MOD. 10.

027 E 3-10-2001 16:54 Pagina 1

Silcopac are packaged three-phase AC/DC converters • extruders and mixers HARDWARE SOFTWARE Basic version B
with high performance, in two or four quadrant operation. • food industry Easy Start up Speed regulator
There are two families: • printing and converting machines Standard supply Options Self-diagnostic at power on or reset Tachometer, encoder, armature voltage feedback.
• Silcopac D with full digital control • material handling and hoisting EMF, speed, current loops selftuning. Droop
• Silcopac A with analog control • textile industry Intel 80C196 KC, 16 bit, 16 MHz microcontroller SPDI0 logic input (4) and output (4) expansion board Anti-reverse-turning on zero speed
• rubber and plastics Powerful diagnostics
They are designed for system environments, from sim- Four Iayer control circuit board built using SMD (internal) Multichannel recorder for current regulator (thyristor trace) S and constant acceleration/deceleration time ramp func-
• machine tools tions
ple to complex industrial applications such as: technology Man-machine communication Multichannel recorder for speed and EMF regulator (drive
• chemical industry Duplication through external digital input of two jog speeds,
• steel mills and treatment lines • glass industry Analog inputs: 6 (4 programmable) SPDI1 liquid cristal display (LCD) 16 x 2 and 4 push trace).
Analog outputs: 4 (3 programmable) ramp rates, current Iimits, speed and current gains.
• paper mills • cable transportation. buttons, remotable, 2 m max distance Protections
Digital optocoupled inputs: 9 SPDI2 liquid cristal display (LCD) 16 x 2 and 4 push Microcontroller or memory fault
SILCOPAC D Digital optocoupled outputs: 2 (programmable)
Stabilized analog output: 10V, 5mA
buttons and Centronics printer interface;
remotable, 2 m max distance
Instantaneous over current
Over speed EMF regulator
Silcopac D converters are user friendly and offer: Silcopac D converters are hardware and software confi- No potentiometers Tachometer loss or reversal of rotation PI and feedforward
System communication Mains out of limits, mains failure Field-economy.
- insensitiveness to mains frequency and input phase gurable to meet system requirements. Two channel and zero pulse encoder interface
SPDS1 RS 485 multidrop serial interface, 250 kbit/s Motor over voltage, motor stall
rotation Software is available in the following versions: (optocoupled)
(optoisolated, inside mounting) Motor field failure
- monitoring of drive status at power on B: basic for standard applications Two relay outputs (min. speed and converter ready)
SPPB1 Profibus-DP serial interface board, 12 Mbit/s Motor and converter thermal imaging protection
- checking of tachometer connections E: enhanced for complex applications High impedance differential DC voltage transducer
(inside mounting) Serial communication failure Auxiliary functions
- converter configuration with no special tools P-S-L-M-R-F: for special applications such as: Ward- Possibility of parallel converter connection with RTT Over temperature.
IDSPD floppy disk with PC interface diagnostics Two programmable jog/creep speeds Programmable
- automatic tune up of the drive with the self-tuning Leonard, 12 pulses operation, Profibus-DP, etc. series bridges software Current regulator ramp generator enabled by external input RUN/STOP pro-
function Many hardware options are available such as: man-
CNN06N00 floppy disk with PLC G.E. 9030 interface Adjustable current Iimits through analog input grammable at zero speed and current
- display of main values and failures machine communication, system communication, field Man-machine communication: software Adjustable rate limit Digital motor potentiometer
- recording of the main drive variables supply kit. Seven-segment LED on circuit board ENN06Q10 floppy disk with Siemens S115U/S135U PLC Predictive bridge inversion Continuous operation using armature voltage feedback in
RATINGS interface software Compensation for discontinuous current the case of speed transducer failure
System communication: Helper function through current/speed regulator Load weighing, torque proof (hoisting)
Output Fuses Fuses Supply voltage (1) Dimensions Weight RS 232 interface to a personal computer, 38.4 kbit/s. Field supply “Pope”, inertia and mechanical loss compensation (paper,
Current limits as a function of speed
current AC (4) DC (4) SPAE0 unregulated single phase bridge rectifier Bumpless restart printing machines)
