Department of Architecture: Pangasinan State University College of Engineering and Architecture
Department of Architecture: Pangasinan State University College of Engineering and Architecture
DEPARTMENT OF ARCHITECTURE
URDANETA CAMPUS
APL 413
ARCHITECTURAL STRUCTURES
(CONCRETE DESIGN)
RESEARCH 01
DATE DUE: FEB. 19, 2020
STUDENT INSTRUCTOR
INGREDIENTS IN CONCRETE
Hydraulic Cement
Portland Cements and Blended Cements are hydraulic, since they set and harden to
form a stone-like mass by reacting with water. The term Hydraulic Cement is all
inclusive and is the newer term to be used for both Portland Cement and Blended
Cement.
Portland Cement.
After blending, the prepared mix is fed into the upper end of a kiln while burning fuel,
producing temperatures of 2600 °F to 3000 °F (1425 °C to 1650 °C), is forced into the
lower end of the kiln. During the process, several reactions occur which result in the
formation of Portland Cement clinker. The clinker is cooled and then pulverized. During
this operation gypsum is added as needed to control the setting time of the cement. The
pulverized finished product is Portland Cement. It is ground so fine that nearly all of it
passes a sieve having 40,000 openings per sq. inch (1.6 openings per mm2) .
There are five types of Portland Cement (Types I, II, III, IV, V) and two types of Blended
Cement (Types I-P, I-S). Each type is manufactured to meet certain physical and
chemical requirements for specific purposes.
9. White Cement
It is prepared from raw materials free from Iron oxide and is a type of ordinary portland
cement which is white in color. It is costlier and is used for architectural purposes such
as precast curtain wall and facing panels, terrazzo surface etc. and for interior and
exterior decorative work like external renderings of buildings, facing slabs, floorings,
ornamental concrete products, paths of gardens, swimming pools etc.
10. Colored cement
It is produced by mixing 5- 10% mineral pigments with ordinary cement. They are widely
used for decorative works in floors.
11. Air Entraining Cement
Air entraining cement is produced by adding indigenous air entraining agents such as
resins, glues, sodium salts of sulphates etc. during the grinding of clinker.
This type of cement is especially suited to improve the workability with smaller water
cement ratio and to improve frost resistance of concrete.
Type II will usually generate less heat at a slower rate than Type I or Normal
cement. Therefore, it may be used in structures of considerable mass,
such as large piers, heavy abutments, and heavy retaining walls. Its use
will minimize temperature rise, which is especially important in warm
weather pours.
Type V cement is used in concrete exposed to severe sulfate action, and is used
mainly in the western section of the United States.
Characteristics of Aggregates
Resistance to FreezeThaw:
(Important in structures subjected to weathering) - The freeze-thaw resistance of an
aggregate is related to its porosity, absorption, and pore structure. Specifications
require that resistance to weathering be demonstrated by the magnesium sulfate test.
Abrasion Resistance:
(Important in pavements, loading plat-forms, floors, etc.) - Abrasion resistance is the
ability to withstand loads without excessive wear or deterioration of the aggregate.
Chemical Stability: (Important to strength and durability of all types of structures) -
Aggregates must not be reactive with cement alkalies. This reaction may cause
abnormal expansion and map-cracking of concrete.
Particle Shape and Surface Texture: (Important to the workability of fresh concrete) -
Rough textured or " at and elongated particles, due to their high surface area, require
more water to produce workable concrete than do rounded or cubical aggregates.
Grading: (Important to the workability of fresh concrete) - The grading or particle size
distribution of an aggregate is determined by sieve analysis.
Specific Gravity (Density): The specific gravity of an aggregate is the ratio of its
weight to the weight of an equal volume of water at a given temperature. Most normal
weight aggregates have a specific gravity ranging from 2.4 to 2.9. It is not a measure of
aggregate quality. It is used for certain computations in a mix design.
Air-Entraining Admixtures
An air-entrained concrete contains microscopic air bubbles that are distributed, but not
interconnected, through the cement paste. The air bubbles are small and invisible to the
naked eye. Visible entrapped air voids occur in all concrete and the amount of
entrapped air is largely a function of aggregate characteristics. Variations in air content
can be expected with variations in aggregate proportion and gradation, mixing time,
temperature and slump. Adequate control is required to ensure the proper air content at
all times. Since the amount of air-entraining agent per batch is small [3 to 8 oz. (110 to
300 ml) per cubic yard (meter) of concrete], it is important to disperse the agent in the
plastic concrete to insure proper spacing and size of air voids, which are significant
factors contributing to the effectiveness of air-entrainment in concrete.
