PI500 Short Manual V2.0 20190116 - E
PI500 Short Manual V2.0 20190116 - E
Thank you for choosing Powtran PI500 Series Frequency Inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
Powtran
March , 2018
Contents
Chapter 1.Inspection and safety precautions .................................................................... 1
1-1. Inspection after unpacking ............................................................................ 1
1-1-1. Instructions on nameplate .................................................................. 1
1-1-2. Model designation ............................................................................. 1
1-2. Safety precautions ......................................................................................... 2
1-3. Precautions.................................................................................................... 3
1-4. Scope of applications .................................................................................... 5
Chapter 2 Standard specifications .................................................................................... 6
2-1. Technical specifications ................................................................................ 6
2-2. Standard specifications ................................................................................. 8
Chapter 3 Keyboard ....................................................................................................... 12
3-1. Keyboard description .................................................................................. 12
3-2. Keyboard Indicators .................................................................................... 12
3-3. Description of operation panel keys ............................................................ 13
3-4. Keyboard display letters and numbers correspondence table ...................... 13
3-5. Examples of parameter settings .................................................................. 14
3-5-1. Instructions on viewing and modifying function code ..................... 14
3-5-2. The way to read parameters in various status .................................. 15
3-5-3. Password settings ............................................................................. 15
3-5-4. Motor parameter auto turning .......................................................... 15
Chapter 4 Installation and commissioning ..................................................................... 16
4-1. Installation direction and space ................................................................... 16
4-2. Wiring Diagram .......................................................................................... 17
4-2-1. Wiring diagram ................................................................................ 18
4-3. Main circuit terminal .................................................................................. 19
4-3-1. Main circuit terminal arrangement ................................................... 19
4-3-2. Function description of main circuit terminal .................................. 22
4-4. Control circuit terminals ............................................................................. 22
4-4-1. Control circuit terminals arrangement ............................................. 22
4-4-2. Description of control circuit terminals ........................................... 22
4-5. Wiring Precautions ..................................................................................... 25
4-6. Spare Circuit ............................................................................................... 26
4-7. Commissioning ........................................................................................... 26
Chapter 5 Function parameter ........................................................................................ 28
5-1. Menu grouping............................................................................................ 28
Chapter 6 Troubleshooting ............................................................................................. 61
6-1. Fault alarm and countermeasures ................................................................ 61
6-2. EMC (Electromagnetic Compatibility) ....................................................... 65
6-2-1. Definition......................................................................................... 65
6-2-2. EMC standard.................................................................................. 65
6-3. EMC directive ............................................................................................ 65
6-3-1. Harmonic effect ............................................................................... 65
6-3-2. Electromagnetic interference and installation precautions .............. 65
6-3-3. Remedies for the interference from the surrounding electromagnetic
equipment to the inverter ............................................................... 66
6-3-4. Remedies for the interference from the inverter to the surrounding
electromagnetic equipment ............................................................ 66
6-3-5. Remedies for leakage current .......................................................... 66
6-3-6. Precautions on installing EMC input filter at the input end of power
supply............................................................................................. 67
Chapter 7 Dimension ..................................................................................................... 68
7-1. Dimension .................................................................................................. 68
7-1-1. Product outside drawing, installation size ....................................... 68
7-1-2. PI500 series ..................................................................................... 68
7-1-3. PI500 series (With DC reactor base) ............................................... 73
7-1-4. Keypad dimension drawing ............................................................. 76
Chapter 8 Maintenance and repair ................................................................................. 78
8-1. Inspection and maintenance........................................................................ 78
8-2. Parts for regular replacement ...................................................................... 78
8-3. Storage........................................................................................................ 79
8-4. Capacitor .................................................................................................... 79
8-4-1. Capacitor rebuilt .............................................................................. 79
8-5. Measuring and readings .............................................................................. 80
Chapter 9 Options .......................................................................................................... 81
Chapter 10 Warranty ...................................................................................................... 83
Appendix I RS485 Communication protocol ................................................................ 84
I-1 Communication protocol ........................................................................... 84
I-1-1 Communication content ................................................................. 84
I-1-2 Protocol description ....................................................................... 85
I-3 Definition of communication parameter address .......................................... 88
3
V-1. Single pump constant pressure water supply parameter setting ................. 98
V-2 terminal block control motor forward and reverse ...................................... 99
V-3 external frequency table and ammeter......................................................... 99
V-4 Terminal block control forward /reverse running jog ............................... 100
V-5 Multi-speed running .................................................................................. 101
V-6 External potentiometer speed .................................................................... 102
V-7 Keyboard potentiometer speed .................................................................. 103
V-8. Rise / Fall Control Speed ......................................................................... 103
V-9. External analog speed control (external 0 ~ 10V voltage signal
given) ..................................................................................................... 104
V-10. External analog speed control (external 0 ~ 20mA current signal
given) ..................................................................................................... 104
V-11. Air compressor constant pressure control (sensor for two-wire
pressure transmitter) ............................................................................... 105
V-12.frequency reference mode(external potentiometer, keyboard
encoder) switching ................................................................................. 107
Chapter 1.Inspection and safety precautions
Chapter 1
Powtran frequency inverters have been tested and inspected before leaving factory. After
purchasing, please check if its package is damaged due to careless transportation, and if the
specifications and model of the product are consistent with your order requirements. For any
problem, please contact your local authorized Powtran dealer or directly contact this company.
1-1.Inspection after unpacking
※ Check if that packing container contains this unit, one manual and one warranty card.
※ Check the nameplate on the side of the frequency inverter to ensure that the product you
have received is right the one you ordered.
1-1-1.Instructions on nameplate
*POWTRAN
Inverter model MODEL PI500 045G3
*Output Power Spec. POWER 45kW
*Input Source Spec. INPUT AC 3PH 380V(-15%) ~440V(+10%) 50Hz/60Hz
*Output Spec. OUTPUT AC 3PH 0V~Vin 90A 0~400Hz
*Bar code
*Production Sequence
Number ZPB1A8888888
DALIAN POWTRAN TECHNOLOGY CO.,LTD.
*Production Address
1
Chapter 1.Inspection and safety precautions
1-2.Safety precautions
Safety precautions in this manual are divided into the following two categories:
Danger: the dangers caused by failure to perform required operation, may result in serious
Chapter 1
2
Chapter 1.Inspection and safety precautions
Chapter 1
Danger of this manual, please correctly wiring in accordance with the
circuit connection methods described in this manual. Otherwise it
may cause an accident!
● Do not open cover plate after energizing. Otherwise there is a
risk of electric shock!
● Do not touch the driver and peripheral circuits with wet hands.
Otherwise there is a risk of electric shock!
During
● Do not touch any input and output terminals of the inverter.
operation
Otherwise there is a risk of electric shock!
● The inverter automatically perform the safety testing for the
Note external strong electrical circuit in the early stages of energizing,
therefore never touch the driver terminals(U, V, W) or motor
terminals, otherwise there is a risk of electric shock!
● If you need to identify the parameters, please pay attention to the
danger of injury during motor rotation. Otherwise it may cause an
accident!
● Please do not change the inverter manufacturer parameters.
Otherwise it may cause damage to this unit!
● Do not touch the cooling fan and the discharge resistor to feel the
temperature. Otherwise it may cause burns!
When
Danger ● Non-professional personnel is not allowed to detect signal when
maintaining
operating. Doing so may cause personal injury or damage to this
unit!
● When the inverter is operating, you should avoid that objects fall
into this unit.Otherwise cause damage to this unit!
● Do not start/stop the driver by switching on/off contactor.
Otherwise cause damage to this unit!
● Do not perform repairs and maintenance for the live electrical
equipment. Otherwise there is a risk of electric shock!
● The repairs and maintenance task can be performed only when
the inverter bus voltage is lower than 36V,Otherwise, the residual
charge from capacitor would cause personal injury!
● Non-well-trained professional personnel is not allowed to
perform repairs and maintenance of inverter. Doing this may cause
personal injury or damage to this unit!
● After replacing the inverter, parameter settings must be redone,
all pluggable plugs can be operated only in the case of powering
off!
1-3.Precautions
No. Type Explanation
Please perform motor insulation inspection for the first time use,
re-use after leaving unused for a long time as well as regular
check, in order to prevent damage to the inverter because of the
Motor insulation
1 motor's winding insulation failure. Wiring between motor and
inspection
inverter shall be disconnected, it is recommended that the 500V
voltage type megger should be adopted and insulation resistance
shall be not less than 5MΩ.
Motor thermal If the rated capacity of the selected motor does not match the
2
protection inverter, especially when the inverter rated power is greater than
3
Chapter 1.Inspection and safety precautions
the motor rated power, be sure to adjust the motor protection
parameter values inside inverter or install thermal relay in the front
of motor for motor protection.
The inverter output frequency rang is 0Hz to 3200Hz(Max.vector
Chapter 1
Run over power control only supports 300Hz). If the user is required to run at 50Hz
3
frequency or more, please consider the endurance of your mechanical
devices.
Inverter output frequency may be encountered mechanical
Vibrations of
4 resonance point of the load device, you can set jump frequency
mechanical device
parameter inside inverter to avoid the case.
The inverter output voltage is PWM wave that contains a certain
Motor heat and amount of harmonics, so the temperature rise, noise and vibration
5
noise of motor show a slight higher than frequency power frequency
operation.
The inverter output is PWM wave, if the piezoresistor for lightning
Output side with
protection or the capacitor for improving power factor is installed
piezoresistor or
6 in the output side, which easily cause the inverter instantaneous
capacitor for proving
overcurrent or even cause damage to the inverter. Please do not
power factor
use.
If contactor is installed between power supply and inverter, the
contactor is not allowed to start/stop the inverter. Necessarily need
Contactor or switch to use the contactor to control the inverter start/stop, the interval
used in the inverter should not be less than one hour. Frequent charging and
7
input/output discharging may reduce the service life of the inverter capacitor. If
terminals the contactor or switch is equipped between output terminals and
motor, the inverter should be turned on/off without output status,
otherwise which easily lead to damage to the inverter module.
PI series inverter is not suitable for use beyond the allowable
Use other than the operating voltage described in this manual, which easily cause
8
ratedvoltage damage to the parts inside inverter. If necessary, please use the
corresponding transformer to change voltage.
Never change 3- Never change PI series 3-phase inverter to 2-phase one for
9 phase input to 2- application. Otherwise it will lead to malfunction or damage to the
phase input inverter.
The series inverter is equipped with lightning overcurrent
Lightning surge protection device, so it has the ability of self-protection to
10
protection lightning induction. For the area where lightning is frequent, user
should also install the extra protection in the front of the inverter.
When the inverter is used in areas over 1000m altitude, it is
High altitude and required to reduce frequency because the thin air will decrease the
11
derating application cooling effect of inverter. Please consult our technician for details
on the application.
If the user need to use methods other than the suggested wiring
12 Special use diagram provided in this manual, such as common DC bus, please
consult our technician.
Precautions for scrap When electrolytic capacitors on the main circuit and printed circuit
13 disposal of the board as well as plastic parts are burned, it may produce toxic
inverter gases.Please disposing as industrial waste.
1) Standard adaptive motor shall be four-pole asynchronous
squirrel-cage induction motor or permanent magnet synchronous
motor. Apart from the said motors, please select the inverter
14 Adaptive motor
according to the motor rated current.
2) The cooling fan and the rotor shaft for non-inverter motor are
coaxially connected, the fan cooling effect is reduced when the
4
Chapter 1.Inspection and safety precautions
Chapter 1
parameters, according to the actual situation, please identify motor
parameters or accordingly modify the default values to try to meet
the actual value, otherwise it will operation affect and protection
performance;
4) When short-circuit of cable or motor internal will activate the
inverter alarm, even bombing. Therefore, firstly perform insulation
short-circuit test for the initial installation of the motor and cable,
routine maintenance often also need to perform such test. Note that
the parts to be tested and the inverter shall be disconnected
completely when testing.
1)We need to fix cover and lock before power on, so as to avoid the
harm to personal safety that is caused by internal injuries of bad
capacitors and other components.
2)Do not touch internal circuit board and any parts after powering
off and within five minutes after keyboard indicator lamp goes out,
you must use the instrument to confirm that internal capacitor has
been discharged fully, otherwise there is a danger of electric shock.
3)Body static electricity will seriously damage the internal MOS
field-effect transistors, etc., if there are not anti-static measures, do
15 Others
not touch the printed circuit board and IGBT internal device with
hand, otherwise it may cause a malfunction.
4)The ground terminal of the inverter(E or ) shall be earthed
firmly according to the provisions of the National Electrical Safety
and other relevant standards. Do not shut down(power off) by
pulling switch, and only cut off the power until the motor stopping
operation.
5)It is required to add the optional input filter attachment so as to
meet CE standards.
1-4.Scope of applications
※ This inverter is suitable for three-phase AC asynchronous motor and permanent magnet
synchronous motor.
※ This inverter can only be used in those occasions recognized by this company, an
unapproved use may result in fire, electric shock, explosion and other accidents.
※ If the inverter is used in such equipment (e.g: equipment for lifting persons, aviation systems,
safety equipment, etc.) and its malfunction may result in personal injury or even death. In
this case, please consult the manufacturer for your application.
Only the well-trained personnel can be allowed to operate this unit, please carefully
read the instre1tions on safety, installation, operation and maintenance before use.
The safe operation of this unit depends on proper transport, installation, operation
and maintenance!
