NEW ISLAMABAD INTERNATIONAL AIRPORT PROJECT

Method Statement

Method Statement for Flushing of Chilled Water System

ystem.

Client Civil Aviation Authority Pakistan

Project Management Consultant Mott MacDonald Pakistan

Principal Consultant CPG Airport Singapore

Contractor CSCEC-FWO-JV

TAB &Commissioning Contractor Shan International Est.

Issued on 10 December 2016

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Strives for Health, Atmosphere & Noise

 TABLE OF CONTENTS

1. Purpose

2. Scope

3. Code of practice

4. Reference

5. Definitions

6. Resources
6.1. Equipment
6.2. Safety of Equipment’s

7. Safety Precautions
7.1. Construction Hazards
7.2. Personal Protective Equipment
7.3.
.3. Safety Training and Emergency procedures
7.4. First Aid

8.Detailed Construction Sequence (Methodology)

(
8.1. Procedure

9.Construction Program
9.1 Housekeeping
9.2 Protection of Executed Works
9.3 Responsibilities
9.4 Records

10.Inspection and Testing

11.Related Forms

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 1. Purpose

This document describes

scribes the methodology and procedure for flushing of chilled water system of New Islamabad
international airport Project, and to ensure that all concerned persons are familiar with the sequence of activities,
utilization of resources, and execution of the works in compliance with applicable Safety and Quality Procedures,
and Project Documents and Specification.

2. Scope of Work

This document covers the following scope of works:

work
This method statement is intended to outline the activities and the methods used in flushing of chilled water
system. All activities will be carried out in accordance with the contract details and in full compliance to the
Contract Specifications and Documents. All work within the rights-of-way of the standards and specifications will
be done in compliance with requirements issued by authorities.

3.Code of Practice

All related codes and standards referenced

referenced in the Uniform Mechanical code, ASHRAE, NEBB Design
Commissioning manual, CSA Recommended practices
practices.

4. Reference

Contract Specifications Section for Air Conditioning Piping and Cleaning.

Approved Drawings and schematics.

5. Definitions

Client: Civil Aviation Authority Pakistan

Project Management Consultants: Mott MacDonald Pakistan
Principal Consultant: CPG Airport Singapore.
Contractor: CSCEC-FWO-JV
Commissioning & TAB contractor: Shan International Est

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 6. Resources:

6.1. Equipment / Tools

DESCRIPTION
 Tool box
 Test kit
 Meters/gauges
 Power Tools
 Temporary Circulation Pump
ump

6.2. Safety of Equipment’s

Necessary measures will be taken for the safety of the equipment and any other works affected by the works
subject of this document. Relevant entities which might require protection include any such works in the vicinity
of the area of work or on the service access or discharge path. The construction team will ensure that aany such
requirements are documented.

7. Health, Safety & the Environment

7.1 Construction Hazards (tick as appropriate)

Highly Extremely Highly

Corrosive Oxidizing Toxic Irritating Harmful
flammable flammable Toxic

       
Danger for Danger of
Constrained Slippery Falling from
Explosive the Electrocutio Other
Space Surface Height
Environment n
____________________
____________________

____________________
____________________
____________________
____________________
      ____________________
____________________

The hazards identified above will be controlled under the overall project specific safety plan
p which is a separate
document communicated to all parties on the project.

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 7.2. Personal Protective Equipment (tick as appropriate)

The works subject of this document requires that the following PPE be used:

Safety Eye Face Mask Respirator Ear

Helmet Hi--Viz
Precaution Protection Protection Required Required Protection

       
Safety
Gloves Protective Safety Equipment
Shoes Lifejacket Other
Required Clothing Harness Guards
Required
____________________
____________________
____________________
____________________
____________________
____________________
      ____________________
____________________

7.3.
.3. Safety Training and Emergency procedures
Before commencing any works, all employees will attend a site safety induction training to ensure all safety
measures are understood and implemented and to cover specific procedures in case of emergency. If necessary,
practical training exercises will be conducted
conducted on escape routes, signage, evacuation and rescue.

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 7.4. First Aid
Prior to the commencement of work, arrangements will be made for medical facilities and medical personnel to be
available from prompt attention to the injured person. The contractor’s
contractor’s vehicle assigned to the job site will be used
for transporting the injured person to the first aid station and to the nearest hospitalas
hospitalas applicable and when
required.