Retarding Admixtures
A retarding admixture is a material that is used for the purpose of delaying the setting
time of concrete. Retarders are used in concrete to:
1. Offset the accelerating affect of hot weather on the setting of concrete.
2. Provide time for difficult placing or finishing in such items as bridge decks or large
piers.
Most retarders also function as water reducers. They are frequently called water-
reducing retarders. Some retarders also entrain air in concrete. A retarded concrete
may lose slump faster than a non-retarded concrete. Because some retarders react with
certain air-entraining agents, they are introduced into the mixing water separately.
Acceptance tests of retarders with cements for each design mix and cement content are
necessary to determine whether the materials are compatible
Accelerating Admixtures
An accelerating admixture is used to accelerate the setting and the strength
development of concrete. The development of strength of concrete can also be
accelerated by:
1. Using Type III Cement (high-early-strength cement);
2. Lowering the water cement ratio, or increasing the cement content; and
3. Curing at higher temperatures.
Most of the commonly used accelerators cause an increase in the drying shrinkage of
concrete. Calcium chloride is the most commonly used accelerating admixture. Calcium
chloride and other materials used as accelerators are not antifreeze agents. When used
in normal amounts, they will not reduce the freezing point of concrete by more than a
few degrees.
The water shall be clean and shall not contain sugar, molasses or gur or their
derivatives, or sewage, oils, organic substances.
If the quality of water to be used for mixing is in doubt, cubes of 75 mm in cement
mortar 1:3 mix with distilled water and with the water in question shall be made
separately. The latter type of cubes should attain 90% of the 7 days’ strength obtained
in cubes with same quantity of distilled water.
Alternatively, the water shall be tested in an approved Laboratory for its use in preparing
concrete / mortar.
For plain and reinforced cement concrete permissible limits for solids shall be as
follows:
Chlorides (Cl) a) 1000 mg/l for RCC work and, b) 2000 mg/l for PCC work
Suspended matter 2000 mg/l
Limits of Alkalinity:
To neutralize 200 ml of sample should not require more than 10 ml of 0.1 normal HCI
using methyl orange as an indicator.
Limits of Acidity:
To neutralize 200 ml sample of water should not require more than 2 m of 0.1 normal
NaOH (Caustic soda). The pH value of water shall generally be not less than 6.
PRE-CAST CONCRETE
1. Precast concrete is poured into a wooden or steel mold with wire mesh or rebar.
This mold may also have prestressed cable, if needed.
2. It is cured in a controlled environment — usually at a plant.
3. Once finished, the precast concrete is transported to a construction site and put
into place.
It’s important to note that not all precast concrete is prestressed with cable
reinforcement. The addition of this reinforcement is particularly useful in many
structures and buildings where maximizing the strength of the concrete is essential. The
addition of the wire or rebar provides tension within the concrete, which is released
once curing is complete. The release of the wire or rebar tension transfers strength to
the concrete, creating an even stronger material.
Regardless of whether or not prestressing is a part of the equation, this process is
faster, safer and more affordable than standard concrete. Precast concrete materials
help you maximize your project’s potential while making sure it is completed on time.
They are also among the most versatile products in construction, combining a strong
structure with the ability to:
Bridges: The Walnut Lane Memorial Bridge began the precast concrete industry
in the United States, and using precast concrete materials for bridges continues
today. You’ll find precast concrete materials are used for beams, arches, girders,
deck slabs, caps and more. Regardless of the size of the bridge, precast
concrete gives engineers the ability to create a structure that blends in with the
environment and is compatible with any historical surroundings.
Curb Inlets and Catch Basins: Just like culverts are a part of the underground
infrastructure, so are curb inlets and catch basins for wastewater management.
Different states and local municipalities have different standards for these
pieces, but precast concrete manufacturing can take all of them into
consideration and create a product that helps stormwater runoff drain to the
underground infrastructure in place.
Sound Walls: In urban areas, sound walls are erected as a noise barrier between
highways and communities. Using precast concrete for these structures can cut
noise pollution up to 50 percent. The versatility of design enables these sound
wall structures to blend into their surroundings with a specific color, texture or
design.
Hospitals and Medical Centers: For many of the same reasons precast concrete
is preferred for multi-unit housing, it also provides a strong foundation for
hospitals and medical centers. Hershey Medical Center is an example of a
precast concrete hospital building.
