COMPRESSORS FOR INDUSTRY

TAILORED TO YOUR REQUIREMENTS

IN DU ST RY
QUALITY IS THE BEDROCK OF
OUR BUSINESS.

FOR MORE INFORMATION

on our product portfolio and the products
shown here, visit our website at
www.bauer-kompressoren.de
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | CONTENTS | 3

CONTENTS

OUR COMPANY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

OUR APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PERFORMANCE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . 6

HIGHLIGHT FEATURES
›› Compressor Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
›› Compressor Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
›› Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
›› Drive System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
›› Air and Gas Purification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
›› Helium Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

AIR COOLED COMPRESSOR UNITS AND BOOSTER

›› DS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
›› MINI-VERTICUS and VERTICUS . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
›› K 22 – K 28 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
›› Technical Data – Air Cooled Compressor Units . . . . . . . . . . . . . . . 21
›› Technical Data – Air Cooled Booster. . . . . . . . . . . . . . . . . . . . . . . . 26

WATER COOLED COMPRESSOR UNITS AND BOOSTER

›› BK 23 – BK 52 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
›› BK 26-SP Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
›› Technical Data – Water Cooled Compressor Units. . . . . . . . . . . . . 32
›› Technical Data – Water Cooled Booster. . . . . . . . . . . . . . . . . . . . . 33

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ACCEPTANCE AND SERVICES . . . . . . . . . . . . . . . . . . . . . . . 39

4 | OUR COMPANY | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

OUR COMPANY

BAUER – PASSIONATE ABOUT PERFECT SOLUTIONS.

The name BAUER stands for a long tradition of mechanical engineering excellence. Johann Bauer, a blacksmith, founded
an agricultural machinery factory in the Bavarian town of Arnsdorf in 1888. His son Hans then launched a German post-
war success story in 1946, starting with low-pressure compressors, before rapidly recognising the potential in the new
field of high-pressure compression technology. Powered by this expertise, in the 1960s BAUER KOMPRESSOREN rose to
become the leading global producer of breathing air compressors for diving and firefighting.

Then as now, our passion for the perfect solution – in terms of both technology and cost-effectiveness – and our rigor­
ous quality standards formed the cornerstone of our company’s success and laid the foundations for our global expan-
sion. Today BAUER KOMPRESSOREN operates a worldwide network of companies and is represented by subsidiaries in
many high-growth markets where German quality is particularly highly esteemed.

BAUER KOMPRESSOREN supplies the industrial sector with a full scope of medium- and high-pressure compressors and
boosters for air and gas compression. Because our systems are designed to a modular concept, our customers receive
tailored solutions with a comprehensive choice of pressure ranges, outputs and compressed gases – perfectly matched
to your individual customer requirements.

BAUER KOMPRESSOREN Plant I – Geretsried, Germany

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | OUR APPLICATIONS | 5

OUR APPLICATIONS

TRUST IN BAUER QUALITY.

FROM THE DESERT TO THE ARCTIC.
As one of the leading manufacturers of high-pressure compressor systems for industrial applications, we develop so-
lutions tailored to your individual needs. From the arctic to the desert and even on the high seas, BAUER compressor
systems deliver reliable performance under even the most challenging conditions, in even the harshest environments.

››Automotive industry and component supplier

››Oil and Gas industry
››Gas logistics
››Production
››Energy sector
››Shipping
››Chemical industry
››Petrochemical industry
››Mining
››Research facilities
››Food industry
››Aerospace industry
6 | PERFORMANCE OVERVIEW | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

PERFORMANCE OVERVIEW

EXCELLENT COMPRESSOR SOLUTIONS FOR YOUR REQUIREMENTS

BAUER KOMPRESSOREN produces medium- and high-pressure compressors for air or gas compression, featuring
state-of-the-art technology and outstanding quality. We have built extensive expertise in development, production and
application through decades of experience, and apply this knowledge to design solutions that are tailored precisely to
your company’s needs.
Based on free air delivery and pressure, we build two- to five-stage compressors for both air compression and gas
compression for noble gases (argon, helium), inert gas (nitrogen) and natural gas/CNG (methane).

COMPRESSORS AIR COOLED | 30 - 525 BAR

B/E Series | MINI-VERTICUS 30 - 100 bar

DS Series 35 - 40 bar

B/E Series | K 22 - K 28 30 - 85 bar

I Series | MINI-VERTICUS 90 - 365 bar

I Series | VERTICUS 90 - 525 bar

I Series | K 22 - K 28 90 - 525 bar

G Series | MINI-VERTICUS 90 - 230 bar

G Series | VERTICUS 90 - 350 bar

G Series | K 22 - K 28 90 - 350 bar

0 1000 2000 3000 4000 5000 6000

F.A.D. [l/min]

COMPRESSORS WATER COOLED | 25 - 520 BAR

I-Reihe | BK 23 - BK 52 25 - 420 bar

GIB 26 Screw-Booster 90 - 520 bar

GB-Reihe | BK 23 90 - 230 bar

0 2000 4000 6000 8000 10000 12000 14000 16000

F.A.D. [l/min]
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | PERFORMANCE OVERVIEW | 7

BOOSTER AIR COOLED | 25 - 420 BAR

GIB Series | MINI-VERTICUS 90 - 365 bar

GIB Series | VERTICUS 90 - 365 bar

GIB Series | BK 23 25 - 90 bar

GIB Series | BK 23 90 - 365 bar

0 1000 2000 3000 4000 5000 6000 7000

F.A.D. [l/min]

BOOSTER WATER COOLED | 25 - 520 BAR

GIB Series | BK 23 – BK 52 25 - 110 bar

GIB Series | BK 23 – BK 52 90 - 520 bar

0 5000 10000 15000 20000 25000 30000 35000

F.A.D. [l/min]

KEY TO COLOURS

Medium pressure Air & N2 High pressure Air & N2

Medium pressure Helium High pressure Helium

KEY TO SYMBOLS

AIR Suitable for compression of air

N2 Suitable for compression of nitrogen

HE Suitable for compression of helium

AR Suitable for compression of argon

8 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

HIGHLIGHT FEATURES

COMPRESSOR BLOCK
Each and every one of our compressor blocks contains decades of experience and the expertise of our Testing and Develop-
ment Centre. BAUER compressor blocks have built a legendary reputation on their reliability and long service life. They are
the result of advanced design, intelligent in-depth solutions, the use of exceptionally high-quality materials and outstanding
production quality.

