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Process Data Sheet

The document contains daily defect analysis reports from multiple factories. It summarizes the top 5 defects by date and line number, and provides detailed data on defects by mid line, end line, appearance, and batch audit metrics. Graphs show defect percentage trends over time for analysis and process improvement.

Uploaded by

Hazem Nusirat
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
47 views

Process Data Sheet

The document contains daily defect analysis reports from multiple factories. It summarizes the top 5 defects by date and line number, and provides detailed data on defects by mid line, end line, appearance, and batch audit metrics. Graphs show defect percentage trends over time for analysis and process improvement.

Uploaded by

Hazem Nusirat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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DAILY DEFECTS ANALYASIS REPORT

TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs

Total Defects
Sewing Line
%age

Checked Pcs

Appearance Total Defects

%age

Total Audits

Failed Audits
Batch Audit
Fail %age

OQL

Total Audits

Failed Audits
Correlation Audit
Fail %age

OQL

TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs

Total Defects
Sewing Line
%age

Checked Pcs

Appearance Total Defects

%age

Total Audits

Failed Audits
Batch Audit
Fail %age

OQL

Total Audits

Failed Audits
Correlation Audit
Fail %age

OQL

REMARKS:………………………………………………………………………………………………………………………………………………………………………………………………………………………….

Prepared By: QAM FM


Top 5 Defects Analysis

Line # Defects 17/12/2017 18/12/2017

Crocked Seam

Uneven Stitching

Pleat

Open Seam

Stain

1 Uncut Thread

Skip Stitch

2
DEFECT QUALITY REPORT

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017


Checked Pcs. 2000
Mid Line Total Defects 73
1 Defects %age 3.65
Checked Pcs. 372
Mid Line Total Defects 32
2 Defects %age 8.60

Mid Line Graph Line # 1 Mid Line Graph Line # 2


1 1
0.9 0.9
0.8 0.8
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017

ne # 2

7 8 9 10 11
DEFECT ANALYSIS REPORT

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017


Checked Pcs. 2000
End Line Total Defects 89
1 Defects %age 4.45
Checked Pcs. 1251
End Line Total Defects 191
2 Defects %age 15.27

End Line Graph Line # 1 End Line Graph Line # 2


1 1
0.9 0.9
0.8 0.8
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017

ne # 2

7 8 9 10 11
DEFECT ANALYSIS REPORT

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017


Checked Pcs. 2000
Appearance Total Defects 120
1 Defects %age 6.00
Checked Pcs. 513
Appearance Total Defects 224
2 Defects %age 43.66

Appearance Graph Line # 1 Appearnace Graph Line # 2


7.00 50.00
45.00
6.00
40.00
5.00 35.00
30.00
4.00
25.00
3.00 20.00

2.00 15.00
10.00
1.00
5.00
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017

Line # 2

7 8 9 10 11
Batch Audit report

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017


# of Audits Done 6
Batch Audit # of Fail Audits 1
1 Fail % 16.67
# of Audits Done 6
Batch Audit # of Fail Audits 1
2 Fail % 16.67

Batch Audit Graph Line # 1 Batch Audit Graph Line # 2


18.00 18.00

16.00 16.00

14.00 14.00

12.00 12.00

10.00 10.00

8.00 8.00

6.00 6.00

4.00 4.00

2.00 2.00

0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 1
12/25/2017 12/26/2017 12/27/2017 12/28/2017

Line # 2

7 8 9 10 11
Correlation Audit Report

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017


# of Audits Done 3
Batch Audit # of Fail Audits 0
1 Fail % 0.00
# of Audits Done 4
Batch Audit # of Fail Audits 1
2 Fail % 25.00

Batch Audit Graph Line # 1 Batch Audit Graph Line # 2


1.00 30.00
0.90
25.00
0.80
0.70
20.00
0.60
0.50 15.00
0.40
10.00
0.30
0.20
5.00
0.10
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017

Line # 2

7 8 9 10 11
JC Penny Quality Improvement Report

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017


Checked Pcs. 2000 0 0 0
Mid Line Total Defects 73 0 0 0
Defects %age 3.65 0 0 0
Checked Pcs. 2000 0 0 0
End Line Total Defects 89 0 0 0
Defects %age 4.45 0 0 0
Checked Pcs. 2000 0 0 0
1 Appearance Total Defects 120 0 0 0
Defects %age 6 0 0 0
Total Audits 6 0 0 0
Batch Audits # of Failed Audits 1 0 0 0
Fail %age 16.67 0 0 0
Total Audits 3 0 0 0
Correlation Audits # of Failed Audits 0 0 0 0
Fail %age 0 0 0 0

Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017


Checked Pcs. 372 0 0 0
Mid Line Total Defects 32 0 0 0
Defects %age 8.60 0 0 0
Checked Pcs. 2000 0 0 0
End Line Total Defects 89 0 0 0
Defects %age 4.45 0 0 0
Checked Pcs. 2000 0 0 0
1 Appearance Total Defects 120 0 0 0
Defects %age 6 0 0 0
Total Audits 6 0 0 0
Batch Audits # of Failed Audits 1 0 0 0
Fail %age 16.67 0 0 0
Total Audits 4 0 0 0
Correlation Audits # of Failed Audits 1 0 0 0
Fail %age 25 0 0 0
ovement Report

12/21/2017
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

12/21/2017
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
DAILY DEFECTS ANALYASIS REPORT
TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs

Total Defects
Mid Line
%age

Checked Pcs

End Line Total Defects

%age

Checked Pcs

Appearance Total Defects

%age

Total Audits

Failed Audits
Batch Audit
Fail %age

OQL

Total Audits

Failed Audits
Correlation Audit
Fail %age

OQL

TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs

Total Defects
Mid Line
%age

Checked Pcs

End Line Total Defects

%age

Checked Pcs

Appearance Total Defects

%age

Total Audits

Failed Audits
Batch Audit
Fail %age

OQL

Total Audits

Correlation Audit
Failed Audits
Correlation Audit
Fail %age

OQL

REMARKS:………………………………………………………………………………………………………………………………………………………………………………………………………………………….

Prepared By: QAM FM


Jcpeny Improvement Project
Date Area Findings Root Cause
High %age of Defects at EOL Checkers not folowing
Quality Ironing area Closck wise insepction method

High %age of oil stain 6 machiens were noticed more


machinery oil leakage

17/12/2017
High %ag of Untrimming Operators not trimming
Method threads at EOL threads properly
Jcpeny Improvement Project
Corrective Action Plan Supportive evidence Impact
Clock wise Inspection Training
given to Checkers.

Corrective maintainence was


done for those machines.

Training was given to Operators


for right quality and Self checking

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