard starting.
dition Exists. Severe loss of data from Fault information, trip information, and
the ECU 794. maintenance monitor data can be inac-
curate.

633 / 31 S018 / 11 Fueling Actuator Number 1 Circuit Error Possible low power.
Conditions Exists. Fuel pump actuator
circuit resistance too high or too low.

639 / 9 S231 / 9 SAE J1939 Multiplexing PGN Timeout One or more multiplexed devices will
Error - Abnormal Update Rate. The not operate properly. One or more
Cummins ECU 794 did not receive a symptoms will occur
multiplexed message from an OEM
VECU within the time limit or did not re-
ceive it at all.

639 / 13 S231 / 13 SAE J1939 Multiplexing Configuration At least one multiplexed devices will not
Error - Out of Calibration. The ECU 794 operate properly.
expected information from a multi-
plexed device but only received a por-
tion of the necessary information.

641 / 3 S027 / 3 VGT actuator driver circuit - voltage Possible low power. Power removed
above normal or shorted to high from the turbocharger actuator motor.
source.

641 / 4 S027 / 4 VGT actuator driver circuit - voltage be- Possible low power. Power removed
low normal, or shorted to low source. from the turbocharger actuator motor.

Workshop manual DCD 200–300 2006- VDCD01.01GB

32 D Error codes – 1 Engine

Description Limitation Action

Display J1587
644 / 2 S030 / 2 External Speed Command Input (Multi- Primary or secondary engines may be
ple Unit Synchronization) - Data Erratic, shut down
Intermittent, or Incorrect. The throttle
input signal to the primary or secondary
engine for multiple unit synchronization
is less than 3 percent or more than 97
percent.

647 / 3 S033 / 3 Fan Control Circuit - Voltage Above The fan may stay on continuously or
Normal or Shorted to High Source. not run at all.
Open circuit or high voltage detected at
the fan control circuit.

647 / 4 S033 / 4 Fan Control Circuit - Voltage Below The fan can possibly stay on continu-
Normal or Shorted to Low Source. Low ously or not run at all.
signal voltage detected at the fan con-
trol circuit when commanded on.

651 / 5 S001 / 5 Injector Solenoid Driver Cylinder 1 Cir- Engine can misfire or possibly run
cuit - Current Below Normal, or Open rough.
Circuit. High resistance or no current
detected at Number 1 injector DRIVER
or RETURN pin.

651 / 7 S001 / 7 Injector Solenoid Driver Cylinder 1 - Engine will shut down.
Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
number 1.

652 / 5 S002 / 5 Injector Solenoid Driver Cylinder 2 Cir- Engine can misfire or possibly run
cuit - Current Below Normal, or Open rough.
Circuit. High resistance or no current
detected at Number 2 injector driver or
return pin.

652 / 7 S002 / 7 Injector Solenoid Driver Cylinder 2 - Engine will shut down.
Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
number 2.

653 / 5 S003 / 5 Injector Solenoid Driver Cylinder 3 Cir- Engine can misfire or possibly run
cuit - Current Below Normal, or Open rough.
Circuit. High resistance or no current
detected at Number 3 injector or return
pin.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 33

Description Limitation Action

Display J1587
653 / 7 S003 / 7 Injector Solenoid Driver Cylinder 3 - Engine will shut down.
Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
number 3.

654 / 5 S004 / 5 Injector Solenoid Driver Cylinder 4 Cir- Engine can misfire or possibly run
cuit - Current Below Normal or Open rough.
Circuit. High resistance or no current
detected at Number 1 injector driver or
return pin.

654 / 7 S004 / 7 Injector Solenoid Driver Cylinder 4 - Engine will shut down.
Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
number 4.

655 / 5 S005 / 5 Injector Solenoid Driver Cylinder 5 Cir- Engine can misfire or possibly run
cuit - Current Below Normal, or Open rough.
Circuit. High resistance or no current
detected at Number 5 injector DRIVER
or RETURN pin.

655 / 7 S005 / 7 Injector Solenoid Driver Cylinder 5 - Engine will shut down.
Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
Number 5.

656 / 5 S006 / 5 Injector Solenoid Driver Cylinder 6 Cir- Engine can misfire or possibly run
cuit - Current Below Normal, or Open rough.
Circuit. High resistance or no current
detected at Number 6 injector driver or
return pin.

656 / 7 S006 / 7 Injector Solenoid Driver Cylinder 6 -

Mechanical System Not Responding
Properly or Out of Adjustment. Unin-
tended fueling detected in cylinder
Number 6.

677 / 3 S39 / 3 Starter Relay Circuit - Voltage Above Either the engine will not start or the en-
Normal or Shorted to High Source. gine will not have starter lockout protec-
Open circuit or high voltage detected at tion.
starter lockout circuit.

Workshop manual DCD 200–300 2006- VDCD01.01GB

34 D Error codes – 1 Engine

Description Limitation Action

Display J1587
677 / 4 S39 / 4 Starter Relay Circuit - Voltage Below The engine will not have starter lockout
Normal or Shorted to Low Source. Low protection.
voltage detected at starter lockout cir-
cuit.

697 / 3 S057 / 3 Auxiliary PWM Driver #1 - Voltage Can not control transmission.
Above Normal or Shorted to High
Source. High signal voltage detected at
the analog torque circuit.

697 / 4 S057 / 4 Auxiliary PWM Driver #1 - Voltage Be- Can not control transmission.
low Normal or Shorted to Low Source.
Low signal voltage detected at the ana-
log torque circuit.

703 / 11 S051 /11 Auxiliary Equipment Sensor Input #3 Possible engine power derate.
(OEM Switch) - Root Cause Not
Known.

723 / 2 S064 / 2 Backup Engine Speed/Position Sensor Possible low power.

Number 2 - Data Erratic, Intermittent, or
Incorrect. Camshaft engine speed sen-
sor intermittent synchronization.

723 / 2 S064 / 2 Engine Speed Sensor (Camshaft) Error Possible poor starting. Engine power
- Data Erratic, Intermittent, or Incorrect. derate.
The ECU 794 has detected an error in
the camshaft position sensor signal.

723 / 7 S064 / 7 Engine Speed Sensor/Position Cam- Engine will run derated. Excessive
shaft and Crankshaft Misalignment - smoke, hard start, and rough idle possi-
Mechanical System Not Responding ble.
Properly or Out of Adjustment. Me-
chanical misalignment between the
crankshaft and camshaft engine speed
sensors.

729 / 3 S070 / 3 Intake Air Heater #1 Circuit - Voltage The intake air heaters may be ON or
Above Normal or Shorted to High OFF all the time.
Source. High voltage detected at the in-
take air heater signal circuit.

729 / 4 S070 / 4 Intake Air Heater #1 Circuit - Voltage The intake air heaters may be ON or
Below Normal or Shorted to Low OFF all the time.
Source. Low voltage detected at the in-
take air heater signal circuit.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 1 Engine 35

Description Limitation Action

Display J1587
974 / 3 P974 / 3 Remote Accelerator Pedal or Lever Po- Remote accelerator will not operate.
sition Sensor 1 Circuit - Voltage Above Remote accelerator position will be set
Normal, or shorted to High Source. to zero percent.
High voltage detected at remote accel-
erator pedal position circuit.

974 / 4 P974 / 4 Remote Accelerator Pedal or Lever Po- Remote accelerator will not operate.
sition Sensor 1 Circuit - Voltage Below Remote accelerator position will be set
Normal, or Shorted to Low Source. Low to zero percent.
voltage detected at remote accelerator
pedal position signal.

974 / 19 P29 SAE J1939 Multiplexing Remote Accel- The engine will not respond to the re-
erator Pedal or Lever Data Error - Re- mote throttle. Engine may only idle. The
ceived Network Data Error. The OEM primary or cab accelerator may be able
machine electronic control unit (VECU) to be used.
detected a fault with the remote accel-
erator.

1043 / 3 S221 / 3 Accelerator Pedal or Lever Position Engine will only idle.
Sensor Supply Voltage Circuit - Voltage
Above Normal or Shorted to High
Source. High voltage detected at sen-
sor supply circuit for the accelerator
pedal or lever position sensor..

1043 / 4 S221 / 4 Accelerator Pedal or Lever Position Engine will only die.
Sensor Supply Voltage Circuit - Voltage
Below Normal or Shorted to Low
Source. Low voltage detected at sensor
supply circuit to the accelerator pedal
or lever position sensor.

1043 / 4 S221 / 4 Engine Speed/Position Sensor (Crank- Possible hard starting and rough run-
shaft) Supply Voltage Circuit - Voltage ning.
Below Normal or Shorted to Low
Source. Low voltage detected on the
ECU 794 voltage supply line to engine
speed sensor.

1072 / 3 S028 / 3 Engine Brake Actuator Circuit #1 - Volt- Engine brake on cylinders 1, 2, and 3
age Above Normal or Shorted to High can not be activated or exhaust brake
Source. Open circuit or high voltage de- will not operate.
tected at the engine brake solenoid
number 1 signal circuit.

Workshop manual DCD 200–300 2006- VDCD01.01GB

36 D Error codes – 1 Engine

Description Limitation Action

Display J1587
1072 / 4 S028 / 4 Engine Brake Actuator Circuit #1 - Volt- Engine brake on cylinders 1,2, and 3
age Below Normal or Shorted to Low can not be activated or exhaust brake
Source. Low voltage detected at the will not operate
engine brake solenoid number 1 signal
circuit.

1073 / 3 S029 / 3 Engine Brake Actuator Circuit #2 - Volt- Engine brake on cylinders 4, 5, and 6
age Above Normal or Shorted to High can not be activated.
Source. Open circuit or high voltage de-
tected at the engine brake solenoid
number 2 signal circuit.

1073 / 4 S029 / 4 Engine Brake Actuator Circuit #2 - Volt- Engine brake on cylinders 4, 5, and 6
age Below Normal or Shorted to Low can not be activated.
Source. Low voltage detected at the
engine brake solenoid number 2 signal
circuit.

1075 / 3 S126 / 3 Electric Lift Pump for Engine Fuel Sup- Engine can be difficult to start.
ply Circuit - Voltage Above Normal, or
Shorted to High Source. High voltage
or open detected at the fuel lift pump
signal circuit.

1075 / 4 S126 / 4 Electric Lift Pump for Engine Fuel Sup- Engine can be difficult to start.
ply Circuit - Voltage Below Normal, or
Shorted to Low Source. Low signal volt-
age detected at the fuel lift pump circuit.

1079 / 3 S212 / 3 Sensor Supply Voltage number 1 Cir- Engine power derate.
cuit - Voltage Above Normal or Shorted
to High Source. High voltage detected
at sensor supply number 1 circuit.

1079 / 4 S212 / 4 Sensor Supply Voltage Number 1 Cir- Engine power derate.
cuit - Voltage Below Normal or Shorted
to Low Source. Low voltage detected at
sensor supply number 1 circuit.

1080 / 3 S232 / 3 Sensor Supply 2 Circuit - Voltage Engine power derate.

Above Normal or Shorted to High
Source. High voltage detected at sen-
sor supply number 2 circuit.

1080 / 4 S232 / 4 Sensor Supply Voltage Number 2 Cir- Engine power derate.
cuit - Voltage Below Normal, or Shorted
to Low Source. Low voltage detected at
the sensor supply number 2 circuit.

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 D Error codes – 1 Engine 37

Description Limitation Action

Display J1587
1137 / 2 S114 / 2 Multiple Unit Synchronization Switch - Multi-Unit synchronization feature is
Data Erratic, Intermittent, or Incorrect. disabled.
Multi-Unit synchronous ON/OFF switch
and Multi-Unit synchronous compli-
mentary ON/OFF switch have different
values in the ECU 794.

1172 / 3 /3 Turbocharger Number 1 Compressor Engine power derate.

Inlet Temperature Sensor Circuit - Volt-
age Above Normal or Shorted to High
Source. High signal voltage detected at
the turbocharger compressor inlet air
temperature circuit.

1172 / 4 /4 Turbocharger Number 1 Compressor Engine power derate.

Inlet Temperature Sensor Circuit - Volt-
age Below Normal or Shorted to Low
Source. Low signal voltage detected at
the turbocharger compressor inlet air
temperature sensor circuit.

1347 / 3 S126 / 3 High Fuel Pressure Solenoid Valve Cir- Engine will run poorly but will be se-
cuit - Voltage Above Normal or Shorted verely derated. Rail pressure will be
to High Source. Electronic fuel control higher than commanded.
actuator shorted high.

1347 / 4 S126 / 4 High Fuel Pressure Solenoid Valve Cir- Engine will run poorly at idle. Engine
cuit - Voltage Below Normal or Shorted will have low power. Fuel pressure will
to Low Source. Electronic fuel control be higher than commanded.
actuator shorted low.

1347 / 7 S126 / 7 Fuel Pump Pressurizing Assembly 1 - Engine will not run or possible low pow-
Mechanical System Not Responding er
Properly or Out of Adjustment. A pump-
ing imbalance between the front and
rear pumping plungers has been de-
tected.

1347 / 7 S126 / 7 Fuel Pumping Element Number 1 Engine will not run or possible low pow-
(Front) - Mechanical System Not Re- er.
sponding Properly or Out of Adjust-
ment.

1378 / 31 S153 / 11 Change Lubricating Oil and Filter - None on performance; maintenance re-
Condition Exists. Change engine oil minder only.
and filter.

Workshop manual DCD 200–300 2006- VDCD01.01GB

38 D Error codes – 1 Engine

Description Limitation Action

Display J1587
1388 / 3 P223 / 3 Auxiliary Pressure Sensor Input 1 Cir- None on performance.
cuit - Voltage Above Normal, or Short-
ed to High Source. High signal voltage
detected at the OEM pressure circuit.

1388 / 4 P223 / 4 Auxiliary Pressure Sensor Input 1 Cir- None on performance.

cuit - Voltage Below Normal, or Shorted
to Low Source. Low signal voltage or
open circuit detected at the OEM pres-
sure circuit.

2789 / 15 /0 Exhaust gas temperature - data above Derate in power output of the engine in
normal. High exhaust temperature has attempt to decrease the calculated ex-
been calculated by the electronic con- haust gas temperature value.
trol system.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 39

2 Transmission
mm mm mm mm mm mm

Error codes transmission

page
–

In case of serious transmission malfunctions the control unit uses two

modes with reduced functionality to protect the transmission against
damage, Limp-home mode and Shut-down mode.
For more detailed description see section 2 Transmission, group 2.8
Control system transmission.

Description Limitation Action

Code
00.50 There is a problem related to Controller reverts to a "shut Hardware related fault - related to in the in-
the internal RAM (in CPU). down" mode and will force ternal RAM.
neutral 0. Contact Kalmar Industries AB for more infor-
mation

00.51 There is a problem related to Controller reverts to a "shut Hardware related fault - related to in the sys-
the system RAM (in CPU). down" mode and will force tem RAM.
neutral 0. Contact Kalmar Industries AB for more infor-
mation

00.52 There is a problem related to Controller reverts to a "shut Hardware related fault - related to in the ex-
the external RAM. down" mode and will force ternal RAM.
neutral 0. Contact Kalmar Industries AB for more infor-
mation.

00.53 There is a problem related to Controller reverts to a "shut Hardware related fault - related to in the flash
the Flash program memory. down" mode and will force program memory.
neutral 0. Contact Kalmar Industries AB for more infor-
mation.

20.60 Pressure feed-back line is in- Controller reverts to a "shut The analog input ANI0 is in the 1500 - 4000
dicating there is no system down" mode and will force ohm range, while it should be in the 500 -
pressure present, allthough neutral 0. 1500 ohm range.
pressure should be there. Check the wiring between the controller and
the pressure feedback sensor.
Check the pressure feedback sensor (engine
running / stopped).

20.61 Pressure feed-back line is in- Controller reverts to a "shut The analog input ANI0 is in the 500 - 1500
dicating there is system down" mode and will force ohm range, while it should be in the 1500 -
pressure present, allthough neutral 0. 4000 ohm range.
pressure should NOT be Check the wiring between the controller and
there. the pressure feedback sensor.
Check the pressure feedback sensor (en-
gine running / stopped).

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40 D Error codes – 2 Transmission

Description Limitation Action

Code
30.04 Power supply out of range - Controller will save all logged Power supply to the controller too low:
> below minimum. information to flash, will pow- APC200 12V supply version: < 9 V.
erdown, and force all outputs
APC200 24V supply version: < 16V.
off.
Check power supply cables to the controller.
Check alternator, check the connection ca-
bles between the battery and the alternator,
check the battery.

30.05 Power supply out of range - The controller will have re- Power supply to the controller too high:
> above maximum. duced proportional control APC200 12V supply version: > 18 V.
accuracy due to reduced
APC200 24V supply version: > 32 V.
PWM duty cycle.
Check power supply, check if a jump start
setup is still connected.

31.00 Voltage supply for the sen- The controller will have re- Voltage supply for the sensors : Vsense (8V)
sors : Vsense (8V) is out of duced sensor signals. is below 7,2 V.
range -> below minimum. Check power supply. Check the controller.

31.01 Voltage supply for the sen- The controller will have re- Voltage supply for the sensors : Vsense (8V)
sors : Vsense (8V) is out of duced sensor signals is above 8,8 V
range -> above maximum Check power supply. Check the controller.

40.06 Invalid shift lever direction The controller will force neu- The controller receives from the shiftlever a
detected tral. request to engage forward and reverse at the
same time.
Check the wiring between the controller and
the shiftlever concerning the forward and the
reverse signal.

40.08 Seat orientation input was The controller will force neu- Check the seat orientation switch or train the
changed while the parking tral. driver to change the seat orientation accord-
brake was not active, or/and ing to the correct procedure.
the shiftlever was not in neu-
tral, or/and the machine was
not at standstill.

41.06 Invalid shift lever position de- The controller will not allow The controller receives from the shiftlever an
tected. range shifting, however driv- unknown range shift pattern.
ing is still possible. Check the wiring between the controller and
the shiftlever concerning the range signals.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 41

Description Limitation Action

Code
42.04 The actual transmission ratio Controller will flag the fault - The transmission ratio measured by the con-
is too low. this fault is indicating that troller is more than 5% below the value of
one or more clutches are what is should be.
slipping. Check the transmission, in order to under-
stand if and which clutch is slipping. Check
the transmission ratio settings of the control-
ler.

42.05 The actual transmission ratio Controller will flag the fault - The transmission ratio measured by the con-
is too high this fault is indicating that troller is more than 5% above the value of
one or more clutches are what is should be.
slipping. Check the transmission, in order to under-
stand if and which clutch is slipping. Check
the transmission ratio settings of the control-
ler.

43.03 The transmission converter Controller will flag the fault. The converter out temperature sensor is not
out temperature sensor is connected or shorted.
out of range. Check the wiring between the controller and
the converter out temperature sensor.
Check the converter out temperature sensor.

43.07 The transmission converter Controller will flag the fault - The controller measured a converter out tem-
out temperature sensor > in order to indicate the driver perature between 100° C and the allowed
100° C. of the warning level. limit.
Check the converter out temperature and the
converter out temperature sensor.

43.08 The transmission converter The controller is protecting The controller measured a converter out tem-
out temperature sensor > the transmission and does perature above the allowed limit.
125° C. not allow that the converter Check the converter out temperature and the
out temperature exceeds its converter out temperature sensor.
limit. The controller will force
the transmission to neutral,
and if engine is controlled,
the engine will be limited 50
% of its maximum speed.

44.10 No EEC2 message (throttle The controller will flag the No EEC2 message on the CAN bus when ex-
position from the engine fault and the TSC1 message pected.
controller) on the CAN bus will send the idle possition to Check engine controller and CAN connection
when expected. the engine controller. to the TCU (ECU 793) (APC200).

45.06 Invalid pattern for the re- The controller will limit the Check the redundant reduced machine
duced machine speed re- machine speed to the re- speed switches and the wiring connected
dundant digital inputs (2 duced speed. from these switches to the TCU (ECU 793)
inputs used). (APC200).

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42 D Error codes – 2 Transmission

Description Limitation Action

Code
46.05 The transmission has ex- The controller will open or Release the inching pedal and cycle the shift-
ceeded the maximum torque close the inching clutch de- lever via neutral back in the selected direc-
during inching. pending of the GDE parame- tion.
ter selection.

50.00 Pressure feedback sensor, Controller reverts to a "limp The analog input ANI0 is below 500 ohm
related fault: analog input is home" mode Check the wiring between the controller and
shorted to ground. the pressure feedback sensor.
Check the pressure feedback sensor.

50.01 Pressure feedback sensor, Controller reverts to a "limp The analog input ANI0 exceeds 4000 ohm
related fault: analog input is home" mode Check the wiring between the controller and
not connected. the pressure feedback sensor.
Check the pressure feedback sensor.

51.00 Sensor engine speed/gear- The controller will limit the The analog input ANI1 is shorted to ground.
box temperature, analog in- transmision temperature Check the wiring between the controller and
put 1 related fault : analog measurement to the lowest the transmission sump temperature sensor.
input is shorted to ground. clipped value in its settings, Check the transmission sump temperature
which will result in a bad tem- sensor.
perature compensation.

51.01 Sensor engine speed/gear- The controller will limit the The analog input ANI1 is not connected.
box temperature, analog in- transmision temperature Check the wiring between the controller and
put 1 related fault : analog measurement to the highest the transmission sump temperature sensor.
input is not connected. clipped value in its settings, Check the transmission sump temperature
which will result in a bad tem- sensor.
perature compensation.

52.00 Temp switch cooler in / Con- Controller will flag the fault, The analog input ANI2 is shorted to ground,
verter out temp, analog input and will use the lowest or measured input value is below the mini-
2 related fault : analog input clipped value in its settings. mum value (corresponding with 0 %).
is shorted to ground. Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

52.01 Temp switch cooler in / Con- Controller will flag the fault, The analog input ANI2 is not connected, or
verter out temp, analog input and will use the lowest measured input value is above the maximum
2 related fault : analog input clipped value in its settings. value (corresponding with 100 %).
is not connected. Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 43

Description Limitation Action

Code
53.00 Analog input 3 related fault : Controller will flag the fault, The analog input ANI3 is shorted to ground,
analog input is shorted to and will use the lowest or measured input value is below the mini-
ground. clipped value in its settings. mum value (corresponding with 0 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

53.01 Analog input 3 related fault: Controller will flag the fault, The analog input ANI3 is not connected, or
analog input is not connect- and will use the lowest measured input value is above the maximum
ed. clipped value in its settings. value (corresponding with 100 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

54.00 Temp switch cooler in / Con- Controller will flag the fault. The reference power supply (4.5 V ref.) for
verter out temp, analog input The controller uses the ana- the analog inputs ANI2, ANI3, ANI5 & ANI6 is
4 related fault: analog input is log input ANI4 to have a ref- below 4 V.
shorted to ground. erence power supply for the Check the refence power supply of the ana-
analog inputs ANI2, ANI3, log inputs ANI2, ANI3, ANI5 and ANI6.
ANI5 and ANI6.

54.01 Temp switch cooler in / Con- Controller will flag the fault. The reference power supply (4.5 V ref.) for
verter out temp, analog input The controller uses the ana- the analog inputs ANI2, ANI3, ANI5 & ANI6 is
4 related fault: analog input is log input ANI4 to have a ref- below 4 V.
not connected. erence power supply for the Check the refence power supply of the ana-
analog inputs ANI2, ANI3, log inputs ANI2, ANI3, ANI5 and ANI6.
ANI5 and ANI6.

55.00 Analog input 5 related fault : Controller will flag the fault, The analog input ANI5 is shorted to ground,
analog input is shorted to and will use the lowest or measured input value is below the mini-
ground. clipped value in its settings. mum value (corresponding with 0 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

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44 D Error codes – 2 Transmission

Description Limitation Action

Code
55.01 Analog input 5 related fault : Controller will flag the fault, The analog input ANI5 is not connected, or
analog input is not connect- and will use the lowest measured input value is above the maximum
ed. clipped value in its settings. value (corresponding with 100 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

56.00 Analog input 6 related fault : Controller will flag the fault, The analog input ANI6 is shorted to ground,
analog input is shorted to and will use the lowest or measured input value is below the mini-
ground. clipped value in its settings. mum value (corresponding with 0 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

56.01 Analog input 6 related fault : Controller will flag the fault, The analog input ANI6 is not connected, or
analog input is not connect- and will use the lowest measured input value is above the maximum
ed. clipped value in its settings. value (corresponding with 100 %).
Check the wiring between the controller and
the device connected to this analog input.
Check this device connected. Check if the
calibration is done correctly - recalibration of
this analog input.

60.00 Drum speed sensor, speed When only 1 speed channel Speed channel SPC0 is shorted to ground.
channel 0 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is shorted to not the engine speed chan- the speed sensor connected to speed chan-
ground. nel, the controller will calcu- nel 0. Check the speed sensor connected to
late what the missing speed speed channel 0.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 45

Description Limitation Action

Code
60.01 Drum speed sensor, speed When only 1 speed channel Speed channel SPC0 is not connected.
channel 0 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is not con- not the engine speed chan- the speed sensor connected to speed chan-
nected. nel, the controller will calcu- nel 0. Check the speed sensor connected to
late what the missing speed speed channel 0.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

61.00 Sensor output speed, speed When only 1 speed channel Speed channel SPC1 is shorted to ground.
channel 1 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is shorted to not the engine speed chan- the speed sensor connected to speed chan-
ground. nel, the controller will calcu- nel 1. Check the speed sensor connected to
late what the missing speed speed channel 1.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

61.01 Sensor output speed, speed When only 1 speed channel Speed channel SPC1 is not connected.
channel 1 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is not con- not the engine speed chan- the speed sensor connected to speed chan-
nected. nel, the controller will calcu- nel 1. Check the speed sensor connected to
late what the missing speed speed channel 1.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

62.00 Sensor engine speed/gear- When only 1 speed channel Speed channel SPC2 is shorted to ground.
box temperature, speed has a failiure, and which is Check the wiring between the controller and
channel 2 related fault : not the engine speed chan- the speed sensor connected to speed chan-
speed channel is shorted to nel, the controller will calcu- nel 2. Check the speed sensor connected to
ground. late what the missing speed speed channel 2.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

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46 D Error codes – 2 Transmission

Description Limitation Action

Code
62.01 Sensor engine speed/gear- When only 1 speed channel Speed channel SPC2 is not connected.
box temperature, speed has a failiure, and which is Check the wiring between the controller and
channel 2 related fault : not the engine speed chan- the speed sensor connected to speed chan-
speed channel is not con- nel, the controller will calcu- nel 2. Check the speed sensor connected to
nected. late what the missing speed speed channel 2.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

63.00 Sensor turbine speed, speed When only 1 speed channel Speed channel SPC3 is shorted to ground.
channel 3 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is shorted to not the engine speed chan- the speed sensor connected to speed chan-
ground. nel, the controller will calcu- nel 3. Check the speed sensor connected to
late what the missing speed speed channel 3.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

63.01 Sensor turbine speed, speed When only 1 speed channel Speed channel SPC3 is not connected.
channel 3 related fault : has a failiure, and which is Check the wiring between the controller and
speed channel is not con- not the engine speed chan- the speed sensor connected to speed chan-
nected. nel, the controller will calcu- nel 3. Check the speed sensor connected to
late what the missing speed speed channel 3.
should be. If several speed
channels have a failiure, of
the engine speed channel
has a failiure, the controller
reverts to a "limp home"
mode.

70.00 Gear selection VFS FWD, Controller reverts to a "limp The output wires of the analog output 0 are
analog output 0 related fault : home" mode shorted to each other, or the sense line is
output wires are shorted to shorted to battery +, or the plus line is short-
each other, or the sense line ed to ground
is shorted to battery +, or the Check the wiring between the controller and
plus line is shorted to ground the VFS solenoid 0 Check the VFS solenoid
0.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 47

Description Limitation Action

Code
70.01 Gear selection VFS FWD, Controller reverts to a "limp An output wire of the analog output 0 is not
analog output 0 related fault : home" mode connected, or its plus line is shorted to bat-
the output wire is not con- tery +, or the VFS 0 is defect.
nected, or its plus line is Check the wiring between the controller and
shorted to battery + the VFS solenoid 0 Check the VFS solenoid
0.

70.02 Gear selection VFS FWD, Controller reverts to a "limp The currecnt of the analog output 0 is ex-
analog output 0 related fault : home" mode ceeding 1400 mA.
the output current exceeds Check the wiring between the controller and
1400 mA the VFS solenoid 0 Check the VFS solenoid
0.

70.03 Gear selection VFS FWD, Controller reverts to a "limp The current of the analog output 0 is out of
analog output 0 related fault : home" mode range.
the output current is out of Check the wiring between the controller and
range, occurs when the load the VFS solenoid 0 Check the VFS solenoid
has the incorrect impedance 0.

71.00 Gear selection VFS 2ND/ Controller reverts to a "limp The output wires of the analog output 1 are
4TH, analog output 1 related home" mode shorted to each other, or the sense line is
fault: output wires are short- shorted to battery +, or the plus line is short-
ed to each other, or the ed to ground
sense line is shorted to bat- Check the wiring between the controller and
tery +, or the plus line is the VFS solenoid 1 Check the VFS solenoid
shorted to ground 1.

71.01 Gear selection VFS 2ND/ Controller reverts to a "limp An output wire of the analog output 1 is not
4TH, analog output 1 related home" mode connected, or its plus line is shorted to bat-
fault: the output wire is not tery +, or the VFS 1 is defect.
connected, or its plus line is Check the wiring between the controller and
shorted to battery + the VFS solenoid 1 Check the VFS solenoid
1.

71.02 Gear selection VFS 2ND/ Controller reverts to a "limp The currecnt of the analog output 1 is ex-
4TH, analog output 1 related home" mode ceeding 1400 mA.
fault: the output current ex- Check the wiring between the controller and
ceeds 1400 mA the VFS solenoid 1 Check the VFS solenoid
1.

71.03 Gear selection VFS 2ND/ Controller reverts to a "limp The current of the analog output 1 is out of
4TH, analog output 1 related home" mode range.
fault: the output current is out Check the wiring between the controller and
of range, occurs when the the VFS solenoid 1 Check the VFS solenoid
load has the incorrect im- 1.
pedance

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48 D Error codes – 2 Transmission

Description Limitation Action

Code
72.00 Gear selection VFS REV, an- Controller reverts to a "limp The output wires of the analog output 2 are
alog output 2 related fault : home" mode shorted to each other, or the sense line is
output wires are shorted to shorted to battery +, or the plus line is short-
each other, or the sense line ed to ground
is shorted to battery +, or the Check the wiring between the controller and
plus line is shorted to ground the VFS solenoid 2 Check the VFS solenoid
2.

72.01 Gear selection VFS REV, an- Controller reverts to a "limp An output wire of the analog output 2 is not
alog output 2 related fault : home" mode connected, or its plus line is shorted to bat-
the output wire is not con- tery +, or the VFS 2 is defect.
nected, or its plus line is Check the wiring between the controller and
shorted to battery + the VFS solenoid 2 Check the VFS solenoid
2.

72.02 Gear selection VFS REV, an- Controller reverts to a "limp The currecnt of the analog output 2 is ex-
alog output 2 related fault : home" mode ceeding 1400 mA.
the output current exceeds Check the wiring between the controller and
1400 mA the VFS solenoid 2 Check the VFS solenoid
2.

72.03 Gear selection VFS REV, an- Controller reverts to a "limp The current of the analog output 2 is out of
alog output 2 related fault : home" mode range.
the output current is out of Check the wiring between the controller and
range, occurs when the load the VFS solenoid 2 Check the VFS solenoid
has the incorrect impedance 2.

73.00 Gear selection VFS 1ST/ Controller reverts to a "limp The output wires of the analog output 3 are
3RD, analog output 3 related home" mode shorted to each other, or the sense line is
fault : output wires are short- shorted to battery +, or the plus line is short-
ed to each other, or the ed to ground
sense line is shorted to bat- Check the wiring between the controller and
tery +, or the plus line is the VFS solenoid 3 Check the VFS solenoid
shorted to ground 3.

73.01 Gear selection VFS 1ST/ Controller reverts to a "limp An output wire of the analog output 3 is not
3RD, analog output 3 related home" mode connected, or its plus line is shorted to bat-
fault : the output wire is not tery +, or the VFS 3 is defect.
connected, or its plus line is Check the wiring between the controller and
shorted to battery + the VFS solenoid 3 Check the VFS solenoid
3.

73.02 Gear selection VFS 1ST/ Controller reverts to a "limp The currecnt of the analog output 3 is ex-
3RD, analog output 3 related home" mode ceeding 1400 mA.
fault : the output current ex- Check the wiring between the controller and
ceeds 1400 mA the VFS solenoid 3 Check the VFS solenoid
3.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 49

Description Limitation Action

Code
73.03 Gear selection VFS 1ST/ Controller reverts to a "limp The current of the analog output 3 is out of
3RD, analog output 3 related home" mode range.
fault : the output current is Check the wiring between the controller and
out of range, occurs when the VFS solenoid 3 Check the VFS solenoid
the load has the incorrect 3.
impedance

74.00 Analog output 4 related fault Controller will flag the fault, The output wire of analog output 4 is shorted
: output wire is shorted to but no actions will be taken. to ground.
ground. Check the wiring between the controller and
the device connected on the analog output 4.

74.01 Analog output 4 related fault Controller will flag the fault, The output wire of analog output 4 is shorted
: output wire is shorted to but no actions will be taken. to battery +, or not connected.
battery +, or not connected. Check the wiring between the controller and
the device connected on the analog output 4.

74.02 Analog output 4 related fault Controller will flag the fault, The output wire of analog output 4 is exceed-
: the output current exceeds but no actions will be taken. ing 1400 mA.
1400 mA. Check the wiring between the controller and
the device connected on the analog output 4.

74.03 Analog output 4 related fault Controller will flag the fault, The output wire of analog output 4 is out of
: the output current is out of but no actions will be taken. range.
range, occurs when the load Check the wiring between the controller and
has the incorrect impedance. the device connected on the analog output 4.
Check the device connected.

75.00 Analog output 5 related fault Controller will flag the fault, The output wire of analog output 5 is shorted
: output wire is shorted to but no actions will be taken. to ground.
ground. Check the wiring between the controller and
the device connected on the analog output 5.

75.01 Analog output 5 related fault Controller will flag the fault, The output wire of analog output 5 is shorted
: output wire is shorted to but no actions will be taken. to battery +, or not connected.
battery +, or not connected. Check the wiring between the controller and
the device connected on the analog output 5.

75.02 Analog output 5 related fault Controller will flag the fault, The output wire of analog output 5 is exceed-
: the output current exceeds but no actions will be taken. ing 1400 mA.
1400 mA. Check the wiring between the controller and
the device connected on the analog output 5.

Workshop manual DCD 200–300 2006- VDCD01.01GB

50 D Error codes – 2 Transmission

Description Limitation Action

Code
75.03 Analog output 5 related fault Controller will flag the fault, The output wire of analog output 5 is out of
: the output current is out of but no actions will be taken. range.
range, occurs when the load Check the wiring between the controller and
has the incorrect impedance. the device connected on the analog output 5.
Check the device connected.

76.00 Analog output 6 related fault Controller will flag the fault, The output wire of analog output 6 is shorted
: output wire is shorted to but no actions will be taken. to ground.
ground. Check the wiring between the controller and
the device connected on the analog output 6.

76.01 Analog output 6 related fault Controller will flag the fault, The output wire of analog output 6 is shorted
: output wire is shorted to but no actions will be taken. to battery +, or not connected.
battery +, or not connected. Check the wiring between the controller and
the device connected on the analog output 6.

76.02 Analog output 6 related fault Controller will flag the fault, The output wire of analog output 6 is exceed-
: the output current exceeds but no actions will be taken. ing 1400 mA.
1400 mA. Check the wiring between the controller and
the device connected on the analog output 6.

76.03 Analog output 6 related fault Controller will flag the fault, The output wire of analog output 6 is out of
: the output current is out of but no actions will be taken. range.
range, occurs when the load Check the wiring between the controller and
has the incorrect impedance. the device connected on the analog output 6.
Check the device connected.

77.02 All VFS grounds are Controller reverts to a "shut One or more VFS's have an over current,
switched off due to an over down" mode and will force note that this fault will be combined with a
current on one or more neutral 0. 70.02 and/or 71.02 and/or 72.02 and/or
VFS's. 73.02.
Check the combined fault, and see the trou-
bleshooting for that fault.

80.00 Gear selection drive, digital Controller reverts to a "shut Digital output DIG0 is shorted to ground.
output 0 related fault : output down" mode and will force Check the wiring between the controller and
is shorted to ground neutral 0 the RSP drive solenoid + line. Check the
RSP drive solenoid.

80.01 Gear selection drive, digital Controller reverts to a "shut Digital output DIG0 is not connected or short-
output 0 related fault : output down" mode and will force ed to batter +.
is not connected, or shorted neutral 0 Check the wiring between the controller and
to battery + the RSP drive solenoid + line. Check the
RSP drive solenoid.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 2 Transmission 51

Description Limitation Action

Code
81.00 Gear selection 2/4, digital Controller reverts to a "limp Digital output DIG1 is shorted to ground.
output 1 related fault : output home" mode Check the wiring between the controller and
is shorted to ground the 2/4 selector solenoid + line. Check the 2/
4 selector solenoid.

81.01 Gear selection 2/4,digital Controller reverts to a "limp Digital output DIG1 is not connected or short-
output 1 related fault : output home" mode ed to batter +.
is not connected, or shorted Check the wiring between the controller and
to battery + the 2/4 selector solenoid + line. Check the 2/
4 selector solenoid.

82.00 Gear selection 1/3, digital Controller reverts to a "limp Digital output DIG2 is shorted to ground.
output 2 related fault : output home" mode Check the wiring between the controller and
is shorted to ground the 1/3 selector solenoid + line. Check the 1/
3 selector solenoid.

82.01 Gear selection 1/3, digital Controller reverts to a "limp Digital output DIG2 is not connected or short-
output 2 related fault : output home" mode ed to batter +.
is not connected, or shorted Check the wiring between the controller and
to battery + the 1/3 selector solenoid + line. Check the 1/
3 selector solenoid.

83.00 Gear selection drive, digital The controller reverts to a Digital output DIG3 is shorted to battery +.
output 3 related fault : output "shut down" mode and will Check the wiring between the controller and
is shorted to battery + force neutral 0 the RSP drive solenoid - line. Check the RSP
drive solenoid.

83.01 Gear selection drive, digital The controller reverts to a Digital output DIG3 is not connected or short-
output 3 related fault : output "shut down" mode and will ed to ground.
is not connected, or shorted force neutral 0 Check the wiring between the controller and
to the RSP drive solenoid - line. Check the RSP
drive solenoid.

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52 D Error codes – 8 Control system

8 Control system
mm mm mm mm mm mm

Error codes machine

page
–

Code Description Limitation Action

1 Time for service interval has been ex- Make maintenance according to
ceeded. service schedule.
Activate new service interval with
service interval code.

10 Communication fault ECU 790. Operation not possible. Check the power supply to the ECU
790. Check the CAN bus for breaks.

11 Communication, defective cable Operation not possible. Check the cable between ECU 790
ECU 790 - EDU 795. and EDU 795.
Short-circuit or open circuit.

12 Communication fault ECU 793. Check the cable between ECU 793
Short-circuit or open circuit. and EDU 795.

13 Communication fault ECU 794. Check the cable between ECU 794
Short-circuit or open circuit. and EDU 795.

14 Communication ECU 796, not re- Check the power supply to the ECU
sponding. 796. Check the CAN bus for breaks.

15 Communication, defective cable Check cable.

ECU 795 - ECU 796.
Short-circuit or open circuit.

16 Communication, defective cable Check cable.

ECU 796 - ECU 790.
Short-circuit or open circuit.

17 Memory error, check sum EDU 795. Operation not possible. Re-start ECU 795. Load programs. If
Display not in function. that does not help, replace ECU 795.

18 Communication ECU 792, not re- Check the power supply to the ECU
sponding. 792. Check the CAN bus for breaks.
Short-circuit or open circuit.

301 Voltage supply error ECU 790. Reduction of engine speed. Check fuse according to manual.
Supply voltage below 14 or above 33 Measure battery voltage or check
V for 5 s. acid level.

303 Reference voltage error, 5V, ECU Reduction of engine speed. Measure 5 V reference. Possible
790. sensor fault or short-circuit to battery
Reference voltage below 4,5 or minus.
above 5,5 V for 50 ms.

304 Defective sensor for electric scales. Possible cable open circuit. Check
Signal below 0.20V for 5s. cable from chassi to mast.

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 D Error codes – 8 Control system 53

Code Description Limitation Action

305 Defective speed sensor. Reduction of engine speed. Investigate fitting of sensor and cable
Machine speed above 40 km/h for 1s to it. Search for open circuit or open
or too fast change of speed (1 km/h at conductor. Important that the dis-
20ms). tance between sensor and cam disc
is correct, contact Kalmar Industries.
Measure output signal with oscillo-
scope.

306 Defective engine rev sensor. Reduction of engine speed. Check that the sensor is properly
Engine speed above 3500 rpm for 1s screwed in the flywheel cover so that
or too fast change of speed (150 rpm correct distance to the ring gear is ob-
at 20 ms). tained. On the front edge of the sen-
sor is a flange which must rest
against the flywheel cover. Also
check the cable to the sensor if there
is open circuit or open conductors.
Measure output signal with oscillo-
scope.

307 Defective gear selector. Reduction of engine speed. Check for physical damage or cable
Logical fault or unexpected input from open circuit.
lever.

320 Defective sensor for hydrostatic drive Reduction of engine speed. Check connector on pressure sensor
pressure (forward). mounted on hydraulic pump.
Signal below 0.20V or above 4.80V
for 2s.

321 Defective sensor for hydrostatic drive Reduction of engine speed. Check connector on pressure sensor
pressure (reverse). mounted on hydraulic pump.
Signal below 0.20V or above 4.80V
for 2s.

322 Defective hydraulic pressure sensor Engine speed does not increase Check connector on pressure sen-
for lift lever. when using lift lever. sor.
Signal below 0.20V or above 4.80V
for 2s.

323 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve’s resistance. Must
signal EDC valve pump (forward). not be under 15 Ohm. Check with
data sheet from valve manufacturer.

324 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve’s resistance. Must
signal EDC valve pump (reverse). not be under 15 Ohm. Check with
data sheet from valve manufacturer.

325 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve’s resistance. Must
signal PDC valve hydraulic motor. not be under 15 Ohm. Check with
data sheet from valve manufacturer.

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54 D Error codes – 8 Control system

Code Description Limitation Action

350 Battery voltage low. Check the alternator and the charg-
Battery voltage below 23 V if engine ing circuit. Measure acid level and if
is running for 12 s. needed charge battery. If that doesn't
help replace battery/batteries

351 Battery voltage high. Check the alternator’s 24V output.

Battery voltage above 30 V for 10 s. Check cabling.

352 Fuel level low. Possible to continue activity. Fill with fuel.
Less than 15 % for 40 s.

353 Defective sensor fuel level. Possible to continue activity. Check the sensor’s resistance. It
should be between 0 and 73 Ohm.

354 Coolant level low. Reduction of engine speed. Fill with refrigerant.
Low level for 40 s.

355 Hydraulic oil temperature high. Do not use hydraulic functions before
Hydraulic oil temperature above 100 the temperature has fallen below
°C for 40s. 70 °C. Hydraulic fluid may burn if
above 100 °C.

356 Defective sensor hydraulic oil tem- Possible to continue activity. Check the sensor’s resistance. It
perature. should be approx. 8.5 kOhm at 0 °C
If value above 138 °C or below -30 and 290 Ohm at 100 °C.
°C.

357 Brake system, accumulator pressure Reduction of engine speed. Stop machine. Check accumulator.
low.
Brake pressure low for 10s. The pres-
sure can be low for 60s at start-up.

370 Engine particulate filter. Time to re- Regenerate particulate filter in 30

generate particulate filter in 30 min- minutes.
utes.

371 Engine particulate filter. Time to re- Reduction of engine speed. Regenerate particulate filter.
generate.

372 High pressure in the particulate filter. Reduction of engine speed. Regenerate particulate filter.
Pressure high for 1 minute.

380 Defective accelerator LF (Left Front). Reduction of engine speed. Check cable and physical installation
Accelerator pedal signal below 0,2 V of pedal. Calibrate pedal.
or above 4,8 V or 0,3 V out of calibrat-
ed values for 500 ms.

