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Modular Reducing Valves HG, KG, JPG-2 and JPG-3: Spool Type, ISO 4401 Sizes 06, 10, 16 and 25

This document provides information on modular reducing valves types HG, KG, JPG-2 and JPG-3 including: - HG, KG, JPG are pressure reducing valves designed to operate in oil hydraulic systems. HG are direct three-way valves, KG are double stage three-way valves, and JPG are double stage two-way valves. - Valve sizes range from ISO 4401 size 06 to 25 with maximum flows from 50 to 300 l/min depending on the model. - Valves have a maximum operating pressure of 350 bar for HG and 315 bar for KG and JPG models. - Seals are available in NBR, FKM,

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0% found this document useful (0 votes)
58 views

Modular Reducing Valves HG, KG, JPG-2 and JPG-3: Spool Type, ISO 4401 Sizes 06, 10, 16 and 25

This document provides information on modular reducing valves types HG, KG, JPG-2 and JPG-3 including: - HG, KG, JPG are pressure reducing valves designed to operate in oil hydraulic systems. HG are direct three-way valves, KG are double stage three-way valves, and JPG are double stage two-way valves. - Valve sizes range from ISO 4401 size 06 to 25 with maximum flows from 50 to 300 l/min depending on the model. - Valves have a maximum operating pressure of 350 bar for HG and 315 bar for KG and JPG models. - Seals are available in NBR, FKM,

Uploaded by

Eric Mino
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© © All Rights Reserved
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Table D140-16/E

Modular reducing valves type HG, KG, JPG-2 and JPG-3


spool type, ISO 4401 sizes 06, 10, 16 and 25

HG, KG, JPG are pressure reducing


valves, spool type , designed to ope-
rate in oil hydraulic systems.
HG are direct, three way valves;
KG are double stage  , three way
valves;
P1 T1 M T1 P1 A JPG are double stage  , two way
valves.
Clockwise rotation increases the pres-
sure.
P T
HG-031/***/V M T P KG-034 Valve size and max flow:
HG = size 06 flow up to 50 l/min;
KG = size 10 flow up to 100 l/min;
JPG-2 =size 16 flow up to 250 l/min;
P1 T1 P1 T1
JPG-3 =size 25 flow up to 300 l/min;

Mounting surface:
ISO 4401 size 06, 10, 16 and 25
M M
Max pressure: 350 bar for HG
Y P T Y P T 315 bar for KG and JPG

JPG-211 JPG-311

1 MODEL CODE

HG-0 31 / 210 / V ** / *
Seals material, see section 3:
Modular pressure reducing - = NBR
valve, size: PE = FKM
HG-0 = 06 JPG-2 = 16 Series number BT = HNBR
KG-0 = 10 JPG-3 = 25 Options:
V = setting adjustment by handwheel instead of a grub screw protected by cap
Configuration, see section 2 Only for HG:
two way (only for JPG): VF = regulating knob /VS = regulating knob with safety locking
11 = reduced pressure on P port
three way (only for HG-0 and KG-0): Pressure range HG KG JPG
31 = reduced pressure on P port 32 = 3 - 32 bar 100 = 20 - 100 bar 100 = 7 - 100 bar 100 = 6 - 100 bar
33 = reduced pressure on A port 50 = 2 - 50 bar 210 = 50 - 210 bar 210 = 8 - 210 bar 210 = 70 - 210 bar
34 = reduced pressure on B port 75 = 10 - 75 bar

2 HYDRAULIC CHARACTERISTICS

Hydraulic
configuration

HG-031 HG-033 HG-034

JPG-*11

KG-031 KG-033 KG-034

Valve model HG-03*/32 HG-03*/50 HG-03*/75 HG-03*/100 HG-03*/210 KG-03*/100 KG-03*/210 JPG-211/100 JPG-211/210 JPG-311/100 JPG-311/210
Max flow [l/min] 50 100 250 300
Pressure range [bar] 3 ÷ 32 2 ÷ 50 10 ÷ 75 20 ÷ 100 50 ÷ 210 7 ÷ 100 8 ÷ 210 6 ÷ 100 70 ÷ 210 6 ÷ 100 70 ÷ 210
Max inlet pressure [bar] 350 315 315 315
Max pressure on port T [bar] 160 160 160 160