5
Chapter 2 Standard specifications
2-1.Technical specifications
Rated
Rated output Rated input Adaptive
Model output
power(kW) current(A) motor(kW)
Chapter 2
current(A)
AC 1PH 220V(-15%)~240V(+10%)
PI500 0R4G1 0.4 5.4 2.5 0.4
PI500 0R7G1 0.75 8.2 4 0.75
PI500 1R5G1 1.5 14 7 1.5
PI500 2R2G1 2.2 23 10 2.2
PI500 004G1 4.0 35 16 4.0
PI500 5R5G1 5.5 50 25 5.5
AC 3PH 220V(-15%)~240V(+10%)
PI500 0R4G2 0.4 4.1 2.5 0.4
PI500 0R7G2 0.75 5.3 4 0.75
PI500 1R5G2 1.5 8.0 7 1.5
PI500 2R2G2 2.2 11.8 10 2.2
PI500 004G2 4.0 18.1 16 4
PI500 5R5G2 5.5 28 25 5.5
PI500 7R5G2 7.5 37.1 32 7.5
PI500 011G2 11 49.8 45 11
PI500 015G2 15.0 65.4 60 15.0
PI500 018G2 18.5 81.6 75 18.5
PI500 022G2 22.0 97.7 90 22.0
PI500 030G2 30.0 122.1 110 30.0
PI500 037G2 37.0 157.4 152 37.0
PI500 045G2 45.0 185.3 176 45.0
PI500 055G2 55.0 214 210 55.0
PI500 075G2 75 307 304 75
PI500 093G2 93 383 380 93
PI500 110G2 110 428 426 110
PI500 132G2 132 467 465 132
PI500 160G2 160 522 520 160
AC 3PH 380V(-15%)~440V(+10%)
PI500 0R7G3 0.75 4.3 2.5 0.75
PI500 1R5G3 1.5 5.0 3.8 1.5
PI500 2R2G3 2.2 5.8 5.1 2.2
PI500 004G3 4.0 10.5 9 4.0
PI500 5R5G3 5.5 14.6 13 5.5
PI500 7R5G3 7.5 20.5 17 7.5
PI500 011F3 11 26 25 11
PI500 011G3 11 26 25 11
PI500 015F3 15 35 32 15
PI500 015G3/PI500 018F3 15/18.5 35/38.5 32/37 15/18.5
PI500 018G3/PI500 022F3 18.5/22 38.5/46.5 37/45 18.5/22
PI500 022G3/PI500 030F3 22/30 46.5/62 45/60 22/30
PI500 030G3/PI500 037F3 30/37 62/76 60/75 30/37
PI500 037G3/PI500 045F3 37/45 76/91 75/90 37/45
PI500 045G3N 45 91 90 45
6
Chapter 2 Standard specifications
PI500 045G3/PI500 055F3 45/55 91/112 90/110 45/55
PI500 055G3 55 112 110 55
PI500 075F3 75 157 150 75
PI500 075G3 75 157 150 75
PI500 093F3 93 180 176 93
PI500 093G3/PI500 110F3 93/110 180/214 176/210 93/110
PI500 110G3/PI500 132F3 110/132 214/256 210/253 110/132
Chapter 2
PI500 132G3/PI500 160F3 132/160 256/307 253/304 132/160
PI500 160G3/PI500 187F3 160/187 307/345 304/340 160/187
PI500 187G3/PI500 200F3 187/200 345/385 340/380 187/200
PI500 200G3/PI500 220F3 200/220 385/430 380/426 200/220
PI500 220G3 220 430 426 220
PI500 250F3 250 468 465 250
PI500 250G3/PI500 280F3 250/280 468/525 465/520 250/280
PI500 280G3 280 525 520 280
PI500 315F3 315 590 585 315
PI500 315G3/PI500 355F3 315/355 590/665 585/650 315/355
PI500 355G3/PI500 400F3 355/400 665/785 650/725 355/400
PI500 400G3 400 785 725 400
PI500 450F3R 450 883 820 450
PI500 450G3R/PI500 500F3R 450/500 883/920 820/860 450/500
PI500 500G3R/PI500 560F3R 500/560 920/1010 860/950 500/560
PI500 560G3R/PI500 630F3R 560/630 1010/1160 950/1100 560/630
PI500 630G3R/PI500 700F3R 630/700 1160/1310 1100/1250 630/700
AC 3PH 480V±10%
PI500 0R7G4 0.75 4.1 2.5 0.75
PI500 1R5G4 1.5 4.9 3.7 1.5
PI500 2R2G4 2.2 5.7 5.0 2.2
PI500 004G4 4.0 9.4 8 4.0
PI500 5R5G4 5.5 12.5 11 5.5
PI500 7R5G4 7.5 18.3 15 7.5
PI500 011F4 11 23.1 22 11
PI500 011G4 11 23.1 22 11
PI500 015F4 15 29.8 27 15
PI500 015G4/PI500 018F4 15/18.5 29.8/35.7 27/34 15/18.5
PI500 018G4/PI500 022F4 18.5/22 35.7/41.7 34/40 18.5/22
PI500 022G4/PI500 030F4 22/30 41.7/57.4 40/55 22/30
PI500 030G4/PI500 037F4 30/37 57.4/66.5 55/65 30/37
PI500 037G4/PI500 045F4 37/45 66.5/81.7 65/80 37/45
PI500 045G4N 45 81.7 80 45
PI500 045G4/PI500 055F4 45/55 81.7/101.9 80/100 45/55
PI500 055G4 55 101.9 100 55
PI500 075F4 75 137.4 130 75
PI500 075G4 75 137.4 130 75
PI500 093F4 93 151.8 147 93
PI500 093G4/PI500 110F4 93/110 151.8/185.3 147/180 93/110
PI500 110G4/PI500 132F4 110/132 185.3/220.7 180/216 110/132
PI500 132G4/PI500 160F4 132/160 220.7/264.2 216/259 132/160
PI500 160G4/PI500 187F4 160/187 264.2/309.4 259/300 160/187
PI500 187G4/PI500 200F4 187/200 309.4/334.4 300/328 187/200
PI500 200G4/PI500 220F4 200/220 334.4/363.9 328/358 200/220
PI500 220G4 220 363.9 358 220
7
Chapter 2 Standard specifications
PI500 250F4 250 407.9 400 250
PI500 250G4/PI500 280F4 250/280 407.9/457.4 400/449 250/280
PI500 280G4 280 457.4 449 280
PI500 315F4 315 533.2 516 315
PI500 315G4/PI500 355F4 315/355 533.2/623.3 516/570 315/355
PI500 355G4/PI500 400F4 355/400 623.3/706.9 570/650 355/400
Chapter 2
2-2.Standard specifications
Items Specifications
AC 1PH 220V(-15%)~240V(+10%)
AC 3PH 220V(-15%)~240V(+10%)
Rated voltage AC 3PH 380V(-15%)~440V(+10%)
Power Input
AC 3PH 480V(-10%)~480V(+10%)
AC 3PH 690V(-10%)~690V(+10%)
Input frequency 50Hz/60Hz
Voltage continued Less than 3% of voltage unbalance rate
Allowing volatility:±10% 3%;
fluctuations Input frequency
Distortion satisfy IEC61800-2 standard
fluctuation:±5%;
8
Chapter 2 Standard specifications
Chapter 2
V/F curve mode Linear, square root/m-th power, custom V/F curve
Over load G type:rated current 150% - 1 minute, rated current 180% - 2 seconds
capability F type:rated current 120% - 1 minute, rated current 150% - 2 seconds
Maximum
1、Vector control:0 to 300Hz; 2、V/F control:0 to 3200Hz
frequency
0.5 to 16kHz; automatically adjust carrier frequency according to the
Carrier Frequency
load characteristics.
Input frequency
Digital setting: 0.01Hz minimum analog: 0.01Hz.
resolution
Control system
Self-inspection of
After powering on, peripheral equipment will perform safety testing,
peripherals after
such as ground, short circuit, etc.
power-on
Common DC bus
Multiple inverter can use a common DC bus.
function
Quick current The current limiting algorithm is used to reduce the inverter over
limiting current probability, and improve whole unit anti-interference capability.
Timing control Timing control function: time setting range(0m to 6500m)
Running
Keyboard/terminal/communication
method
signal
Input
9
Chapter 2 Standard specifications
10
Chapter 2 Standard specifications
Chapter 2
LED informatio input terminal status, output terminal status, analog AI1 value, analog
display n AI2 value, motor Actual running speed,PID set value percentage, PID
keyboa feedback value percentage.
rd Error At most save three error message, and the time, type, voltage, current,
Display
message frequency and work status can be queried when the failure is occurred.
LED display Display parameters
OLED display Optional, prompts operation content in Chinese/English text.
Can upload and download function code information of frequency
Copy parameter
converter, rapid replication parameters.
Key lock and Lock part or all of keys, define the function scope of some keys to
function selection prevent misuse.
muni
Com
catio
Environment
Less than 90% R.H, no condensation.
humidity
Vibration Below 5.9m/s²(= 0.6g)
Indoor where no sunlight or corrosive, explosive gas and water vapor,
Application sites
dust, flammable gas,oil mist, water vapor, drip or salt, etc.
No need derating below 1000m, please derating 1% every 100 m when
Altitude
the altitude is above 3000m
Protection level IP20
Product adopts
standard
IEC61800-5-1:2007
Product
safety standards.
Product adopts
IEC61800-3:2005
EMC standards.
Cooling method Forced air cooling
11
Chapter 3 Keyboard
3-1.Keyboard description
Chapter 3
3-2.Keyboard Indicators
Indicator flag Name
Running indicator light
RUN * ON: the inverter is working
* OFF: the inverter stops
Command indicator light
That is the indicator for keyboard operation, terminal operation and
LOCAL/R remote operation (communication control)
Status lamp
A current unit
Units
12
Chapter 3 Keyboard
Chapter 3
Increasing Key Parameter or function number increasing,set by parameter F6.18.
Running key For starting running in the mode of keyboard control status
Quick
multifunction This key function is determined by the function code F6.21.
key
* In query status, function parameter increasing or decreasing
Keyboard * In modified status, the function parameter or modified position
encoder increasing or decreasing.
* In monitoring status, frequency setting increasing or decreasing
0 1 2
3 4 5
6 7 8
9 A B
Digital C d E
display
area F H I
L N n
o P r
S t U
T . -
y
13
Chapter 3 Keyboard
PRG
PRG Change parameter group
ENTER ENTER
Change function parameter value
PRG
Third-level menu display
Press ▼
Flicker Flicker
Flicker
Press ENTER
Press PRG
Without twinkling parameter position, the function code can not be modified in the level 3
menu. The reason maybe as following:
1) The function code can not be modified itself, eg: actual detecting parameters, running
record parameters.
2) The function code can not be modified in the running status. It must be modified in the stop
status.
14
Chapter 3 Keyboard
Chapter 3
frequency,bus voltage,output voltage, output current default display, and other display parameters:
output power, output torque, DI input status, DO output status, analog input AI1 voltage, analog
input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value,
linear speed, PID settings and PID feedback, etc, their display depends on function code F6.01 and
F6.02 switch and display the selected parameter by pressing key orderly.
Inverter powers off and then powers on again, the displayed parameters are the selected
parameters before power-off.
3-5-3.Password settings
The inverter has password protection. When y0.01 become not zero, it is the password and
will be work after exit from function code modified status. Press PRG key again, will display”----”.
One must input the correct password to go to regular menu, otherwise, inaccessible.
To cancel the password protection function, firstly enter correct password to access and then
set y0.01 to 0.
15
Chapter 4 Installation and commissioning
Hot wind
A
Chapter 4
B B B
Mounted
vertically
upwards
A
Cool wind
15~22kW A≥200mm;B≥10mm
30~75kW A≥200mm;B≥50mm
93~400kW A≥300mm;B≥50mm
Figure 4-1:PI500 Series Each power level installation space requirement
PI500 Series frequency inverter heat radiator circulated from bottom to top, when more than
one inverter work together, usually mounted side by side. In the case of the need to install them by
upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault
maybe caused, heat insulation deflector and other objects to be installed.
16
Chapter 4 Installation and commissioning
Chapter 4
Deflector
Cool wind
Hot wind
4-2.Wiring Diagram
Frequency inverter wiring is divided by main circuit and control circuit. Users must properly
connect frequency inverter in accordance with the wiring connection diagram showing below.
17
Chapter 4 Installation and commissioning
4-2-1.Wiring diagram
Main circuit
Chapter 4
Control circuit
18
Chapter 4 Installation and commissioning
R S T + RB - U V W
Figure 4-4:0.75~4kW G3 main circuit terminal
2.5.5~11kW G3 main circuit terminal
Chapter 4
RB P + R S T U V W
-
Figure 4-5:5.5~11kW G3 main circuit terminal
3.15kW G3 main circuit terminal
19
Chapter 4 Installation and commissioning
Figure 4-10:93~110kW G3
8.132kW main circuit terminal 132G3/160F3
20
Chapter 4 Installation and commissioning
Chapter 4
Figure 4-12:160~220kW G3 main circuit terminal
10.250~400kW G3 main circuit terminal
21
Chapter 4 Installation and commissioning
Chapter 4
current input.
1, Input range:DC-10~+10V
Analog input
AI3 2, Voltage input impedance:20kΩ;
terminal 3
3.AI3 reference potential can be GND or -10V.
Multi-function
DI1
digital input 1
Multi-function
DI2
digital input 2
Multi-function
DI3
digital input 3
1.Optocoupler, compatible bipolar input, determined by
Multi-function
DI4 the choice of the jumper PLC;
digital input 4
2.Input impedance: 3.3kΩ
Multi-function
Digital DI5 3.Level input voltage range is 19.2~28.8V.
digital input 5
input Note: DI5 input impedance is 1.65k.
Multi-function
DI6
digital input 6
Multi-function
DI7
digital input 7
Multi-function
DI8
digital input 8
High-speed Except the function of DI1 to DI4,DI6 to DI8,DI5 can
DI5 pulse input also be used as high-speed pulse input channels.
terminals Maximum input frequency: 100kHz
The selected DA1 jumper on control panel determines
DA1-
Analog output 1 voltage or current output. Output voltage range: 0 to
GND
Analog 10V , output current range: 0 to 20mA
output The selected DA2 jumper on control panel determines
DA2-
Analog output 2 voltage or current output. Output voltage range: 0 to
GND
10V , output current range: 0 to 20mA
SPA-
Digital output 1 Opto-coupler isolation, bipolar open collector output
COM
Output voltage range: 0 to 24V , output current range: 0
SPB-
Digital output 2 to 50mA
Digital COM
output Subject to function code(F2.00)"SPB terminal output
SPB- High-speed mode selection"
COM pulse output As a high-speed pulse output, the highest frequency up to
100kHz;
TA1- Normally open
Relay TC1 terminals Contactor drive capacity: normally closed contact 3A/AC
output TB1- Normally closed 250V,normally open contact 5 A/AC 250V, COSø= 0.4.
TC1 terminals
23
Chapter 4 Installation and commissioning
DI8 DI8
Shielded
PLC PLC
COM cable
+24V (Default) COM
+24V (Default)
External
Shielded PLC PLC
contactor COM COM
cable
PE Inverter PE Inverter
Inner power supply with main connect - +
External power
supply External power supply with main connection
Figure 4-16:Signal input terminal circuit- dry contact mode
Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it
will damage the product.
24
Chapter 4 Installation and commissioning
External
contactor DI1
Inverter External
DI1
Inverter
contactor
DI8 DI8
Shielded
cable
COM COM
PLC PLC
Shielded +24V (Default) +24V (Default)
PLC External - PLC
cable power supply
COM COM
PE + PE
Inner power NPN connect mode External power supply NPN connect mode
Chapter 4
Figure 4-17:Signal input terminal wiring diagram, open collector NPN connection mode
Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise
it will damage the product.
