PDF Processed With Cutepdf Evaluation Edition
PDF Processed With Cutepdf Evaluation Edition
In extreme environments;
There is one valve you can count on to
keep the flow going …
Our Mission
To be leaders in quality ball valves and actuators and to provide innovative valve solutions
around these products.
Quality Testing
Facilities: Quality: Options include special constructions for fire-safe to Service and Support:
API 607, oxygen service, chlorine service, 3-way
VAAS Ball Valves are manufactured in a An uncompromising stand where quality is diverters, tank bottom valves, v-port control valves, Our highly experienced field service teams are
state-of-the-art manufacturing unit in India, concerned has led to the high standard of our cryogenic valves and valves for high vacuum services. known for their quick response and their
staffed with experienced engineers and technicians. products. A Quality Assurance program is in place commitment to save clients’ downtime by getting
covering all activities from purchase to dispatch
Custom Designs:
We have exacting design, manufacturing and plants back into action as soon as possible. Our core
with complete traceability for materials and VAAS Automation provides customised solutions by service team is supported directly by our own
testing processes. This makes it possible for even
processing. All VAAS Ball Valves are shipped with designing valves to suit your requirements using the operations in Europe and North America and
a standard three-piece valve to be used up to
complete traceability and certification complying latest CAD design and drafting tools. through our distributors worldwide.
20 micron vacuum!
to 3.1b.
Valve Automation:
Machining: VAAS Ball Valves can be offered, Customer Base:
We do complete engineering, procurement and
CNC Turning centers for machining of our components complying to: supply of any type of automated quarter-turn valves Significant supplies to some of the biggest
CNC Vertical turning center for machining of larger Fire –Safe Certified to API 607 VIth Edition/ISO with actuators and accessories such as solenoids, projects and leading names in Pharma,
Bodies and Ends. 10497-5:2004 proximity swiches, positioners, etc. Multi-position Bio-Tech, Pulp and Paper, Oil, Chemical,
Drilling machines for drilling of Bodies and Ends CE/ATEX - 97/23/EC actuation, controlled-speed actuation, breather Nuclear and other high tech industries in
blocks and other special requirements such as India, South East Asia, Australia and New
Testing: TA-LUFT– Dual sealing in the gland as required by actuators with stainless steel dome cover for
TA-LUFT Zealand.
Test stand for three piece and smaller size valves extremely corrosive environments are also available.
TFM seats as standard with SRS built in Now, VAAS Automation will continue to
Non compression test stand for Flanged valves. Applications:
cater to these customers with an enhanced
High pressure test pump for high pressure valves. Product Range: VAAS Automation is one of the few companies
capable of supplying ball valves for ultra clean
range of high quality ball valves.
VAAS Ball Valves are available in 8-300 mm size in
Fire-Safe testing facility for Fire-safe testing of valves. applications such as those in the food, pharma,
single, 2 piece and 3 piece designs in carbon steel,
PMI testing equipment for Positive Material Identification. stainless steel and special alloys. bio, desal, nuclear and other industries.
Three-Piece Valve
Design Standard Two Way Standard Two Way Standard Two Way
Thermal service
8mm - 150mm 8mm - 65mm 8mm - 50mm
Size range
(1/4” to 6”) (1/4” to 2.1/2”) (1/4” to 2”)
Pressure Rating CI.800 Rating upto 65 mm (2.1/2”) CI.800 Rating CI.800 Rating
Cryogenic service
Screwed Screwed Screwed
Socket welded Socket welded Socket welded
End Connections Butt Welded Butt Welded Butt Welded
Flanged Flanged Flanged
Tri-clamp etc. Tri-clamp etc. Tri-clamp etc.
Diverter Valves
Carbon filled PTEE Carbon filled PTEE Carbon filled PTEE
PEEK PEEK PEEK
Delrin Delrin Delrin
Diverter options available are bottom entry
Applications Standard valve suitable for variety of Standard valve suitable for variety of Standard valve suitable for variety of and side entry.
standard and special applications. standard and special applications. standard and special applications.
