WIND PROJECT TEST SCOPE & PRICE

S.No
Scope of work
Windtest Price
TUV India price
1
3-months standard measurement campaign with the following channels
Costs excl GST in INR
TUV India Cost ( 10% Margin)

This position includes:

 Met mast hub height:

 met mast bottom: WT bottom:

 WT tower bottom:

 WT tower top:

 WT nacelle:

 WT hub / blades:

2x wind speed, 2x wind direction, 1x temperature

1x air pressure, 1x status rain
1x electrical power, 4x status

2x bending moment (steel section)

1x torsional moment (steel section)

1x yaw angle, 1x rotational speed, 1x rotation angle,

(provided by the customer)
2x bending moment, 1x torsional moment

2x bending moment,
1 pitch angle (provided by the customer)

92,98,900/-
1,02,28,790/-

Included in this position are

 Sensors for strain gauges and signal cabling inside the WT, measurement hardware

 Quality check and connection of customers sensors to our measurement system for yaw angle,
pitch angle, rotational speed and current transformers

 Installation report: Approx. 4 weeks after installation and complete provision of required
information from customer

 Final report: At the end of the campaign the customer will get a complete final report
according to IEC guidelines. The standard language for the final report is English. On
demand wtg will provide the report in other languages. The translation of the report will
be invoiced according to actual costs.
Please note: Depending on wind conditions and the performance of the WT, 6-12 month of
measurement is needed to fulfil all requirements.

Installation of strain gauge sensors in the WT

 On site: surface preparation, bonding, elec. wiring, covering, documentation, material

For the strain gauge installation a material temperature above 15°C temperature is
recommended.

Included

2
3-months standard measurement campaign with the following channels
 Costs excl. GST In INR

Further hardware for operation of the measurement system, installation and provision

 Data logging, storage, remote control

 Digital bus from tower bottom to nacelle and hub

 Measurement cabinets

 The customer is responsible for the power supply to each measurement cabinet inclusive
uninterrupted power supply in case of power outage due to emergency events. If this is not
possible wtg will offer a technical solution.

Included

Included

Included

Not included

MMeasurement services

Regular supervision of measurement, remote control

Monthly data provision of 10-min statistics in FAMOS format to customer

Original measurement data (e. g. 1 Hz, 50 Hz, 200 Hz) can be supplied to the customer on a
mobile hard disk and will be invoiced by effort

The following standard connections are possible:

Analogue line: Socket, all costs by customer analogue modem, connection to

measurement system by wtg

ISDN line: ISDN system, operation, configuration, all costs by customer

 ISDN modem, connection to measurement system by wtg

Mobile line: GSM / EDGE / UMTS Router, operation, configuration, mobile

SIM card, all costs by customer, connection to measurement system
by wtg

IP: LAN Router, operation, configuration, all costs by customer. Costs

concerning the connection to measurement system by wtg

Included

Included

By effort
For GL 2010 guidelines, an additional brake oil pressure sensor or brake oil valve status is
required. Furthermore wind shear and temperature gradient shall be included in this
measurement. Measurement of these channels are not included. This is usually a minor detail
but needs to be discussed. The gearbox test according to GL guidelines is not included.
Not included

3
3-months standard measurement campaign with the following channels
Costs excl. VAT incl.
PAN
TUV India margin (10%)

Modularity

The measurement is set up in a modular way, allowing to extend the numbers of channels even
after start of measurement.

Please note: Costs of those extensions will be subject to separate orders.

Error handling standard

 In rare cases sensors or measurement channels might fail during the campaign. wtg is responsible
for the detection of faults. Assumed that all needed hardware is available the faults will be
repaired in short term after detection.

 Costs of the error handling will be invoiced to the customer, if the occurrence of the fault does
not lie within the responsibility of wtg.

Please note: To avoid misinterpretation in error detection, wtg has to be informed about changes
of turbine parameters or settings before they were implemented.
 Included

Included or by effort

4
Telemetry system for measurements on shaft
Costs excl. GST in INR
TUV India margin (10%)

3-months measuring campaign.