COMPRESSOR BLOCKS FOR MINI-VERTICUS,

VERTICUS AND K 22 – K 28 SERIES
››An intelligent air-cooling system with generously dimensioned coolers combined with cylinders with heavy ribbing can be
relied upon for best possible cooling of each individual compressor stage.
››Ultra-rugged industrial roller bearings are designed for continuous operation under challenging operating conditions.
››Powerful pressure lubrication and oil microfilter for minimum wear of moving parts.
››Long maintenance intervals for valves and piston rings and for oil changes keep the running costs of the unit low.
››All drive units are dynamically balanced for quiet and vibration-free running.

Compressor block K 120 Compressor block K 28

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 9

COMPRESSOR BLOCKS FOR BK 23 – BK 52 SERIES

››The BK 23 – BK 52 compressor block series features a pressurised crankcase and dynamically balanced motion
work to counteract the internal mass and gas forces.
››Optimised flow rates and valve arrangements ensure excellent filling times and minimum clearance requirements
for the system plus low power consumption.
››Combined with proven plasma-nitrided cylinders and honed cylinder surfaces, piston rings featuring a special
chrome-plated finish ensure low friction, optimum lubrication and long service life.
››The oil sump is flange-mounted underneath the crankcase to reduce oil consumption and allow for installation
angles of up to 30° in all directions.
››The use of single-acting plungers reduces blowby losses and increases efficiency.
››Operating vibration is low, eliminating the need for a foundation block for the system.

Strain
[N/mm2]

Top left: Piston

Centre left: Honed cylinder interior
Bottom left: FEM calculation for crankcase
Right: BK 26 compressor block
10 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

COMPRESSOR CONTROL

Control equipment that is perfectly matched to the system and accurate monitoring of functions are essential for
cost-effective and reliable operation.
All requirements – from the smallest compressor unit to a complex natural gas filling station – can be met in full by the
electronic control units in the B-CONTROL series.

B-CONTROL MICRO
The B-CONTROL MICRO is a modern, easy-to-use compressor control unit with colour display for intelligent control
and reliable monitoring of all basic functions.
Interaction between operator and control unit is user-friendly and logical. A choice of languages is available. The pio­
neering, convenient display and navigation concept is practically identical for both the B-CONTROL MICRO and the
B-CONTROL II.
As an additional benefit, interfacing with external input/output signal encoders is possible at any time, as is inter-
connected operation or the connection of an external display unit or B-DETECTION gas monitoring system.

››3.5“ TFT colour display with plain text

››Fully automatic monitoring of relevant parameters, compressor shutdown if values are outside the
permissible range
››Oil pressure monitoring to protect against incorrect direction of rotation, for example
››Ethernet connection for communication with the B-APP

POWERFUL ELECTRONIC CONTROL UNITS ARE DESIGNED FOR

COMPLEX APPLICATIONS IN INDUSTRIAL ENVIRONMENTS.

B-CONTROL MICRO

The B-CONTROL MICRO is supplied as standard with the MINI-VERTICUS, VERTICUS and K 22 - K 28 compressor series.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 11

B-CONTROL II
As well as supporting the control and monitoring of important unit functions, the B-CONTROL II1 also features user-friend-
ly additional features such as data logger, USB port and accessible interfaces like Modbus, CAN Bus or Profibus. It can
even be used for integrated control of an interconnected system with up to four compressors. Additional sensors and de-
vices can be connected for tasks including monitoring of intermediate pressures and temperatures, remote data transfer
via B-MESSENGER, remote control via an external instrument panel, B-DETECTION etc.

The B-CONTROL II can be customised and expanded to meet your individual requirements –
even including controlling end-to-end system sequences.

THE BAUER B-CONTROL II IS THE ADVANCED VERSION OF THE BASIC

COMPRESSOR CONTROL B-CONTROL MICRO WITH 5.7“ TFT COLOUR TOUCH-
SCREEN DISPLAY AND CLEAR TEXT DISPLAY

B-CONTROL II display

B-APP
NEW! The B-APP makes remote control and monitoring of the compressor
possible via smartphone or tablet as well!2
B-APP also offers additional features such as product-specific news, videos,
an integrated dealer search function and calculation tools.

Available in the App Store (iOS) and on GooglePlay (Android).

The new B-APP turns your smartphone into a

­compressor control unit.

1 The B-CONTROL II is supplied as standard with the BK 23 - BK 52 series and is available as an optional accessory for the MINI-VERTICUS & VERTICUS and K 22 - K 28 series.
2 As a requirement, the B-CONTROL MICRO (+Net) control unit must have a valid IP address and be connected to the same local area network (LAN/WLAN) as the smartphone.
12 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

COOLING

AIR COOLING
Compressors in the low and medium capacity categories
­(MINI-VERTICUS series, VERTICUS, K 22 – K 28 series,
BK 23 series, DS series) are cooled directly using ambient air.
The heat they generate is efficiently discharged. An optional
noise insulation housing can further optimise compressor air
flow.
››The compressor is cooled directly by means of ambient air.
A fan integrated onto the flywheel provides adequate airflow,
while air deflectors ensure targeted cooling.
››The compressor block has large cooling fins to optimise thermal
discharge.
››Air is used as a universally available cooling medium, Compressor unit I 28.0-75, air cooled
eliminating direct costs.

WATER COOLING
Compared to air cooling, water cooling has the benefit that
the compressor can be installed in even the most challenging
environments and spaces – even at sites where adequate air
cooling is not possible
››By using targeted water cooling between the interstage, ­final
stage coolers and individual valve heads, the system e­ nables
the majority of the heat produced to be absorbed by the cooling
water.
››The BAUER stainless steel heat exchanger safeguards the
efficiency and long life of the compressor unit and its optimal
functioning and cooling.
››Cost- and maintenance-intensive water jackets are not necess­
ary thanks to the design of BAUER blocks, which minimises heat
at the cylinder surface.
››Ventilation requirements for the compressor room are mini-
mised and are only necessary to discharge motor and residual Water cooled valve head
heat.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 13

DRIVE SYSTEM

V-BELT DRIVE
The low-maintenance V-belt drive enables the compressor block
speed to be optimised regardless of the network frequency and
motor type.
The compressor can be set up in vertical or horizontal format.
V-belt tension is ensured by the weight of the motor in vertical
format (MINI-VERTICUS, VERTICUS) and by belt tensioners in
horizontal format (K 22 - K 28).

