Scribd
Upload
207 views

FINAL REPORT FORMAT Design Project 2

The document outlines the required format and content for a final design project report, including an executive summary, 6 chapters presenting process design, safety analysis, optimization, and financial evaluation, as well as references and appendices with supporting calculations, data, and diagrams. The report format requires detailing the full process design from feasibility study to piping and instrumentation, evaluating safety, optimization strategies, and economic analysis to justify the proposed plant design.

Uploaded by

Arina Hazirah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
207 views

FINAL REPORT FORMAT Design Project 2

The document outlines the required format and content for a final design project report, including an executive summary, 6 chapters presenting process design, safety analysis, optimization, and financial evaluation, as well as references and appendices with supporting calculations, data, and diagrams. The report format requires detailing the full process design from feasibility study to piping and instrumentation, evaluating safety, optimization strategies, and economic analysis to justify the proposed plant design.

Uploaded by

Arina Hazirah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

FORMAT & CONTENT FOR DESIGN PROJECT 2

(FINAL REPORT)

TABLE OF CONTENT
Formatively

EXECUTIVE SUMMARY
Brief overall of the proposed project (maximum ½ page)

CHAPTER 1

Overview of the project


 Project background
 Feasibility/techno-economic study (Break down into subsets of available technology,
market analysis, governmental policies & capital funding’s, & etc.)
 Findings & recommendation on plant selection & location (supplies,
climate/environmental, political strategy, & etc.)

Proposed Process Plant


 Basic plant operation (raw material/s, main & intermediate products, by-product &
wastes, & etc.)
 Flow-Sheet (stylized pictorial of plant’s general & auxiliary equipment)
 Schedule & timeline of the project (project progress structure; from project
specification to operation & sales)

CHAPTER 2

Plant Design (Final)


 Process flow diagram drafting (Detailed stream numbers/name, Formative & peer
reviewed); suitable printout sizing
 Summarize process condition of every stream (stream composition, flow rate, temp
&pressure)
 List & summarize all Primary & Auxiliary equipment in the plant (Equipment
identification)
 Isometric Drawings of Plant/Equipment layout & piping (AVEVA PDMS, CAD, etc)

Piping & Instrumentation Diagram (Formative & peer reviewed)


 Detailed stream numbers of all primary & auxiliary equipment; suitable printout
sizing
 Detailed identification of valves & fittings
 Detailed identification of instrument controller and control loops.

Simulation
 Dynamic/steady state simulation of plant design (Aspen Plus, CHEMCAD, etc.)

DESIGN PROJECT 2_FINAL REPORT FORMAT | JANUARY 2020


CHAPTER 3

A. Main Equipment (Detailed design & Specification, Purchase Cost, Isometric Drawing)
 Reactor (CSTR, PFR, Packed-Bed, Fluidized-Bed, etc.)
 Separation (Distillation, Striping Column, Membrane Filtration, Dryer, Absorption,
Extraction, etc.)
 Storage & Containment (Vessel, tanks, silo, etc.)
 Heat Transfer (Heat exchanger, Reboiler, Heater, Condenser, Vaporizer, etc.)

B. Auxiliary Equipment (Detailed design & Specification, Purchase Cost, Isometric Drawing)
 Transport of fluids (Pumps, Compressors, etc.)
 Process equipment (Agitator, Mixer, grinder, etc.)
 Transport of solid (hopper, conveyor, etc.)
 Utility (steam generator, cooler, mill/crusher, furnace, etc.)
 Environmental (Scrubber, ESP, incinerator, etc.)

CHAPTER 4

Safety & Hazard Analysis


 Hazard & Operability (HAZOP) study of process/project design (pressure,
temperature, noise, containment failure, fire & ignition, explosion, human error, &
etc.)

Health & Environmental Analysis


 Identifying environmental regulation abatement required within process plant
(Toxicity, flammability, instability, radiation, & etc.)
 Improvement of Pollution Control System within initial plant design (Air pollution,
water pollution, solid waste disposal, Thermal & Noise control, & etc.)

CHAPTER 5
Identify & justify possible sub-optimization for best investment strategy via:

Process Optimization (Supported by software simulation, eg. ASPEN PLUS)


 Optimum Production Rates (catalytic converter, multi stages reactor, etc.)
 Other possible utility optimization (Reflux ratio, Cyclic Operation, etc.)

Utility Optimization (supported by software simulation, eg. Aspen Energy Analyzer, HINT)
 Pinch Analysis & Heat Exchanger Network
 Other possible utility optimization (Cooling water flow rate, Piping Diameter, etc.)

DESIGN PROJECT 2_FINAL REPORT FORMAT | JANUARY 2020


CHAPTER 6
Analysis and conclusion on the proposed plant based on:

Project Financial
 Tabulated estimation of total capital investment (fixed capital, working capital
investments, & etc.)
 Tabulated estimation of production cost (sales price, fixed & variable charges,
expenses, & etc.)
 Tabulated estimation of plant’s Product/By-Product revenues & margin

Project Economics
 Economic evaluation of project (taxes, depreciation, financing & repayment, etc.)
 Estimation of Gross & Net Profit over plant’s operational years.
 Project investment cash flow (NPV, Cash-flow, IRR, etc.)

REFERENCES
Bibliography
 Complete identification of literature sources referred to within the report.

APPENDIX
Formative tabulation of data contributing to the main information in the main body of
report:

A. (Calculations Sheets)
 Detailed calculations supporting the design or analysis in the main body of report
(Material & Energy Balance, Equipment Design Specification, Optimization Regime,
Financial & Economic, etc.)
 Presented formatively & peer reviewed

B. (Derivation of equations)
 Essential to understanding the report but not presented in detail in the main body of
report.

C. (Tables of data)
 Information engaged in the main body of report but not essential to be included
(with reference to sources)

D. (extras)
 Deemed required for better formatting or referencing.

DESIGN PROJECT 2_FINAL REPORT FORMAT | JANUARY 2020

You might also like