Unrolling Station BG01
Unrolling Station BG01
Contents:
3.1.1 Operating panel for web tension 4.2.1 Chain drive and gearwheel drive27
control.................................... 5
4.2.2 Plain bearings, threaded spindles
3.1.2 Operating panel for web edge and sliding guides ...................28
control.................................... 7
4.2.3 Roller bearings.......................29
3.2 Insert web................................ 17
4.2.4 Compressed air lubrication ......30
3.2.1 Take over new web ................ 17
4.3 Tests to be done ......................31
3.2.2 Web run................................ 20
4.4 Fast wearing parts 32
3.3 Settings ................................... 21
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BG 01 Unrolling station
The unrolling station provides the material A splice table is provided for splicing the
supply to the downstream units. rolls at an angle. The clamping which is
Unrolling station BG 01 is fitted with a roll necessary for splicing is carried out via
lifting device, whereby rolls of material up expansion elements.
to a diameter of 1000 mm can be carried. The unrolling tension is generated via a
Control of the web edge is carried out by a electronic unwinding controller unit
unit of the Erhardt & Leimer company. operated by a dancer. The dancer force
This unit ensures the exact web inlet into and thus the unrolling tension can be set
the printing machine. It can be furnished via a fine control valve.
with three different scanners:
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1. Safety
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2. Technical data
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2. Technical data
• Splicing table
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3. Operation
2 roll securing and spindle clutch unit 14 photo electric cell for end of roll
12 dancer
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25 control lamp
lights up when brake has been
switched on and is ready for use
26 control lamp
lights up when dancer is ready for
use
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Digital display
The digital display shows the set values of the various
parameters of the digital web run control. As set in the factory
it displays the shift of web.
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back side of the operating unit or change the web run direction
in the set up-mode:
⇒ set the unit no. and group no for the operating unit in the set
up mode.
⇒ set unit no. and group no for the controller and leave set up
mode.
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When one of the red indicators "sensor range limit" lights up the guiding sensor rage limit
(red)
criterion has reached the left hand or right hand range
limit (depending on the web run direction). The line sensor
must be newly positioned.
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In the operating mode "automatic" the keys are used for web position adjustment. When
two keys are pressed simultaneously a web position adjustment setting will be deleted.
The web position adjustment is an electronic shifting of the sensor neutral position and the
desired position of the web is being shifted during automatic operation.
sensor selected
web run direction
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"Automatic" key
When the "automatic" key is pressed, the web run control
system controls in accordance with the signals of the
sensors, and the green indicator on the key lights up. It is
possible to undertake a web shift adjustment via the keys
web shift/manual
"web shift/manual setting"
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3.1.2.2 Operation
⇒ Insert web
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⇒ Sensor positioning
Position the sensors at the web (with a motor driven
setting support VS.. see description RT 4021, if the
setting support is manually adjusted, see sensor
description).
Caution !
The sensors must be positioned manually only when the
machine is not running. Danger of injury
− Automatic operation
The web run controller operates according to the
signals of the sensor. In the automatic operating mode
a web shift can be carried out via the operating unit
RE.. or via the buttons "web shift/manual setting".
− Middle setting
If the "middle setting" key is pressed, the web run
controller is positioned to the middle setting stored.
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− Manual operation
In the manual operating mode the
web run controller can be adjusted to
the left hand side or right hand side
via the buttons "web shift/ manual
setting".
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The following working steps apply both to • Actuate the valve at the front (4). This
the first take-over of a material roll and for releases the expansion spindle. Pull out
a change of material roll. the spindle (3) from the core of the
Working steps which must be only be empty material roll.
carried out for the first take-over or for
changing are specially marked.
• Push the spindle (3) into the core of a
After the scanning of the roll has stopped new material roll (21)
the main drive of the machine:
• Clamp (11) web at the exit side of the • Lower the unwinding arms (1) , turn
splicing table (7). switch (5) anticlockwise to the "down"
position.
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• Lift the unrolling arms (1), turn switch • Put the material web onto the splicing
(5) to the "raise" position. table (7) , align it according to the old
Caution! web and clamp it on the infeed side (10)
The ball bearings of the spindle must .
locate exactly in the location supports
of the unwinding arms. • Cut both web ends simutaneously with
a sharp knife ( this cut is diagonal due
to the integrated guidance in the
• Align material roll (21) in the transverse splicing table).
direction
• Remove waste material and glue the
• Expand spindle (3) with pneumatic tool web ends together
(...). Push the nozzle of the pneumatic
tool hard into the valve (4) of the • Loosen both clamping devices (8/9),
spindle (3) . After expanding, the (10/11).
nozzle should be pulled away quickly
from valve 4. If there is not any web left in the
machine take the following steps:
• Close spindle coupling and roll retainer • Put web onto the splicing table (7) and
(2) by pulling lever (20) forwards clamp it on the infeed side (10)
• Let the spindle coupling (2) snap in by • Begin to cut the the web diagonally (
turning the material roll (21) slowly this cut is diagonal due to the integrated
guidance in the splicing table).
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Web width
When feeding in a new web with a The max. set pressure should not exceed
different web width, the web run 2,5 bar.
controller must be changed to fit the new Dancer (12) should work with as little
web width as follows: hunting as possible in the vertical ideal
position or 0-position. Each adjustment of
• by loosening the knurled screw at the the unwinding tension to the material to be
holder of the photo electric cell the printed also requires an adjustment of the
holder can be reset on a guiding rail (see dancer pressure.
also operating instruction web edge It may be necessary to adjust the control
control of the Erhardt & Leimer according to the operating conditions.
company in the appendix) The control behaviour depends on the
following items:
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3.6 Malfunctioning
Problem Cause Remedy
web run control is not • power failure at the web check fuse, replace if
working run control necessary
web tears when starting • clamping device not open open clamping device on
(error message on operat- the splicing table
ting panel BG 09)
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web is completely pulled off • photo electric cell for end put into proper position
the core of roll set wrongly using the knureled screw
web roll is controlled • web run control set too set web run control more
backwards and forewards sensitively damped
via web run control
Material roll is not braked • power failure at the brake check fuse, replace if
necessary
• brake is open
• spindle is not expanded
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Note:
Open gearwheels and chain drives must be
checked every 200 operating hours for
greasing and if necessary greased with
Nigrin chain grease.
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Note:
Check these lubricating points daily for
sufficient lubricant film and if necessary
lubricate with gear oil (oil can greasing)
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