Compressor series with V-belt drive

››MINI-VERTICUS
››VERTICUS
››K 22 – K 28
››BK 23
Interior view of VERTICUS: Adjustment of the v-belt is not
necessary because of the vertical format and suspended motor
mounting.

DIRECT DRIVE
The motor and compressor block are connected by an elastic
coupling.
The speed of the compressor block corresponds to the motor
speed and thus depends on the network frequency – approx.
1485 rpm at 50 Hz.

Direct-drive compressor series

››DS Series
››BK 26 – BK 52

GIB 26 Compressor unit, direct-drive

14 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

AIR AND GAS PURIFICATION

Our purification processes for highly compressed air and gases are designed to reduce the content of moisture, oil,
particulate and other substances. Air and gases purified to strict international standards are key to numerous indus­
trial applications and technical processes.
As the technology leader in this field, BAUER KOMPRESSOREN supplies purification systems with an outstanding
global reputation for cost-effectiveness and quality. Make the most of our exceptional expertise and competence to
benefit your company!
BAUER KOMPRESSOREN offers a range of own-brand air and gas purification systems for many different applications.
Cartridge filter systems, regeneration-type or refrigeration dryers or a combination may be used depending on require-
ments.

BAUER KOMPRESSOREN holds manufacturer certification for pressure

equipment up to Category IV in accordance with the EU Pressure Equipment
Directive PED 2014/68/EU.

P-PURIFICATION SYSTEMS
(CARTRIDGE PURIFICATION SYSTEMS)
This product series is the undisputed classic among BAUER purification
systems, offering significant advantages such as quick and straightfor-
ward cartridge change, minimum downtimes and simply cost-effective
deployment.
Depending on the filter cartridge type, residual humidity and oil
vapours are reliably removed from the compressed air or gas.

››P-Purification systems can be integrated into MINI-

VERTICUS and VERTICUS range compressor systems.
››External purification systems are used for compressors
from the K 22 – K 28 and BK 23 – BK 52 ranges.

Purification System P61

For more information on BAUER air and gas purification,

see our “BAUER Accessory Systems” brochure and visit
www.bauer-kompressoren.de
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 15

HELIUM CONFIGURATION

The G Series MINI-VERTICUS and VERTICUS are purpose-designed helium / gas compressors for industrial applica-
tions. They are especially modified for compression of helium and other rare gases. The compressors are available in a
range of configurations to match customers’ needs.
On request, the intake buffer tank and condensate reservoir can be located as free-standing units next to the com-
pressor system, or supplied as an ex-works pre-installed plug-and-play system, mounted complete with compressor
on a shared base frame.

FEATURES
››MINI-VERTICUS and VERTICUS supply helium and other rare gases at final pressures up to 230 bar / 365 bar
depending on the process gas.
››The compressor block is designed specifically for rare gases, to maximize efficiency and minimize leakage.
››Supplied as standard with gas-tight ferrule compression fittings on high-pressure side
››Closed-loop system: gas from the crankcase ventilation system and the condensate valves is recovered and
returned to the intake area. This simultaneously reduces the risk of external contamination of the process
gas.
››Flexible design: supplied with integrated or separate intake buffer tank/condensate reservoir depending on
customer requirements
››On request, helium can be used in final pre-delivery testing of these compressors.

VERTICUS with Super Silent soundproof housing

in Helium version as all-in-one solution
AIR-COOLED COMPRESSOR UNITS
& BOOSTER

DS, MINI-VERTICUS, VERTICUS, K 22 – K 28 SERIES

Multi-stage air-cooled medium and high-pressure piston compressors – for the compression of air,
nitrogen, helium, argon, natural gas and gas mixtures.
This powerful series has been designed for a wide variety of applications in industrial environments
under normal to difficult ambient conditions.
The air-cooled v-belt drive compressors are available in horizontal and vertical formats.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 17

DS SERIES

FOR HEAVY-DUTY OPERATION

IN MARINE APPLICATION
The air-cooled direct-coupled compressors in the DS series
meet the traditionally very challenging requirements en-
countered in industrial and marine applications.
Used all over the world in professional environments to
generate the starting air for ships‘ engines, they offer an
­impressive range of features: Excellent power reserves, a
very low centre of gravity and compact dimensions, optimi-
sed for space-saving installation in machine and equipment
rooms.

››4 - 45 kW
››200 - 3020 l/min
››35 - 40 bar DS 166 compressor unit

FEATURES
››Direct-coupled medium-pressure compressors for marine applications: ideally dimensioned for installation
in ships where performance requirements are very high
››Choose electric or diesel drive: designed and developed for a wide variety of applications in the fields of
marine and industry.
››Low centre of gravity, conventional control: ideal for broad universal use and long-term service
››Compact dimensions: the space-saving, low-maintenance and reliable solution – even for small machine
rooms

EQUIPMENT OPTIONS
››Compressor control CMC
››Temperature monitoring
››Compressor heating device
››Condensate collection vessel
18 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

MINI-VERTICUS & VERTICUS

THE NEW GENERATION OF STATIONARY COMPRESSORS FROM THE

MINI-VERTICUS AND VERTICUS SERIES ONCE AGAIN DEMONSTRATES
BAUER’S LEADING-EDGE TECHNOLOGICAL STATUS.
The MINI-VERTICUS and VERTICUS series has been developed and built specifically to meet high performance requirements in
continuous operation in professional applications.
The new MINI-VERTICUS and VERTICUS combine the legendary BAUER compressor blocks with improved components and
­ultra-modern design! During the redesign, the focus was on ergonomics, making operation as easy as possible, reducing noise
and boosting efficiency.
All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the front.
A new condensate vessel integrated into the housing allows for 40 % more capacity. The compressor control monitors the fill
level and informs the operator in good time if the condensate needs to be emptied.
The advanced B-CONTROL MICRO is more powerful and ready to communicate with the B-APP for remotely controlling and
­monitoring the compressor.

