P.O.

Box 8817, Building # DY34 Tel: +971 43243888

Inside Dubai Ship Docking Yard Fax: +971 43243682
AI Jadaf, Dubai E-mail: [email protected]
United Arab Emirates Website : www.lonestar-Iab.com

WELDING PROCEDURE SPECIFICATION (WPS)

Company Name : Stars Line Metallic Ind. LLC Prepared by Mr. N.C Sekar
Welding Procedure Specification # SLMI WPSI 0021 09 Date: 25-07-2009 Supporting PQR # SLM/PQR/002/09
Revision # : 0 Date: Cognizant Code AWS D1.1 - 2008
---------------
Welding Process (es) GMAW Type (s) MANUAL
-----------

Joint Design : Sinale "V' Butt Joint

600 ±5°
Backing/Back weld : : c::::J Yes 0 No . .
.
~
.
..

Backing Material (type) N/A

Retainer N/A
T
Root Gap
Groove Angle
Root Face
Edge preparation
1.6mm - 2.0mm
60° + 5°
1.6mm
Bevel
1 \i6mm
J ~'
<;;> 20mm

-.l
Plate Thickness 20 mm 1.6 to 2.0mm

Base Metals
P-No.: 1 Group No 1 To: P-No.: 1 Group No.: 1
~-

Type EN 10025 Type EN 10025

Specification To: Specification
Grade S 275 JR Grade S 275 JR
Qualification Range
Base metal: 5 mm to 32 mm Plate: All
Thickness Groove Fillet
Weld metal: 6mm-36mm Pipe: ­

Pipe Dia Groove: - Fillet : All

Other:

Filler Metals Weld Run: 1 Weld Run : 2 - 4 Others

Spec No. 5.18 5.18
AWS No. Classification ER 70 S-3 ER 70 S-3
F-No. 6 6
A-No. 1 1
$ize of Filler Metals 1.2mm 1.2mm
Electrode-Trade Name N/A N/A
Flux Trade Name N/A N/A
Consumable Insert N/A N/A
Process GMAW GMAW

f.<TIT-RPT-228-WPS-GM AW -SLM Page 1 of2

UKAS , Commercial & Leg al terms an d cond ition s on the reverse of this sheet

Other Localions: • Abu Dhabi • AJman • Oman • Oatar

 P.O. Box 8817, Building # DY34 Tel: +971 4 3243888

Inside Dubai Ship Docking Yard Fax: +971 4 3243682
AI Jadaf , Dubai E-mail: [email protected]
United Arab Emirates Website: www.lonestar-Iab.com

Com pa ny Name: Stars Line Metallic Ind. LLC

Position Post Weld Heat Treatment
Position (s) Groove 3G Soaking Range N/A
Weld ing Progression: ~ Uphill D Downhill D Horizontal Time Range N/A
Heating Rate N/A
Position (s) of Fillet All Cooling Rate N/A

Preheat Gas
% Composition
Gas (es) FlowRale
Preheat Temperature, minimum 22°C (Mixture)
Interpass Temperature, maximum 250°C Shielding : Co2 - 99.9% 35 1 L
Temperature Measurement Temple Stick Trailing NfA N/A N/A
Purging N/A N/A N/A

Electrical Characteristics
Current Type A.C Tungsten Electrode Size and type ER 708 -3
Polarity Straight (ACEN) Mode of Metal Transfer GMAW GMAW
Voltage (Range) 11 to 30 Electrode Wire Feed Speed Range 100lPM
Current (Range) 250 Amp Others -

Technique
String or Weave Bead Stringer root I Fill Cap MUltiple or Single Pass (per side) Multi Pass
Orifice or Gas Cup Size 9.5 mm Max weld Thickness (Any pass) N/A
Initial and Interpass Cleaning Grinding and 8.8 Wire Brushing Multiple or Single Electrode Single
Method or Back Gouging N/A Travel Speed (Range) 12"
Oscillation N/A Peening N/A
Electrode to Work Distance Minimum Electrode 0 Other N/A

Filler Metal Current Max Heat

Volt Travel Speed
Weld Layers Process Type Input
Class Dia,mm Amp Range Ranqa Range, mm/Sec
Polarity K.Jllnch
Root GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
Fill GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
Fili I Cap GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
Prepar~l;t~ .... Accepted By
Name Mr. AI)#d ..M~n ~ebr~~\. Name Mr. Jasdeep Singh
LonrS~~r~l'gC-h'TO~I;~~tvr~es,
Company
Du ~~L . 'I <;, . /1:'\ t.: \ ~ \
Company ~tars LiE~~-&.~LC
Il, r. w~
~I< V~;?
\ )~
.~ ) (!'~i i4~~~.:s
Si ,gnature '

\.
:

., -, ~'~J
", <,

\;i'~'\ , ~, } . ~{.~:,
(' .1 I Signature
~ rjah - U.A.E.

. ,. .. - ';.; . ~~"" ~!J ...

Date July 25 :'ZO.99.-~ Date July 2~toA9-~
~ it' ~ (;~ 1
....... / '

NDT-RPT-228-WPS-GMAW-SLM Page 2 of 2

u KAS, Comme rcial & Legal terms and conditions on the reverse of this sheet
Other Locatio ns: • A bu Dhabi • Aj man • Oman • Qatar