DI8 DI8
Shielded
COM cable
COM PLC
+24V PLC
+24V (Default) + PLC +24V (Default)
PLC
External
PE COM power supply- PE
COM
4-5.Wiring Precautions
Danger
Make sure that the power switch is in the OFF state before wiring operation, or electrical shock
may occur!
Wiring must be performed by a professional trained personnel, or this may cause damage to the
equipment and personal injury!
Must be grounded firmly, otherwise there is a danger of electric shock or fire hazard !
Note
Make sure that the input power is consistent with the rated value of inverter, otherwise which
may cause damage to the inverter!
Make sure that the motor matches the inverter, otherwise which may cause damage to the
motor or activate the inverter protection!
Do not connect power supply to U, V, W terminals, otherwise which may cause damage to the
inverter!
Do not directly connect braking resistor to DC bus (P), (+) terminals, otherwise which may
cause a fire!
※ The U,V,W output end of inverter can not install phase advancing capacitor or RC absorbing
device. The inverter input power must be cut off when replacing the motor
25
Chapter 4 Installation and commissioning
※ Do not let metal chips or wire ends into inside the inverter when wiring, otherwise which may
cause malfunction to the inverter.
※ Disconnect motor or switch power-frequency power supply only when the inverter stops
output
※ In order to minimize the effects of electromagnetic interference, it is recommended that a
surge absorption device shall be installed additionally when electromagnetic contactor and
relay is closer from the inverter.
※ External control lines of inverter shall adopt isolation device or shielded wire.
※ In addition to shielding, the wiring of input command signal should also be aligned
separately, it is best to stay away from the main circuit wiring.
※ If the carrier frequency is less than 3KHz, the maximum distance between the inverter and
Chapter 4
the motor should be within 50 meters; if the carrier frequency is greater than 4KHz, the
distance should be reduced appropriately, it is best to lay the wiring inside metal tube.
※ When the inverter is additionally equipped with peripherals (filter, reactor, etc.), firstly
measure its insulation resistance to ground by using 1000 volt megger, so as to ensure the
measured value is no less than 4 megohms.
※ When the inverter need to be started frequently, do not directly turn power off, only the
control terminal or keyboard or RS485 operation command can be used to control the
start/stop operation, in order to avoid damage to the rectifier bridge.
※ To prevent the occurrence of an accident, the ground terminal( )must be earthed
firmly(grounding impedance should be less than 10 ohms), otherwise the leakage current
will occur.
※ The specifications on wires used by the main circuit wiring shall comply with the relevant
provisions of the National Electrical Code.
※ The motor's capacity should be equal to or less than the inverter's capacity.
4-6.Spare Circuit
When the inverter occurs the fault or trip, which will cause a larger loss of downtime or other
unexpected faults. In order to avoid this case from happening, please additionally install spare circuit
to ensure safety.
Note: Electrical diagram MCC1 and MCC2 interlock ac contactor; Spare circuit must be
confirmed in advance and test running characteristics, make sure that the power frequency and
frequency conversion phase sequence
K1 K2 MCC1
R U
S
PI500
inverter V M
T W 3~
K3 MCC2
26
Chapter 4 Installation and commissioning
Commission-
ing
Chapter 4
ac/deceleration time 2 V/F Control ac/deceleration time
(Set F0.13,F0.14) (Set F0.13,F0.14)
Select appropriate
ac/deceleration time
(Set F0.13,F0.14)
YES
End
Figure 4-20:Commissioning
● Firstly confirm that AC input power supply voltage shall be within inverter rated input
voltage range before connecting power supply to the inverter.
● Connect power supply to the R, S and T terminals of the inverter.
● Select the appropriate operation control method.
27
Chapter 5 Function parameter
5-1.Menu grouping
Note:
“★”: In running status, can not modify the parameter setting
“●”: The actual testing data, can not be modified
“☆”: In stop and run statuses, both can be changed;
“▲”: “Factory parameter”, no change about it.
“_” means the factory parameter is related to power or model. Please check the details in the
involved parameter introduction.
Note:“Italic ³”means software version is C3.00 and the keyboard just like the above with
MCU can do the functions.
Change limit refers to whether the parameters are adjustable.
y0.01 is used for parameters protection password. Parameter menu can be enter into only after
Chapter 5
inputting the right password in the function parameter mode or user change parameter mode. When
the y0.01 set to 0, the password is canceled.
Parameter menu is not protected by password under user customized parameters mode.
F group is the basic function parameters,E group is to enhance function parameters, b group is
a function of motor parameters,d group is the monitoring function parameters.
Code Parameter name Functional Description
d0 Monitoring function group Monitoring frequency, current, etc
Frequency setting, control mode, acceleration and
F0 Basic function group
deceleration time
F1 Input terminals group Analog and digital input functions
F2 Output terminals group Analog and digital output functions
F3 Start and stop control group Start and stop control parameters
F4 V/F control parameters V/F control parameters
F5 Vector control parameters Vector control parameters
F6 Keyboard and display To set key and display function parameters
To set Jog, jump frequency and other auxiliary function
F7 Auxiliary function group
parameters
F8 Fault and protection To set fault and protection parameters
F9 Communication parameter group To set MODBUS communication function
FA Torque control parameters To set parameters under torque control mode
Fb Control optimization parameters To set parameters of optimizing the control performance
FC Extend parameters group specialapplicationparameterssetting
Wobbulate, fixed-length and To set Wobbulate, fixed-length and counting function
E0
counting parameters
E1 Multi-stage command, simple PLC Multi-speed setting, PLC operation
E2 PID function group To set Built-in PID parameters
E3 Virtual DI, Virtual DO Virtual I/O parameter setting
b0 Motor parameters To set motor parameter
To set password, parameter initialization and parameter
y0 Function code management
group display
28
Chapter 5 Function parameter
Chapter 5
8 d0.07 DI input status DI input status -
9 d0.08 DO output status DO output status -
10 d0.09 AI1 voltage (V) AI1 input voltage value 0.01V
11 d0.10 AI2 voltage (V) AI2 input voltage value 0.01V
12 d0.11 AI3 voltage (V) AI3 input voltage value 0.01V
13 d0.12 Count value Actual pulse count value in counting function -
14 d0.13 Length value Actual length in fixed length function -
15 d0.14 Actual operating speed Motor actual running speed -
16 d0.15 PID setting Reference value percentage when PID runs %
17 d0.16 PID feedback Feedback value percentage when PID runs %
18 d0.17 PLC stage Stage display when PLC runs -
High-speed pulse input High-speed pulse input frequency display,
19 d0.18 0.01kHz
frequency unit: 0.01Khz
Feedback
20 d0.19 Actual output frequency of converter 0.01Hz
speed(unit:0.1Hz)
Remaining run time display, it is for timing
21 d0.20 Remaining run time 0.1Min
run control
Show the line speed of DI5 high speed pulse
sampling, according to the actual sample
22 d0.21 Linear speed 1m/Min
pulse number per minute and E0.07, calculate
the line speed value.
23 d0.22 Current power-on time Total time of current inverter power-on Min
24 d0.23 Current run time Total time of current inverter run 0.1Min
HDI(DI5) impulse HDI(DI5) High-speed impulse input
25 d0.24 1Hz
frequency frequency display, unit: 1Hz
Frequency, torque or other command values
26 d0.25 Communication set value 0.01%
set by communication port
27 d0.26 Encoder feedback speed PG feedback speed, to an accuracy of 0.01Hz 0.01Hz
Frequency set by F0.03 master frequency
28 d0.27 Master frequency display 0.01Hz
setting source
29
Chapter 5 Function parameter
Chapter 5
superimposing
Shutdown memory
0: W/O memory
52 F0.09 selection for digital set 1 ☆
1: With memory
frequency
Frequency command UP
0: Running frequency
53 F0.10 / DOWN reference when 0 ★
1: Set frequency
running
0.Keyboard control (LED off)
1.Terminal block control (LED on)
2.Communications command control
(LED flashes)
Command source
54 F0.11 3. Keyboard control+ Communications 0 ☆
selection
command control
4. Keyboard control+ Communications
command control+ Terminal block
control
Units digit: binding frequency source
selection for operation panel command
0: no binding;
1. Keyboard setting frequency;
2: analog quantity AI1 setting
3: analog quantity AI2 setting
4: panel encoder setting
5: high speed pulse setting
Binding frequency
6: multi-speed setting
55 F0.12 source for command 000 ☆
7: simple PLC setting
source
8: PID setting
9: communication given
Tens digit: terminal command binding
frequency source selection (0 to 9, same
as units digit)
Hundreds digit: communication
command binding frequency source
selection (0 to 9, same as units digit)
Depends
56 F0.13 Acceleration time 1 0.00s to 6500s ☆
on models
31
Chapter 5 Function parameter
Depends
57 F0.14 Deceleration time 1 0.00s to 6500s ☆
on models
Ac/Deceleration time 0:1 second;1:0.1 second;
58 F0.15 1 ★
unit 2:0.01 second
0: F0.19(maximum frequency)
Ac/deceleration time
59 F0.16 1: Set frequency 0 ★
reference frequency
2: 100Hz
Carrier frequency
60 F0.17 adjustment as per 0: NO; 1: YES 0 ☆
temperature
Depends
61 F0.18 Carrier Frequency 0.5kHz to 16.0kHz ☆
on models
Maximum output
62 F0.19 50.00Hz to 320.00Hz 50.00Hz ★
frequency
Chapter 5
0: F0.21 setting
1: AI1analog quantity setting
2: AI2 analog quantity setting
Upper limit frequency
63 F0.20 3: Panel encoder setting 0 ★
source
4: High-speed pulse setting
5: communications reference
6:AI3 analog quantity setting
F0.23 (lower limit frequency) to
64 F0.21 Upper limit frequency 50.00Hz ☆
F0.19(maximum frequency)
Upper limit frequency
65 F0.22 0.00Hz to F0.19 (maximum frequency) 0.00Hz ☆
offset
66 F0.23 Lower limit frequency 0.00Hz to F0.21 (upper limit frequency) 0.00Hz ☆
67 F0.24 Running direction 0:same direction; 1: opposite direction 0 ☆
68 F0.25 Reserve
0: 0.01Hz; 1: 0.05Hz;
69 F0.26 AI Simulation accuracy 1 ☆
2: 0.1Hz; 3: 0.5Hz
1.G type (constant torque load type)
70 F0.27 GF type - ●
2.F type (fans/pumps load type)
32
Chapter 5 Function parameter
80 F1.09 Undefined
The function of digital multifunction input terminal DI1-DI8 (DI5 can be used as a high-speed
pulse input terminal), can be set by parameter F1.00-F1.07, and the optional function is shown in
the following table:
Set
Function Description
value
The terminal for not use can be set to "no function" to
0 No function
prevent accidental operation.
1 Forward run (FWD) External terminals are used to control the FWD/REV run
2 Reverse run (REV) mode of inverter.
This terminal is used to determine the inverter's three-wire
Three-wire operation
3 control mode. For details, please refer to the instructions
control
of function code F1.10 ("terminal command mode).
4 Forward JOG(FJOG) FJOG means Forward JOG running, RJOG means
Reverse JOG running. For Jog running frequency and Jog
Chapter 5
5 Reverse JOG(RJOG) Ac/deceleration time, please refer to the description of the
function code F7.00, F7.01, F7.02.
6 Terminal UP Modify frequency increment/decrement command when
the frequency is referenced by external terminal. Adjust
7 Terminal DOWN up/down the set frequency when the digital setting is
selected as the frequency source.
The inverter output is blocked, at the time, the parking
process of motor is not controlled by the inverter. This
8 Free stop
way is same as the principle of free stop described in
F3.07.
The function make use of terminal for fault reset. It has
9 Fault reset (RESET) same function with RESET key on the keyboard. This
function can be used to realize remote fault reset.
The inverter slows down and stops, but all operating
parameters are memorized. Such as PLC parameters,
10 Run pausing wobbulate frequency parameters, and PID parameters.
This terminal signal disappears, the inverter reverts to the
previous state of running before parking.
When the signal is sent to the inverter, the inverter reports
External fault normally fault Err.15, and performs troubleshooting according to
11
open input fault protection action (for details, please refer to the
function code F8.17).
12 Multi-speed terminal 1
13 Multi-speed terminal 2 The setting of 16 stage speed or 16 kinds of other
command can be achieved through the 16 states of the
14 Multi-speed terminal 3 four terminals. For details, see Table 1
15 Multi-speed terminal 4
Ac/deceleration time
16 The selection of 4 ac/deceleration times can be achieved
selection terminal 1
through the 4 states of the two terminals. For details, see
Ac/deceleration time Table 2
17
selection terminal 2
Used to switch between different frequency sources.
Frequency source According to frequency source selection function code
18
switching (F0.07) settings, the terminal is used to switch between
two frequency sources.
33
Chapter 5 Function parameter
34
Chapter 5 Function parameter
Chapter 5
fault protection action F8.19.
Switch between speed control mode and torque control
mode under vector control mode. If the terminal is invalid,
Speed control / torque
46 the inverter will run at the mode defined by FA.00
control switching
(speed/torque control mode); if the terminal is valid, the
inverter will be switched to another mode.
If the terminal is valid, the inverter will park at the fastest
speed, and the current maintains at the set upper limit
47 Emergency parking during the parking process. This function is used to meet
the requirements that the inverter needs to stop as soon as
possible when the system is in a emergency state.
In any control mode (keyboard control, terminal control,
External parking terminal communication control), the terminal can be used to
48
2 decelerate the inverter until stop, at the time the
deceleration time is fixed for deceleration time 4.
If the terminal is valid, firstly the inverter decelerates to
49 Deceleration DC braking the initial frequency of stop DC braking, and then
switches directly to DC braking status.