FEATURES
››Now significantly quieter: thanks to the new
­anti-vibration frame and noise-optimised Super
Silent housing
››Compact dimensions: For installation wherever
space is at a premium
››Ergonomic design: optimum accessibility and
­operation
››B-DRAIN: The new automatic condensate drain
is quieter and saves energy
››Very easy to maintain: The tension of the V-belt
does not have to be adjusted
››B-APP: Remote control and monitoring of the
units via smartphone or tablet

MINI-VERTICUS - Super Silent

››3 - 7.5 kW
››85 - 475 l/min
››30 - 365 bar
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 19

MINI-VERTICUS and VERTICUS have different dimensions and power ranges. VERTICUS is suitable for the power range
from 11 to 15 kW. MINI-VERTICUS is more compact and is available for motor powers up to 7.5 kW.

EQUIPMENT OPTIONS
››NEW! Remote control and monitoring with the B-APP
››NEW! Oil level monitoring for safely switching off the compressor
unit when the oil level is low
››NEW! Particle filter conforming to ISO 8573 class 2
››Super Silent housing
››B-CONTROL II compressor control unit – e.g. for inter-
connected operation etc.
››Monitoring intermediate stage pressures and temperatures
››Air and gas purification system P 61 or P 81
››B-SECURUS filter monitoring system
››B-KOOL refrigeration dryer for extending the filter service life
››Intermediate pressure gauges
››Intake system - essential in nitrogen compression
››Intake pressure reduction
››60-litre condensate vessel
››Extended base frame
››Exhaust shaft

VERTICUS – Super Silent

››11 - 15 kW
››240 - 830 l/min
››90 - 525 bar
20 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

K 22 – K 28 SERIES

ROBUST COMPRESSORS MODELS WITH TECHNOLOGY

THAT SETS NEW STANDARDS
Whether in standard compressed air applications in industry or
installed in vehicles for mobile applications, the air-cooled units in the
K 22 – K 28 series are reliable, durable and the solution of choice for
demanding customers.
A proven and reliable system which has a history of reliable
performance.

››11 - 110 kW
››800 - 6800 l/min
››30 - 525 bar

Compressor unit I 22.0

FEATURES
››Very easy to maintain thanks to V-belt drive and proven BAUER system components
››Cost-efficient: low installation costs combined with cost-effective operation
››Designed for demanding operating conditions, with optimum free F.A.D. and a variety of drive power ratings
››Comprehensive assurance of spare parts supply with the global BAUER Service and Support network

EQUIPMENT OPTIONS
››Super Silent housing
››B-CONTROL II compressor control, e.g. for interconnected operation, monitoring all stages etc.
››Intermediate pressure gauges
››Intake device
››Intake pressure reduction
››Intake buffer vessel
››External purification systems and storage cylinders
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 21

TECHNICAL DATA
AIR COOLED COMPRESSOR UNITS
40 BAR AIR N2

Max. operating No. of Speed Motor- Power- Net weight

Model F.A.D. ¹ Frequency
pressure2 stages approx. power consumption1 approx.
l/min m³/h cfm Hz bar psig rpm kW kW kg lbs

DS RANGE, 40 bar
200 12 7 50 40 580 2 1440 4 3.3 200 440
DS 14-4
230 13.8 8 60 40 580 2 1720 4.4 3.9 200 440

245 14.7 8.6 50 40 580 2 1440 4 3.7 200 440

DS 17-4
280 16.8 9.8 60 40 580 2 1720 4.4 4.4 200 440

500 30 17.6 50 40 580 2 1450 9 7.5 350 770

DS 35-10
575 34.5 20.2 60 40 580 2 1740 11 9 350 770

990 594 34.8 50 40 500 2 1440 15 15 710 1565

DS 70-18.5
1140 68.4 40 60 40 500 2 1720 20 18 745 1640

1100 66 38.6 50 40 580 3 1450 18.5 17 660 1455

DS 76-18.5
1265 76 44.4 60 40 580 3 1740 20.4 20 660 1455

2400 144 85 50 40 580 3 1470 37 31 805 1775

DS 166-37
2760 166 97 60 40 580 3 1760 41 37 805 1775

3020 181 107 50 40 580 3 1470 45 40 825 1820

DS 181-45
-- -- -- 60 40 580 3 -- -- -- 825 1820

30 - 68 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

MINI-VERTICUS, 215 l/min, 30 - 68 bar

B 12.4-4-MV 215 13 7.6 68 1000 3 1420 4 3.5 324 714

K 22 - K 28 SERIES, 670 - 6800 l/min, 30 - 63 bar

B 22.5-11 670 40 24 68 1000 3 920 11 10 450 1000

B 22.5-15 950 57 34 68 1000 3 1310 15 14 460 1010

B 23.4-22 1350 81 48 68 1000 3 920 22 20 670 1470

B 23.4-30 1730 104 61 68 1000 3 1200 30 26 740 1630

B 25.4-37 2400 144 85 68 1000 3 1070 37 36 1430 3150

B 25.4-45 2850 171 100 68 1000 3 1270 45 43 1460 3210

B 28.2-55 3400 204 120 68 1000 3 1050 55 51 1500 3300

B 28.3-90 5900 354 208 68 1000 3 940 90 88 2160 4750

B 28.3-110 6800 408 240 68 1000 3 1050 110 102 2330 5130

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
22 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

64 – 100 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

K 22 – K 28, 850 – 3300 l/min, 64 – 85 bar

E 22.5-15 850 51 30 85 1230 3 1150 15 14 460 1010

E 23.4-22 1280 77 45 85 1230 3 920 22 20 670 1470

E 23.4-30 1700 102 60 85 1230 3 1200 30 27 735 1620

E 25.4-37 2000 120 71 85 1230 3 940 37 33 1430 3150

E 25.4-45 2600 156 92 85 1230 3 1200 45 42 1460 3210

E 28.2-55 3300 198 120 85 1230 3 1050 55 53 1500 3300

MINI-VERTICUS SERIES, 170 - 215 l/min, 64 - 85 bar

E 12.4-3-MV 170 10.2 6 85 1230 3 1150 3 2.7 316 697

E 12.4-4-MV 215 13 7.6 85 1230 3 1420 4 3.7 324 714

MINI-VERTICUS SERIES, 215 l/min, 75 - 100 bar

E 120-4-MV 215 13 7.6 100 1450 3 1420 4 3.7 324 714

90 - 365 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

MINI-VERTICUS SERIES, 85 - 300 l/min, 90 - 365 bar

I 100-3-MV 85 5.1 3 365 5300 3 900 3 2.2 316 697

I 100-4-MV 125 7.5 4.4 365 5300 3 1270 4 3.3 324 714

I 120-4-MV 170 10.2 6 365 5300 3 1200 4 3.7 324 714

I 120-5.5-MV 215 13 7.6 365 5300 3 1470 5.5 4.7 333 734

I 12.14-7.5-MV 3
300 18 10.6 365 5300 4 1450 7.5 6.5 350 772

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
3 Not suitable for compression of nitrogen.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 23

