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Methods Used For Curing of Concrete

The document discusses various methods used for curing concrete, including: 1. Shading, covering with hessian or gunny bags, sprinkling water, ponding, membrane curing, and steam curing. Shading and covering protect the concrete surface from drying out. Sprinkling and ponding keep the surface continuously wet. Membrane curing uses barriers to prevent water evaporation. Steam curing rapidly increases strength through high heat but requires careful control.

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Ajay
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456 views

Methods Used For Curing of Concrete

The document discusses various methods used for curing concrete, including: 1. Shading, covering with hessian or gunny bags, sprinkling water, ponding, membrane curing, and steam curing. Shading and covering protect the concrete surface from drying out. Sprinkling and ponding keep the surface continuously wet. Membrane curing uses barriers to prevent water evaporation. Steam curing rapidly increases strength through high heat but requires careful control.

Uploaded by

Ajay
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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METHODS USED FOR CURING OF CONCRETE

There are various methods of curing. The adoption of a particular method will depend upon the
nature of work and the climatic conditions. The following methods of curing of concrete are generally
adopted.

Cur
ing of Concrete

 Shading concrete work

 Covering concrete surfaces with hessian or gunny bags

 Sprinkling of water

 Ponding method

 Membrane curing

 Steam curing

1. SHADING OF CONCRETE WORK


The object of shading concrete work is to prevent the evaporation of water from the surface even
before setting. This is adopted mainly in case of large concrete surfaces such as road slabs. This is
essential in dry weather to protect the concrete from heat, direct sun rays and wind. It also protects
the surface from rain. In cold weather shading helps in preserving the heat of hydration of cement
thereby preventing freezing of concrete under mild frost conditions. Shading may be achieved by
using canvas stretched on frames. This method has a limited application only.

2. COVERING CONCRETE SURFACES WITH HESSIAN


OR GUNNY BAGS
This is a widely used method of curing, particularly for structural concrete. Thus exposed surface of
concrete is prevented from drying out by covering it with hessian, canvas or empty cement bags.
The covering over vertical and sloping surfaces should be secured properly. These are periodically
wetted. The interval of wetting will depend upon the rate of evaporation of water. It should be
ensured that the surface of concrete is not allowed to dry even for a short time during the curing
period. Special arrangements for keeping the surface wet must be made at nights and on holidays.

3. SPRINKLING OF WATER
Sprinkling of water continuously on the concrete surface provides an efficient curing. It is mostly
used for curing floor slabs. The concrete should be allowed to set sufficiently before sprinkling is
started. The spray can be obtained from a perforated plastic box. On small jobs sprinkling of water
may be done by hand. Vertical and sloping surfaces can be kept continuously wet by sprinkling
water on top surfaces and allowing it to run down between the forms and the concrete. For this
method of curing the water requirement is higher.

4. PONDING METHOD
This is the best method of curing. It is suitable for curing horizontal surfaces such as floors, roof
slabs, road and air field pavements. The horizontal top surfaces of beams can also be ponded. After
placing the concrete, its exposed surface is first covered with moist hessian or canvas. After 24
hours, these covers are removed and small ponds of clay or sand are built across and along the
pavements. The area is thus divided into a number of rectangles. The water is filled between the
ponds. The filling of water in these ponds is done twice or thrice a day, depending upon the
atmospheric conditions. Though this method is very efficient, the water requirement is very heavy.
Ponds easily break and water flows out. After curing it is difficult to clean the clay.

5. MEMBRANE CURING
The method of curing described above come under the category of moist curing. Another method of
curing is to cover the wetted concrete surface by a layer of water proof material, which is kept in
contact with the concrete surface of seven days. This method of curing is termed as membrane
curing. A membrane will prevent the evaporation of water from the concrete. The membrane can be
either in solid or liquid form. They are also known as sealing compounds. Bituminized water proof
papers, wax emulsions, bitumen emulsions and plastic films are the common types of membrane
used.

Whenever bitumen is applied over the surface for curing, it should be done only after 24 hours curing
with gunny bags. The surface is allowed to dry out so that loose water is not visible and then the
liquid asphalt sprayed throughout. The moisture in the concrete is thus preserved. It is quite enough
for curing.

This method of curing does not need constant supervision. It is adopted with advantage at places
where water is not available in sufficient quantity for wet curing. This method of curing is not efficient
as compared with wet curing because rate of hydration is less. Moreover the strength of concrete
cured by any membrane is less than the concrete which is moist cured. When membrane is
damaged the curing is badly affected.

6. STEAM CURING
Steam curing and hot water curing is sometimes adopted. With these methods of curing, the
strength development of concrete is very rapid.

These methods can best be used in pre cast concrete work. In steam curing the temperature of
steam should be restricted to a maximum of 750C as in the absence of proper humidity (about 90%)
the concrete may dry too soon. In case of hot water curing, temperature may be raised to any limit,
ay 1000C.

At this temperature, the development of strength is about 70% of 28 days strength after 4 to 5 hours.
In both cases, the temperature should be fully controlled to avoid non-uniformity. The concrete
should be prevented from rapid drying and cooling which would form cracks.

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