Type (1) Size G H K W Width Height Depth U R 380/415V AC, 10A DC (internal) Load step compensation (rolling mills).
A DC A A 380-500V 600V 660V 750V mm mm mm kg kg
Multipole filter to prevent critical torsional oscillations.
SPAE1 current regulated, thyristor/diode single
SPDM 030YXZ I 30 3X 40 40 * * 230 320 168 4 5 phase bridge converter 380/415V AC, 10A SOFTWARE Enhanced and special versions
SPDM 060YXZ I 60 3X 63 80 * * 230 320 220 7 8 DC (internal)
SPDM 080YXZ I 80 3X 80 100 * * 230 320 220 7 8 SPAM current regulated, thyristor/diode single E = Enhanced version L = Ward-Leonard
SPDM 110YXZ I 110 3X 125 125 * * 230 320 220 10 11 phase bridge converter 380/415V AC, In addition to basic version functions, this provides: Permits big plants built using Ward-Leonard to be upgra-
SPDM 160YXZ II 160 (2) 3X 160 200 * * 230 420 240 13 15
16 - 35 - 45A DC (external) • Internal PLC for drive logic; requires optional SPDIO ded with modern equipment. Dynamo and motor(s) excita-
SPDM 200YXZ II 200 (2) 3X 200 200 * * 230 420 240 13 15 card tion can be regulated to control system speed and torque.
SPDM 260YXZ II 260 (2) 3X 250 315 * * 230 420 240 13 15 SPATE two quadrant three phase converter, 30 - 160A
• Angular position regulator
SPDM 350YXZ II 350 (2) 3X 315 400 * * 230 420 240 14 17 SPDME two or four quadrant three phase converter, M = Spindle
• ADP regulation of the angular speed as a function of
SPDM 450YXZ III 450 (2) 3X 400 500 * * 230 570 262 18 20 with digital control, 30 - 350A diameter to maintain peripheral speed constant Manages range change, C axis and positioning. Permits
SPDM 500YXZ III 500 (2) 3X 500 550 * 230 570 262 21 26 • Winder function for direct or indirect draught regulation switching of acceleration/deceleration time, current limits
SPDM 600YXZ III 600 (2) 3X 550 600 * * 230 570 262 21 26 and speed regulator gain as a function of the range inser-
SPPB1 SPAM of axial or peripheral reels. Provides inertia, fixed and
SPDM 750YXZ IIIL 750 (2) 6X 500 (5) 230 875 350 - 57 ted (max. 4).
SPDM 850YXZ IIIL 850 (2) 6X 550 * * (6) 230 875 650 46 57
variable friction compensation, calculation of reel
SPDM 1M1YXZ IIILL 1100 (2) 6X 750 * * 288 875 390 47 58 diameter, standstill draught, etc.
P = 12 pulses operation (parallel bridges) R = Network recovery from DC Bus
SPDM 1K5YXZ IV 1500 (3) 6X 1000 * * 484 1100 (7) 420 100 125
SPDM 1 K6YXZ IV 1650 (3) 6X 1100 * 484 1100 (7) 420 100 125 Is normally used in systems to reduce the harmonic rate Used to generate a DC voltage (DC Bus) and for network
SPDM 1 K7YXZ IV 1700 (3) 6X 1100 * * 484 1100 (7) 420 100 125 delivered to the network by the converters. Requires tran- recovery of the energy generated by the load in systems
SPDM 2K1YXZ IV 2100 (3) 6X 1400 * 484 1100 (7) 420 100 125 sformers with two secondary (∆, λ) and interphase reactor. with inverter connected to DC Bus.
SPDM 2K2YXZ V 2200 (3) 12X 700 * * 560 875 (8) 563 150 200 The two converters can be interconnected over the serial
SPDM 2K5YXZ V 2500 (3) 12X 800 * * * 560 875 (8) 563 150 200 connection or via the terminal strip. F = Profibus-DP
SPDM 3K1YXZ V 3100 (3) 12X 1000 * * * 560 875 (8) 563 180 270 Offers extremely fast cyclic data exchange (12 Mbit/s)
SPDM 3K6YXZ V 3600 (3) 12X 1250 * * * 560 875 (8) 563 230 320 S = Accurate slip between the Silcopac D converter and higher level
SPDM 4K0YXZ V 4000 (3) 12X 1500 * 560 875 (8) 563 230 320 Permits speed slaving between one or more (max. 6) dri- systems using the standard Profibus-DP protocol.
ves (drift free and high resolution). Occupies the serial Requires SPPB1 option installed in the converter.
• Available communications port.
Notes: (2) With 1x220V-50/6OHz blower
(1) Y = U Two quadrants (unidirectional)
=R Four quadrants (reversible) (3) With 3x38OV-5OHz/440V-6OHz biower
Two quadrants Four quadrants (4) Ultra-fast acting fuses for thyristor protection
X =G Vin = 380 - 500V AC Vout = 440-570V AC 400 - 520V AC (not included for I - Il - III sizes)
=H = 600V AC = 700V AC 630V AC DC fuses are required only for reversible converters
=K = 660V AC = 760V AC 700V AC (5) Available for 660V and four quadrants only
=W = 750V AC = 860V AC 790V AC (6) Not available for 660V and four quadrants SPAE1
Z =B basic software Z = L Ward Leonard software (7) Add 212 mm for fan
=E enhanced software = M spindle software (8) Add 300 mm for fan
=P 12 pulses operation software = R network recovery software
=S accurate slip software = F Profibus-DP software Examples: SPDM3K1RGB = 3100A converter,
reversible (Y=R), Vin = 500V (X=G), basic software (Z=B)

