FD11 Controller: Standard Specifications
FD11 Controller: Standard Specifications
FD11 controller
11th edition
1808, SFDEN-006-011,001
Page-1
Table of contents
1. Basic Specification.............................................................................................................. 2
2. Control Specification........................................................................................................... 3
2.1 Standard functions ....................................................................................................................... 3
2.2 Changing specification................................................................................................................. 5
2.3 Option functions........................................................................................................................... 6
3. Controller Appearance...................................................................................................... 14
3.1 Controller dimensions ................................................................................................................ 14
3.2 Teach pendant and operating panel........................................................................................... 15
3.3 Additional box dimensions ......................................................................................................... 16
3.4 Additional axes BOX (transformer less spec.) dimensions ........................................................ 17
3.5 Additional axes BOX (transformer spec.) dimensions................................................................ 18
3.6 User interface panel................................................................................................................... 19
3.7 Layout for option part installation (inside of cabinet).................................................................. 20
3.8 Layout for option part installation (inside of additional cabinet).................................................. 21
4. Transporting...................................................................................................................... 22
5. Installation......................................................................................................................... 23
5.1 Installing dimensions ................................................................................................................. 23
5.2 Installing place ........................................................................................................................... 23
5.3 Installing method........................................................................................................................ 24
6. Type of controller .............................................................................................................. 25
Page-2
1. Basic Specification
Item Specification
Controlled axis Simultaneous 6 axes (maximum 8 axes as option)
Servo motor AC servo motor
Position reader Absolute encoder
Programming language Teaching playback
Program number 9,999 programs
Memory capacity 256MB (2,560,000 steps equivalent)
5.7 inches color LCD (640*480, with back light, 65,536 color display)
standard cable length 8m (direct inlet specification)
Teach pedant single hand 3 position enable switch (left hand), touch panel,
IP65 equivalent, Weight 0.96Kg, Cable diameter φ8.3mm
Mode select switch (teach/playback), Emergency stop button,
Operating panel
Motor ON button, Start button, Stop button
Safety function PLd (category 3)
Category 0 stop
Emergency stop and external emergency stop in teach mode,
Teach enable switch (mat switch), G-STOP (protective stop) in teach
mode
Category 0 is stopping robot by turning off the servo power immediately.
Category 1 stop
Stopping category (*1) Emergency stop and external emergency stop in playback mode,
Safety plug, G-STOP (protective stop) in playback mode, Hold
Category 1 is stopping robot after deceleration done, then turning off the servo
power.
Category 2 stop
Stop, Pause
Category 2 is stopping robot after deceleration done. Servo power is kept on.
Cables to robot standard cable length 5m (direct inlet specification)
Memory device Flash memory
External memory device USB memory (USB memory itself is not accessory of controller)
Interface panel on front door inside, side panel and rear panel (refer to another
User interface sheet) (When hardware option is added, some place may not be available to
use.)
Construction Full closed cabinet
Dust proof, drip proof IP54 equivalent
Cooling Indirect cooling method
AC200V – 220V +/- 10% (3 phase, 50/60Hz) D grounding
Main circuit breaker 40A, Leak current maximum 100mA
Standard <Consuming power>
Primary power supply (*2) While robot’s moving : Refer to the specification sheet for each robot
While power saving : 0.13kVA (cooling fan is activating),
0.08kVA (cooling fan is stopping)
Power supply for AC200V +/- 10%, 2 phase, 50/60Hz, 5A at maximum
interface circuit DC24V 0.8A at maximum
Ambient temperature 0 – 45 degree (50/60Hz)
Ambient humidity 20 – 85% (no dew)
Installation Not higher than 1,000 meters above sea level
Standard
W580*D542*H590 mm (not including the height of stand 60mm)
External dimension (*3)
Standard Weight (*3) Approx.62Kg
Color Munsell 10GY9/1
Others Conforms to RoHS
(*1) Please refer to the FD controller instruction manual “SETUP” or “External Input / Output”.