90 - 525 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

VERTICUS SERIES, 340 - 610 l/min, 90 - 500 bar

I 15.1-7.5-V 340 20.4 12 365 5300 4 1050 7.5 6.9 384 847

I 15.1-11-V 420 25.2 15 365 5300 4 1320 11 9.6 402 886

I 150-11-V 500 30 18 365 5300 4 1230 11 10.2 402 886

I 180-15-V 610 36.6 21 365 5300 4 1320 15 12.0 416 917

VERTICUS SERIES, 310 - 515 l/min, 350 - 420 bar

I 15.11-7.5-V 310 18.6 11 420 6100 4 960 7.5 7.0 408 900

I 15.11-11-V 420 25.2 15 420 6100 4 1320 11 10.4 426 939

I 18.1-15-V 515 30.9 18.2 420 6100 5 1490 15 13.0 468 1032

VERTICUS SERIES, 310 - 510 l/min, 420 - 525 bar

I 15.11-7.5-V 310 18.6 11 525 7600 4 960 7.5 7.0 408 900

I 15.11-11-V 420 25.2 15 525 7600 4 1320 11 10.4 426 939

I 18.1-15-V 510 30.6 18 525 7600 5 1490 15 13.5 468 1032

90 - 525 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

K 22 - K 28 SERIES, 800 - 3500 l/min, 90 - 350/365 bar

I 22.0-18.5 800 48 28 365 5300 4 1180 18,5 17.9 510 1120

I 22.0-22 930 56 33 365 5300 4 1320 22 20.5 570 1255

I 23.0-30 1300 78 46 350 5100 4 1200 30 28 760 1670

I 23.0-37 1480 89 52 350 5100 4 1400 37 34 780 1715

I 25.0-45 1900 114 67 350 5100 4 1180 45 41 1750 3850

I 28.0-55 2500 150 88 350 5000 4 830 55 50 1860 4090

I 28.0-75 3500 210 125 350 5100 4 1180 75 72 1950 4290

K 22 SERIES, 800 l/min, 350 - 420 bar

I 22.0-22-420 3 800 48 28 420 6100 4 1180 22 19 570 1255

K 25 SERIES, 1900 - 2300 l/min, 420 - 525 bar

I 25.9-45 1900 114 67 525 7600 5 1180 45 42 1900 4180

I 25.18-55 2300 138 81 525 7600 5 1100 55 55 1950 4290

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
3 Not suitable for compression of nitrogen.
24 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

90 - 350 BAR HE AR

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

MIN-VERTICUS SERIES, 70 - 140 l/min, 90 - 230 bar, HELIUM

G 100-3-MV 70 4,2 2,4 230 3350 3 900 3 2,1 320 710

G 120-4-MV 105 6,3 3,7 230 3350 3 900 4 2,7 330 730

G 120-5.5-MV 140 8,4 5 230 3350 3 1250 5,5 3,8 340 750

VERTICUS SERIES, 240 - 420 l/min, 90 - 350 bar, HELIUM

G 15.1-7.5-V 240 14.4 8.5 350 5100 4 880 7.5 6.3 400 880

G 15.1-11-V 320 19.2 11.2 350 5100 4 1230 11 9.1 415 910

G 18.1-15-V 420 25.2 14.7 350 5100 5 1490 15 13.3 430 950

K 22 – K 25 SERIES, 580 - 1800 l/min, 90 - 230 bar, HELIUM

G 22.0-18.5 580 35 20 230 3350 4 1050 18.5 15 540 1190

G 23.1-22 670 40 24 230 3350 4 990 22 17 740 1630

G 23.1-30 850 51 30 230 3350 4 1250 30 22 790 1740

G 25.9-45 1520 91 54 230 3350 5 1180 45 38 1780 3920

G 25.18-55 1800 108 64 230 3350 5 1100 55 45 1950 4290

K 25 SERIES, 1800 l/min, 230 - 350 bar, HELIUM

G 25.9-45 1320 79 47 350 5100 5 1050 45 36 1780 3920

G 25.18-55 1800 108 64 350 5100 5 1100 55 49 1950 4290

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions,
valid for helium. Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 M
 aximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
Values and availability for argon and other gases on request.
BAUER DEALS IN PRECISION –
NOT IN ESTIMATION
26 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

TECHNICAL DATA
AIR COOLED BOOSTER

25 - 90 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure min. | max. stages approx. power consumption1
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 23, 2060 - 5360 l/min, 25 - 90 bar 3

2060 124 73 4 25 40 2 1140 37 15 1160 2560

2900 174 102 6 35 60 2 1140 37 21 1160 2560

GIB 23.7-37 4 3700 222 131 8 40 80 2 1140 37 28 1160 2560

4530 272 160 10 50 80 2 1140 37 30 1160 2560

5360 322 189 12 50 80 2 1140 37 32 1160 2560

90 - 365 BAR AIR N2

Intake Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure pressure 3 stages approx. power consumption1
l/min m³/h cfm barg bar psig rpm kW kW kg lbs

MINI-VERTICUS SERIES, 215 - 475 l/min, 90 - 365 bar

200 12 7 5 365 5300 2 1230 5.5 3.3 333 734

295 17.7 10.4 7 365 5300 2 1230 5.5 4.0 333 734
GIB 12.2-5.5-MV
390 23.4 13.8 9 365 5300 2 1230 5.5 4.6 333 734

475 28.5 17 11 365 5300 2 1230 5.5 5.1 333 734

VERTICUS SERIES, 430 - 830 l/min, 90 - 365 bar

510 30.6 18 7 365 5300 2 1140 11 6.6 404 891

590 35.4 20.8 8 365 5300 2 1140 11 7.1 404 891

GIB 15.3-11-V
670 40.2 23.7 9 365 5300 2 1140 11 7.7 404 891

750 45 26.5 10 365 5300 2 1140 11 8.2 404 891

430 25.8 15.2 2 365 5300 3 1350 15 9.0 416 917

GIB 15.41-15-V 590 35.4 20.8 3 365 5300 3 1350 15 10.6 416 917

750 45 26.5 4 365 5300 3 1350 15 12.1 416 917

490 29,4 17,3 2 365 5300 3 1530 15 10,5 416 917

GIB 15.41-15-V
660 39,6 23,3 3 365 5300 3 1530 15 12,5 416 917
(high flow)
830 49,8 29,3 4 365 5300 3 1530 15 14,5 416 917

