Micromachines 08 00297 PDF
Micromachines 08 00297 PDF
Editorial
Micro/Nano Manufacturing
Guido Tosello ID
Department of Mechanical Engineering, Technical University of Denmark, Niels Koppels Allé, Building 404,
2800 Kgs. Lyngby, Denmark; [email protected]; Tel.: +45-45-25-4893
Micro- and nano-scale manufacturing has been the subject of an increasing amount of interest
and research effort worldwide in both academia and industry over the past 10 years. Traditional
lithography-based technology forms the basis of silicon-based micro-electro-mechanical systems
(MEMS) manufacturing, but also precision manufacturing technologies have been developed to
cover micro-scale dimensions and accuracies. Furthermore, these fundamentally different technology
ecosystems are currently combined in order to exploit strengths of both platforms. One example is the
use of lithography-based technologies to establish nanostructures that are subsequently transferred to
3D geometries via injection molding.
Manufacturing processes at the micro-scale are the key-enabling technologies to bridge the
gap between the nano- and the macro-worlds, to increase the accuracy of micro/nano-precision
production technologies, and to integrate different dimensional scales in mass-manufacturing processes.
Accordingly, the present Special Issue aims to provide the recent developments in the field of
Micro/Nano Manufacturing in terms of production techniques and key enabling technologies that
push the boundaries of the state of the art in mass-manufacturing of micro-scale and micro/nano
structured components.
The Special Issue consists of 13 original research papers, which cover both fundamental
process technologies developments as well as application of those technologies for the fabrication of
micro/nano devices. The papers included in the Special Issue addresses research in four main domains
of micro/nano manufacturing:
(1) Process developments of micro-scale fabrication methods. Cannella et al. [1] developed a novel
tooling system for in-die sintering of micro metal gears; Martinez-López et al. [2] investigated
xurography and laser ablation processes for the rapid fabrication of micromixing arrays; Obikawa
et al. [3] demonstrated ultrasonic-assisted incremental microforming for the rapid prototyping of
thin shell metal pyramids.
(2) Micro/nano manufacturing technologies based on electrochemical processing. Bahr et al. [4]
investigated the slurry application and injection system to advance the performance of the
Chemical Mechanical Planarization (CMP) process; Blondiaux et al. [5] realized the fabrication
of nanostructured steel mold inserts by applying a combination of nanosphere lithography
and electrochemical etching; Guo et al. [6] demonstrated the fabrication of mesoscale channels
by applying a micro electrochemical machining (µECM) process based on the scanning micro
electrochemical flow cell (SMEFC).
(3) Quality control of micro systems and processes. Baruffi et al. [7] demonstrated the application
of the replica molding technology for quality control of micro milled surfaces; Cao et al. [8]
investigated the effect of profile errors on the surface of micro lenses on laser beam
homogenization; Choi et al. [9] presented a novel testing platform to characterize and
predict the mechanical damage of miniaturized haptic actuator; Gao et al. [10] modeled the
effect of micro manufacturing process variations on the characteristics of a micro machined
doubly-clamped beam.
(4) Key enabling technologies for micro production. Aizawa et al. [11] presented the development of
low-temperature plasma nitriding for the treatment of stainless miniaturized pipes and nozzles’
internal surfaces; Davoudinejad et al. [12] modeled and simulated the micro end-milling process
including the effect of tool run-out; Wilhelmi et al. [13] demonstrated the improvements in
multi-stage micro production by handling wire-based linked micro parts.
We wish to thank all authors who submitted their papers to the Special Issue “Micro/Nano
Manufacturing”. We would also like to acknowledge all the reviewers whose careful and timely
reviews ensured the quality of this Special Issue.
References
1. Cannella, E.; Nielsen, E.; Stolfi, A. Designing a Tool System for Lowering Friction during the Ejection of
In-Die Sintered Micro Gears. Micromachines 2017, 8, 214. [CrossRef]
2. Martínez-López, J.; Betancourt, H.; García-López, E.; Rodriguez, C.; Siller, H. Rapid Fabrication of Disposable
Micromixing Arrays Using Xurography and Laser Ablation. Micromachines 2017, 8, 144. [CrossRef]
3. Obikawa, T.; Hayashi, M. Ultrasonic-Assisted Incremental Microforming of Thin Shell Pyramids of Metallic
Foil. Micromachines 2017, 8, 142. [CrossRef]
4. Bahr, M.; Sampurno, Y.; Han, R.; Philipossian, A. Slurry Injection Schemes on the Extent of Slurry Mixing
and Availability during Chemical Mechanical Planarization. Micromachines 2017, 8, 170. [CrossRef]
5. Blondiaux, N.; Pugin, R.; Andreatta, G.; Tenchine, L.; Dessors, S.; Chauvy, P.; Diserens, M.; Vuillermoz, P.
Fabrication of Functional Plastic Parts Using Nanostructured Steel Mold Inserts. Micromachines 2017, 8, 179.
[CrossRef]
6. Guo, C.; Qian, J.; Reynaerts, D. Fabrication of Mesoscale Channel by Scanning Micro Electrochemical Flow
Cell (SMEFC). Micromachines 2017, 8, 143. [CrossRef]
7. Baruffi, F.; Parenti, P.; Cacciatore, F.; Annoni, M.; Tosello, G. On the Application of Replica Molding
Technology for the Indirect Measurement of Surface and Geometry of Micromilled Components.
Micromachines 2017, 8, 195. [CrossRef]
8. Cao, A.; Pang, H.; Wang, J.; Zhang, M.; Chen, J.; Shi, L.; Deng, Q.; Hu, S. The Effects of Profile Errors of
Microlens Surfaces on Laser Beam Homogenization. Micromachines 2017, 8, 50. [CrossRef]
9. Choi, B.; Kwon, J.; Jeon, Y.; Lee, M. Development of Novel Platform to Predict the Mechanical Damage of
a Miniature Mobile Haptic Actuator. Micromachines 2017, 8, 156. [CrossRef]
10. Gao, L.; Zhou, Z.; Huang, Q. Modeling of the Effect of Process Variations on a Micromachined
Doubly-Clamped Beam. Micromachines 2017, 8, 81. [CrossRef]
11. Aizawa, T.; Wasa, K. Low Temperature Plasma Nitriding of Inner Surfaces in Stainless Steel
Mini-/Micro-Pipes and Nozzles. Micromachines 2017, 8, 157. [CrossRef]
12. Davoudinejad, A.; Tosello, G.; Parenti, P.; Annoni, M. 3D Finite Element Simulation of Micro End-Milling by
Considering the Effect of Tool Run-Out. Micromachines 2017, 8, 187. [CrossRef]
13. Wilhelmi, P.; Schenck, C.; Kuhfuss, B. Handling in the Production of Wire-Based Linked Micro Parts.
Micromachines 2017, 8, 169. [CrossRef]
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