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Touareg No. 72 / 1: 3.0 l/165 KW TDI, Engine Code BKS 3.0 l/155 KW TDI, Engine Code BUN

This document is a current flow diagram for a Volkswagen Touareg diesel vehicle. It consists of 6 pages showing the various electrical components and their connections, including the starter, alternator, voltage regulator, glow plug system, diesel injection system, radiator fans, fuel pump and tank circuit pressurization systems. Notes are provided to indicate component positions and changes between vehicle model years.

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100% found this document useful (1 vote)
3K views17 pages

Touareg No. 72 / 1: 3.0 l/165 KW TDI, Engine Code BKS 3.0 l/155 KW TDI, Engine Code BUN

This document is a current flow diagram for a Volkswagen Touareg diesel vehicle. It consists of 6 pages showing the various electrical components and their connections, including the starter, alternator, voltage regulator, glow plug system, diesel injection system, radiator fans, fuel pump and tank circuit pressurization systems. Notes are provided to indicate component positions and changes between vehicle model years.

Uploaded by

G G
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

WI-XML Page 1 of 17

Touareg Current Flow Diagram No.  72 / 1


Edition 04.2006

3.0 l/165 kW TDI, engine code BKS


from November 2004
3.0 l/155 kW TDI, engine code BUN
from March 2006
Notes:
For information concerning
 Position of relays and fuses
 Multi-pin connections
 Control units and relays
 Earth connections
→ List of Fitting Locations!
For information concerning
 Fault Finding Programs
→ guided fault finding
WI-XML Page 2 of 17

Touareg Current Flow Diagram No.  72 / 2


Starter, alternator, terminal 50 voltage supply relay, terminal 30
wiring junction
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
J518 - Entry and start authorisation control unit
J682 - Terminal 50 voltage supply relay
T6ma - 6-pin connector, white, on electronics box engine
compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T81 - 81-pin connector
TV2 - Terminal 30 wiring junction
U6 - Slave start socket
- Positive connection (30), in engine compartment wiring
D50
harness
- Positive connection 2 (30), in engine compartment wiring
D75
harness
- Connection 6, in engine compartment wiring harness
D108

ws = white * - from May 2005


sw = black ** - up May 2005
ro = red
br = brown *** - up to November 2005
gn = green **** - from November 2005
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 3 of 17

Touareg Current Flow Diagram No.  72 / 3


Terminal 30 voltage supply relay, fuses
J317 - Terminal 30 voltage supply relay
S1 - Fuse in relay plate fuse holder, in engine compartment
S2 - Fuse in relay plate fuse holder, in engine compartment
S3 - Fuse in relay plate fuse holder, in engine compartment
S7 - Fuse in relay plate fuse holder, in engine compartment
S9 - Fuse in relay plate fuse holder, in engine compartment
S10 - Fuse in relay plate fuse holder, in engine compartment
S11 - Fuse in relay plate fuse holder, in engine compartment
S12 - Fuse in relay plate fuse holder, in engine compartment
S13 - Fuse in relay plate fuse holder, in engine compartment
S15 - Fuse in relay plate fuse holder, in engine compartment
S17 - Fuse in relay plate fuse holder, in engine compartment
T10c - 10-pin connector, pink, electronics box engine compartment
- Positive connection 2 (30), in engine compartment wiring
D75
harness
- Connection (87a), in engine wiring harness
E30

* - up to November 2005
** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 4 of 17

Touareg Current Flow Diagram No.  72 / 4


Automatic glow period control unit, diesel direct injection system
control unit, glow plugs
J179 - Automatic glow period control unit
J248 - Diesel direct injection system control unit
Q10 - Glow plug 1
Q11 - Glow plug 2
Q12 - Glow plug 3
Q13 - Glow plug 4
Q14 - Glow plug 5
Q15 - Glow plug 6
T6bk - 6-pin connector, on holder coupling point glow plugs, on
motor right
T10ma - 10-pin connector, black, electronics box engine compartment
T94aa - 94-pin connector
132
- Earth connection 3, in engine compartment wiring harness

646
- Earth point 2, on bulkhead

- Positive connection 2 (30a), in engine compartment wiring


D104
harness
- Connection 19, in engine compartment wiring harness
D121

ws = white * - from May 2005


sw = black
ro = red
** - up to November 2005
br = brown *** - from November 2005
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 5 of 17

