0% found this document useful (0 votes)
138 views

Cathodic Protection Training

This document discusses corrosion and cathodic protection. It introduces corrosion and how it affects metals. It then describes cathodic protection techniques used to mitigate corrosion, including the use of transformer rectifiers and anode ground beds. The document provides details on testing, maintenance, and troubleshooting of cathodic protection systems.

Uploaded by

ravi00098
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
138 views

Cathodic Protection Training

This document discusses corrosion and cathodic protection. It introduces corrosion and how it affects metals. It then describes cathodic protection techniques used to mitigate corrosion, including the use of transformer rectifiers and anode ground beds. The document provides details on testing, maintenance, and troubleshooting of cathodic protection systems.

Uploaded by

ravi00098
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 118

Indroduction











What Is Corrosion


Corrosion in Metals


Detection of Corrosion Metals





Mitigation of Corrosion

Cathodic Protection





Types of Cathodic Protection


Transformer Rectifiers
Surface Anode Ground Beds
Applications






Criteria for CP



100 mV Potential Criteria

1400 1400
1200 1200
1000 1000

800 800

600 600

400 400

200 200

0 0

Polarization Decay
Current Density
( At 300 C, 25% Increase in Every 100 C )







General Arrangement Of
Equipment
Anode Lead Junction Box





Typical Stray Current
Potential Testing of Foreign
Structures



Interference Vs. Potential
Values


General Phases Of CP
Program







ADCO CP Project

ADCO Contract No. 5922.01/EC


Basic Design Philosophy









Limitations Of Cathodic
Protection In Oil & Gas Wells


Electrical Isolation




CP Current Requirement








Corrosion Potential
Evaluation Tool (CPET)
Logging






CPET Tool and Logs
E-log-i Testing




CP Current Attenuation
0

-1,000

-2,000

-3,000

-4,000

-5,000

-6,000

-7,000

-8,000
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0



Current Density Per Segment
0

-1,000

-2,000

-3,000

-4,000

-5,000

-6,000

-7,000

-8,000
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00



Groundbed Details









Preferred Groundbed Location
°°

°
Determining Borehole Depths

14.00
Megger
12.00
10.00
8.00
6.00
4.00
2.00
Drill Rig Wellhead 0.00
3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60





Drill Rigs



Deep Anode Groundbed
Details








Cross Section Of Deep Anode
Groundbed
Titanium / MMO Anodes






Coke Breeze Backfill





Anode / Vent Pipe Loading
Deep Anode Installation Rig



Coke Breeze Pumping Operation


Power Supplies
Transformer Rectifiers








Solar Power Supplies




Solar Power Controller



Storage Batteries




Negative Connection To Well


Special Tools







Project CP Criteria


Assessment Of CP Current
To Casing


Commissioning Activities







General Safety


PPE And Safety Equipment




Safety Hazards


Testing
Routine Testing









AC Input Measurement Of
Rectifier


DC Current Output Of
Rectifier



DC Voltage Output of
Rectifiers

Measure and Balance CP Current To Well Casings
(Dual Sites)


Tap Adjustment Of Rectifier





Correct 

Wrong



Electronic Components Of
Solar Controller


Solar Power Alarm Settings





Controller Alarm LED’s







CP Controller Adjustments


Normal Operating Display
Shunt Ratings


Shunt Rating / Conversions
EQUIPMENT SHUNT RATING CONVERSION
Anode Current Measurements


Flowline Current Measurements


Interrupting Current Output of
Rectifier



Sample Interference Test
Data
P/S Potential (mV)
Test Location Results
On Off Change
Set-up and Down Loading of
Data Loggers




Data Logger on Rectifiers






Rectifier Data Logger Connection
Set-up of Rectifier Data Logger





Data Logger Set-up Window
(General)






Communication Type Codes
(Unique 5 Digit No.)


Data Logger Set-up Window
(Channel Tab)




Data Logger Set-up Window
(Rectifier Tab)


Data Logger Set-up Window
(Recording Tab)







Down Loading Data Logger
(Status and Tools Window)


Down Loading Data Logger
(Auto Report Window)


Generating Report





Sample Rectifier Data Logger
Report
RMU SYSTEM (by RCS)
SITE REPORT CUMULATIVE

SITE NAME: Bb-123


COMMUNICATION No.: 6
COMPANY: ADCO
ADDRESS: Cluster 21
DESCRIPTION:

RECTIFIER No: 1 of 1
RELAY NO.: 1
MANUFACTURER: Corrpower
MODEL CSAY 30 -25
SERIAL NO.: 123456
CLASS: Nema 3R
RATING: 30 Volt / 25 Amp

Title: , Interrupter: Idle, Type: On, Start: Scheduled, Transfer Time: 07/23/04 13:19
01 01 01 02 02 02 03 03 03
Date / Time Min. Ave. Max. Min. Ave. Max. Min. Ave. Max.
(V DC) (V DC) (V DC) (V DC) (V DC) (V DC) (A DC) (A DC) (A DC)

7/21/2004 / 10:00:00 AM 5.75 5.88 6.01 15.22 15.65 15.87


7/21/2004 / 11:00:00 AM 5.82 5.91 6.12 15.31 15.81 15.98
7/21/2004 / 12:00:00 PM 5.75 5.88 6.01 15.22 15.65 15.87
7/21/2004 / 1:00:00 PM 5.82 5.91 6.12 15.31 15.81 15.98
7/21/2004 / 2:00:00 PM 5.75 5.88 6.01 15.22 15.65 15.87
7/21/2004 / 3:00:00 PM 5.82 5.91 6.12 15.31 15.81 15.98
Down Loading of Solar Power
Data Logger



Solar Power Data Logger
Connection


Download Menu
Sample Readout of Solar
Power Data Logger
Site: Bu191 Operator: Anis Downloaded: 29-Jul-2004 at 09:30

Date Time Regulator Status CP Status Alarms

H
CP RC DI LV LV AY AY L F R C B T
yyyy-mm-dd hh:mm Mode BV Temp AI LI CP I V
V V S A D 1 2 C A F P S S
A
Maintenance
Routine Maintenance


Trouble Shooting


Problem of TR System

AC Power Problem


No DC Voltage






DC Voltage But No DC
Current From T/R





Dummy Load Across Power
Supply


Internal Transformer Rectifier
Problems


Isolate Problem Of Solar
System

Solar Panels



General Problems With Solar
Controllers




Solar Power Supply Schematic

The schematic diagram in the O & M manual will assist


trouble shooting procedures.
Problems With Input Power


Problems With Charge
Controller


Problems With CP Controller


Batteries





Anode With Low Output


Open DC Output Circuit




High Circuit Resistance





You might also like