Regular Bore Regular Bore Full Bore Full Bore Full Bore
Design
Standard Two Way Standard Two Way Standard Two Way Standard Two Way Standard Two Way
Size range 15mm to 250mm 15mm to 250mm 15mm to 300mm 15mm to 300mm 15 mm to 150 mm
PN 16 (DIN Standard)
Pressure Rating CI.150 (ANSI/ASME) CI.300 (ANSI/ASME) CI.150 (ANSI/ASME) CI.300 (ANSI/ASME) PN 40 upto 50mm
MOC-Body and Ends Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel
Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Duplex Stainless Steel Duplex Stainless Steel Duplex Stainless Steel Duplex Stainless Steel Duplex Stainless Steel
Monel Monel Monel Monel Monel
Hastelloy Hastelloy Hastelloy Hastelloy Hastelloy
Alloy 20 etc. Alloy 20 etc. Alloy 20 etc. Alloy 20 etc. Alloy 20 etc.
PTFE PTFE
MOC - Seats PTFE PTFE TFM TFM
TFM TFM Glass filled PTEE Glass filled PTEE
Glass filled PTEE Glass filled PTEE TFM
Carbon filled PTEE Carbon filled PTEE
Carbon filled PTEE Carbon filled PTEE PEEK PEEK
PEEK PEEK Delrin Delrin
Applications Standard valve suitable for variety of Standard valve suitable for variety of Standard valve suitable for variety Standard valve suitable for variety Standard valve suitable for variety
standard and special applications. standard and special applications. of standard and special applications. of standard and special applications. of standard and special applications.
Pressure Rating CI.150 Rating (ANSI/ASME) CI.2500 Rating (ANSI/ASME) CI.150 Rating
MOC-Body and Ends Carbon Steel Carbon Steel (Bar Machined) Stainless Steel
Stainless Steel Stainless Steel (Bar Machined) Monel
Hastelloy
Alloy 20 etc.
Applications Valves suitable for deliveriing and High pressure Valves High purity
mixing applications.
VAAS Automation offers a complete range of ball valves with a
choice of pneumatic or electric actuators. Accessories such as
ASME B16.34 ASME B16.34 ASME B16.34 air filter regulators, solenoid valves, limit switches, positioners,
Applicable Standards etc. also can be included to complete the automation package,
EN 12266 ASME B16.10 EN 12266
EN 12266 assembled and tested in-house by us. We have strategic
API 607 arrangements with the leading manufacturers of these
ISO 10497 accessories to offer optimum solutions.
Design VAAS Automation’s "0" Series Oxygen Service ball valves can be used with both liquid and gaseous oxygen. All valves
designated for Oxygen Service are carefully prepared and cleaned to the high degree required for the safe operation
The ball has a relief hole on its upstream side to ensure that excess pressure in the ball and body cavity of the closed
of Oxygen Service equipment and to maintain product purity.
valve will relieve spontaneously towards the direction of high pressure. A directional arrow on the valve shows the
direction of the flow. The valve has a blowout proof stem. The stem seals can be externally adjusted. These valves are Materials of Construction
available in fire-safe construction.
Gaseous oxygen is non corrosive and may be contained in systems constructed of any common metal. Stainless steel,
VAAS Automation carries a wide selection of valves suitable to fulfill most applications:-
bronze and brass are the preferred material for all metal components coming in contact with oxygen. Ordinary carbon
Flanged valves from 15NB(1/2") to 300 NB(12") class 150 and class 300 and three piece valves from 8 NB (1/4") to 150
steels and most alloy steels lose their ductility in high temperatures and are therefore considered unsatisfactory for
NB (6").
liquid oxygen service. Also, carbon steels cannot be adequately cleaned for oxygen service.
