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Stress Analysis Report

The stress analysis report summarizes the results of finite element analysis (FEA) simulations conducted on three CAD parts: a stepping gear, a top cover, and Part2. For each part, the report provides details on the mesh settings, applied forces, fixed constraints, and maximum and minimum values of stress, strain, displacement and safety factor calculated throughout the part volumes. Von Mises stress, principal stress, displacement and other parameter plots are also included.
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
193 views

Stress Analysis Report

The stress analysis report summarizes the results of finite element analysis (FEA) simulations conducted on three CAD parts: a stepping gear, a top cover, and Part2. For each part, the report provides details on the mesh settings, applied forces, fixed constraints, and maximum and minimum values of stress, strain, displacement and safety factor calculated throughout the part volumes. Von Mises stress, principal stress, displacement and other parameter plots are also included.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Stress Analysis Report

Analyzed File: stepping gear.ipt


Autodesk Inventor Version: 2019 (Build 230136000, 136)
Creation Date: 2020/06/06, 15:48
Study Author: Phile
Summary:

Project Info (iProperties)

Summary
Author Phile

Project
Part Number stepping gear
Designer Phile
Cost R0,00
Date Created 2020/05/23

Status
Design Status WorkInProgress

Physical
Material Steel, Alloy
Density 7,73 g/cm^3
Mass 218,067 kg
Area 784441 mm^2
Volume 28210500 mm^3
x=52,6978 mm
Center of Gravity y=11,9276 mm
z=74,9999 mm

Note: Physical values could be different from Physical values used by FEA reported below.

Static Analysis:1
General objective and settings:
Design Objective Single Point
Study Type Static Analysis
Last Modification Date 2020/06/06, 15:46
Detect and Eliminate Rigid Body Modes No

Mesh settings:
Avg. Element Size (fraction of model diameter) 0,1
Min. Element Size (fraction of avg. size) 0,2
Grading Factor 1,5
Max. Turn Angle 60 deg
Create Curved Mesh Elements Yes

Material(s)
Name Steel, Alloy
Mass Density 7,73 g/cm^3
General Yield Strength 250 MPa
Ultimate Tensile Strength 400 MPa
Young's Modulus 205 GPa
Stress Poisson's Ratio 0,3 ul
Shear Modulus 78,8462 GPa
Part Name(s) stepping gear.ipt

Operating conditions

Force:1
Load Type Force
Magnitude 5000,000 N
Vector X -0,000 N
Vector Y -5000,000 N
Vector Z 0,000 N

Selected Face(s)
Fixed Constraint:1
Constraint Type Fixed Constraint

Selected Face(s)
Results

Reaction Force and Moment on Constraints


Reaction Force Reaction Moment
Constraint Name
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
0N 0Nm
Fixed Constraint:1 5000 N 5000 N 2403,5 N m 0 N m
0N -2403,5 N m

Result Summary
Name Minimum Maximum
Volume 28210400 mm^3
Mass 218,067 kg
Von Mises Stress 0,0166371 MPa 58239,5 MPa
1st Principal Stress -20782,6 MPa 67887,3 MPa
3rd Principal Stress -68118,6 MPa 21811 MPa
Displacement 0 mm 396,888 mm
Safety Factor 0,00429262 ul 15 ul
Stress XX -48191 MPa 63223,3 MPa
Stress XY -30908,2 MPa 10840,5 MPa
Stress XZ -8521,41 MPa 8675,06 MPa
Stress YY -28045,2 MPa 27651,2 MPa
Stress YZ -1912,87 MPa 2808,37 MPa
Stress ZZ -22112,9 MPa 26575,8 MPa
X Displacement -96,3495 mm 38,6023 mm
Y Displacement -394,579 mm 1,24818 mm
Z Displacement -0,0386885 mm 19,3918 mm
Equivalent Strain 0,000000137887 ul 0,260422 ul
1st Principal Strain -0,0000000745171 ul 0,258627 ul
3rd Principal Strain -0,296996 ul 0,000000029073 ul
Strain XX -0,165141 ul 0,22905 ul
Strain XY -0,196003 ul 0,0687444 ul
Strain XZ -0,0540382 ul 0,0550126 ul
Strain YY -0,0428721 ul 0,0608253 ul
Strain YZ -0,0121304 ul 0,0178092 ul
Strain ZZ -0,0130929 ul 0,0131229 ul

Figures

Von Mises Stress


1st Principal Stress
3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY
Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement
Equivalent Strain
1st Principal Strain
3rd Principal Strain
Strain XX
Strain XY
Strain XZ
Strain YY
Strain YZ
Strain ZZ
Image Width (pixels):

Stress Analysis Report

Analyzed File: top cover.ipt


Autodesk Inventor Version: 2019 (Build 230136000, 136)
Creation Date: 2020/06/06, 16:44
Study Author: Phile
Summary:

Project Info (iProperties)

Summary
Author Phile

Project
Part Number top cover
Designer Phile
Cost R0,00
Date Created 2020/05/22

Status
Design Status WorkInProgress

Physical
Material Steel, Mild
Density 7,85 g/cm^3
Mass 72,4222 kg
Area 636771 mm^2
Volume 9225750 mm^3
x=0 mm
Center of Gravity y=65,5439 mm
z=128,459 mm

Note: Physical values could be different from Physical values used by FEA reported below.