381 Defective accelerator RF (Right Reduction of engine speed. Check cable and physical installation
Front). of pedal. Calibrate pedal.
Accelerator pedal signal below 0,2 V
or above 4,8 V or 0,3 V out of calibrat-
ed values for 500 ms.

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 D Error codes – 8 Control system 55

Code Description Limitation Action

382 Defective accelerator LR (Left Rear). Reduction of engine speed. Check cable and physical installation
Accelerator pedal signal below 0,2 V of pedal. Calibrate pedal.
or above 4,8 V or 0,3 V out of calibrat-
ed values for 500 ms.

383 Defective accelerator RR (Right Reduction of engine speed. Check cable and physical installation
Rear). of pedal. Calibrate pedal.
Accelerator pedal signal below 0,2 V
or above 4,8 V or 0,3 V out of calibrat-
ed values for 500 ms.

384 Defective servo motor for injector Reduction of engine speed. Check cable and physical installation
pump engine. of servo motor. Calibrate servo.
Servo feedback above 4,8 V or 0,5 V
out of calibrated values for 500 ms or
too fast change of feedback.

390 Defective valve to variable pump for Measure the valve’s resistance.
Optimum Speed/Optimum Rev, short Should not be under 10 Ohm. Check
circuit or open circuit at terminal with data sheet from valve manufac-
K2:28. turer.

400 Fault in sensor for reversible driver’s Only driving with operator’s seat Measure the signal with a multimeter
seat. in forward direction is possible. or use the built-in diagnostic system
Sensor faulty or open circuit in signal in the KCS to check whether the sig-
wire. Signal below 0,3V or above nal is within the permissible limits.
4,7V for 200ms. Mechanical sensor Use the diagnostic menus (KCS,
fault. monitoring) to investigate K1:37.

401 Overload lift and tilt according to cali- Speed limitation. Put down and lift lighter loads.
brate table.
Machine capacity exceeded.

402 Parking brake error. Parking brake doesn´t release. Check parking brake pressure after
Parking brake valve or parking brake valve. Check parking brake switch.
switch out of order.

404 Coolant level sensor error. Check cable from sensor and make
Signal from sensor below 0.2V or sure coolant level is ok.
above 4.8V.

405 Seat turning sensing logic error. Possible to turn seat but with limi- Check cables and connections to
Signal from sensor below 0.2V or tations. seat sensing logic.
above 4.8V.

406 Tiltaxle force sensor error. Overload protection disabled. Overload protection is disabled. Do
Sensor signal below 0,1V or above not overload machine. Replace sen-
4,8V for 10s. sor.

601 Voltage supply error, ECU 796. Measure battery voltage. Check fuse
Supply voltage below 14 or above 58-4 no. 6 (5 A).
33 V.

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56 D Error codes – 8 Control system

Code Description Limitation Action

602 Memory error, check sum ECU 796. Re-start ECU 796. Load program. If
that does not help, replace ECU 796.

603 Reference voltage 10V error, ECU Measure 10V reference between
796. X46.7 (0V) and X46.6 (10V).
Reference voltage below 9 or above
11 V for 50 ms.

604 Voltage supply error PWM outputs, Hydraulics not working. Switch off the hydraulic functions.
ECU 796. Check if emergency stop is de-
Supply voltage below 14 or above 33 pressed at the electrical servo.
V for 5s. Measure battery voltage. Check fuse
58-4 no. 7 (10 A).

605 Communication error XA-PWM, K2. Hydraulic functions not working. Re-start ECU 796. If that does not
help, replace ECU 796.

606 Communication error XA-PWM, K3. Hydraulic functions not working. Re-start ECU 796. If that does not
help, replace ECU 796.

610 Error, input signal from lever for hy- Hydraulic function 1 not working. Check the potentiometer fitting and
draulic function 1. cable. The signal voltage should be
Signal out of calibrated values for 100 between 0 - 10 V.
ms.

611 Error, input signal from lever for hy- Hydraulic function 2 not working. Check the potentiometer fitting and
draulic function 2. cable. The signal voltage should be
Signal out of calibrated values for 100 between 0 - 10 V.
ms.

612 Error, input signal from lever for hy- Hydraulic function 3 not working. Check the potentiometer fitting and
draulic function 3. cable. The signal voltage should be
Signal out of calibrated values for 100 between 0 - 10 V.
ms.

613 Error, input signal from lever for hy- Hydraulic function 4 not working. Check the potentiometer fitting and
draulic function 4. cable. The signal voltage should be
Signal out of calibrated values for 100 between 0 - 10 V.
ms.

614 Error, input signal from lever for hy- Hydraulic function 5 not working. Check the potentiometer fitting and
draulic function 5. cable. The signal voltage should be
Signal out of calibrated values for 100 between 0 - 10 V.
ms.

615 Short-circuit or open circuit for main Hydraulic function 1 not working. Measure the valve’s resistance. It
valve hydraulic function 1A at termi- should not be under 15 Ohm. Check
nal K2:3. with data sheet from valve manufac-
turer.

616 Short-circuit or open circuit for main Hydraulic function 1 not working. Measure the valve’s resistance. It
valve hydraulic function 1B at termi- should not be under 15 Ohm. Check
nal K2:4. with data sheet from valve manufac-
turer.

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 D Error codes – 8 Control system 57

Code Description Limitation Action

617 Short-circuit or open circuit for main Hydraulic function 2 not working. Measure the valve’s resistance. It
valve hydraulic function 2A at termi- should not be under 15 Ohm. Check
nal K2:5. with data sheet from valve manufac-
turer.

618 Short-circuit or open circuit for main Hydraulic function 2 not working. Measure the valve’s resistance. It
valve hydraulic function 2B at termi- should not be under 15 Ohm. Check
nal K2:6. with data sheet from valve manufac-
turer.

619 Short-circuit or open circuit for main Hydraulic function 3 not working. Measure the valve’s resistance. It
valve hydraulic function 3A at termi- should not be under 15 Ohm. Check
nal K2:7. with data sheet from valve manufac-
turer.

620 Short-circuit or open circuit for main Hydraulic function 3 not working. Measure the valve’s resistance. It
valve hydraulic function 3B at termi- should not be under 15 Ohm. Check
nal K2:8. with data sheet from valve manufac-
turer.

621 Short-circuit or open circuit for main Hydraulic function 4 not working. Measure the valve’s resistance. It
valve hydraulic function 4A at termi- should not be under 15 Ohm. Check
nal K2:11. with data sheet from valve manufac-
turer.

622 Short-circuit or open circuit for main Hydraulic function 4 not working. Measure the valve’s resistance. It
valve hydraulic function 4B at termi- should not be under 15 Ohm. Check
nal K2:12. with data sheet from valve manufac-
turer.

623 Short-circuit or open circuit for main Hydraulic function 5 not working. Measure the valve’s resistance. It
valve hydraulic function 5A at termi- should not be under 15 Ohm. Check
nal K2:13. with data sheet from valve manufac-
turer.

624 Short-circuit or open circuit for main Hydraulic function 5 not working. Measure the valve’s resistance. It
valve hydraulic function 5B at termi- should not be under 15 Ohm. Check
nal K2:14. with data sheet from valve manufac-
turer.

626 Defective sensor for vertical align- Vertical alignment not working. Switch off vertical alignment.
ment. Check the potentiometer fitting and
Signal below 0,5V or above 9,5V for cable.
100ms.

627 Defective sensor for pre-selected lift- Pre-selected lifting height not Switch off pre-selected lifting height.
ing height. working.
Signal below 0,5V or above 9,5V for
100ms.

628 CTX communication error. Clamping Only manual clamping function is CTX clamping unit inoperative. Se-
control no reply. possible. lect manual clamping control.
Check cable to clamping unit.

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58 D Error codes – 8 Control system

Code Description Limitation Action

630 Fault in pressure sensor P1 for auto- Clamping pressure is estimated to Check the cable for the pressure sen-
matic clamping unit. be the set value. WARNING! sor on the clamping unit.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

631 Fault in pressure sensor P2 for auto- Clamping pressure is estimated to Check the cable for the pressure sen-
matic clamping unit be the set value. WARNING! sor on the clamping unit.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

632 Short circuit or open circuit in hydrau- Clamping prevented. Measure the valve resistance. This
lic valve at terminal K3:3. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

633 Short circuit or open circuit in clamp- Clamping prevented. Measure the valve resistance. This
ing pressure valve, on/off. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

634 Short circuit or open circuit in valve Not possible to shut off left side. Measure the valve resistance. This
for left clamping arm, on/off. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

635 Short circuit or open circuit in valve Not possible to shut off right side. Measure the valve resistance. This
for right clamping arm, on/off. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

636 Short circuit or open circuit in upper Not possible to shut off upper left Measure the valve resistance. This
left clamping arm valve on/off. side. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

637 Short circuit or open circuit in middle Not possible to shut off middle Measure the valve resistance. This
right clamping arm valve on/off. right side. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

638 Short circuit or open circuit in middle Not possible to shut off middle left Measure the valve resistance. This
left clamping arm valve on/off. side. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

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 D Error codes – 8 Control system 59

Code Description Limitation Action

639 Short circuit or open circuit in upper Not possible to shut off upper right Measure the valve resistance. This
right clamping arm valve on/off. side. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

642 Fault in pressure sensor for opening Clamping prevented. Check the cable for the pressure sen-
clamping unit. sor for opening the clamping unit.
Signal below 0,5V or above 10,5V for Check the pressure sensor.
2s.

643 Fault in pressure sensor for closing Clamping prevented. Check the cable for the pressure sen-
clamping unit. sor for closing the clamping unit.
Signal below 0,5V or above 10,5V for Check the pressure sensor.
2s.

644 Switch for selecting left or right Not possible to shut off left or right Check the switch.
clamping unit. side. Check the cable connected to the
switch.

645 Overload Speed reduction to max 1 km/h.

646 Short circuit or open circuit in upper Clamping on left side not possi- Measure the valve resistance. This
left bypass valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

647 Short circuit or open circuit in middle Clamping on left side not possi- Measure the valve resistance. This
left bypass valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

648 Short circuit or open circuit in left se- Clamping on left side not possi- Measure the valve resistance. This
quence valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

650 Short circuit or open circuit in upper Clamping on right side not possi- Measure the valve resistance. This
right bypass valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

651 Short circuit or open circuit in middle Clamping on right side not possi- Measure the valve resistance. This
right bypass valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

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60 D Error codes – 8 Control system

Code Description Limitation Action

652 Short circuit or open circuit in right se- Clamping on right side not possi- Measure the valve resistance. This
quence valve on clamp. ble. should not be less than 15 Ohm. Use
the manufacturer’s data sheet to
check. Check the cable connected to
the valve.

654 Pressure sensor P3 left long arm Clamping on left side not possi- Check the cable for the pressure sen-
fault, paper clamp. ble. sor for P3 left long arm.
Check the pressure sensor.

655 Pressure sensor P3 left short arm Clamping on left side not possi- Check the cable for the pressure sen-
fault, paper clamp. ble. sor for P3 left short arm.
Check the pressure sensor.

656 Pressure sensor P3 right long arm Clamping on right side not possi- Check the cable for the pressure sen-
fault, paper clamp. ble. sor for P3 right long arm.
Check the pressure sensor.

657 Pressure sensor P3 right short arm Clamping on right side not possi- Check the cable for the pressure sen-
fault, paper clamp. ble. sor for P3 right short arm.
Check the pressure sensor.

658 Pressure select switch fault. Clamp pressure one is selected. Check switch mounting and cable.
Signal voltage should be between
0.2-9.8 V.

659 Pressure sensor P1 on left arm fault, Clamping pressure is estimated to Check the cable for the pressure sen-
paper clamp. be the set value. WARNING! sor.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

660 Pressure sensor P2 on left arm fault, Clamping pressure is estimated to Check the cable for the pressure sen-
paper clamp. be the set value. WARNING! sor.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

661 Pressure sensor P1 on right arm Clamping pressure is estimated to Check the cable for the pressure sen-
fault, paper clamp. be the set value. WARNING! sor.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

662 Pressure sensor P2 on right arm Clamping pressure is estimated to Check the cable for the pressure sen-
fault, paper clamp. be the set value. WARNING! sor.
Signal below 0,5V or above 10,5V for There is no automatic increase in Check the pressure sensor.
2s. clamping pressure.

900 Fault code from gearbox control unit. Depending on type of fault. See Error codes transmission page
SPN and FMI code is shown if avail- 39.
able.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 8 Control system 61

Code Description Limitation Action

1200 Fault code from engine control unit. Depending on type of fault. See Error codes engine alternative
SPN and FMI code is shown if avail- Volvo TAD750VE page 10, Error
able. codes engine alternative Cummins
QSB6.7 page 22.

1501 Defective sensor for feedback steer- Steering turns off automatically. Check potentiometer and cabling
ing. from the steer sensor. The signal
Signal below 0,3 V or above 4,7 V for should be between 0.5 and 4.5V.
100ms or mechanical sensor fault.

1502 Defective steer lever. Steering turns off automatically. Check potentiometer and cabling
from the steer lever. The signal
should be between 0.5 and 4.5V.

1503 Defective mini steering 2-channel po- Steering turns off automatically. Check cabling. Measure potentiome-
tentiometer. ter channels 1 and 2 (oscilloscope re-
Unexpected input from potentiome- quired).
ter. Signal value below 0,2V or above
4,8V

1504 Short-circuit or open circuit on output Steering turns off automatically. Measure the valve’s resistance. Must
signal for right steering valve. not be under 15 Ohm. Check with
data sheet from valve manufacturer.

1505 Short-circuit or open circuit on output Steering turns off automatically. Measure the valve’s resistance. Must
signal for left steering valve. not be under 15 Ohm. Check with
data sheet from valve manufacturer.

1506 Voltage supply error, ECU 792. Reduction of engine speed. Check fuse according to manual.
Supply voltage below 14 or above Measure battery voltage or check
33 V for 5s. acid level.

1507 Reference voltage 5V error, ECU Reduction of engine speed. Measure 5 V reference. Possible
792. sensor fault or short-circuit to battery
Reference voltage below 4,5 or minus.
above 5,5 V for 50 ms.

Workshop manual DCD 200–300 2006- VDCD01.01GB

62 D Error codes – 9 Frame, body, cab and accessories

9 Frame, body, cab and

mm mm mm mm mm mm

accessories
9.4 Heating, ventilation and air
conditioning
ECC: Reading out error code
page
–

NOTE
In case of an error code, perform the recommended actions ac-
cording to the error code table to find the problem.
If there is a fault in any sensor, or if the pressure monitor has tripped,
A B C
“ERROR” will be flashed on the display.
Keep the auto button (position E) depressed for a few seconds to show
the current fault(s) as text on the display.
Scroll between error messages, using the temperature buttons (posi-
tions A and B). The selected error message is indicated with an arrow
on the display.
AUTO
MODE
The fault cause is indicated with a left arrow (position F).
003708

The pressure monitor is re-set with the button for reducing fan speed
(position C). Keep the button depressed for several seconds to reset.
E F
A. Scrolling between error messages Return by briefly pressing the auto button (position E).

B. Scrolling between error messages

C. Resetting the pressure monitor
D. -
E. Auto mode
F. Fault cause

VDCD01.01GB Workshop manual DCD 200–300 2006-

 D Error codes – 9.4 Heating, ventilation and air conditioning 63

ECC: Error code table

–

Error Description Limit Recommended action

Heatervalve The heater valve has failed or be- Pin 10 should have a volt- Check wiring harness.
Open come disconnected. age of approx. 5 V all the Is the heater valve connected?
time.
Heatervalve The heater valve has been shorted to Change heater valve.
Short ground. Pin 9 should have a volt-
age of approx. 0.9 V
Heatervalve Is the heater valve stuck? when fully closed and ap-
Stuck prox. 2.7 V when fully
open.
Pin 8 should have ground
potential all the time.
Pin 6, when valve is clos-
ing voltage should be ap-
prox. 12 V, when opening
approx. 0 V, when
stopped approx. 0 V.
Pin 5, when valve is clos-
ing voltage should be ap-
prox. 0 V, when opening
approx. 12 V, when
stopped approx. 0 V.

Inside sensor The connection between ECC and Resistance should be ap- Check wiring harness.
Open sensor has been broken. prox. 10 Kohm at 25° C. Sensor connected?
Inside sensor The connection between ECC and Measure resistance.
Short sensor has been shorted to ground.
Replace sensor.

Outside sensor The connection between ECC and Resistance should be ap- Check wiring harness.
Open sensor has been broken. prox. 10 Kohm at 25° C. Sensor connected?
Outside sensor The connection between ECC and Measure resistance.
Short sensor has been shorted to ground.
Replace sensor.

Deicing sensor The connection between ECC and Resistance should be ap- Check wiring harness.
Open sensor has been broken. prox. 10 Kohm at 25° C. Sensor connected?
Deicing sensor The connection between ECC and Measure resistance.
Short sensor has been shorted to ground.
Replace sensor.

Aftercoil sensor The connection between ECC and Resistance should be ap- Check wiring harness.
Open sensor has been broken. prox. 10 Kohm at 25° C. Sensor connected?
Aftercoil sensor The connection between ECC and Measure resistance.
Short sensor has been shorted to ground.
Replace sensor.

Workshop manual DCD 200–300 2006- VDCD01.01GB

64 D Error codes – 9.4 Heating, ventilation and air conditioning

Error Description Limit Recommended action

AC system fail- There is a problem with the ECC sys- Control refrigerant charge.
ure tem. Either over pressure or not Control pressure switch.
enough refrigerant. System can be
Refrigerant leakage?
reset. Shutdown, restart and from the
error menu the fan down key resets
the error.

VDCD01.01GB Workshop manual DCD 200–300 2006-

 E Schematics 1

E Schematics

Table of Contents E Schematics

mm mm mm mm mm mm

10 Common hydraulics....................................................................................... 3
Hydraulic diagrams, compilation ............................................................................ 3
Hydraulic diagram A06195.0700 ............................................................................ 4
Hydraulic diagram A06195.0600 ............................................................................ 6
11 Common electrics .......................................................................................... 8
Circuit diagram, description ................................................................................... 8
Component designations ........................................................................................ 9
Circuit diagrams, compilation ............................................................................... 10

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

2 E Schematics

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 E Schematics – 10 Common hydraulics 3

10 Common hydraulics
mm mm mm mm mm mm

Hydraulic diagrams, compilation

page
–

Designation, drawing no., reference Functions included

Hydraulic diagram A06195.0700 page 4 Brake, steering, load handling (hydraulic servo) and pumps

Hydraulic diagram A06195.0600 page 6 Brake, mini-wheel/lever steering, load handling (hydraulic servo) and pumps

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

4 E Schematics – 10 Common hydraulics

Hydraulic diagram A06195.0700

page
–

20
19

22 20
21
21

22
17
18

23

24

26
14

15

25
17
13

27 28
29
16
12
10

11
9
8
7
1
2

6
5
3

008365 (A06195.0700 ver.1

4

33
2

32
30

31
1

34

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 E Schematics – 10 Common hydraulics 5

1. Wheel brake 20. Lift cylinder

2. Brake cylinder 21. Load holding valve
3. Drive axle block 22. Tilt cylinder
4. Parking brake calliper 23. Flow divider
5. Switch normally open (NO) parking brake (S200) 24. Side shift and spreading cylinders
6. Solenoid valve parking brake (Y642) 25. Levelling cylinder
7. Switch normally closed (NC) disengagement (S220) 26. Breather filter hydraulic oil tank
8. Shuttle valve, reversible operator’s seat 27. Hydraulic oil pump for steering, load handling, brake sys-
9. Switch normally open (NO) brake light (S216) tem, servo circuit for load handling and mini-wheel/lever
steering
10. Brake valve
28. Hydraulic oil pump for lift
11. Switch normally closed (NC) low brake pressure (S204)
29. High-pressure filter
12. Extra brake valve, reversible operator’s seat
30. Steering valve
13. Accumulator
31. Directional valve with solenoid valve steering forward
14. Accumulator drain valve (Y636-1) and steering reverse (Y636-2), reversible driver´s
15. Pressure limiting valve seat
16. Main valve 32. Steering cylinder
17. Control valves for levelling, spreading, side shift, tilt and lift 33. Hydraulic oil tank
18. Control levers 34. Nozzle/Non-return valve in return line from steering valve
19. Load control valve

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

6 E Schematics – 10 Common hydraulics

Hydraulic diagram A06195.0600

page
–

20
19

22 20
21
21

22
17
18

23

24

26
14

15

25
17
13

27 28
29
16
12
10

11
9
8
7

36
31
1
2

6
5
3

008364 (A06195.0600 ver.1

4

30
2

34

35
32

33
1

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 E Schematics – 10 Common hydraulics 7

1. Wheel brake 20. Lift cylinder

2. Brake cylinder 21. Load holding valve
3. Drive axle block 22. Tilt cylinder
4. Parking brake calliper 23. Flow divider
5. Switch normally open (NO) parking brake (S200) 24. Side shift and spreading cylinders
6. Solenoid valve parking brake (Y642) 25. Levelling cylinder
7. Switch normally closed (NC) disengagement (S220) 26. Breather filter hydraulic oil tank
8. Shuttle valve, reversible operator’s seat 27. Hydraulic oil pump for steering, load handling, brake sys-
9. Switch normally open (NO) brake light (S216) tem, servo circuit for load handling and mini-wheel/lever
steering
10. Brake valve
28. Hydraulic oil pump for lift
11. Switch normally closed (NC) low brake pressure (S204)
29. High-pressure filter
12. Extra brake valve, reversible operator’s seat
30. Control valve mini-wheel/lever steering
13. Accumulator
31. Solenoid valve steering right (Y615-1) and left (Y615-2)
14. Accumulator drain valve
32. Steering valve
15. Pressure limiting valve
33. Directional valve with solenoid valve steering forward
16. Main valve (Y636-1) and steering reverse (Y636-2), reversible driver´s
17. Control valves for levelling, spreading, side shift, tilt and lift seat
18. Control levers 34. Steering cylinder
19. Load control valve 35. Hydraulic oil tank
36. Nozzle/Non-return valve in return line from steering valve

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

8 E Schematics – 11 Common electrics

11 Common electrics
mm mm mm mm mm mm

Circuit diagram, description

page
–

A circuit diagram is divided into circuit names (drawing numbers) and

consists of a set of numbered pages.
The following is an explanation of symbols in circuit diagrams:
• X is connection terminal (followed by number)
• Designation 353-2
353 is component designation (see Component designations
page 9 for description of each component). 2 indicates that it is the
second component of this type in the specific diagram.
• Sensors etc. are drawn in resting position on circuit, that is, with-
out voltage.
• Colour cables:
White cable = ground signal
Grey cable = other cables
• Fuse box, for example F58, means fuse box with 8 fuses
• An arrow symbol indicates a reference to another circuit diagram
• 20015.0001 electrical drawings-post designations K-standard.
K-standard 1: norms, rules
K-standard 2: cables, general physical
K-standard 5: Designation and marking system, item designations
circuit drawings
• Ground connection
1: X37-1A is ground connection in the electrical distribution box. A
connection terminal for ground. Frame connection-connection ter-
minal to chassis.
2: Zero reference is found in control units.

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 E Schematics – 11 Common electrics 9

Component designations
page
–

The components in circuit diagrams have a prefix and number, the

prefix describes the type of component, the number which component.
Component list with component number, prefix and designation is pro-
vided as an appendix after the circuit diagrams.

Prefix Description
A Unit, sub-unit. Example: amplifier with separate components

B Converter from non-electric to electric signals or vice versa. Example: inductive sensor.

C Capacitor

D Binary element, delay unit, memory. Example: control unit.

E Lighting and heating unit.

F Protective device. Example: fuse.

G Alternator, power supply device. Example: fuse.

H Signal device. Example indicator light.

K Relay, connector.

L Inductance, reactance.

M Motor. Example: electric motor.

N Analogue element. Example: operation amplifier.

P Measuring instrument, testing equipment. Example: operating hour gauge.

Q Electrical connector for power circuit. Example: circuit breaker.

R Resistor. Example: potentiometer.

S Electric switch for control circuit, selector. Example: switch.

T Transformer.

U Modulator, converter or transformer. Example: frequency converter

V Conduit, semiconductor. Example: diode, transistor

W Transmission route, wave-guide, antenna. Example: cable, bus bar.

X Outlet/socket, connecting device Example: connection terminal.

Y Electrically controlled mechanical device: Example: solenoid valve, hydraulic valve.

Z Transformer, network, hybrid, filter, equaliser, limiter. Example: cable balancing network.

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

10 E Schematics – 11 Common electrics

Circuit diagrams, compilation

page
–

Circuit diagrams for basic machine has drawing number

A49842.0100, and are provided as an appendix in following order.

Sheet Designation
0.0-1 Cross reference list ECU 790

0.0-2 Cross reference list ECU 793

0.0-3 Cross reference list ECU 796

0.0-4 Cross reference list ECU 796

0.0-5 Cross reference list ECU 792

1.0-A Circuit engine Volvo TAD650VE and TAD750VE

1.0-B Circuit engine Cummins

1.0-C Circuit engine Perkins/Caterpillar

2.0-A1 Circuit, gear changing ECU 790

2.0-A2 Circuit, extra forward/reverse selector

2.0-A3 Circuit, gear changing, aut/ECU 793

2.0-A4 Circuit, gear changing, ECU 793

2.0-B1 Circuit, hydrostatic transmission

2.0-B2 Circuit, hydrostatic transmission

2.0-B3 Circuit, hydrostatic transmission

2.0-C1 Circuit, gear changing ZF

2.0-C2 Circuit, gear changing ZF

4.0-1 Circuit, cab

4.0-2 Circuit, cab TDS

4.0-3 Circuit, monitoring brake pressure

4.5 Circuit, parking brake

5.2-1A Circuit, steering

5.2-1B Circuit, steering TDS

5.2-2A Circuit, steering

5.2-2B Circuit, steering TDS

7.0-1 Circuit, electrical servo and hydraulics

7.0-2 Circuit, electrical servo and hydraulics

7.0-3 Circuit, electrical servo and hydraulics, TDS

7.0-4 Circuit, ECU 796, joystick

7.0-5A Circuit, ECU 796, joystick 2

7.0-5B Circuit, ECU 796, joystick 2 TDS

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 E Schematics – 11 Common electrics 11

Sheet Designation
7.2-1 Circuit, paper functions

7.2-2A Circuit, sensors attachment

7.2-2B Circuit, valves attachment

7.2-3 Circuit, indication lamps

7.2-4 Circuit, switches paper functions

7.2-5A Circuit, stop lower

7.2-6 Circuit, optispeed/rev

7.10-1 Circuit, electronic scale

7.10-2 Circuit, overload protection

8.2-1 Circuit, data com. RED CAN

8.2-2 Circuit monitoring

8.2-3 Circuit sensors speed and engine rev.

8.2-4 Circuit data com. J1939

8.2-5 Circuit data com.

9.1 Circuit sensors/instruments

9.3-1 Circuit, seat rotation

9.3-2 Circuit, electric seat rotation

9.3-3 Circuit, seat up/down

9.3-4 Circuit, speed control

9.4-1 Circuit, ECC

9.4-2 Circuit heating/AC

9.4-3 Circuit heating/AC Flexcab

9.4-5 Circuit heating/AC

9.4-6 Circuit ECC fan

9.4-7 Circuit pause heater

9.5-1 Circuit, wipers

9.6-1 Circuit, head lights

9.6-2 Circuit, head lights

9.6-3A Circuit, head lights

9.6-3B Circuit, head lights, TDS

9.6-4 Circuit, head lights, TDS

9.6-5A Circuit, head lights rear DCE90-

9.6-5B Circuit, head lights rear DCE50-90

9.6-5C Circuit, head lights rear

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

12 E Schematics – 11 Common electrics

Sheet Designation
9.6-6 Circuit working light

9.6-7 Circuit working light

9.6-8A Circuit working light

9.6-8B Circuit working light TDS

9.6-9 Circuit light, engine bay

9.8-1 Circuit, cab

9.8-2 Circuit, compressor horn

9.14 Circuit option

11.5-1 Circuit power supply

11.5-2 Circuit power supply, fuses

11.5-3 Circuit power supply, fuses

11.5-4 Circuit power supply, ECU 792

11.5-5 Circuit power supply, ECU 793

11.5-6 Circuit power supply, ECU/EDU

Circuit diagram for optional equipment.

Drawing no. Designation

A50617.0100 Gear selector RMH

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 1 2 3 4 5 6 7 8

A A

B B

C C

WIRING DIAGRAMS, DCE STEP 3 ENGINES
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS DCE 50­ DCE50­ TIER 3 0 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING DCE 50­ A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B
­D790
­D790
Power /11.5_6.B4 Power Supply
CAN /8.2_1.A7 CAN 2.1 /8.2_3.C8 Frequency Input VEHICLE SPEED
1.3 See pin 2 2.2 /8.2_3.C8 0V Analogue Ref VEHICLE SPEED
1.4 See pin 2 2.3 /8.2_3.A8 Frequency Input RPM SENSOR ENGINE
1.5 See pin 2 2.4 /8.2_3.A8 0V Analogue Ref RPM SENSOR
1.6 See pin 2 2.5 Frequency Input
1.7 See pin 1 2.6 Frequency Input
1.8 See pin 1 2.7 0V Analogue Ref
1.9 /2.0_A1.D8 Input GEAR SELECTOR 2.8 /8.2_2.A8 Reostat Input FUEL LEVEL
1.10 /2.0_A1.D8 Input GEAR SELECTOR 2.9 /8.2_2.B8 0V Analogue Ref
1.11 /9.3_1.A8 Input SEAT TURN CW 2.10 /11.5_2.C1 Digital Output IGNITION SHUT OFF
1.12 /2.0_A1.C8 Input FORWARD 2.11 /9.3_2.C1 Digital Output TURN SEAT CCW
1.13 /2.0_A1.C8 Input REVERSE 2.12 /7.2_6.B2 Digital Output SUPPLY VALVE
C 1.14 /4.0_1.A7 Input PARKING BRAKE PRESSURE 2.13 /2.0_B1.C1 Digital Output HYDROSTATIC MOTOR C
1.15 /2.0_A1.A8 Input INCHING/DECLUTCH 2.14 /4.5.D3 Digital Output P­BRAKE ON/OFF
1.16 /9.14.E8 Input SPEED LIMIT 2(OPT) 2.15 /7.10_2.C1 PWM Output OVERLOAD PROTECTION
1.17 /11.5_1.C7 Input KEY POSITION 3 2.16 RS232
1.18 /9.3_1.A8 Input SEAT TURN CCW 2.17 See Pin.K2:16
1.19 /4.0_1.D8 Input SEAT CONTACT 2.18 See Pin K2:16
1.20 /2.0_B2.B8 Input SPREADING/FORK POSITON 2.19 Temperature Input
1.21 /2.0_B2.A8 Input Function 5 2.20 Temperature Input
1.22 /4.0_3.C8 Input BRAKE PRESSURE 2.21 /8.2_2.A8 Temperature Input TEMP HYDROSTAT OIL
1.23 /4.5.A8 Input P­BRAKE SWITCH ON 2.22 /8.2_2.B8 Temperature Input Temp Outdoor
1.24 /8.2_2.E8 5V Analogue Ref 2.23 /9.3_2.C1 PWM Output LOW TURNING SPEED
1.25 /8.2_2.E8 0V Analogue Ref 2.24 /9.3_1.B8 PWM OUT SEAT TURNING BRAKE
2.25 /2.0_B1.A1 PWM Output PUMP FORWARD EDC

ECU/790, Main K1 connector pinout
1.26 Analogue Input 0­5V ACCELERATOR PEDAL

ECU/790, Main K2 connector pinout
1.27 /9.3_4.D7 Analogue Input 0­5V LEFT PEDAL CH 1 2.26 /2.0_B1.B1 PWM Output PUMP REVERSE EDC
1.28 /8.2_2.D7 Analogue Input 0­5V PRESSURE LIFT LEVER 2.27 /2.0_B1.C8 PWM Output MOTOR PDC
1.29 /7.10_1.C7 Analogue Input 0­5V SCALE LOADCELL LEFT 2.28 /7.2_6.B8 PWM Output OPTISPEED/REV
D 1.30 /7.10_1.C7 Analogue Input 0­5V SCALE LOADCELL RIGHT 2.29 /9.3_2.C1 PWM Output TURN SEAT CW D
1.31 /8.2_2.F7 Analogue Input LOAD CELL TILT 2.30 Analogue Output
1.32 /2.0_B3.C2 Analogue Input DIRECTION HYDROSTATIC MOTOR 2.31 Analogue Output

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
1.33 /2.0_B1.E7 Analogue Input PRESSURE FORWARD 2.32 0V Analogue Ref
1.34 /2.0_B1.E7 Analogue Input PRESSURE REVERSE 2.33 Not used
1.35 /8.2_3.E8 5V Analogue Ref 2.34 Not used
1.36 /7.10_1.D8 0V Analogue Ref 0 V REF 2.35 Not used
1.37 /9.3_1.E1 Analogue Input SEAT POSITION 2.36 Not used
1.38 /8.2_2.B7 COOLANT LEVEL 2.37 Not used
1.39 /9.3_4.B7 Analogue Input RIGHT PEDAL 180/40 Deg 2.38 /9.3_1.B1 Digital Output SEAT FORWARD
1.40 /9.3_4.E7 Analogue Input 0­5V LEFT PEDAL 180/40 deg 2.39 /11.5_1.C5 Digital Output STARTER
1.41 /9.3_4.D7 Analogue Input 0­5V LEFT PEDAL CH 2 2.40 /9.6_8A.A1 Digital Output REVERSE LIGHT
1.42 Analogue Input 2.41 /9.3_1.C1 Digital Output SEAT TURNED
2.42 See Pin K1:1

E E

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Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KORSREFERENS ECU 790 DCE50­ TIER 3 0.0_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CROSS REFERENCE ECU 790 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
­D793
A1 /11.5_5.B4 Power Supply
B1 /2.0_A3.A1 VFS 0+ FORWARD Analogue Output
C1 /2.0_A3.A8 VFS 1­ 2nd GEAR Analogue Output
D1 /2.0_A3.C1 VFS 1+ 2nd GEAR Analogue Output
E1 /2.0_A3.C8 VFS 1­ 2nd GEAR Analogue Output
F1 /2.0_A3.B1 VFS 2+ REVERSE Analogue Output
B2 /2.0_A3.B8 VFS 2­ REVERSE Analogue Output
H1 /2.0_A3.C1 VFS 3+ 1st GEAR Analogue Output
G1 /2.0_A3.C8 VFS 3­ 3rd GEAR Analogue Output
J1 /2.0_A3.D1 DO 0 DRIVE Digital Output
K1 /2.0_A4.E8 VFS 0+ PRESSURE FEEDBACK SENSOR
Reostat Input0­5kOhm
A2 DIGIN0  2nd GEAR Input
C2 DIGIN1  1st GEAR Input
B D2 DIGIN2  SEAT ROTATED Input B
F2 DO1  ALARM OUTPUT Digital Output
E2 /2.0_A4.F8 DO2  PRESSURE FEEDBACK SENSOR
Digital Output
H2 DIGIN3  3rd GEAR Input
G2 DIGIN4  FORWARD Input
J2 DIGIN5  REVERSE Input

ECU/793, R1 connector pinout
K2 /2.0_A3.D8 DO3  DRIVE Digital Output
A3 See pin A1
G3 /2.0_A4.B8 SS0+ IN DRUM SPEED RPM
C3 /2.0_A4.C8 SS0­ DRUM SPEED RPM
B3 /2.0_A4.B8 SS1+ IN OUTPUT SPEED RPM
D3 /2.0_A4.B8 SS1­  OUTPUT SPEED RPM
E3 /2.0_A4.A8 SS2+ ENGINE SPEED SENSOR RPM
F3 /2.0_A4.A8 SS2­  ENGINE SPEED SENSOR RPM
H3 /2.0_A4.A8 ANI1  ENGINE SPEED AnalogueInput0­5kOhm
J3 /2.0_A4.D8 ANI2  IN TEMP SENSOR COOLER Analogue Input 0­5V
C K3 /2.0_A4.D8 Signal GND C

­D793
L1 PWM4+ PWM Output
M1 /2.0_A4.E8 5V Analogue Ref
N1 PWM5+ PWM Output
P1 ANI 5 Analogue Input 0­5V
R1 /2.0_A3.D1 PWM6+  BRAKE VALVE PWM Output
S1 ANI6  ACCELERATOR PEDAL Analogue Input 0­5V
D L2 CAN D
M2 See pin L2
N2 /8.2_5.C2 RS 232

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
P2 See pin N2
R2 /2.0_A4.C8 SS3+ IN TURBINE SPEED RPM
S2 See contact R1, pin A1
L3 DIGIN6  INCHING Input
M3 DIGIN7  MAN/AUT GEAR Input

ECU/793, R2 connector pinout
N3 DIGIN8  PARKING BRAKE Input
P3
R3 ANI3  BRAKE PEDAL Analogue Input 0­5V
S3 See contact R1, pin A1

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KORSREFERENS ECU 793 DCE50­ TIER 3 0.0_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CROSS REFERENCE ECU 793 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

=VBFS
­D796 ­D796

Power /11.5_6.C4 Power Supply Power

CAN /8.2_1.E7 CAN CAN
1.3 See pin 2 1.3 See pin 2
A 1.4 See pin 2 1.4 See pin 2 A
1.5 See pin 2 1.5 See pin 2
1.6 See pin 2 1.6 See pin 2
1.7 See pin 1 1.7 See pin 1
1.8 See pin 1 1.8 See pin 1
1.9 /7.0_2.A8 Analog Input LEVER LIFT 1.9 /7.0_3.A8 Analogue Input LEVER LIFT
1.10 /7.0_2.B8 Analog Input LEVER TILT 1.10 /7.0_3.B8 Analogue Input LEVER TILT
1.11 /7.0_2.C8 Analog Input LEVER SIDE SHIFT 1.11 /7.0_3.C8 Analogue Input LEVER SIDE SHIFT
1.12 /7.0_2.C8 Analog Input LEVER FORK POSITION 1.12 /7.0_3.C8 Analogue Input LEVER FORK POSITION
1.13 /7.0_2.D8 Analog Input LEVER EXTRA 1.13 /7.0_3.D8 Analogue Input LEVER EXTRA
1.14 See pin 1 1.14 See pin 1
1.15 See pin 1 1.15 See pin 1
1.16 /7.2_1.A8 Analog Input LIFT HEIGHT 1.16
1.17 /7.2_1.B8 Analog Input TILT ANGLE 1.17
1.18 /7.2_2A.A8 Analog Input PRESSURE RIGHT CLAMP P1 1.18
1.19 /7.2_2A.B8 Analogue Input PRESSURE RIGHT CLAMP P2 1.19
B 1.20 /7.2_2A.B8 Analog Input PRESSURE LEFT CLAMP P1 1.20 B
1.21 /7.2_2A.C8 Analog Input PRESSURE LEFT CLAMP P2 1.21
1.22 /7.2_1.E8 Analogue Input CLAMP PRESSURE 1.22
1.23 Temperature Input 1.23
1.24 Temperature Input 1.24
1.25 Temperature Input 1.25

ECU/PWM, Main connector pinout
ECU/PWM, Main connector pinout
1.26 /7.0_2.A8 0V Analog Reference POWER SUPPLY LEVERS 1.26 /7.0_3.A8 0V Analogue Ref POWER SUPPLY LEVERS
1.27 /7.0_2.A1 10V Analog Reference POWER SUPPLY LEVERS 1.27 /7.0_3.A1 10V Analogue Ref POWER SUPPLY LEVERS
1.28 See pin 1 1.28 See pin 1
1.29 Temperature Input 1.29
1.30 /4.0_1.E8 Input HYDRAULIC FUNCTIONS DISABLE 1.30 Input HYDROSTATIC FUNCTION ACTIVE
1.31 /7.2_1.C8 Input LIFT HEIGHT SELECTION 1.31
1.32 /7.2_4.B8 Input VERTICAL POSITION 1.32
1.33 /7.2_1.D8 Input INCREASE HEIGHT 1.33
1.34 /7.2_1.D8 Input DECREASE HEIGHT 1.34
1.35 Input OVERRIDE DRIVE/LOWER STOP 1.35
C 1.36 /7.2_4.A8 Input AUTO RELEASE/AUTO CLAMP 1.36 C
1.37 /7.2_4.C8 Input LOCK UPPER ARM 1.37
1.38 /7.2_2A.D8 Input EXTENDER 1.38
1.39 /7.2_4.D8 Input PAPER FUNCTIONS ON/OFF 1.39
1.40 /7.2_4.B8 Input SHIFT HYDRALIC FUNCTION 1.40
1.41 /7.2_5A.B8 Input ULTRA SONIC SENSOR, LOAD AT LOW POSITION 1.41
1.42 Not Used 1.42 Not Used

=VBFS
­D796 ­D796

Power, pin 1 and 9 /11.5_6.C6 PWM Output Power, pin 1 and 9

2.2 Not Used 2.2 Not Used
2.3 /7.0_1.A8 PWM Output LIFT DOWN 2.3
2.4 /7.0_1.A8 PWM Output LIFT UP 2.4
D 2.5 /7.0_1.B8 PWM Output TILT OUT 2.5 D
2.6 /7.0_1.B8 PWM Output TILT IN 2.6
2.7 /7.0_1.C8 PWM Output SIDE SHIFT LEFT 2.7

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
2.8 /7.0_1.C8 PWM Output SIDE SHIFT RIGHT 2.8
2.9 See pin1 2.9 See pin1
2.10 /7.0_1.A1 Common PWM Out +24 V POWER SUPPLY FOR VALVES 2.10
2.11 /7.0_1.D8 PWM Output FORK POSITION OUT 2.11
2.12 /7.0_1.D8 PWM Output FORK POSITION IN 2.12
2.13 /7.0_1.E8 PWM Output EXTRA OUT 2.13
2.14 /7.0_1.E8 PWM Output EXTRA IN 2.14

ECU/PWM, PWM 1 connector pinout
ECU/PWM, PWM 1 connector pinout
2.15 /7.2_2B.B1 PWM Output UPPER ARMS OFF 2.15
2.16 PWM Output VERTICAL ACTIVE 2.16

=VBFS
­D796 ­D796
E E
Power, pin 1 and 9 /11.5_6.D7 PWM Output CLAMP PRESSURE 1 Power, pin 1 and 9
3.2 Not Used 3.2 Not Used
3.3 /7.2_2B.C1 3.3
3.4 3.4
3.5 3.5
3.6 3.6
3.7 PWM Output LASER 3.7
3.8 /7.2_2B.E1 Common PWM Out +24 V 3.8
3.9 See pin1 3.9 See pin1
3.10 /7.2_2B.C8 PWM Output CLAMP PRESSURE 2 3.10
3.11 /7.2_2B.C1 PWM Output GREEM LAMP (CLAMP PRESSURE OK) 3.11

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
3.12 /7.2_3.B8 PWM Output YELLOW LAMP (VERTICAL LATCH) 3.12
3.13 /7.2_3.B8 PWM Output RED LAMP (OVERLOAD,EXTENDER OUT,OVERRIDE) 3.13
F 3.14 /7.2_3.C8 PWM Output SIDESHIFT/UPPER ARMS UP­DOWN 3.14 F

ECU/PWM, PWM 2 connector pinout
ECU/PWM, PWM 2 connector pinout

3.15 /7.2_2B.D1 PWM Output EXTENDER/ROTATION 3.15

3.16 /7.2_2B.E1 SIDESHIFT/ROTATION(OPT) 3.16

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KORSREFERENS ECU 796 DCE50­ TIER 3 0.0_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CROSS REFERENCE ECU 796 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

=Joystick2
­D796

Power
CAN
1.3 See pin 2
1.4 See pin 2
1.5 See pin 2
1.6 See pin 2
1.7 See pin 1
1.8 See pin 1
B 1.9 /7.0_5A.A8 Analogue Input LIFT/LOWER
B
1.10 /7.0_5A.B8 Analogue Input TILT
1.11 /7.0_5A.B8 Analogue Input SIDE SHIFT
1.12 /7.0_5A.C8 Analogue Input SPREAD
1.13
1.14 See pin 1
1.15 See pin 1
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
C 1.25
C