(*2) In power saving, motor power is turned off and robot arm is held by brake.
(*3) External dimension and weight may vary due to the robot type, primary power voltage, option and or so.
Page-3
2. Control Specification
Functions Abstract
Machine lock This can check I/O by playback program, keeping robot stationary.
This can check program flow by changing logical I/O from teach pendant, keeping
I/O simulation
physical I/O locked.
This can protect program to avoid the modification and deletion by careless
Memory protect
operation.
This can save energy by motor power off and brake lock after pre-determined time
Power saver passed with no movement. When more time passed, fan motors inside of cabinet will
stop for further power saving.
Real time monitor of following data;
1. Robot program
2. Error logging
3. Fixed I/O
Monitor utility
4. General usage I/O
5. Program queue
6. Operating time
7. PLC program (ladder monitor), and or so
Help message Operations and function explanations are displayed on teach pendant.
(Built-in manual) And graphical troubleshooting manual is also displayed.
Customization Software keys are re-locatable for better operation.
When main power is down while playback robot, all necessary data is back upped
Power failure backup
for easy restarting of the robot after power on.
Program queue Up to 10 programs to be played back can be reserved.
Home position Up to 32 home position can be defined. Home position signal is outputted.
- General usage signal output
- General usage signal input
Functions - Program flow control (step jump/call, program jump/call)
- Timer delay
- Welding, and or so
Pushbuttons and lamps can be arranged on teach pendant touch panel screen.
Operating switches and indicators are replaced to software, so this utility can
Interface panel
contribute to cost down.
Available to register up to 31 keys /screen * 8 screens = 248 keys
Ethernet File upload and download via Ethernet is available. (1 port)
Serial interface RS232C communication is available. (1 ch)
This is software programmable logic controller.
Built-in PLC Physical I/O board (another option) is necessary to perform I/O actually.(Refer to
hardware option)
In the case operation mistake or unexpected interference occurs during teaching
High Speed Interference
work, this function can detect it as a contact with outside world, and stops the robot
Detection
immediately.
This is to prevent from trouble occurrence by estimating the lifespan of bearings in
Overhaul Prediction each robot arm and by detecting torque over.
Furthermore, this function can predict the overhaul timing of robot.
Page-5
(*1) Additional box for transformer is necessary on the standard cabinet. External dimension of controller is changed to
W580*D542*H1180 mm (not including the height of stand 60mm).
Page-6
Analog I/O
Conveyor synchronizing
CC-Link
InterBUS 1node / 2nodes
FL-net slave
Relay unit
Multiplied I/O (NPN)
EtherNet I/P
DeviceNet
Profibus
Profinet slave 1node/2nodes
Multiplied I/O (PNP)
Front view CC-Link IE Field
EtherCAT slave
Slots
Option cards can be inserted to any slot. But they need to be inserted from the left to the right (on the order of ① to ⑭).
CC-Link AX10-OP98-B
CC-Link (applicable to Ver.1.10) AX10-OP98-C
CC-Link IE Field FD11-OP155-A
FL-net slave FD11-OP101-B
EtherCAT slave FD11-OP169-B
INTERBUS 1 node AX10-OP100-A
1 Fieldbus *1 INTERBUS 2 nodes AX10-OP100-B
Profinet 1 slave AX10-OP136-B
Profinet 2 slaves AX10-OP136-D
EtherNet IP AX10-OP130-# (# = A-E)
DeviceNet AX10-OP131-# (# = A-E)
Profibus AX10-OP132-# (# = A-E)
(A:Master)
(B:Slave)
(C:Master+Slave)
(D:Slave+Slave)
(E:Master+Master)
Added
box Front view Right side view Back view
3D
matching
Leakage detection
4
circuit breaker *3
Front view
External power
6
ON/OFF control
To operation
box
Separate operation To T/P
7
box
Back view
Cable length 5m FD11-OP64-A-C05
Cable length 10m FD11-OP64-A-C10
Cable length 15m FD11-OP64-A-C15
Cable length 20m FD11-OP64-A-C20
Page-11
Upgrading of
8 regenerative Left side view
discharge resistor
External mode
9
selection
Front view
Front view (Door is opened)
Robot Monitoring
10
Unit (RMU20)
*2: This utility occupies the standard Ethernet port on CPU board.