TECHNICAL DATA ENVIRONMENT

Standard IEC 146; CEE 89/336 and CEE 89/392 directives Ambient temperature: 40°C
Power supply range: ±10%
Control power supply: 380V ±15%; 400V +10% -20% (30VA) Derate by 1.2% per °C above 40°C
Frequency range: 45-65Hz to a maximum of 65°C
Steady-state speed accuracy: Altitude: 0-1000 above sea level
- tachometer feedback 0.1%
- encoder feedback 0.01% Derate by 1% per 100 m above upper limit to
- armature voltage feedback 2% a maximum of 3000 m
Speed resolution: encoder 0.005%
Analog inputs: -10V +10V or 0V +10V Storage temperature: -20 to +70°C
Digital inputs: +24V (external supply) Relative humidity: 95% max (non condensing)
MOD. 10.027 E 3-10-2001 16:54 Pagina 2

ROBICON ASI–MOTORS AND POWER CONTROLS

SILCOPAC A
Robicon Inc. (USA) Ansaldo Sistemi Industriali spa (Italy)
Silcopac A converters are available with the same sizes table customization card. AC Drives & Power Control Systems Drives & Systems
(current/voltage) as Silcopac D converters. The only diffe- The signal terminal strip and all the interboard wiring can 500 Hunt Valley Drive Viale Sarca 336 - 20126 Milan
rence between the two is the control card. be removed. New Kensington, PA 15068 Phone +39.02.6445.4512
The use of the same control board for all power ratings, The diagnostic control panel can be removed and installed www.asirobicon.com Phone +1.724.339.9500 Fax +39.02.6445.4401
facilitates easy installation and maintenance. on the converter or an external panel for easy verification Fax +1.724.339.9504
Ansaldo Sistemi Industriali spa (Italy)
All the adjustable settings are located on the easily extrac- of working conditions. AC & DC Drives
ASI–METAL SYSTEMS Via Soastene 24 - 36040 Brendola (VI)
Phone +39.0444.707800
Ansaldo Sistemi Industriali spa (Italy)
Fax +39.0444.707823
Via Pieragostini 50 - 16151 Genoa
Phone +39.010.655.9409 Ansaldo Sistemi Industriali spa (Italy)
Fax +39.010.655.9773 Electric Motors & Generators
Via Marconi 1 - 34074 Monfalcone (GO)
Phone +39.0481.717230
ASI–AUTOMATION SYSTEMS
Fax +39.0481.717330
Ansaldo Sistemi Industriali spa (Italy)
Ansaldo Sistemi Industriali spa (Italy)
Via Cà Sordis 4/6 - 36054 Montebello
DC Motors
Vicentino (VI)
Via Flavia 130 - 34147 Trieste
Phone +39.0444.449100
Phone +39.040.280744
Fax +39.0444.440001
Fax +39.040.829708