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Shut-down pressure (sensor setting)
3 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
4 Values and availability for helium, argon and other gases on request.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 27

90 - 365 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure min. | max. stages approx. power consumption1
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 23, 1330 - 3500 l/min, 90 - 365 bar 3

1330 80 47 2 90 200 4 1140 37 21 1150 2535

1780 107 63 3 150 300 4 1140 37 29 1150 2535

GIB 23.10-37
2220 133 78 4 200 350 4 1140 37 36 1150 2535

2440 146 86 4.5 200 350 4 1140 45 38 1150 2535

1700 102 60 4.5 90 200 4 1140 37 22 1150 2535

2100 126 74 6 150 300 4 1140 37 30 1150 2535

GIB 23.12-37
2700 162 95 8 200 350 4 1140 45 37 1150 2535

3300 198 116 10 200 350 4 1140 45 43 1150 2535

2100 126 74 8 150 200 4 1140 37 20 1150 2535

2600 156 92 10 150 300 4 1140 37 27 1150 2535

GIB 23.13-37
3000 180 106 12 200 350 4 1140 37 32 1150 2535

3500 210 124 14 200 350 4 1140 37 35 1150 2535

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Values and availability for helium and argon on request. Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Shut-down pressure (sensor setting)
3 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
WATER COOLED COMPRESSORS
UNITS & BOOSTER

BK 23 – BK 52 SERIES
Multi-stage water-cooled high-pressure piston compressors.
BAUER KOMPRESSOREN builds durable and powerful two-stage to four-stage water-cooled high-pressure piston
compressors for specific free air delivery rates and pressures, as well as five-stage screw booster units. For the
compression of air, nitrogen, helium, argon, methane and gas mixtures.
This series is ideal for installation under the most difficult ambient conditions in which air cooling would not be
possible.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | WATER-COOLED COMPRESSOR UNITS & BOOSTER | 29

BK 23 – BK 52 SERIES
COMPRESSORS

HIGH-PERFORMANCE SYSTEMS FOR

­INDUSTRIAL HEAVY-DUTY APPLICATIONS
BK 23 – BK 52 Series compressor systems are extremely low-main-
tenance with long service life, yet are significantly q
­ uieter than
comparable air-cooled compressors. They are ­specifically designed
for continuous industrial operation or ­heavy-duty applications.
The total cost of ownership (TCO) is further reduced by their low oil
consumption, long maintenance intervals and transparent main-
tenance rates.
The dry sump lubrication system enables the compressors to be
set up at angles of up to 30° in all directions.

››30 - 160 kW
››920 - 6600 l/min
GIB 26 compressor unit
››25 - 420 bar

FEATURES
››Cooling of individual valve heads reduces thermal load
for minimum wear
››Installation even under the most difficult ambient con­
ditions, thanks to dedicated water cooling of the com-
pressor block
››Incredibly long-serving and reliable unit, with extended
valve service life and low oil consumption
››Reduced noise level compared with air-cooled units

GIB 23 compressor unit

BK 23 Series: Vertical format, v-belt drive, also available as air-cooled version

BK 26, BK 52 Series: Horizontal format, direct-drive
30 | WATER-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

BK 23 – BK 52 SERIES
BOOSTER

This industrial booster series by BAUER KOMPRESSOREN impress with a crankcase that is pressure-resistant up
to 16 bar.
Deliberately optimised for gas-tightness, compression to the required final pressure is possible without losses for
the cost-effective recovery and decanting of noble gases and gas mixtures.
By using targeted water cooling between the interstage, final stage coolers and individual valve heads the
system enables the majority of the heat produced to be absorbed by the cooling water.
As a result, the units require very little maintenance and achieve long service lives. At the same time, they are
quieter than comparable air-cooled compressors and ideal for installation under conditions in which air cooling
would not be possible.
Direct-coupled or V-belt drive solutions are available in horizontal or vertical format.

››373 - 315 kW
››1300 - 22800 l/min
››25 - 520 bar

GIB 52 compressor unit

EQUIPMENT OPTIONS FOR BK 23 – BK 52 SERIES

››Monitoring of pressure and temperature of all stages
››Intermediate pressure gauges
››Intake buffer vessel
››Condensate collection vessel
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | WATER-COOLED COMPRESSOR UNITS & BOOSTER | 31

GIB 26-SP

The combination of the screw compressor and high-pressure booster provides a high level of free air delivery with
compact dimensions. The compression process involves 3 resp. 5 stages, keeping compression temperatures to a
minimum.

››250 - 315 kW
››10400 - 15000 l/min
››110 - 520 bar

GIB 26 -SP compressor unit

FEATURES
››Low compression temperatures and operating temperatures thanks to a 3 resp. 5 stage compression
­process
››Cooling of individual valve heads reduces thermal load for minimum wear
››Installation even under the most difficult ambient conditions, thanks to dedicated water cooling of the
­compressor block
››Fully equipped with soft starter and B-CONTROL

EQUIPMENT OPTIONS
››Monitoring of pressure and temperature of all stages
››External purification and storage systems
32 | WATER-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