So if Ethernet utility is necessary, another Ethernet option [FD11-OP83-A] is necessary.
Furthermore, servo ON/OFF control of mechanism by mechanism [FD11-OP80-C] (2 axes at the same time) can not be
used.
*3: If leakage detection circuit breaker is prepared by customer at the primary power supply, its sensitivity current should be
100mA or higher.
*4: 8 axes additional option [FD11-OP124-A (transformer spec.), FD11-OP124-C (transformer-less spec.)] is necessary.
This is a DLL (Dynamic Link Library) that can run on the Windows OS PC. By
using this DLL, it becomes possible to connect the robot controller and the
Windows PC and send/receive various data (e.g. robot position, I/O signals, etc.)
12 Open NR-IF each other. This function can be used for remote monitoring application software,
or a traceability application software, etc.
3. Controller Appearance
3.1 Controller dimensions
Page-15
Operation panel
Teach pendant
TP selector 175mm
switch
Emergency stop
button
Sheet key
Sheet key
Page-16
Connector
Direct inlet
Page-17
Connector
Direct inlet
Page-18
Connector
Direct inlet
Page-19
4. Transporting
Transfer the controller to its installation place by use of a crane, a forklift, or a hand lifter.
When to transfer it by use of a crane, use eye bolts (at 2 portions). And when to use a
WARNING forklift or a hand lifter, transfer the controller so that it should not fall down.
Printed boards and other precision devices are used in the controller; therefore do not
give any impact during transfer. When hoisting the controller using a crane, take care that
WARNING none of the parts on the controller will be damaged by the wires.
Folklift
5. Installation
A robot controller has a through-hole for an external connection cable on its right side and back
side. To install a robot controller, secure a space of 400 mm at least for external connection cable.
Page-24
After the robot controller has been installed, shut the door completely, and check that the door has
been locked by the keys provided for this purpose. Dirt, dust and other foreign matter may find their way
inside the robot controller if its door is not completely shut, possibly causing it to fail. Also lock the circuit
breaker of the controller using the key provided for this purpose. Be absolutely sure to entrust the
safekeeping of the key for the circuit breaker padlock to a specially designated person or the person in
charge of safety management. (The padlock is to be provided by customer)
Door key can be locked. If necessary, lock them and a specially designated person or the person in
charge of safety management should charge the key.
Page-25
6. Type of controller
Controller type
Primary
Specification transformer
power voltage
FD11-0000 Domestic (JIS) AC200V without transformer
FD11-1101 For North America (ANSI、NFPA79) AC400V, etc with transformer
FD11-0100 For both Domestic and Abroad AC400V, etc with transformer
C (CE specification)
N (Standard specification)
One □ is one alphabetic character or number selected from table.
South Carolina Service Center Phone: 248-305-6545 Fax: 248-305-6542 Greenville, South Carolina
Canada Branch Office Phone: 905-760-9542 Fax: 905-760-9477 89 Courtland Ave., Unit No.2, Concord, Ontario, L4K 3T4, CANADA
Phone: Fax: Unit 3, 92, Kettles Wood Drive, Woodgate Business Park,
U.K. branch
+44-0121-423-5000 +44-0121-421-7520 Birmingham B32 3DB, U.K.
Phone: Fax:
Sydney office Unit 1, 23-29 South Street, Rydalmere, N.S.W, 2116, AUSTRALIA
+61-(0)2-9898-1511 +61-(0)2-9898-1678
Phone: Fax:
Brisbane office 7/96 Gardens Dr,Willawong,QLD 4110, , AUSTRALIA
+61-(0)7-3272-4714 +61-(0)7-3272-5324