Included in this position are:

 Telemetry system for wireless data and energy transfer of the strain gauge signals coming from
the fast shaft

 Installation of sending unit and bridge amplifier onto the shaft

 Integration of receiver unit into the wtg nacelle cabinet

 Centrifugal force protection of all components

9,29,890/-
10,22,879/-
5
Uninterrupted power supply (UPS) for one cabinet
Costs excl. GST In INR
TUV India margin (10%)
3-months measuring campaign with the following unit:

 UPS unit for power supply during the safety tests

Included in this position is:

 Installation of the UPS

provided by the customer

6
Acceleration measurement of the tower top section
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Tower top section: 2x acceleration

Included in this position are:

 Acceleration sensors, signal cabling inside the WT, measurement hardware

 Installation of acceleration sensors, digital bus, measurement cabinets

 Regular supervision of measurement

 Monthly data provision of 10-min statistics in FAMOS format

 Documentation: installation report, final report

2,05,150/-
2,25,665/-
 7
Load measurement of one additional blade root
Costs excl. GST in INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Blade root: 2x bending moment

1x pitch angle

Included in this position are:

 Sensors for strain gauges, signal cabling inside the WT, measurement hardware

 Quality check and connection of your sensors to our measurement system for pitch angle

 Installation of strain gauges, digital bus, measurement cabinets

 Regular supervision of measurement

 Monthly data provision of 10-min statistics in FAMOS format

 Documentation: calibration report, final report

 Special offer: 10% discount for strain gauge installation at ground level due the reduced
installation time

6,38,794/-
7,02,673/-

8
Load measurement of two additional blade roots
Costs excl. GST in INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Blade root: 4x bending moment
2x pitch angle

Included in this position are:

 Sensors for strain gauges, signal cabling inside the WT, measurement hardware

 Quality check and connection of your sensors to our measurement system for pitch angle

 Installation of strain gauges, digital bus, measurement cabinets

 Regular supervision of measurement

 Monthly data provision of 10-min statistics in FAMOS format

 Documentation: calibration report, final report

 Special offer: 10% discount for strain gauge installation at ground level due the reduced
installation time

12,77,588/-
14,05,346/-

9
Load measurement of the blade middle section
Costs excl. GST in INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Blade middle section: 2x bending moment

(approx. XX % inside from blade root)

Included in this position are:

 Sensors for strain gauges, signal cabling inside the WT, measurement hardware

 Quality check and connection of your sensors to our measurement system for pitch angle

 Installation of strain gauges, digital bus, measurement cabinets

 Regular supervision of measurement

 Monthly data provision of 10-min statistics in FAMOS format

 Documentation: calibration report, final report

 Special offer: 10% discount for strain gauge installation at ground level due the reduced
installation time

7,19,654/-
7,91,619/-

 Details of installation depending on blade structure, does not include extra costs for installation
at manufacture site if needed

 Usually installation on mounted blade is very difficult and time consuming.

 Extra effort for calibration might be needed (FEM support)

by effort

10
Load measurement of tower top section
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Tower top section: 2x bending moment

 Included in this position are:

 Sensors for strain gauges, signal cabling inside the WT, measurement hardware

 Installation of strain gauges, digital bus, measurement cabinets

 Regular supervision of measurement

 Monthly data provision of 10-min statistics in FAMOS-format

 Documentation: installation report, final report

10,10,750/-
11,11,825/-
 11
Safety test / WT behaviour (e. g. GL Wind 2003, GL Wind 2010, IEC 61400-13)
Costs excl. GST in INR
TUV India margin (10%)

 Since the exact amount of working hours cannot be calculated in advance, we offer this position
according to actual costs.

 We estimate 5 days on site + 5 days evaluation and report:

 If several reports for safety tests / WT behaviour according to IEC-61400-13 / IEC 61400-22 /
GL are ordered, we will perform the tests only once. For any additional report the costs will drop
substantially.

 To fulfil the requirements for the safety test / WT behaviour according to GL guideline an
additional hydraulic pressure measurement at the mechanical brake (if existing) is necessary.

Approx.
9,05,632/-

By effort
Approx.
9,96,195/-

12
Wind met mast
Costs excl. GST In INR
TUV India margin (10%)

Provision of met mast and services for the met mast:

 The mast including foundation, fabrication of the foundation, building permission, soil
investigations, beacon light, met mast painting, lightning protection

 Mounting of booms

 Installation and deinstallation of the met mast

  Crane, digger, etc.

 Signal and power supply cabling between met mast and WT, ditch digging and installation

By customer

6 months provision of measurement hardware and services for the met mast

 All sensors and cabling for the met mast

 2 calibrations for each anemometer (before and after the campaign)

 Interface cabinets

 Geographical offset determination for wind vanes by compass method

 Mounting and dismounting of the mast sensors (once)

 The price does not include tools or services to dismantle the mast.

