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VSM Template

The document provides information about 10 processes in a production line including process time, setup time, changeover time, waiting time, transportation time, lead time, cycle time and man power requirements for each process. It also provides information about customer demand per year, month, week and day as well as takt time.

Uploaded by

Mani Rathinam Rajamani
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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64 views

VSM Template

The document provides information about 10 processes in a production line including process time, setup time, changeover time, waiting time, transportation time, lead time, cycle time and man power requirements for each process. It also provides information about customer demand per year, month, week and day as well as takt time.

Uploaded by

Mani Rathinam Rajamani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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No of Processes 10 Number of Shifts 1

Unit of Time secs Available Hours 8

Available Min 480

S.No Process Steps Process Time Setup Time Changeover Time Waiting Time
1 Customs Clearance 4 1 1 1
2 GRN
3 Receiving Inspection
4 Stock
5 Receive MR
6 Process MR
7 Kit Parts
8 Issue to Shop floor
9 Receive Signed MR
10 Check for Stock
Customer Demand per Customer Demand per
48 4
year month

Customer Demand per Customer Demand per Customer Demand


1 0.2
Week Day per Hour

Transportation Time Lead Time Cycle Time (Days) Takt Time (Hours) Man power
1 8 1 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0 0 0.025
0.025
Customs Clearance GRN Receiving Inspection

PT 4 PT 0 PT 0 PT
ST 1 ST 0 ST 0 ST
ChT 1 ChT 0 ChT 0 ChT
WT 1 WT 0 WT 0 WT
TT 1 TT 0 TT 0 TT
LT 8 LT 0 LT 0 LT
CT 1 CT 0 CT 0 CT
Takt 0.025 Takt 0.025 Takt 0.025 Takt
MP 0 MP 0 MP 0 MP
PRODUCTION CONTROL

Stock Receive MR Process MR

0 PT 0 PT 0 PT
0 ST 0 ST 0 ST
0 ChT 0 ChT 0 ChT
0 WT 0 WT 0 WT
0 TT 0 TT 0 TT
0 LT 0 LT 0 LT
0 CT 0 CT 0 CT
0.025 Takt 0.025 Takt 0.025 Takt
0 MP 0 MP 0 MP
Kit Parts Issue to Shop floor Receive Signed MR

0 PT 0 PT 0 PT
0 ST 0 ST 0 ST
0 ChT 0 ChT 0 ChT
0 WT 0 WT 0 WT
0 TT 0 TT 0 TT
0 LT 0 LT 0 LT
0 CT 0 CT 0 CT
0.025 Takt 0.025 Takt 0.025 Takt
0 MP 0 MP 0 MP
Check for Stock

0
0
0
0
0
0
0
0.025
0

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