OR
OR
Demand and lead time is constant, production rate is infinite and shortages are
allowed.
1) The demand of an item uniform at a rate of 25 units per month. The fixed cost is Rs15
each time a production run is made. Production cost is Re.1 per item and inventory
carrying cost is Re.0.30 per item per month. If the shortage cost is Rs1.50 per item per
month. Find EOQ and time interval between orders.
2) The demand for an item is 18000 units per year. Holding cost is Rs1.20 and cost of
shortage is Rs5. The set up cost is Rs400. Assuming the replacement rate is
instantaneous. Determine optimum order quantity.
3) The demand for an item is 12000 per year and shortages are allowed. If the unit cost is
Rs15 and the holding cost is Rs20 per year per unit. Determine the optimum total
yearly cost. The cost of placing one order is Rs6000. Cost of one shortage is Rs100
per year.
4) A commodity is to be supplied at a constant rate of 200 units per day. Supplies of any
amount can be had at any required time, but each ordering cost Rs.50; cost of holding
the commodity in inventory is Rs.2.00 per unit per day while the delay in the supply
of the item induces a penalty of Rs.10 per unit per day. Find the optimal policy (Q,t),
where t is the reorder cycle period.
5) A manufacturer has to supply his customer 24,000 units of his product per year. This
demand is fixed and known. The customer has no storage space and so the
manufacturer has to ship a day’s supply each day. If the manufacturer fails to supply,
the penalty is Rs.0.20 per unit per month. The inventory holding cost amounts to
Rs.0.10 per unit per month and the setup cost is Rs.350 production run. Find the
optimum lot size for the manufacturer?
6) The demand of an item is uniform at a rate of 200 units per day. The fixed cost is
Rs.15 each time a production run is made. The production cost is Rs.1 per item and
the inventory carrying cost is Rs.0.30 per item per month. If the storage cost is Rs1.50
per item per month, determine how often to make a production run and of what size it
should be?
EOQ with single price break:
1) The monthly demand for the product is 200 units, the cost of shortage is 2% of the
unit and cost of ordering is Rs.350.00
0 < Q < 500 10.00
500 ≤ Q 9.25
2) Find the optimum order quantity for a product the price breaks are as follows
0 < Q < 800 1
Q ≥ 800 0.98
The yearly demand for the product is 1600 per year cost of placing an order is Rs5
cost of storage is 10% per year.
3) The monthly demand for the product is 250 units, cost of placing an order is Rs300,
cost of storage is 2% of the unit cost. Find the optimum order quantity for a product
the price breaks are as follows
0 < Q < 500 15
Q ≥ 500 14
4) Annual demand of a product is 10000units each unit cost Rs100 if orders placed
in quantities below 200 units but for orders of 200 above the price is 95. The
annual inventory holding cost is 10% of the value of the item and the ordering
cost is Rs5 per order find EOQ
5) A manufacturer of engines is required to purchase 2400 castings for 12 months. This
requirement is assumed to be fixed and known. The manufacturer is given a lower
price for quantity purchased within certain ranges. The problem is to determine the
optimal order quantity
Ordering cost = Rs350
Carrying cost= 2% of unit cost
0 < Q < 500 10
Q ≥ 500 9.25
7) Find the optimal order quantity for which the price breaks are as follows
Unit Cost (Rs) Quantity
Rs10.00 0 < Q <500
Rs9.25 500 ≤ Q
The monthly demand for a product is 200 units, the cost of storage is 2% of unit cost
and the cost of ordering is Rs350
EOQ with double price break:
1) The manager of a company manufacturing car parts has entered into a contract of
supplying 100nos per day of a particular part to a car manufacturer. He find s that his
plant has a capacity of p[producing 2000numbers per day of the part. The cost of the
part is Rs50 cost of holding stock is 12%per annum and setup cost per production run
is Rs100. What should be run size for each production run and total optimum cost per
month? How frequently should production rums be made? Shortage is not possible
2) A shopkeeper has a uniform demand of an item at the rate of 50 items per month. He