If the terminal is valid, the inverter's current running time
50 Clear current running time
is cleared
51 Jog order Jog running order,direction set through F7.54
0: Two-wire type 1
1: Two-wire type 2
81 F1.10 Terminal command mode 0 ★
2: Three-wire type 1
3: Three-wire type 2
82 F1.11 Terminal UP/DOWN change rate 0.001Hz/s to 65.535Hz/s 1.000Hz/s ☆
83 F1.12 Minimum input for AIC1 0.00V to F1.14 0.30V ☆
84 F1.13 F1.12corresponding setting -100.0% to +100.0% 0.0% ☆
85 F1.14 Maximum input for AIC1 F1.12 to +10.00V 10.00V ☆
86 F1.15 F1.14corresponding setting -100.0% to +100.0% 100.0% ☆
87 F1.16 Minimum input for AIC2 0.00V to F1.18 0.00V ☆
88 F1.17 F1.16corresponding setting -100.0% to +100.0% 0.0% ☆
89 F1.18 Maximum input for AIC2 F1.16 to +10.00V 10.00V ☆
90 F1.19 F1.18corresponding setting -100.0% to +100.0% 100.0% ☆
35
Chapter 5 Function parameter
ditto
Hundreds digit: setting selection
for AI3 less than minimum
input(0 to 1,ditto)
97 F1.26 HDI Minimum pulse input 0.00kHz to F1.28 0.00kHz ☆
98 F1.27 F1.26 corresponding setting -100.0% to +100.0% 0.0% ☆
99 F1.28 HDI Maximum input F1.26 to 100.00kHz 50.00kHz ☆
100 F1.29 F1.28 corresponding setting -100.0% to +100.0% 100.0% ☆
101 F1.30 DI filter time 0.000s to 1.000s 0.010s ☆
102 F1.31 AI1 filter time 0.00s to 10.00s 0.10s ☆
103 F1.32 AI2 filter time 0.00s to 10.00s 0.10s ☆
104 F1.33 AI3 filter time 0.00s to 10.00s 0.10s ☆
105 F1.34 HDI Filter time 0.00s to 10.00s 0.00s ☆
Units digit: DI1
0: high level active
1: low level active
DI terminal valid mode
106 F1.35 Tens digit: DI2 00000 ★
selection 1
Hundreds digit: DI3
Thousands digit: DI4
Ten thousands digit: DI5
Units digit: DI6
0: high level active
1: low level active
DI terminal valid mode
107 F1.36 Tens digit: DI7 00000 ★
selection 2
Hundreds digit: DI8
Thousands digit: DI9
Ten thousands digit: DI10
108 F1.37 DI1 delay time 0.0s to 3600.0s 0.0s ★
109 F1.38 DI2 delay time 0.0s to 3600.0s 0.0s ★
110 F1.39 DI3 delay time 0.0s to 3600.0s 0.0s ★
111 F1.40 Define the input terminal repeat 0:unrepeatable 1:repeatable 0 ★
36
Chapter 5 Function parameter
Chapter 5
Hundred bits: reserve
Thousand bits: reserve
37
Chapter 5 Function parameter
38
Chapter 5 Function parameter
Chapter 5
34 0 current state Refer to the description of function code F7.32, F7.33.
Inverter module heatsink temperature (F6.06) reach the
Module temperature
35 set module temperature reaches value (F7.40), output
reaches
signal ON.
Please refer to the function code F7.34, F7.35's
36 Software current limit
instructions.
When the operating frequency reaches the lower limit
The lower frequency
37 frequency, output ON signal. In shutdown state of the
arrival (stop and output)
signal is also ON.
When the inverter failure, and the failure of the process to
38 Alarm output
continue to run mode, the inverter alarm output.
When the motor temperature reaches F8.35 (motor
Motor overtemperature
39 overheat pre-alarm threshold), the output ON signal.
pre-warning
(Motor temperature can be viewed at d0.41)
Current running time of When the inverter starts running time is longer than the
40
arrival time set by F7.45, it outputs ON signal.
High-speed pulse output function
124 F2.06 0 ☆
selection
0 to 17
125 F2.07 DA1 output function selection 2 ☆
126 F2.08 DA2 output function selection 13 ☆
High-speed pulse output frequency range of 0.01kHz ~ F2.09 (high speed pulse output
maximum frequency), F2.09 can be set between 0.01kHz ~ 100.00kHz.
Analog Output DA1 and DA2 output range is 0V ~ 10V, or 0mA ~ 20mA. Pulse output or
analog output range, with the corresponding scaling function relationship in the following table:
Setting
Functions Description
value
0 Running frequency 0~Max. output frequency
1 Set frequency 0~ Max. output frequency
2 Output current 0~2 times the motor rated current
3 Output torque 0~2 times the motor rated toqure
4 Output power 0~2 times rated power
5 Output voltage 0~1.2 times inverter rated voltage
6 High speed pulse input 0.01kHz~100.00kHz
39
Chapter 5 Function parameter
speed pulse Hz
SPB switching quantity output delay
128 F2.10 0.0s to 3600.0s 0.0s ☆
time
129 F2.11 Relay 1 output delay time 0.0s to 3600.0s 0.0s ☆
Expansion card DO output delay
130 F2.12 0.0s to 3600.0s 0.0s ☆
time
131 F2.13 SPA output delay time 0.0s to 3600.0s 0.0s ☆
132 F2.14 Relay 2 output delay time 0.0s to 3600.0s 0.0s ☆
Units digit: SPB switching
quantity
0: positive logic
1: anti-logic
DO output terminal active status
133 F2.15 Tens digit: Relay 1 00000 ☆
selection
Hundreds digit: Hundreds
digit: Undefined
Thousands digit: SPA
Ten thousands digit: Relay 2
134 F2.16 DA1 zero bias coefficient -100.0% to +100.0% 0.0% ☆
135 F2.17 DA1 gain -10.00 to +10.00 1.00 ☆
136 F2.18 DA2 zero bias coefficient -100.0% to +100.0% 20.0% ☆
137 F2.19 DA2 gain -10.00 to +10.00 0.80 ☆
40
Chapter 5 Function parameter
Chapter 5
0: Linear acceleration and
deceleration
1:S curve acceleration and
151 F3.13 Ac/deceleration mode 0 ★
deceleration A
2:S curve acceleration and
deceleration B
152 F3.14 Proportion of S curve start-section 0.0% to (100.0%to F3.15) 30.0% ★
153 F3.15 Proportion of S curve end-section 0.0% to (100.0% to F3.14) 30.0% ★
41
Chapter 5 Function parameter
setting ge
169 F5.00 Speed loop ratio G1 1 to 100 30 ☆
170 F5.01 Speed loopintegral T1 0.01s to 10.00s 0.50s ☆
171 F5.02 switching frequency 1 0.00 to F5.05 5.00Hz ☆
172 F5.03 Speed loop ratio G2 0 to 100 20 ☆
173 F5.04 Speed loop integral T2 0.01s to 10.00s 1.00s ☆
174 F5.05 switching frequency 2 F5.02 to F0.19(max. frequency) 10.00Hz ☆
175 F5.06 Speed loop integral 0: invalid 1: valid 0 ☆
0: Function code F5.08 setting
1: AI1
2: AI2
3: Panel potentiometer setting
176 F5.07 Torque limit upper limit source 4: High-speed pulse setting 0 ☆
5: Communication setting
6: Min(AI1, AI2)
7: Max(AI1, AI2)
8: AI3 setting
177 F5.08 Upper limit digital setting for torque 0.0% to 200.0% 150.0% ☆
178 F5.09 Vector control differential gain 50% to 200% 150% ☆
179 F5.10 Speed loop filter time constant 0.000s to 0.100s 0.000s ☆
180 F5.11 Vector control overexcitation gain 0 to 200 64 ☆
Excitation regulator proportional
181 F5.12 0 to 60000 2000 ☆
gain
182 F5.13 Excitation regulator integral gain 0 to 60000 1300 ☆
183 F5.14 Torque regulator proportional gain 0 to 60000 2000 ☆
184 F5.15 Torque regulator integral gain 0 to 60000 1300 ☆
42
Chapter 5 Function parameter
Chapter 5
191 F6.06 0.0℃ to 100.0℃ - ●
temperature
192 F6.07 Total run time 0h to 65535h - ●
193 F6.08 Total power-on time 0h to 65535h - ●
194 F6.09 Total power consumption 0 to 65535 kwh - ●
195 F6.10 Product series number Frequency inverter series number - ●
196 F6.11 Software version number Control board software version - ●
Bit: CRC error response selection
0:CRC error response selection;
1:CRC error response selection
Ten: broadcast message screening
Communication read-write data
197 F6.13 option 011 ☆
selection
0: no shielding; 1: shielding.
100 bits: frequency converter fault
information read selection
0: read; 1: not read.
1Kbit/100bit 10bit/1bit
198 F6.16 Monitor selection 2 parameter parameter series d0.04 ☆
number number
199 F6.17 Power correction coefficient 0.00~10.00 1.00 ☆
0: UP key is defined as add
function key
1: UP key is defined free stop
2: UP key is defined Forward
running
3: UP key is defined Reverse
running
200 F6.18 Multifunction key definition 1 4: UP key is defined Forward Jog 0 ☆
running
5: UP key is defined Reverse Jog
running
6: UP key is defined UP function
key
7: UP key is defined DOWN
function key
43
Chapter 5 Function parameter
Factory Chan-
No. Code Parameter name Setting range
setting ge
0.00Hz to F0.19(maximum
204 F7.00 Jog running frequency 2.00Hz ☆
frequency)
205 F7.01 Jog acceleration time 0.0s to 6500.0s 20.0s ☆
206 F7.02 Jog deceleration time 0.0s to 6500.0s 20.0s ☆
207 F7.03 Jog priority 0:Invalid 1: Valid 1 ☆
0.00Hz to F0.19 (maximum
208 F7.04 Jump frequency 1 0.00Hz ☆
frequency)
0.00Hz to F0.19(maximum
209 F7.05 Jump frequency 2 0.00Hz ☆
frequency)
0.00Hz to F0.19 (maximum
210 F7.06 Jump frequency range 0.00Hz ☆
frequency)
Jump frequency
211 F7.07 availability during 0: Invalid 1: Valid 0 ☆
ac/deceleration process
Depends on
212 F7.08 Acceleration time 2 0.0s to 6500.0s ☆
models
Depends on
213 F7.09 Deceleration time 2 0.0s to 6500.0s ☆
models
Depends on
214 F7.10 Acceleration time 3 0.0s to 6500.0s ☆
models
Depends on
215 F7.11 Deceleration time 3 0.0s to 6500.0s ☆
models
Depends on
216 F7.12 Acceleration time 4 0.0s to 6500.0s ☆
models
Depends on
217 F7.13 Deceleration time 4 0.0s to 6500.0s ☆
models
Switching frequency point
0.00Hz to F0.19 (maximum
218 F7.14 between acceleration time 1 0.00Hz ☆
frequency)
and acceleration time 2
219 F7.15 Switching frequency point 0.00Hz to F0.19 (maximum 0.00Hz ☆
44
Chapter 5 Function parameter
Chapter 5
226 F7.22 Start protection selection 0: OFF 1: ON 0 ☆
Frequency detection value 0.00Hz to F0.19(maximum
227 F7.23 50.00Hz ☆
(FDT1) frequency)
Frequency detection
228 F7.24 0.0% to 100.0% (FDT1 level) 5.0% ☆
hysteresis value (FDT1)
Frequency reaches 0.00 to 100% (maximum
229 F7.25 0.0% ☆
detection width frequency)
Frequency detection value 0.00Hz to F0.19 (maximum
230 F7.26 50.00Hz ☆
(FDT2) frequency)
Frequency detection 0.0% to 100.0% (FDT2 level)
231 F7.27 5.0% ☆
hysteresis value (FDT2)
Random arrivals frequency 0.00Hz to F0.19 (maximum
232 F7.28 50.00Hz ☆
detection value 1 frequency)
Random arrivals frequency 0.00% to 100.0% (maximum
233 F7.29 0.0% ☆
detection width 1 frequency)
Random arrivals frequency 0.00Hz to F0.19 (maximum
234 F7.30 50.00Hz ☆
detection value 2 frequency)
Random arrivals frequency 0.00% to 100.0% (maximum
235 F7.31 0.0% ☆
detection width 2 frequency)
0.0% to 300.0% (rated motor
236 F7.32 Zero current detection level 5.0% ☆
current)
Zero current detection
237 F7.33 0.01s to 360.00s 0.10s ☆
delay time
0.0% (not detected)
Overrun value of output
238 F7.34 0.1% to 300.0% (rated motor 200.0% ☆
current
current)
Output current overrun
239 F7.35 0.00s to 360.00s 0.00s ☆
detection delay time
0.0% to 300.0% (rated motor
240 F7.36 Random arrivals current 1 -100.0% ☆
current)
Random arrivals current 1 0.0% to 300.0% (rated motor
241 F7.37 0.0% ☆
width current)
45
Chapter 5 Function parameter
46
Chapter 5 Function parameter
Overcurrent stall
259 F8.01 100% to 200% - ☆
protection current
Motor overload
260 F8.02 0: Invalid 1: Enable 1 ☆
protection selection
Motor overload
261 F8.03 0.20 to 10.00 1.00 ☆
protection gain
Motor overload pre-
262 F8.04 50% to 100% 80% ☆
alarm coefficient
263 F8.05 Over-voltage stall gain 0 to 100 0 ☆
Over-voltage stall
protection voltage /
264 F8.06 120% to 150% 130% ☆
energy consumption
brake voltage
Units digit:Input phase loss protection
Chapter 5
selection
Input phase loss 0: Invalid 1: Enable
265 F8.07 11 ☆
protection selection Tens digit:contactor actuation
protection
0: Invalid 1: Enable
Output phase loss
266 F8.08 0: Invalid 1: Enable 1 ☆
protection selection
Short to ground
267 F8.09 0:Invalid 1: Valid 1 ☆
protection
Number of automatic
268 F8.10 0 to 32767 0 ☆
fault reset
Fault DO action
0: OFF
269 F8.11 selection during 0 ☆
1: ON
automatic fault reset
Automatic fault reset
270 F8.12 0.1s to 100.0s 1.0s ☆
interval
Over-speed detection
271 F8.13 0.0 to 50.0% (maximum frequency) 20.0% ☆
value
Over-speed detection
272 F8.14 0.0 to 60.0s 1.0s ☆
time
Detection value for too
273 F8.15 0.0 to 50.0% (maximum frequency) 20.0% ☆
large speed deviation
Detection time for too
274 F8.16 0.0 to 60.0s 5.0s ☆
large speed deviation
Units digit: Motor overload (Err.11)
0: Free stop
1: Stop at the selected mode
2: Continue to run
Fault protection action Tens digit: input phase loss (Err.12)
275 F8.17 00000 ☆
selection 1 (same as units digit)
Hundred digit: output phase loss
(Err.13) (same as units digit)
Thousand digit: external fault (Err.15)
(same as units digit)
47
Chapter 5 Function parameter
digit)
Units digit:User-defined fault
1(Err.27) (same as F8.17 units digit)
Tens digit:User-defined fault 2(Err.28)
(same as F8.17 units digit)
Fault protection action Hundreds digit: Power-on time arrival
277 F8.19 00000 ☆
selection 3 (Err.29) ( same as F8.17 units digit)
Thousands digit: Reserved
Ten thousands digit: PID feedback
loss when running (Err.31) (same as
F8.17 units digit)
Units digit: Too large speed deviation
(Err.42) ( same as F8.17 units digit)
Tens digit: Motor over-speed (Err.43)
Fault protection action Hundreds digit: Initial position error
278 F8.20 00000 ☆
selection 4 (Err.51)
( same as F8.17 units digit) Thousands
digit: Reserved Ten thousands digit:
Reserved
F8.21~
279 Reserve
F8.23
0: current frequency running