TECHNICAL DATA
WATER COOLED COMPRESSOR UNITS

25 - 420 BAR AIR N2

Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL B, 25 - 68 bar

B 26.4-55 3570 214 123 68 1000 3 985 55 53 2710 5970

B 26.4-90 5400 324 190 68 1000 3 1485 90 80 2960 6530

BK 23 – BK 52 SERIES, MODEL I AND IB, 90 - 365 bar

IB 23.0-30 1300 78 46 365 5300 4 1210 30 28 1150 2500

IB 23.0-37 1500 90 53 365 5300 4 1420 37 34 1150 2500

I 26.0-55 2100 126 74 365 5300 4 985 55 41 2690 5930

I 26.0-75 3300 198 117 365 5300 4 1485 75 63 2950 6500

I 52.0-110 4200 252 148 365 5300 4 985 110 82 4600 10200

I 52.0-160 6600 396 233 365 5300 4 1485 160 126 4900 10800

BK 23 – BK 52 SERIES, MODEL I, 90 - 420 bar

I 26.0-90-420 3300 198 117 420 6100 4 1485 75 71 3080 6790

I 52.0-160-420 6600 398 233 420 6100 4 1485 160 142 4900 10800

AIR N2
90 - 520 BAR
Max. operating No. of Speed Motor- Power-
Model F.A.D. ¹ Net weight approx.
pressure 2 stages approx. power consumption1
l/min m³/h cfm bar psig rpm kW kW kg lbs

BK 26-SP SERIES – SP, 90 - 520 bar

GIB 26.7-SP-110 15000 900 530 110 1600 3 1485 315 260 4600 10200

GIB 26.12-SP-365 10400 624 367 365 5300 5 1485 250 213 4400 9700

GIB 26.12-SP-420 10400 624 367 420 6100 5 1485 250 220 4400 9700

GIB 26.5-SP-520 10400 624 367 520 7540 5 1485 250 227 4400 9700

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 M
 aximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
Values and availability for helium, argon and other gases on request.

90 - 230 BAR HE AR

Intake Max. operating No. of Speed Motor- Power-

Model F.A.D. ¹ Net weight approx.
pressure pressure 2 stages approx. power consumption1
l/min m³/h cfm barü bar psig rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GB, 90 - 230 bar, HELIUM

GB 23.2-22 740 44 26 atm. 230 3350 4 1140 22 20 1155 2500

GB 23.2-30 920 55 32 atm. 230 3350 4 1420 30 26 1150 2500

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for helium.
Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 M
 aximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
Values and availability for argon and other gases on request.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | WATER-COOLED COMPRESSOR UNITS & BOOSTER | 33

TECHNICAL DATA
WATER COOLED BOOSTER

25 - 110 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power- Net weight

Model F.A.D. ¹
pressure min. | max. stages approx. power consumption1 approx.
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 23, 25 - 90 bar 3

2060 124 73 4 25 40 2 1140 37 15 1160 2560

2900 174 102 6 35 60 2 1140 37 21 1160 2560

GIB 23.7-37 3700 222 131 8 40 80 2 1140 37 28 1160 2560

4530 272 160 10 50 80 2 1140 37 30 1160 2560

5360 322 189 12 50 80 2 1140 37 32 1160 2560

BK 23 – BK 52 SERIES, MODEL GIB 26, 25 - 110 bar 3

7000 420 247 4 25 50 2 1485 132 58 3360 7400

9800 588 346 6 35 63 2 1485 132 77 3360 7400

GIB 26.7-132
12600 756 445 8 40 100 2 1485 132 106 3360 7400

15400 924 544 10 50 100 2 1485 132 118 3360 7400

1 V
 olume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Values and availability for helium and argon on request. Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Shut-down pressure (sensor setting)
3 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
34 | WATER-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

90 - 365 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power- Net weight

Model F.A.D. ¹
pressure min. | max stages approx. power consumption1 approx.
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 23, 90 - 365 bar 3

1330 80 47 2 90 200 4 1140 37 21 1180 2600

1780 107 63 3 150 300 4 1140 37 29 1180 2600

GIB 23.10-37
2220 133 78 4 200 350 4 1140 37 36 1180 2600

2440 146 86 4.5 200 350 4 1140 45 38 1180 2600

1700 102 60 4.5 90 200 4 1140 37 22 1180 2600

2100 126 74 6 150 300 4 1140 37 30 1180 2600

GIB 23.12-37
2700 162 95 8 200 350 4 1140 45 37 1180 2600

3300 198 116 10 200 350 4 1140 45 43 1180 2600

2100 126 74 8 150 200 4 1140 37 20 1180 2600

2600 156 92 10 150 300 4 1140 37 27 1180 2600

GIB 23.13-37
3000 180 106 12 200 350 4 1140 37 32 1180 2600

3500 210 124 14 200 350 4 1140 37 35 1180 2600

BK 23 – BK 52 SERIES, MODEL GIB 26, 90 - 365 bar 3

5200 312 184 2 90 200 4 1485 132 70 3350 7400

7000 420 247 3 150 350 4 1485 132 99 3350 7400

GIB 26.10-132
8700 522 307 4 200 350 4 1485 132 116 3350 7400

9600 576 339 4.5 200 350 4 1485 160 125 3420 7540

5400 324 191 4.5 90 250 4 1485 132 69 3350 7400

6900 414 244 6 150 350 4 1485 132 90 3350 7400

GIB 26.12-132
8900 534 314 8 200 350 4 1485 132 107 3350 7400

10800 648 381 10 200 350 4 1485 132 122 3350 7400

7800 468 275 10 150 350 4 1485 132 94 3350 7400

9200 552 325 12 150 350 4 1485 132 105 3350 7400
GIB 26.13-132
10700 642 378 14 200 350 4 1485 132 116 3350 7400

11400 684 403 15 250 350 4 1485 132 120 3350 7400
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | WATER-COOLED COMPRESSOR UNITS & BOOSTER | 35

90 - 520 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power- Net weight

Model F.A.D. ¹
pressure min. | max stages approx. power consumption1 approx.
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 52, 90 - 365 bar 3

10500 630 371 2 90 200 4 1485 315 140 6000 13200

14000 840 494 3 150 350 4 1485 315 198 6000 13200
GIB 52.10-315
17500 1050 618 4 200 350 4 1485 315 232 6000 13200

19200 1152 678 4.5 200 350 4 1485 315 250 6000 13200

10800 648 381 4.5 90 250 4 1485 250 138 5500 12100

13800 828 487 6 150 350 4 1485 250 180 5500 12100
GIB 52.12-250
17700 1062 625 8 200 350 4 1485 250 214 5500 12100

21700 1302 766 10 200 350 4 1485 315 244 6000 13200

15600 936 551 10 150 350 4 1485 250 188 5500 12100

18500 1110 653 12 150 350 4 1485 250 210 5500 12100
GIB 52.13-250
21300 1278 752 14 200 350 4 1485 250 232 5500 12100

22800 1368 805 15 250 350 4 1485 315 240 6000 13200

BK 23 – BK 52 SERIES, MODEL GIB 23, GIB 26 AND GIB 52, 200 - 420 bar 3

2400 144 85 10 200 400 4 1140 37 32 1180 2600

GIB 23.5-37
2850 171 101 12 200 400 4 1140 37 35 1180 2600

8400 504 297 7,5 200 400 4 1485 160 107 3420 7540
GIB 26.12-160-
420
10800 648 381 10 200 400 4 1485 160 128 3420 7540

16400 968 579 7,5 200 400 4 1485 315 214 6000 13200
GIB 52.12-315-
420
21700 1302 766 10 200 400 4 1485 315 256 6000 13200

