R-SERIES MODEL RF FLEX HOUSING STYLE

Flex Sensor Housing Style

For the R-Series Model RF Sensor

n Hydraulic cylinder applications with limited installation space Parameters Specifications

n Absolute sensor for linear measurement along an arc Measured variable: Displacement and/or velocity*
n Full range of outputs including voltage, current, SSI, CANbus, Multi-position measurement up to 15 positions

R-Series Model RF Flex

DeviceNet, Profibus and EtherCAT simultaneously (CANbus and Profibus) *
n Non-contact sensing technology
Non-linearity: < ± 0.02% full scale (minimum ± 100 µm)
Repeatability:
n Non-linearity less than 0.02%
< ± 0.001% full scale (minimum ± 2.5 µm)
Hysteresis: < 4 µm typical 2 µm
n Repeatability within 0.001% Outputs: Voltage, current, SSI, CANbus, DeviceNet, Profibus and
n Measuring range: 255 mm (10 in.) to 10,060 mm (396 in.)** EtherCAT *
Stroke length: 255 mm (10 in.) to 10,060 mm (396 in.) **
Operating voltage: +24 Vdc nominal: -15 or +20%
Polarity protection: up to -30 Vdc
Overvoltage protection: up to 36 Vdc
Current drain: 100 mA typical
Dielectric withstand voltage: 500 Vdc
(DC ground to machine ground)
Operating conditions: Sensor mounting position: Any orientation
Position magnet speed: Any
Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)
Relative humidity: 90%, no condensation
Sealing: IP 30 (IP 67 rating when installed inside the
MTS half-inch O.D. pressure housing pipe).
EMC test: Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN
61000-4-2/3/4/6, level 3/4 criterium A, CE qualified
Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)
Vibration rating: 5 g/10-2000 Hz/IEC standard 68-2-6
Connection type: Connector or cable outlet (output dependent) *
Housing: Sensor head: Aluminum diecasting housing
Sensor stroke: Flexible stainless steel pipe (Teflon®
coated), minimum bend radius 200 mm (8 in.).
Magnet type: Ring magnet, open-ring magnet or block magnet
* Consult individual sensor data sheets for more product specifications and sensor
ordering codes.
** Consult factory for longer measuring stroke lengths possible.

Temposonics® Linear-Position Sensors Product

MTS Sensors 41 Catalog 551075 C
 SENSOR INSTALLATION AND DIMENSIONS

Temposonics model RF sensor is very flexible - when space is a problem. MTS adds flexible sensor models to its family of highly accurate,
linear-position sensors. The flexible sensor provides proven non-contact and trouble-free performance for very long stroke lengths and linear
measurements on an arc. The flexible sensor is available with all R-Series outputs including analog, serial digital and bus interfaces.
Standard stroke lengths for the sensor are up to 7.6 meters (300 in.) and for special applications, longer lengths are available by consulting
the factory.

Flexible sensors incorporate the Temposonics SE (Sensing Element) technology that is the same building block all MTS sensor models use.
The SE is housed in a Teflon coated stainless steel housing that is flexible and can be bent in an arc to an 8 inch minimum bend radius.
Sensor specifications are measured with a flexible sensor element at a 0˚ bend radius. Most operating parameters are identical to its rigid
cousin. Model RF sensors are recommended for long-length applications because they are simply coiled inside a 40-inch diameter box for
shipping, which simplifies logistics and handling.
97 mm (3.8 in.)
Heat shrink sleeve Notes:
10 mm (0.38 in.) 25 mm (0.98 in.) 1. Total sensor length tolerances are:
+ 8 mm (0.3 in.) / - 5 mm (0.2 in.) up to
6 mm (0.25 in.) 7 mm (0.29 in.) 7600 mm (300 in.) stroke lengths and
A A + 15 mm (0.6 in.) / - 5 mm (0.2 in.) over
7600 mm (300 in.) stroke lengths.
2. Tolerances of total length have no influence
for the measuring stroke length.
96 mm (3.8 in.) Rigid pipe 94 mm (3.70 in.)
Face seal Dead zone
O-Ring 51 mm (2 in.)
13 mm Null
(0.51 in.) dia.