1: setting frequency running
Fault running 2: upper frequency running
280 F8.24 0 ☆
frequency 3: down frequency running
4: Abnormal reserve frequency
running
Abnormal reserve
281 F8.25 60.0% to 100.0% 90% ☆
frequency
0: Invalid
Momentary power cut
282 F8.26 1: Deceleration 0.50s ☆
action selection
2: Deceleration and stop
283 F8.27 Reserved
Recovery voltage
284 F8.28 0.00s to 100.00s 0 ☆
judgment time of
48
Chapter 5 Function parameter
Chapter 5
Factory Chan-
No. Code Parameter name Setting range
setting ge
Units digit:MODBUS
Tens digit:Profibus-DP
290 F9.00 Baud rate 6005 ☆
Hundreds digit:Reserve
Thousands digit:CAN bus baudrate
0: no parity (8-N-2) 2: odd parity (8-O-1)
291 F9.01 Data format 0 ☆
1: even parity (8-E-1); 3: no parity (8-N-1)
292 F9.02 This unit address 1-250, 0 for broadcast address 1 ☆
293 F9.03 Response delay 0ms-20ms 2ms ☆
Communication 0.0(Invalid);0.1~60.0s
294 F9.04 0.0 ☆
timeout time
Units digit: MODBUS
0: non-standard MODBUS protocol
1: standard MODBUS protocol
Tens digit: Profibus-DP
295 F9.05 Data protocol selection 31 ☆
0: PP01 format
1: PP02 format
2: PP03 format
3: PP05 format
296 F9.06 Current resolution 0: 0.01A 1: 0.1A 0 ☆
Units digit:MODBUS
Tens digit:Profibus-DP
297 F9.07 Baud rate 6005 ☆
Hundreds digit:Reserve
Thousands digit:CAN bus baudrate
Factory Chan-
No. Code Parameter name Setting range
setting ge
0: relative to center frequency
319 E0.00 Swing setting manner 0 ☆
1: relative to maximum frequency
320 E0.01 Wobbulate range 0.0% to 100.0% 0.0% ☆
321 E0.02 Sudden jump frequency range 0.0% to 50.0% 0.0% ☆
322 E0.03 Wobbulate cycle 0.1s to 3000.0s 10.0s ☆
Triangle wave rise time
323 E0.04 0.1% to 100.0% 50.0% ☆
coefficient
324 E0.05 Set length 0m to 65535m 1000m ☆
325 E0.06 Actual length 0m to 65535m 0m ☆
326 E0.07 Pulse per meter 0.1 to 6553.5 100.0 ☆
Chapter 5
327 E0.08 Set count value 1 to 65535 1000 ☆
328 E0.09 Specified count value 1 to 65535 1000 ☆
Reduction frequency pulse
329 E0.10 0:invalid;1~65535 0 ☆
number
330 E0.11 Reduction frequency 0.00Hz~F0.19(max frequency) 5.00Hz ☆
51
Chapter 5 Function parameter
52
Chapter 5 Function parameter
Chapter 5
1: Analog AI1 reference
2: Analog AI2 reference
3: Panel potentiometer setting
Multi-stage command 0
382 E1.51 4: High-speed pulse setting 0 ☆
reference manner
5: PID control setting
6:Keyboard set frequency (F0.01)
setting, UP/DOWN can be modified
7. Analog AI3 given
53
Chapter 5 Function parameter
54
Chapter 5 Function parameter
Chapter 5
Units digit:Virtual VDI1
Tens digit:Virtual VDI2
421 E3.05 Virtual VDI terminal status set Hundreds digit:Virtual VDI3 00000 ★
Thousands digit:Virtual VDI4
Tens of thousands:Virtual VDI5
Units digit:Virtual VDI1
Tens digit:Virtual VDI2
Virtual VDI terminal effective
422 E3.06 Hundreds digit:Virtual VDI3 11111 ★
status set mode
Thousands digit:Virtual VDI4
Tens of thousands:Virtual VDI5
AI1 terminal as a function
423 E3.07 0 to 50 0 ★
selection of DI
AI2 terminal as a function
424 E3.08 0 to 50 0 ★
selection of DI
Panel potentiometer as a
425 E3.09 0 to 50
function selection of DI
Units digit:AI1
0:High level effectively
1:Low level effectively
AI as DI effective mode Tens digit:AI2(0 to 1,same as units
426 E3.10 000 ★
selection digit)
Hundreds digit: Panel
potentiometer(0 to 1,same as units
digit)
Virtual VDO1 output function
427 E3.11 0 to 40 0 ☆
selection
428 E3.12 Virtual VDO2 output function 0 to 40 0 ☆
429 E3.13 Virtual VDO3 output function 0 to 40 0 ☆
430 E3.14 Virtual VDO4 output function 0 to 40 0 ☆
431 E3.15 Virtual VDO5 output function 0 to 40 0 ☆
Units digit:VDO1
VDO output terminal effective 0:Positive logic
432 E3.16 00000 ☆
status selection 1:Negative logic
Tens digit: VDO2(0 to 1,same as
55
Chapter 5 Function parameter
above)
Hundreds digit:VDO3(0 to 1,same
as above)
Thousands digit:VDO4(0 to 1,same
as above)
Tens of thousands digit:VDO5(0 to
1,same as above)
433 E3.17 VDO1 output delay time 0.0s to 3600.0s 0.0s ☆
434 E3.18 VDO2 output delay time 0.0s to 3600.0s 0.0s ☆
435 E3.19 VDO3 output delay time 0.0s to 3600.0s 0.0s ☆
436 E3.20 VDO4 output delay time 0.0s to 3600.0s 0.0s ☆
437 E3.21 VDO5 output delay time 0.0s to 3600.0s 0.0s ☆
Factory Chan-
No. Code Parameter name Setting range
setting ge
0: general asynchronous motor
1: asynchronous inverter motor
438 b0.00 Motor type selection 0 ★
2: permanent magnet synchronous
motor
Depends on
439 b0.01 Rated power 0.1kW to 1000.0kW ★
models
Depends on
440 b0.02 Rated voltage 1V to 2000V ★
models
0.01A to 655.35A (inverter power ≦
Depends on
441 b0.03 Rated current 55kW) ★
models
0.1A to 6553.5A (inverter rate> 55kW)
Depends on
442 b0.04 Rated frequency 0.01Hz to F0.19 (maximum frequency) ★
models
Depends on
443 b0.05 Rated speed 1rpm to 36000rpm ★
models
0.001Ω to 65.535Ω (inverter power <=
Asynchronous motor 55kW) Motor
444 b0.06 ★
stator resistance 0.0001Ω to 6.5535Ω (inverter power> parameters
55kW)
0.001Ω to 65.535Ω (inverter power <=
Asynchronous motor 55kW) Motor
445 b0.07 ★
rotor resistance 0.0001Ω to 6.5535Ω (inverter power> parameters
55kW)
0.01mH to 655.35mH (inverter power
Asynchronous motor <= 55kW) Motor
446 b0.08 ★
leakage inductance 0.001mH to 65.535mH (inverter parameters
power> 55kW)
0.1mH to 6553.5mH (inverter power
Asynchronous motor <= 55kW) Motor
447 b0.09 ★
mutUal inductance 0.01mH to 655.35mH (inverter power> parameters
55kW)
56
Chapter 5 Function parameter
Chapter 5
Synchronous motor
452 b0.14 0.1V to 6553.5V - ★
back-EMF
b0.15
453 to Reserve
b0.26
0: no operation
1: asynchronous motor parameters still
auto tunning
2: asynchronous motor parameters
Motor parameter auto
454 b0.27 comprehensive auto tunning 0 ★
tunning
11: synchronous motor parameters still
auto tunning
12: synchronous motor parameters
comprehensive auto tunning
0: ABZ incremental encoder
1: UVW incremental encoder
455 b0.28 Encoder type 2: Rotational transformer 0 ★
3: Sine and cosine encoder
4: Wire-saving UVW encoder
Encoder every turn
456 b0.29 1 to 65535 2500 ★
pulse number
Encoder installation
457 b0.30 0.00 to 359.90 0.00 ★
angle
ABZ incremental
458 b0.31 encoder AB phase 0: forward 1: reverse 0 ★
sequence
UVW encoder offset
459 b0.32 0.00 to 359.90 0.0 ★
angle
UVW encoder UVW
460 b0.33 0: forward 1: reverse 0 ★
phase sequence
Speed feedback PG
0.0s: OFF
461 b0.34 disconnection 0.0s ★
0.1s to 10.0s
detection time
462 b0.35 Pole-pairs of rotary 1 to 65535 1 ★
57
Chapter 5 Function parameter
transformer
58
Chapter 5 Function parameter
Chapter 5
23: Motor short to ground
24: Reserved
25: Reserved
26: Running time arrival
27: Custom fault 1
28: Custom fault 2
29; Power-on time arrival
30: Load drop
31: PID feedback loss when running
40: Fast current limiting timeout
41: Switch motor when running
42: Too large speed deviation
43: Motor overspeed
45:Motor over-temperature
51:Initial position error
COF: communication failure
Frequency of the third(at -
471 y1.03 - ●
last) fault
Current of the third(at
472 y1.04 - - ●
last) fault
Bus voltage of the
473 y1.05 - - ●
third(at last) fault
Input terminal status of
474 y1.06 - - ●
the third(at last) fault
Output terminal status of
475 y1.07 - - ●
the third(at last) fault
476 y1.08 Reserved -
Power-on time of the
477 y1.09 - ●
third(at last) fault
Running time of the
478 y1.10 - - ●
third(at last) fault
479 y1.11 Reserve -
480 y1.12 Reserve
481 y1.13 Frequency of the second - ●
59
Chapter 5 Function parameter
fault
Current of the second
482 y1.14 - - ●
fault
Bus voltage of the
483 y1.15 - - ●
second fault
Input terminal status of
484 y1.16 - - ●
the second fault
Output terminal status of
485 y1.17 - - ●
the second fault
486 y1.18 Reserved -
Power-on time of the
487 y1.19 - ●
second fault
Running time of the
488 y1.20 - - ●
Chapter 5
second fault
489 y1.21 Reserve -
490 y1.22 Reserve
Frequency of the first
491 y1.23 - ●
fault
492 y1.24 Current of the first fault - - ●
Bus voltage of the first
493 y1.25 - - ●
fault
Input terminal status of
494 y1.26 - - ●
the first fault
Output terminal status of
495 y1.27 - - ●
the first fault
496 y1.28 Reserved -
Power-on time of the
497 y1.29 - ●
first fault
Running time of the first
498 y1.30 - - ●
fault
60
Chapter 6 Troubleshooting
6-1.Fault alarm and countermeasures
PI500 inverter system operation in the process of failure, the inverter will protect the motor
immediately to stop the output, while the inverter fault relay contact action. Inverter panel will
display the fault code, the fault code corresponding to the type of fault and common solutions refer
to the following table. List for reference only, please do not repair, transformation, if you can not
get rid of the trouble, please division or product agents to seek technical support.
No. Fault ID Failure type Possible causes Solutions
1.the short circuit of inverter
output happens
1.eliminate peripheral faults
2.the wiring for the motor
2.additionally install the reactor
and the inverter is too long
or the output filter
3.module overheating
3.check the air duct is blocked or
Inverter unit 4.the internal wiring of
1 Err.01 not and the fan is working
protection inverter is loose
normally or not, and eliminate
Chapter 6
5.the main control panel is
problems
abnormal
4.correctly plug all cables
6.the drive panel is abnormal.
5.seek for technical support
7.the inverter module is
abnormal
1.the acceleration time is too
short
1.increase acceleration time
2.manual torque boost or V/F
2.adjust manual torque boost or
curve is not suitable
V/F curve
3.the voltage is low
3.set the voltage to the normal
4.the short-circuit or earthing
range
of inverter output happens
4.eliminate peripheral faults
Acceleration 5.the control mode is vector
2 Err.02 5.perform identification for the
overcurrent and without identification of
motor parameters
parameters
6.select Speed Tracking Start or
6.the motor that is rotating is
restart after stopping the motor.
started unexpectedly.
7.cancel the sudden load
7.suddenly increase the load in
8.choose the inverter with large
the process of acceleration.
power level
8.the type selection of inverter
is small
1.the short-circuit or earthing
of inverter output happens
1.eliminate peripheral faults
2.the control mode is vector
2.perform identification for the
and without identification of
motor parameters
parameters
3.increase the deceleration time
Deceleration 3.the deceleration time is too
3 Err.03 4.set the voltage to the normal
overcurrent short
range
4.the voltage is low
5.cancel the sudden load
5.suddenly increase the load in
6.install braking unit and brake
the process of deceleration.
resistor
6.didn't install braking unit and
braking resistor
Constant 1.the short-circuit or earthing 1.eliminate peripheral faults
4 Err.04 speed of inverter output happens 2.perform identification for the
61
Chapter 6 Troubleshooting
62
Chapter 6 Troubleshooting
Chapter 6
3.the ambient temperature is 2.replace the fan
Module too high 3.decrease the ambient
14 Err.14 overheating 4.the module thermistor is temperature
damaged 4.replace the thermistor
5.the inverter module is 5.replace the inverter module
damaged
External Input external fault signal
15 Err.15 equipment through the multi-function Reset run
fault terminal DI
1.the communication cable is
not normal 1.check the communication cable
2.the settings for 2.correctly set the
communication expansion card communications expansion card
Communicati F9.07 are incorrect type
16 Err.16 on fault 3.the settings for 3.correctly set the
communication parameters F9 communication parameters
group are incorrect 4.check the wiring of host
4.the host computer is not computer
working properly
1.check and eliminate the
1.input phase loss existing problems in the
Contactor
17 Err.17 2.the drive plate and the peripheral line
fault
contact are not normal 2.replace the drive, the power
board or contactor
Current
1.check Hall device 1.replace the drive panel
18 Err.18 detection
2.the drive panel is abnormal. 2.replace hall device
fault
1.the motor parameters was
Motor 1.correctly set motor parameter
not set according to the
parameter according to the nameplate
19 Err.19 nameplate
auto tuning 2.check the lead wire from the
2.the identification process of
fault inverter to the motor
parameter is timeout
1.the encoder is damaged 1.replace the encoder
Disk code 2.PG card is abnormal 2.replace the PG card
20 Err.20 fault 3.the encoder model does not 3.correctly set the encoder model
match according to the Actual
63
Chapter 6 Troubleshooting
64
Chapter 6 Troubleshooting
Chapter 6
hardware damage; 3.Replace control board or
4.Keyboard line is too long, keyboard.
causing the interference. 4. Consult factory, seek help.