Please note: Usually heated anemometers and wind vanes are not used due to quality reasons of
the measurement. If ice protection is necessary wtg will provide different solution.
14,55,480/-
16,01,028/-
13
Additional wind data at multiple heights of met mast (wind speed)
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Additional height step on met mast: 1x wind speed

 Recommended: lower tip height

 Cup anemometer

 Analysis of height profile

2,02,150/-
2,22,365/-
 14
Additional wind data at multiple heights of met mast (wind speed, direction)
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following c

 Additional height step on met mast: recommended: lower tip height

 Cup anemometer

 Wind vane

 Includes analysis of height profile

hannels:

1x wind speed
1x wind direction
4,04,300/-
4,44,730/-

15
Additional humidity data
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Met mast at the same height as temperature: 1x humidity

Please note: This position is recommended by the MEASNET power performance guideline.
1,21,290/-
1,33,419/-

16
Additional temperature data
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Met mast at a chosen height: 1x temperature

1,21,290/-
1,33,419/-

17
1.Power performance evaluation according to IEC 61400-12-1
Costs excl. GST in INR
TUV India margin (10%)

3-months evaluation campaign with the following services based on the measurement set-
up as described above:

 Monthly data provision of 10-min statistics in FAMOS format

 Monthly evaluations of the power performance data
 Final report: at the end of the campaign the customer will receive a final report according to IEC
guidelines. The standard language for the final report is English. On request wtg will provide the
report in other languages. This will be invoiced according to the actual costs.

11,32,040/-
12,45,244/-

18
Transfer function for relative power performance analysis with wtg sensors
Costs excl. GST In INR
TUV India margin (10%)
3-months measuring campaign with the following channels:

 Additional calibrated anemometer and wind vane

 Additional 2 measurement channels in WT nacelle
 Small met mast (approx. 2 m) for nacelle. This mast has to be fastened on the nacelle. Fastening
time and wiring of the sensors to the measuring system will be invoiced according to the effort.
The customer will manufacture the small met mast with support of wtg (basic drawings and
check of compatibly to the IEC). The customer is responsible for static and dynamic stability of
the mast and junction to the nacelle.
 Evaluation of transfer function in relation to wind speed and wind direction

4,04,300/-
4,44,730/-

19
Transfer function for relative power performance analysis with customers sensors
Costs excl. GST In INR
TUV India margin (10%)

3-months measuring campaign with the following channels:

 Customers calibrated anemometer and wind vane

 Additional 2 measurement channels in WT nacelle
 Mast provided by customer
 Evaluation of transfer function in relation to wind speed and wind direction

If needed, the sensors can be calibrated within one of the wtg calibration campaigns. The price
depends on the sensor.
1,61,720/-

Approx.
 52,559/- 88,946/-
1,77,892/-57,814/- 97,840/-

20
Yaw misalignment analysis
Costs excl. GST In INR
TUV India margin (10%)

 Initial quality check of WTs wind vane

 Geodetic calibration of yaw angle
 Monthly evaluation of misalignment in relation to wind speed, wind direction and turbulence
intensity
 Final report

3,15,354/-
3,46,889/-

21
Processing costs of non EU countries
Costs excl. GST In INR
TUV India margin (10%)

To perform the certification measurement wtg need to install a measurement system at the
site of the prototype. Due to this action some additional work will occur because of:

 Customs regulations according to the German customs

  Creating packing lists
 Visa processing
 More elaborate transport preparation

4,44,730/-
4,89,203/-

22
Power Quality
Cost excl GST in INR
TUV India margin (10%)

 measurement and evaluation of harmonics according to IEEE 519 with

 comparison of limits
 measurement and evaluation of flicker according to IEC 61400-21 with
 comparison to limits IEC 6100
 I assume that the control capability tests reactive power capability,
 active power as function of frequency and active power control
 as well as DC current injection were already performed during previous
 campaigns or will be stated as manufacturer declaration without
measurement verification

5,98,364/-
6,58,200/-

21
Side conditions: travel expenses and waiting time
Costs excl. GST In INR
TUV India Margin (10%)
The costs for flight, housing, travel time, travel preparation time, excess luggage, shipping, rental
car, customs duties etc. are not included in the prices mentioned above. These expenses will be
charged according to the effort. Maybe you can give a recommendation in finding cheap
opportunities at the site.

In case, that the measuring campaigns have to be prolonged (due to weather conditions,
additional measurements etc.), for working days we calculate(within 8 hours) a price of:

 For each senior expert

 For each engineer
 For each technician

1,45,548/- 1,21,290/- 88,946/-

1,60,102/-
1,33,419/-
97,840/-

22
LVRT measurement
Cost excl GST in INR
TUV India Margin (10%)

Cost of test

84,23,590/-

92,65,949/-