ECU/PWM, Main connector pinout
1.26 /7.0_5A.A8 0V Analogue Ref
1.27 /7.0_5A.A1 10V Analogue Ref
1.28 See pin 1
1.29
1.30 /7.0_5A.F8 Input
1.31 /7.0_5A.E8 Input
1.32 /7.0_5A.D8 Input
1.33 /7.0_5A.D8 Input
1.34 /7.0_5A.E8 Input
1.35 /7.0_5A.D8 Input
1.36
1.37
1.38
1.39
1.40
D 1.41
D
1.42 Not Used

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KORSREFERENS ECU 796 DCE50­ TIER 3 0.0_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CROSS REFERENCE ECU 796 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­D792

PIN NUMBER DRAWING FUNCTION TYPE

B B
1.1 /5.2_2A.D8 0 V Ref
1.2 /5.2_1A.B8 Mini steering ON/OFF Digital Input
1.3 /5.2_2A.A8 STEERING WHEEL MOVEMENT Digital Input
1.4 /5.2_1A.D8 Gear up Dig. In
1.5 /5.2_1A.E8 Gear down Dig.  In
1.6 /5.2_1A.F8 STEERING RIGHT PWM OUT
1.7 /5.2_1A.E8 STEERING LEFT PWM OUT
1.8 /5.2_1A.F1 FEED BACK STEERING RIGHT Analogue in
1.9 /5.2_1A.E1 FEED BACK STEERING LEFT Analogue in
1.10 ALT. STEERING ON/OFF Analogue Input
1.11 STEERING WHEEL MOVEMENT Analogue Input
1.12 GEAR UP
1.13 GEAR DOWN
1.14 /5.2_2A.E8 5V Analogue Ref
1.15
C 1.16 STEERING LEFT 5V Analogue Ref C
1.17 FEED BACK STEERING RIGHT Frequency Input
1.18 FEED BACK STEERING LEFT Frequency output
1.19
1.20 SEE PIN 13
1.21 SEE PIN 13
1.22
1.23
1.24
1.25

ECU792, Main K1 connector pinout
1.26
1.27
1.28 /11.5_4.B4 SUPPLY 24 V Analogue Input
1.29 SEE PIN 28
1.30
1.31 /5.2_2A.D8 STEERING LEVER Analogue Input
D 1.32 /5.2_2A.E8 STEERING AXLE Analogue Input D
1.33
1.34 Analog Input

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
1.35 /5.2_2A.B8 MINIWHEEL CHANNEL A Analog Input
1.36 /5.2_2A.C8 MINIWHEEL CHANNEL B Analog Input
1.37 /8.2_1.B7 STEERING AXLE CAN
1.38 SEE PIN 37
1.39 SEE PIN 37
1.40 /5.2_1A.C1 ALT.STEERING ON Digital Output
1.41
1.42 SEE PIN 28

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KORSREFERENS ECU 792 DCE50­ TIER 3 0.0_5 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CROSS REFERENCE ECU 792 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­B759­V ­B7234
2 1 1 1 2 2 ­X7234m ­X7234f
U 1 1 ­X794V­B
­X794V­Bf
COOLANT LEVEL Water in Fuel 2 2 8 8/70
WATER IN FUEL
10 10/70
A A
23 23/70
­X18Am COOLANT LEVEL
CAN H 1 KA
/8.2_4.B7
­X18m CAN L 2 KB
/8.2_4.B7
GND 6 186 WH 2.5 3 3 BB
/11.5_1.D8
F58­3:7 7 187 RD 2.5 4 4 FA ­X312m ­X312f
/11.5_3.B6
IGNITION ON 4 184A BK 2.5 5 5 CA UB 1 2 UB 25 25/70
/11.5_3.B7 PRE­HEATER
STOP MOTOR 2 182 GY 0.75 6 6 SA 172 2 2 29 29/70
/11.5_3.C8 START RELAY
7 KI KA 51 51/70
CAN H
8 KK ­K312 KB 55 55/70
­X312m ­X312f CAN L
CG 2 1 CG CK 57 57/70
SUPPLY
/1.0_A.E4 CF 3 3 CF
PRE HEATER
B B
58 58/70
GND
59 59/70
GND
CL 60 60/70
SUPPLY
61 61/70
GND
­K360
85 86 UH 7 7/70
/1.0_A.F3
STARTER RELAY
­X794V­Af ­X794V­A
8 8/70
MAIN RELAY HOLD

27 27/70
C STOP C
KK 33 33/70
J1587
KI 34 34/70
J1587
­X18m
HOUR METER 3 183
/9.1.C6
57 57/70
GND

CA 58 58/70
BATT SWITCHED
BN 0.75 W
­X18m ALTERNATOR
D+ 1 181 OG 0.75 W12
STD /4.0_1.D5 G
D+ B­

D VBFS /4.0_2.D5 D + B+ D

­G660

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X37­6B
W5 RD 10

­K320
86 85
­K312 /1.0_A.E8
­E800 ­S1040
W8 RD 10 30 87 W9 RD 10 1 2
87A PRE.HEATER
PRE.HEATER /1.0_A.B4 CJ 1 2 CR 30 87

­M654 AUX STOP
E /1.0_A.E8 E
W8 MAIN RELAY MOTOR
31
W5 M ­X37­6B FC
+24V W4 30 FA FD
/11.5_1.F4 50
W10 STARTER

­X37­6B = VOLVO HARNESS

­K360
30 87 W11

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
87A
/1.0_A.C4
F STARTER F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS MOTOR VOLVO TAD 750/650 DCE50­ TIER 3 1.0_A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING MOTOR VOLVO TAD750/650 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­D794C

­XD794C­3f ­XD794C­3m
A 7941 WH 4 1 1/4 A
GND­6 C794A WH 0.75 7942 WH 4 2 2/4
/8.2_4.D6
7943 BK 4 3 3/4
7944 BK 4 4 4/4
F56:1 C794B RD 0.75
/8.2_4.D6

­F56
­XF56:1 ­XD794C­2m
5 A 1:1 1/50
2/50
B:1 30 A 2:1 3/50
2:2 4/50
B ­X37­6C 5/50 B
PC­TOOL 6/50
­F56
1 PC­TOOL 7/50
2 POWER ECU 794 8/50
3 9/50
­X18m 4
HOUR METER 3 183 5 10/50
/9.1.C6
6 11/50
12/50

A
13/50
14/50
P ALTERNATOR
­X18m 15/50
D + 1 181 RD 1.5 B W12 BK 10 16/50
STD /4.0_1.D5 G B­ 17/50
C L C
D + B+ 18/50
VBFS /4.0_2.D5 ­G660 19/50
­X37­6C 20/50
21/50
­K312 22/50
­XF51­1:1 ­F51­2 ­XF51­1:2 ­E800­2
RD 16 W10 RD 16 30 87 W9 RD 16 1 2 23/50
1 2
125A /1.0_B.E5 PRE.HEATER 24/50
PRE.HEATER 25/50
26/50
27/50
28/50
D W40 RD 6 ­X37­6C 29/50 D
W8 RD 16 ­M654 30/50

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
W5 RD 10 31/50
30 31
+24V W4 M 32/50
/11.5_1.F4
W21 RD 6 33/50
50 PRE HEAT ON
STARTER 34/50
­K360 35/50
PRE HEAT RETURN
30 87 W22 RD 6 36/50
/1.0_B.E2 37/50
­X18m 38/50
IGNITION ON 4 184 OG 39 39/50
/11.5_3.C7
79440 RD 0.75 40 40/50
­K360 41/50
E ­X18m E
START SIGNAL 5 185 BK 86 85 W19 WH 0.75 ­K312 79442 GN 0.75 42 42/50
/11.5_1.C8
/1.0_B.E2 86 85 43/50
/1.0_B.D4 44/50
PRE.HEATER 45/50
CAN H C7942A YE 0.75 30 46 46/50
/8.2_4.C6
CAN L GN 0.75 47 47/50
­X37­6C /8.2_4.C6
48/50
49/50

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
50/50
­R820­8c
1 2
F F
Termination
120 Ohm 0,6W

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS MOTOR CUMMINS DCE50­ TIER 3 1.0_B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING ENGINE CUMMINS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X794Pf ­X794Pm
W11 WH 2.5 ­XSP11 7941 WH 0.75 1 1/70
A A
7942 WH 0.75 2 2/70
7943 WH 0.75 3 3/70 BATTERY ­
7949 WH 0.75 9 9/70
79410 WH 0.75 10 10/70

­F52­1 ­X794Pf
W12 RD 2.5 ­XSP12 7947 RD 0.75 7 7/70
1 2
25A /1.0_C.B3 7948 RD 0.75 8 8/70
+24V W25 RD 10 79415 RD 0.75 15 15/70 BATTERY +
/11.5_1.F4
79416 RD 0.75 16 16/70
­F52­1
3 4
B 50A /1.0_C.B3 B

­X18m ­X794Pf
IGNITION ON 4 184 BK 1.5BK 1.5 ­XSP184 A184A BK 0.75 40 40/70 IGNITION KEY SWITCH
/11.5_3.C7

­X794Pf
CAN H C7942A 30 YE 0.75 20 20/70
/8.2_4.E7
­X35m CAN L C7941A GN 0.75 21 21/70
/8.2_4.E7
D790­K2:3 1 351 GY 0.75
/8.2_3.A5
D790­K2:4 2 352 WH 0.75
/8.2_3.A5 ­R820­8P
1 2

­X18m
1 HOUR METER 3 120R 0.25W
C /9.1.C6 C
­K312
­X794Pf
A184B BK 0.75 86 85 79457 BU 0.75 57 57/70
183 BN 0.75 W ­G660
­X18m /1.0_C.E6
D+ 1 181 RD 1.5
STD /4.0_1.D5 D+ G B­

D+ B+
VBFS /4.0_2.D5

W5 RD 10 ­X37­6P GND­6

­D794P

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­M654
­K312 ­E800P
W4 30 31 W9 W10 ­XE800
+24V RD 10 30 87 RD 10 1 2
/11.5_1.F4 M
W21 RD 6 /1.0_C.C6
50

­K360
30 87 W22 RD 6

E /1.0_C.E3 ­X37­6P GND­6 E

­K360
­X18m
START SIGNAL 5 185 BN 0.75 1 86 85 2 W3602 WH 0.75
/11.5_1.D8
/1.0_C.E3

­X37­6P GND­6

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS PERKINS/CATERPILLAR DCE 90­180 TIER 3 1.0_C 80
TOO 051102 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING PERKINS/CATERPILLAR A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­K334 ­X33f ­X33m ­X790­1
A39A 3 5 A335 5 5 GY 335 15 K1:15 Input
­D790
A39B 4 /0.0_1.C2
­X16f
/2.0_A1.B4 A166 6 D790­K1:15 INCHING/DECLUTCH
/2.0_B2.B6 HYDROSTATIC DRIVE
FREE WHEEL CLUTCH

A ­S220­1 A
284 283

SOFT INCHING (OPT)

­S220
­K334
P
­X28f ­X28m ­X28m
1 2 A284 4 4 284 1 2 283 3 P­BRAKE IS OFF
/4.0_1.B5 STD
/2.0_A1.A4 DECLUTCH P­BRAKE OFF
/4.0_2.B5 VBFS
FREE WHEEL CLUTCH
­X11f
A117 7 INCHING ON
/4.0_1.C8 STD

B INCHING ON B
/4.0_2.C8 VBFS S220 shall not be connected if Electronic Inching is used

­V665­1 1
­X27f
1 2 A274 4 FORWARD
/2.0_A2.E5

A344A ­V665­1
­X34f
7 8 A344 4 FORWARD
­S160 Gear Selector /5.2_1A.C8 STD
FORWARD
/5.2_1B.C8 VBFS
­XS1 ­X1m ­X1f A338A ­X33f ­X33m ­X790­1
F BU/YE 8 8 18 8 8 A338 8 8 338 12 K1:12 Input
­D790
/0.0_1.C2
­X1f ­X1m ­XS1
A19 9 9 19 9 9 RD + N VT 7 7 17 7
C FORWARD C
­X33f ­X33m ­X790­1
R WH/GN 6 6 16 6 6 A336 6 6 336 13 K1:13 Input
­D790
A336A /0.0_1.C2
2 YE 1 1 11 ­V665­1 REVERSE
­X27f
5 6 A273 3 REVERSE
/2.0_A2.D5
1 GY 2 2 12 ­X1m ­X1f
1 1 ­V665­1
­X34f
GY 3 A336B 3 4 A345 5 REVERSE
/5.2_1A.C8 STD
­X1f ­X1m ­XS1 2 2 REVERSE
2 3 /5.2_1B.C8 VBFS
F58­2:2 A14 4 4 14 4 4 BU 1 15 BN 5
/11.5_2.D5 ­X790­1
A39 10 K1:10 Input
­D790
15 BK/YE A /0.0_1.C2
D ­X33f ­X33m D
A331 1 1 331 GEAR SELECTOR

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
A332 2 2 332
­X790­1
9 K1:9 Input
­X16f ­D790
A164 4 /0.0_1.C2
A165 5 GEAR SELECTOR

­X27f
F58­2:2 39A DIR. SEL. 2 5 A275
STD /4.0_1.C5 EXTRA DIR. SELECT 2  ALT 2 /2.0_A2.D5
F58­2:2 39A K1:9 K1:10 K1:12 K1:13
VBFS /4.0_2.C5 ­X1f
F
­S159 DIR. SEL. 2 3 N
EXTRA DIR. SELECT 2  ALT 1 /2.0_A2.B6 R
1 1
E 37A 2
E
0 ­X3Am ­X3Af ­X3m ­X3f ­K388
­X3f ­X3m ­X3Af ­X3Am 3
1 37 7 7 37 7 7 A13
9 9 39 9 9 39 5 ­X17f
7 36 6 6 36 6 6 A36
D790­K2:10 4 A174 1 2 A440F WH GND­1
GND­1 115A WH 10 9 /5.2_1A.C3 /9.8_2.A5
/9.6_3A.E6 /2.0_A1.F2 A440G WH GND­1
/9.4_7.D5
EXTRA DIRECTION SELECTOR (OPT) D792­K1:40 EXTRA DIRECTION SELECTOR
/5.2_1B.C3
ADD JUMPER BETWEEN 5­7
IF NO SWITCH IS USED
­K388

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
3 5
4
F /2.0_A1.E7
F
EXTRA DIRECTION SELECTOR

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS VÄXLING DCE50­ TIER 3 2.0_A1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING GEAR CHANGING, ECU790 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­XS1 ­X1Am ­X1Af ­X1m

1 11 1 1 11A 1
A ­XS1 ­X1Am ­X1Af ­X1m A
ALT 1 2 12 2 2 12A 2
­XS1 ­X1Am ­X1Af ­X1m
5 15 5 5 15A 5
­XS1 ­X1Am ­X1Af ­X1m
4 14 4 4 14A 4
­X1Af ­X1m
­X1Bm ­X1Bf 3 13A 3 DIR. SEL. 2
/2.0_A1.E4
13 3 3 13
­S160­3
F ­XS1 ­X1Am ­X1Af ­X1m
SEE SHEETS 6.x
0 ­X1Bm ­X1Bf 8 18 8 8 18 8
R 18 2 8 18A
B B
F
­XS1 ­X1Am ­X1Af ­X1m
1 6 16 6 6 16 6
­X1Bm ­X1Bf
R 16 1 6 16A
­XS1 ­X1Am ­X1Af ­X1m
7 17 7 7 17 7

­XS1 ­X1Am ­X1Af ­X1m

9 19 9 9 19 9

C C

­X160­1m ­X160­1f ­X27m

BK 2 2 275 5 DIR. SEL. 2
/2.0_A1.E4
ALT 2
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­S131
GN C1 NO
­X160­1m ­X160­1f ­X27m
NC BU 1 1 273 3 REVERSE
/2.0_A1.C7
FORWARD SEE SHEETS 6.x
1
­S132
C1 NO BK ­X160­1m ­X160­1f ­X27m
NC RD 3 3 274 4 FORWARD
/2.0_A1.B7
REVERSE
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS EXTRA FRAM/BACK DCE50­ TIER 3 2.0_A2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING EXTRA FWD/REV A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­Y630
­XR1 ­XP3 ­XP3 ­XR1
Analogue Output B1 B1 P33 OG 3 1 2 4 P34 YE C1 C1 Analogue Output
­D793 ­D793
/0.0_2.A4 /0.0_2.A4

VFS 0+ FORWARD VFS 1­ 2nd GEAR
FORWARD

­Y631
­XR1 ­XP3 ­XP3 ­XR1
Analogue Output F1 F1 P37 VT 7 1 2 8 P38 GY G1 G1 Analogue Output
B ­D793 ­D793 B
/0.0_2.B4 /0.0_2.B4

VFS 2+ REVERSE VFS 2­ REVERSE
REVERSE

­Y632
­XR1 ­XP3 ­XP3 ­XR1
Analogue Output H1 H1 P35 GN 5 1 2 6 P36 BU J1 J1 Analogue Output
­D793 ­D793
/0.0_2.B4 /0.0_2.B4

VFS 3+ 1st GEAR VFS 3­ 3rd GEAR
1st GEAR

C ­Y633 C
­XR1 ­XP3 ­XP3 ­XR1
Analogue Output D1 D1 P31 BN 1 1 2 2 P32 RD E1 E1 Analogue Output
­D793 ­D793
/0.0_2.A4 /0.0_2.A4

VFS 1+ 2nd GEAR VFS 1­ 2nd GEAR
2nd GEAR

­Y6066
­XR1 ­XP3 ­XP3 ­XR1
Digital Output K1 K1 P39 WH 9 1 2 10 P310 BK K2 K2 Digital Output
­D793 ­D793
/0.0_2.B4 /0.0_2.B4

DO 0 DRIVE DO3  DRIVE
DRIVE
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­Y602
­XR2 ­X602 ­X602 ­X44m
PWM Output R1 E1 448A GY 1 1 2 2 448 WH 8 GND­1
­D793 /11.5_5.C7
/0.0_2.D4

PWM6+  BRAKE VALVE
BRAKE VALVE

E E

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS VÄXLING, AUT/ECU793 DCE50­ TIER 3 2.0_A3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING GEAR CHANGING, AUT/ECU793 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­XR1
F3 F3 RPM
­D793
/0.0_2.C4

­X753m ­X753f SS2+ ENGINE SPEED SENSOR

BN A A 30 R1F3 RD
­B753 ­XR1
BK B B R1H3 GN H3 H3 AnalogueInput0­5kOhm
A ­D793 A
C C R1G3 BU /0.0_2.C4
ENGINE SPEED
BU ANI1  ENGINE SPEED
­XR1
G3 G3 RPM
­D793
/0.0_2.C4

SS2­  ENGINE SPEED SENSOR

­X758m ­X758f ­XR1

­B758 1 1 1 30 R1D3 GY D3 D3 RPM
­D793
2 2 2 R1E3 WH /0.0_2.C4
OUTPUT SPEED SS1+ IN OUTPUT SPEED
­XR1
B E3 E3 RPM B
­D793
/0.0_2.C4

SS1­  OUTPUT SPEED

­X752m ­X752f ­XR1

­B752 1 1 1 30 R1B3 RD B3 B3 RPM
­D793
2 2 2 R1C3 WH /0.0_2.C4
DRUM SPEED SS0+ IN DRUM SPEED
­XR1
C3 C3 RPM
­D793
/0.0_2.C4

SS0­ DRUM SPEED
C 1 C
­X751m ­X751f ­XR2
­B751 1 1 1 30 R2R2 BN E2 R2 RPM
­D793
2 2 2 R1K3C WH /0.0_2.D4
TURBINE SPEED SS3+ IN TURBINE SPEED

­XR1
R1K3 WH K3 K3 Signal GND
­D793
/0.0_2.C4

­R820­10 ­XR1
2 1 R1J3 GY J3 J3 Analogue Input 0­5V
D ­D793 D
R1J3A GY /0.0_2.C4

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
2,2k 0,6W ANI2  IN TEMP SENSOR COOLER
­S221

T
­R820­9 ­XS221:1
2 1 S2211 BU 1 1 2
­X37­6a
TEMP SWITCH COOLER
2,2k 0,6W

VALVES ­XR2
R2M1 BN B1 M1 5V Analogue Ref
­D793
­B705 /0.0_2.D4

E P E
­XP3 ­XR1
P3:11 11 P311 BN A2 A2 Reostat Input0­5kOhm
­D793
/0.0_2.B4
2,2 kOhm
VFS 0+ PRESSURE FEEDBACK SENSOR
2,2 kOhm ­XP3
P3:12 12 4403D WH GND­1
/11.5_5.C4
PRESSURE FEEDBACK SENSOR
­Y9999

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
­XP3 ­XP3 ­XR1
GND­1 4403C WH 14 P3:14 P3:13 13 P313 OG F2 F2 Digital Output
F /11.5_5.C4 ­D793 F
/0.0_2.B4

DO2  PRESSURE FEEDBACK SENSOR

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS VÄXLING, ECU793 DCE50­ TIER 3 2.0_A4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING GEAR CHANGING, ECU793 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

EDC CONTROLLER PUMP

A A
­Y611­1
­X790­2 ­X45Hf ­X45Hm ­X45Hm ­X45Hf
PWM Output K2:25 25 451H 1 1 451H RD 1 2 453H BK 3 3 453H GND­1
­D790 /5.2_1A.C8 STD
/0.0_1.D5 GND­1
/5.2_1B.C8 VBFS
PUMP FORWARD EDC PUMP FORWARD EDC
HYDRSTAT PUMP, FORWARD

453
­Y611­2
­X790­2 ­X45Hf ­X45Hm
PWM Output K2:26 26 452H 2 2 452H BU 1 2 453HA GY
­D790
/0.0_1.D5

B PUMP REVERSE EDC B
HYDROSTAT PUMP, REVERSE

­Y611­3
­X790­2 ­X45Hf ­X45Hm ­X45Hm ­X45Hf ­X790­2
Digital Output K2:13 13 456H 6 6 BN 1 2 RD 4 4 454H 27 K2:27 PWM Output
­D790 ­D790
/0.0_1.C5 /0.0_1.D5

HYDROSTATIC MOTOR MOTOR PDC
HYDROSTAT MOTOR
C C

­Y631
­X45f ­X45m ­X45m ­X45f
452 2 2 452 1 2 453A 3 3

REVERSE 1
­Y630
­X45m
D790­K2:12 1 451 1 2 453B
/7.2_6.C4

D D
FORWARD

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
HYDROSTATIC TRANSMISSION HM

­B768­1 ­X35m
1 2 354 BK 30 4 D790­K1:25
P /8.2_2.E5 ­X35f ­X790­1
3 355 BN 30 5 5 355 33 K1:33 Analogue Input
U ­D790
/0.0_1.B1

E HIGH PRESS. TRANSMISSION FWD PRESSURE FORWARD E

­B768­2
1 2 354A BK 30
P ­X35m ­X35f ­X790­1
3 356 BN 30 6 6 356 34 K1:34 Analogue Input
U ­D790
/0.0_1.B1
­X35m
353A RD 30 3 D790­K1:35 5 V ref PRESSURE REVERSE
/8.2_3.E5
HIGH PRESS. TRANSMISSION REV

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
353 RD 30
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYDROSTAT DCE50­ TIER 3 2.0_B1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HYDROSTATIC TRANSMISSION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­S299­2

P
­X43m ­X43f ­X790­1
167E 1 2 434A GN 4 4 434 21 K1:21 Input
­D790
434 GN /0.0_1.C2
A EXTRA/OPT A
Function 5

­S263­2

P
­X43m ­X43f ­X790­1
167D 1 2 433A BU 3 3 433 20 K1:20 Input
­D790
433 BU /0.0_1.C2
SPRIDN./FORK POS.
SPREADING/FORK POSITON

­S262­2

P
B ­X16m B
167C 1 2 166A BK 6 D790­K1:15
/2.0_A1.A6
166 BK
TILT

­S264­2
­X1f ­X33f ­X33m ­X790­1
1 A331 1 1 10 K1:10 Input
P ­D790
­X16m ­X16m ­X16f A164
F58­2:2 7 167A ­X167A 167B 1 2 164A OG 4 4 SIDE SHIFT ACTIVE
/11.5_2.D5
164 OG
SIDOF./SIDE SHIFT

­S299­1
C C
P

167F ­X167B 167G 1 2

EXTRA/OPT.

­S263­1

167H 1 2

SPRIDN./FORK POS.
D D
­S262­1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
P

167I 1 2

TILT

­S264­1

E 167J 1 2 E
SIDOF./SIDE SHIFT

­B768 ­X35m
2 2 3 1 357 7 D790­K1:35 5 V ref
P /8.2_3.E5
1 3 359 9 D790­K1:28
U /8.2_2.D5

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
LYFT/LIFT 0.5­4.5V
F ­X35m
358 8 D790­K1:25
F
/8.2_2.D5

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYDROSTAT DCE50­ TIER 3 2.0_B2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HYDROSTATIC TRANSMISSION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A ­X1f ­X33f ­X33m ­X790­1 A

2 A332 2 2 9 K1:9 Input
­D790
­X16f A165
D790­K1:9 5 BRAKE ACTIVE
/9.6_2.A7

B B

­X790­1 ­X45Hf ­X45Hm ­X760­1f ­X760­1m

Analogue Input K1:32 32 455H 5 5 455H GN 0.75 4 4 GN
­D790
/0.0_1.B1 D790­K1:35 5 V ref 7 457H RD 0.75 1 1 RD ­B760
5V /8.2_3.E5
C DIRECTION HYDROSTATIC MOTOR D790­K2:1 9 459H WH 0.75 2 2 WH C
SPEED /8.2_3.D5
D790­K2:2 8 458H BK 0.75 3 3 BK
0V /8.2_3.C5

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYDROSTAT DCE50­ TIER 3 2.0_B3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING, HYDROSTATIC TRANSMISSION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X793f ­X440m
­XSP4402
23 4402A 4402 2 F58­4:4
VPE1 /11.5_5.C2
68 4402B BK 0.75
VPE2
­X440m
ECU 793 ­XSP4404
A VPI 45 4404A 4404 4 F58­4:8 A
/11.5_5.C2 ­Y632
4404B RD 0.75 ­XY632 ­XY632
56 6321 OG 0.75 A 1 2 B
AIP1

1 st GEAR

­Y633
­XY633 ­XY633
10 6331 VT 0.75 A 1 2 B
AIP2

2 nd GEAR
B ­Y630 B
­XY630 ­XY630
55 6301 BU 0.75 A 1 2 B
AIP4
RD 0.75 ­X261
4404C RD 0.75 1
15 2612 OG 0.75 2 FORWARD
DIAGNOSTIC
WH 0.75 3
2614 ­Y631
18 BN 0.75 4 ­XY631 ­XY631
9 6311 BN 0.75 A 1 2 B
AIP5

REVERSE
C C
12 63 WH 0.75 ­XSP793­1 6302 WH 0.75
VPS1
13 63A WH 0.75 6312 WH 0.75
VPS1
6332 WH 0.75
6322 WH 0.75

­Y602
­XY602 ­XY602
50 6021 RD 0.75 1 1 2 2
AIP7

53 6022 WH 0.75 BRAKE

VPS2

D ­XB751 D
41 7511 GY 0.75 30 1 1 ­B751
EF2

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
7512 WH 0.75 2 2
TURBINE SPEED
­XB752
42 7521 RD 0.75 30 1 1 ­B752
EF2
3 75 WH 0.75 ­XSP793­2 7522 WH 0.75 2 2
VMG1
GEAR CHAIN SPEED
­B766
­XB766 ­XB766
49 7661 OG 0.75 1 1 T 2 2
ER2
46 7662 VT 0.75 U
VMGA2
TEMP
­X793­Cf
25 CANH GN 0.75 30 B CAN H
E CAN_H /8.2_4.E7 E
26 CANL YE 0.75 A CAN L
CAN_L /8.2_4.F7

­XB758
4 7581 BU 0.75 1 1
VMG2 ­B758
62 7582 BN 0.75 2 2
EF4
4404C RD 0.75 3 3
OUTPUT SPEED
­X440m
1 449 WH 0.75 1 GND­1
VM1 /11.5_5.C6

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
VM2 ­XSP4403
2 447 WH 0.75 447B WH 0.75 3 GND­1
F /11.5_5.C6 F
447A WH 0.75

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS VÄXLING ZF DCE 50­90 TIER 3 2.0_C1 80
TOO 051220 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 051125 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING GEAR CHANGING ZF A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X793f ­X440m
­XSP4402
23 4404A BK 1.5 4404 BK 1.5 4 F58­4:8
VPE1 /11.5_5.C2
68 4404B BK 1.5
VPE2
A ­X440m A
ECU 793 ­XSP4404
VPI 45 4402A RD 1.5 4402 RD 1.5 2 F58­4:4
/11.5_5.C2
4402B RD 1.5
4402C

TRANSMISSION HYDRAULIC BLOCK

­XA3
56 456 OG 0.75 1
AIP1 Y1
10 410 VT 0.75 5
AIP2 Y2
32 432 GN 0.75 3
AIP3 Y3
55 455 BU 0.75 4
AIP4 Y4
9 409 BN 0.75 2
AIP5 Y5
B 51 451 BK 0.75 6 B
AIP6 Y6
12 906A WH 1.5 ­XSP793­1 906 WH 1.5 7
VPS1 VPS1(+)
13 906B WH 1.5
VPS1
39 439 VT 0.75 8
ER 1 TEMP
9
TEMP
10
11
12
RD 1.5 ­X261 13
1 14
15 2612 OG 0.75 2 15
DIAGNOSTIC 1
3 16 ­A3
C 18 2614 BN 0.75 4 C
­S271

P
­X793f ­XS271 ­XS271
17 417 OG 0.75 2 2 1 1
FILTER

­XB753
19 7531 RD 0.75 30 1 1 ­B753
EF 1
7532 WH 0.75 2 2
ENGINE SPEED
­XB751
41 7511 GY 0.75 30 1 1 ­B751
D EF 2 D
7512 WH 0.75 2 2

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
TURBINE SPEED
­XB752
42 7521 RD 0.75 30 1 1 ­B752
EF 3
3 75 WH 0.75 ­XSP793­2 7522 WH 0.75 2 2
VMG1
GEAR CHAIN SPEED
­B766
­XB766 ­XB766
49 7661 OG 0.75 1 1 T 2 2
ER 2
U
904 ­XSP793­3 TEMP 904A
46 VT 0.75 VT 0.75
VMGA2
904B VT 0.75
904C VT 0.75

E ­X793­Cf E
25 CANH GN 0.75 30 B CAN H
CAN_H /8.2_4.B6
26 CANL YE 0.75 A CAN L
CAN_L /8.2_4.B6
­XB758
4 7581 BU 0.75 1 1
VMG2 ­B758
62 7582 BN 0.75 2 2
EF4
RD 0.75 3 3
OUTPUT SPEED
­X440m
1 449 WH 0.75 1 GND­1
VM1 /11.5_5.C6

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
2 447A WH 0.75 ­XSP4403 447 WH 0.75 3 GND­1
VM2 /11.5_5.C6
447B WH 0.75
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS VÄXLING ZF DCE 90­180 2.0_C2 80
TOO 2006­09­27 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 060601 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING GEAR CHANGING ZF A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X33f ­X33m ­X790­1

A334 4 4 334 14 K1:14 Input
­D790
/0.0_1.C2

PARKING BRAKE PRESSURE
A A
­S200
­K314
P
­X32m ­X32m ­X32f
F58­1:2 3 323 OG 1 2 YE 324 4 4 A324 1 2 A440B WH 0.75 GND­1
/11.5_2.A7 /9.6_8A.A6
PARKING BRAKE CHASSIS /4.0_1.B4
0,2MPa PARKING BRAKE

P­BRAKE IS OFF A324A
/9.14.D1

­K314 A440A WH 0.75

B ­X14f A283 5 3 A440 WH 0.75 B
P­BRAKE IS ON 4 A144 4
/4.5.B6
/4.0_1.B4
PARKING BRAKE
­X28f
3 P­BRAKE IS OFF ­X37­C
/2.0_A1.B8

­S1039
1
C 0 C
­X11f ­X11m ­X11Af ­X11Am 1
A116 6 6 116 6 6 116 5 ­X11Am ­X11Af ­X11m
7 117 7 7 117 7 INCHING ON
/2.0_A1.B6
F58­2:2 39A 10 9 117A
/2.0_A1.E2
76C F58­4:6
/9.1.D3 INCHING

+Cab
­E505
­X11Am ­X11Af ­X11m ­X11f ­X18f
10 1 2 9 118 8 8 118 8 8 A181 1 D+
/1.0_A.D1 VOLVO
D +
/1.0_B.C1 CUMMINS
CHARGING D+
/1.0_C.C2 PERKINS

D 76B F58­4:6 D
/11.5_6.E7

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X14m ­X230f ­X230m ­S230 ­X230m ­X230f ­X14m ­X14f ­X34f ­X34m ­X790­1
F58­2:5 6 146 1 1 RD 3 1 BU 2 2 143 3 3 A346 6 6 346 19 K1:19 Input
/11.5_2.E7 ­D790
2 WH 3 /0.0_1.C2

CONTACT SEAT SEAT CONTACT

­X27m ­S251 ­X37m

F58­2:5 7 277 C N.O 371 1 D790­K1:18
/11.5_2.E7 /9.3_1.A6
N.C

SEAT TURNED 40º (OPT)
E 1 E
­X27m ­S244
F58­2:5 8 278 C N.O
/11.5_2.E7 ­X27m ­X27f ­X47f ­X47m ­X796­1
N.C 279 9 9 A279 7 7 477 30 1.30 Input
­D796
HYDRAULICS DISABLE (OPT) A157 /0.0_3.C1

HYDRAULIC FUNCTIONS DISABLE
NOT FOR ELECTRIC SERVO

­Y610
­X15f ­X15m ­X15m

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
7 7 GY 1 2 BK 4 GND­1
/9.6_6.C3
F F
HYDRAULIC FUNCTIONS DISABLE (OPT)

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYTT DCE50­ TIER 3 4.0_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CAB A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X33f ­X33m ­X790­1

A334 4 4 334 14 K1:14 Input
­D790

PARKING BRAKE PRESSURE
A A
­S200
­K314
P
­X32m ­X32m ­X32f
F58­1:2 3 323 OG 1 2 YE 324 4 4 A324 1 2 A440B WH GND­1
/11.5_2.A7 /9.6_8B.A6
PARKING BRAKE CHASSIS /4.0_2.B4
0,2MPa PARKING BRAKE

P­BRAKE IS OFF A324A
/9.14.D1

­K314 A440A WH

B ­X14f A283 5 3 A440 WH B

P­BRAKE IS ON 4 A144 4
/4.5.B6
/4.0_2.B4
PARKING BRAKE
­X28f
3 P­BRAKE OFF ­X37­C GND­1
/2.0_A1.B8

­S1039
1
C 0 C
­X11f ­X11m ­X11Af ­X11Am 1
A116 6 6 116 6 6 116 5 ­X11Am ­X11Af ­X11m
7 117 7 7 117 7 INCHING ON
/2.0_A1.B6
F58­2:2 39A 10 9 117A
/2.0_A1.E2
76C F58­4:6
/9.1.D3 INCHING

+Cab
­E505
­X11Am ­X11Af ­X11m ­X11f ­X18f
10 1 2 9 118 8 8 118 8 8 A181 1 D +
/1.0_A.D1 VOLVO
D +
/1.0_B.C1 CUMMINS
CHARGING D+
/1.0_C.D2 PERKINS

D 76B F58­4:6 D
/11.5_6.E7

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X14m ­X14Af ­X14Am ­X230f ­X230m ­S230 ­X230m ­X230f ­X14Am ­X14Af ­X14m ­X14f ­X34f ­X34m ­X790­1
F58­2:5 6 146 6 6 146 1 1 RD 3 1 BU 2 2 143 3 3 143 3 3 A346 6 6 346 19 K1:19 Input
/11.5_2.E7 ­D790
2 WH 3
CONTACT SEAT SEAT CONTACT

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYTT VBFS DCE50­ TIER 3 4.0_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CAB TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­S204

P
­X28f ­X28m ­X28m ­X28f
A404 1 1 281 1 2 282 2 2 A282
BRAKE PRESSURE 282A HORN
11,5 MPa /9.8_1.A7

­X37­E

C C
­X40f ­X40m ­X790­1
4 4 404 22 K1:22 Input
­D790
404A /0.0_1.D2

BRAKE PRESSURE

­R820­6
F58­4:6 347A 1 2
/11.5_6.B3
1k 1W

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ÖVERVAKNING BROMSTRYCK DCE50­ TIER 3 4.0_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING MONITORING BRAKEPRESSURE A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
­S107
1
0 ­X107m ­X107f ­X14m ­X14f ­X33f ­X33m ­X790­1
­X14m ­X107f ­X107m 1 1077 2 2 142 2 2 A142 3 3 333 23 K1:23 Input
F58­1:8 1 141 1 1 1075 5 ­D790
/11.5_2.B7 7 /0.0_1.D2
­X107m ­X107f ­X14m
10710 10 9 1079 4 4 144 4 P­BRAKE IS ON P­BRAKE SWITCH ON
/4.0_1.B2 STD
P­BRAKE IS ON
PARKING BRAKE /4.0_2.B2 VBFS

B B

C C

­Y642
­X790­2 ­X38m ­X38f ­X32f ­X32m ­X642 ­X642 ­X32m ­X32f
Digital Output K2:14 14 388 8 8 A388 1 1 321 1 1 2 2 322 RD 2 2 A322
­D790
/0.0_1.C5

P­BRAKE ON/OFF
PARKING BRAKE
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­Y642
­X32m ­X642 ­X642 ­X32m ­X37­B GND­1
1 321 1 1 2 2 322 2

PARKING BRAKE

DCE50­90

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS P­BROMS DCE50­ TIER 3 4.5 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING PARKING BRAKE A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A ­S149­2 A
1
0 ­X43m ­X43f ­X34m
­X43f ­X43m 1 438 8 8 438 3 HORN
F58­4:5 431 1 1 431 5 /9.8_1.A3
/8.2_3.B6
431A
HORN BUTTON

­S113
1
0 ­X51m ­X51f ­X792
1 512 2 2 512 2 K1:2 Digital Input
5 ­D792
/0.0_5.B4

B ALT. STEERING Mini steering ON/OFF B

­S160­1
1
0
2 ­X43m ­X43f ­X34m
1 436 6 6 436 4 FORWARD
518A 3 /2.0_A1.C7
7 437 7 7 437 5 REVERSE
435A /2.0_A1.D7
2
4
­X792 ­X51f ­X51m 8
Digital Output K1:40 40 518 8 8 518 10 9
­D792
/0.0_5.E4 ­X43f
C DIRECTION CHANGING FWD/REV 439 9 9 453H GND­1 C
ALT.STEERING ON /2.0_B1.A7

­X17m 439 GND­1

/11.5_6.A6
174 4 D790­K2:10
/2.0_A1.E6

­S135­1
1
0 ­X51m ­X51f ­X792
1 513 3 3 513 4 K1:4 Dig. In
5 ­D792
/0.0_5.B4
435B
GEAR UP Gear up
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­S135­2
1
0 ­X51m ­X51f ­X792
1 514 4 4 514 5 K1:5 Dig.  In
5 ­D792
/0.0_5.B4

GEAR DOWN Gear down

­Y615­2
­X792 ­X41f ­X41m ­X615­2 ­X615­2 ­X41m ­X41f ­X792
Analogue in K1:9 9 412 2 2 412 GY 30 1 2 2 30 417 GY 7 7 417 7 K1:7 PWM OUT
E ­D792 ­D792 E
/0.0_5.C4 417 412 /0.0_5.B4

FEED BACK STEERING LEFT STEERING LEFT
STEERING LEFT

­Y615­1
­X792 ­X41f ­X41m ­X615­1 ­X615­1 ­X41m ­X41f ­X792
Analogue in K1:8 8 411 1 1 411 GY 30 1 1 2 2 30 413 GY 3 3 413 6 K1:6 PWM OUT
­D792 ­D792

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
/0.0_5.C4 413 411 /0.0_5.B4

FEED BACK STEERING RIGHT STEERING RIGHT
F STEERING RIGHT F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STYRFUNKTION DCE50­ TIER 3 5.2_1A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING STEERING A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A ­S149­2 A
1
0 ­X43Am ­X43Af ­X43m ­X43f ­X34m
­X43f ­X43m ­X43Af ­X43Am 1 438 8 8 438 8 8 438 3 HORN
F58­4:5 431 1 1 431 1 1 5 /9.8_1.A3
/8.2_3.B6
431A
HORN BUTTON

­S113
1
0 ­X51Am ­X51Af ­X51m ­X51f ­X792
1 512 2 2 512 2 2 512 2 K1:2 Input
5 ­D792

B ALT. STEERING ALT. STEERING ON B

­S160­1
1 1
0
2 ­X43Am ­X43Af ­X43m ­X43f ­X34m
1 436 6 6 436 6 6 436 4 FORWARD
518A 3 /2.0_A1.C7
7 437 7 7 437 7 7 437 5 REVERSE
435A /2.0_A1.D7
2
4
­X792 ­X51f ­X51m ­X51Af ­X51Am 8
Digital Output K1:40 40 518 8 8 518 8 8 518 10 9 439 9 9 439 9 9 453H GND­1
­D792 /2.0_B1.A7
C DIRECTION CHANGING FWD/REV C
439 GND­1
/11.5_6.A6
­X17m
174 4 D792­K1:40
/2.0_A1.E6

­S135­1
1
0 ­X51Am ­X51Af ­X51m ­X51f ­X792
1 513 3 3 513 3 3 513 4 K1:4 Input
5 ­D792
435B
GEAR UP Gear up
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­S135­2
1
0 ­X51Am ­X51Af ­X51m ­X51f ­X792
1 514 4 4 514 4 4 514 5 K1:5 Input
5 ­D792

GEAR DOWN Gear down

­Y615­2
­X792 ­X41f ­X41m ­X615­2 ­X615­2 ­X41m ­X41f ­X792
Analogue Input K1:9 9 412 2 2 412 30 1 1 2 2 30 417 7 7 417 7 K1:7 PWM Output
E ­D792 ­D792 E
417 412

FEED BACK STEERING LEFT STEERING LEFT
STEERING LEFT

­Y615­1
­X792 ­X41f ­X41m ­X615­1 ­X615­1 ­X41m ­X41f ­X792
Analogue Input K1:8 8 411 1 1 411 30 1 1 2 2 30 413 3 3 413 6 K1:6 PWM Output
­D792 ­D792

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
413 411

FEED BACK STEERING RIGHT STEERING RIGHT
F STEERING RIGHT F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STYRFUNKTION VBFS DCE50­ TIER 3 5.2_1B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING STEERING TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X42m
­X42Cm ­X42Cf ­X42Am ­X42Af 7 F58­3:6
/11.5_4.B3
BN 427 7 7 427 7 7 427
­B770 ­X42f ­X792
BK 426 6 6 426 6 6 426 6 6 426 3 K1:3 Digital Input
A ­D792 A
428 8 8 428 8 8 428 8 GND­1 /0.0_5.B4
STEERING WHEEL MOVEMENT /11.5_4.B6
BU STEERING WHEEL MOVEMENT

B B

­X825Bf ­X825Bm ­X42Bm ­X42Bf ­X42m ­X42f ­X792

WH 2 2 424 4 4 424 4 4 424 35 K1:35 Analog Input
­D792
/0.0_5.D4
­R825
MINIWHEEL CHANNEL A
2
1 3 BN

MICRO STEERING
­X825Bf ­X825Bm ­X42Bm ­X42Bf ­X42m ­X42f ­X792
YE 1 1 425 5 5 425 5 5 425 36 K1:36 Analog Input
­D792
/0.0_5.D4
­R825
­X825Am ­X825Af MINIWHEEL CHANNEL B
2
C 1 3 BU 2 2 423A C
MICRO STEERING

GY ­X825Am ­X825Af
GN 1 1 422A

­XR825Am ­XR825Af ­X42Bm ­X42Bf ­X42m ­X42f ­X792

30 421 1 1 30 421 1 1 30 421 1 1 421 30 31 K1:31 Analogue Input
­D792
422 3 3 423 3 3 423 3 3 411,422,423 /0.0_5.D4
D D
423 2 2 422 2 2 422 2 2 STEERING LEVER