Touareg Current Flow Diagram No.  72 / 5


Diesel direct injection system control unit, radiator fan control
unit, radiator fan control unit 2
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J293 - Radiator fan control unit
J301 - Air conditioning system control unit
J671 - Radiator fan control unit 2
T10d - 10-pin connector, blue, electronics box engine compartment
T17 - 17-pin connector, on heater
T94aa - 94-pin connector
V7 - Radiator fan
V177 - Radiator fan 2
- Earth point, on left in engine compartment
12

- Connection 19, in engine compartment wiring harness


D121

* - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 6 of 17

Touareg Current Flow Diagram No.  72 / 6


Fuel pump relay, diesel direct injection system control unit, tank
circuit pressurisation relay
J17 - Fuel pump relay
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J301 - Air conditioning system control unit
J519 - Onboard supply control unit
J715 - Tank circuit pressurisation relay
N280 - Air conditioning system compressor regulating valve
T6k - 6-pin connector, electronics box engine compartment
T6ma - 6-pin connector, electronics box engine compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T10i - 10-pin connector, on heater
T17 - 17-pin connector, on heater
T18 - 18-pin connector
T94aa - 94-pin connector
D103
- Connection 3, in engine compartment wiring harness

- Connection 19, in engine compartment wiring harness


D121

- Connection 20, in engine compartment wiring harness


D122
ws = white
sw = black * - only auxiliary coolant heater with can operated independently
ro = red
br = brown ** - only models with Climatronic
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 7 of 17

Touareg Current Flow Diagram No.  72 / 7


Charge air pressure sender, intake air temperature sender,
exhaust gas pressure sensor 1, diesel direct injection system
control unit
G31 - Charge air pressure sender
G42 - Intake air temperature sender
G65 - High pressure sender
G450 - Exhaust gas pressure sensor 1
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J301 - Air conditioning system control unit
J496 - Additional coolant pump relay
T6k - 6-pin connector, brown, electronics box engine compartment
T6ma - 6-pin connector, white, on electronics box engine
compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T10i - 10-pin connector, on heater
T17 - 17-pin connector, on heater
T60aa - 60-pin connector
T94aa - 94-pin connector
- Earth point 3, on bulkhead
647

- Connection 1, in engine compartment wiring harness


ws = white D101
sw = black
ro = red - Positive connection 5 (30), in engine compartment wiring
br = brown D144
gn = green
harness
bl = blue - Connection 2 (87a), in engine compartment wiring harness
gr = grey D181
li = purple
ge = yellow * - only models with Climatronic
or = orange ** - up to November 2005
rs = pink
*** - from November 2005
WI-XML Page 8 of 17

Touareg Current Flow Diagram No.  72 / 8


Hall sender, diesel direct injection system control unit, fuel
pressure regulating valve, fuel metering valve, throttle valve
module, residual heat relay
G40 - Hall sender
J160 - Circulation pump relay
J255 - Climatronic control unit
J248 - Diesel direct injection system control unit
J301 - Air conditioning system control unit
J338 - Throttle valve module
J445 - Fuel cooling pump relay
J708 - Residual heat relay
N276 - Fuel pressure regulating valve
N290 - Fuel metering valve
SB2 - Fuse 2 on fuse holder B
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
V55 - Circulation pump
V166 - Fuel cooling pump
- Earth point, on left behind dash panel insert
32

- Earth connection 8, in main wiring harness


373
ws = white
sw = black - Earth connection 9, in main wiring harness
ro = red 374
br = brown
gn = green
D110
- Connection 8, in engine compartment wiring harness
bl = blue
gr = grey
li = purple * - from May 2005
ge = yellow ** - from November 2005, see also page 72/9
or = orange
rs = pink
*** - only models with Climatronic
WI-XML Page 9 of 17

Touareg Current Flow Diagram No.  72 / 9


Diesel direct injection system control unit, throttle valve module,
turbocharger 1 control unit, exhaust gas recirculation valve
J248 - Diesel direct injection system control unit
J338 - Throttle valve module
J724 - Turbocharger 1 control unit
N18 - Exhaust gas recirculation valve
N345 - Exhaust gas recirculation cooler change-over valve
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
- Earth connection 1, in engine harness
281

- Connection 7, in engine compartment wiring harness


D109

* - up to November 2005, see also 72/8

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 10 of 17

Touareg Current Flow Diagram No.  72 / 10


Engine speed sender, diesel direct injection system control unit,
intake manifold flap motor, intake manifold flap 2 motor
G28 - Engine speed sender
J248 - Diesel direct injection system control unit
T3g - 3-pin connector, in engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
V157 - Intake manifold flap motor
V275 - Intake manifold flap 2 motor
- Earth connection 1, in engine harness
281