Position magnet

Thread 3/4 - 16 UNF - 3A SECTION A-A Figure A

Red grommet
R-Series Model RF Flex

Seal or M18 x 1.5

Sensor Installation
The model RF sensor is provided with a flat-faced or raised- Example, straight measurements
face flange (see table below), with either U.S. customary
threads, (3/4 - 16 UNF inches), or metric threads, (M18 x Position magnet
1.5). The flange is secured to the sensor head by 2 metric
screws, (M4 x 59 mm, 2.5 mm hex socket head). The
flange can be used, or removed, to best accommodate the
installation requirements. If the sensor is mounted without Guide pipe, 8.5 mm (0.334 in.) minimum inner diameter,
the flange, the red grommet seal can be cut off to provide a non-ferrous material
flush mounting surface for the sensor’s face seal O-Ring, Position
(See Figure A). magnet

Sensor rod
Most applications require that the RF flex sensor be flange Guide pipe
supported, such as, placed inside a guide pipe made of
non-ferrous material, straight or bent to the desired shape.
When installed inside the MTS half-inch O.D. pressure
housing pipe, the RF flex sensor is suitable for use in
hydraulic cylinders, and can simplify installation where Mounting without the hex flange
space is limited, (see Figure B). Example, curvilinear measurements

500 mm (19.5 in.) recommended Magnet

300 mm (12 in.)
Minimum

10 mm
20

Half-inch O.D.
um
0
m

pressure housing pipe

m
m

ini
(8

and flange
)M
in

in.
.)
m

(8
in

m
im

m
um

0
20

Note:
The model RF sensor requires supports or anchoring to maintain proper
alignment between the flexible rod and the magnet, otherwise the sensor
Figure B performance may be compromised.

Temposonics® Linear-Position Sensors Product Catalog 551075 C 42 MTS Sensors

 HOW TO ORDER

To complete the sensor model number, consult the

R F specific “How to Order” page for the R-Series model you
1 2 3 4 5 6 7 8 need.

SENSOR MODEL
RF = Flexible style

HOUSING STYLE
Magnet must be ordered separately:
M = Metric threads, flat-faced flange
S = US customary threads, flat-faced flange Stroke length notes:
1. RF stroke length = 255 mm (10 in.) - 10,060 mm (396 in.)
STROKE LENGTH 2. Consult factory for longer lengths.
_ _ _ _ M = Millimeters (Encode in 5 mm increments)
_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)

HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSOR
The half inch O.D. pressure housing pipe with flange is designed specifically for the RF flex sensor. It provides protection from high pressures, as found in
hydraulic cylinders, up to 5,000 psi static, 10,000 psi spike. For large cylinders, using the half-inch O.D. pressure pipe requires a larger gun-drilled bore in the
piston head/rod assembly. Typically, a 0.75 inch bore is used to match the large ring magnet, 201554, (see page 80).

Null zone Stroke length 107 mm

51 mm (2.00 in.) (4.2 in.)*
10 mm (0.38 in.) Dead zone Pressure housing pipe, style “HL” shown, (flat-faced flange with
A Position
magnet U.S. customary threads).

*4.2 in. Dead zone = 3.7 in. dead zone of RF sensor + 0.5 in. gap.

R-Series Model RF Flex

13 mm (0.50 in.) O.D.
Flat-faced flange 8.5 mm (0.334 in.) I.D.

51 mm
10 mm (2 in.)
(0.38 in) Null zone
O-Ring
A Pressure housing pipe, style “HP” shown, (raised-faced flange with
U.S. customary threads).
B

25 mm (1 in.)
25 mm
Raised-face (0.98 in.) C
flange 2.5 mm (0.1 in.)

Flange type A B C
Description Flange threads Dimensions Dimensions
HP US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)
HL US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)
HD Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)

HOW TO ORDER - HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSOR

H
1 2 3 4 5 6 7

PRESSURE PIPE AND FLANGE STYLE

HL = 1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threads
HP = 1/2 inch O.D. pressure housing pipe with raised-faced flange, US customary threads Stroke length note:
HD = 1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threads Stroke length range = 255 mm (10 in.) to 7620 mm
(300 in.)
STROKE LENGTH
_ _ _ _ M = Millimeters (Encode in 5 mm increments) or
_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)

(Examples)
HL0120U = 1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threads, for a 12.0 inch stroke length
HD1000M = 1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threads, for a 1000 mm stroke length

MTS Sensors 43 Temposonics® Linear-Position Sensors Product Catalog 551075 C

R-Series Model RF Flex

Temposonics® Linear-Position Sensors Product Catalog 551075 C 44 MTS Sensors