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­R825 ­X792
2 30 K1:1 0 V Ref
1 3 423 1
­D792
411,422,423 /0.0_5.B4
STEERING LEVER
­X792
422 30 14 K1:14 5V Analogue Ref
­D792
411,421,423 /0.0_5.C4

E E

R807 ONLY WITH FEEDBACK
­X807m ­X807f ­X41m ­X41f ­X792
414A 30 BK B B 30 414 GY 4 4 414 30 32 K1:32 Analogue Input
­D792
416A RD A A 416 GY 6 6 416 421,422,423 /0.0_5.D4
415A GY C C 415 GY STEERING AXLE
­R807 5 5 415
2

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
1 3

F STEERING AXLE F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STYRFUNKTION DCE50­ TIER 3 5.2_2A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING STEERING A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X42m
­X42Cm ­X42Cf ­X42Bm ­X42Bf 7 F58­3:6
/11.5_4.B3 VBFS
BN 427 7 7 427 7 7 427
­B770 ­X42f ­X792
BK 426 6 6 426 6 6 426 6 6 426 3 K1:3 Input
A ­D792 A
428 8 8 428 8 8 428 8 GND­1
STEERING WHEEL MOVEMENT /11.5_4.B6 VBFS
BU SENSOR STEERING WHEEL

B B

­X825Bf ­X825Bm ­X42Am ­X42Af ­X42m ­X42f ­X792

WH 2 2 424 4 4 424 4 4 424 35 K1:35 Analogue Input
­D792
­R825
MINIWHEEL CHANNEL A
2
1 3 BN

MICRO STEERING
­X825Bf ­X825Bm ­X42Am ­X42Af ­X42m ­X42f ­X792
YE 1 1 425 5 5 425 5 5 425 36 K1:36 Analogue Input
­D792
­R825
­X825Am ­X825Af MINIWHEEL CHANNEL A
2
C 1 3 BU 2 2 423A C
MICRO STEERING

GY ­X825Am ­X825Af
GN 1 1 422A

­XR825Am ­XR825Af ­X42Am ­X42Af ­X42m ­X42f ­X792

30 421 1 1 30 421 1 1 30 421 1 1 421 30 31 K1:31 Analogue Input
­D792
423 3 3 423 3 3 422 3 3 414, 422, 423
D D
422 2 2 422 2 2 423 2 2 STEERING LEVER

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­R825 ­X792
2 30 K1:1 0V Analogue Ref
1 3 423 1
­D792
414, 421, 422
STEERING LEVER
­X792
422 30 14 K1:14 5V Analogue Ref
­D792
414, 421, 423

E E

R807 ONLY WITH FEEDBACK
­X807m ­X807f ­X41m ­X41f ­X792
30 414A B B 30 414 4 4 414 30 32 K1:32 Analogue Input
­D792
416A A A 416 6 6 416 421, 422, 423
415A C C 415 STEERING AXLE
­R807 5 5 415
2

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
1 3

F STEERING AXLE F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STYRFUNKTION, VBFS DCE50­ TIER 3 5.2_2B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING STEERING, TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­Y6004
­X796­2 ­X20f ­X20m ­X6004 ­X6004 ­X20m ­X20f ­X796­2
Common PWM Out +24 V 2.10 10 202 2 2 202 GY 30 2 2 1 1 30 201 GY 1 1 201 3 2.3 PWM Output
­D796 ­D796
/0.0_3.D1 201 202 /0.0_3.D1
A A
POWER SUPPLY FOR VALVES LIFT DOWN
LIFT/DOWN 1A

­Y6005
­X6005 ­X6005 ­X20m ­X20f ­X796­2
202A GY 30 2 2 1 1 30 203 GY 3 3 203 4 2.4 PWM Output
­D796
203 202A /0.0_3.D1

LIFT UP
LIFT/UP 1B

­Y6010
­X20f ­X20m ­X6010 ­X6010 ­X20m ­X20f ­X796­2
205 5 5 205 GY 30 2 2 1 1 30 204 GY 4 4 204 5 2.5 PWM Output
­D796
204 205 /0.0_3.D1
B B
TILT OUT
TILT/OUT 2A

­Y6011
­X6011 ­X6011 ­X20m ­X20f ­X796­2
205A GY 30 2 2 1 1 30 206 GY 6 6 206 6 2.6 PWM Output
­D796
206 205A /0.0_3.D1

TILT IN
TILT/IN 2B

­Y6020
­X20f ­X20m ­X6020 ­X6020 ­X20m ­X20f ­X796­2
208 8 8 208 GY 30 2 2 1 1 30 207 GY 7 7 207 7 2.7 PWM Output
­D796
207 208 /0.0_3.D1
C C
SIDE SHIFT LEFT
SIDE SHIFT LEFT 3A

­Y6021
­X6021 ­X6021 ­X20m ­X20f ­X796­2
208A GY 30 2 2 1 1 30 209 GY 9 9 209 8 2.8 PWM Output
­D796
209 208A /0.0_3.D1

SIDE SHIFT RIGHT
SIDE SHIFT RIGHT 3B

­Y6018
­X21f ­X21m ­X6018 ­X6018 ­X21m ­X21f ­X796­2
212 2 2 212 GY 30 2 2 1 1 30 211 GY 1 1 211 11 2.11 PWM Output
­D796
211 212 /0.0_3.D1
D D
FORK POSITION OUT

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
FORK POSITION OUT 4A

­Y6019
­X6019 ­X6019 ­X21m ­X21f ­X796­2
212A GY 30 2 2 1 1 30 213 GY 3 3 213 12 2.12 PWM Output
­D796
213 212A /0.0_3.D1

FORK POSITION IN
FORK POSITION IN 4B

­Y6022
­X21f ­X21m ­X6022 ­X6022 ­X21m ­X21f ­X796­2
215 5 5 215 GY 30 2 2 1 1 30 214 GY 4 4 214 13 2.13 PWM Output
­D796
D790­K2:10 711 214 215 /0.0_3.E1
E /7.2_3.C1 E
EXTRA OUT
EXTRA OUT 5A

­Y6023
­X6023 ­X6023 ­X21m ­X21f ­X796­2
215A GY 30 2 2 1 1 30 216 GY 6 6 216 14 2.14 PWM Output
­D796
216 215A /0.0_3.E1

EXTRA IN
EXTRA IN 5B

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS SERVO & HYDRAULIKFUNKT. DCE50­ TIER 3 7.0_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SERVO & HYDRAULICS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X8071m ­X8071f ­X46m ­X46f ­X796­1

RD 2 2 461 1 1 461 9 1.9 Analog Input
A ­D796 A
/0.0_3.A1

LEVER LIFT
­X796­1 ­X46f ­X46m ­X8071f ­X8071m ­R8071 ­X8071m ­X8071f ­X46m ­X46f ­X796­1
10V Analog Reference 1.27 2 1.26 0V Analog Reference
27 466 6 6 466 1 1 GN 1 3 YE 3 3 467 7 7 467 26
­D796 ­D796
/0.0_3.B1 466A 467A /0.0_3.B1
­X71f
POWER SUPPLY LEVERS LEVER LIFT D796­1.26 5 715 POWER SUPPLY LEVERS
­X71f /7.2_1.A7
716 6 D796­1.27 ­X73f
/7.2_1.A1
D796­1.26 7 737
/7.2_1.E7
­X73f
736 6 D796­1.27 ­X8072m ­X8072f ­X46m ­X46f ­X796­1
/7.2_1.E1
RD 2 2 462 2 2 462 10 1.10 Analog Input
­D796
­R8072 /0.0_3.A1
B ­X8072f ­X8072m B
2
1 1 GN 1 3 YE 3 3 LEVER TILT
466B 467B
LEVER TILT

­X8073m ­X8073f ­X46m ­X46f ­X796­1

RD 2 2 463 3 3 463 11 1.11 Analog Input
­D796
­R8073 /0.0_3.A1
­X8073f ­X8073m
2
1 1 GN 1 3 YE 3 3 LEVER SIDE SHIFT
466C 467C
LEVER SHIFT
C C

­X8074m ­X8074f ­X46m ­X46f ­X796­1

RD 2 2 464 4 4 464 12 1.12 Analog Input
­D796
­R8074 /0.0_3.B1
­X8074f ­X8074m
2
1 1 GN 1 3 YE 3 3 LEVER FORK POSITION
466D 467D
LEVER FORK POSITION

D D
­X8075m ­X8075f ­X46m ­X46f ­X796­1
1.13 Analog Input

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
RD 2 2 465 5 5 465 13
­D796
­R8075 /0.0_3.B1
­X8075f ­X8075m
2
466D 1 1 GN 1 3 YE 3 3 467D LEVER EXTRA

LEVER EXTRA

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS SERVO & HYDRAULIKFUNKT. DCE50­ TIER 3 7.0_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SERVO AND HYDRAULICS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X8071m ­X8071f ­X46Am ­X46Af ­X46m ­X46f ­X796­1

RD 2 2 461 1 1 461 1 1 461 9 1.9 Analogue Input
A ­D796 A
/0.0_3.A4

LEVER LIFT
­X796­1 ­X46f ­X46m ­X46Af ­X46Am ­X8071f ­X8071m ­R8071 ­X8071m ­X8071f ­X46m ­X46f ­X796­1
10V Analogue Ref 1.27 2 1.26 0V Analogue Ref
27 466 6 6 466 6 6 466 1 1 GN 1 3 YE 3 3 467 7 7 467 7 7 467 26
­D796 ­D796
/0.0_3.B4 466A /0.0_3.B4
­X71f
POWER SUPPLY LEVERS LEVER LIFT D796­1.26 5 715 POWER SUPPLY LEVERS
­X71f /7.2_1.A7
716 6 D796­1.27 ­X73f
/7.2_1.A1
D796­1.26 7 737
/7.2_1.E7
­X73f
736 6 D796­1.27 ­X8072m ­X8072f ­X46Am ­X46Af ­X46m ­X46f ­X796­1
/7.2_1.E1
RD 2 2 462 2 2 462 2 2 462 10 1.10 Analogue Input
­D796
­R8072 /0.0_3.A4
B ­X8072f ­X8072m ­X8072f B
2
1 1 GN 1 3 YE 3 3 467A LEVER TILT
466B
LEVER TILT

­X8073m ­X8073f ­X46Am ­X46Af ­X46m ­X46f ­X796­1

RD 2 2 463 3 3 463 3 3 463 11 1.11 Analogue Input
­D796
­R8073 /0.0_3.A4
­X8073f ­X8073m ­X8073f
2
1 1 GN 1 3 YE 3 3 467B LEVER SIDE SHIFT
466C
LEVER SHIFT
C C

­X8074m ­X8074f ­X46Am ­X46Af ­X46m ­X46f ­X796­1

RD 2 2 464 4 4 464 4 4 464 12 1.12 Analogue Input
­D796
­R8074 /0.0_3.B4
­X8074f ­X8074m ­X8074f
2
1 1 GN 1 3 YE 3 3 467C LEVER FORK POSITION
466D
LEVER FORK POSITION

D D
­X8075m ­X8075f ­X46Am ­X46Af ­X46m ­X46f ­X796­1
1.13 Analogue Input

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
RD 2 2 465 5 5 465 5 5 465 13
­D796
­R8075 /0.0_3.B4
­X8075f ­X8075m ­X8075f
2
466D 1 1 GN 1 3 YE 3 3 467D LEVER EXTRA

LEVER EXTRA

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS SERVO & HYDR. FUNKT, VBFS DCE50­ TIER 3 7.0_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SERVO & HYDRAULICS,TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­XJ1m ­XJ1f ­X46Am ­X46Af ­X46m ­X46f ­X796­1

BL 5 5 461 1 1 461 1 1 461 9 1.9 Analogue Input
­D796

­XJ1f ­XJ1m ­R8071 ­XJ1m ­XJ1f LIFT/LOWER

2
4 4 GN 1 3 YE 6 6

LIFT/LOWER
­XJ1m ­XJ1f ­X46Am ­X46Af ­X46m ­X46f ­X796­1
BK 2 2 462 2 2 462 2 2 462 10 1.10 Analogue Input
­D796
B B
466C ­XJ1f ­XJ1m ­R8072 ­XJ1m ­XJ1f 467C TILT
2
1 1 RD 1 3 WH 3 3

TILT
­XJ2m ­XJ2f ­X46Am ­X46Af ­X46m ­X46f ­X796­1
BL 5 5 463 3 3 463 3 3 463 11 1.11 Analogue Input
­D796

466B ­XJ2f ­XJ2m ­R8073/8085 ­XJ2m ­XJ2f 467B CLAMP/EXTENDER

2
4 4 GN 1 3 YE 6 6

CLAMP/EXTENDER
­XJ2m ­XJ2f ­X46Am ­X46Af ­X46m ­X46f ­X796­1
BK 2 2 464 4 4 464 4 4 464 12 1.12 Analogue Input
­D796
C C
SIDE SHIFT/ROTATION
­X796­1 ­X46f ­X46m ­X46Af ­X46Am 466A ­XJ2f ­XJ2m ­R8087/8086 ­XJ2m ­XJ2f 467A ­X46Am ­X46Af ­X46m ­X46f ­X796­1
10V Analogue Ref 1.27 2 1.26 0V Analogue Ref
27 466 6 6 466 6 6 466 1 1 RD 1 3 WH 3 3 7 7 467 7 7 467 26
­D796 ­D796

SIDE SHIFT/ROTATION
­X71f ­X71f
716 6 D796­1:27 D796­1.26 5 715
/7.2_1.A1 /7.2_1.A7
­X73f
­X73f D796­1.26 7 737
/7.2_1.E7
736 6 D796­1:27
/7.2_1.E1

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ECU796, JOYSTICK DCE50­ TIER 3 7.0_4 80
TOO 2005.05.25 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING ECU796, JOYSTICK A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A ­XR1m ­XR1f ­X1m­Joystick ­X1f­Joystick ­X46m ­X46f ­X796­1 A

2 2 8 8 461 1 1 461 9 1.9 Analogue Input
­D796
/0.0_4.B4

LIFT/LOWER
­X796­1 ­X46f ­X46m ­X1f­Joystick ­X1m­Joystick ­XR1f ­XR1m ­R1 ­XR1m ­XR1f ­X1m­Joystick ­X1f­Joystick ­X46m ­X46f ­X796­1
10V Analogue Ref 1.27 2 1.26 0V Analogue Ref
27 466 6 6 466 10 10 3 3 3 1 1 1 9 9 467 7 7 467 26
­D796 ­D796
/0.0_4.C4 /0.0_4.C4
­X71f
LIFT/LOWER D796­1.26 5 715
­X71f /7.2_1.A7
716 6 D796­1:27 ­X73f
/7.2_1.A1
D796­1.26 7 737
/7.2_1.E7
­X73f ­XR2m ­XR2f ­X1m­Joystick ­X1f­Joystick ­X46m ­X46f ­X796­1
736 6 D796­1:27 2 2 4 4 462 2 2 462 10 1.10 Analogue Input
/7.2_1.E1 ­D796
/0.0_4.B4
B B
­XR2f ­XR2m ­R2 ­XR2m ­XR2f TILT
2
3 3 3 1 1 1

TILT
­XR3m ­XR3f ­X1m­Joystick ­X1f­Joystick ­X46m ­X46f ­X796­1
2 2 11 11 463 3 3 463 11 1.11 Analogue Input
­D796
/0.0_4.B4

­XR3f ­XR3m ­R3 ­XR3m ­XR3f SIDE SHIFT

2
3 3 3 1 1 1

SIDE SHIFT
­XR4m ­XR4f ­X1m­Joystick ­X1f­Joystick ­X46m ­X46f ­X796­1
2 2 1 1 464 4 4 464 12 1.12 Analogue Input
­D796
/0.0_4.B4
C C
­XR4f ­XR4m ­R4 ­XR4m ­XR4f SPREAD
2
3 3 3 1 1 1

SPREAD
1
­X73m ­X1f­Joystick ­X1m­Joystick ­S1 ­X1m­Joystick ­X1f­Joystick ­X77m ­X77f ­X796­1
F58­4:3 1 731 15 15 1 2 14 14 777 7 7 777 35 1.35 Input
/11.5_6.B2 ­D796
/0.0_4.D4
(T1­1)

­S2 ­X1m­Joystick ­X1f­Joystick ­X73m ­X73f ­X796­1

1 2 16 16 733 3 3 733 33 1.33 Input
­D796
/0.0_4.D4
D (T1­2) D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­S3 ­X1m­Joystick ­X1f­Joystick ­X70m ­X70f ­X796­1
1 2 20 20 705 5 5 705 32 1.32 Input
­D796
/0.0_4.C4
(T2)

­S4 ­X1m­Joystick ­X1f­Joystick ­X73m ­X73f ­X796­1

1 2 17 17 732 2 2 732 31 1.31 Input
­V11 ­D796
/0.0_4.C4
­R8076 ­X1m­Joystick
1 2 L+ 1 2 7
(T3­1)
L­

E E

­S5 ­X1m­Joystick ­X1f­Joystick ­X73m ­X73f ­X796­1

1 2 18 18 734 4 4 734 34 1.34 Input
­V12 ­D796
/0.0_4.D4
­R8077 ­X1m­Joystick
1 2 L+ 1 2 5
(T3­2) ­X1m­Joystick
L­ 6

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
­S6 ­X1m­Joystick ­X1f­Joystick ­X47m ­X47f ­X796­1
1 2 19 19 477 7 7 477 30 1.30 Input
F ­D796 F
/0.0_4.C4
(T4)

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ECU796 JOYSTICK 2 DCE50­ TIER 3 7.0_5A 80
TOO 2005.05.26 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING ECU796 JOYSTICK 2 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­XR1m ­XR1f ­X1m­Joystick ­X1f­Joystick ­X46Am ­X46Af ­X46m ­X46f ­X796­1

2 2 8 8 461 1 1 461 1 1 461 9 1.9 Analogue Input
A ­D796 A

LIFT/LOWER
­X796­1 ­X46f ­X46m ­X46Af ­X46Am ­X1f­Joystick ­X1m­Joystick ­XR1f ­XR1m ­R1 ­XR1m ­XR1f ­X1m­Joystick ­X1f­Joystick ­X46Am ­X46Af ­X46m ­X46f ­X796­1
10V Analogue Ref 1.27 2 1.26 0V Analogue Ref
27 466 6 6 466 6 6 466 10 10 3 3 3 1 1 1 9 9 467 7 7 467 7 7 467 26
­D796 ­D796
­X71f
LIFT/LOWER D796­1.26 5 715
­X71f /7.2_1.B7
716 6 D796­1:27 ­X73f
/7.2_1.B1
D796­1.26 7 737
/7.2_1.E7
­X73f ­XR2m ­XR2f ­X1m­Joystick ­X1f­Joystick ­X46Am ­X46Af ­X46m ­X46f ­X796­1
736 6 D796­1:27 2 2 4 4 462 2 2 462 2 2 462 10 1.10 Analogue Input
/7.2_1.F1 ­D796

B ­XR2f ­XR2m ­R2 ­XR2m ­XR2f TILT B

2
3 3 3 1 1 1

TILT
­XR3m ­XR3f ­X1m­Joystick ­X1f­Joystick ­X46Am ­X46Af ­X46m ­X46f ­X796­1
2 2 11 11 463 3 3 463 3 3 463 11 1.11 Analogue Input
­D796

­XR3f ­XR3m ­R3 ­XR3m ­XR3f SIDE SHIFT

2
3 3 3 1 1 1

SIDE SHIFT
­XR4m ­XR4f ­X1m­Joystick ­X1f­Joystick ­X46Am ­X46Af ­X46m ­X46f ­X796­1
2 2 1 1 464 4 4 464 4 4 464 12 1.12 Analogue Input
­D796

C ­XR4f ­XR4m ­R4 ­XR4m ­XR4f SPREAD C

2
3 3 3 1 1 1

SPREAD

­X73m ­X1f­Joystick ­X1m­Joystick ­S1 ­X1m­Joystick ­X1f­Joystick ­X73Am ­X73Af ­X73m ­X73f ­X796­1
F58­4:3 1 731 15 15 1 2 14 14 734 4 4 734 4 4 734 34 1.34 Input
/11.5_6.C2 ­D796
(T1­1)

­S2 ­X1m­Joystick ­X1f­Joystick ­X73Am ­X73Af ­X73m ­X73f ­X796­1

1 2 16 16 733 3 3 733 3 3 733 33 1.33 Input
­D796
(T1­2)
D D
­S3 ­X1m­Joystick ­X1f­Joystick ­X70Am ­X70Af ­X70m ­X70f ­X796­1
1.32 Input

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
1 2 20 20 705 5 5 705 5 5 705 32
­D796
(T2)

­S4 ­X1m­Joystick ­X1f­Joystick ­X73Am ­X73Af ­X73m ­X73f ­X796­1

1 2 17 17 732 2 2 732 2 2 732 31 1.31 Input
­V11 ­D796
­R8076 ­X1m­Joystick
1 2 L+ 1 2 7
(T3­1)
L­

E E
­S5 ­X1m­Joystick ­X1f­Joystick ­X77Am ­X77Af ­X77m ­X77f ­X796­1
1 2 18 18 777 1 1 777 7 7 777 35 1.35 Input
­V12 ­D796
­R8077 ­X1m­Joystick
1 2 L+ 1 2 5
(T3­2) ­X1m­Joystick
L­ 6

­S6 ­X1m­Joystick ­X1f­Joystick ­X47Am ­X47Af ­X47m ­X47f ­X796­1

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
1 2 19 19 477 1 1 477 7 7 477 30 1.30 Input
­D796
F (T4) F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ECU796 JOYSTICK 2 VBFS DCE 50­ T3 SPACE 7.0_5B 80
TOO 060829 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 060601 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING ECU796 JOYSTICK 2 TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­XR7228m ­XR7228f ­X71m ­X71f ­X796­1

BK 1 1 718 BK 8 8 718 16 1.16 Analog Input
­D796
/0.0_3.B1
A A
­X71m ­XR7228f ­XR7228m ­R7228 ­XR7228m ­XR7228f ­X71m LIFT HEIGHT
C
D796­1.27 6 716A BU 2 2 BU A B OG 3 3 715A OG OG 5 D796­1.26
/7.0_2.B2 /7.0_2.B6 EL SERVO
D796­1.27 D796­1.26
/7.0_3.B2 /7.0_3.B6 EL SERVO VBFS
D796­1:27 LIFT HEIGHT D796­1.26
/7.0_4.D2 /7.0_4.D6 JOYSTICK
D796­1:27 D796­1.26
/7.0_5A.B2 /7.0_5A.B6 JOYSTICK
D796­1:27 D796­1.26
/7.0_5B.B2 /7.0_5B.B6

­XR7229m ­XR7229f ­X71m ­X71f ­X796­1

WH A A 719 WH 9 9 719 17 1.17 Analog Input
­D796
/0.0_3.B1

­XR7229f ­XR7229m ­R7229 ­XR7229m ­XR7229f TILT ANGLE

2
B 716B VT C C PK 4 5 BN B B 715B BN B
TILT ANGLE

­S1027
1
0 ­X73Am ­X73Af ­X73m ­X73f ­X796­1
­X73m ­X73Af ­X73Am 1 732 2 2 732 2 2 732 31 1.31 Input
F58­4:3 1 731 1 1 731 5 ­D796
/11.5_6.B2 /0.0_3.C1
C 731A C
HEIGHT SELECTION LIFT HEIGHT SELECTION

­S1028
1
0 ­X73Am ­X73Af ­X73m ­X73f ­X796­1
1 733 3 3 733 3 3 733 33 1.33 Input
5 ­D796
/0.0_3.C1
731B
INCREASE INCREASE HEIGHT

­S1029
1
D 0 ­X73Am ­X73Af ­X73m ­X73f ­X796­1 D
1 734 4 4 734 4 4 734 34 1.34 Input
5 ­D796
/0.0_3.C1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
DECREASE DECREASE HEIGHT

D796­1.26
/7.0_5B.B6 JOYSTICK 2 VBFS
D796­1.26
/7.0_5A.B6 JOYSTICK 2
D796­1.26
­R820­11 /7.0_4.D6 JOYSTICK
­S1035 1 2 D796­1.26
­R820­15 ­X73Am ­X73Af ­X73m /7.0_3.B6 EL SERVO VBFS
3
2 1k 1 2 737 7 7 737 7 D796­1.26
/7.0_2.B6 EL SERVO
1
0 ­R820­12 10k
E C 1 2 E
­X73m ­X73Af ­X73Am H 4.7k 735A ­X73Am ­X73Af ­X73m ­X73f ­X796­1
D796­1.27 6 736 6 6 736 B M 1 ­X1006 735 5 5 735 5 5 735 22 1.22 Analogue Input
/7.0_2.B2 ­R820­13 ­D796
D796­1.27 L 1 2 /0.0_3.B1
/7.0_3.B2
D796­1:27 15k CLAMP PRESSURE
/7.0_4.D2
D796­1:27
/7.0_5A.B2 ­R820­14
D796­1:27 736A 1 2
/7.0_5B.B2
100k

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS LYFTH.TILTV.AUTOH.KLÄMTRYCK DCE50­ TIER 3 7.2_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING LIFTH.TILTANG.AUTOH.CL.PRES. A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A ­X72m ­X701f ­X701m ­X701Af ­X701Am ­B7227­1 ­X701Am ­X701Af ­X701m ­X701f ­X72m ­X72f ­X796­1 A
F58­4:7 1 721A 1 1 7011 1 1 ­XSP701A + S 2 2 7012 2 2 722 2 2 722 18 1.18 Analog Input
/11.5_6.C1 P ­D796
­ /0.0_3.B1
U
PRESSURE RIGHT CLAMP P1 PRESSURE RIGHT CLAMP P1

­B7227­3 ­X701Am ­X701Af ­X701m ­X701f ­X72m ­X72f ­X796­1

+ S 3 3 7013 3 3 723 3 3 723 19 1.19 Analogue Input
­X72m ­X701f ­X701m ­X701Af ­X701Am P ­D796
GND­1 4 724A 4 4 7014 4 4 ­XSP701B ­ /0.0_3.B1
/11.5_6.D8 U
PRESSURE RIGHT CLAMP P2 PRESSURE RIGHT CLAMP P2

B B

­X702f ­X702m ­X702Af ­X702Am ­B7227­2 ­X702Am ­X702Af ­X702m ­X702f ­X72m ­X72f ­X796­1
721B 1 1 7021 1 1 ­X702A + S 2 2 7022 2 2 727 7 7 727 20 1.20 Analog Input
P ­D796
­ /0.0_3.B1
U
PRESSURE LEFT CLAMP P1 PRESSURE LEFT CLAMP P1

­B7227­4 ­X702Am ­X702Af ­X702m ­X702f ­X72m ­X72f ­X796­1

+ S 6 6 7026 6 6 726 6 6 726 21 1.21 Analog Input
­X702f ­X702m ­X702Af ­X702Am P ­D796
724B 4 4 7024 4 4 ­XSP702B ­ /0.0_3.B1
C U C
PRESSURE LEFT CLAMP P2 PRESSURE LEFT CLAMP P2

­S269
­X702Am ­X702Af ­X702m ­X702f ­X72m ­X72f ­X796­1
P2 P1 1 2 5 5 7025 5 5 725 5 5 725 38 1.38 Input
­D796
/0.0_3.C1
3 4
D EXTENDER D
EXTENDER IN

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS AGGREGAT GIVARE DCE50­ TIER 3 7.2_2A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING ATTACHMENT SENSORS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­Y6078
­X796­2 ­X72f ­X72m ­X701f ­X701m ­X701Af ­X701Am ­X701Am ­X701Af ­X701m ­X701f ­X72m
PWM Output 2.15 15 728 8 8 728 8 8 7018 8 8 1 2 7 7 7017 7 7 729 9 D790­K2:10
­D796 /7.2_3.C2
/0.0_3.E1

UPPER ARMS OFF
UPPER ARMS OFF
B B

­Y6072­1
­X796­3 ­X74f ­X74m ­X74m ­X74f ­X796­3
PWM Output 3.3 3 745 5 5 745 1 2 746A 6 6 746 10 3.10 Common PWM Out +24 V
­D796 ­D796
/0.0_3.E1 748 /0.0_3.F1

CLAMP PRESSURE 1
CLAMP PRESSURE 1
C C
­Y6072­2
­X796­3 ­X74f ­X74m
PWM Output 3.11 11 749 9 9 749 1 2 746B
­D796
/0.0_3.F1

CLAMP PRESSURE 2
CLAMP PRESSURE 2

­Y6079
­X796­3 ­X71f ­X71m ­X701f ­X701m ­X701Af ­X701Am ­X701Am ­X701Af ­X701m ­X701f
PWM Output 3.15 15 717 7 7 717 5 5 7015 5 5 1 2 6 6 7016 6 6 748B RD
­D796
/0.0_3.F1

D SIDESHIFT/UPPER ARMS UP­DOWN D
SIDESHIFT/UPPER ARMS UP­DOWN

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­Y6068
­X796­3 ­X74f ­X74m ­X702f ­X702m ­X702Af ­X702Am
PWM Output 3.16 16 743 3 3 743 3 3 7023 3 3 1 2
­D796
/0.0_3.F1

EXTENDER/ROTATION
SIDESHIFT/ROTATION(OPT) EXTENDER/ROTATION
SIDESHIFT/ROTATION(OPT)

E ­V8090 E
­X796­3 ­X74f ­X74m ­X702f ­X702m ­X702Af ­X702Am ­X702Am ­X702Af ­X702m ­X702f ­X74m ­X74f
PWM Output 3.8 8 747 7 7 747 7 7 7027 7 7 2 1 ­XSP748 8 8 7028 8 8 748A RD 8 8
­D796
/0.0_3.F1
LASER
LASER

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stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS AGGREAGT VENTILER DCE 20­30 TIER 3 7.2_2B 80
TOO 2006­06­27 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 060627 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING ATTACHMENT VALVES A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­E467
­X71Bm ­X71Bf ­X71m ­X71f ­X796­3
RD 1 2 BU 4 4 714 4 4 714 12 3.12 PWM Output
­D796
/0.0_3.F1
GREEN/CLAMP PRESSURE OK GREEM LAMP (CLAMP PRESSURE OK)
B B

­E466
­X71Bm ­X71Bf ­X71m ­X71f ­X796­3
RD 1 2 BK 3 3 713 3 3 713 13 3.13 PWM Output
­D796
/0.0_3.F1
YELLOW/ORANGE VERTICAL ACTIVE YELLOW LAMP (VERTICAL LATCH)

­E465
­X71f ­X71m ­X71Bf ­X71Bm ­X71Bm ­X71Bf ­X71m ­X71f ­X796­3
D790­K2:10 711 1 1 711 1 1 RD 1 2 GY 2 2 712 2 2 712 14 3.14 PWM Output
C /7.0_1.E2 ­D796 C
/0.0_3.F1
RED/EXTENDER OUT RED LAMP (OVERLOAD,EXTENDER OUT,OVERRIDE)
­X72f
729 9 D790­K2:10
/7.2_2B.B8

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS  INDIKERING DCE50­ TIER 3 7.2_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING INDICATION LAMPS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­S1020
A 1 A
0 ­XJ1m ­XJ1f ­X70Am ­X70Af ­X70m ­X70f ­X796­1
­X47m ­X70f ­X70m ­X70Af ­X70Am ­XJ1f ­XJ1m 1 8 8 703 3 3 703 3 3 703 36 1.36 Input
F58­4:3 6 701 1 1 701 1 1 701 7 7 5 ­D796
/11.5_3.C5 /0.0_3.C1
772 701A
AUTO RELEASE/AUTO CLAMP AUTO RELEASE/AUTO CLAMP

­S1021
1
0 ­XJ2m ­XJ2f ­X70Am ­X70Af ­X70m ­X70f ­X796­1
­XJ2f ­XJ2m 1 8 8 704 4 4 704 4 4 704 40 1.40 Input
7 7 5 ­D796
/0.0_3.C1

SHIFT HYDRALIC FUNCTION SHIFT HYDRALIC FUNCTION
B B
­S1022
1
0 ­X70Am ­X70Af ­X70m ­X70f ­X796­1
1 705 5 5 705 5 5 705 32 1.32 Input
701B 5 ­D796
/0.0_3.C1
701C
VERTICAL POSITION VERTICAL POSITION

­S1023
1
0 ­X70Am ­X70Af ­X70m ­X70f ­X796­1
1 706 6 6 706 6 6 706 37 1.37 Input
5 ­D796
/0.0_3.C1
C C
10 9 LOCK UPPER ARM

LOCK UPPER ARM

­S1025

D D
­X77f ­X77m ­X77Af ­X77Am ­XS1025 ­XS1025 ­X77Am ­X77Af ­X77m ­X77f ­X796­1
1.39 Input

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
772 2 2 772 2 2 772 1 1 2 2 777 7 7 777 7 7 777 39
­D796
/0.0_3.C1
3 4
PAPER FUNCTIONS ON/OFF
741A F58­4:3 PAPER FUNCTIONS ON/OFF
/7.2_5A.C7

E E

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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS BRYTARE PAPPERFUNKT. DCE50­ TIER 3 7.2_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SWITCHES PAPER FUNCT. A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­B7232­2 ­B7232­1
A A

IN N.O. N.C. ­ + IN N.O. N.C. ­ +

1 2 3 4 5 1 2 3 4 5

­X7232m ­X7232f ­X74m ­X74f ­X796­1

BK 2 2 BU 742 2 2 742 41 1.41 Input
­D796
BK /0.0_3.C1

­X7232m ­X7232f ­X74m ­X74f ­X47m ­X47f ULTRA SONIC SENSOR, LOAD AT LOW POSITION

B BU 4 4 WH 744 4 4 744 5 5 A475 B
BU

­X7232m ­X7232f
RD 3 3 RD 741A ­X37­C
RD

­X7232m ­X7232f ­X74m ­X74f

BN 1 1 RD 741B 1 1 741 F58­4:3
/11.5_6.C2
BN 741A F58­4:3
/7.2_4.D2

C C

D D
POSITION OF THE SWITCHES

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
ON

E E

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stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS SÄNKSTOPP DCE50­ TIER 3 7.2_5A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING STOP LOWER A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X32Am ­X32Af ­X32m

A 327 C C 327 BN 0.75 7 F58­4:5 A
/11.5_3.D6
BN
­B777 ­X32Am ­X32Af ­X43m ­X43f ­X790­1
BK 329 B B BK 0.75 432 BK 0.75 4 4 434 21 K1:21 Input
­D790
LIFTING HEIGHT
BU OPTISPEED/REV/F5 ACTIVE
­X32Am ­X32Af ­X32m ­X32f
328 A A 328 BU 0.75 8 8 A328 WH 0.75

­X32f
GND­1 9 A329 WH 2.5
/9.14.E8

B B
­Y6073
O ­X37­E
­X790­2 ­X43f ­X43m ­X43m ­X43f ­X790­2
Digital Output K2:12 12 435 5 5 435 GN 1.5 1 2 432 RD 1.5 2 2 432 28 K2:28 PWM Output
­D790 ­D790
/0.0_1.C5 /0.0_1.D5

SUPPLY VALVE ­X33m OPTISPEED/REV

339 9 D790­K2:12 PROP. VALVE
/9.6_1.B3 1

­X45f
C 451 1 D790­K2:12 C
/2.0_B1.D3

­S299

P ­Y699
­X15m ­X15m
9 159 RD 0.75 1 2 159A RD 0.75 1 2 153 WH 0.75 3

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­B768­1
3 1 30 357A
P
2 358A
U
359
PRESSURE LIFT LEVER
0,5­4,5V 0­40bar

­X35m
E 9 D790­K1:28 E
­B768­2 /8.2_2.D5
3 1 30 357 7 D790­K1:35 5 V ref
P /8.2_3.E5
2 358 8 D790­K1:25
U /8.2_2.D5
369

PRESSURE LIFT CYLINDER ­X36m
0,5­4,5V 0­250bar 9 D790­K1:29
/7.10_1.C7

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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS OPTI SPEED/REV DCE50­ TIER 3 7.2_6 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING OPTI SPEED/REV A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­B789­1 ­B789­2
A A
CHAIN LOAD TRANSMITTER CELL LEFT CHAIN LOAD TRANSMITTER CELL RIGHT

4 3 1 4 3 1

OUT 0V 5V OUT 0V 5V
1

B B

­X789­2f ­X789­2m ­X52m ­X52f ­X38f ­X38m ­X790­1

BK C C 529 BK 9 9 A529 5 5 385 30 K1:30 Analogue Input 0­5V
­D790
/0.0_1.B1

SCALE LOADCELL RIGHT
­X789­2f ­X789­2m
BN A A 521 BN ­X36f
C ­X789­1f ­X789­1m ­X52m 369 9 D790­K1:29 C
/7.2_6.E6
BN A A 521 BN 1 D790­K1:35 5 V ref
/8.2_3.F5
­X789­1f ­X789­1m ­X52f ­X40f ­X40m ­X790­1
BK C C 522 BK 2 2 A409 9 9 409 29 K1:29 Analogue Input 0­5V
­D790
/0.0_1.B1
­X789­2f ­X789­2m
BU B B 523 BU SCALE LOADCELL LEFT
­X789­1f ­X789­1m ­X52m ­X52f ­X40f ­X40m ­X790­1
BU B B 523 BU 3 3 A408 8 8 408 36 K1:36 0V Analogue Ref
­D790
/0.0_1.D2

­X75m 0 V REF
753 3 D790­K1:36 0 V ref
/9.3_1.F2

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ELEKTRIS K VÅG DCE50­ TIER 3 7.10_1 80
TOO 2005.05.26 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING ELECTRONIC SCALE A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­X790­2 ­X38m ­X38f ­X19f

PWM Output K2:15 15 384 4 4 A384 1
­D790
/0.0_1.C5
C C
OPTION

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ÖVERLASTSKYDD DCE50­ TIER 3 7.10_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING OVERLOAD PROTECTION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­D795
­X795 ­X795Am ­X795Af ­X795R ­X790L ­X790­1 ECU 790
CAN K1:11 11 795R1 30 1 1 795R1 30 1 1 30 790L1 2 K1:2
R+ L+
K1:10 10 795R2 2 2 795R2 2 2 790L2 3 K1:3 CAN
R­ L­ ­D790
A /0.0_1.B2 A

­X795 ­X795Am ­X795Af ­X795L ­X790R ­X790­1

ALT. 1
K1:13 13 795L1 30 3 3 795L1 30 1 1 30 790R1 4 K1:4
/11.5_6.E3 L+ R+
K1:12 12 795L2 4 4 795L2 2 2 790R2 5 K1:5 CAN
L­ R­
/11.5_6.F3
/11.5_6.E3 CAN Shield
K1:6

B ­X792f ­X792m ­X792 B

30 CAN ­D792
792H 30 2 2 792H 38 K1:38
Low­ /0.0_5.D4
792L 1 1 792L 37 K1:37
High+

CAN Shield

K1:39
STEERING AXLE

C C

­D795
­X795 ­X795Af ­X795Am ­X795R ­X790L ­X790­1 ECU790
CAN K1:11 11 795R1 30 1 1 796R1 30 1 1 30 790L1 2 K1:2
R+ L+ =DatacomAlt2
K1:10 10 795R2 2 2 795R2 2 2 790L2 3 K1:3 CAN
R­ L­ ­D790

­X795 ­X795Af ­X795Am ­X790­1

K1:13 13 795L1 30 3 3 795L1 30 790R1 4 K1:4
D L+ R+ D
/8.2_4.B1 K1:12 12 795L2 4 4 795L2 790R2 5 K1:5 CAN
L­ R­

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
CAN Shield ALT. 2
K1:6
=DatacomAlt2
­X792f ­X792m ­X792
30 30 CAN ­D792
792H 2 2 792L 38 K1:38
Low­
792L 1 1 792H 37 K1:37
High+

CAN Shield

K1:39

E E
­X790R ­X796L ­X796­1
1 1 30 796L1 2 1.2
L+
2 2 796L2 3 1.3 CAN
L­ ­D796
/0.0_3.A1

­X795L ­X796R ­X796­1

30 1 1 30 796R1 4 1.4
R+
2 2 796R2 5 1.5 CAN
R­

Denna ritning får ej utan vårt medgivande kopieras.
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stöd av gällande lag.
CAN Shield
F 1.6
F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS DATAKOM REDCAN DCE50­ TIER 3 8.2_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING DATA COM. RED CAN A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­B757
­X757 ­X757 ­X36m ­X36f ­X790­2
2 2 1 1 30 361 1 1 361 8 K2:8 Reostat Input
­D790
U 362 2 2 362 /0.0_1.C5

FUEL LEVEL FUEL LEVEL
A A
­B776
­X776 ­X776 ­X36m ­X36f ­X790­2
2 1 2 1 30 363 3 3 363 21 K2:21 Temperature Input
­D790
U 364 4 4 /0.0_1.D5
TEMP. HYDRAULIC OIL 364 TEMP HYDROSTAT OIL

­B774
­XB774 ­XB774 ­X36m ­X36f ­X790­2
1 1 2 2 30 366 6 6 366 9 K2:9 0V Analogue Ref
­D790
U 367 7 7 /0.0_1.C5

Temp Outdoor ­X790­2
367 22 K2:22 Temperature Input
­D790
/0.0_1.D5
B B
Temp Outdoor

­B759
­X19m ­X19m ­X19f ­X40f ­X40m ­X790­1
K1:24 5 V REF 9 199 BN 0.75 1 2 198 BU 0.75 8 8 A405 5 5 405 38 K1:38
/9.3_4.C4 ­D790
U /0.0_1.B1

COOLANT LEVEL CUMMINS/PERKINS COOLANT LEVEL

­B759
­X19m ­XB759 ­XB759 ­X19m
9 199 BN 0.75 A 1 2 B 198 BU 0.75 8
U
C C

C
­XB759
W759 WH 0.75
DCE 50­90 COOLANT LEVEL PERKINS
­X37­6P:5
­X37­P GND­6

D790­K1:28 ­X35f ­X790­1

OPTI SPEED /7.2_6.E6
D790­K1:28 9 359 28 K1:28 Analogue Input 0­5V
HYDROSTAT /2.0_B2.F6 ­D790
/0.0_1.B1
D D
PRESSURE LIFT LEVER
­X38m

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
D790­K1:25 7 387
/9.3_4.C7

D790­K1:25 ­X35f
OPTI SPEED /7.2_6.E6
D790­K1:25 8 358
HYDROSTAT /2.0_B2.F6
­X35f ­X790­1
D790­K1:25 4 354 25 K1:25 0V Analogue Ref
HYDROSTAT /2.0_B1.E6 ­D790
/0.0_1.D2

E ­X38m ­X790­1 E
K1:24 5 V REF 6 386 24 K1:24 5V Analogue Ref
/9.3_4.C3 ­D790
/0.0_1.D2

­X37f ­X790­1
6 376 31 K1:31 Analogue Input
­D790
/0.0_1.B1

LOAD CELL TILT

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F F

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Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ÖVERVAKNING DCE50­ TIER 3 8.2_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING MONITORING A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X761 ­X35m ­X35f ­X790­2

­B761 1 1 30 351 BK 1 1 30 351 3 K2:3 Frequency Input
­D790
2 2 352 BU 2 2 352 /0.0_1.B5
ENGINE SPEED RPM SENSOR ENGINE
A D790­K2:3 ­X790­2 A
/1.0_C.C2
D790­K2:4 4 K2:4 0V Analogue Ref
/1.0_C.C2 ­D790
/0.0_1.B5

RPM SENSOR

­X760 ­X45m
­B760 1 1 30 351 BK 9
HYDROSTAT DCE 60­90HM 2 2 352 BU 8
B VEHICLE SPEED B

431 F58­4:5
/5.2_1A.A1 STD
­X760m ­X760f ­X45m ­X45f 431 F58­4:5
/5.2_1B.A1 VBFS
WH 1 1 30 457 7 7 457 F58­4:5
­B760 /11.5_6.B3 ­X790­2
VT 2 2 459 9 9 30 459 1 K2:1 Frequency Input
HYDROSTAT DCE 50­55HM ­D790
3 3 458 8 8 458 /0.0_1.B5
VEHICLE SPEED BN YE 4 VEHICLE SPEED
­X790­2
2 K2:2 0V Analogue Ref
­D790
/0.0_1.B5