- Earth point 4, on bulkhead


648

- Connection 7, in engine compartment wiring harness


D109

* - models with automatic gearbox only


** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 11 of 17

Touareg Current Flow Diagram No.  72 / 11


Lambda probe, bank 1 exhaust gas temperature sender 2, diesel
direct injection system control unit, exhaust gas temperature
sender 1
G39 - Lambda probe
G182 - Gearbox input speed sender
G235 - Exhaust gas temperature sender 1
G448 - Bank 1 exhaust gas temperature sender 2
J248 - Diesel direct injection system control unit
T6mb - 6-pin connector, in engine compartment
T8u - 8-connector, black, coupling point gearbox
T10e - 10-pin connector, green, electronics box engine compartment
T94aa - 94-pin connector
Z19 - Lambda probe heater
250
- Earth connection, in diesel engine wiring harness

* - only models with manual gearbox


** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 12 of 17

Touareg Current Flow Diagram No.  72 / 12


Accelerator position sender, accelerator position sender 2, fuel
pressure sender, diesel direct injection system control unit,
injector, cylinder 1
G79 - Accelerator position sender
G185 - Accelerator position sender 2
G247 - Fuel pressure sender
J248 - Diesel direct injection system control unit
N30 - Injector, cylinder 1
T10e - 10-pin connector, green, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 13 of 17

Touareg Current Flow Diagram No.  72 / 13


Diesel direct injection system control unit, injectors
J248 - Diesel direct injection system control unit
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
N83 - Injector, cylinder 5
N84 - Injector, cylinder 6
T60aa - 60-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 14 of 17

Touareg Current Flow Diagram No.  72 / 14


Coolant temperature sender, air mass meter, fuel temperature
sender, adiator outlet coolant temperature sender, diesel direct
injection system control unit
G62 - Coolant temperature sender
G70 - Air mass meter
G81 - Fuel temperature sender
G83 - Radiator outlet coolant temperature sender
J248 - Diesel direct injection system control unit
T10d - 10-pin connector, blue, electronics box engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
- Positive connection 2 (15a), in main wiring harness
B278

D52
- Positive connection (15a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 15 of 17

Touareg Current Flow Diagram No.  72 / 15


Brake light switch, clutch pedal switch, brake pedal switch, diesel
direct injection system control unit
F - Brake light switch
F36 - Clutch pedal switch
F47 - Brake pedal switch
J104 - ABS control unit
J248 - Diesel direct injection system control unit
J527 - Steering column electronics control unit
SB26 - Fuse 26 on fuse holder left
SB38 - Fuse 38 on fuse holder left
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T16a - 16-pin connector
T47b - 47-pin connector
T94aa - 94-pin connector
- Positive connection 2 (15a), in main wiring harness
B278

- Positive connection 13 (15a), in main wiring harness


B289

- Connection 1 (54), in main wiring harness


B335

* - up to November 2005
ws = white ** - from November 2005
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 16 of 17

Touareg Current Flow Diagram No.  72 / 16


Oil pressure switch, diesel direct injection system control unit,
control unit in dash panel insert, diagnosis connection
F1 - Oil pressure switch
J248 - Diesel direct injection system control unit
J285 - Control unit in dash panel insert
J533 - Data bus diagnostic interface
T10d - 10-pin connector, blue, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T16 - 10-pin connector, diagnosis connection, under left dash panel
T32a - 32-pin connector, blue
T32b - 32-pin connector, green
T94aa - 94-pin connector
- Connection 1 (61), in main wiring harness
B344

- Connection 3 (drive train CAN bus, high), in main wiring


B385
harness
- Connection 3 (drive train CAN bus, low), in main wiring
B392
harness
- Connection 1 (diagnosis), in main wiring harness
B444

- Connection 3 (diagnosis), in main wiring harness


B509

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 17 of 17

Touareg Current Flow Diagram No.  72 / 17


Fuel system pressurisation pump, fuel pump, coolant shortage
indicator sender, fuel gauge sender 3, oil level and oil temperature
sender
G - Fuel gauge sender
G6 - Fuel system pressurisation pump
G23 - Fuel pump
G32 - Coolant shortage indicator sender
G237 - Fuel gauge sender 3
G266 - Oil level and oil temperature sender
J285 - Control unit in dash panel insert
T4af - 4-pin connector, near tank
T5k - 5-pin connector, near tank
T10f - 10-pin connector, red, electronics box engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T32a - 32-pin connector, blue
T32b - 32-pin connector, green
- Earth point, under rear left seat
39

- Earth connection 1 (sender earth), in main wiring harness


410

- Connection (EFPR), in main wiring harness


B429

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink

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