6-2-2.EMC standard
In accordance with the requirements of the Chinese national standard GB/T12668.3, the
inverter must comply with the requirements of electromagnetic interference and anti-
electromagnetic interference.
Our existing products adopt the latest international standards: IEC/EN61800-3: 2004
(Adjustable speed electrical Power drive systems Part 3: EMC requirements and specific test
methods), which is equivalent to the Chinese national standards GB/T12668.3. EC/EN61800-3
assesses the inverter in terms of electromagnetic interference and anti-electronic interference.
Electromagnetic interference mainly tests the radiation interference, conduction interference and
harmonics interference on the inverter (necessary for civil inverter).
Anti-electromagnetic interference mainly tests the conduction immunity, radiation immunity,
surge immunity, EFTB(Electrical Fast Transient Burs) immunity, ESD immunity and power low
frequency end immunity (the specific test items includes: 1. Immunity tests of input voltage sag,
interrupt and change; 2.commutation notch immunity; 3. harmonic input immunity ; 4. input
frequency change; 5. input voltage unbalance; 6. input voltage fluctuation). The tests shall be
conducted strictly in accordance with the above requirements of IEC/EN61800-3, and our products
are installed and used according to the guideline of the Section 7.3 and can provide good
electromagnetic compatibility in general industry environment.
6-3.EMC directive
6-3-1.Harmonic effect
The higher harmonics of power supply may damage the inverter. Thus, at some places where
the quality of power system is relatively poor, it is recommended to install AC input reactor.
There are two kinds of electromagnetic interference, one is the interference from
electromagnetic noise in the surrounding environment to the inverter, and the other is the
interference from the inverter to the surrounding equipment.
Installation Precautions:
1)The earth wires of the Inverter and other electric products ca shall be well grounded;
2)The power cables of the inverter power input and output and the cable of weak current signal
(e.g. control line) shall not be arranged in parallel but in vertical if possible.
3) It is recommended that the output power cables of the inverter shall use shield cables or steel
pipe shielded cables and that the shielding layer shall be grounded reliably, the lead cables of the
equipment suffering interferences shall use twisted-pair shielded control cables, and the shielding
layer shall be grounded reliably.
4)When the length of motor cable is longer than 50 meters, it needs to install output filter or
reactor.
66
Chapter 6 Troubleshooting
frequency, the larger the leakage current. The leakage current can be reduced by reducing the
carrier frequency. However, the carrier frequency reduced may result in the increase of motor
noise.Please note that additional installation of reactor is also an effective method to solve leakage
current problem.The leakage current may increase with the increase of circuit current. Therefore,
when the motor power is higher, the corresponding leakage current will be higher too.
2) Factors of producing leakage current between the cables and its solutions:
There is the distributed capacitance between the output cables of the inverter. If the current
passing lines has higher harmonic, it may cause resonance and thus result in leakage current. If the
thermal relay is used, it may generate error action.The solution is to reduce the carrier frequency or
install output reactor. It is recommended that the thermal relay shall not be installed in the front of
the motor when using the inverter, and that electronic over current protection function of the
inverter shall be used instead.
Chapter 6
Through the EMC test, it is found that the filter ground end and the PE end of the inverter must be
connected to the same public earth end, otherwise the EMC effect may be greatly affected.
2) The filter shall be installed at a place close to the input end of the power supply as much as
possible.
67
Chapter 7 Dimension
7-1.Dimension
7-1-1.Product outside drawing, installation size
Upper cove plate
operation
panel
Upper cover plate Cooling fan
retaining screw
D
W
68
Chapter 7 Dimension
A D1
d
H1
B
H
W D
Chapter 7
Moulded shell series:
Guide rail Weight
Output
Dimension (mm) Installation(mm) installation (kg)
Power rating power
position
(kW)
H H1 W D D1 A B d E
PI500 0R4G1 0.4
PI500 0R4G2 0.4
PI500 0R7G1 0.75
PI500 0R7G2 0.75
PI500 0R7G3 0.75
PI500 0R7G4 0.75 163 185 90 146 154 65 174 5 72.5 1.6
PI500 1R5G2 1.5
PI500 1R5G3 1.5
PI500 1R5G4 1.5
PI500 2R2G3 2.2
PI500 2R2G4 2.2
PI500 1R5G1 1.5
PI500 2R2G1 2.2
PI500 2R2G2 2.2 163 185 90 166 174 65 174 5 72.5 1.8
PI500 004G3 4
PI500 004G4 4
PI500 004G1 4
PI500 004G2 4
PI500 5R5G2 5.5
PI500 5R5G3 5.5
PI500 5R5G4 5.5
PI500 7R5G3 7.5 238 260 120 182 190 90 250 5 / 2.7
PI500 7R5G4 7.5
PI500 011F3 11
PI500 011F4 11
PI500 011G3 11
PI500 011G4 11
69
Chapter 7 Dimension
A
φd
D1
H1
B
H
D
W
Chapter 7
W D
70
Chapter 7 Dimension
Iron shell hanging series:
Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500 5R5G1 5.5
PI500 7R5G2 7.5
PI500 015F3 15
280 300 190 190 198 140 285 6 7.2
PI500 015G3/018F3 15/18.5
PI500 015F4 15
PI500 015G4/018F4 15/18.5
PI500 011G2 11
PI500 018G3/022F3 18.5/22
PI500 022G3/030F3 22/30 330 350 210 190 198 150 335 6 9.5
PI500 018G4/022F4 18.5/22
PI500 022G4/030F4 22/30
PI500 015G2 15
PI500 018G2 18.5
PI500 030G3/037F3 30/37
PI500 037G3/045F3 37/45
380 400 240 215 223 180 385 7 13
PI500 045G3N 45
PI500 030G4/037F4 30/37
PI500 037G4/045F4 37/45
Chapter 7
PI500 045G4N 45
PI500 022G2 22
PI500 030G2 30
PI500 037G2 37
PI500 045G3/055F3 45/55
PI500 055G3 55
PI500 075F3 75
PI500 075G3 75
PI500 045G4/055F4 45/55
PI500 055G4 55
500 520 300 275 283 220 500 10 42
PI500 075F4 75
PI500 075G4 75
PI500 011G6/015F6 11/15
PI500 015G6/018F6 15/18.5
PI500 018G6/022F6 18.5/22
PI500 022G6/030F6 22/30
PI500 030G6/037F6 30/37
PI500 037G6/045F6 37/45
PI500 045G6/055F6 45/55
PI500 045G2 45
PI500 055G2 55
PI500 093F3 93
PI500 093G3/110F3 93/110
PI500 110G3/132F3 110/132
PI500 093F4 93
550 575 355 320 328 250 555 10 58
PI500 093G4/110F4 93/110
PI500 110G4/132F4 110/132
PI500 055G6/075F6 55/75
PI500 075G6/093F6 75/93
PI500 093G6/110F6 93/110
PI500 110G6/132F6 110/132
71
Chapter 7 Dimension
Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500 075G2 75
PI500 132G3/160F3 132/160 695 720 400 360 368 300 700 10 73
PI500 132G4/160F4 132/160
PI500 093G2 93
PI500 110G2 110
PI500 160G3/187F3 160/187
PI500 187G3/200F3 187/200
PI500 200G3/220F3 200/220
PI500 220G3 220
790 820 480 390 398 370 800 11 108
PI500 160G4/187F4 160/187
PI500 187G4/200F4 187/200
PI500 200G4/220F4 200/220
PI500 220G4 220
PI500 132G6/160F6 132/160
PI500 160G6/187F6 160/187
PI500 250F3 250
PI500 250G3/280F3 250/280
PI500 280G3 280
940 980 560 410 418 415 945 13 153
PI500 250F4 250
Chapter 7
72
Chapter 7 Dimension
H1
H
Chapter 7
B
A d
W
Figure 7-6:132~220kW G3 (With DC reactor and base)Dimension
D1
D
H1
H
A d
B
73
Chapter 7 Dimension
Iron shell landing installation series
Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500 132G3R/160F3R
132/160 995 1020 400 360 368 350 270 13*18 115
PI500 132G4R/160F4R
PI500 160G3R/187F3R 160/187
PI500 187G3R/200F3R 187/200
PI500 200G3R/220F3R 200/220
PI500 220G3R 220
1230 1260 480 390 398 400 200 13 153
PI500 160G4R/187F4R 160/187
PI500 187G4R/200F4R 187/200
PI500 200G4R/220F4R 200/220
PI500 220G4R 220
PI500 250F3R 250
PI500 250G3R/280F3R 250/280
PI500 280G3R 280
1419 1460 560 410 418 500 310 13 205
PI500 250F4R 250
PI500 250G4R/280F4R 250/280
PI500 280G4R 280
PI500 315F3R 315
Chapter 7
a
D d
h1
d
H
h2 e
h3 d1
74
Chapter 7 Dimension
Wall hanging dimensions
Dimension(mm) Installation hole position (mm)
Power rating
W H D h1 h2 h3 a b d d1 e
PI500 132G3R/160F3R
400 1020 360 702 89 218 300 370 10 18 11
PI500 132G4R/160F4R
PI500 160G3R/187F3R
PI500 187G3R/200F3R
PI500 200G3R/220F3R
PI500 220G3R
480 1260 390 801 119 325 370 435 11 20 12
PI500 160G4R/187F4R
PI500 187G4R/200F4R
PI500 200G4R/220F4R
PI500 220G4R
PI500 250F3R
PI500 250G3R/280F3R
PI500 280G3R 208
560 1460 410 947 164 330 530 13 24 15
PI500 250F4R +208
PI500 250G4R/280F4R
PI500 280G4R
PI500 315F3R
PI500 315G3R/355F3R
Chapter 7
PI500 355G3R/400F3R
PI500 400G3R 275
705 1460 410 947 94 400 675 13 24 15
PI500 315F4R +275
PI500 315G4R/355F4R
PI500 355G4R/400F4R
PI500 400G4R
H1
d
D1
B
D A
W
75
Chapter 7 Dimension
Iron shell landing installation series
Output Dimension (mm) Installation(mm) Weight
Power rating
power (kW) H W D D1 A B d (kg)
PI500 450F3R 450
PI500 450G3R/500F3R 450/500
PI500 500G3R/560F3R 500/560 / 1200 600 612 680 550 17 /
PI500 560G3R/630F3R 560/630
PI500 630G3R/700F3R 630/700
Note: With the letter "R" means with a DC reactor; product installation rings screw height
dimensions: H1 + 15mm.
7-1-4.Keypad dimension drawing
PI500 keyboard size:
37
65 9 18
2-M3
100
Chapter 7
65
17
20.5
17
6.5 52
76
Chapter 7 Dimension
127
126
87
65
19.5
5-? 4.2
90°
82
Chapter 7
81
129
4-R9
77
Chapter 8 Maintenance and repair
8-1.Inspection and maintenance
During normal use of the inverter, in addition to routine inspections, the regular inspections
are required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6
months), please refer to the following table to implement the preventive measures.
Check Date
Check Check
Rou- Regu Check to be done Method Criterion
Items
tine -lar Points
LED Whether display is abnormal or As per
√ Display Visually check
display not use status
Cooling Whether abnormal noise or Visually and
√ √ Fan No abnormal
system vibration exists or not audibly check
Surroun
Visually check
ding Temperature, humidity, As per Section
√ Body with smelling
conditio dust, harmful gas. 2-1
and feeling
ns
Input/o
Test R, S, T and As per
utput Whether input/output voltage
√ Voltage U, V, W standard
termina is abnormal or not
terminals specifications
ls
Whether these phenomenon of
loose fastenings, overheat, Visually check,
Chapter 8
Overall No abnormal
discharging, much dust, or tighten and clean
blocked air duct exist or not
Electrol
ytic Whether appearance is abnormal
Visually check No abnormal
Main capacita or not
√
circuit nce
Wires
and
Whether they are loose or not Visually check No abnormal
conduct
ing bar
Termina
If screws or bolts are loose or not Tighten No abnormal
ls
"√" means routine or regular check to be needed
Do not disassemble or shake the device gratuitously during check, and never unplug the
connectors, otherwise the system will not run or will enter into fault state and lead to component
failure or even damage to the main switching device such as IGBT module.
The different instruments may come to different measurement results when measuring. It is
recommended that the pointer voltmeter shall be used for measuring input voltage, the rectifier
voltmeter for output voltage, the clamp-on ammeter for input current and output current, and the
electric wattmeter for power.
78
Chapter 8 Maintenance and repair
8-3.Storage
The following actions must be taken if the inverter is not put into use immediately(temporary
or long-term storage) after purchasing:
※ It should be store at a well-ventilated site without damp, dust or metal dust, and the ambient
temperature complies with the range stipulated by standard specification
※ Voltage withstand test can not be arbitrarily implemented, it will reduce the life of inverter.
Insulation test can be made with the 500-volt megger before using, the insulation resistance
shall not be less than 4MΩ.
8-4.Capacitor
8-4-1.Capacitor rebuilt
If the frequency inverter hasn’t been used for a long time, before using it please rebuilt the
DC bus capacitor according the instruction. The storage time is counted from delivery.
Time Operation instruction
Less than 1 year No need to recharge
Chapter 8
Between 1~2 years Before the first time to use, the frequency inverter must be recharged for
one hour
Use adjustable power to charge the frequency inverter:
--25% rated power 30 minutes,
Between
-- 50% rated power 30minutes,
2~3years
-- 75% rated power 30minutes,
--Last 100% rated power 30minutes,
Use adjustable power to charge the frequency inverter:
--25% rated power 2hours,
More than 3 years --50% rated power 2 hours,
-- 75% rated power 2hours,
-- Last 100% rated power 2hours.
Instruction of using adjustable power to charge the frequency inverter:
The adjustable power is decided by the frequency inverter input power, for the single phase/3
phase 220v frequency inverter, we uase 220v AC/2A Regulator. Both single phase and three phase
frequency inverter can be charged by single phase Power Surge(L+ connect R,N connects T)
Because it is the same rectifier,so al l the DC bus capacitor will be charged at the same time.
You should make sure the voltage(380v) of high voltage frequency inverter, because when the
capacitor being charged it almost doesn’t need any current, so small capacitor is enough(2A)
The instruction of using resisitor( incandescent lights) to charge frequency inverters:
When charge the DC bus capacitor of drive system by connecting power directly, then the
time should not be less than 60 minutes. The operation should be carried on under the condition of
normal temperature and without load, and moreover ,should be added resistor in the power supply
cycle.
380V drive system: use 1K/100W resistor. When the power is less than 380v, 100w
incandescent lights is also suitable. When using incandescent lights, the lights will extinct or
become very weak.