C VEHICLE SPEED C

­X45Hf
D790­K2:2 8 458H
HYDROSTAT HE /2.0_B3.C4

D790­K2:1 9 459H
HYDROSTAT HE /2.0_B3.C4

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X35f ­X790­1
D790­K1:35 5 V ref 3 353 35 K1:35 5V Analogue Ref
HYDROSTAT /2.0_B1.F6 ­D790
/0.0_1.D2

­X35f
HYDROSTAT /2.0_B2.F6 D790­K1:35 5 V ref 7 357
D790­K1:35 5 V ref
OPTI SPEED /7.2_6.E6
­X45Hf
E D790­K1:35 5 V ref 7 457H E
HYDROSTAT /2.0_B3.C4

­X75m
D790­K1:35 5 V ref 1 751
/9.3_1.F2

­X52f 1
D790­K1:35 5 V ref 1 A521
/7.10_1.C4

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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS GIV., HASTIGHET & VARVTAL DCE50­ TIER 3 8.2_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SENS., SPEED & ENGINE REV. A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­D795
­X795 ­X795Am ­X795Af ­X795C ­X794Vm ­X18Af
CAN 2 K1:6 6 30 C7956 6 6 C7956 30 2 2 C7942 30 YE 1 CAN H
+ /1.0_A.A3
K1:5 5 C7955 5 5 C7955 1 1 C7941 GN 2 CAN L
­ /1.0_A.A3 CAN BUS VOLVO
K1:4
Shield
B CAN H B
/8.2_1.D1 /2.0_C2.E5 CAN BUS ZF DCE 90­180 ­D793
CAN L
/2.0_C2.E5 CAN
­X793Cm ­X793Cf ­XR2
C793B 30 YE B B 30 C793A YE B2 L2 ECU793
CAN H
C793A GN A A C793B GN A2 M2
CAN L

­X793Cm
C7942B 30 C793B 30 B

C7941B 30 C793A 30 A

C ­X794Cm C
2 C7942A YE 0.75 30 CAN H
/1.0_B.E5
1 C7941A GN 0.75 CAN L CAN BUS CUMMINS
/1.0_B.F5

­X794Cf­PC
A C794A WH 0.75 GND­6
/1.0_B.A3
B C794B RD 0.75 F56:1
/1.0_B.A3
C 30 C7942+ YE 0.75
D 30 C7941- GN 0.75

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X794P­m
2 30 C7942 YE 0.75 ­XSP7942 C7942A YE 0.75 30 CAN H
/1.0_C.C5
CAN BUS PERKINS/CAT
1 C7941 GN 0.75 ­XSP7941 C7941A GN 0.75 CAN L
E /1.0_C.C5 E

­X793Zm
C7942B YE 0.75 30 B CAN H
/2.0_C1.E5
C7941B GN 0.75 A CAN L CAN BUS GEARBOX
/2.0_C1.E5

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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS DATAKOM J1939 DCE50­ TIER 3 8.2_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING DATA COM. J1939 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­D793

RS 232 ­X201­Dsub
­XR2 ­X201m ­X201f 1
ECU793
N2 C2 2012 GY A A 2012 GY 0.75 2
R x D
P2 D2 2013 BK B B 2013 BK 0.75 3
T x D 5
GND­1 4403B WH C C 4 9
/11.5_5.C4
C 2015 WH 0.75 5 C
/0.0_2.D4
6 6
1
7
8
9

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS DATAKOM. DCE50­ TIER 3 8.2_5 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING DATA COM. A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­P708 h
HOUR METER

+ ­

1
2
B B

­X708
109A WH 0.75 GND­1
/9.4_7.C2
­X10Am ­X10Af ­X10m ­X10f
109 WH 0.75 9 9 109 WH 0.75 9 9 A109 WH 0.75

­X10Am ­X10Af ­X10m ­X10f ­X18f

106 6 6 106 6 6 A106 3 HOUR METER
/1.0_B.B1 CUMMINS

HOUR METER ­X37­B GND­1

/1.0_A.C1 VOLVO
C C
HOUR METER
/1.0_C.C2 PERKINS/CAT

­S219/299

P
­E524
­X3Am ­X3Af ­X3m ­X3f ­X15f ­X15m ­X219 ­X219
F58­4:6 76C 10 1 2 9 38 8 8 38 8 8 A38 8 8 158 1 1 2 2
STD /4.0_1.C1
F58­4:6 76C
VBFS /4.0_2.C1 AIRFILTER / UNIKAT (option)
AIR FILTER/UNIKAT GND­1 3 153
/9.6_6.C3

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

­X10Am ­X10Af ­X10m

105 1.5 5 5 105 1.5 5

OPTION CABLES

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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS GIVARE/INSTRUMENT DCE50­ TIER 3 9.1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SENSORS/INSTRUMENT A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

SPIRIT DELTA 534 1
­S169
1
0
2 ­X53Am ­X53Af ­X53m ­X53f ­X75f ­X75m ­X790­1
­X53f ­X53m ­X53Af ­X53Am ­X53Cf ­X53Cm ­X53Cm ­X53Cf 1 533 3 3 533 3 3 A533 6 6 756 11 K1:11 Input
4 4 534 4 4 534 1 1 534 2 2 534 3 3 ­D790
7 532 2 2 532 2 2 A532 5 5 755 /0.0_1.C2
A A
2 SEAT TURN CW
4
­X53Cm ­X53Cm 8
2 1 ­X37f ­X790­1
D790­K1:18 1 371 18 K1:18 Input
SEAT TURNED 40º /4.0_1.E6 ­D790
/0.0_1.C2
­XS251f ­XS251m ­S251
2511 1 1 1 2 SEAT TURN CCW
left arm­rest(OPT)
­XS251f ­XS251m
2512 2 2 2512

­Y676
A534 ­X30f ­X30m ­XY676f ­XY676m ­XY676m ­XY676f ­X30m ­X30f ­X75f ­X75m ­X790­2
F58­2:2 A306 6 6 306 1 1 GY BU 2 2 305 5 5 A305 4 4 754 24 K2:24 PWM OUT
B /11.5_2.E5 ­D790 B
/0.0_1.D5

SEAT TURNING BRAKE

SEAT ROTATION BRAKE ­Y636­1
­X790­2 ­X33m ­X33f ­X30f ­X30m ­X30m
Digital Output K2:38 38 337 7 7 A337 1 1 301 1 2 303A 3 GND­1
­D790 /9.4_5.B4
/0.0_1.E5

SEAT FORWARD
STEERING FORWARD
1
A302A ­Y636­2
­X790­2 ­X40m ­X40f D790­K2:41 ­X30f ­X30m
/9.6_4.A1
Digital Output K2:41 41 402 2 2 A402 2 2 302 1 2 303B
­D790
/0.0_1.E5
C C
SEAT TURNED
STEERING BACK

D SPIRIT DELTA D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­R820­23 ­X14f ­X14m ­X720­2f ­X720­2m
A753 1 2 A149 9 9 149 3 3 BK
1 KOHM
­R820­20 ­X14f ­X14m ­X720­1f ­X720­1m
A751 1 2 A147 7 7 147 3 3 BK
VALUES ON K1.37
SPIRIT DELTA 1 KOHM
­R820­22 ­X29f ­X29m ­X720­1f ­X720­1m ­S720­1
FWD      ~0.5 V A299A 299A BU 1 2
1 2 9 9 2 2
BACK     ~4.5 V 3
10 KOHM 299B
MIDDLE ~2.5 V
VBFS FORWARD
­R820­21
E 1 2 A299B ­X29m ­X720­2f ­X720­2m ­S720­2 E
7 297 2 2 BU 1 2
10 KOHM
3

­X790­1 ­X75m ­X75f ­X29f ­X29m VBFS BACK

Analogue Input K1:37 37 752 2 2 A297 7 7
­D790
/0.0_1.B1

SEAT POSITION
A298A
297

­X75f ­X29f ­X29m

D790­K1:36 0 V ref 3 A298 8 8 298
/7.10_1.D7
SPACE CAB

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stöd av gällande lag.
­X75f A296A ­X29f ­X29m ­R720
F 2 F
D790­K1:35 5 V ref 1 A296 6 6 296 1 3
/8.2_3.E5
SEAT POSITION

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYTT, STOLSVÄNDNING DCE50­ TIER 3 9.3_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CABIN, SEAT ROTATION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
WH

RD RD 2.5

­XA798m ­A798
GN 5/12

VT 6/12
­K798­1 ­XA798m ­XA798f
B BU 7/12 1/12 1 B
1 2 WH
/9.3_2.C5 OG 8/12 2/12 2 BU
CW
­X54m BU 9/12 3/12 3 BN
F58­3:5 5 ­K798­1 WH
/11.5_3.B6
GN 3 5 10/12 4/12 4 WH

1
4
/9.3_2.B4 11/12 ELECTRIC MOTOR

­V665
­X790­2 ­X38m ­X38f ­X54f ­X54m

2
PWM Output K2:29 29 383 3 3 A383 2 2 BK CW CONTROL BOX
­D790
/0.0_1.D5 12/12
TURN SEAT CW 1 ­K798­2
C ­X790­2 ­X40m ­X40f ­X54f ­X54m C
Digital Output K2:11 11 401 1 1 A401 3 3 VT 1 2
­D790
/0.0_1.C5 /9.3_2.D5
TURN SEAT CCW CCW ­X37­798 #479
2

1
­XM675f

­X790­2 ­X38m ­X38f ­X54f ­X54m ­K798­2

­XM675f

PWM Output K2:23 23 389 9 9 A389 1 1 BN GN 3 5

­D790
/0.0_1.D5 4
2

LOW TURNING SPEED /9.3_2.C4
­XM675m

CCW
­XM675m

­M675
BU
BN

­K798­3
30 31
M
D 1 2 D
/9.3_2.E5 50
­X798

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
LOW SPEED RD
­K798­3
3 5
4
/9.3_2.D4
LOW SPEED

GND

E E

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P1 MAX. LEV P2 SPEED 2 P3 RAMP P4 CURRENT LIMIT
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ELEKTRISK STOLSVÄNDNNG DCE50­ TIER 3 9.3_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SEAT ROTATION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B ­S1042 B
1
0 1001A ­M9000
2 ­X10Am ­X10Af ­X10m ­X10f ­X52f ­X52m ­X100m ­X100f
­X8m ­X8Af ­X8Am 1 103 3 3 103 3 3 A524 4 4 GY 1 1 GY 31 50
F58­3:5 6 86 6 6 86 3 M
/11.5_3.B6 7 1002A ­X10f ­X100m ­X100f
2 104 4 4 104 4 4 A525 5 5 BK 2 2 BK MOTOR RISE/LOWER SEAT COLUMN
85 4
8
SEAT UP/DOWN
­X8Am ­X8Af ­X8m ­X8f
5 5 85 5 5 A85

C C

­X37­E

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HÖJ/SÄNKBAR STOLSPELARE DCE50­ TIER 3 9.3_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SEAT UP/DOWN A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X690­1m ­X690­1f ­X31m ­X31f ­X38f ­X38m ­X790­1

R­690­1 311 A311 381 K1:26 Analogue Input 0­5V
GN 2 2 1 1 1 1 26
2 ­D790
1 3 RD 4 4 312A
BK 5 5 313A RIGHT PEDAL
A BU 6 A
2 1
1 2 WH 3
2 1
YE 1 ­X690­1m
WH 2
2
SPEED CONTROL POT. FRONT 1 3 PK 4
BN 5
GY 6
2 1
1 2 YE 3
2 1

B GN 1 B

SPEED CONTROL POT. RIGHT WHEN  2­PEDAL HYDROSTATIC DRIVE

­X690­3m ­X690­3f ­X31m ­X31f ­X75f ­X75m ­X790­1

R­690­3 315 A315 757 K1:39 Analogue Input
GN 2 2 5 5 7 7 39
2 ­D790
1 3 RD 4 4 312B /0.0_1.B1
BK 5 5 313B ­X31m ­X31f ­X38f RIGHT PEDAL 180/40 Deg
BU 6 313 3 3 A387 7 D790­K1:25
/8.2_2.D5 0 V REF
2 1
1 2 WH 3
2 1 ­X19f
YE 1
1 A199 9 K1:24 5 V REF
C /8.2_2.B2 C

SPEED CONTROL POT. 2  40/180° ­X38f ­X31f ­X31m

K1:24 5 V REF 6 A312 2 2 312
ECU 790 K1:24 5 V REF /8.2_2.E5

­X690­2m ­X690­2f ­X31m ­X31f ­X38f ­X38m ­X790­1

R­690­2 WH 2 2 314 4 4 A314 2 2 382 27 K1:27 Analogue Input 0­5V
2 ­D790
1 3 PK 4 4 312C /0.0_1.B1
BN 5 5 313C LEFT PEDAL CH 1
GY 6 6 316 ­X31m ­X31f ­X75f ­X75m ­X790­1
2 1 6 6 A316 8 8 758 41 K1:41 Analogue Input 0­5V
­D790
1 2 YE 3 3 312D /0.0_1.B1

D 2 1 LEFT PEDAL CH 2 D
GN 1 1 313D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
BRAKE CONTROL POT. FRONT
­X690­ZF­m ­X690­ZF­f ­X690­2f
­R690­2A 6902
4 4 2
2
1 3 1 1 6904 4
2 2 6905 5

­R690­2B 6906
3 3 6
2
1 3 6 6 6903 3
5 5 6901 1
E E
BRAKE PEDAL FOR ZF AND ELECTRONIC INCHING

­X690­4m ­X690­4f ­X31m ­X31f ­X75f ­X75m ­X790­1

R690­4 317 A317 759 K1:40 Analogue Input 0­5V
WH 2 2 7 7 9 9 40
2 ­D790
1 3 PK 4 4 312E /0.0_1.B1
BN 5 5 313E LEFT PEDAL 180/40 deg
GY 6
2 1

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
1 2 YE 3
2 1 ­X690­4m
F GN 1
F

BRAKE CONTROL POT. 2 40/180°

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS GASPÅDRAG DCE50­ TIER 3 9.3_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING SPEED CONTROL A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­XECC­3f
1 F58­2:3
RD 2.5 /9.4_6.B4
2 GND ­U667
WH 2.5 /9.4_6.C4 FRESH AIR/RECIRC

­M657­1
­M657­2
7 7 7 MOTOR
903B WH 2.5 1 DRIVE 4

M
H
L
M
H
L

SIG FAN
903A 8 8 2
A ­ A
3

4
3
2
1
4
3
2
1

+
70A 9 9

903 ­XECCm ­XECCf 1017A

­XECC­1m ­XECC­1f 18 9 9 129A 2.50 mm² 1016A
­B778
GND W 1 1 22 129A
T
G 2 2 2419 ­X12f ­X12m ­X12Af
U
657-1
657-2

A129 9 9 129 2.50 mm² 9

1
1

AFTER COIL SENSOR
­X12m ­X12Af
­XECC­6m ­XECC­6f F58­2:3 1 121 2.50 mm² 1 ­S266­2
­B775 /9.4_7.E6
1.50 mm²
2.50 mm²
­R820­1
­R820­2

GND W 1 1 61 2661A 1 2 2662B

T
2
2

G 2 2 62 ­D685 70 RD 2.5
B U ­XECCm ­XECCf DOOR SWITCH RIGHT(OPT) ­X101m B
24:1 + 22:11 17 RD 0.75 1 1 121A 2.50 mm² 6 1016 1018B
­X266f ­X266m ­S266­1
TEMP IN CAB SENSOR 24:19 _ 22:18 2661 2661B 2662A 1017
1.50 mm²

1 1 1 2 7
Kalmar ECC 2662 2 2 8 1018
­B774 ­XECC­5m ­XECC­5f
GND W 1 1 231 24:15 22:5 DOOR SWITCH LEFT(OPT)
T
G 2 2 23 22:14 24:20 A129 WH 2.50 mm²
U ­XECC­1f
22:9 16 8 MOTOR + 12V
­X810Am ­X810Af /9.4_6.D4
TEMP OUTSIDE SENSOR 8 8 231 24:3 24:6 3 4 FEEDBACK DEFROST/ FLOOR
/9.4_6.D4
9 9 23 24:22 22:8 14 7 MOTOR ­
/9.4_6.C4 ­XECC­2f
­XECC­3m ­XECC­3f 10A 3 VREF 5 V
­B774­1 /9.4_6.E4
GND W 4 4 21 24:4 22:12 10 6 VREF 5 V TO MOTORISED VALVE
T /9.4_6.D4 ­XECC­2f
G 3 3 211 24:23 24:14 8 1 FEEDBACK ­X37­E GND
U /9.4_6.E4
22:13 9 5 GND
C /9.4_6.D4 ­XECC­2f C
DEICING SENSOR ­XECCm 22:10 9A 2 GND
/9.4_6.E4
LIGHT ON 4 77 24:16 22:6 11 4 MOTOR ­
/9.6_2.C7 /9.4_6.D4
22:3 22:7 12 5 MOTOR + 12V 1 ­S246
/9.4_6.D4
22:19 2220 6
­XRS485 P
24:10 24:13 154 4 ­X810­1f ­X810­1m
24:21 24:2 153 3 WH 1 1 RD/WH 2 1
­XECC­3f ­X810m
FRESH AIR RECIRC 6 31 22:4 24:17 151 1 RS 485 8 PRESSURE SENDER AC
/9.4_6.B4
PAUS HEAT ON A307B 24:9 24:18 155 5
/9.4_7.D3
­X810Af ­X810Am ­X810f ­X810m P
811 1 1 811 1 1 ­X810­1f ­X810­1m
#2 3 3 2421 GY 3 3 GN 4 4 BU/WH 2 1

D ­X8m ­XECCf ­XECCm ­X810Af ­X810Am ­X810f ­X810m PRESSURE SENDER AC D

F58­2:4 4 84 2.5 2 2 70B 2.5 7 7 70B 2.5 7 7 RD 3 3 BU/RD
/11.5_2.E6

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
93 4 4 93 4 4 VT 2 2 BK/WH
­K363­1
­X810Af ­X810Am ­X810f ­X810m
03 5 5 03 5 5 BN 86 85 BK
­K363­2
BU

LO 86 85 BK
­X810f ­X810m
2219 6 6 2219 6 6 BN
­M810­1
­M810­2

LO
BU

­K363­1
­X18m ­X18f ­X48f ­X48m ­XECCf ­XECCm 87 30
+ ­ + ­
9 9 A486 6 6 486 3 3 816 87A

­X24f OG 87 30 GY
OG
BK

A245
BN

E 5 87A E
/9.4_1.E7 RD
­K363­3
­Y645 86 85 BK
­K363­4
­X645 ­X645 /9.4_1.F6
86 85
189 1 1 2 2 HIGH
­M810­3
­M810­4

BK 87 30
HIGH
87A
+ ­ + ­
87 30 RD

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
87A
RD
OG
BK

GND­6 ­X37­6 ­X810Af ­X810Am ­X810f ­X810m GY

F 2 2 903B 2 2
F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ECC DCE50­ TIER 3 9.4_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING ECC A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­M657­1
­M657­2

M
H
L
M
H
L

A A

4
3
2
1
4
3
2
1

­XECCf 1.5
1.5
2.5
1.5
2.5

9 129A 2.5
1017A
­X12f ­X12m ­X12Af ­X12Am ­X101f ­X101m 1016A
9 9 129 2.5 9 9 129 2.5 9 9 129 2.5 129A 2.5
657-1
657-2

GND­1 ­S118
/9.4_3.D6
1.5

3
2
1
1

1
10171017
1016 2.5

GND­1
/9.4_3.B7 0
B G ­X101f ­X101m B
­R820­1
­R820­2

­X12m ­X12Af ­X12Am H 1016 2.5 6 6

2
2

F58­2:3 1 121 2.5 1 1 121 2.5 B M 1017 1.5 7 7

/9.4_7.E6
­XECCf L 1018 1.5 8 8 1018
1 121A 2.5
FAN
1.5 1018B 1.5
­S112 A129
1
0
1 122
5
7 122A
2
6 ­X37­E GND­1
8
C GND­1 139I 10 9 C
/9.14.C3
AC (OPT) 122B
122 1 ­S246
­X12f ­X12m ­X12Af ­X12Am
2 2 122 2 2 122C
P
­S649 ­X810­1f ­X810­1m
­X810m WH 1 1 RD/WH 2 1
T
­X12f ­X12m ­X12Af ­X12Am 8 PRESSURE SENDER AC
A123 3 3 123 3 3 123
TEMP SENDER AC (OPT) ­X810f ­X810m P
WH 1 1 ­X810­1f ­X810­1m
GR 3 3 GN 4 4 BU/WH 2 1

D ­X810m PRESSURE SENDER AC D
­X24f ­X24m ­X24Bf ­X24Bm RD 7 7 RD 3 3 BU/RD

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
4 4 244 4 4 VT 4 4 VT 2 2 BK/WH
­K363­1
­X24f ­X24m ­X24Bf ­X24Bm ­X810m
A245 5 5 245 5 5 BU 5 5 BN 86 85 BK
PRESSURE AC ­K363­2
­X48f /9.4_3.C7
BU

A486 6 LO 86 85 BK
­X810f ­X810m
6 6 BN
­M810­1
­M810­2

­Y645 LO
BU

­K363­1
­X18f ­X18m ­X645f ­X645f 87 30
+ ­ + ­
9 9 189 1 1 2 2 87A
OG 87 30 GY
OG
BK

MAGNETIC CLUTCH AC (OPT)
BN

E 87A E
/9.4_2.E7 RD
­K363­3
­X24f ­X24m ­X24Bf ­X24Bm
A242 2 2 242 1.5 2 2 86 85 BK
­K363­4
F58­2:4 3 243 2.5 3 3 /9.4_2.F6
/11.5_2.E6 86 85
HIGH
­X24f
­M810­3
­M810­4

1 1 241 WH 2.5 1 1 BK 87 30
HIGH
GND 87A
/9.4_3.E5 + ­ + ­
A241 WH 2.5 87 30 RD

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
87A
RD
OG
BK

­X810f ­X810m GY
F BK 2 2
F
­X37­D GND ­X37­6

Ref. Benämning Produkt/Product Blad/Sheet

3 Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
2 Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KLIMAT DCE50­ TIER 3 9.4_2 80
1 TOO 050508 A49841.0100
Name

 R
0 Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEATING/AC A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­M657

A A

L
H
M

1
2
3
4

1
2

3
­XM657
­S118
2
1
0
­X12m 1 121B 2.5
1 121 2.5 3 5 121A 2.5
7 ­X12f
WH
10 9 129 2.5 9 GND­1
/9.4_2.B5
B B

­AC_UNIT
­S649 ­S246
­S112
3 T P
2 ­X657m ­X657f ­X24m
1 1 2 WH 2 2 245A 1 2 245 5 PRESSURE AC
0 /9.4_2.D3
C BU 4 4
­X24m ­X657f ­X657m H
F58­2:4 3 243 2.5 1 1 OG B M
/11.5_2.E6
L

C C

­M666
­CONDENSER

L
H
M

1
2
3
4
­M9001
­M9001
­M9001

D ­X657m ­X657f ­X12m D

1
31
1
31
1
31

BK 3 3 129 1.5 9 GND­1

/9.4_2.B5

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
EMI Protection EMI Protection EMI Protection
­X12m ­X12f ­X24f ­X24m ­XM810Af ­XM810Am ­XM810f ­XM810m
124 2.5 4 4 A124 2.5 2 2 8102 2.5 2 2 BU 1 1
E 8102A 1.5 E
5 5 BU 2 2
8102B 1.5
8 8 BU 3 3
­X24m ­XM810Af ­XM810Am
GND 1 241 1.5 1 1 WH 4 4
/9.4_2.F3
241A 1.5
4 4 WH 5 5
241B 1.5

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
7 7 WH 6 6

F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KLIMAT FLEXCAB DCE50­ TIER 3 9.4_3 80
TOO 2005­07­11 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050711 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING HEATING/AC FLEXCAB A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­X30f
A303 WH 1.5 3 GND­1
/9.3_1.B8 VBFS

­X29f
A295 WH 1.5 5 GND­1
/9.8_2.C6
B ­X29m ­X612f ­X612m ­M612 B
F58­2:4 1 291 2.5 1 1
/11.5_2.E5 1
­X29f ­X29m ­X612f ­X612m
2 2 292 2 2
2 M
­X29f ­X29m ­X612f ­X612m
A58 1.5 3 3 293 3 3
3

SHIFTING MOTOR AIR SLIDE

­X5f ­X5m ­X5Af ­X5Am

C 8 8 58 1.5 8 8 58 1.5 C
A57A WH 1.5 7 7 57 WH 1.5 7 7
GND­1 A57 WH 1.5 ­S191
/9.6_6.C1
1
0
1
57 WH 1.5 5
58A
F58­1:7 132B 10 9
/9.6_6.D3
AIR SLIDE

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KLIMAT DCE50­ TIER 3 9.4_5 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEATING/AC A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­K338
­XECC­3m
FRESH AIR RECIRC 6 86 85
/9.4_1.D1
/9.4_6.C6

B B

­XECC­3m ­R820­5 ­M672

F58­2:3 1 2 1 10
/9.4_1.A6 1
­K338
47 Ohm 2W 87 30 8
2 M
­XECC­3m 87A
­R820­6
GND 2 2 1 /9.4_6.B6 7
/9.4_1.A6 3

47 Ohm 2W MOTORISED ACTUATOR FRESH AIR/RECIRC

C C

­XECC­1m ­M672­1
MOTOR ­ 7 GREEN
/9.4_1.C4 5
MOTOR + 12V 8 ORANGE
/9.4_1.C4 6
GND 5 BROWN
/9.4_1.C4 8 M
FEEDBACK 4 WHITE
/9.4_1.C4 9
VREF 5 V 6 RED
/9.4_1.C4 10

MOTORISED ACTUATOR  DEFROST/FLOOR FLAPPER
D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­XECC­2m ­M673
MOTOR ­ 4 GREEN
/9.4_1.C5 5
MOTOR + 12V 5 ORANGE
/9.4_1.C5 6
GND 2 BROWN
/9.4_1.C5 8 M
FEEDBACK 1 WHITE
/9.4_1.C5 9
VREF 5 V 3 RED
/9.4_1.C5 10

MOTORISED VALVE

E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ECC FLÄKT DCE50­ TIER 3 9.4_6 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING ECC FAN A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­S1019
1
0 ­X10Am ­X10Af ­X10m ­X10f ­X27f ­X27m
­X10m ­X10Af ­X10Am 1 102 GY 1.5 2 2 102 GY 1.5 2 2 A102 GY 1.5 2 2 272
KEY PARK 1 101 1.5 1 1 101 GY 1.5 5
/11.5_1.D5
GND­1 109A WH 0.75 10 9 102A
/9.1.B3
GND­1 109B WH 0.75
/9.6_8A.B5 PAUS HEAT
­S240
C T C
­X30f ­X30m
A309 9 9 309 1 2

TEMP WATER, PAUSE HEAT

­K389

86 85 A440G WH 0.75 GND­1

/2.0_A1.E8
/9.4_7.E4
PAUSHEAT(OPT)
­M663
PUMP PAUSE HEAT
­X30f ­X30m ­X663f ­X663m
D A307A 7 7 307 1 1 + ­ D
A307B
M
PAUS HEAT ON
PAUS HEAT ECC /9.4_1.D1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X30f ­X30m ­X663f ­X663m
8 8 308 2 2

A308 WH 1.5
­K389 ­X12f
F58­1:1 A121B GY 2.5 87 30 A121 GY 2.5 1 F58­2:3
/11.5_2.A6 /9.4_1.B5 ECC
F58­2:3 A121A GY 2.5 87A F58­2:3
/11.5_2.E7 /9.4_2.B5 STD
/9.4_7.D4
PAUSHEAT(OPT)
E ­X37­C E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS RASTVÄRME(OPT) DCE 50­ TIER 3 9.4_7 80
PVE 2005­10­11 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING PAUSHEAT(OPT) A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­S161
1 ­M651­1
/9.8_1.A1 WASHER
0 ­XS3m­1 ­XS3f­1 ­X3m ­X3f ­X15f ­X15m ­X651f ­X651m
15 53C  BK/YE 3 BK/YE 3 3 33 3 3 A155 5 5 155 BK 1.5 1 1 155 BK 0.75 1 + ­ 2
155A
M
A ­X15m OG 1.5 A
GND­1 6 156 WH 1.5 2 2 156 WH 0.75
/9.6_6.C3
­S161 ­M651­2
­XS3m­1 3 3 155A OG 0.75
WASHER
31B BN/BU 7 BN/BU 7 156A WH 1.5 4 4 156A
­X3m
15 BK/BU 1 BK 1 1 31 1.5 1 F58­1:4 ­K316 1 + ­ 2
/11.5_2.A7 M
53B BK/BU/WH 6 BK/BU/WH 6 WH 0.75 A440D GND­1
­X3m ­X3f /9.14.D1
53 BK/BU/YE 5 BK/BU/YE 5 5 35 0.75 5 5 A35 1.5 1 2 WH 0.75 A440C GND­1 WH 0.75
0 J 1 2 /9.6_8A.A6 STD
J BK/BU/BN 4 BK/BU/BN 4 4 34 1.5 4 4 A34 1.5 /9.5_1.C5 A440C GND­1 ­K321­1
/9.6_8B.A6 VBFS
/9.8_1.A1 Intermittent wiper
/9.6_2.B5 FORWARD WIPER
/9.6_2.F5
B B

­M650­1 M
WIPER, FORWARD
15
I
53c
53e
31B
31

A20A WH 1.5

31
53
A34
A20B

1.5

53a

31b

53b
­XM650­1m ­XM650­1f ­X12m ­X12f A126 1.5 F58­1:4
/11.5_2.A6
YE 1 1 126 1.5 6 6 A126A 1.5 A126A 1.5
RD 2 2 127 1.5 7 7 A127 1.5 ­K316
3 5 A126B 1.5 ­X37­E GND­1
­XM650­1m ­X12m ­X12f 4 A127A 1.5
GR 3 3 128 1.5 8 8 /9.5_1.B5 A128 1.5

C BK 4 4 125 WH 1.5 5 5 A125 WH 1.5 C

­K321­2

Intermittent wiper

­M650­2 M REAR WIPER (OPT) ­X37­E

WIPER, REAR

31
53
31b
WH 1.5

15
I
53c
53e
31B
31

BN
YE
BK
BK/GN 53a
­S119­2
II
F58­1:5 A158B 1.5
I /11.5_2.B6
0
A158C
A93
A94
A503
A20C

D ­XM650­2m ­XM650­2f ­X50m ­X50f ­X9f ­X9m ­X9Af ­X9Am D

1 1 501 1.5 1 1 A92 1.5 2 2 92 1.5 2 2 92 1.5 2 ­X9Am ­X9Af ­X9m ­X9f
8 94 1.5 4 4 94 1.5 4 4 1.5

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
4 4 502 1.5 2 2 ­X9f ­X9m ­X9Af ­X9Am 1
F58­1:5 A91 1.5 1 1 91 1.5 1 1 91 1.5 3 5 93 1.5 3 3 93 1.5 3 3 1.5
/11.5_2.B6
10 9
­XM650­2m ­XM650­2f ­X50m ­X50f
3 3 503 1.5 3 3 A503 1.5 WIPER, REAR A503 1.5
2 2 504 WH 1.5 4 4 A504 WH 1.5 A504 WH 1.5

­K321­3

M Intermittent wiper
­M650­3 WIPER, ROOF
E ROOF (OPT) ­X37­B E

1.5
1.5

WH 1.5

31
53
31b
A249
A502
A99
15
I
53c
53e
31B
31

BN
YE
BK
BK/GN 53a
­S119­3
1.5
WH 1.5

II
A158C
A96
A97
A248
A20C

­XM650­3m ­XM650­3f ­X24Am ­X24Af ­X24m ­X24f I

2 2 WH 1.5 9 9 249 WH 1.5 9 9 0
­X9f ­X9m ­X9Af ­X9Am
1 1 1.5 6 6 246 1.5 6 6 A98 8 8 98 1.5 8 8 98 1.5 2 ­X9Am ­X9Af ­X9m ­X9f
8 97 1.5 7 7 97 1.5 7 7 1.5

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stöd av gällande lag.
­XM650­3m ­XM650­3f ­X24Am ­X24Af ­X24m ­X24f ­X9f ­X9m ­X9Af ­X9Am 1
4 4 1.5 7 7 247 1.5 7 7 A247 1.5 9 9 99 1.5 9 9 99 1.5 3 5 96 1.5 6 6 96 1.5 6 6 1.5
F F
­XM650­3m ­XM650­3f ­X24Am ­X24Af ­X24m ­X24f 10 9
3 3 1.5 8 8 248 1.5 8 8
WIPER, ROOF (OPT) A248 1.5

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS TORKARE DCE50­ TIER 3 9.5_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING WIPERS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

1 A288 D790­K1:9
/9.6_2.A6
­K308­1
­X33f
B D790­K2:12 9 A339 1 2 A320A B
/7.2_6.C4
/9.6_1.C5
BRAKE LIGHT
­K308­1
F58­2:1 A285A 3 5 A407B
/9.6_2.A1
F58­2:1 A285B 4
/9.6_3B.E1
/9.6_1.B5
BRAKE LIGHT

­K308­2
REVERSE LIGHT A228A 1.5 A320A
VBFS /9.6_8B.B5
REVERSE LIGHT A107A 1.5 1 2 A320
STD /9.6_8A.A4
C /9.6_1.C5 C
FLASHING BRAKE LIGHT (OPT)
­V665­2 ­K308­2 A407B
FLASHER A21A 2 1 A21B 3 5 A232 BRAKE LIGHT
/9.6_2.E1 /9.6_3A.B1 STD
4 A232 BRAKE LIGHT ­X37­B
/9.6_3B.B1 VBFS (OPT)
/9.6_1.C5
FLASHING BRAKE LIGHT (OPT)

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETSFÄRD LJUS DCE50­ TIER 3 9.6_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­S216

P
­X28f ­X28m ­X28m ­X28f ­X40f ­X40m ­X16m
A F58­2:1 A285 GY 0.75 5 5 285 1 2 286 6 6 A286 3 3 403 5 D790­K1:9 A
/11.5_2.D5 /2.0_B3.A5 HYDROSTATIC
F58­2:1 A285A GY 0.75 TRANSMISSION
/9.6_1.B3 BRAKE LIGHT
­X28f ­X28m
A287 7 7 287
­S161
­X28f ­X28m REMOVE JUMPER IF HYDROSTATIC
0 D790­K1:9 A288 8 8 DRIVE IS USED
LH /9.6_1.B4
­X2f ­X2m ­XS2f ­XS2m F/A
A24 2.5 4 4 24 2.5 4 4 BK/VI 4 15/1

­X2f ­X2m ­XS2f ­XS2m ­XS2m ­XS2f ­X2m

A52 5 5 25 2.5 5 5 WH/YE 5 56 56A 7 WH 7 7 27 7 HEAD LIGHT
/11.5_2.E1
56B 6 YE 6 6 26 6 DIPPED LIGHT
/11.5_2.E1
B /9.5_1.B1 B
ROADING LIGHT 1/2 & 1/1
2.5

­S100
1 1
0 ­X5Am ­X5Af ­X5m ­X5f
­X5f ­X5m ­X5Af ­X5Am 1 52 2.5 2 2 52 2.5 2 2 A52 GY 2.5
F58­1:3 A51 2.5 1 1 51 2.5 1 1 51 2.5 5
/11.5_2.A6 7 ­X5Am ­X5Af ­X5m ­X5f
­X8m ­X8Af ­X8Am 2 53 1.5 3 3 53 1.5 3 3 1.5 A233 F58­2:8
F58­2:8 7 87 2.5 7 7 87 1.5 6 /9.6_3A.A1 STD
/11.5_2.F5 8 53A 1.5 F58­2:8 A233 F58­2:8
F58­2:8 87A 1.5 /9.6_6.B6 /9.6_3B.A1 VBFS
/9.6_6.B3 10 9 52A ­XECCf
GND­1 139E
/9.6_2.E3 53A 4 LIGHT ON
C GND­1 139F ROADING LIGHT /9.4_1.C1 C
/9.6_7.E2

­X25f 51A
F58­1:2 5 A59A ­X5f ­X5m ­X5Af ­X5Am
/9.8_1.B2
F58­1:2 A59 9 9 59 9 9 59
/11.5_2.A6

­K323

FLASHER UNIT

31
49
49A
D D
GND­1 A30C
/9.6_3B.D1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
A30A ­S109
1
0
­X13f ­X13m ­X13Af ­X13Am 2 59
A133 3 3 133 3 3 133 6
­X5f ­X5m ­X5Af ­X5Am 8 51A ­X5Am ­X5Af ­X5m ­X5f
A22 6 6 56 6 6 56 1 3 55 5 5 55 5 5 A23
GND­1 A30B
/9.8_1.E1
4 4 54 4 4 54 5
GND­1 139E 10
/9.6_2.C1
(OPT) FLASHING FLASHER A21A
/9.6_1.C3 HAZARD
BRAKE LIGHT GND­1 139D ­X37­B GND­1
/9.6_7.B1
­H500
E ­X11f ­X11m ­X11Af ­X11Am ­X11Am ­X11Af ­X11m ­X11f E
A56 3 3 113 3 3 113 B6 B5 114 4 4 114 4 4 A55

INDICATION LAMP, DIR. INDICATOR

­S161
L
0 ­XS2m ­XS2f ­X2m ­X2f A22
R VI/GN 2 2 22 2 2 A61 DIR IND. LEFT
/9.6_3A.C1 STD

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
A54 2 A22A DIR IND. LEFT
­X2f ­X2m ­XS2f ­XS2m /9.6_3B.C1 VBFS (OPT)
A21 1 1 21 1 1 VI/WH 1 A23
F ­XS2m ­XS2f ­X2m ­X2f
3 VI/RD 3 3 23 3 3 A65 DIR IND. RIGHT F
/9.6_3A.C1 STD
A23A DIR IND. RIGHT
/9.5_1.B1 /9.6_3B.C1 VBFS (OPT)
DIRECTION SELECTOR
Ref. Benämning Produkt/Product Blad/Sheet
Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS DCE50­ TIER 3 9.6_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­X23f
F58­2:8 A233 A233 3 F58­2:8
/9.6_2.C8 /9.6_5B.A2 REAR LIGHT, DCE 50­90
A A66 F58­2:8 A
/9.6_5A.A2 REAR LIGHT, DCE 90­180
F58­2:8
/9.6_5C.A2 REAR LIGHT, DCD 200­300

­X23f
A231 1 DIR IND. LEFT
/9.6_5B.B2 DIR. INDICATOR REAR LEFT, DCE 50­90
DIR IND. LEFT
/9.6_5A.B2 DIR. INDICATOR REAR LEFT, DCE 90­180
DIR IND. LEFT
/9.6_5C.B2 DIR. INDICATOR REAR LEFT, DCD 200­300
­X23f
A235 5 DIR IND. RIGHT
/9.6_5B.B2 DIR. INDICATOR REAR RIGHT, DCE 50­90
B DIR IND. RIGHT B
/9.6_5A.B2 DIR. INDICATOR REAR RIGHT, DCE 90­180
DIR IND. RIGHT
/9.6_5C.B2 DIR. INDICATOR REAR RIGHT, DCD 200­300
­X23f
BRAKE LIGHT A232 2 BRAKE LIGHT
/9.6_1.C6 /9.6_5B.B2 BRAKE LIGHT, DCE 50­90
BRAKE LIGHT
/9.6_5A.B2 BRAKE LIGHT, DCE 90­180
BRAKE LIGHT
/9.6_5C.B2 BRAKE LIGHT, DCD 200­300

A231 ­H422
­X6f ­X6m
DIR IND. LEFT A61 A61 1 1 GY 61 1 2
/9.6_2.F8
DIR. INDICATOR FRONT LEFT
A235 ­H423
C ­X6f ­X6m C
DIR IND. RIGHT A65 A65 5 5 GY 65 1 2
/9.6_2.F8
­E420 DIR. INDICATOR FRONT RIGHT
66 1 2

POS. LIGHT LEFT (OPT) ­E421
­X6f ­X6m
A66 6 6 66A 1 2
­X37­5 ­X37­4
POS. LIGHT RIGHT (OPT)

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­H504 115A WH GND­1
­X11m ­X11Af ­X11Am /2.0_A1.E2 ­X11Am ­X11Af ­X11m ­X11f
F58­2:6 1 111 1 1 111 1 2 115 WH 5 5 115 5 5 A115 WH 0.75
/11.5_2.F6
MAIN BEAM (OPT)
E E
­E400L
­X6m
F58­2:6 2 YE 1.5 62 1/1 ­X23m ­X23f
/11.5_2.E5 31 238A WH 1.5 8 8 A238 WH 1.5
F58­2:7 3 BU 1.5 63 1/2
/11.5_2.F5
ROADING LIGHT, FRONT LEFT

­E400R
YE 1.5 62A 1/1
31 238B WH 1.5

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
BU 1.5 63A 1/2

F ROADING LIGHT, FRONT RIGHT F
­X37­C

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS DCE50­ TIER 3 9.6_3A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEADLIGHTS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­K3412­1
F58­2:8 A233 1.50 mm² 3 5 A67 1.50 mm² ­X23f
/9.6_2.C8
4 A233A 1.50 mm² A233A 3 REAR LIGHT REAR LEFT
/9.6_5B.A2 REAR LIGHT REAR, DCE 50­90
/9.6_4.A2 REAR LIGHT REAR LEFT
REAR LIGHT LEFT /9.6_5A.A2 REAR LIGHT REAR, DCE 90­180
A REAR LIGHT REAR LEFT A
/9.6_5C.A2 REAR LIGHT REAR, DCE 200­300

­X23f
A66 A231 1 DIR IND. LEFT
/9.6_5B.B2 DIR. INDICATOR REAR LEFT, DCE 50­90
DIR IND. LEFT
/9.6_5A.B2 DIR. INDICATOR REAR LEFT, DCE 90­180
DIR IND. LEFT
/9.6_5C.B2 DIR. INDICATOR REAR LEFT, DCE 200­300

­X23f
A235 5 DIR IND. RIGHT
/9.6_5B.B2 DIR. INDICATOR REAR RIGHT, DCE 50­90
DIR IND. RIGHT
/9.6_5A.B2 DIR. INDICATOR REAR RIGHT, DCE 90­180
B DIR IND. RIGHT B
/9.6_5C.B2 DIR. INDICATOR REAR RIGHT, DCE 200­300
­K3308
BRAKE LIGHT A232 3 5 A68A ­X23f
/9.6_1.C6
4 A232A A232A 2 BRAKE LIGHT REAR
/9.6_5B.B2 BRAKE LIGHT REAR, DCE 50­90
/9.6_4.C2 A232B BRAKE LIGHT REAR
BRAKE LIGHT /9.6_5A.B2 BRAKE LIGHT REAR, DCE 90­180
BRAKE LIGHT REAR
/9.6_5C.B2 BRAKE LIGHT REAR, DCE 200­300

­K3311 A61A A231 ­H422

­X6f ­X6m
DIR IND. RIGHT A23A 3 5 A61 A61 1 1 61 1 2
/9.6_2.F8
4 A65A
/9.6_4.C2 DIR. INDICATOR FRONT LEFT
DIR. INDICATOR LEFT
C C
­K3310 A235 ­H423
­X6f ­X6m
DIR IND. LEFT A22A 3 5 A65 A65 5 5 65 1 2
/9.6_2.F8
4
/9.6_4.B2 DIR. INDICATOR FRONT RIGHT
DIR. INDICATOR RIGHT

­E413L
­X6f ­X6m
­K323­2 A67 7 7 67 RD 1.5 1 2
­X37­5 ­X37­4
REAR LIGHT FRONT LEFT
­E413R
D OPT FLASHING RED LIGHT 67A RD 1.5 1 2 D

31

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
REAR LIGHT FRONT RIGHT

49
49A
­E410L
­X6f ­X6m
­V665­1 A68A 8 8 68 BN 1.5 1 2
GND­1 A30C 11 12 A68B
/9.6_2.D7
BRAKE LIGHT FRONT LEFT
(OPT) FLASHING RED LIGHT ­E410R
F58­2:1 68A BN 1.5 1 2
/9.6_1.B3
BRAKE LIGHT FRONT RIGHT
­E420
­X6f ­X6m
E A66 6 6 66 1 2 E
A49A
POS. LIGHT LEFT (OPT)
­E421
66A 1 2