REINFORCED CONCRETE
Steel Reinforced Concrete The steel bars are reinforced into the concrete. The bars
have a rough, corrugated surface thus allowing better bonding with steel rebars the
concrete gets extra tensile strength. The compression strength, bending also show
marked improvement thermal expansion characteristic of steel rebars and concrete
shall match. The rebar shall have cross sectional are equal to 1% for slabs and beams,
this can be 6% in case of columns
Reinforcing bars are hot-rolled using different steel materials. Most rebars are rolled
from new steel billets, but others are rolled from steel debris or railroad rails. Rebars are
required to contain some sort of identification that can be used to identify the mill that
produced the reinforcing steel bar.
The American Society for Testing and Materials (ASTM) has created a standard
identification ruling that all rebars must comply with:
Lower-strength reinforcing steel bars have only three marks that identify the mill that
produced the bar, the rebar size, and the type of steel used. High-strength reinforcing
steel uses a continuous line system to show steel grade. If the rebar contains two lines,
it indicates that the rebar was rolled into the 75,000-psi bars. When a single line is
present, it represents a 60,000-psi bar.
Types of Rebar
Carbon Steel Rebars: This is the most common type of rebar and is sometimes
referred to as a "black bar." It's extremely versatile but it corrodes more easily
than other types, making it inappropriate in areas that are subject to high
humidity or in structures that are frequently exposed to water. Many consider
carbon steel rebars to be the best option in all other types of construction,
however.
Welded Wire Fabric: Welded wire fabric (WWF) is made from a series of steel
wires arranged at right angles and electrically welded at all steel wire crossings.
It can be used in slab-on-ground slabs where the ground has been well
compacted. A heavier fabrication of welded wire fabric can be used in walls
and structural floor slabs. This is commonly used in road pavement, box culverts,
drainage structures, and in small concrete canals.
Sheet-Metal Reinforcing Bars: Sheet-metal reinforcement is commonly used
in floor slabs, stairs, and roof construction. Sheet-metal reinforcing is composed
of annealed sheet steel pieces bent into corrugations of about one-sixteenth of
an inch deep with holes punched at regular spacing.
Epoxy-Coated Rebars: Epoxy-coated rebars are expensive and used in areas
that will be in contact with salt water or where a corrosion problem is imminent.
The only problem is that the coating can be very delicate, so bars should be
ordered from a reputable supplier.
European Rebars: These rebars are typically made of manganese so they tend
to bend more easily. They're not suitable for use in areas that are prone to
extreme weather conditions or geological effects, such as earthquakes,
hurricanes, or tornadoes. They can be cost-effective, however.
Stainless Steel Rebars: Stainless steel can be used as an alternative
reinforcing steel bar with carbon steel reinforcement. Using stainless steel
reinforcing bars will not create galvanic corrosion, and it can be a cost-effective
solution in areas subject to corrosion problems or where repair is difficult and
expensive. These rebars will cost at least eight times more than epoxy-coated
rebars, however.
Galvanized Rebars: Galvanized rebars are 40 times more resistant to corrosion
than carbon steer rebars, making them ideal for structures that will be heavily
exposed to wet and humid conditions. They're pricey, however.
Expanded Metal or Wire Mesh Rebars: Expanded metal or wire mesh
reinforcement is another good product for concrete. Expanded metal is made by
shearing a sheet of steel into parallel lines that are then expanded to form a
diamond shape or a square shape between each cut. Expanded metal is
commonly used as reinforcement in areas where a considerable thickness of
plaster is required, or to reinforce light concrete construction. Wire mesh
reinforcement can be used on sidewalks, small concrete pads, or walkable
surfaces that don't receive high live or load charges.
Glass-Fiber-Reinforced-Polymer (GFRP) Rebars: Similar to carbon fiber,
GFRP rebars will not corrode — ever, under any conditions. You'll pay dearly for
that, however. These rebars can run 10 times the cost of epoxy-coated rebars.
1st Floor
It is the floor that has 1 storey height above ground.
Basement Floor
The floor of the basement of the building. It is also called cellar. The basement floor is
either completely or partially below the ground floor. A basement can be used in almost
exactly the same manner as an additional above-ground floor of a house or other
building. However, the use of basements depends largely on factors specific to a
particular geographical area such as climate, soil, seismic activity, building technology,
and real estate economics.