D140
3 MAIN CHARACTERISTICS, SEALS and HYDRAULIC FLUID - for other fluids not included in below table, consult our technical office
Assembly position / location Any position
Subplate surface finishing Roughness index Ra 0,4 - flatness ratio 0,01/100 (ISO 1101)
MTTFd values according to EN ISO 13849 150 years, for further details see technical table P007
RoHS Directive 2011/65/EU as last update by 2015/65/EU
Compliance
REACH Regulation (EC) n°1907/2006
Ambient temperature Standard = -30°C ÷ +80°C /PE option = -20°C ÷ +70°C /BT option = -40°C ÷ +70°C
NBR seals (standard) = -20°C ÷ +60°C, with HFC hydraulic fluids = -20°C ÷ +50°C
Seals, recommended fluid temperature FKM seals (/PE option)= -20°C ÷ +80°C
HNBR seals (/BT option)= -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C
Recommended viscosity 15÷100 mm2/s - max allowed range 2.8 ÷ 500 mm2/s
Max fluid contamination level ISO4406 class 20/18/15 NAS1638 class 9, see also filter section at www.atos.com or KTF catalog
Hydraulic fluid Suitable seals type Classification Ref. Standard
Mineral oils NBR, FKM, HNBR HL, HLP, HLPD, HVLP, HVLPD DIN 51524
Flame resistant without water FKM HFDU, HFDR
ISO 12922
Flame resistant with water NBR, HNBR HFC

4 DIAGRAMS OF HG-03* 1
based on mineral oil ISO VG 46 at 50°C
3
Regulated pressure [bar]

Differential pressure [bar]


1 = regulated pressure variation versus
flow:
- between use port and discharge port
- between inlet port and use port
2
2 = differential pressure variation versus
flow between inlet port and use port

3 = differential pressure variation versus


flow between use port and discharge
port [USE 씮 T] [IN 씮 USE]
Flow [l/min] Flow [l/min]

5 DIAGRAMS OF KG-03* 1
based on mineral oil ISO VG 46 at 50°C
Differential pressure [bar]
Regulated pressure [bar]

1 = regulated pressure variation versus 3


flow:
- between use port and discharge port
- between inlet port and use port 2

2 = differential pressure variation versus


flow between inlet port and use port

3 = differential pressure variation versus


flow between use port and discharge
port [USE 씮 T] [IN 씮 USE]
Flow [l/min] Flow [l/min]

6 DIAGRAMS OF JPG-211 1 2
based on mineral oil ISO VG 46 at 50°C
Regulated pressure [bar]

Differential pressure

1 = regulated pressure variation versus


flow between inlet port and use port

2 = differential pressure variation versus


flow between use port and discharge
port

Flow [l/min] Flow [l/min]

7 DIAGRAMS OF JPG-311 1 2
based on mineral oil ISO VG 46 at 50°C
Regulated pressure [bar]

Differential pressure

1 = regulated pressure variation versus


flow between inlet port and use port

2 = differential pressure variation versus


flow between use port and discharge
port

Flow [l/min] Flow [l/min]


8 INSTALLATION DIMENSIONS OF HG-0 VALVES [mm]

HG-03*

A P B

M = Pressure gauge port = G 1/4”

Adjustment device for option /V Mass: 2,3 Kg

ISO 4401: 2005


Mounting surface: 4401-03-02-0-05
Adjustment device for option /VF and /VS Diameter of ports A, B, P, T: Ø = 7,5 mm
Seals: 4 OR 108

View from X

Fastening bolts: n° 4 socket head screws M5. The lenght depends on number and type of modular elements associated.

9 INSTALLATION DIMENSIONS OF KG-0 VALVES [mm]

KG-03*

6.5 6.5
CH. 6 M
=

=
50
=

A P B

= = 47.5 55.5 = =

65 70 103 11
M = Pressure gauge port = G 1/4”
184

X
Mass: 3,8 Kg

Adjustment device for option /V

ISO 4401: 2005


Mounting surface: 4401-05-04-0-05
Diameter of ports A, B, P, T: Ø = 11,2 mm
Seals: 5 OR 2050

View from X

Fastening bolts: n° 4 socket head screws M6. The lenght depends on number and type of modular elements associated.

D140
10 INSTALLATION DIMENSIONS OF JPG-2 VALVES [mm]

JPG-211

M = Pressure gauge port = G 1/4”

Mass: 9 Kg
Adjustment device for option /V

ISO 4401: 2005


Mounting surface: 4401-07-07-0-05
Diameter of ports A, B, P, T: Ø = 20 mm
Diameter of ports X, Y: Ø 7 mm
Seals: 4 OR 130: 2 OR 109

View from X

Fastening bolts: n° 4 socket head screws M10 and n° 2 M6. The lenght depends on number and type of modular elements associated.

11 INSTALLATION DIMENSIONS OF JPG-3 VALVES [mm]

JPG-311

M = Pressure gauge port = G 1/4” Mass: 9 Kg

Adjustment device for option /V

ISO 4401: 2005


Mounting surface:
4401-08-08-0-05 (without port L)
Diameter of ports A, B, P, T: Ø = 24 mm
Diameter of ports X, Y: Ø 7 mm
Seals: 4 OR 4112: 2 OR 3056

View from X

Fastening bolts: n° 6 socket head screws M12. The lenght depends on number and type of modular elements associated.

02/20

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