POS. LIGHT RIGHT (OPT)

Denna ritning får ej utan vårt medgivande kopieras.
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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS, VBFS DCE50­ TIER 3 9.6_3B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEADLIGHTS, TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­K3412­1
D790­K2:41 A302A A220 WH
/9.3_1.C4
A A302B 1 2 A220A WH A
/9.6_3B.A2
REAR LIGHT
­K3306
­X37­C
A302C 86 85 A220B WH
/9.6_4.D2
ROADING LIGHT, HEADLIGHT
­K3307

A302D 86 85 A220C WH
/9.6_4.E2
ROADING LIGHT, DIPPED LIGHT
B B
­K3310

A302E 1 2 A220D WH
/9.6_3B.C2
DIR. INDICATOR RIGHT
­K3311

A302F 1 2 A220E WH
/9.6_3B.C2
DIR. INDICATOR LEFT
­K3308
C C
D790­K2:41 A302G 1 2 A220F WH GND­1
/9.6_8B.F2 /9.6_8B.F3
/9.6_3B.B2
BRAKE LIGHT

­H504
­X11m ­X11Af ­X11Am ­XH504 ­XH504 ­X11Am ­X11Af ­X11m ­X11f
F58­2:6 1 111 1 1 111 9 1 2 10 115 5 5 115 5 5 A115
/11.5_2.F6
MAIN BEAM (OPT)

­K3306 ­E401L
­X22f ­X22m ­X23Af ­X23Am
F58­2:6 A62A 1.5 30 87 A227 1.5 7 7 227 1.5 9 9 239 YE 1.5 1/1 ­XE401L:31 ­X23Am ­X23Af ­X22m
D /11.5_2.E5 31 1 237A WH 1.5 7 7 225 WH 1.5 5 GND­1 D
87A A62 1.5 238 BU 1.5 1/2 /9.6_8B.C4
­X23Bf ­X23Bm

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
/9.6_4.B2 227A 1.5 9 9
ROADING LIGHT, HEADLIGHT ROADING LIGHT, LEFT REAR
­X23Af ­X23Am
226 1.5 8 8 ­E401R
239B YE 1.5 1/1 ­XE401R:31 ­X23Bm ­X23Bf
­K3307 ­X22f ­X22m ­X23Bf ­X23Bm 31 237B 225A
1 WH 1.5 7 7 WH 1.5
F58­2:7 A63A 1.5 30 87 A226 1.5 6 6 226A 1.5 8 8 238B BU 1.5 1/2
/11.5_2.F5
87A A63 1.5
/9.6_4.B2 ROADING LIGHT, RIGHT REAR
ROADING LIGHT, DIPPED LIGHT
­E400L
­X6f ­X6m
2 2 62 YE 1.5 1/1 ­X23m ­X23f
E 31 238A WH 1.5 8 8 A238 WH 1.5 E
3 3 63 BU 1.5 1/2

ROADING LIGHT, LEFT FRONT

­E400R
62A YE 1.5 1/1
31 238B WH 1.5
63A BU 1.5 1/2

Denna ritning får ej utan vårt medgivande kopieras.
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stöd av gällande lag.
ROADING LIGHT, RIGHT FRONT

F F
­X37­C GND­1

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS, VBFS DCE50­ TIER 3 9.6_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­E412L
­X23m ­X23Af ­X23Am ­X23Am ­X23Af ­X23m ­X23f
F58­2:8 3 233 RD 3 3 RD 233 1 2 234 WH 4 4 234 WH 1.5 4 4 A234
STD /9.6_3A.A4
A REAR LIGHT REAR LEFT A
VBFS /9.6_3B.A4
REAR LIGHT REAR LEFT
­E412R
­X23Bf ­X23Bm ­X23Bm ­X23Bf
233A 233A 234 234A
WH 2.5

RD 3 3 RD 1 2 WH 4 4 WH 1.5

REAR LIGHT REAR RIGHT
­H426
­X23m ­X23Af ­X23Am
DIR IND. LEFT 1 231 GY 1 1 GY 231 1 2
STD /9.6_3A.B4
DIR IND. LEFT ­X37­B
VBFS /9.6_3B.B4
DIR. INDICATOR REAR LEFT
­H427
­X23m ­X23Bf ­X23Bm
DIR IND. RIGHT 5 235 GY 1 1 GY 231A 1 2
STD /9.6_3A.B4
B DIR IND. RIGHT B
VBFS /9.6_3B.B4
DIR. INDICATOR REAR RIGHT
­E411L
­X23m ­X23Af ­X23Am
BRAKE LIGHT 2 232 BN 2 2 BN 232 1 2
STD /9.6_3A.B4
BRAKE LIGHT REAR
VBFS /9.6_3B.B4
BRAKE LIGHT REAR LEFT
­E411R
­X23Bf ­X23Bm
232A BN 2 2 BN 232A 1 2

BRAKE LIGHT REAR RIGHT

C C

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS BAK, DCE90­ DCE50­ TIER 3 9.6_5A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS REAR A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­E412L
­X23m ­X23Cf ­X23Cm ­X23Df ­X23Dm ­X23Dm ­X23Df ­X23Cm ­X23Cf ­X23m ­X23f
F58­2:8 3 233 RD 1.5 3 3 233 RD 1.5 3 3 233 RD 1 2 234 WH 1.5 4 4 234 WH 1.5 4 4 234 WH 1.5 4 4 A234
STD /9.6_3A.A4
A REAR LIGHT REAR LEFT A
VBFS /9.6_3B.A4
REAR LIGHT REAR LEFT
­E412R
WH 2.5

233A RD 1 2 234A WH 1.5

REAR LIGHT REAR RIGHT
­H426
­X23m ­X23Cf ­X23Cm ­X23Df ­X23Dm
DIR IND. LEFT 1 231 1 1 231 1 1 231 1 2
STD /9.6_3A.B4
DIR IND. LEFT ­X37­B
VBFS /9.6_3B.A4
DIR. INDICATOR REAR LEFT
­H427
­X23m ­X23Cf ­X23Cm ­X23Df ­X23Dm
DIR IND. RIGHT 5 235 5 5 235 5 5 231A 1 2
STD /9.6_3A.B4
B DIR IND. RIGHT B
VBFS /9.6_3B.B4
DIR. INDICATOR REAR RIGHT
­E411L
­X23m ­X23Cf ­X23Cm ­X23Df ­X23Dm
BRAKE LIGHT 2 232 2 2 232 2 2 232 1 2
STD /9.6_3A.B4
BRAKE LIGHT REAR
VBFS /9.6_3B.B4
BRAKE LIGHT REAR LEFT
­E411R
232A 1 2

BRAKE LIGHT REAR RIGHT

C C

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS BAK, DCE50­90 DCE50­ TIER 3 9.6_5B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS REAR A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­E412L
­X23m
F58­2:8 3 RD 233A RD 1 2 234
STD /9.6_3A.A4
A REAR LIGHT REAR LEFT A
VBFS /9.6_3B.A4
REAR LIGHT REAR LEFT
­E412R
233B 1 2 WH 234A

REAR LIGHT REAR RIGHT
­H426
­X23m
DIR IND. LEFT 1 GY 231 1 2
STD /9.6_3A.B4
DIR IND. LEFT
VBFS /9.6_3B.B4
DIR. INDICATOR REAR LEFT
­H427
­X23m
DIR IND. RIGHT 5 GY 235 1 2
STD /9.6_3A.B4
B DIR IND. RIGHT B
VBFS /9.6_3B.B4
DIR. INDICATOR REAR RIGHT
­E411L
­X23m
BRAKE LIGHT 2 BN 232A BN 1 2
STD /9.6_3A.B4
BRAKE LIGHT REAR
VBFS /9.6_3B.B4
BRAKE LIGHT REAR LEFT
­E411R
BN 232B BN 1 2

BRAKE LIGHT REAR RIGHT
­E416­2
GN 0.75 66B 1 2
­E416­1
C C
­X6m GN 0.75 66A 1 2
­XSP66 ­E417­1
6 66 GN 1.5
1 GN 0.75 66C 1 2
­E417­2
GN 0.75 66D 1 2

­E401L
­X22m
227A 1/1 ­XE401:31 ­X23m
7
31 238 8
1/2
227B
ROADING LIGHT, LEFT REAR
­X37­1e
D D
226A ­E401R
1/1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X22m 31 238A
6 226B 1/2

ROADING LIGHT, RIGHT REAR
­E404­2
­X23m ­X23m ­X23f
7 237 1 2 239A 9 9

­E404­3
1 2

E E

­X37­1 GND
­X22m ­X965­1f ­X965­1m ­H965
8 228 1 1 +
9 229 2 2 ­

REVERSE ALARM (OPT)

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stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS FÄRDLJUS BAK DCE50­ TIER 3 9.6_5C 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING HEAD LIGHTS REAR A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­X23f
ROT WARN LIGHT 6 A236
ROTATION WARN. LIGHT /9.6_7.C2
­H428
­X81m ­X26Am ­X26Af ­X26m ­X26f
GND­1 5 815 1.5 ­ + 266 1.5 6 6 266 6 6 A266
STD /9.6_8A.D5 M
A GND­1 266A A
VBFS (OPT) /9.6_8B.C5
ROT. WARNING LIGHT ROOF

131B ­S110
F58­1:6 1.5
/9.6_8A.B5 1
0 ­X13Am ­X13Af ­X13m ­X13f
1 136 1.5 6 6 136 1.5 6 6
5
136A
GND­1 139C WH 0.75 10 9
/9.6_7.B1
139B WH 0.75
ROT. WARNING LIGHT (OPT)

­S104
1
B 131A 0 ­X13Am ­X13Af ­X13m Mast light B
­X13m ­X13Af ­X13Am 1.5
1 134 2.5 4 4 134 2.5 4 LIGHT LIFTING MAST
F58­1:6 1 131 2.5 1 1 2.5 131 5 /9.6_8A.E1 STD
/11.5_2.B7 7 134A LIGHT LIFTING MAST
/9.6_8B.D1 VBFS
2 53A 1.5 F58­2:8
F58­2:8 1.5 87A 6 /9.6_2.C5
GND­1 A139 WH 1.5 ­X13f ­X13m/9.6_2.C3 ­X13Af ­X13Am 8
STD /9.6_8A.E8
GND­1 A139 WH 1.5 9 9 139 WH 1.5 9 9 WH 1.5 139 10 9
VBFS /9.6_8B.D7
139A
LIGHT LIFTING MAST
­X15f
A153 WH 1.5 3 GND­1
/9.1.D6
­X15f
A154 WH 1.5 4 GND­1
/4.0_1.F8

C A156 WH 1.5 6 GND­1 C

/9.5_1.A4 ­S105­1
GND­1 A57 WH 1.5
/9.4_5.C3 1
0 ­X13Am ­X13Af ­X13m ­X13f
­X13m ­X13Af ­X13Am 1 135 2.5 5 5 135 2.5 5 5 A263 2.5
F58­1:7 2 132 2.5 2 2 132 2.5 5
/11.5_2.B7 7 135A A264 2.5
132A
2
6
F58­1:7 132B 1.5 8
/9.4_5.D6
WH 0.75 10 9
139B WH 0.75
WORKING LIGHT ROOF

­E404­1L
D ­X26f ­X26m ­X26Af ­X26Am ­X404­1Lf ­X404­1Lm ­X404­1Lm ­X404­1Lf ­X81m ­X81f D
A263 3 3 263 2.5 3 3 263 GY 1.5 1 1 1 2 2 2 816 WH 1.5 6 6 816

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
LIGHT CABIN ROOF (OPT)

­E404­2L
­X404­2Lf ­X404­2Lm ­X404­2Lm ­X404­2Lf ­X81m ­X81f
263A GY 1.5 1 1 1 2 2 2 817 WH 1.5 7 7 817

LIGHT CABIN ROOF (OPT)

­E404­1R
­X26f ­X26m ­X26Af ­X26Am ­X404­1Rf ­X404­1Rm ­X404­1Rm ­X404­1Rf ­X81m ­X81f
E A264 4 4 264 2.5 4 4 264 GY 1.5 1 1 1 2 2 2 818 WH 1.5 8 8 818 E
LIGHT CABIN ROOF (OPT)

­E404­2R
­X404­2Rf ­X404­2Rm ­X404­2Rm ­X404­2Rf ­X81m ­X81f ­X26Am ­X26Af ­X26m ­X26f
264A GY 1.5 1 1 1 2 2 2 819 WH 1.5 9 9 819 WH 2.5 9 9 269 WH 2.5 9 9 A269 WH 2.5 2.5

LIGHT CABIN ROOF (OPT)
­H428
­X37­E

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
+ ­ 269A WH 1.5
F M F
FLEXCAB

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ARBETSBELYSNING DCE50­ TIER 3 9.6_6 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING WORKING LIGHT A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
+chassis
­E404­5
GY 1 2 BK

LIGHT CHASSIS (OPT)
­X404m ­X404m
­S105­3
A 2 +chassis 1 A
1
­E404­1
0 ­X8Am ­X8Af ­X8m ­X8f ­X23f ­X23m ­X404f ­X404m ­X404m ­X404f ­X23m ­X23f
­X8m ­X8Af ­X8Am 1 88 2.5 8 8 88 2.5 8 8 A88 2.5 7 7 237 1.5 1 1 GY 1 2 BK 2 2 239A WH 1.5 9 9 A239
F58­4:2 9 89 2.5 9 9 89 2.5 5
/11.5_3.C5 7 88A GY BK 239B WH 1.5
89A
2 LIGHT CHASSIS (OPT)
­X404f ­X23m
WH 4

6
8 2 239A WH 1.5 9
DCE 50­90
GND­1 139C WH 10 9 +chassis 239
/9.6_6.B4
GND­1 139D WH ­E404­2
/9.6_2.E3
WORKING LIGHT CHASSI (OPT) 1 2

LIGHT CHASSIS (OPT) ­X37­C

B +chassis B
­E404­3
GY 1 2 BK
GY BK
LIGHT CHASSIS (OPT)

+chassis
­E404­4
1 2

+chassis LIGHT CHASSIS (OPT)
­H428

C ­X23m ­X23Af ­X23Am ­X428f ­X428m ­XE428:1 ­XE428:2 ­X428m ­X428f ­X23Am ­X23Af C
ROT WARN LIGHT 6 236 GY 1.5 5 5 235 GY 1.5 1 1 + ­ 2 2 236 WH 1.5 6 6
/9.6_6.A6 M
ROT. WARNING LIGHT

+chassis
­H428
­X23m ­X23Af ­X23Am ­X428f ­X428m ­XE428:1 ­XE428:2 ­X428m ­X428f ­X23Am ­X23Af
D 6 236 BK 1.5 2 2 236 BK 1.5 1 1 + ­ 2 2 239B WH 1.5 1 1 WH 1.5 D
M

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
ROT. WARNING LIGHT

DCE 50­90

­S105­2
1
­E404­3R
0 ­X8Am ­X8Af ­X8m ­X8f ­X26f ­X26m ­X26Af ­X26Am ­X404­3Lm ­X404­Lf ­X404­Lf ­X404­3Lm ­X26Am ­X26Af ­X26m ­X26f
1.5

­X8m ­X8Af ­X8Am 1 83 2.5 3 3 83 2.5 3 3 A83 2.5 1 1 261 2.5 1 1 261 1 1 GY 1 2 BK 2 2 262 2 2 262 2 2
F58­3:3 2 82 2.5 2 2 82 2.5 5
E /11.5_3.B7 7 E
2
6
8 ­E404­3L
­X404­3R ­X404­Rf ­X404­Rf ­X404­3R
GND­1 139F 10 9 83A 261A 1 1 GY 1 2 BK 2 2 262A
/9.6_2.C3
GND­1 139G
/9.14.A1 WORKING LIGHT ROOF
A262 WH 1.50 mm²

­E404­4L
­X26Am ­X404­3Lm ­X404­Lf ­X404­Lf ­X404­3Lm ­X26Am
1 261 1 1 GY 1 2 BK 2 2 262 2

­X37­D GND­1

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
ALT. 2 ­E404­4R
F ­X404­3R ­X404­Rf ­X404­Rf ­X404­3R
261A 1 1 GY 1 2 BK 2 2 262A F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ARBETSBELYSNING DCE50­ TIER 3 9.6_7 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING WORKING LIGHT A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­K305
­X790­2 ­X40m ­X40f
Digital Output K2:40 40 406 6 6 A406 1 2 A440C WH GND­1
­D790 /9.5_1.B6
/0.0_1.E5 /9.6_8A.D2
REVERSE LIGHT REVERSE LIGHT
A A
A440B WH GND­1
/4.0_1.A5

A107A REVERSE LIGHT ­S1045

/9.6_1.C3 OPTION FLASHING BRAKE LIGHT
1
0
­X10f ­X10m ­X10Af ­X10Am 1
A107 7 7 107 7 7 107 5
7
2 MOUNT JUMPER BETWEEN PIN 1 AND 5
F58­1:6 131B 6
/9.6_6.A4 8 1045 IF THIS OPTION IS NOT USED
GND­1 109B WH 0.75 10 9
/9.4_7.C2
­X10f ­X10m ­X10Af ­X10Am REV ALARM ON/OFF (OPT)
B 8 8 108 8 8 108 B

­X22m ­X22Af ­X22Am ­X965f ­X965m ­H965

8 225 1 1 225 1 1 +
9 226 2 2 226 2 2 ­ DCE 50­90
REVERSE ALARM (OPT)

­X22f ­X22m ­X23Bf ­X23Bm ­X965f ­X965m ­H965

A228 GY 1.5 8 8 228 BK 5 5 235 1 1 +
A229 WH 1.5 9 9 229 WH 6 6 236 2 2 ­ DCE 90­180
A224 WH 1.5
REVERSE ALARM (OPT)
C ­X22f C
4 GND­1
/9.14.C5
WH 1.5 5
A225

A225 WH 2.5 WH 2.5

­X81f
GND­1 5 815 WH 1.5
/9.6_6.A3

­K305 ­E405­L
­X26f ­X26m ­X26Af ­X26Am GY WH ­X81m ­X81f
A3053 A265 265 813 ­X37­D
F58­1:6 2.5 3 5 1.5 5 5 1.5 5 5 265 1.5 1 2 813 1.5 3 3 WH 1.5
/11.5_2.B6
D 4 D
/9.6_8A.A5 REVERSE LIGHT, LEFT
GY
REVERSE LIGHT

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
1.5 ­E405­R
WH ­X81m ­X81f ­X26Am ­X26Af ­X26m ­X26f
265A 1 2 814 1.5 4 4 814 WH 2.5 8 8 268 WH 2.5 8 8 A268 WH 2.5

REVERSE LIGHT, RIGHT
GND­1 A139 WH 1.5
/9.6_6.B1
­E403­1L ­X37­A
­X13f ­X15f ­X403­Lf ­X403­Lm ­X403­Lm ­X403­Lf ­X15f
LIGHT LIFTING MAST 4 A151 2.5 1 1 151 1.5 1 1 GY 1.5 1 2 BK 1.5 2 2 152 BK 1.5 2 2 A152 WH 2.5
/9.6_6.B7
MAST LIGHT
­E403­2L
E E
GY 1.5 1 2 BK 1.5 ­X37­A

MAST LIGHT (OPT)

­E403­1R
­X403­Rf ­X403­Rm BK ­X403­Rm ­X403­Rf
151A 1.5 1 1 GY 1.5 1 2 1.5 2 2 152A BK 1.5

MAST LIGHT

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
­E403­2R
BK
GY 1.5 1 2 1.5
F F
MAST LIGHT (OPT)

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ARBETSBELYSNING DCE50­ TIER 3 9.6_8A 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING WORKING LIGHT A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­K305
­X790­2 ­X40m ­X40f
Digital Output K2:40 40 406 6 6 A406 1 2 A440C GND­1
­D790 /9.5_1.B6
/9.6_8B.D2
REVERSE LIGHT REVERSE LIGHT
A A
A440B GND­1
/4.0_2.A5

­X6f ­X6m ­X965­2f ­X965­2m ­H965­2

4 4 GY 64 1 1 +
A69 9 9 GY 69 2 2 ­

REVERSE ALARM FRONT (OPT)
WH 0.75

A228A 1.50 mm² REVERSE LIGHT OPTION FLASHING BRAKE LIGHT

B /9.6_1.C3 OPTION HYDROSTATIC BRAKE LIGHT
B
­K3405
A228D 3 5 A64 A228A ­X22f ­X22m ­X23Bf ­X23Bm ­X965­1f ­X965­1m ­H965­1
4 A228 8 8 228 OG 5 5 BK 235 1 1 +
/9.6_8B.E3 A229 9 9 229 6 6 WH 236 2 2 ­
REVERSE ALARM (OPT) A224
REVERSE ALARM (OPT)
­X22f
WH 2.5 4 GND­1
/9.14.C5
1 5 GND­1
/9.6_4.D8 VBFS (OPT)

A225 WH 2.5
C ­X81f C
GND­1 5 815 WH 1.5
/9.6_6.A3

­K305 ­K3305
F58­1:6 A3053 2.5 3 5 A228B 2.5 3 5 ­E405­L
/11.5_2.B6 ­X26f ­X26m ­X26Af ­X26Am WH ­X81m ­X81f
265 813 ­X37­D GND­1
4 4 A265 2.5 5 5 1.5 5 5 1.5 1 2 813 1.5 3 3 WH 1.5
/9.6_8B.A5 /9.6_8B.F3 A265A
REVERSE LIGHT REVERSE LIGHT REVERSE LIGHT, LEFT
­E405­R
WH ­X81m ­X81f ­X26Am ­X26Af ­X26m ­X26f
1.5 1 2 814 1.5 4 4 814 WH 2.5 8 8 WH 2.5 8 8 A268 WH 2.5

REVERSE LIGHT, RIGHT
D GND­1 A139 WH 1.5 D
/9.6_6.B1

1.5
2.5
­X13f ­K3304

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
LIGHT LIFTING MAST 4 A134 2.5 30 87 A151A ­E403­1L ­X37­A GND­1
/9.6_6.B7 ­X15f ­X15m ­X403f ­X403m ­X403m ­X403f ­X15m ­X15f
87A A151 2.5 1 1 151 1.5 1 1 1.5 1 2 BK 1.5 2 2 152 WH 1.5 2 2 A152 WH 2.5
/9.6_8B.F3
LIGHT LIFTING MAST, VBFS MAST LIGHT
­E403­2L
1.5 1 2 BK 1.5 ­X37­A GND­1

MAST LIGHT (OPT)
­K3405

E A302I 1 2 A220H WH E
/9.6_8B.B3
REVERSE ALARM (OPT)
­K3304

A302H 86 85 A220G WH ­E403­1R

­XE403­1f ­X403­1m ­X403­1m ­XE403­1f
/9.6_8B.D3 151A 1.5 1 1 1.5 1 2 BK 1.5 2 2 152A WH 1.5
LIGHT LIFTING MAST, VBFS
­K3305 MAST LIGHT

Denna ritning får ej utan vårt medgivande kopieras.
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hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
­E403­2R
1 2 1.5 1 2 BK 1.5
F D790­K2:41 A302G A220F WH GND­1
F
/9.6_8B.D3
/9.6_4.C1 /9.6_4.C3
REVERSE LIGHT MAST LIGHT (OPT)

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS ARBETSBELYSING, VBFS DCE50­ TIER 3 9.6_8B 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING WORKING LIGHT, TDS A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­S1041
1
­E438
0
­F51­1 1 1 2
F52­1 5
/11.5_1.D4 1 2
5A LIGHT ENGINE BAY
LIGHT ENGINE BAY

­X37­10B

C C

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS BELYSNING MOTORRUM DCE50­ TIER 3 9.6_9 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING LIGHT, ENGINE BAY A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­S161
­V665­10
1
/9.5_1.B2 282B 2 1 289A
0 ­XS3m­1 ­XS3f­1 ­X3m ­X3f ­X28f ­X28m ­H850
BK/BU    15 H    BN/YE 1 BN/YE 32 A289 289 1N5408
2 2 2 2 9 9 +

A ­ A
/9.5_1.A1 HORN
­X34f 282A HORN
/4.0_3.C7
HORN 3 A343 A289A HORN
STD /5.2_1A.A8 /9.8_2.A2
HORN
VBFS /5.2_1B.A8

­E434­1
­X48m ­X48Bf ­X48Bm ­S434­1 ­X48Bm ­X48Bf ­X48m ­X48f
F58­1:5 3 483 1 1 483 1 2 1 2 489 2 2 489 9 9 A489
/11.5_2.A7
READING LAMP (OPT)
B B
­X25Cf
1 GY
ALTERNATIV COM. RADIO 2 GY ­X37­E GND­1
­E434 CONNECTION 3 WH
­X25m ­S434
F58­1:2 5 255 1 2 1 2 259B
/9.6_2.C1
CABIN LIGHT ­X25Bf ­X25Bm ­X25Df ­X25Dm
251A 1 1 GY 1 1 ­A907
252A 2 2 GY 2 2
259C 3 3 WH 3 3 MONITOR

­K3773 ­D900
C A507 3 5 A251 ­X25f ­X25m ­X900Af ­X900Bf ­H902R C
4 A481 1 1 251 4 15 L 1 901 +
­U901 /9.8_1.D4 LG 2 902 ­
­X50m ­X50m ­X50f ­X25f ­X25m ­X900Af
F58­3:1 5 505 2.5 24V 12V 507 2.5 7 7 A252 2 2 252 7 M ­H902L
/11.5_3.A5 12V SPEAKER RIGHT
­X50m ­X50f A484 ­X25f ­X25m ­X900Af R 7 907 +
GND 506 2.5 6 6 A506 9 9 259 ­X259 259A 8 31 RG 8 908 ­
506A A506A A259
COM RECIEVER (OPT) SPEAKER LEFT
24V
­K3773

F58­1:5 A483A 1 2
/11.5_2.B6 ­D905
/9.8_1.C4 ­H902
12V FOR MEMORY SP+ +
D D
SP­ ­

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­X48f ­X48m ­X48Af ­X48Am ­X48Cf
A484 484 484 M SPEAKER
4 4 4 4 1 ­X48Cf ­X48Am ­X48Af
A485 5 5 485 5 5 485 2 15 31 3 486 6 6 486

COM RADIO/MOBILE PHONE (OPT)
­X48f ­X48m ­X48Af ­X48Am ­X48Am ­X48Af ­X48m ­X48f
A481 1 1 481 1 1 2 2 482 2 2 A259
A482
GND­1 A30B WH 0.75
/9.6_2.E1
POWER SUPPLY   (OPT)
E 12V
E

­K358
­X48m ­X48Af ­X48Am ­X48Am ­X48Af ­X48m
START SIGNAL A407B GY 0.75 86 85 1 481 1 1 2 2 482 2 ­X37­D GND­1
/11.5_1.C5
/9.8_1.F4
AIR SEAT (OPT) COMM RADIO FLEXCAB

­S268
­M670
­K358 P COMPRESSOR AIR SEAT (OPT)

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F58­3:2 A271A GY 4 30 87 ­X27f ­X27m ­XM670f ­XM670f ­X27m ­X27f
/11.5_3.B5
87A 87a A271 4 1 1 271 4 1 1 2 RD RD 4 + ­ 2 276 WH 4 6 6 A276 WH 4
F M F
/9.8_1.E3 COMPRESSOR (OPT)
AIR SEAT (OPT) 11,5 MPa

­X37­D GND­1
Ref. Benämning Produkt/Product Blad/Sheet
Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS HYTT DCE50­ TIER 3 9.8_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING CABIN A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­K3016

HORN A289A GY 0.75 86 85 A440E WH 0.75 GND­1

/9.8_1.A4 /9.14.D1
/9.8_2.B4 A440F WH 0.75 GND­1
/2.0_A1.E8
COMPRESSOR HORN(OPT)

­K3016 ­X29f ­X29m

B F58­1:4 A3016 GY 1.5 30 87 A294 GY 1.5 4 4 294 GY 1.5 B
/11.5_2.A6
87A
/9.8_2.A3
COMPRESSOR HORN(OPT) ­H850­1

M (OPT)
­

C ­X29m C
295 WH 1.5 5 GND­1
/9.4_5.B4

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS KOMPRESSOR HORN DCE50­ TIER 3 9.8_2 80
TOO 2005.06.10 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050525 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr Klass/Class
WIRING COMPRESSOR HORN A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

When Isringhausen seat: Switch S143 replaced by jumper between 1 and 5.
 Switch is placed on the seat. ­X13Am ­X13Af ­X13m
137 2.5 7 7 137 2.5 7 F58­3:2 1
/11.5_3.A7
­S143
A 1 A
0 ­X13Am ­X13Af ­X13m ­X13f ­X14f ­X14m ­X830f ­X830m ­R803 ­X830m ­X830f ­X14m ­X14f
1 1 138 2.5 8 8 138 2.5 8 8 A148 2.5 8 8 148 2.5 1 1 2.5 1 2 BK 2.5 2 2 145 WH 2.5 5 5 A145 WH 2.5
137 5 5
138A SEAT HEATING
GND­1 139G 10 10 9 9
/9.6_7.E2
SEAT HEATER
­X37­C GND

­X14m ­X14Af ­X14Am ­X830f ­X830m ­R803 ­X830m ­X830f ­X14Am ­X14Af ­X14m ­X14f
8 148 2.5 8 8 148A 2.5 1 1 2.5 1 2 BK 2.5 2 2 145 WH 2.5 5 5 145 WH 2.5 5 5 A145
SEAT HEATING
WH 2.5

B B

VBFS
­S108 ­X37­C GND
1
139H
0
1 139I GND­1 ­M693
5 /9.4_2.C4
­X8Af ­X8Am ­X48Am ­X48Af ­X48m ­X48f ­X22f ­X22m ­X22Af ­X22Am ­X693­1
81 1 1 81 10 9 488 8 8 488 8 8 A221 2 2 222 2 2 1 1 1
GREY
CENTRAL LUBRICATION 487 7 7 487 7 7 A222 1 1 221 1 1 2 2 2

­K369 ­X693­2
C F58­3:2 A223A 3 3 5 5 A223 3 3 223 3 3 BL 1 15 C
/11.5_3.B5 M
4 BLACK
GND­1 4 224 4 4 BR 2 31
/9.14.D2 STD /9.6_8A.C4
­X8m ­X8f GND­1
1 1 A81 VBFS /9.6_8B.C4
CENTRAL LUBRICATION
­K369

A324A ­M668
P­BRAKE IS OFF 1 1 2 2
STD /4.0_1.B2 HYDRAULIC OIL COOLER FAN
P­BRAKE IS OFF A324A /9.14.C2
VBFS/4.0_2.B2
CENTRAL LUBRICATION

GND­1 A440D WH 0.75

/9.5_1.B6
D GND­1 A440E WH 0.75 D
/9.8_2.A5
+
­

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­S240­1
­K359
T
­X32f ­X32m ­X32m
A326A 86 85 A325 0.75 5 5 325 GY 0.75 1 2 329A WH 0.75 329 WH 2.5 9 GND­1
/7.2_6.B6
/9.14.E2 TEMP. HYDRAULIC OIL
HYDROSTAT OIL COOLER FAN
­K359 ­X32f ­X32m
F58­4:1 A326B 2.5 30 87 A326 2.5 6 6 326 RD 2.5
/11.5_3.C5
87A

E /9.14.E2 ­X36f ­X790­1 E

HYDRAULIC OIL COOLER FAN 5 365 16 K1:16 Input
­D790
/0.0_1.C2

­X15m ­X15Af SPEED LIMIT 2(OPT)

F58­2:5 9 159 9
/11.5_2.E5 ­S176 ­M608
­S175 1 CABIN LIFT PUMP
1 ­S176:1
0 ­XM608 ­XM608
0 ­S175:1 ­S176:5 RD BK
­XF51­3 ­XF51­3 ­S175:5 1 1 1 + ­ 2
­F51­3 1 1 RD 5 5 M
+24V RD 1 2 RD 5 5
/11.5_1.E4 1 2

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
30A CABIN LIFT
CABIN LIFT UP
F F
­X37­10A

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS, OPTION DCE50­ TIER 3 9.14 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING, OPTION A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­X60m ­X60f
WH 4 605 5 5 A605 WH 4

­X37­A
­X37­10 ­X60m ­X60f
A WH 4 606 6 6 A606 WH 4 A

­X37­A
­X37­10 ­X60m ­X60f
0 WH 4 607 7 7 A607 WH 4

P 1

­X37­A
­X37­10 ­X60m ­X60f
2 WH 4 608 8 8 A608 WH 4
­S150
STARTER SWITCH 3

­X37­A
­X37­10

58
15
30
19
50
17
B B
W11 W10

2­30
9­19
4­17

10­58
7­50a

5­15/54
CABIN CHASSIE
­X37­14 ­X37­15 ­X37­6B ­X37­10

71A
ENGINE CHASSIE

79
74
73
71
72
­X7Am ­X7Af ­X7m A407B START SIGNAL
/9.8_1.E1
GY 2.5 1 1 71 GY 2.5 1
­X7Am ­X7Af ­X7m ­X7f ­X40f ­X40m ­X790­1
GY 2.5 2 2 72 GY 2.5 2 2 A407 7 7 407 17 K1:17 Input
C ­D790 C
/0.0_1.C2
­X7Am ­X7Af ­X7m
GY 2.5 3 3 73 GY 2.5 3 F58­1:1 KEY POSITION 3
/11.5_2.A7
­X7Am ­X7Af ­X7m
GY 1.5 4 4 74 GY 1.5 4 IGNITION ON ­X790­2 ­X34m ­X34f ­X18f
/11.5_2.D4
Digital Output K2:39 39 341 1 1 A185 5 START SIGNAL
­X7Am ­X7Af ­X7m ­X7f ­X10f ­D790 /1.0_B.E1 CUMMINS
9 9 79 9 9 A101 1 KEY PARK /0.0_1.E5
/9.4_7.C1
STARTER START SIGNAL
­F54­1 /1.0_C.E2 PERKINS
3 4 F52­1
/9.6_9.C3 LIGHT ENGINE BAY
­X60m ­X18f
MAIN FUSE 25A 601
RD 4 1 F52­1 6 GND
­F54­2 /11.5_2.A1 /1.0_A.A1
W6 RD 10 1 2 RD 4 602 2 F52­1
/11.5_2.A1
D MAIN FUSE 25A D
­X60m A186
­F54­3

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
3 4 RD 4 603 3 F52­2
/11.5_2.B1
604 4 F52­2
MAIN FUSE 25A /11.5_2.B1
­F54­4 ­X60m
3 4 RD 4
609 RD 4 9 BATTERY +24V
/11.5_3.D1 ­X37­B GND
MAIN FUSE 25A
1
­X7m ­X7Af ­X7Am
BATTERY DISCONNECTING SWITCH 7 77 7 7 77
­S144 ­G30­1 ­G30­2 5 75 5 5 75
W6 8 78 8 8 78
1 2 W3 + ­ W2 + ­ W1
E ­X11m ­X11Af ­X11Am E
2 112 2 2 112
12V, 140Ah 12V, 140Ah
9 119 9 9 119

HELP START OUTLET (OPT) RD OPTION CABLES
RD 6 +24V
/9.14.F1 CABIN LIFT PUMP ­X37­10A
W4 +24V
/1.0_A.E1 VOLVO
W4 +24V
/1.0_B.D1 CUMMINS

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
W4 +24V
/1.0_C.D2 PERKINS/CATERPILLAR
F F
+24V
/1.0_C.B2 PERKINS/CATERPILLAR

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STRÖM DCE50­ TIER 3 11.5_1 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWER SUPPLY A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­F58­1
­X7f
A601A 2.5 A:1 15 A 1:1 A73 2.5 3 F58­1:1
A:1 1:1 /11.5_1.C4
A:2 1:2 1:2 A121B 2.5 F58­1:1 ­X32f
/9.4_7.E3
F52­1 A602E 1.5 B:1 10 A 2:1 A323 0.75 3 F58­1:2
/11.5_3.A1 B:1 2:1 /4.0_1.A1 STD
A B:2 2:2 2:2 A59 0.75 F58­1:2 F58­1:2 A
/9.6_2.C1 /4.0_2.A1 VBFS
­X60f ­K315­1 15 A 3:1 A51 2.5 F58­1:3
C:1 3:1 /9.6_2.C1
F52­1 1 A601 2.5 30 87 A601B 2.5 C:2 C:2 3:2 A3016 1.5 F58­1:4 ­X3f
/11.5_1.D4 /9.8_2.B2
F52­1 2 A602 2.5 /11.5_2.D7 A601D 2.5 15 A 4:1 A31 1.5 1 F58­1:4
/11.5_1.D4 STARTER SWITCH D:1 4:1 /9.5_1.A3
D:2 4:2 4:2 A126 1.5 F58­1:4 ­X48f
/9.5_1.C4
­K315­2 A601C E:1 15 A 5:1 A483 1.5 3 F58­1:5
E:1 5:1 /9.8_1.B2
F52­2 3 A603 2.5 30 87 A602A E:2 5:2 5:2 A483A 1.5 F58­1:5
/11.5_1.D4 /9.8_1.D1
F52­2 4 A604 2.5 /11.5_2.C7 A602C 15 A 6:1 A91 1.5 F58­1:5
/11.5_1.D4 F:1 6:1 /9.5_1.D3
F:2 6:2 6:2 A158B 1.5 F58­1:5 ­X13f
/9.5_1.D6
A131

2.5
15 A 7:1 2.5 1 F58­1:6
­F58­1 G:1 7:1 /9.6_6.B2
1 STARTER RELAY,PAUS HEATING G:2 7:2 A3053 2.5 F58­1:6
/9.6_8A.D1 STD
2 P­BRAKE SENSOR,CABIN LIGHT,HAZARD 5 A A3053 2.5 F58­1:6
3 ROADING LIGHT H:1 8:1 /9.6_8B.C1 VBFS ­X13f
B H:2 8:2 8:2 A132 2.5 2 F58­1:7 B
4 FRONT WIPER, WASHER,HORN /9.6_6.C2
5 READING LAMP,REAR WIPER /11.5_2.B1 ­X14f
6 WORKING LIGHT MAST,REV. LIGHT/ALARM,ROT WARN. LIGHT A143 0.75 1 F58­1:8
7 WORKING LIGHT ROOF
/4.5.A1
A602A 2.5 IGNITION IS ON
8 P­BRAKE /11.5_3.C1
A602C 2.5 IGNITION IS ON
/11.5_2.B4 /11.5_3.B1

­K315­3
­V665­2
­X790­2 ­X34m ­X34f
Digital Output K2:10 10 342 2 2 A342 10 9 A536A 1 2 W3153A
­D790
/0.0_1.C5 /11.5_2.D5
IGNITION SHUT OFF IGNITION SHUT OFF IGNITION ON
/11.5_3.B1
C C
W3153 ­K315­2
A74C W3151
86 85
/11.5_2.B2
STARTER SWITCH
­X7f ­K315­3 ­K315­1
IGNITION ON 4 A74 3 5 A74B ­X37­A
/11.5_1.C4
4 A74A 86 85 W3152
/11.5_2.C5 /11.5_2.A2 W3152A GND­1
IGNITION SHUT OFF /11.5_3.C8
STARTER SWITCH

D A285 F58­2:1 D
/9.6_2.A1
A14 F58­2:2
/2.0_A1.D1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­F58­2
­X16f
IGNITION IS ON A602D 2.5 A:1 10 A A167 7 F58­2:2
/11.5_3.A1 A:1 1:1 /2.0_B2.C2
A:2 1:2 1:2
A601C 2.5 B:1 10 A 2:1
B:1 2:1
B:2 B:2 2:2 2:2 A306 F58­2:2
/9.3_1.B1 VBFS
15 A F58­2:3
C:1 3:1 /9.4_7.E3
C:2 3:2 3:2 A121A 2.5 ­X29f
25A 4:1 A291 2.5 1 F58­2:4 ­X8f
1 D:1 4:1 /9.4_5.B4
D:2 4:2 4:2 A84 2.5 4 F58­2:4
/9.4_1.D1
A601D 2.5 E:1 10 A 5:1 A159 ­X15f ­X24f F58­2:4
E:1 5:1 /9.4_3.C1 AC FLEXCAB
E ­X2f E:2 5:2 5:2 1.5 9 F58­2:5 A243 2.5 3 F58­2:4 ­X14f E
/9.14.E1 /9.4_2.E3 AC
HEAD LIGHT 7 A27 1.5 F:1 10 A 6:1 A146 6 F58­2:5
/9.6_2.B7 F:1 6:1 /4.0_1.D1 STD
­X2f F:2 6:2 6:2 ­X6f F58­2:5
­X27f /4.0_2.E1 VBFS
DIPPED LIGHT 6 A26 1.5 G:1 10 A 7:1 A62 1.5 2 F58­2:6
/9.6_2.B7 G:1 7:1 /9.6_3A.E4 STD A277 7 F58­2:5
G:2 7:2 A62A 1.5 F58­2:6 /4.0_1.E1
/9.6_4.D1 VBFS
A601E 1.5 H:1 10 A ­X11f A278 8 F58­2:5
H:1 8:1 /4.0_1.E1
­F58­2 H:2 8:2 8:2 A111 1 F58­2:6
1 BRAKE LIGHT
/9.6_3A.E4 STD 1
/11.5_2.F1 ­X6f F58­2:6
2 GEAR SELECTOR,RELAYS TDS,SWITCHES HYDR.FUNCTIONS /9.6_4.D3 VBFS
3 HEATING FAN, AC CONTROLL UNIT A63 1.5 3 F58­2:7
/9.6_3A.E4 STD

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stöd av gällande lag.
4 CONDENSER, CIRCULATION MOTOR A63A 1.5 F58­2:7
5 SEAT CONTACT,24 V CHASSIE
/9.6_4.E1 VBFS
F 6 MAIN BEAM ­X8f
A87 7 F58­2:8
F
7 DIPPED LIGHT /9.6_2.C1
8 TAIL LIGHT ,POS. LIGHT
/11.5_2.F3

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS STRÖM, SÄKRINGAR DCE50­ TIER 3 11.5_2 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWER SUPPLY, FUSES A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A CHANGE FUSE A:1 FROM 5A TO 15A WHEN A
20A CONVERTER IS CONNECTED
­F58­3
­X50f
F52­1 A602E GY 1.5 A:1 5 A 1:1 A505 1.5 5 F58­3:1
/11.5_2.A3 A:1 1:1 /9.8_1.C1
A:2 1:2 ­X13f
IGNITION IS ON A602D GY 2.5 B:1 25 A 2:1 A137 2.5 7 F58­3:2
/11.5_2.D1 B:1 2:1 /9.14.A4
B:2 2:2 2:2 A271A 4 F58­3:2
/9.8_1.F1
IGNITION IS ON A602C GY 2.5 C:1 15 A A223A 1.5 F58­3:2 ­X8f
/11.5_2.B4 C:1 3:1 /9.14.C1
C:2 3:2 3:2 A82 2.5 2 F58­3:3
/9.6_7.E1
10 A ­X54f
D:1 4:1
D:2 4:2 5 F58­3:5
/9.3_2.B3
15 A 5:1 A545 2.5 ­X8f
E:1 5:1
B A602B 2.50 mm² E:2 E:2 5:2 5:2 A86 2.5 6 F58­3:5 ­X17f B
/9.3_3.B1
15 A 6:1 A171 2.5 1 F58­3:6
F:1 6:1 /11.5_4.A1
F:2 6:2 6:2 A173 2.5 3 F58­3:6
/11.5_4.B1
A609B 2.50 mm² G:1 10 A 7:1 A188 1.5 ­X18f
G:1 7:1
G:2 7:2 7 F58­3:7 ­X18f
/1.0_A.A1
IGNITION ON H:1 10 A 8:1 A184 1.5 4 IGNITION ON
/11.5_2.C7 H:1 8:1 /1.0_A.B1 VOLVO
H:2 8:2 IGNITION ON
/1.0_B.E1 CUMMINS
/11.5_3.E2 IGNITION ON
/1.0_C.B2 PERKINS/CATERPILLAR
­K320
­F58­4
15 A 1:1 A326B GY 2.5 F58­4:1 A184A 1 2 W3152A GND­1
A:1 1:1 /9.14.E1 /11.5_2.D8
A:2 1:2 ­X8f A184B /11.5_3.C7 ­X18f
C 15 A 2:1 A89 GY 2.5 9 F58­4:2 3 5 A182 2 STOP MOTOR C
B:1 2:1 /9.6_7.A1 /1.0_A.B1
B:2 2:2 ­X47f 4
10 A 3:1 A476 6 F58­4:3 /11.5_3.C7
C:1 3:1 /7.2_4.A1 STOP MOTOR
IGNITION IS ON A602A GY 2.5 C:1 C:2 3:2 1 ­X44f
/11.5_2.B4
5 A 4:1 A442 2 F58­4:4
D:1 4:1 /11.5_5.B1
D:1 D:2 4:2 ­X34f
10 A 5:1 A348 GY 1.5 8 F58­4:5
E:1 5:1 /11.5_6.A1 ­X32f
E:2 5:2 5:2 A327 7 F58­4:5 ­X34f
/7.2_6.A5
5 A 6:1 A347 7 F58­4:6
F:1 6:1 /11.5_6.A1
F:2 6:2 6:2 ­X7f
10 A 7:1 A471 GY 1.5 F58­4:7 A76 GY 0.75 6 F58­4:6
G:1 7:1 /11.5_6.B1 /11.5_6.E1
­X60f G:2 7:2 ­X47f
D /11.5_1.D4 BATTERY +24V 9 A609A 1.5 H:1 5 A 8:1 A441 ­X44f A473 GY 0.75 3 F58­4:6 D
H:1 8:1 /11.5_6.C1
H:2 H:2 8:2 GY 1.5 1 F58­4:8
/11.5_5.B1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
/11.5_3.E4