Valves are specially degreased, cleaned, assembled and packed in a clean room in accordance with “Ball valves for Oxygen Hazards
Chlorine Service" specifications. Special chlorine service lubricants are used for valve seats and stem seals. Valves with
desiccants (silica gels) are bagged and sealed in polyethylene bags, tagged with a sticker "For Chlorine Service". Valves Never permit oil, grease or other combustible substances to come in contact with Oxygen Service Valves or valve
for chlorine service are identified by a letter " K " before the series number. Valve sizes 1/4" to 2" are fitted with a parts. Combining with these substances can result in violent explosions.
yellow sleeve on the wrench.
Design
VAAS carries a wide selection of valves for Oxygen Service suitable to fulfill most applications. Valves are available
Accessories with screwed, socket weld, ANSI Class 150 and ANSI Class 300, DIN PN16 and DIN PN40 flanged ends.
Chlorine Service Valves can be fitted with optional "Fugitive Emission Kits" with secondary stem packing to eliminate Flanged valves range from 15 NB (1/2"). to 300 NB (12") and three piece valves from 8 NB (1/4"). to 150 NB (6").
stem leakage and two monitoring ports, for detection and accumulation of possible leaks. Locking devices and stem Body materials include 316 stainless steel, Monel, Bronze and Brass. Standard ball and stem material is
extensions to accommodate insulation are available. 316 stainless steel or brass.
PTFE or glass filled PTFE are inert in oxygen and are the standard seat and seal material for Oxygen Service.
Acetal Resin (Delrin) seats and Nylatron stem thrust seals MUST NOT BE USED IN OXYGEN SERVICE
VAAS Oxygen Service Valves may be used on both liquid and gaseous oxygen. For temperatures below -60°C,
our Cryogenic Valves are recommended.
Preparation
All valve components used for oxygen service, in gaseous or liquid state, are deburred to a high standard and
specifically cleaned to remove any traces of oil, grease or hydrocarbon materials before assembly. Assembly of Oxygen
Service Valves is carried out in a "Clean Area". using lint free, gloved hands to assure absence of grease or dust. Only
lubricants compatible with oxygen are used. Valve seating and external leakage pressure tests are conducted in the
"Clean Area", using grease free nitrogen. Only specially clean tools are used for valve assembly.
Packing
The successfully tested valves are restored to the "open" position. A "Silica-gel pack" is placed in each valve end and
capped. The capped valve is labeled "Prepared for Oxygen Service", and sealed in a polyethylene bag. A second label
FLOW FLOW is attached to the sealed bag, clearly stating - "Caution, Silica-gel Pack in each valve end - remove before operating or
putting into service." Valves for oxygen service are identified by a letter "0" before the series number.
Our Cryogenic Ball Valves, available in 3-piece design or flanged design to ANSI class 150# and class 300#, offer tight Made to the same high standards of quality that mark a VAAS Automation Ball Valve, our vacuum service valves are
shut off, high flow capacity, long service life and exceptional performance under extremely cold working versatile and reliable.
temperatures.
Our standard valves with no special preparation can effectively be used in vacuum service down to
20 microns. When higher vacuum service is required, valves specially prepared can be used down to 10-6 mm or
mercury.
SPRING LOADED
Cryogenic Valves STEM ASSEMBLY
Higher Vacuum Service:
Cryogenic Ball Valves are available in 3-peice or flanged
design, like C47/C31/C73 series. Other valve options Valves for Higher Vacuum Service will require all the valve components –
include diverter valves, V-Port control etc,. “CLEAN’, ‘DRY ASSEMBLED’,’TESTED’,’BAGGED AND SEALED IN POLYETHYLENE BAGS’ with “SILICA GELS’,
“VEE” SHAPED
STEM PACKING
clearly marked for Vacuum Service.