Name of On-Site
Site First
Aider/s:

First Aid Box Location:

Location of Nearest
Hospital:

First Aid and Medical Supplies available at site:

Potable Water Ice Cubes
10x6cm Sterile Gauze Pad 4x6cm Gauze Roller Bandage
10x10cm Sterile Gauze Pad 8x10cm Gauze Roller Bandage
Large Sterile Gauze Pad 10x12cm Gauze Roller Bandage
Burn Dressings 5cm Elastic Bandage
7.5cm Elastic Bandage 10cm Elastic Bandage
Triangular Bandage Barrier Device for CPR
Adhesive Skin Tape Adhesive Leucoplast Tape
Emergency Blanket Safety Pins
First Aid Scissors Tweezers
Disposable Gloves Instant Cold Pack
Non-prescription
prescription Medicines (Aspirin,
First Aid and Burn Spray, Deep Heat Spray
Ibuprofen, Acetaminophen)

8. Detailed Construction Sequence (Methodology)

8.1. Procedure
a) Preparation :
The following preparation checks / works shall be carried out prior to commencement of flushing and
cleaning of chilled water system.

i) Check and ensure the system is hydrostatically pressure tested and verify test certificate.

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 ii) Check the provision of air vents at location as per approved drawings.

iii) Check and ensure sufficient quantities of chemicals are available as per requirement.

iv) Place warning signs and warning tape as required.

b) Flushing & Cleaning:

i) Enter Compressed
ressed Air from inlet point and release from assigned drain point.

ii) Fill the underground and out house roof water reservoir before commencement of work.

iii) Fill the system with clean water and drain the water after 30 minutes.

iv) Refill the system with clean water and run the chilled water pump for 2 hours.

v) Open the drain valves in the main lines and drain the water completely.

vi) Clean the strainers

vii) During the above flushing process the drain valves shall be kept open
open while the pump is
running, until the water appears clean.

viii) Close all the drain valves

ix) Refill the system with clean water and add cleaning chemicals at the rate of 01Kg per Meter
cube of water volume.

x) Once the cleaning process started Samples of solution shall be collected from various parts of
the system to ensure the chemical solution has reached all parts of the system.

xi) Run the pump and circulate the water (with chemicals added) for
for a minimum period of 24
hours.

xii) Samples to be tested in 3rd party laboratory.

xiii) After the cleaning process is completed as described above the cleaning
cleaning solution shall be
flushed out.

xiv) The entire system is re-filled

re filled with fresh and clean water and treated with corrosion and
scale inhibiting treatment chemicals
ch as approved. NALCO shall collect samples and
conduct tests until satisfactory results are obtained as required.
c) Inspection:
1 The inspection request shall be raised for consultant
onsultant to witness the flushing and cleaning
process.
2 Work Inspection Request (WIR) shall be retained as part of commissioing records.
records

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 d) Important Notes:

1. All the process of the chilled wa

water flushing will be done by SHAN--NALCO-CSCEC as
member of commissioning team for chilled water flushing activity.
2. A schematic shall be submit for each segment of chilled water loop in which flushing
work carried out, and it will mention the Drain, Test and filling point.
3. Please note that a temporary pump will be used for underground portion of chilled water
piping until clear water is achieved, once clear water is achieved after several draining of
the system then the chemical will be added in water then the permanent chilled water
pump will be on for the circulation. In Remaining loop system’ss pumps shall be b used.
4. All the flushing will be done as per applicable standards.

9. Construction Program

As per main program

9.1 Housekeeping

The work area shall be maintained neat and tidy as reasonable practical at all times.

9.2 Responsibilities

Overall
Position Resp. Supervise Perform Short Description
Project Manager   
Construction
  
Manager
Project Engineer   
Site Manager   
Site Engineer   
Land Surveyor   
Safety Engineer   
QA/QC Engineer   
MEP Coordinator   
General Foreman   
Foreman   
Charge hand   
Labourer   
Helper   

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 9.3 Records

In accordance with the NEBB Commissioning procedural Standard,, the following records will be maintained as
documentary evidence of the establishment of this method statement:

Records to be Responsibility Minimum Retention Disposition

retained Period
Work Notification Site Manager As per Contract
( If required) Requirements
Request for Inspection QA/QC Engineer As per Contract
( WIR )(RFI) Requirements

10. Inspection and Testing

 In Process works shall be monitored for quality of workmanship and fabrication against approved shop
drawings and standards by the relevant supervisor.
 All works shall be inspected for conformance to specification.
 The inspection formats shall be used in accordance with the requirements
requirements of the Civil Aviation Authority,
consultant, CSCEC.
 Raise the inspection and witness invitation for flushing of chilled water system.
system

10. Related Forms

 As per site requirement SIE standard format to be modified and shall be submitted.

Author Reviewed by Approved by MS-HVAC-COMM

Rev No.
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Date
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0 Shouib 08Dec2016 Shan-NEBB-
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