­F58­3 ­F58­4
1 12V CONVERTER 1 HYDRALIC OIL COOLER
2 SEATHEATING,AIR SEAT,CENTRAL LUBRICATION 2 WORKING LIGHT CHASSIE
E 3 WORKING LIGHT EXTRA ROOF 3 LIFTING FUCNCTIONS, SCALE E
4 OPTION 4 ECU793
5 ROTATING SEAT MOTOR,SEAT UP/DOWN 5 ECU790
6 POWER ECU 792 6 EDU795,ECU790,ECU796
7 ECU 794 TAD750 7 ECU796,MANOEUVER STOP,PRESSURE SENSORS CLAMP
8 ECU 794 IGNITION ON 8 ECU793
/11.5_3.C3 /11.5_3.D3

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KREST STRÖM, SÄKRINGAR DCE50­ TIER 3 11.5_3 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWER SUPPLY, FUSES A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­D792

ECU792
­X17m ­X792 ­X792 ­X17m ­X17f
F58­3:6 1 171 1.5 28 K1:28 Analogue Input K1:29 29 179 WH 1.5 9 9 A179 1.50 mm²
/11.5_3.B7 +24V Main 0 V

­X17m ­X792
F58­3:6 3 173 1.5 42 K1:42
/11.5_3.B7 Analouge In 24 V

SUPPLY 24 V
­X37­C
/0.0_5.D4
B ­X42f B
428 WH 1.5 8 GND­1
/5.2_2A.A7 STD
­X42f
427 1.5 7 F58­3:6 GND­1
/5.2_2A.A7 STD /5.2_2B.A7 VBFS

F58­3:6
/5.2_2B.A7 VBFS

C C

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
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F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS MATNING ECU792 DCE50­ TIER 3 11.5_4 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWERSUPPLY ECU 792 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

­D793
­X44m ­X440f ­X440m ­XR1 ­XR1 ­X440m ­X440f ­X44m ­X44f
F58­4:8 1 441 RD 1.5 4 4 4404 RD 1.5 A1 A1
ECU793 A3 A3 WH 1.5 4401 1 1 449 WH 1.5 9 9 A449 WH 1.5
B /11.5_3.D5 PPWR Power Supply GND B
­X440f ­X440m ­XR2 ­XR2 ­XSP447 ­X440m ­X440f A447 WH 1.5
F58­4:4 2 442 RD 1.5 2 2 4402 RD 1.5 F2 S2 S3 F3 4403A WH 1.5 4403 WH 1.5 3 3 447 WH 1.5 7 7
/11.5_3.C7 SPWR VFSGND
A448 WH 1.5

/0.0_2.A4

F58­4:8 GND­1
/2.0_C1.A5 /2.0_C1.F5
ZF DCE 50­90 ZF DCE 50­90
F58­4:4 GND­1 4403B WH GND­1
/2.0_C1.A5 /8.2_5.C4 /2.0_C1.F5
­X44f
F58­4:8 GND­1 4403C WH GND­1 GND­1 8 ­X37­B
/2.0_C2.A5 /2.0_A4.F2 /2.0_C2.F5 /2.0_A3.D7
ZF DCE 90­180 ZF DCE 90­180
C F58­4:4 GND­1 4403D WH GND­1 C
/2.0_C2.A5 /2.0_A4.F5 /2.0_C2.F5

D D

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
E E

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
F F

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS MATNING ECU793 DCE50­ TIER 3 11.5_5 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWER SUPPLY, ECU793 A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­D790

ECU790
A ­X34m ­X790­1 ­X790­2 ­X34m ­X34f A
F58­4:5 8 348 1.5 1 K1:1 Power Supply K2:42 42 349 WH 2.5 9 9 A349 WH 2.5
/11.5_3.D5 +24V Main 0 V

­X34m
F58­4:6 7 347 7 K1:7 439 WH 1.5 GND­1
/11.5_3.D7 +24V CPU L /5.2_1A.C8 STD
K1:8 439 WH 1.5 GND­1
+24V CPU R /5.2_1B.C8 VBFS (OPT)
­X37­D

/0.0_1.B2

457 1.5 F58­4:5

/8.2_3.B6
347A F58­4:6
/4.0_3.D5
­D796
B B
­X47f ­X47m ­X796­1 ECU796
F58­4:7 A471 1.5 1 1 471 1.5 1 1.1 Power Supply
/11.5_3.D5 +24V Main ­X796­1 ­X47m ­X47f
A472 1.5 1.14 14 479A WH 1.5 9 9 A479 WH 1.5
­X73f ­X796­1 0 V
F58­4:3 1 731 15 1.15 1.28 28 479 WH 1.5
STD /7.2_1.C2 +24V Main 0 V
F58­4:3 ­X796­1
JOYSTICK /7.0_5A.D2
F58­4:3 7 1.7
JOYSTICK VBFS /7.0_5B.D1 +24V CPU L
­X47m
F58­4:6 3 473 1.8
/11.5_3.D7 +24V CPU R

F58­4:3 741
/7.2_5A.C7
/0.0_3.A1
­S250 ­D796
C C
­X47f ­X47m ­X46f ­X46m ­X46m ­X46f ­X796­2
PWM Output ­X796­2 ­X47m ­X47f
A472 1.5 2 2 468 1.5 8 8 468 1.5 11 12 469 1.5 9 9 469 1.5 9 2.9 2.1 1 478 WH 1.5 8 8 A478
­X796­3 +24V 0 V ­X796­3
21 22 469A 1.5 9 3:9 3:1 1 1.5 WH
­X72f
F58­4:7 1 721
/7.2_2A.A1 OPERATING SWITCH
=VBFS
/0.0_3.E1
­X37­A GND­1
X46A ONLY USED WITH VBFS ­S250 X46A ONLY USED WITH VBFS
724A WH 1.5
724 WH 1.5

­X46m ­X46Af ­X46Am ­X46Am ­X46Af ­X46m

8 468 1.5 8 8 468 1.5 11 12 469 1.5 9 9 469 1.5 9 ­X72f
4 GND­1
/7.2_2A.B1
D 21 22 D
OPERATING SWITCH

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
­D795

­X7m ­X7Af ­X7Am ­X795 POWER ­X795 ­X9Am ­X9Af ­X9m ­X9f
F58­4:6 6 76 6 6 76 7 K1:7 K1:9 9 95 WH 1.5 5 5 95 WH 1.5 5 5 A95 WH 1.5
/11.5_3.D7 + 0V REF
K1:8
+

/8.2_1.A1 ­H853
­D795 76B F58­4:6
­X795 ­X853f ­X853m ­X853m ­X853f /4.0_1.D3 STD
BUZZER K1:14 14 8531 1 1 BK 1 2 RD 2 2 76B F58­4:6 ­X37­D
/4.0_2.D3 VBFS
E E
76A /8.2_1.A1

­D795

ECU795
­X795 ­X795Am ­X795Af ­X200
RS232 K1:3 3 7957 30 7 7 7957 30 3
TX
RX K1:2 2 7958 8 8 7958 2
K1:1 1 7959 9 9 7959 5
GND
­V665­4

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
/8.2_1.A1 1 2

F ­V665­5 F
1 2

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn KRETS MATNING. ECU/EDU DCE50­ TIER 3 11.5_6 80
TOO 050508 A49841.0100
Name

 R
Konstr/Design H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
1 SEE A49842.0100­E3KM.DOC 061611 TOO 061124 TOO 050508 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO Klass/Class
WIRING POWER SUPPLY, ECU/EDU A49842.0100 03
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
­K334 ­X33f ­X33m ­X790­1
#2 3 5 #2 5 5 GY #2 15 K1:15 Input
­D790
#2 4
 /1.B4 INCHING
FREE WHEEL CLUTCH
Pressure switch replaced with manual switch
A in break pedal when electronic inching is used A
­S220­1
#2 #2
FOR COMPLETE CIRCUIT SEE A49842.0100 SHEET 2.0_A1
­S220
­K334 P
­X28f ­X28m ­X28m
1 2 #2 4 4 284 1 2 283 3 P­BRAKE IS OFF
STD
 /1.A4 INCHING P­BRAKE OFF
FREE WHEEL CLUTCH 11,5 MPa
VBFS
­X11f
#2 7 INCHING ON

B B

­V665­1 ­X27f
1 2 #2 4 FORWARD

#2 ­V665­1 ­X34f
7 8 #2 4 FORWARD
STD
­S160 Gear Selector FORWARD
VBFS
­XS1 ­X1m ­X1f #2 ­X33f ­X33m ­X790­1
RD F BU 8 8 #2 8 8 #2 8 8 #2 12 K1:12 Input
­D790
­X1f ­X1m ­XS1
#2 9 9 #2 9 9 VT N GN 7 7 #2 7 FORWARD
C C
­X33f ­X33m ­X790­1
RD R BN 6 6 #2 6 6 #2 6 6 #2 13 K1:13 Input
­D790
#2
­V665­1 ­X27f REVERSE
5 6 #2 3 REVERSE
#2
RD 2 BK 1 1 #2 1 1 ­V665­1
­X1f ­X1m ­XS1 ­X34f
F58­2:2 4 4 #2 4 4 3 4 #2 5 REVERSE
GY 2
STD
RD 1 2 #2 2 2 REVERSE
VBFS ­X790­1
10 K1:10 Input
­D790
5
D ­X33f ­X33m GEAR SELECTOR D
#2 1 1 #2 ­X790­1

This document must not be copied without our
written permission and the contents thereof must
not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be pro­
secuted.
#2 2 2 #2 9 K1:9 Input
­D790
#2 7 7 #2
­X16f GEAR SELECTOR
#2 4 ­X790­1
#2 5 11 K1:11 Input
­D790
#2 6
­X27f GEAR SELECTOR
F58­2:2 DIR. SEL. 2 5 #2
STD EXTRA DIR. SELECT 2  ALT 2
F58­2:2 K1:9 K1:10 K1:12 K1:13
VBFS ­X1f F
­S159 DIR. SEL. 2 3 N
EXTRA DIR. SELECT 2  ALT 1 R
1 1
E #2 ­X3Am ­X3Af ­X3m ­X3f 2 E
0 ­K388 3
­X3f ­X3m ­X3Af ­X3Am 1 #2 7 7 #2 7 7 #2
9 9 #2 9 9 #2 5 ­X17f
7 #2 6 6 #2 6 6 #2
D790­K2:10 4 #2 1 2 GND­1
GND­1 10 9
 /1.F2 GND­1
EXTRA DIRECTION SELECTOR (OPT) EXTRA FÄRDRIKTNINGSVÄLJARE

ADD JUMPER BETWEEN 5­7
IF NO SWITCH IS USED
­K388

Denna ritning får ej utan vårt medgivande kopieras.
Den får ej heller delgivas annan eller annars obe­
hörigen användas. Överträdelse härav beivras med
stöd av gällande lag.
3 5
4
F  /1.E7
F
EXTRA FÄRDRIKTNINGSVÄLJARE

Ref. Benämning Produkt/Product Blad/Sheet

Nr Ändring Ändring nr Datum Sign. Datum/Date Huvudnr./Project no.
Ruta Sign.
Sq.
No. Design change Change No. Date Ritad/Drawn TOO 050508 A50519.0100 KRETS,VÄXELVÄLJARE,RMH DCE 50­ T3 1 1
Name

 R
1 060021 Konstr/Design 060104 H.Grp: Ritn.nr./ Drawing No. Utgåva/Issue

E³ DRAWING
NEW DRAWING TOO 050520 TOO 6
A=Added/Tillk D=Deleted/Utgår W=Was/Var Godk/Appr TOO 050520 Klass/Class WIRING,GEAR SELECTOR,RMH A50617.0100 01
1 2 3 4 5 6 7 8
 E Schema - Komponentförteckning / E Schematics - List of Components 1

Komponentförteckning / List of Components

Number Categ. Svenska English
30 G Batteri Battery
32 A Kretskort elcentral Printed circuit board, Junction box
37 X Terminal stomanslutning Earthing terminal on chassis
39 X Terminal minusanslutning Terminal, negative terminal
51 F Säkringshållare 1-polig Fuse holder, 1-pole
52 F Säkringshållare 2-polig Fuse holder, 2-pole
56 F Säkringshållare 6-polig Fuse holder, 6-pole
58 F Säkringshållare 8-polig Fuse holder, 8-pole
59 F Säkringshållare 12-polig Fuse holder, 12-pole
62 F Batterihandske 2-polig Battery connector, 2-pole
64 F Batterihandske 4-polig Battery connector, 4-pole
72 X Stickuttag 2-polig Outlet, 2-pole
77 X Stickuttag 7-polig Outlet, 7-pole
78 X Stickuttag extra 7-polig Outlet, extra, 7-pole
100 S Strömställare ljus Switch, light
101 S Strömställare omk hel/halvljus Switch, main/dipped beam
102 S Strömställare dimljus Switch, fog light
103 S Strömställare fjärrljus Switch, distance light
104 S Strömställare lastljus Switch, mast lights
105 S Strömställare arbetsljus Switch, working lights
106 S Strömställare containerljus Switch, container light
107 S Strömställare park broms Switch, parking brake
108 S Strömställare centr smörjning Switch, central lubricator
109 S Strömställare varningsljus Switch, hazard lights
110 S Strömställare rot varningsljus Switch, rotating hazard beacon
111 S Strömställare fönsterhiss Switch, window regulator
112 S Strömställare kylanläggning (AC) Switch, air conditioner (AC)
113 S Strömställare styrning alt Switch, alternative steering
114 S Strömställare läsbelysning Switch, reading light
115 S Strömställare instr belysning Switch, instrument illumination
116 S Strömställare innerbelysning Switch, interior lighting
117 S Strömställare värme Switch, heating
118 S Strömställare fläktm värme Switch, heater fan
119 S Strömställare vindrutetorkare Switch, wiper
120 S Strömställare spolare Switch, washer
121 S Strömställare blackout Switch, blackout
122 S Strömställare nöd hydraulpump Switch, emergency hydraulic pump
123 S Strömställare backspegel Switch, observation mirror
124 S Strömställare kallstart Switch, cold start
125 S Strömställare avgasbroms Switch, exhaust brake
126 S Strömställare diff spärr/broms Switch, diff. Block
127 S Strömställare värmesystem diesel Switch, heating system diesel
128 S Strömställare kraftuttag sida Switch, power take off side
129 S Strömställare kraftuttag bak Switch, power take off rear
130 S Strömställare hög/lågväxel Switch, high/low gear
131 S Strömställare färdväljare fram Switch, gear selector forward
132 S Strömställare färdväljare bak Switch, gear selector rear
135 S Strömställare växelväljare Switch, gear shift
136 S Strömställare framhjuls styrning Switch, forward wheel steering
137 S Strömställare 4-hjuls styrning Switch, 4-wheel steering
138 S Strömställare crab styrning Switch, crab steering

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 E Schema - Komponentförteckning / E Schematics - List of Components 2

Number Categ. Svenska English

139 S Strömställare defroster Switch, defroster
141 S Strömställare Stegbelysning Switch, Steplight
142 S Strömställare fot Switch, foot
143 S Strömställare sitsvärme Switch, seat heater
144 Q Batterifrånskiljare Battery disconnecting switch
145 S Strömställare AT-regulator Switch, AT-regulator
147 S Strömställare körvisare Switch, direction indicators
149 S Strömställare signalhorn Switch, horn
150 S Strömställare startlås/ellas Switch, main key switch
152 S Strömställare intervalltorkare Switch, intermittent wiper
156 S Strömställare kupevärmare Switch, cab heating
157 S Strömställare stoltilt Switch, seat tilt
158 S Strömställare dimbakljus Switch, rear fog light
159 S Strömställare extra fram/back väljare Switch, extra direction selector
160 S Strömställare komb fram/back Switch, combi-forward/reverse
161 S Strömställare komb signal, ljus hel/halv Switch, combi-horn, light main/dipped beam,
spol,torkare m intervall körvisare washer, wiper (intermittent), direction
indicator
162 S Strömställare komb signal ljus hel/halv, Switch, combi horn, light main/dipped beam,
spol, torkare m 2 int, fram/bacK washer, wiper w 2int., forward/revers

163 S Strömställare start på 2-an Switch, start 2nd gear

165 S Strömställare stolvärme Switch, seat heater
166 S Strömställare låsning vändskiva Switch, interlocking of turntable
167 S Strömställare luftfjädring Switch, pneumatic springing
168 S Strömställare låsn stol Switch, interlocking of seat
169 S Strömställare stolsvändning Switch, reversible seat
170 S Strömställare förångare (LPG) Switch, evaporator (LPG)
171 S Strömställare v-skiva upp/ner Switch, fifth wheel up/down
172 S Strömställare v-skiva fr/back Switch, fifth wheel forward/reverse
173 S Strömställare v-skiva skevning Switch, fifth wheel, levelling
174 S Strömställare,utskjut Switch, projecting
175 S Strömställare hyttlyft upp Switch, cab hoist up
176 S Strömställare hyttlyft ner Switch, cab hoist down
177 S Strömställare hyttskjutning Switch, cab movement
178 S Strömställare nollställning Switch, reset
179 S Strömställare Aut/man växling Switch Aut/man gearshifting
180 S Strömställare fyrhjulsdrift Switch, 4-WD
190 S Strömställare klimatanläggning Switch, air conditioner
191 S Strömställare recirkulation Switch, re-circulation
192 S Strömställare vattenavskiljare
195 S Strömställare joy-stick X Switch, joy-stick X
196 S Strömställare joy-stick X+Y Switch, joy-stick X+Y
197 S Strömställare längs/tvärskörning Switch, length/sideways driwing
198 S Strömställare flytläge skevning Switch, equalizing fifth wheel
199 S Strömställare option Switch, option
200 S Brytkontakt lampa park broms Contact, breaking,warning lamp,parking
brake
201 S Brytkontakt lampa färdbroms Contact, breaking, warning lamp, brake
202 S Brytkontakt lampa oljetryck motor Contact, breaking, warning lamp, oil
pressure engine
204 S Brytkontakt tryck ackumulator Contact, breaking, pressure accumulatortank

205 S Brytkontakt innerbelysning Contact, breaking, interior lighting

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 E Schema - Komponentförteckning / E Schematics - List of Components 3

Number Categ. Svenska English

206 S Brytkontakt handskfack belysning Contact, breaking, glove
207 S Slutkontakt diff spärr Contact, making, diff. interlock
208 S Slutkontakt lampa temperatur spolkrets Contact, making, warning lamp temperature
bromsar brake
214 S Slutkontakt överväxel Contact, making, over drive
215 S Slutkontakt temp motor Contact, making, temperature engine
216 S Slutkontakt bromsljus Contact, making, brake lights
217 S Slutkontakt backljus Contact, making, reversing light
218 S Slutkontakt AT-regulator Contact, making, AT-control
219 S Slutkontakt lampa luftfilter Contact, making, indicating light air filter
220 S Brytkontakt drivning Contact, breaking, drive cut off
221 S Slutkontakt temp växellåda Contact, making, temperature gear box
222 S Slutkontakt lampa temp moment - Contact, making, warning lamp temperature
förstärkare torque amplifier.
223 S Släpkontakt signal Contact, brush, horn
224 S Slutkontakt insprutningspump Contact, making, injection pump
225 S Brytkontakt säkerhetsbälte Contact, breaking, seat belt
228 S Slutkontakt hyttlåsning Contact, making, cab locking
229 S Slutkontakt stolslåsning Contact, making, seat locking
230 S Brytkontakt stol Contact, breaking, seat
231 S Slutkontakt fotkontroll stolvändning Contact, making, seat rotation, foot switch

232 S Brytkontakt lampa luftanslutning släp Contact, breaking, warning lamp air
connection
233 S Slutkontakt lampa låsning vändskiva Contact, warning, interlocking of turntable
235 S Slutkontakt sidoskjutning stol Contact, making, side shifting of seat
236 S Slutkontakt vattennivå Contact, water level
239 S Brytkontakt termisk Contact, breaking, thermic
240 S Slutkontakt termisk Contact, making, thermic
241 S Brytkontakt lampa luftmatning släp Contact, breaking, warning lamp air supply to
trailer
242 S Slutkontakt lampa oljetryck v-låda Contact, making, warning lamp, oil pressure
gear box
243 S Brytkontakt tryck kylmedia AC Contact, breaking, coolant pressure (air
condition)
244 S Slutkontakt hydraulik aktiverad Contact, making, hydraulics
245 S Slutkontakt hydraultryck styrning Contact, making, hydraulic pressure control

246 S Slutkontakt tryck kylmedia Contact, pressure refrigerant

250 S Manöverbrytare Operating Switch
251 S Slutkontakt vändbar förarstol Contact, making, VBFS
260 S Slutkontakt lyft steg 1 Contact, making, hoist step 1
261 S Slutkontakt lyft steg 2 Contact, making, hoist step 2
262 S Slutkontakt tilt Contact, making, tilting
263 S Slutkontakt gaffelspridning Contact, making, fork positioning
264 S Slutkontakt sidoföring Contact, making, sideshift
265 S Slutkontakt stativ in/ut Contact, making, lifting mast in-out
266 S Brytkontakt hyttdörr Contact, breaking cab door
267 S Slutkontakt bromstryck Contact, making, brake pressure
268 S Slutkontakt kompressor Contact, making, Compressor
269 S Slutkontakt sax inne Contact, making extender in
270 S Slutkontakt överlastskydd Contact, making, overload protection
299 S Slut/brytkontakt option Contact, making/braking option
300 K Relä hel/halvljus Relay, main/dipped beam

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 E Schema - Komponentförteckning / E Schematics - List of Components 4

Number Categ. Svenska English

301 K Relä dimljus Relay, fog light
302 K Relä fjärrljus Relay, distance light
303 K Relä lastljus Relay, mast light
304 K Relä arbetsljus Relay, working light
305 K Relä backljus Relay, reversing light
306 K Relä helljus Relay, main beam
307 K Relä halvljus Relay, dipped beam
308 K Relä bromsljus Relay, brake light
309 K Relä parkeringsbroms Relay, parking light
310 K Relä körvisare vä Relay, direction indicator left
311 K Relä körvisare hö Relay, direction indicator right
312 K Relä startelement Relay,element preheater
313 K Relä vändbar förarstol Relay, rotating driver´s seat (VBFS)
314 K Relä parkeringsbroms Relay, parking brake
315 K Relä tändningslås Relay, ignition key
316 K Relä torkare Relay, wiper
317 K Relä strålkastartorkare Relay, roading lights wiper
318 K Relä AT-regulator Relay, AT-regulator
319 K Relä varningsblinkers Relay, hazard blinkers
320 K Relä elektrisk stopp Relay, electical stop
321 K Relä intervalltorkare Relay, intermittent wiper
322 K Relä kylvätskenivå Relay, coolant level
323 K Relä blinkers Relay, blinkers
324 K Relä rangespärr Relay, range interlock
325 K Relä blinkande bromsljus (back) Relay, flashing brake lights (reversing)
326 K Relä blinkande bromsljus (runt) Relay, flashing hazard brake lights
327 K Relä växel neutral Relay, gear neutral
328 K Relä växelskifte Relay, gear shift
329 K Relä växel hög/låg Relay, high/low gear
330 K Relä startspärr Relay, start interlock
331 K Relä drivning fram Relay, forward driving
332 K Relä drivning bak Relay, reversing driving
333 K Tidrelä förvärmning Time relay, automatically preheating
334 K Relä frikoppling/drivbrytning Relay, free wheel/drive disconnection
335 K Relä växelventil 1:a (diesel, gas) Relay, gear change valve 1-gear
(diesel,LPG)
336 K Relä växelventil 2:a (diesel, gas) Relay, gear change valve 2-gear
(diesel,LPG)
337 K Relä drivriktning motor Relay, motor drive direction
338 K Relä kylfläkt drivmotor Relay, cooling fan drive motor
339 K Relä kylfläkt elskåp Relay, cooling fan electrical box
340 K Tidrelä fördröjt tillslag Time relay, start delay
341 K Tidrelä fördröjt frånslag Time relay, stop delay
342 K Relä drivning 2/4 hjul Relay, switching 2/4 WD
343 K Relä dimbakljus Relay, fog light rear
344 K Relä momentförstärkare Relay, torque amplifier
345 K Relä låsning vändskiva Relay, interlocking of turntable
346 K Relä frikoppling stollåsning Relay, releasing of seat interlocking
347 K Relä stolvändning/ljussignal Relay, multifunction, seat rotation/light signal

348 K Relä fläktmotor värmare Relay, fan heating

349 K Relä fartreglage Relay, speed control
350 K Relä pumpkontaktor/pumpkontroll Relay, pump contactor/pump control
351 K Relä hyttlyft upp Relay, cab hoist up

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 E Schema - Komponentförteckning / E Schematics - List of Components 5

Number Categ. Svenska English

352 K Relä hyttlyft ner Relay, cab hoist down
353 K Relä säkerhetsslinga Relay, safety loop
354 K Relä styrsystem Relay, signal control system
355 K Relä sensorstyrning Relay, sensor control
356 K Skiftrelä längskörning/tvärskörning Shift relay, length/sideways driving
357 K Relä roterande varningsljus Relay, hazard beacon
358 K Relä komressor luft Relay, compressor air
359 K Relä Hydrauloljekylare Relay hydraulic oil cooler
360 K Relä startsolenoid Relay, starting solenoid
361 K Relä kompressor AC Relay, compressor air conditione
362 K Relä vattenventil AC Relay, water valve air conditioner
363 K Relä kondensor AC Relay, condenser air conditione
364 K Relä stolsbrytare Relay seat switch
365 K Relä fönsterhiss upp Relay, electrical screen elevator up
366 K Relä fönsterhiss ner Relay, electrical screen elevator down
367 K Relä styrning Relay, steerin
368 K Relä lågt bromstryck Relay, low brake pressure
369 K Relä centralsmörjning Relay, central lubrication
370 K Relä centralsmörjning, aggregat Relay, central lubrication, attatchment
371 K Relä lyfthöjd Relay, liftheight
372 K Relä blinkande varn.ljus, höjdbegränsn. Relay, flashing beacon, lifting height limiter

373 K Relä bakljus Relay light

375 K Huvudkontaktor reglersystem Main contactor, operating control
376 K Kontaktor fram reglersystem Contactor, forward operating control
377 K Kontaktor bak reglersystem Contactor, reversing operating control
378 K Kontaktor by-pass Contactor, ¿by-pass¿ operating control/
reglersystem/Fältförsvagning Field weakening
379 K Kontaktor pumpmotor Contactor, pump motor
380 K Kontaktor Contactor
381 K Kontaktor återladdning Contactor, recharging
382 K Relä, förbikoppling säkerhetssystem Relay, by-pass safety system
383 K Relä, Stolsvärme Relay, heated seat
384 K Relä vattenseparator Relay, waterseparator
385 K Relä bränslepump insprutning Relay, fuel injection pump
386 K Relä, hög motortemperatur. Relay, high motor temperature
387 K Relä alternativ gaspedal Relay alternative throttle pedal
388 K Relä, Extra färdriktningsväljare Relay, Extra direction selector
389 K Relä, Pausvärme Relay, Paus heat
399 K Relä option Relay, option
400 E G-lampa vä fram Light bulb, roading light left hand front
400 E G-lampa hö fram Light bulb, roading light right hand rear
401 E G-lampa vä bak Light bulb, roading light left hand front
401 E G-lampa hö bak Light bulb, roading light right hand rear
402 E G-lampa fjärrljus Light bulb, distance light
403 E G-lampa lastljus Light bulb, mast light
404 E G-lampa arbetsljus Light bulb, working light
405 E G-lampa backljus Light bulb, rear light
406 E G-lampa cont belysning vänster Container light left-hand
406 E G-lampa cont belysning höger Container light right-hand
408 E G-lampa park ljus vä fram Light bulb, parking light, left-hand forward
408 E G-lampa park ljus hö fram Light bulb, parking light, right-hand forward

410 H G-lampa broms ljus vä fram Light bulb, brake light, left-hand forward

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 E Schema - Komponentförteckning / E Schematics - List of Components 6

Number Categ. Svenska English

410 H G-lampa broms ljus hö fram Light bulb, brake light, right-hand forward
411 H G-lampa broms ljus vä bak Light bulb, brake light, left-hand rear
411 H G-lampa broms ljus hö bak Light bulb, brake light, right-hand rear
412 H G-lampa bak ljus vä bak Light bulb, rear light, left-hand rear
412 H G-lampa bak ljus hö bak Light bulb, rear light right-hand rear
413 H G-lampa bak ljus vä fram (VBFS) Light bulb, rear light, left-hand forward
(VBFS)
413 H G-lampa bak ljus hö fram (VBFS) Light bulb, rear light,right-hand forward
(VBFS)
416 H G-lampa sidomarkering vä fram Light bulb, side position light, left-hand
forward
416 H G-lampa sidomarkering vä bak Light bulb, side position light, left-hand rear

417 H G-lampa sidomarkering hö fram Light bulb, side position light, right -hand
forward
417 H G-lampa sidomarkering hö bak Light bulb, side position light, right-hand rear

420 H G-lampa positionsljus vänster Light bulb, position light, left-hand

421 H G-lampa positionsljus höger Light bulb, position light, right-hand
422 H G-lampa körvisare vä fram Light bulb, direction indicator left-hand
forward
423 H G-lampa körvisare hö fram Light bulb, direction indicator right-hand
forwrd
426 H G-lampa körvisare vä bak Light bulb, direction indicator left-hand rear

427 H G-lampa körvisare hö bak Light bulb, direction indicator right-hand rear

428 H G-lampa roterande varningsljus Light bulb, flashing beacon lamp

429 E G-lampa cigarettändare belysning Light bulb, cigarett lighter illumination
431 E G-lampa instrument belysning Light bulb, instrument illumination
432 E G-lampa handsfack belysning Light bulb, glove pocket light
433 E G-lampa instegs belysning Light bulb, step-in lighting
434 E G-lampa innerbelysning Light bulb, interior lighting
435 E G-lampa låsbelysning Light bulb, reading lighting
436 E G-lampa identifikationsljus Light bulb, identification light
437 E G-lampa identifikationsljus/takskylt Light bulb, identification light/roof sign
438 E G-lampa motorrumsbelysning Light bulb, engine compartment light
439 E Nummerskyltsbelysning Light license plate
440 E G-lampa värmereglage belysning Light bulb, heating control light
445 H G-lampa körvisare vä (extra) Light bulb, extra direction indicator left
446 H G-lampa körvisare hö (extra) Light bulb, extra direction indicator right
451 H G-lampa dimbakljus vänster Light bulb, fog light rear left
452 H G-lampa dimbakljus höger Light bulb, fog light rear right
453 H G-lampa bromsljus/körvisare vänster Light bulb, brake light/dir. indicator left-hand

453 H G-lampa bromsljus/körvisare höger Light bulb, brake light/dir. indicator right-hand

454 H G-lampa bromsljus blackout vänster Light bulb, brake light blackout left-hand
454 H G-lampa bromsljus blackout höger Light bulb, brake light blackout right-hand
456 E G-lampa backljus blackout IR vänster Light bulb, rear light blackout IR left-hand
456 E G-lampa backljus blackout IR höger Light bulb, rear light blackout IR right-hand

457 H G-lampa positionsljus blackout vänster Light bulb, position light blackout left-hand

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 E Schema - Komponentförteckning / E Schematics - List of Components 7

Number Categ. Svenska English

457 H G-lampa positionsljus blackout höger Light bulb, position light blackout right-hand

458 E G-lampa fram blackout vänster Light bulb, roading light blackout left-hand
458 E G-lampa fram blackout höger Light bulb, roading light blackout right-hand

459 E G-lampa fram blackout IR vänster Light bulb, roading light blackout IR left-hand

459 E G-lampa fram blackout IR höger Light bulb, roading light blackout IR right-
hand
460 E G-lampa arb.belysning hytt blackout IR vä Light bulb, working light cab blackout IR left

460 E G-lampa arb.belysning hytt blackout IR hö Light bulb, working light cab blackout IR right

461 E G-lampa arb.bel. bom 20' blackout IR vä Light bulb, working light boom20' b.out IR left

461 E G-lampa arb.bel. bom 20' blackout IR hö Light bulb, working light boom20' b.out IR
right
462 E G-lampa arb.bel. bom 40' blackout IR vä Light bulb, working light boom40' b.out IR left

462 E G-lampa arb.bel. bom 40' blackout IR hö Light bulb, working light boom40' b.out IR
right
463 H G-lampa bak ljus vänster bak, blackout Light bulb, rear light left-hand rear, blackout

463 H G-lampa bak ljus höger bak, blackout Light bulb, rear light right-hand rear, blackout

464 E G-lampa cont belysning IR vänster Light bulb,Container light IR left-hand

464 E G-lampa cont belysning IR höger Light bulb,Container light IR right-hand
465 H G-lampa röd saxagregat ute Light-bulb, red extender exended
466 H G-lampa orange vertikalhålning på Light bulb, orange vertical hold on
467 H G-lampa grön klämtryck OK Light bulb, green clamp pressure OK
468 G-Lampa Röd Maxlast Light bulb,Red Overload
500 H Kont lampa körvisare Indicating lamp, direction indicator
501 H Kont lampa körvisare (extra) Indicating lamp, direction indicator extra
503 H Varn lampa oljetryck motor Warning lamp, oil pressure engine
504 H Kont lampa helljus Indicating lamp, main beam
505 H Varn lampa laddning Warning lamp, loading
506 H Varn lampa laddning (extra) Warning lamp, loading extra
507 H Varn lampa färdbroms Warning lamp, brake
508 H Varn lampa parkerings broms Warning lamp, parking brake
509 H Varn lampa nivå kylvatten Warning lamp, coolant level
510 H Kont lampa diff spärr Indicating lamp, diff. interlock
512 H Varn lampa temp momentförst Warning lamp, temperature converter
514 H Kont lampa överväxel Indicating lamp, overdrive clutch
519 H Kont lampa halvljus Indicating lamp, dipped lights
524 H Kont lampa luftfilter Indicating lamp, air filter
525 H Kont lampa UNIKAT Indicating lamp, UNIKAT
528 H Kont lampa förvärmning Indicating lamp, preheating
530 H Kont lampa framhjuls styrning Indicating lamp, forward wheel steering
531 H Kont lampa 4-hjuls styrning Indicating lamp, 4-wheel steering
532 H Kont lampa crab styrning Indicating lamp, crab steering
533 H Kont lampa hyd.pump Indicating lamp, emergency hyd. pump
547 H Varn lampa centralvarning Warning lamp, central warning
549 H Varn lampa oljetryck v-låda Warning lamp, oil pressure gear box
550 H Varn lampa hyttlåsning Warning lamp, cab lock

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Number Categ. Svenska English

551 H Varn lampa temp v-låda Warning lamp, temperature gear box
552 H Varn lampa bromstryck Warning lamp, brake pressure
554 H Varn lampa temp spolkrets bromsar Warning lamp, temp. cooling system brakes

555 H Varn lampa temp kylvatten mot Warning lamp, temperature coolant engine

556 H Varn lampa låsning vändskiva Warning lamp, interlocking of turntable

560 H Varn lampa temp drivmotor el Warning lamp, temperature, drive motor
561 H Varn lampa temp pumpmotor el Warning lamp, temperature, pump motor
562 H Varn lampa öppen twistlock Warning lamp, unlocked twist lock
563 H Varn lampa låst twistlock Warning lamp, locked twist lock
564 H Varn lampa anliggning Warning lamp, alignement
565 H Varn lampa temp motor el Warning lamp ,temperature motor
569 H Kont lampa elvärme Indicating lamp, electric heater
569 H Kont lampa elvärme Indicating lamp, electric heater
570 H Varn lampa överkoppling säkerhetssystem Warning lamp, by-pass safety system

571 H Kont lampa bränslenivå Indicating lamp, fuel level

572 H Varningslampa lyfthöjd Warning lamp lifting height
573 H Kontroll lampa motor information Indicator lamp engine information
574 H Kontroll lampa stödben nere Indicator lamp support jacks down
575 H Kontroll lampa stödben ur arb.läge Indicator lamp support jacks out of working
pos
576 H Kontroll lampa anliggning främre ben Indicator lamp, alignment front legs
577 H Kontroll lampa anliggning bakre ben Indicator lamp, alignment rear legs
578 H Kontroll lampa klämläge främre ben Indicator lamp, clamp position front legs
579 H Kontroll lampa klämläge bakre ben Indicator lamp, clamp position rear legs
580 H Kontroll lampa främre ben uppe Indicator lamp, front legs upper position
581 H Kontroll lampa främre ben nere Indicator lamp, front legs lower position
582 H Varningslampa överlast Warning lamp overload
583 H Kontroll lampa anliggning ett ben Indicator lamp, alignment one leg
584 H Kontroll lampa anliggning alla ben Indicator lamp, alignment all legs
599 H Kont lampa option Indicating lamp, option
600 Y M-ventil avgasbroms Solenoid valve, exhaust brake
601 Y M-ventil diff spärr Solenoid valve, diff. interlock
602 Y M-ventil broms Solenoid valve, brake
603 Y M-ventil värme Solenoid valve, heater
604 Y M-ventil kraftuttag sida Solenoid valve, power take off, side
605 Y M-ventil kraftuttag bak Solenoid valve, power take off, rear
606 Y M-ventil 2/4 hjulsdrift Solenoid valve, 2/4WD
607 Y M-ventil hög/låg växel Solenoid valve, high/low gear
608 M Pumpaggregat hyttlyft Pump unit, cab hoist
609 M Ställmotor gaspådrag Regulating motor, throttle
610 Y M-ventil hydraulsystem allm Solenoid valve, hydraulics, general
611 Y M-ventil flödesbegränsning Solenoid valve, flow restriction
612 M Ställmotor recirkulation Regulating motor, re-circulation
613 Y M-ventil momentförstärkare Solenoid valve, torque amplifier
614 Y M-ventil rangespärr Solenoid valve, ranging interlock
615 Y M-ventil hjulvridning Solenoid valve, wheel turning
616 Y M-ventil kallstart Solenoid valve, cold start aid
617 Y M-ventil AT-regulator by-pass Solenoid valve, AT-regulator ¿by-pass¿
618 Y M-ventil vatten klimatanläggning Solenoid valve, water air conditioner
620 Y M-ventil vändskiva upp Solenoid valve, fifth wheel up
621 Y M-ventil vändskiva ner Solenoid valve, fifth wheel down

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Number Categ. Svenska English

622 Y M-ventil vändskiva fram Solenoid valve, fifth wheel forward
623 Y M-ventil vändskiva bak Solenoid valve, fifth wheel rear
624 Y M-ventil skevning hö Solenoid valve, levelling right hand
625 Y M-ventil skevning vä Solenoid valve, levelling left hand
626 Y M-ventil AT-regulator Solenoid valve, AT-regulator
627 Y M-ventil vakuum Solenoid valve vacuum
628 Y M-ventil bränsleblandning Solenoid valve fuelmixture
630 Y M-ventil v-låda fram Solenoid valve, gear box, forward gear
631 Y M-ventil v-låda back Solenoid valve, gear box, rear gear
632 Y M-ventil v-låda spole 1 Solenoid valve, gear box, 1 gear
633 Y M-ventil v-låda spole 2 Solenoid valve, gear box, 2 gear
634 Y M-ventil v-låda spole 3 Solenoid valve, gear box, 3 gear
635 Y M-ventil klämtryck Solenoid valve, clamping pressure
636 Y M-ventil styrning Solenoid valve, steering
637 Y M-ventil flytläge skevning Solenoid valve, equalizing fifth wheel
638 Y M-ventil stopp insprut pump Solenoid valve, stop injection pump
639 Y M-ventil låsning orbitrol ls Solenoid valve, locking LS orbitrol
640 Y M-ventil gasol Solenoid valve, LPG
641 Y M-ventil förångare (LPG) Solenoid valve, evaporator (LPG)
642 Y M-ventil park broms Solenoid valve, parking brake
643 Y M-ventil låsning stol (VBFS) Solenoid valve, seat locking (VBFS)
644 Y M-ventil låsning vändskiva Solenoid valve, fifth wheel locking
645 Y Magnetkoppling komp AC Magnetic clutch, compressor AC
646 Y M-ventil stolsvändning Solenoid valve, seat rotation
647 Y M-ventil stolstilt Solenoid valve, seat tilt
648 Y M-ventil luftfjädring Solenoid valve, pneumatic springing
649 B Termostat klimatannläggning Thermostat, air condition
650 M Torkarmotor fram
650 M Torkarmotor fram
650 M Torkarmotor fram
650 M Torkarmotor fram
651 M Vindrutespolarmotor Washer motor
652 M Strålkastarmotor Light motor
653 M Strålkastarspolarmotor Light washer motor
654 M Startmotor Starter motor
655 M Kylfläkt drivmotor (EC) Cooling fan, main motor (EC)
656 M Kylfläkt elskåp (EC) Cooling fan, electrical box (EC)
657 M Fläktmotor värme Heating fan
658 G Generator (extra) Alternator extra
659 G Generator utan laddregulator Alternator without loading regulator
660 G Generator med laddregulator Alternator with loading regulator
661 M Fönsterhissmotor Screenelevator motor
662 G Laddregulator Loading regulator
663 M Doseringspump klimatanläggning Dosage pump, air condition
664 M Cirk pump klimatanläggning Circulating pump, air condition
665 V Diod Diode
666 M Fläktmotor cirkulation Circulation fan
667 M Cirkulationspump värmesystem Circulation pump heating system
668 M Kylfläkt hydraulolja Cooling fan, hydraulic oil
669 E Värmare kupe/ motor diesel Heater compartment/engine diesel
670 M Kompressor Compressor
671 M Doseringspump diesel Dosage pump diesel
672 M Spjäll motor, ECC Draught valve motor, ECC
673 Y Vatten ventil motor, ECC Water valve motor, ECC

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Number Categ. Svenska English