Valve Features
PRECISION BLOWOUT PROOF
Cryogenic Ball Valves are designed specifically for STEM
WELDING
cryogenic applications. All the cryogenic valves have
an extended bonnet with an ISO 5211 mounting
HIGH TENSILE
pad. The extension prevents cryogenic liquids from ENLARGED STEM
boiling and converting to gas. The balls have a
pressure relief hole on the upstream side to prevent
overpressure of the body cavity from thermal NARROW GAP
expansion. The valve is uni-directional with an arrow WITH LARGE
EXTENDED SURFACE AREA
showing flow direction. BONNET
· Tight shutoff according to Cryogenic standards ENCAPSULATED is minimal sediment present between the
· Ruggedopening
Quick for automation WIDE BODY SEALS ball and the body.
· bonnet extention with precision welding of
construction ENGAGEMENT
· diameter
Blowout proof one-peice stem with enlarged
and wide stem-to-ball engagement
· flexible movement
Seats with specially designed profiles to allow
under very low temperatures
· Spring loaded stem seals
Encapsulated body
· “V” shaped PTFE stem assembly
· reduce stem leakage packing with 5 seals to
SPRING
LOADED BODY VARIOUS END
BOLTS CONNECTORS
U y K L
C
Y
R
P
Standard Two Way Standard Two Way Standard Two Way Standard Two Way
Design
Full and Regular Bore Full and Regular Bore Regular Bore Full Bore
8mm to 65mm 15mm to 150mm 15mm to 150mm 15mm to 150mm
Size range
(1/4” to 2.1/2”) ((1/2” to 6”) (1/2” to 6”) (1/2” to 6”)
Pressure Rating CI.800 Rating 1000 WOG CI.150 (ANSI/ASME) CI.150 (ANSI/ASME)
31/32 SERIES
41 SERIES
31/32 SERIES
(2.87)
(4.64)
(6.63)
(9.06)
(19.67)
42/46 SERIES
73/74 SERIES
73/74 SERIES
DIN Series Valves
90 SERIES
DN A B C D E WEIGHT Kg (lb)
15 115 95 47 73 150 2.5(5.53)
20 120 105 65 91 150 3.2(7.07)
25 125 115 74 96 170 4.2(9.28)
32 130 140 87 109 170 5.5(12.16)
40 140 150 96 114 219 7.10(15.69)
50 150 165 107 125 219 9.5(21.00) 73/74 SERIES
65 170 185 125 170 400 14.5(32.04)
80 180 200 136 180 400 18(39.78)
100 190 235 163 210 610 29(64.09)
125 325 270 220 284 900 60(132.60)
150 350 300 236 300 900 72(159.12)
200 400 375 281 347 900 140(309.40)
Dimensional Details
Dimensional Details
27 SERIES
1.5 (3.31)
35 SERIES
35 SERIES
15.5 (34.2)
25.0 (55.3)
37.0 (81.8)
75 SERIES
75 SERIES
6.0 (13.3)
9.0 (19.9)
21.0 (46.4)
31.0 (68.5)
71.0 (156)
VAAS AUTOMATION ORDER CODE SYSTEM
SIZE SERVICE SERIES BODY &END BALL & STEM SEAT SEAL END CONNECTION SPECIAL FEATURES
Code MM INCH Code Description Code Description Code Description Code Description Code Description Code Description Code Description Code Description
02 08 1/4" A Antistatic 27 High pressure 1 Carbon steel A105 1 CA15 / SS410 A TFM A TFM BSPT BS 21 A0866 Ammonia service stem seal
03 10 3/8" B Full bore 31 Ansi 150 Single piece 2 Carbon steel WC6 2 Carbon steel WC6 C PCTFE B Buna N Shore 90 BSP BSPP(DIN 2999) P043 Vacuum & searching gas stem seal