79
Chapter 8 Maintenance and repair
R
Voltage
S Inverter
AC 380V
T
80
Chapter 9 Options
1.Power cables
The dimension of input power cable and motor cable should meet the local provision:
Input power cable and motor cable should bear the related load current.
The maximum rated temperature margin conditions of the motor cable should not be sustained
below 70 degrees.
Conductivity of the PE conductor and phase conductor capacity are the same(same cross-
sectional area),
About EMC requirements, see "EMC Guidance Content"
To meet the CE EMC requirements, a symmetrical shielded motor cable must be used (see
figure below).For input cables can use four-core cable, but still recommended to use shielded
symmetrical cable. Compared to a four-core cable, shielded symmetrical cables can not only
reduce the loss and cost of the current flowing through the motor cable, but also can reduce the
electromagnetic radiation.
Symmetrical shielded motor cables Four-core cable
conductor conductor PE conductor PE
PE conductor
shield
shield Jacket
Jacket Jacket
Insulation Insulation Insulation
Note: If conductivity of the cable shield can not meet the requirements, you must use a separate
Chapter 9
PE conductor.
To play a protective role of conductor, when the shield wire and phase conductors using the
same material, the cross-sectional area of the shield wire and phase conductors cross-sectional area
must be the same, aims to reduce grounding resistance, impedance continuity better.
To effectively suppress RFI transmission and conduction, the shield conductivity must be at
least 1/10 of the phase conductor conductivity. For copper or aluminum shield, this requirement is
very easy to meet. Minimum requirements for the drive motor cable as shown below. Cable
comprising a layer of copper spiral. Shield tight as possible, that the more tightly the more we can
effectively suppress radiated electromagnetic interference.
2. Control Cable
All analog control cables and cables for the frequency input must be shielded. Analog signal
cable double-shielded twisted pair cable as shown in Figure 1. Each signal uses one pair
individually shielded twisted pair cable pair. Do not use the different analog signal with a ground
wire.
81
Chapter 9 Options
Diagram1 Diagram2
Plurality of double-shielded twisted pair cable plurality of single-shielded twisted pair cable
For low-voltage digital signals, double-shielded cable is the best choice, but can also be a
single-shielded or unshielded twisted pair, as shown in Figure 2, however, the frequency of the
signal, it can only use a shielded cable.
Relay cable need to use cables with metal braid shield.
Need to use a network cable to connect the keyboard, for electromagnetic environment is more
complex place, it is recommended to use shielded cable.
Note: analog and digital signals using different cables routed separately.
3..Interference Counte
Connect noise filter on the output side of inverter can reduce inductive interference and radio
interference .
→Inductive interference :The electromagnetic induction makes the signal line noise when
upload signal ,and then cause the control equipment malfunction.
→ Wireless interference :The high-frequency electromagnet wave emitted by the inverter and
cables will interfere with the nearby wireless device and make it noise when receiving signal.
→ Installation of noise filter as below :
Radio Set
MCCB
PI500 Noise
AC input M
Chapter 9
Inverter Filter
(1) Inductive interference countermeasure : in addition to the installation of noise filter , it can
also import the output cables to grounded metal tube. The distance between the output cable and
signal line is greater than 30cm , the influence of inductive interference is also significantly
reduced . As shown below :
Metal tube
MCCB
PI500
AC input M
Inverter
30cm Above
Control
The signal line equipment
(2) Radio frequency (RF) interference countermeasure : the input cables, output cables and
inverter itself can produce interference , to install noise filter on both sides of input and output and
shield the inverter with metal box can reduce the radio frequency interference . As shown below :
82
Chapter 10 Warranty
The product quality shall comply with the following provisions (overseas market):
1. Warranty terms
1-1. The product from the ex-factory date, the warranty period of 18 months( except
non-standard products), It is based on factory records.
1-2. The product from the ex-factory date. if the product appear quality problem within
the normal operating range. we provide free warranty under 18 months.
1-3. The product from the ex-factory date, enjoy lifelong compensable service.
If there is a contract, we will according to the priority principle of the contract.
2. Exceptions clause
If belongs to the quality problems caused by following reasons products, we provide
compensable service even though under the warranty. we will charge a maintenance fee.
2-1. The user is not in accordance with the "products manual" is used method of
operation
caused the failure.
2-2. Users without permission to alteration or repair caused by product failure.
2-3. Users beyond the standard specifications require the use of the inverter caused by
product failure.
2-4. Users to buy and then fell loss or damage caused by improper handling.
2-5.Because the user use adverse environment (such as: Humid environment, Acid and
alkaline corrosion gas and so on) lead to product failure.
2-6. Due to the fault cause of earthquake, fire, lightning, wind or water disaster,
abnormal
voltage irresistible natural disasters.
2-7. Damaged during shipping ,but users are not rejected goods.
3. The following conditions, manufacturers have the right not to be warranty.
3-1. No product nameplate or product nameplate blurred beyond recognition.
Chapter 10
3-2. Not according to the purchase contract agreement to pay the money.
3-3. For installation, wiring, operation, maintenance and other users can not describe the
objective reality to the company's technical service center.
4. About the repair fee, according to our company latest price list as a standard.
5. When the products is broken, please complete the form and warranty card, shipping with
the failure machine to our company.
6. Dalian Powtran Technology Co.,Ltd reserve the right to explain the terms of the event.
83
Appendix I RS485 Communication protocol
I-1 Communication protocol
I-1-1 Communication content
This serial communication protocol defines the transmission information and use format in the
series communication Including: master polling( or broadcast) format; master encoding method,
and contents including: function code of action, transferring data and error checking. The response
of slave also adopts the same structure, and contents including: action confirmation, returning the
data and error checking etc. If slave takes place the error while it is receiving information or cannot
finish the action demanded by master, it will send one fault signal to master as a response.
Application Method
The inverter will be connected into a “Single-master Multi-slave” PC/PLC control network
with RS485 bus.
Bus structure
(1)Transmission mode
Asynchronous series and half-duplex transmission mode. For master and slave, only one of
them can send the data and the other only receives the data at the same time. In the series
asynchronous communication, the data is sent out frame by frame in the form of message
(2)Topological structure
Single-master and multi-slave system. The setting range of slave address is 0 to 247, and 0
refers to broadcast communication address. The address of slave for network must be exclusive.
Figure I-3 is the single inverter and PC set up MODBUS field wiring diagram. Because
computers are generally not with RS485 interface, the computer must be built-in RS232 interface
or USB interface through the converter to convert to RS485. Connect the T + of converter with 485
+ terminal of the inverter, Connect the T- of converter with 485- terminal of inverter. We
recommended to use a shielded twisted pair. When adopting the RS232-485 converter,RS232
interface connected with RS232-RS485 RS232 interface, the cable should be as short as
possible,15meters at the longest, we recommend to plug the RS232-RS485 with computer in pair
directly. Similarly, when using the USB-RS485 converter, cable should be as short as possible.
When the line is connected, connect the right port of the host computer on the computer to
(RS232-RS485 converter port, such as COM1), and set the basic parameters and the baud rate and
data bit parity and so on consistent with the inverter.
Appendix I
Frequency inverter
Figure I-3
Multiple Applications
In reality, multi-machine applications, there are two connections
The first inverter and the last inverter short the terminal resistor on the control board to be active.
As shown in Figure I-4
84
Appendix I
RS232 cable 15m at the longest
Shielded twisted pair
T+
RS232 to RS485 T-
converter
485- 485+ 485- 485+ 485- 485+
PE PE PE
1# 2# N#
Figure I-4
The two longest distance inverter from the device shall short the terminal resistor on the control
board to be active. As shown in Figure I-5:
Frequency inverter
485+
8#
RS232 to RS485 converter 485-
T+ 485+
5#
RS232 cable 15m T-
485+ 485-
at the longest
2# Frequency
Frequency inverter
485- inverter
485+
1# Frequency
485- inverter
`
Appendix I
Figure I-5
Multi-machine connection should try to use a shielded cable. The basic parameters such as
baud rate and data bit of all of the devices on RS485 line must be the same, address must be
different.
NOTE: The terminal resistor of 485 decides valid or invalid through the control board (No.
485) jumper
I-1-2 Protocol description
PI500 series inverter communication protocol is a asynchronous serial master-slave
communication protocol, in the network, only one equipment(master) can build a protocol (known
as “Inquiry/Command”). Other equipment(slave) only can response the "Inquiry/Command"of
master by providing data or perform the corresponding action according to the
"Inquiry/Command"of master. Here, the master refers to a Personnel Computer(PC), an industrial
control device or a programmable logic controller (PLC), etc. and the slave refers to PI500 inverter.
Master can communicate with individUal slave, also send broadcasting information to all the lower
slaves. For the single "Inquiry/Command"of master, slave will return a signal(that is a response) to
master; for the broadcasting information sent by master, slave does not need to feedback a response
to master.
Communication data structure PI500 series inverter's Modbus protocol communication data
format is as follows: in RTU mode, messages are sent at a silent interval of at least 3.5 characters.
85
Appendix I
There are diverse character intervals under network baud rate,
which is easiest implemented. The first field transmitted is the device address.
The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked devices
continuously monitor network bus, including during the silent intervals. When the first field (the
address field) is received, each device decodes it to find out if it is sent to their own. Following the
last transmitted character, a silent interval of at least 3.5 characters marks the end of the message. A
new message can begin after this silent interval.
The entire message frame must be transmitted as a continuous stream. If a silent interval of
more than 1.5 characters occurs before completion of the frame, the receiving device will flushes
the incomplete message and assumes that the next byte will be the address field of a new message.
Similarly, if a new message begins earlier than the interval of 3.5 characters following a previous
message, the receiving device will consider it as a continuation of the previous message. This will
result in an error, because the value in the final CRC field is not right.
RTUframe format :
Frame header START Time interval of 3.5characters
Slave address ADR Communication address: 1 to 247
Command code CMD 03: read slave parameters;06: write slave parameters
Data content DATA(N-1)
Data content DATA(N-2) Data content: address of function code parameter, numbers of
……………………… function code parameter, value of function code parameter, etc.
Data content DATA0
CRC CHK high-order
Detection Value: CRC value.
CRC CHK low-order
END Time interval of 3.5characters
CMD (Command) and DATA (data word description)
Command code: 03H, reads N words (max.12 words), for example: for the inverter with slave
address 01, its start address F0.02 continuously reads two values.
Master command information
ADR 01H
CMD 03H
Start address high-order F0H
Start address low-order 02H
Number of registers high-order 00H
Appendix I
86
Appendix I
CMD 03H
Byte number 04H
Data F002H high-order 00H
Data F002H low-order 01H
Data F003H high-order 00H
Data F003H low-order 01H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Command Code: 06H, write a word. For example: Write 5000(1388H)into the address F013H of
the inverter with slave address 02H.
Master command information
ADR 02H
CMD 06H
Data address high-order F0H
Data address low-order 13H
Data content high-order 13H
Data content low-order 88H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Appendix I
message includes an error-checking field that is based on CRC method. The CRC field checks the
whole content of message. The CRC field has two bytes containing a 16-bit binary value. The CRC
value calculated by the transmitting device will be added into to the message. The receiving device
recalculates the value of the received CRC, and compares the calculated value to the Actual value
of the received CRC field, if the two values are not equal, then there is an error in the transmission.
The CRC firstly stores 0xFFFF and then calls for a process to deal with the successive eight-bit
bytes in message and the value of the current register. Only the 8-bit data in each character is valid
to the CRC, the start bit and stop bit, and parity bit are invalid.
During generation of the CRC, each eight-bit character is exclusive OR(XOR) with the register
contents separately, the result moves to the direction of least significant bit(LSB), and the most
significant bit(MSB) is filled with 0. LSB will be picked up for detection, if LSB is 1, the register
will be XOR with the preset value separately, if LSB is 0, then no XOR takes place. The whole
process is repeated eight times. After the last bit (eighth) is completed, the next eight-bit byte will
be XOR with the register's current value separately again. The final value of the register is the CRC
value that all the bytes of the message have been applied.
When the CRC is appended to the message, the low byte is appended firstly, followed by the
high byte. CRC simple functions is as follows:
unsigned int crc_chk_value(unsigned char *data_value,unsigned char length)
{
unsigned int crc_value=0xFFFF;
87
Appendix I
int i;
while(length--)
{
crc_value^=*data_value++;
for(i=0;i<8;i++)
{
if(crc_value&0x0001)
{
c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001;
}
else
{
crc_value=crc_value>>1;
}
}
}
return(crc_value);
}
For example: address F3.12 indicates F30C; Note: L0 group parameters: neither read nor
change; d group parameters: only read, not change.
Corresponding Corresponding
parameter parameter
register address register address
d0.00~d0.41 7000~7029 FA.00~FA.07 FA00~FA07
F0.00~F0.27 F000~F029 Fb.00~Fb.09 Fb00~Fb09
F1.00~F1.46 F100~F12E FC.00~FC.02 FC00~FC02
F2.00~F2.19 F200~F213 E0.00~E0.11 A000~A00b
F3.00~F3.15 F300~F30F E1.00~E1.51 A100~A133
F4.00~F4.14 F400~F40E E2.00~E2.32 A200~A220
F5.00~F5.15 F500~F50F E3.00~E3.21 A300~A315
F6.00~F6.21 F600~F615 b0.00~b0.35 B000~B023
F7.00~F7.54 F700~F736 y0.00~y0.04 C000~C004
F8.00~F8.35 F800~F823 y1.00~y1.30 C100~C11e
F9.00~F9.07 F900~F907
88
Appendix I
Some parameters can not be changed during operation, but some parameters can not be changed
regardless of the inverter is in what state.When changing the function code parameters, please pay
attention to the scope, units, and relative instructions on the parameter.
Besides, due to EEPROM is frequently stored, it will redUce the life of EEPROM, therefore
under the communication mode some function code do not need to be stored and you just change the
RAM value.
If F group parameters need to achieve the function, as long as change high order F of the
function code address to 0. If E group parameters need to achieve the function, as long as change high
order F of the function code address to 4. The corresponding function code addresses are indicated
below: high byte: 00 to 0F(F group), 40 to 4F (E group), 50 to 5F(B group),60 to 67(Y group)low
byte:00 to FF, this should be written RAM.
For example:
Function code F3.12 can not be stored into EEPROM, address indicates as 030C; function code
E3.05 can not be stored into EEPROM, address indicates as 4305; the address indicates that only
writing RAM can be done and reading can not be done, when reading, it is invalid address. For all
parameters, you can also use the command code 07H to achieve the function.