SALES AND SYSTEM INTEGRATION

Ansaldo Loire Automation sa (France) A/O Ansaldo VEI (Russia)
Z.I. du Buisson, Rue de la Poudrière Krasnokazarmennaya Ul. 12
42230 Roche-La-Molière 111250 Moscow
Phone +33.477.907600 Phone +7.095.3619163
Fax +33.477.907629 Fax +7.095.2734391

DESCRIPTION OF STANDARD Indications: converter power on (green LED) Ansaldo Industrial Systems GmbH (Germany) Kirloskar Ansaldo Industrial
FUNCTIONS converter enabled (red LED) Wahlerstrasse 12 Systems Ltd. (India)
electronics protection (yellow LED). D 40472 Düsseldorf c/o Kirloskar Electric Co. Ltd.
Two speed reference inputs Phone +49.211.965070 Malleswaram West,
Acceleration and deceleration ramps with independently OPTIONS Fax +49.211.96507111 560 055 Bangalore
adjustable parameters and external output for system Phone +91.80.3322771 ext.172
Diagnostic control panel Ansaldo Ross Hill Inc. (USA)
coordination Fax +91.80.3325938
SPAV connected to the control board (can be remo- 100 Sagamore Hill Road
PI speed regulator
tely installed via a flat cable) including: Pittsburgh, PA 15239 High Voltage do Brasil Ltda. (Brazil)
PI current regulator, with adaptive control for disconti-
— green LED for converter power on indication Phone +1.724.334.6210 Rua Dr° Guilherme Bannitz, 126 Cjto 91
nuous current Fax +1.724.334.6252 04532-060 São Paulo
— red LED for converter enabled indication
Separate positive and negative current limits, with the Phone +55.11.820.8431
— 8 yellow LEDS for protections indication Hill Graham Controls Ltd. (U.K.)
possibility of control from external reference Fax +55.11.866.0674
— reset and LED test push-buttons. Lincoln Road, Cressex
Current reference from the terminal strip
Speed feedback from tachometer or derived from built-in High Wycombe, Bucks HP12 3RB
Field supply
voltage transducer Phone +44.1494.440121
SPAE0 diode single phase bridge rectifier 380/415V Fax +44.1494.438810
Possibility of absolute speed feedback AC, 10A DC (internal)
Built-in PI voltage regulator for controlling a field supply SPAE1 current regulated, thyristor/diode single phase
operating at constant power bridge converter 380/415V AC, 10A DC (inter-
Zero-speed relay CUSTOMER SERVICE AND SUPPORT CALL CENTERS
nal)
Converter ready relay to indicate the presence of an internal SPAM current regulated, thyristor/diode single phase Ansaldo Sistemi Industriali spa (Italy) Robicon Inc. (USA)
protection condition bridge converter 380/415V AC, 16 - 45A DC Viale Sarca, 336 500 Hunt Valley Drive
Two terminal strip outputs: 0-10V, 0-5mA for current; (external) 20126 Milan New Kensington, PA 15068
0-10V for speed Field current reference may be internal or external, and Phone +39.026.445.4254 Phone +1.724.339.9501
Built-in motor thermal protection may be controlled from Silcopac A voltage regulator. Robicon Inc. (China)
Automatic matching to phase rotation
Optional cards East Ocean Center
Protections: instantaneous over current 7th Floor, Room E2
over speed Optional cards are available to implement the most com- 618 Yan An Road East SILCOPAC
mon functions. Shanghai, 200001
armature over voltage
converter over temperature
Silcopac A is provided with a dedicated terminal strip for Phone +86.215.306.5218 AC/DC THREE PHASE CONVERTERS
powering these optional cards (the ratings are:
tachometer loss
P24 max 80 mA, P15 max 50 mA, N15 max 30 mA).
motor field loss
phase loss SPATE Silcopac A for two quadrant operation and for

10.027 E - 09-01
motor overtemperature relay currents of 30-80-110-160A can be configured
external protection as an exciter on request.
Technical data in this publication are subject to change; please contact Ansaldo Sistemi Industriali for confirmation.