buys from the supplier at a cost of Rs6 per item and the cost of ordering is Rs10 each
item. If the stock holding costs are 20% per year of the stock value. How frequently
should he replenish his stocks if the supplier offers a 5% discount on orders 200 &
999 items and a 10% discount on orders exceeding or equal to 1000
3) Annual demand for an item is 6000 units. Ordering cost is Rs600 per order. Inventory
carrying cost is 8% of the purchase cost per unit per year. The price breaks are as
shown below. Find the optimal order size
Quantity Price per unit
0 < Q1 < 2000 20
2000 ≤ Q2 < 4000 15
4000 ≤ Q3 9
4) Find EOQ for the following data
Demand = 64000/year
Ordering cost = 10Rs
Carrying cost = 20% of unit cost
Quantity Price per unit
0 < Q1 <1000 10
1000 ≤ Q2<5000 9.80
5000 ≤ Q3 9.50
5) Annual demand for an item is 5400 units. Ordering cost is Rs600 per order. Inventory
carrying cost is 30% of the purchase cost per unit per year. The price breaks are as
shown below. Find the optimal order size
Quantity Price per unit
0 < Q1 < 2400 12
2400 ≤ Q2 < 3000 10
3000 ≤ Q3 9
6) Monthly demand for an item is 400 units. Ordering cost is Rs25 per order. Inventory
carrying cost is 20% of the purchase cost per unit per year. The price breaks are as
shown below. Find the optimal order size
Quantity Price per unit
0 < Q1 <100 20
100 ≤ Q2 <200 18
200 ≤ Q3 16
7) Monthly demand for an item is 200 units. Ordering cost is Rs350 per order. Inventory
storage cost is 2% of the purchase cost per unit. The price breaks are as shown below.
Find the optimal order size
Quantity Price per unit
0 < Q1 <500 10
500 ≤ Q2 < 750 9.25
750 ≤ Q3 8.75
8) Monthly demand for an item is 400 units. Ordering cost is Rs50 per order. Inventory
carrying cost is 20% of the purchase cost per unit per year. The price breaks are as
shown below. Find the optimal order size
Quantity Price per unit
0 < Q1 <100 200
100 ≤ Q2 <200 180
200 ≤ Q3 160
9) Soft drinks manufacturing company buys a large number of pallets every year which
it uses in the warehousing of its bottled products. A local vendor has offered the
following schedule for pallets
Order Qty Unit price
1.499 10
500-749 9.25
750 & above 8.75
The average yearly replacement is 2400 pallets. The cost per order is Rs100 and
Its carrying costs are 12% of the average inventory. What quantity should be
ordered?
EOQ with three price break:
10) Find the optimum order quantity for a product for which the price breaks are as
follows
Quantity Unit cost (Rs)
1.499 25
500-1499 24.80
1500-2999 24.60
Over 3000 24.40
Ordering cost is Rs180 per order, carrying cost is 10% of average inventory. Demand
is 500 units per year. Also find the minimum inventory cost.
11) India Pistons Ltd. required at the rate of 60 per day. Cost of ordering is Rs50 per order
& the carrying cost is 0.15. Assume that there are 300 working days in a year. The
pricing schedules are given below. Calculate
a. What is the optimal order quantity?
b. What is the minimum inventory cost?
Quantity ordered Unit price (Rs)
1.1999 65
2000.4999 60
5000-10000 55
Over 10000 50
Probabilistic Inventory
12) A baking company sells cake by kilogram weight. It makes profit of Rs5 a Kg on each
Kg sold. It disposes of all cakes not sold on the date it is baked at a loss of Rs1.20 per
Kg. If the demand is known to be rectangular between 2000Kg and 300Kg determine
the optimal daily amount baked.
13) In a railway private canteen, the daily demand for packed meals follows uniform
distribution as presented below:
P(x) = 1/ (250 – 150), 150≤ x ≤ 250.
The cost of production per packed meals is Rs9. The selling price is Rs15 per
packed meals. The surplus packets on each day are sold at Rs7 in a nearby public
place. Find the optimal number of packets of meals to be prepared on each day.
14) Explain the factors affecting inventory control.
15) What is EOQ? Distinguish between deterministic and probabilistic models.
16) What are the features of inventory system?
17) What are the reasons for keeping inventory in an organization? What are the types of
inventory?
18) What are the costs associated with inventory.
19) What are the general assumptions of deterministic inventory model