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06 MRP Tables (Excel)

This document summarizes an MRP exercise for four items (A, B, C, D) with different lot sizing and lead time parameters. Item A uses a lot for lot size with a 2 week lead time and 20 units of safety stock. Item B has a lot size greater than 180 units with a 1 week lead time and no safety stock. Item C uses a multiple of 40 units lot size with a 1 week lead time and 20 units of safety stock. Item D uses a multiple of 120 units lot size with a 1 week lead time and no safety stock. The document shows gross requirements, scheduled receipts, planned order receipts, available balance, and planned order releases for each item over 10 periods.

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Johny
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Download as XLSX, PDF, TXT or read online on Scribd
377 views

06 MRP Tables (Excel)

This document summarizes an MRP exercise for four items (A, B, C, D) with different lot sizing and lead time parameters. Item A uses a lot for lot size with a 2 week lead time and 20 units of safety stock. Item B has a lot size greater than 180 units with a 1 week lead time and no safety stock. Item C uses a multiple of 40 units lot size with a 1 week lead time and 20 units of safety stock. Item D uses a multiple of 120 units lot size with a 1 week lead time and no safety stock. The document shows gross requirements, scheduled receipts, planned order receipts, available balance, and planned order releases for each item over 10 periods.

Uploaded by

Johny
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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MRP exercise:

LEVEL 1 ITEM A
Lot Sizing = LFL LT = 2 Weeks Safety Stock = 20
PERIOD 1 2 3 4 5 6 7
Gross Requirements 0 0 0 160 0 220 0
Scheduled Receipts 0 0 0 0 0 0 0
Planned Order Receipts 0 0 0 150 0 220 0
Available Balance 30 30 30 30 20 20 20 20
Planned Order Releases 150 220

LEVEL 1 ITEM B
Lot Sizing = >180 LT = 1 Safety Stock = 0
PERIOD 1 2 3 4 5 6 7
Gross Requirements 0 0 0 160 120 315 0
Scheduled Receipts
Planned Order Receipts 0 0 0 180 180 235
Available Balance 0 0 0 0 20 80 0
Planned Order Releases 180 180 235

LEVEL 1 ITEM C
Lot Sizing = 40multi. LT = 1 Safety Stock = 20
PERIOD 1 2 3 4 5 6 7 8 9 10
Gross Requirements 0 0 0 0 360 285 0
Scheduled Receipts 40 0 0 0 0 0 0
Planned Order Receipts 320 320
Available Balance 20 60 60 60 60 20 55
Planned Order Releases 320 320

LEVEL 2 ITEM D
Lot Sizing = 120multi. LT = 1 Safety Stock = 0
PERIOD 1 2 3 4 5 6 7 8 9 10
Gross Requirements 0 300 0 1400 960 0 0
Scheduled Receipts - - - - - - -
Planned Order Receipts 0 360 0 1320 960 0 0
Available Balance 50 110 30 30
Planned Order Releases 360 1320 960

LEVEL 2 ITEM
Lot Sizing = LT = Safety Stock =
PERIOD 1 2 3 4 5 6 7 8 9 10
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Available Balance
Planned Order Releases

LEVEL ITEM
Lot Sizing = LT = Safety Stock =
PERIOD 1 2 3 4 5 6 7 8 9 10
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Available Balance
Planned Order Releases

LEVEL ITEM
Lot Sizing = LT = Safety Stock =
PERIOD 1 2 3 4 5 6 7 8 9 10
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Available Balance
Planned Order Releases
*2P1

*2P1 + 1P2

3*p2

*2A+3*C

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