420 - 520 BAR AIR N2 HE AR

Intake Shut-down pressure 2 No. of Speed Motor- Power- Net weight

Model F.A.D. ¹
pressure min. | max stages approx. power consumption1 approx.
l/min m³/h cfm barg bar bar rpm kW kW kg lbs

BK 23 – BK 52 SERIES, MODEL GIB 26 AND GIB 52, 420 – 520 BAR 3

8400 504 297 7,5 200 500 4 1485 160 113 3420 7540
GIB 26.5-160-
520
10800 648 381 10 200 500 4 1485 160 136 3420 7540

16400 986 579 7,5 200 500 4 1485 315 226 6000 13200
GIB 52.5-315-
520
21700 1302 766 10 200 500 4 1485 315 272 6000 13200

1 V
 Volume flow rate according to ISO 1217; power consumption at max. final pressure under defined framework conditions, valid for air and nitrogen.
Values and availability for helium and argon on request. Different ambient conditions will result in differing performance values. Values valid for 50 Hz.
2 Shut-down pressure (sensor setting)
3 Maximum allowable working pressure = max. setting safety valve; final pressure (shut-down pressure) lower.
36 | ACCESSORIES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

ACCESSORIES

BAUER KOMPRESSOREN supplies an extensive range of accessories for its compressor systems.
From air and gas purification to control, storage and gas measurement, BAUER’s components enable you to align your
system precisely to your needs, enhancing its cost-effectiveness or extending its scope of application.

AIR AND GAS PURIFICATION

››Refrigeration type dryer
››P-Purification systems
››Regeneration type dryer

P 120 purification system

STORAGE SYSTEMS
››Single high-pressure cylinders
››Storage cylinder racks
››Special pressure tanks

B 160 storage system

AIR AND GAS DISTRIBUTION

››High-pressure reducing station
››Control panel
››Automatic selector unit
High-pressure reducing station

For further accessories and more details, see our BAUER

Accessory Systems brochure and visit our website at
www.bauer-kompressoren.de.
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | ACCESSORIES | 37

AIR-TO-WATER HEAT EXCHANGER

››For BK 23 – BK 52
››Uses ambient air to cool the cooling water
››Can be retrofitted

Hybrid cooling combines all the advantages of air and water cooling. As in a motor vehicle, the block itself is
primarily water-cooled: this is done deliberately with heat dissipation in mind. A heat exchanger is connec-
ted to cool the cooling water with ambient air.
This system is independent of an on-site cooling water supply and can even be installed in locations where
there is no cooling water or the supply of cooling air available for the compressor is limited.

PLATE HEAT EXCHANGER

››For BK 23 – BK 52
››Creates a closed, clean cooling water circuit
››Can be retrofitted

Depending on the local water quality, a plate heat exchanger set may have to be installed between compres-
sor/booster and the cooling water circuit to provide the compressor with a dedicated cooling water circuit,
independent from the quality of the wcooling water on site. This solution guarantees that the heat exchanger
at the compressor/booster block will not be subject to corrosion or choked by sludge accumulation.

Cooling water

Compressor unit

Plate heat exchanger

 SERVICE IS A KEY COMPONENT
OF OUR PHILOSOPHY.

BAUER KOMPRESSOREN is there for you all over the world. With 22 subsidiaries, over 50 regional representa­
tives and a widely distributed service network, we offer our customers speedy contact at all times – as well as a
comprehensive range of services from spare-part delivery and service agreements to a broad range of training
courses. Our goal is to be in a class of our own – for both our products and our services.
››Service agreements
››Modernisation
››Remote maintenance
››Spare plarts
››System rental
BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | ACCEPTANCE AND SERVICES | 39

ACCEPTANCE AND SERVICES

MANUFACTURING IS ONLY PART OF WHAT WE DO

ISO 9001 CERTIFICATION

››BAUER assures consistent maximum product quality by applying extensive quality control measures during and after
production in line with DIN EN ISO 9001.

ACCEPTANCE TESTING
››A factory acceptance test or site acceptance test in the presence of the customer or certifying body can be per­
formed in addition to the standard BAUER final test. Many BAUER compressors can also be produced in compliance
with other standards, e.g. according to ASME, KHK etc.

PACKING & PROTECTION

››Our compressors are packed ex works for transport by truck or air freight. We offer appropriate packing designs
tailored for shipping, transport to tropical regions or long storage periods.

INSTALLATION
››Professional installation is a vital basic factor in safe operation of high-pressure systems. Our global network of bran-
ches and qualified partners provides smooth, trouble-free support in planning and implementation, wherever you are.

COMMISSIONING
››When installation is completed, BAUER’s expert staff check and confirm the system functions correctly during
­commissioning. Detailed operator training is naturally an integral part and lays the foundations for optimum system
use – which is later reflected in lower operating costs, and thus higher value added.

TRAINING
››To ensure your staff are always up-to-date, we provide a comprehensive range of practical training courses for our
customers, where users and operators can benefit directly from our expertise.

This brochure provides a general overview of BAUER KOMPRESSOREN’s range of industrial compressors. Some product photos may show special features not included in
delivery with standard models. Some optional features or combinations of optional features may not be available for all compressor types. For more information, please contact
your BAUER representative.
 INTERESTED IN OUR
PRODUCTS?
CONTACT US – WE ARE HAPPY TO
PROVIDE INFORMATION AND ASSISTANCE.

BAUER KOMPRESSOREN GmbH

Stäblistr. 8
81477 Munich, Germany
Tel. +49 (0) 89 78049-0 COMPRESSORS FOR INDUSTRY EN
Fax +49 (0) 89 78049-167 N39771
[email protected] 12.2019
bauer-kompressoren.de  Subject to technical change without notice