05 15 1/2" C Cryogenic 32 Ansi 300 Single piece 3 Duplex 4A / S32205 3 Duplex 2205/S31803 F PFA G Graphite DIN3852 DIN 3852 P250 Ball with pressure relief hole
07 20 3/4" D Diverter Bot.entry 35 1000 WOG Single piece 4 Carbon steel WCB 4 Carbon steel WCB H VX1 Impregnated NPT ASME B1.20.1 J2&J3 Jacketed valve with 2 / 3 ports
10 25 1" F Fire-safe 40 Cl.800 Utility 5 S Duplex steel 5A/S2507 5 S Duplex 2507/ S32750 J 25% Glass filled PTFE I Graphite BW Buttweld Sch.xxx FE Fugitive emission
12 32 1.1/4" H High pressure 42 Cl.800 Forged body 6 CF8M / SS 316 6 CF8M / SS 316 K PEEK N Neoprene XBW Extended buttweld VB xx Control valve Ball (angle)
15 40 1.1/2" I High Purity 45 1000 WOG Three piece 7 Monel 7 Monel L PEEK - Virgin 15% Glass filled SW Socket weld DBB Double Block and Bleed
20 50 2" K Chlorine 46 Cl.800 Non-ISO 8 CF8 / SS 304 8 CF8 / SS 304 M Metal R PTFE XSW Extended socket weld NACE Nace MR01-75
25 65 2.1/2" L Let lock 47 Cl.800 ISO pad 9 Carbon steel LCB 9 Carbon steel LCB N 33% Carbon filled PTFE T PTFE TC Tri-clamp K Locking device
30 80 3" M Ammonia 48 High Purity A Alloy 20 / CN7M A Alloy 20 / CN7M P NRG - Polyfil U UHMWPE ETO Extended OD Tube LDP Locking plate
40 100 4" N Control 61 Multi port 3 way C Hastelloy C276 C Hastelloy C276 R 15% Glass filled PTFE V Viton ETD Extended DIN Tube EP Electro polish
50 125 5" O Oxygen 62 Multi port 4 way D CF3 / SS 304L D CF3 / SS 304L S Vespel ETI Extended ISO Tube DHN Nitride coating
60 150 6" Q Cavity filler 73 Ansi 150 Two piece E CF3M / SS 316L E CF3M / SS 316L T PTFE TCI Sanitary clamp ISO HC High cycle
80 200 8" R Flush bottom tank 74 Ansi 300 Two piece F CF8C / SS321 F CF8C / ss 321 U UHMWPE TCD Sanitary clamp DIN DS Dual safe
A0 250 10" S Diverter side entry 75 1000 WOG Two piece G CG8M / SS317 G CG8M / SS 317 Y Delrin - Acetal resin BWD Buttweld DIN SRS Self relieving seat
A2 300 12" U Nuclear 90 DIN PN 16 Two piece J CG3M / SS317L J CG3M / SS317L W PVDF BWI Buttweld ISO HYD Hydrogen service
A4 350 14" V Vacuum 91 DIN PN40 Two piece L Carcon steel LF2 I Inconel BWO Buttweld OD Tube SRH Spring return handle
A6 400 16" W Steam,Thermal Fluid K CK20 / SS 310 L AL6XN PN16 Flanged DIN PN 16 90˚ Diverter valve 90˚ turn
M 17-4 PH K CK20 / SS 310 PN 40 Flanged DIN PN 40 180˚ Diverter valve 180˚ turn
S SMO 254 M 17-4 PH 150RF Flanged ANSI Cl.150
T Titanium Gr. 2 S SMO 254 300RF Flanged ANSI Cl.300
W Hastelloy C 22 T Titanium Gr. 2 600RF Flanged ANSI Cl.600
X W Hastelloy C 22 900RTJ Flanged ANSI Cl.900 Ring Type Joint
X 1500RTJ Flanged ANSI Cl.1500 Ring Type Joint
2500RTJ Flanged ANSI Cl.2500 Ring Type Joint
Example: 20-AB474466TG/SW
Size 50NB (2")-(20), Anti-static (A), Full Bore (B), Three piece 47 Series (47),
Carbon Steel Body & Ends (44), SS 316 Ball & Stem (66), PTFE Seat (T),
Graphite Seal (G), Socket Weld Ends (SW).
For specific requirements and availability of options, please consult VAAS Marketing.