Stop/Run parameters section:
Parameter Paramete
Parameter description Parameter description
address r address
*Communication set value(- PID feedback
1000 1011
10000 to10000)(Decimal)
1001 Running frequency 1012 PLC step
High-speed pulse input frequency, unit:
1002 Bus voltage 1013
0.01kHz
1003 Output voltage 1014 Feedback speed, unit:0.1Hz
1004 Output current 1015 Remaining run time
1005 Output power 1016 AI1 voltage before correction
1006 Output torque 1017 AI2 voltage before correction
1007 Operating speed 1018 Reserve
1008 DI input flag 1019 Linear speed
1009 DO output flag 101A Current power-on time
Appendix I
100A AI1 voltage 101B Current run time
100B AI2 voltage 101C High-speed pulse input frequency, unit: 1Hz
100C AI3 voltage 101D Communication set value
100D Count value input 101E Actual feedback speed
100E Length value input 101F Master frequency display
100F Load speed 1020 Auxiliary frequency display
1010 PID setting
Note:
There is two ways to modify the settings frequencies through communication mode:
The first: Set F0.03 (main frequency source setting) as 0/1 (keyboard set frequency), and then
modify the settings frequency by modifying F0.01 (keyboard set frequency). Communication
mapping address of F0.01 is 0xF001 (Only need to change the RAM communication mapping
address to 0x0001).
The second :Set F0.03 (main frequency source setting) as 9 (Remote communication set), and
then modify the settings frequency by modifying (Communication settings). , mailing address of
this parameter is 0x1000.the communication set value is the percentage of the relative value, 10000
corresponds to 100.00%, -10000 corresponds to -100.00%. For frequency dimension data, it is the
percentage of the maximum frequency (F0.19); for torque dimension data, the percentage is F5.08
89
Appendix I
(torque upper limit digital setting).
Control command is input to the inverter: (write only)
Command word address Command function
0001: Forward run
0002: Reverse run
0003: Forward Jog
2000 0004: Reverse Jog
0005: Free stop
0006: Deceleration and stop
0007: Fault reset
Inverter read status: (read-only)
Status word address Status word function
0001: Forward run
3000 0002: Reverse run
0003: Stop
Parameter lock password verification: (If the return code is 8888H, it indicates that password
verification is passed)
Password address Enter password
C000 *****
Digital output terminal control: (write only)
Command address Command content
BIT0: SPA output control
BIT1: RELAY2 output control
2001 BIT2 RELAY1 output control
BIT3: Manufacturer reserves the undefined
BIT4: SPB switching quantity output control
Analog output DA1 control: (write only)
Command address Command content
Appendix I
90
Appendix I
0008: Control power failure
0009: Undervoltage fault
000A: Inverter overload
000B: Motor Overload
000C: Input phase loss
000D: Output phase loss
000E: Module overheating
000F: External fault
0010: Communication abnormal
0011: Contactor abnormal
0012: Current detection fault
0013: Motor parameter auto tunning fault
0014:Encoder/PG card abnormal
0015: Parameter read and write abnormal
0016: Inverter hardware fault
0017: Motor short to ground fault
0018: Reserved
0019: Reserved
001A:Running time arrival
001B: Custom fault 1
001C: Custom fault 2
001D: Power-on time arrival
001E: Load drop
001F: PID feedback loss when running
0028: Fast current limiting timeout
0029: Switch motor when running fault
002A: Too large speed deviation
002B: Motor overspeed
002D: Motor overtemperature
005A: Encoder lines setting error
005B: Missed encoder
005C: Initial position error
005E: Speed feedback error
Data on communication failure information description (fault code):
Appendix I
Communication fault address Fault function description
0000: No fault
0001: Password error
0002: Command code error
0003: CRC check error
8001 0004: Invalid address
0005: Invalid parameters
0006: Invalid parameter changes
0007: System locked
0008: EEPROM in operation
F9Group - Communication parameter description
Baud rate Default 6005
Units digit: MODUBUS baud rate
0: 300BPS
1: 600BPS
F9.00
Setting range 2: 1200BPS
3: 2400BPS
4: 4800BPS
5: 9600BPS
91
Appendix I
6: 19200BPS
7: 38400BPS
8: 57600BPS
9: 115200BPS
This parameter is used to set the data transfer rate between the host computer and the inverter.
Note: the baud rate must be set to the same for the host computer and the inverter, otherwise
communication can not be achieved. The larger baud rate, the faster communication speed.
Data format Default 0
0: no parity: data format <8, N, 2>
F9.01 1: even parity: data format <8, E, 1>
Setting range
2: odd parity: data format <8, O, 1>
3: no parity: data format <8-N-1>
Note: the set data for the host computer and the inverter must be the same.
This unit address Default 1
F9.02
Setting range 1 to 247, 0for broadcast address
When the address of this unit is set 0, that is broadcast address, the broadcasting function for
the host computer can be achieved.
The address of this unit has uniqueness (in addition to the broadcast address), which is the basis
of peer-to-peer communication for the host computer and the inverter.
Response delay Default 2ms
F9.03
Response delay 0~20ms
Response delay: refers to the end of the frequency converter data to the host computer to send
data in the middle of the interval. If the response delay is less than the system processing time,
delayed response to system processing time shall prevail, such as response delay is longer than the
system processing time, system processed data, to the delay of waiting, until the response delay
time to, to send data to the host computer.
Communication
Factory value 0.0 s
F9.04 timeout
Response delay 0.0s(invalid);0.1~60.0s
When the function code is set to 0.0s, the communication timeout time parameter is invalid.
Appendix I
When the function code is set to a valid value, the system will report the fault fault (fault
sequence number Err.16) if the communication time between the next communication and the next
communication time exceeds the communication time. Usually, they are set to invalid. If you are in
a continuous communication system, set the secondary parameters, you can monitor the status of
the communication.
Communication protocol
Factory value 1
selection
F9.05
0: non standard Modbus protocol;
Response delay
1: Standard Modbus protocol
F9.05=1:Select standard Modbus protocol.
F9.05=0:Read command, the return of the number of bytes from the machine is more than one
byte of the standard Modbus protocol.
Communication read Factory 0
F9.06 current resolution value
Response delay 0:0.01A; 1:0.1A
The output unit of the current value is used to determine the output current of the
communication read output.
92
Appendix II How to use universal encoder expansion
card
III-1 Overview
PI500 is equipped with a variety of universal encoder expansion card (PG card), as an optional
accessory, it is necessary part for the inverter closed-loop vector control, please select PG card
according to the form of encoder output, the specific models are as follows:
Options Description Others
ABZ incremental encoder:
Differential input PG card, without frequency dividing output.
Terminal
PI500_PG1 OC input PG card, without frequency dividing output.5V,12V,
wiring
24V voltage is optional, please provide voltage and pulse input mode
information when ordering.
UVW incremental encoder. Terminal
PI500_PG3 UVW Differential input PG card, without frequency dividing wiring
output.5V voltage
Terminal
PI500_PG4 Rotational transformer PG card
wiring
ABZ incremental encoder.
OC input PG card, with 1:1 frequency dividing output. Terminal
PI500_PG5
5V,12V,24V voltage is optional, please provide voltage and pulse wiring
input mode information when ordering.
93
Appendix II
2 EXC Rotary
positive
transformer excitation 5 COS
Rotary transformer feedback COS
positive
Rotary transformer feedback SIN Rotary transformer feedback
3 SIN
positive 6 COSLO
COSLO negative
OC PG card(PI500_PG5)
PI500_PG5 specifications
User interface Terminal block
Appendix II
Spacing 3.5mm
Screw Slotted
Swappable NO
Wire gauge 16-26AWG(1.318~0.1281mm²)
Maximum frequency 100KHz
PI500_PG5 terminal description
No. Label Description No. Label Description
No. No.
1 A Encoder output A signal 6 A0 PG card 1:1 feedback output A signal
2 B Encoder output B signal 7 B0 PG card 1:1 feedback output B signal
3 Z Encoder output Z signal 8 Z0 PG card 1:1 feedback output Z signal
4 15V Output 15V/100mA power 9 PE Shielding terminal
94
Appendix III CAN bus communication card use
description
IV-1.Overview
CAN bus communication card is suitable for all series of PI500 frequency inverters.Protocol
details,please refer to《CAN bus communication protocol》document.
95
Appendix IV: Instruction of Profitbus –DP
communication card
IV-1.Outline
9KDP1 meet the international standard PROFIBUS fieldbus, powtran technology PI500 series
inverter use it together to achieve the drive to become a part of fieldbus complete control of real
fieldbus. Before using this product, please carefully read this manual
96
Appendix IV
Appendix IV
97
Appendix V product application case
V-1. Single pump constant pressure water supply parameter
setting
V-1-1 Electrical Diagram:
Circuit breaker
Motor Water pump
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP 0~+10V DC
(Default)
Pa
Long pass pressure gauge
Note: Check the wiring is correct, close the circuit breaker, the inverter power, press the
forward button for 1-2 seconds and then stop, check the pump running direction, if the direction is
reversed, then change the motor wiring phase sequence
V-1-2 Parameter setting:
No. Code Parameter name Setting range
Frequency source
F0.03 PID control setting 8
master setting
Command source
F0.11 Terminal block control (LED on) 1
selection
E2.00 PID setting source E2.01setting 0
According to the
PID keyboard
E2.01 0.0%-100.0% pressure rate to choose
reference
the pressure percentage
PID feedback
E2.02 Analog AI1 reference 0
source
PID reference Set it according to the
E2.04 0-65535
feedback range on-site pressure
Appendix V
Circuit breaker
Motor
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP
REV/STOP
Connection: Control terminal DI1 corresponds to forward command, control terminal DI2
corresponds to reverse command.
V-2-2 Paremeters setting:
No. Code Parameter name Setting range
Appendix V
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP
REV/STOP
0~+10V DC
0~+10V
(Default)
Analog frequency meter
Fault reset
4~20mA
0~20mA DC
(Default) Analog ampere meter
V-3-2 Connection: The frequency meter is connected to the DA1 and GND terminals of the
inverter, and the ammeter is connected to the DA2 and GND terminals.
V-3-3 parameter setting:
When the system requires the drive DA1 0-5V signal output, you need to set the parameters as
follows:
No. Code Parameter name Setting range
F2.07 DA1output function selection Running frequency 0
F2.16 DA1 zero bias coefficient -100.0%~+100.0% 0%
F2.17 DA1 gain -10.00~+10.00 0.50
Note: DA1 jumper cap on drive control board needs to be shorted to V terminal.
When the system requires DA2 to provide 4-20mA signal output, the following parameters need
to be set:
No. Code Parameter name Setting range
F2.08 DA2 output function selection output current 2
F2.18 DA2 zero bias coefficient -100.0%~+100.0% 20.0%
F2.19 DA2 gain -10.00~+10.00 0.80
Note: The DA2 jumper cap on the control board of the inverter needs to be shorted to I terminal.
100
Appendix V
Circuit breaker
Motor
380V 50/60Hz %
M
Three phase input power supply
V-4-2 Connection: Control terminal DI3 corresponds to jog command, control terminal DI4
corresponds to Jog command.
V-4-3 Parameter setting:
No. Code Parameter name Setting range
F0.11 Command source selection Terminal block control (LED on) 1
F1.02 DI3 terminal function selection Forward JOG(FJOG) 4
F1.03 DI4 terminal function selection Reverse JOG(RJOG) 5
380V 50/60Hz %
M
Three phase input power supply
S1
FWD/STOP
V-5-2 Connection:The control terminals DI1 and COM are short-circuited and run forward
command (0 segment speed setting 0X). DI2, DI3 and DI4 correspond to 3-segment speed short to
COM and 100% parameter value corresponds to 50HZ.(Take the three-stage speed as an example,
101
Appendix V
M
Three phase input power supply
FWD/STOP
Appendix V
(Default)
V-6-2 connection: The three cables of potentiometers are connected to the inverter +10 V, AI1,
102
Appendix V
GND terminal, note that the direction of potentiometer wiring, clockwise to the maximum
corresponding maximum frequency, counterclockwise twisted to the minimum corresponding 0Hz.
V-6-3 Parameter setting
No. Code Parameter name Setting range
F0.03 Frequency source master setting Analog AI1 setting 2
F0.11 Command source selection Terminal block control (LED on) 1
F1.00 DI1 terminal function selection Forward run (FWD) 1
Note: F1.42 is used to adjust the rate of change of panel potentiometer rotation frequency. The
smaller this value is, the more sensitive the panel potentiometer rotation frequency changes.
380V 50/60Hz %
M
Three phase input power supply
FWD S1
S2
STOP
S3
REV
S4
Rise
S5
Fall
V-8-2 Connection: Three-wire control mode 1, forward command Corresponding terminal DI1,
stop DI2, reverse DI3, DI4 and DI5, respectively, with the corresponding COM short rise and fall
Appendix V
command..
V-8-3 Parameter setting:
No. Code Parameter name Setting range
F0.11 Command source selection Terminal block control (LED on) 1
UP/DOWN can be modified,
F0.03 Frequency source master setting 1
power-down without memory
103
Appendix V
Circuit breaker
Motor
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP
REV/STOP
0~+10V DC
0 ~ 10V Analog signal (Default)
V-9-2 Connection: The (+) terminal of the external analog signal is connected to the AI1 terminal,
and the other terminal of the signal is connected to the GND terminal of the inverter.
V-9-3 Parameter setting:
No. Code Parameter name Setting range
F0.03 Frequency source master setting AI1analog quantity setting 2
Appendix V
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP
REV/STOP
V-10-2 Connection: Connect the (+) end of the external reference signal to the AI2 terminal, the
(-) end of the signal to the GND terminal of the inverter, and the AI2 jumper cap to the I terminal.
V-10-3 Parameter setting:
No. Code Parameter name Setting range
F0.03 Frequency source master setting AI2analog quantity setting 3
F0.11 Command source selection Terminal block control (LED on) 1
F1.00 DI1 terminal function selection Forward run (FWD) 1
F1.01 DI2 terminal function selection Reverse run(REV) 2
F1.16 Minimum input for AIC2 0.00V-F0.18 0.00V
Note: If external 4 ~ 20mA current signal is given, please set F1.16 = 2.00V .
V-11. Air compressor constant pressure control (sensor for
two-wire pressure transmitter)
V-11-1 electrical diagram:
Appendix V
105
Appendix V
M
Three phase input power supply
FWD/STOP
REV/STOP
+
4 ~ 20mA feedback P
-
pressure value
percentage based
E2.01 PID keyboard reference 0.0%-100.0%
on the pressure
value actually
required
PID automatic deceleration
E2.29 valid 1
frequency option
E2.27 Computing status after PID stop with computing 1
106
Appendix V
PID stop
380V 50/60Hz %
M
Three phase input power supply
FWD/STOP
Primary and secondary switching of frequency source
(Default)
107
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