674 M Kylfläkt bromsolja Cooling fan, brake fluid
675 M Motor, Stolsvändning Motor, Seat rotation
676 Y Solenoid Broms stolsvändning Solenoid brake , seat rotation
685 A Reglerenhet termostat AC Control unit, termostat AC
690 B Fartreglage (EC) Speed control (EC)
693 M Pump centralsmörjning Pump, central lubrication
694 M Styrmotor Steering motor
695 M Drivmotor (EC) Drive motor (EC)
696 M Pumpaggregate nödstyrning Pump, emergency steering
697 B Elbroms Electric brake
698 M Pumpmotor (EC) Pump motor (EC)
699 Y M-ventil option Solenoid valve, option
700 P Hastighetsmätare Speedometer
701 P Mätare oljetemp v-låda Gear box oil temperature gauge
702 P Klocka Clock
703 P Varvtalsmätare Engine rev meter
704 P Tryckluftsmätare Air pressure gauge
705 P Mätare oljetryck v-låda Gear box oil pressure gauge
706 P Termometer temp kylvätska motor Temperature gauge, engine coolant
707 P Bränslemätare Fuel gauge
708 P Timräknare Hour meter
709 P Kapacitetsmätare batteri Capacity gauge, battery
710 P Tidur motor/kupevärmare Timer, engine- and cab heater
711 P Räknare, impuls Counter, impulse
712 P Mätare oljetryck motor Motor oil pressure gauge
714 P Mätare, temp. Hydraulolja Hydraulic fluidtemperature, guage
715 P Extra instrument allm Extra instrument, general
720 S Givare vändbar förarstol Transmitter, revolving driver´s seat (VBFS)
740 D FleetManager kontrollenhet FleetManager control unit
741 U FleetManager batterifilter FleetManager battery filter
742 D FleetManager kortläsare FleetManager card device
743 D FleetManager accelerations givare FleetManager acceleration sensor
751 B Givare varvtal turbin Transmitter, speed turbin
752 B Givare varvtal inre växellåda Transmitter, speed internal gear chain
753 B Varvtalsgivare motor Transmitter, engine revolution
754 B Givare lufttryck Transmitter, air pressure
755 B Givare hydraulfilter indikering Transmitter, hydraulics filter indication
756 B Temperatur kylvätska motor Transmitter, engine coolant temperature
757 B Bränslenivågivare Transmitter, fuel level
758 B Varvtalsgivare v-låda Transmitter, gear box revolution
759 B Nivåindikator kylvätska Transmitter, coolant level
760 B Givare rev-spärr/aut-vxl trans Transmitter, reversing interlock / automatic
gear change system (on gearbox output
shaft)
761 B Givare rev-spärr/aut-vxl motor Transmitter, reversing interlock / automatic
gear changing system (engine speed)

762 B Givare temp,spolkrets bromsar Transmitter, brake flushing circuit

763 B Givare nivå hydraulolja Transmitter, hydraulic fluid level
764 B Givare servotryck växellåda Transmitter, gear box servo pressure
765 B Givare oljetryck v-låda Transmitter, oil pressure gear box
766 B Givare oljetemp. v-låda Transmitter, oil temperature gear box
767 B Givare oljetryck motor Transmitter, oil pressure engine
768 B Givare oljetryck hydraulik Transmitter, hydraulic pressure

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Number Categ. Svenska English

769 B Givare ändläge Transmitter, end position
770 B Givare rattutslag Transmitter, steering wheel angle
771 B Givare vinkel Transmitter, angle
772 B Givare temp bromsolja Transmitter, temperature brake fluid
773 B Givare närvaro Transmitter, presence
774 B Givare utomhustemp Transmitter, ambient temperature
775 B Givare temp klimatanläggning Transmitter, temperature air condition
776 B Givare temp hydraulolja Transmitter, hydraulic temperature
777 B Givare läge Transmitter, position
778 B Givare drivbrytning Transmitter, drive break
779 A Reglersystem återladdning (EC) Control system, recharging (EC)
780 A Reglersystem åkmotor (EC) Control system main motor (EC)
781 A Reglersystem pumpmotor (EC) Control system pump motor (EC)
782 A Logik interface 2 drivmotorer Logic (interface) two main motors (EC)
783 A Logik interface gaspådrag Logic (interface) throttle
784 A Logik interface bromsregl Logic (interface) brake control
785 A Logik interface styrsystem Logic (interface) control system
786 A Servoförstärkare styrsystem Servo amplifier steering system
789 B Givare allmän Transmitter, common
790 D Elektronisk kontrollenhet ECU, hytt Electronic Control Unit ECU, cab
791 D Elektronisk kontrollenhet aggregat Electronic Control Unit, attachment
792 D Elektronisk kontrollenhet styrning Electronic Control Unit, steering system
793 D Elektronisk kontrollenhet växellåda Electronic Control Unit, gearbox
794 D Elektronisk kontrollenhet motor Electronic Control Unit, engine
795 P Display Display
796 D Elektronisk kontrollenhet, lasthantering Electronic Control Unit, Loadhandling
797 D Elektronisk kontrollenhet, ram Electronic Control Unit, frame
798 D Elektronisk kontrollenhet, stolvändning Electronic Control Unit, seat rotation
799 A Logik allm (option) Logic, general (option)
800 S Startelement Start element
802 E Eluppvärmd backspegel Electrical heated observation mirror
803 E Eluppvärmd stol Electrical heated seat
804 E Cigarettändare Cigarett lighter
805 E Elvärme hytt Electrical heating cab
806 A Aggregat klimatanläggning Aggregate, air conditioner
807 R Potentiometer Potentiometer
808 E Eluppvärmd lufttorkare Electrical heater air dryer
810 A Kondensor AC, fläkt Condensor AC, fan
815 S Manöverspak Control lever
820 R Motstånd Resistor
821 C KONDENSATOR CAPACITOR
822 Z Signalfilter Signal filter
823 U Signalomvandlare höger Signal amplifier, right
824 U Signalomvandlare vänster Signal amplifier, left
825 R Reglage spakstyrning Controls, (steering with control levers).
826 Y Ventil spakstyrning Valve, (steering with control levers).
827 A Växellåda Gearbox
828 R Shuntmotstånd Shunt-resitor
830 L Tändspole Ignition coil
835 E Tändstift Ignition plug
840 S Strömfördelare Distributor
850 H Signalhorn Horn
853 H Summer Buzzer
888 E Lufttork, kompressor Air Dryer, Compressor

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Number Categ. Svenska English

900 A Radio/bandspelare Radio/tape recorder
901 U Spänningsomvandlare Voltage converter
902 B Högtalare Loud speaker
903 W Antenn radio Aerial, radio
905 A Kommunikationsradio Communication radio
906 W Antenn kommunikationsradio Aerial, communication radio
907 A Monitor Monitor
908 A Kamera Camera
909 A Skrivare Printer
910 U Spänningsomvandlare 80V/24V Voltage converter 80 V / 24 V
911 A Dataterminal Dataterminal
940 A Logik batterivakt Logic switch , battery watch
941 U Laddningsutjämnare Even charger
950 A Logik transistortändning Logic transistor ignition
955 A Logik övervarvningsskydd (LPG) Logic overspeed protection (LPG)
960 A Logik rev-spärr/aut-vxl Logic unit, reversing interlock/automatic gear
changing
961 A Motor/kupevärmare Engine- and cab heater
962 E Logik slitageind kol elmotor Logic indication of wear, brush electrical
motor
965 H Backvarnare Reversing alarm
1001 S Strömställare, TW Switch, TW
1002 S Strömställare, lossa TW Switch, unlocking of TW
1003 S Strömställare, låsa TW Switch, locking of TW
1004 S Strömställare, stopp vid 30'-35' Switch, stop at 30 -35¿
1005 S Strömställare, förbikoppling av Switch, overriding of the safety system
säkerhetssystem
1006 S Strömställare, fällning främre ben Switch, front legs down
1007 S Strömställare, fällning bakre ben Switch, rear legs down
1008 S Strömställare, klämma/lossa ben Switch, clamping/-releasing legs
1009 S Strömställare, Motor information Switch, Engine information
1010 S Srömställare, tilt av hytt Switch, tilt of cab
1011 S Strömställare IR ljus Switch IR light
1012 S Strömställare utskjut 20¿-40¿ Switch, Extension 20¿-40¿
1013 S Strömställare stödben Switch, Support jacks
1014 S Strömställare förbikoppling rotationstopp Switch, over ride rotation stop
1015 S Strömställare förbikoppling höjdbeg/tp-beg Switch, over ride height limit/tp-limit

1016
1017 S Strömställare diagnostik öka/minska Switch, diagnostics increase/decrease
1018 S Strömställare diagnostik on/off Switch, diagnostics on/off
1019 S Strömställare rastvärme Switch, paus heat
1020 S Strömställare automatisk släpp/kläm Switch automatic release/clamp funktion
funktion
1021 S Strömställare sax Switch extender
1022 S Strömställare vertikalhållning Switch, vertical position
1023 S Strömställare låsning övre arm Switch, lock upper arm
1024 S Strömställare Korta Armen av/på Switch, Short Arm on/off
1025 S Strömställare pappersfunktioner av/på Switch, paper funktions on/off
1026 S Strömställare omkoppling Switch, switch papper/bale clamp
pappers/klämmagregat
1027 S Strömställare lyfthöjdsförval Switch, lift height selection
1028 S Strömställare lyfthöjdsförval öka Switch, lift height selection increase
1029 S Strömställare lyfthöjdsförval minska Switch, lift height selection decrease

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Number Categ. Svenska English

1030 S Strömställare läraringång givare ultraljud Switch, teaching ultrasonic sensor
1031 S Strömställare, Over Height Upp/Ned Switch, Over Height Up/Down
1032 S Brytare backljus Switch reverse light.
1033 S Flytta korta armen Move short arm
1034 S Strömställare förbikoppling startspärr Switch Override Start interlock
1035 S Strömställare Val av klämtryck Switch, Clamp pressure selection
1036 S Strömställare Korta Armen av/på Switch , Short Arm on/off
1037 S Strömställare låsning skevning Switch, lock levelling
1038 S Strömställare Övre armpar/Sidoföring Switch Upper arms/Sideshift
1039 S Strömställare Inching Switch, Inching
1040 S Switch stopp motor Switch, Stop engine
1041 S Strömställare motorrumsbelysning Switch, light engine compartment
1042 S Strömställare höjdjustering stol Switch, Seat height level
1043 S Strömställare längdjustering stol Switch, Seat for/aft adjustment
1044 S Strömställare Tankväljare Switch, Tankselector
1045 S Strömställare Avstängning backalarm Switch, Rev. Alarm on/off
2000 D Elektronisk kontrollenhet, proportionalventil Electronic control unit, propotional valve

3001 K Relä rotation Relay, rotation

3002 K Relä tilt Relay, tilt
3003 K Relä sidoföring Relay, side shifting
3004 K Relä längdinställning Relay, length adjustment
3005 K Relä twist lock Relay, twist lock
3006 K Relä spridning Relay, spreading
3007 K Relä lyft/sänk Relay, lifting/lowering
3008 K Relä hydraulfunktion extra Relay, extra hydraulic function
3009 K Relä manöverbrytare hydr Relay, operating switch
3010 K Relä bromsljus vxl std/blackout Relay, brake light shift std/blackout
3011 K Relä backljus vxl std/blackout Relay, reversing light shift std/blackout
3012 K Relä arb.bel hytt vxl std/blackout Relay, working light cab, shift std/blackout

3013 K Relä arb.bel. bom 20' vxl std/blackout Relay,working light boom20' shift std/b.out

3014 K Relä arb.bel. bom 40' vxl std/blackout Relay,working light boom40' shift std/b.out

3015 K Relä vxl bromsljus/blinkers vä Relay, shift brake light/direction indicator left

3015 K Relä vxl bromsljus/blinkers hö Relay, shift brake light/direction indicator

right
3016 K Relä signalhorn relay, horn
3017 K Relä containerbelysning Relay, Container light
3018 K Relä containerbelysning IR Relay, Container light IR
3305 K Relä VBFS, backljus Relay, rotating driver´s seat, reversing light

3306 K Relä VBFS, helljus Relay, rotating driver´s seat, main beam
3307 K Relä VBFS, halvljus Relay, rotating driver´s seat, dipped beam
3308 K Relä VBFS, bromsljus Relay, rotating driver´s seat, brake light
3310 K Relä VBFS, körvisare vä Relay, rotating driver´s seat, direction
indicator left
3311 K Relä VBFS, körvisare hö Relay, rotating driver´s seat, direction
indicator right
3330 K Relä, säkerhetsbälte Relay, seat belt
3331 K Relä VBFS, drivning fram Relay, rotating driver´s seat, forward driving

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Number Categ. Svenska English

3332 K Relä VBFS, drivning bak Relay, rotating driver´s seat, reversing
driving
3349 K Relä VBFS, fartreglage Relay, rotating driver´s seat, speed control

3404 K Relä VBFS, mastljus Relay, rotating driver´s seat, mast light
3412 K Relä bak ljus Relay, rotating driver´s seat, rear light
3768 K Relä oljetryck hydraulik Relay, hydraulic pressure
3769 K Relä, blockering av hyttilt Relay, blocking of cab tilt
3770 K Relä anliggning Relay, alignment
3771 K Relä Krok Relay, Hook
3772 K Relä laddsignal (D+) Relay, charge signal (D+)
3773 K Relä 12V för minne radio Relay 12V for radio memory
3774 Relä kylfläkt olja Relay, cooling fan oil
3775
5000 H Kont lampa tryck lyfttång Indicating lamp, pressure lift tong
5001 H Varn lampa, Over Height ben uppe Warn. Lamp, Over Height leg upper pos
6001 Y M-ventil blockering höger Solenoid valve, blocking right
6002 Y M-ventil blockering vänster Solenoid valve, blocking left
6003 Y M-ventil inkoppling av hydraulik till topplyft Solenoid valve, activation of toplift hydraulics

6004 Y M-ventil sänk Solenoid valve, lower

6005 Y M-ventil lyft Solenoid valve, lift
6006 Y M-ventil bom ut Solenoid valve, boom out
6007 Y M-ventil bom in Solenoid valve, boom in
6008 Y M-ventil vridning medsols Solenoid valve, rotation clockwise
6009 Y M-ventil vridning motsols Solenoid valve, rotation counter-clockwise
6010 Y M-ventil tilt ut Solenoid valve, tilt out
6011 Y M-ventil tilt in Solenoid valve, tilt in
6012 Y M-ventil tilt Solenoid valve, tilt
6013 Y M-ventil fällning främre ben Solenoid valve, lowering front legs
6014 Y M-ventil fällning bakre ben Solenoid valve, lowering rear legs
6015 Y M-ventil klämma/lossa ben Solenoid valve, clamping/releasing legs
6016 Y M-ventil Hyttskjutning fram Solenoid valve, cab movement forward
6017 Y M-ventil Hyttskjutning bak Solenoid valve, cab movement reverse
6018 Y M-ventil spridning ut Solenoid valve, spreading out
6019 Y M-ventil spridning in Solenoid valve, spreading in
6020 Y M-ventil sidoföring vänster Solenoid valve, side shift left
6021 Y M-ventil sidoföring höger Solenoid valve, side shift right
6022 Y M-ventil extra hydraulfunktion ut Solenoid valve, extra hydraulic function out

6023 Y M-ventil extra hydraulfunktion in Solenoid valve, extra hydraulic function in

6024 Y M-ventil stativ ut Solenoid valve, mast out
6025 Y M-ventil stativ in Solenoid valve, mast in
6026 Y M-ventil höger framhjul styrning vänster Solenoid valve, right front wheel, steering left

6027 Y M-ventil höger framhjul styrning höger Solenoid valve, right front wheel, steering
right
6028 Y M-ventil vänster framhjul styrning vänster Solenoid valve, left front wheel, steering left

6029 Y M-ventil vänster framhjul styrning höger Solenoid valve, left front wheel, steering right

6030 Y M-ventil höger bakhjul styrning vänster Solenoid valve, right rear wheel, steering left

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Number Categ. Svenska English

6031 Y M-ventil höger bakhjul styrning höger Solenoid valve, right rear wheel, steering
right
6032 Y M-ventil vänster bakhjul styrning vänster Solenoid valve, left rear wheel, steering left

6033 Y M-ventil vänster bakhjul styrning höger Solenoid valve, left rear wheel, steering right

6034 Y M-ventil skevning Solenoid valve, levelling

6035 Y M-ventil skevning höger Solenoid valve, levelling right
6036 Y M-ventil skevning vänster Solenoid valve, levelling left
6037 Y M-ventil kylfläkt Solenoid valve, Cooling fan
6038 Y M-ventil frikoppling koppling Solenoid valve, lockup clutch
6039 Y M-ventil öppna twistlock Solenoid valve, unlocked twist lock
6040 Y M-ventil låsa twistlock Solenoid valve, locked twist lock
6041 Y M-ventil nöd, twistlock Solenoid valve, emergency, twistlock
6042 Y M-ventil mellan bom Solenoid valve, middle boom
6043 Y Magnetventil, fällning torn (RTCH) Solenoid valve, boom lowering (RTCH)
6044 Y M-ventil blockering twistlock Solenoid valve, blocking twistlock
6045 Y M-ventil blockering lyft Solenoid valve, blocking lift
6046 Y M-ventil utskjut Solenoid valve, projecting
6047 Y M-ventil, hyttilt upp Solenoid valve, cab tilt up
6048 Y M-ventil, hyttilt ner Solenoid valve, cab tilt down
6049 Y M-ventil, kylkrets broms Solenoid valve, cooling cicuit brake
6050 Y M-ventil blockering utskjut Solenoid valve, blocking projecting
6051 Y M-ventil, regenerering höger Solenoid valve, regeneration right
6052 Y M-ventil, regenerering vänster Solenoid valve, regeneration left
6053 Y M-ventil, körläge Solenoid valve, driving position
6054 Y M-ventil, klämma ihop Solenoid valve, clambing in
6055 Y M-ventil, klämma isär Solenoid valve, clambing out
6056 Y M-ventil, främre knä ut Solenoid valve, front knee out
6057 Y M-ventil, främre knä in Solenoid valve, front knee in
6058 Y M-ventil, bakre knä ut Solenoid valve, rear knee out
6059 Y M-ventil, bakre knä in Solenoid valve, rear knee in
6060 Y M-ventil, främre ben upp Solenoid valve, front legs up
6061 Y M-ventil, bakre ben upp Solenoid valve, rear legs up
6062 Y M-ventil, urkoppling hydraulpump Solenoid valve interruption hydraulic pump
6063 Y M-ventil, stödben upp Solenoid valve, brace up
6064 Y M-ventil, stödben ner Solenoid valve, brace down
6065 Y M-ventil, frikoppling vridbroms Solenoid valve, lockup rotation brake
6066 Y M-ventil, v-låda, drivning Solenoid valve, gearbox, drive
6067 Y M-ventil, v-låda, oljetryck till 1:a/3:e växeln Solenoid valve, gearbox,oilpressure to
1st/3rd gear
6068 Y M-ventil sax/rotation Solenoid valve externder/rotation
6069 Y M-ventil, v-låda, oljetryck till 2:a/4:e växeln Solenoid valve, gearbox,oilpressure to
2nd/4th gear
6070 Y M-ventil Over Height upp Solenoid valve, Over Height up
6071 Y M-ventil Over Height ner Solenoid valve, Over Height down
6072 Y M-ventil klämtryck Solenoid valve clamp pressure
6073 Y Propertional ventil, Opti speed Proportional valve, Opti speed
6074 Y M-ventil, v-låda, växelväljare för 2:a/4:e Solenoid valve, gearbox, gearswitch for
växeln 2nd/4th gear
6075 Y M-ventil, v-låda, växelväljare för 1:a/3:e Solenoid valve, gearbox, gearswitch for
växeln 1st/3rd gear
6076 Y M-ventil blockering sänk Solenoid valve, blocking lower
6077 Y M-ventil Inching Solenoid valve, Inching

Verkstadsmanual / Workshop Manual DCE 50-

 E Schema - Komponentförteckning / E Schematics - List of Components 16

Number Categ. Svenska English

6078 Y M-ventil,Avstängning Övre klämarm Solenoid valve, upper arm off
6079 Y M-Ventil, Sidoföring/Övre armar Solenoid valve, Sideshift/Upper arms
6080 Y M-ventil, aktivering hyttkörning Solenoid valve, activate sliding cab
7200 S Givare, axeltryck höger Sensor, axle pressure right
7201 S Givare, axeltryck vänster Sensor, axle pressure left
7202 S Givare, anliggning vänster fram Sensor, alignment left front
7202 S Givare, anliggning höger fram Sensor, alignment right front
7203 S Givare, anliggning vänster bak Sensor, alignment left rear
7203 S Givare, anliggning höger bak Sensor, alignment right rear
7204 S Givare, öppen vänster twistlock Sensor, unlocked twistlock left
7204 S Givare, öppen höger twistlock Sensor, unlocked twistlock right
7205 S Givare, låst vänster twistlock Sensor, locked twistlock left
7205 S Givare, låst höger twistlock Sensor, locked twistlock right
7206 S Givare, gaffel aggregat Sensor, fork attachment
7207 S Givare, 2WD/4WD Sensor, 2WD/4WD
7208 S Givare, hytt i körläge Sensor, Cab in drive position
7209 S Givare, oljefilter indikering Sensor, Oil filter indication
7210 S Givare, hytt i transportläge Sensor, Cab in transportation position
7211 S Givare, lyfthöjd Sensor, lifting height
7212 S Givare, körläge Sensor, driving position
7213 S Givare, Anliggning främre ben Sensor, Alignment front legs
7214 S Givare, Anliggning bakre ben Sensor, Alignment rear legs
7215 S Givare, kläm främre ben Sensor, Clamp front legs
7216 S Givare, kläm bakre ben Sensor, Clamp rear legs
7217 S Givare, främnre knä Sensor, front knee
7218 S Givare, bakre knä Sensor, rear knee
7219 S Givare, främre ben Sensor, front legs
7220 S Givare, bakre ben Sensor, rear legs
7221 S Givare, styraxel Sensor, steering axle
7222 S Givare, stödben uppe Sensor, brace up
7223 S Givare, stödben nere Sensor, brace down
7224 B Givare, mätläge våg Sensor, measurepoint scale
7225 B Givare, rotationsstopp Sensor, rotation stop
7226 B Givare, tryck lyftcylinder Sensor, pressure lift cylinder
7227 B Givare, tryck klämma Sensor, pressure clamp
7228 B Givare lyfthöjd analog Sensor lift height analogue
7229 B Givare tiltvinkel analog Sensor tilt angle analogue
7230 B Givare ultraljud last position Sensor, ultrasonic load position
7231 B Givare, Over Height, Ben uppe Sensor, Over Height, Leg upper position
7232 B Givare,IR Last position Givare,IR Load position
7233 B Givare lambda sond Sensor lambda sond
7234 B Givare vatten i bränsle Transmitter water in fuel
8071 R Potentiometer lyft/sänk Potentiometer lift/lower
8072 R Potentiometer tilt Potentiometer tilt
8073 R Potentiometer sidoföring Potentiometer side shifting
8074 R Potentiometer spridning Potentiometer spreading
8075 R Potentiometer extra Potentiometer extra
8076 R Potentiometer mast in/ut Potentiometer reach in/out
8077 R Potentiometer höger framhjul Potentiometer right front wheel
8078 R Potentiometer vänster framhjul Potentiometer left front wheel
8079 R Potentiometer höger bakhjul Potentiometer right rear wheel
8080 R Potentiometer vänster bakhjul Potentiometer left rear wheel
8081 R Potentiometer tiltvinkel Potentiometer tilt angle
8082 R Potentiometer fläkthastighet, ECC Potentiometer fan speed, ECC

Verkstadsmanual / Workshop Manual DCE 50-

 E Schema - Komponentförteckning / E Schematics - List of Components 17

Number Categ. Svenska English

8083 R Potentiometer temperatur, ECC Potentiometer temperature, ECC
8084 R Potentiometer spjäll, ECC Potentiometer draught valve, ECC
8085 R Potentiometer rotation Potentiometer rotation
8086 R Potentiometer sax Potentiometer extender
8087 R Potentiometer klämma Potentiometer clamp
8088 R Potentiometer skevning Potentiometer levelling
8089 R Potentiometer kroklåsning Potentiometer flaps
8090 V Laser, pappersaggretgat Lase, Pulp an Paper
8091
9000 M Motor höj/sänkbar stolspelare Motor rise/lower seat column
9001 D Åkerströms fjärrkontroll Åkerströms Remote Control
9002
9003 H Varningssignal aut. rörelse Warning alarm aut. movement
9888 A test
93774 K Relä hållkrets Relay, Holdcircuit

Verkstadsmanual / Workshop Manual DCE 50-

 F Technical data 1

F Technical data

Table of Contents F Technical data

mm mm mm mm mm mm

Technical data ................................................................................................ 3

Specifications for data and volume ........................................................................ 3
Specifications for lift capacity and dimensions ....................................................... 7
Recommended oils and lubricants ......................................................................... 9
Tightening torques, recommendations ................................................................. 11
Tightening torques, ORFS-couplings ................................................................... 12
Unit explanations .................................................................................................. 14
Conversion table, SI-units .................................................................................... 15
Conversion table, length ....................................................................................... 16
Conversion table, area ......................................................................................... 16
Conversion table, volume ..................................................................................... 16
Conversion table, weight ...................................................................................... 17
Conversion table, pressure .................................................................................. 17

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

2 F Technical data

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 F Technical data – Technical data 3

Technical data
mm mm mm mm mm mm

Specifications for data and volume

page
–

Data

1 Engine Volvo TAD750VE Cummins QSB6.7

Power acc. to ISO 3046 (net 181 kW at 2300 rpm 194 kW at 2200 rpm
power) 182 kW at 2200 rpm

Torque ISO 3046 1050 Nm at 1500 rpm 949 Nm at 1500 rpm

Alternator 2240 W 1960 W

Start battery, voltage – capacity 2x12V - 140 Ah 2x12V - 140 Ah

1.3 Engine, device for extra exhaust cleaning

Particle filter

Voltage 400 V

Output 13.5 kW

2 Transmission Dana-Spicer Off Highway

TE17000

Number of gears, forward - re- 3-3

verse

Stall speed 1914 rpm (engine: TAD750VE)

1879 rpm (engine: QSB6.7)

3.3 Driveline/axle, drive DCD 200-250 DCD 280-300

axle
Drive axle, type Kessler D91 Kessler D91

Drive axle, mounting Tightening torque 1350 Nm

Propeller shaft, mounting Tightening torque towards Tightening torque towards

gearbox 98 Nm gearbox 98 Nm
Tightening torque towards Tightening torque towards
drive axle 98 Nm drive axle 133 Nm

4 Brakes
Service brake system - affected Wet Disc Brake - Drive wheels
wheels

Parking brake system - affected Spring brake - Drive wheels

wheels

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

4 F Technical data – Technical data

Brake pedal – pedal pressure 27 bar (with half depressed pedal)

100 bar (with fully depressed pedal)

4.3 Servo brake system, DCD 200-250 DCD 280-300

Accumulator
Precharge pressure nitrogen gas 70 bar 100 bar

Max. accumulator pressure 165 bar

5 Steering
Steering system Hydraulic servo

Mini-wheel – Incremental sensor 2-channel potentiometer

Joystick – Resistance 5 kOhm

6 Suspension DCD 200-250 DCD 280-300

Dimension, front and rear 14.00x24 16.00x25

Ring pressure, see also pressure 1.0 MPa

plate

Tyre type, front and rear Air inflated. Spare and replacement tyres shall be from a manufacturer approved by
Kalmar Industries.

Wheel nuts, tightening torque 350 Nm

9 Frame, body, cab and ac-

cessories
Equivalent sound pressure level max 73 dB(A)
in cab according to EN12053.
LpAz (Internal).

9.4 Frame, body, cab and ac-

cessories, heating, ventilation
and air conditioning

Stated heat output 10 kW vid -10 °C

9.6 Frame, body, cab and accessories, lighting system

Light Rating (W) Socket

Instruments 3 Ba72

Control lights 1.2 W2x4.6d

Interior lighting 10 S8.5

Rear light, red 5 BA15s

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 F Technical data – Technical data 5

9.6 Frame, body, cab and accessories, lighting system

Light Rating (W) Socket

Brake lights 21 BA15s

Indicator light for direction indica- 21 BA15s

tor

Running lights 5 W2.1x9.5d

Headlights (with high and low 75/70 P43t-38

beam)

Reversing light, white 70 PK22s

Work lights 70 PK22s

35 D1S Xenon tubes. The insert and ballast

Work lights Xenon must be changed as a unit.

Rotating beacon 70 PK22s

Volumes
For oil types see Recommended oils and lubricants page 9.

1.2 Engine, fuel system DCD 200-220 DCD 240 DCD 250-300

Fuel tank, capacity 300 l 230 l 350 l

Fuel quality Diesel, according to EN590

1.7 Engine, cooling system Volvo TAD750VE Cummins QSB6.7

Coolant volume 40 l 40 l

1.8 Engine, lubrication sys- Volvo TAD750VE Cummins QSB6.7

tem
Oil type, quality See Recommended oils and lubricants page 9.

Oil volume 23 l at first filling 20 l

21.5 l at replacement including filter

2.6 Transmission, lubrica- Dana TE17000

tion system
Oil type, quality See Recommended oils and lubricants page 9

Oil volume 35 l

3.3 Driveline/axle, drive DCD 200-250 DCD 280-300

axle
Oil quality See Recommended oils and lubricants page 9.

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6 F Technical data – Technical data

Oil volume, differential 30 l 38 l

Oil volume, hub reduction 2x4 l 2x3.5 l

9 Frame, body, cab and ac- Condenser with 2 fans Condenser with 4 fans
cessories
Refrigerant air conditioning R134a

Volume refrigerant 1700 g (see plate for air conditioning) 2200 g (see plate for air conditioning)

Lubricant in air conditioning ZXL100PG

Volume lubricant 0.27 l 0.32 l

Volume washer fluid 2.0 l

10 Common hydraulics DCD 200-220 DCD 240 DCD 250-300

Oil quality See Recommended oils and lubricants page 9.

Oil additive Lubrizol 3%

Hydraulic system volume 270 l 260 l 320 l

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 F Technical data – Technical data 7

Specifications for lift capacity and

page
–

dimensions

008073
DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD
200- 200- 220- 220- 240- 240- 250- 250- 280- 280- 300- 300-
12 12LB 12 12LB 6LB 9LB 12 12LB 12 12LB 12 12LB

Lifting capacity

Classed (kg x 103) 20 20 22 22 24 24 25 25 28 28 30 30

Centre of gravity dis- 1200 600 900 1200

tance (L4 [mm])

Dimensions
Truck length without 6060 6070 5710 6320 6675
forks (L [mm])

Truck width (B [mm]) 3050 3410

Height, basic machine 3450 3270 3450 3270 3270 3270 3450 3270 3650 3415 3650 3415
(H6 [mm])

Seat height (H8 [mm]) 2150 2300

Wheelbase (L3 [mm]) 4000 3650 4250 4500

Distance drive axle - 1060 1070 1060 1070 1125

fork front shank sur-
face (L2 [mm])

Track width (front - 2200 - 2140 2440 - 2540

rear) (S [mm])

Turning radius, outer 5500 5100 5800 6350

(R1 [mm])

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8 F Technical data – Technical data

DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD DCD
200- 200- 220- 220- 240- 240- 250- 250- 280- 280- 300- 300-
12 12LB 12 12LB 6LB 9LB 12 12LB 12 12LB 12 12LB

Turning radius, inner 550 250 450 750

(R2 [mm])

Ground clearance, 300

min. [mm]

Height at cab tilt, max. - 3800 - 3800 3800 3800 - 3800 - 3800 - 3800
(OHG) (T1 [mm])

Width at cab tilt, max. - 3700 - 3700 - 3700 - 3850 - 3850

(OHG) (T2 [mm])

Minimum track width 9160 9170 8760 9470 10075

for 90° stacking with
forks (A1 [mm])

Operating weight [kg x 29.8 29.8 31.2 31.2 29.4 31.9 32.9 32.9 37.7 37.7 39.0 39.0
10 3]

Axle pressure front, 15000 1550 19000

(without load) [kg] 0

Axle pressure front, 46300 49500 4990 5190 53800 61500 64500
(with classed load) [kg] 0 0

Axle pressure rear, 14800 16200 1440 1690 17400 18700 20000
(without load) [kg] 0 0

Axle pressure rear, 3500 3700 3500 4000 4100 4200 4500
(with classed load) [kg]

VDCD01.01GB Workshop manual DCD 200–300, 2006 -

 F Technical data – Technical data 9

Recommended oils and lubricants

page
–

The service intervals indicated by Kalmar Industries in the mainte-

nance manual only apply if oils are selected according to the table be-
low. The table indicates recommended viscosity for different oil types
and grades depending on the ambient temperature.
Any deviation from this table must be approved in writing by Kalmar
Industries, and may mean changed service intervals.

°C -30 -20 -10 0 +10 +20 +30 +40 +50

Oil type, quality °F -22 -4 +14 +32 +50 +68 +86 +104 +122
1.8 Engine, lubrication system
*) -15°C SAE 15W/40
Volvo: VDS-2, VDS-3
-25°C SAE 10W/30
API: CH-4, CI-4
SAE 5W/30
ACEA: E4-99, E4-99 (Synthetic),
E5, E7
Cummins: CES-20071, CES-
20072, CES-20076, CES-20077,
CES-20078
API: CH-4/SJ, CI-4/SK
ACEA: E5, E7
2.6 Transmission, lubrication
system
Transmission oil ATF DEXRON III (trademark)

3.3 Power transmission, drive

shaft
Hypoid oil, API GL-5 and MIL-L- SAE 80W140
2105B SAE 80W90
SAE 90
SAE 85W140

10 Common hydraulics
Hydraulic oil AV 32
SS 155434 AV 46

Hydraulic oil HVLP 46

DIN 51524 HLP 68

Hydraulic oil ISO - LHV 46

ISO 6743/4 ISO - LHM 68

Workshop manual DCD 200–300, 2006 - VDCD01.01GB

10 F Technical data – Technical data

NOTE
Oil filters must always be replaced in conjunction with oil chang-
es.
The interval for engine oil changes assumes that the sulphur con-
tent in the fuel does not exceed 0.5%.
*) API CH-4 or CI-4 is approved for markets outside the EU/EEA.
ACEA = Association des Constructeurs Européenne d’Automobiles
API = American Petroleum Institute
CES = Cummins Engine Standard
VDS = Volvo Drain Specification

Other matters
Grease Use a universal grease of the type EP acc. to NLGI Grade 2 (EP2) with 3-5% molybde-
num sulphide content for all lubrication sites except glide plates.

Slide grease Use a Kalmar approved lubricant for glide plates. Ordered from Kalmar spare parts de-
partment.
0.65 kg cartridge for grease gun, part no. 923110.0360, and 5 kg can, part no.
923595.0003.

Electrical connection grease Electrical connection grease 923836.0552.

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 F Technical data – Technical data 11

Tightening torques,
page
–

recommendations
The tightening torques in the following table are recommendations
when tightening bolts and nuts.
When torquing using a machine, for example, bolt runner, the tighten-
ing torque should be reduced by approx. 5%.
For mild surfaces (hardness below 200 HB), washer shall be used un-
der both bolt head and nut. Alternatively, use flange bolt or flange nut.
Tighten to the prescribed torque without stopping.
Recommended tightening torque may vary depending on surface
treatment. Certain combinations of nut and bolt require lubrication ac-
cording to the table below.

State Bolt Nut Lubrication

1 untreated untreated oil

2 bright-galvanized untreated or bright-galvanized dry or oil

3 hot-galvanized untreated dry or oil

Quality 8.8 10.9 12.9

State 1 2 3 1 1

Fine M-thread

M81 27 Nm 24 Nm 30 Nm 39 Nm 46 Nm

M101,25 54 Nm 48 Nm 61 Nm 78 Nm 91 Nm

M121,25 96 Nm 85 Nm 108 Nm 135 Nm 162 Nm

M161.5 230 Nm 205 Nm 260 Nm 323 Nm 388 Nm

M181.5 330 Nm 294 Nm 373 Nm 466 Nm 559 Nm

M-thread

M4 3.2 Nm 2.9 Nm 3.6 Nm 4.6 Nm 5.5 Nm

M5 6.4 Nm 5.7 Nm 7.2 Nm 9.1 Nm 11 Nm

M6 11 Nm 9.8 Nm 12.5 Nm 16 Nm 19 Nm

M8 26 Nm 24 Nm 30 Nm 38 Nm 45 Nm

M10 52 Nm 47 Nm 59 Nm 74 Nm 89 Nm

M12 91 Nm 81 Nm 103 Nm 128 Nm 154 Nm

M16 220 Nm 198 Nm 250 Nm 313 Nm 375 Nm

M20 430 Nm 386 Nm 490 Nm 620 Nm 732 Nm

M24 750 Nm 668 Nm 848 Nm 1050 Nm 1270 Nm

M30 1480 Nm 1317 Nm 1672 Nm 2080 Nm 2500 Nm

UNC-thread

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12 F Technical data – Technical data

Quality 8.8 10.9 12.9

1/4 12.5 Nm 11.1 Nm 14.1 Nm 17.6 Nm 20 Nm

5/16 25 Nm 22.3 Nm 28.3 Nm 35 Nm 42 Nm

3/8 44 Nm 39 Nm 50 Nm 62 Nm 73 Nm

7/16 70 Nm 62 Nm 79 Nm 100 Nm 118 Nm

1/2 107 Nm 95 Nm 121 Nm 151 Nm 178 Nm

9/16 153 Nm 136 Nm 173 Nm 216 Nm 255 Nm

5/8 210 Nm 187 Nm 237 Nm 298 Nm 353 Nm

3/4 370 Nm 390 Nm 418 Nm 524 Nm 619 Nm

7/8 594 Nm 528 Nm 671 Nm 839 Nm 990 Nm

1 889 Nm 791 Nm 1005 Nm 1260 Nm 1480 Nm

1 1/8 1260 Nm 1120 Nm 1424 Nm 1780 Nm 2100 Nm

1 1/4 1760 Nm 1565 Nm 1990 Nm 2490 Nm 2940 Nm

1 3/8 2320 Nm 2065 Nm 2620 Nm 3280 Nm 3870 Nm

1 1/2 3060 Nm 2720 Nm 3455 Nm 4320 Nm 5100 Nm

Tightening torques, ORFS-

page
–

couplings
Pipe and hose coupling

Pipe diameter Tightening torques

mm inch Nm
6 1/4 23-25

8 5/16
33-38
10 3/8

12 1/2 51-57

14 -

15 - 80-90

16 5/8

18 3/4
120-130
20 -

22 7/8
150-170
25 1"

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 F Technical data – Technical data 13

Pipe diameter Tightening torques

mm inch Nm
28 -

30 - 180-200

32 1"1/4

35 -
200-240
38 1"1/2

Socket width Tightening torques

mm inch Nm
17 11/16 23-25

22 13/16 33-38

24 15/16 51-57

36 1 3/8 120-130

41 1 5/8 150-170

Flange coupling

UNF-UN Metric-ISO BSSP

Thread (inch) Tightening torques Thread Tightening torques Thread (inch) Tightening torques
(Nm) (mm) (Nm) (Nm)

7/16-20 21 10x1 20 1/8-28 20

1/2-20 27 12x1,5 35 1/4-19 35

9/16-18 40 14x1,5 45 3/8-19 70

3/4-16 78 16x1.5 55 1/2-14 100

7/8-14 110 18x1.5 68 3/4-14 190

1"1/16-12 180 20x1.5 80 1"-11 300

1"3/16-12 230 22x1.5 98 1"1/4-11 330

1"5/16-12 285 26x1.5 170 1"1/2-11 400

1"5/8-12 320 27x2 180

1"7/8-12 400 33x2 310

42x2 330

48x2 400

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14 F Technical data – Technical data

Unit explanations
page
–

Unit Abbreviation

Newton metre Nm

Kilo pound metre kpm

Kilo Pascal kPa

Mega Pascal MPa

Kilowatt kW

kilojoule kJ

British thermal unit Btu

Calorie ca

Inch in

Feet ft

Yard yd

Mile mile

Centimetre cm

Metre m

Kilometre km

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 F Technical data – Technical data 15

Conversion table, SI-units

page
–

SI-unit Recalculation fac- Non-SI Recalculation fac- SI

tor tor

Torque

Nm x 10,2 = kg·cm x 0,8664 = lb·in

Nm x 0,74 = lbf·ft x 1,36 = Nm

Nm x 0,102 = kg·m x 7,22 = lb·ft

Pressure (Pa = N/m 2)

kPa x 4,0 = in.H2O x 0,249 = kPa

kPa x 0,30 = in.Hg x 3,38 = kPa

kPa x 0,145 = psi x 6,89 = kPa

bar x 14,5 = psi x 0,069 = bar

kp/cm 2 x 14,22 = psi x 0,070 = kp/cm 2

N/mm 2 x 145,04 = psi x 0,069 = bar

MPa x 145 = psi x 0,00689 = MPa

Power (W = J/s)

kW x 1,36 = hp (cv) x 0,736 = kW

kW x 1,34 = bhp x 0,746 = kW

kW x 0,948 = Btu/s x 1,055 = kW

W x 0,74 = ft·lb/s x 1,36 =W

Energy (J = Nm)

kJ x 0,948 = Btu x 1,055 = kJ

J x 0,239 = calorie x 4,19 =J

Speed and acceleration

m/s2 x 3,28 = ft/s 2 x 0,305 = m/s 2

m/s x 3,28 = ft/s x 0,305 = m/s

km/h x 0,62 = mph x 1,61 = km/h

Horsepower/torque

Bhp x 5252 rpm= TQ (lb·ft) TQ x rpm 5252 = bhp

Temperature

ºC = (ºF – 32)/1,8 ºF = (ºC x 1,8) + 32

Flow factor

l/min (dm 3 /min) x 0,264 = US gal/min x 3,785 = litre/min

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16 F Technical data – Technical data

Conversion table, length

page
–

Unit cm m km in ft yd mile

cm 1 0,01 0,00001 0,3937 0,03281 0,01094 0,000006

m 100 1 0,001 39,37 3,2808 1,0936 0,00062

km 100000 1000 1 39370,7 3280,8 1093,6 0,62137

in 2,54 0,0254 0,000025 1 0,08333 0,02777 0,000015

ft 30,48 0,3048 0,000304 12 1 0,3333 0,000189

yd 91,44 0,9144 0,000914 36 3 1 0,000568

mile 160930 1609,3 1,6093 63360 5280 1760 1

1 mm = 0,1 cm - 1 mm = 0,001 m

Conversion table, area

page
–

Unit cm2 m2 km2 a ft2 yd2 in2

cm2 1 0,0001 - 0,000001 0,001076 0,000012 0,155000

m2 10000 1 0,000001 0,01 10,764 1,1958 1550,000

km2 - 1000000 1 10000 1076400 1195800 -

a 0,01 100 0,0001 1 1076,4 119,58 -

ft2 - 0,092903 - 0,000929 1 0,1111 144,000

yd2 - 0,83613 - 0,008361 9 1 1296,00

in2 6,4516 0,000645 - - 0,006943 0,000771 1

1ha = 100a - 1mile2 = 259ha = 2,59km 2

Conversion table, volume

page
–

Unit cm3 = cc m3 l in3 ft3 yd3

cm3 = ml 1 0,000001 0,001 0,061024 0,000035 0,000001

m3 1000000 1 1000 61024 35,315 1,30796

dm3 (l) 1000 0,001 1 61,024 0,035315 0,001308

in3 16,387 0,000016 0,01638 1 0,000578 0,000021

ft3 28316,8 0,028317 28,317 1728 1 0,03704

yd3 764529,8 0,76453 764,53 46656 27 1

1gal (US) = 3785,41cm 3 = 231in3 = 0,83267gal (UK)

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 F Technical data – Technical data 17

Conversion table, weight

page
–

Unit g kg t oz lb

g 1 0,001 0,000001 0,03527 0,0022

kg 1000 1 0,001 35,273 2,20459

t 1000000 1000 1 35273 2204,59

oz 28,3495 0,02835 0,000028 1 0,0625

lb 453,592 0,45359 0,000454 16 1

1ton (metric) = 1,1023 ton (US) = 0,9842 ton (UK)

Conversion table, pressure

page
–

Unit kp/cm2 bar Pa = N/m 2 kPa lbf/in2 lbf/ft2

kp/cm2 1 0,98067 98066,5 98,0665 14,2233 2048,16

bar 1,01972 1 100000 100 14,5037 2088,6

Pa = N/m2 0,00001 0,001 1 0,001 0,00015 0,02086

kPa 0,01020 0,01 1000 1 0,14504 20,886

lbf/in2 0,07032 0,0689 6894,76 6,89476 1 144

lbf/ft2 0,00047 0,00047 47,88028 0,04788 0,00694 1

kg/cm2 = 735,56Torr (mmHg) = 0,96784atm

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18 F Technical data – Technical data

VDCD01.01GB Workshop manual DCD 200–300, 2006 -