The concrete floor in most basements is structurally not part of the foundation; only the
basement walls are. Since warm air rises, basements are typically cooler than the rest
of the house. In summer, this makes basements damp, due to the higher relative
humidity.
Basement Wall
The wall surrounding the basement floor is called the basement wall. The basement
walls can be regarded structurally as part of the foundation. The basement walls are
shear walls which can resist lateral laods as well. Moreover, these walls are meant to be
higly non-porous and water resistant.
Column Bracket
Column Bracket is protrusion from the column also used for hanging or attaching lamps,
bulbs or other accessories to it like road signs.
Column Capital
Column capital is an architectural element used for aesthetic purposes which forms the
topmost member of a column.
Drop Panels
Drop panels are used to thicken the slab around the column in flat slabs to avoid
punching shear. Since flat slabs have no stirrups shear is resisted by thickening the slab
around the column to increase the concrete in shear. Beams can also be used, but
generally drop panels are preferred to avoid conflicts with the electro-mechanical works
of the structure.
Exterior Columns
The columns supporting the main structure of the building. Usually in frame structures
the exterior columns are of extreme importance and bear the load of the building as well
as resist environmental factors like wind, rain, and other physical factors.
Flat Plate
Slabs connecting to columns directly. Flat plate system is widely adopted by engineers
as it provides many advantages . The system can reduce the height of the building,
provide more flexible spatial planning due to no beams present, and further reduce the
material cost. However, the main problem in practice is the brittle failure of flat plate
under punching shear. Due to the relatively small floor loading and the close column
spacing, flat plate construction is preferred. For heavier loading and larger column
spacing, column capitals are required, and for even larger spans to reduce the self-
weight, waffle slabs are used.
Flat Slab
The flat plate is a two-way reinforced concrete framing system utilizing a slab of uniform
thickness, the simplest of structural shapes. The flat slab is a two-way reinforced
structural system that includes either drop panels or column capitals at columns to resist
heavier loads and thus permit longer spans. Construction of flat slabs is one of the
quickest methods available. Lead times are very short as this is one of the most
common forms of construction.
Interior Columns
Interior columns in a frame structure support the slab and beams internally. They are
not as susceptible to buckling and environmental effects as the external ones but still
are extremely important considering the safety and stability of the building. Interior
columns can also serve aesthetic and architectural purposes.
Pedestal
An architectural support or base, as for a column or statue.
Roof
A roof is the covering on the uppermost part of a building. A roof protects the building
and its contents from the effects of weather and the invasion of animals. Structures that
require roofs range from a letter box to a cathedral or stadium, house buildings being
the most numerous.
The elements in the design of a roof are:
the material
the construction
the durability &
Serviceability
Spread Footing
To distribute the load of the foundation on the soil, spread footings are installed below
the building's foundation. This type of footing is continuous below the perimeter of the
house walls and may be thickened or widened at the points where concentrated loads
are applied e.g. columns. These components are constructed from concrete and are
often reinforced with rebar or steel to add additional support. Depending on the size and
configuration of the building, the footers can be buried just below ground level or several
feet below the surface. In cold climates, they are always placed below the frost line to
minimize problems with concrete heaving that occurs during freeze/thaw cycles. This
type of footer design is highly beneficial to builders and homeowners. Since they
transfer the weight of the building over a large area, they have little risk of failure
Upturned Beam
Through the use of upturned concrete T-beams, designers created a naturally ventilated
work space that employs the thermal mass of an exposed concrete ceiling. This
concrete absorbs heat during the day and is purged at night by cool breezes. The term
is usually used in concrete construction, in parking structures, but here is how it works:
The beam is above the floor it supports, or a combination. Take a parking structure,
there is the required barrier wall, so if you turn the beam up it acts as support and the
barrier. Think of your simple beam diagram with a uniform load on it. The beam
supports this load, so it doesn't matter if the load is applied at the bottom (simply, other
than there are the compression/tension face)
This also works well in buildings, rather than have a large beam under the floor, the
beam is cast above and below the floors, acts as bearing and shear tension and
compression face reinforcement will be some what different, but beam cross section
area will stay the same.
PANGASINAN STATE UNIVERSITY
DEPARTMENT OF ARCHITECTURE
URDANETA CAMPUS
AD 428
ARCHITECTURAL DESIGN 08
BUBBLE DIAGRAM
DATE DUE: FEB. 19, 2020
STUDENT