Static Analysis:1
General objective and settings:
Design Objective Single Point
Study Type Static Analysis
Last Modification Date 2020/06/06, 16:44
Detect and Eliminate Rigid Body Modes No

Mesh settings:
Avg. Element Size (fraction of model diameter) 0,1
Min. Element Size (fraction of avg. size) 0,2
Grading Factor 1,5
Max. Turn Angle 60 deg
Create Curved Mesh Elements Yes

Material(s)
Name Steel, Mild
Mass Density 7,85 g/cm^3
General Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Young's Modulus 220 GPa
Stress Poisson's Ratio 0,275 ul
Shear Modulus 86,2745 GPa
Part Name(s) top cover.ipt

Operating conditions

Force:1
Load Type Force
Magnitude 10000,000 N
Vector X 0,000 N
Vector Y 0,000 N
Vector Z 10000,000 N

Selected Face(s)
Fixed Constraint:1
Constraint Type Fixed Constraint

Selected Face(s)
Results

Reaction Force and Moment on Constraints


Reaction Force Reaction Moment
Constraint Name
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
0N -1509,58 N m
Fixed Constraint:1 10000 N 0N 1509,58 N m 0 N m
-10000 N 0Nm

Result Summary
Name Minimum Maximum
Volume 9225750 mm^3
Mass 72,4222 kg
Von Mises Stress 0,00000198156 MPa 6,49618 MPa
1st Principal Stress -0,795445 MPa 7,66809 MPa
3rd Principal Stress -6,16923 MPa 1,81248 MPa
Displacement 0 mm 0,0164242 mm
Safety Factor 15 ul 15 ul
Stress XX -1,92877 MPa 1,84307 MPa
Stress XY -1,43756 MPa 1,30658 MPa
Stress XZ -1,63088 MPa 1,57936 MPa
Stress YY -2,31405 MPa 7,41003 MPa
Stress YZ -2,21241 MPa 2,71471 MPa
Stress ZZ -5,50767 MPa 3,84557 MPa
X Displacement -0,000727786 mm 0,000724026 mm
Y Displacement -0,000016138 mm 0,0119206 mm
Z Displacement -0,00256795 mm 0,0112984 mm
Equivalent Strain 0,0000000000076606 ul 0,0000259696 ul
1st Principal Strain -0,0000000000233629 ul 0,0000297616 ul
3rd Principal Strain -0,0000261854 ul 0,00000000016417 ul
Strain XX -0,00000782158 ul 0,00000644207 ul
Strain XY -0,00000833133 ul 0,00000757223 ul
Strain XZ -0,00000945167 ul 0,00000915312 ul
Strain YY -0,00000897998 ul 0,0000267541 ul
Strain YZ -0,0000128219 ul 0,000015733 ul
Strain ZZ -0,0000217993 ul 0,0000135024 ul

Figures

Von Mises Stress


1st Principal Stress
3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY
Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement
Equivalent Strain
1st Principal Strain
3rd Principal Strain
Strain XX
Strain XY
Strain XZ
Strain YY
Strain YZ
Strain ZZ
C:\Users\Phile\Desktop\School stuff\Second Year\FIRST SEMESTER 2020\Mechanical Engineering
Design 2A\Drawings\top cover.ipt

Image Width (pixels):


Image Width (pixels):

Stress Analysis Report

Analyzed File: Part2.ipt


Autodesk Inventor Version: 2019 (Build 230136000, 136)
Creation Date: 2020/06/06, 17:07
Study Author: Phile
Summary:

Project Info (iProperties)

Summary
Author Phile

Project
Part Number Part2
Designer Phile
Cost R0,00
Date Created 2020/05/22

Status
Design Status WorkInProgress

Physical
Material Steel, Mild
Density 7,85 g/cm^3
Mass 46,8436 kg
Area 642776 mm^2
Volume 5967340 mm^3
x=0 mm
Center of Gravity y=-50,3108 mm
z=207,921 mm

Note: Physical values could be different from Physical values used by FEA reported below.

Static Analysis:1
General objective and settings:
Design Objective Single Point
Study Type Static Analysis
Last Modification Date 2020/06/06, 17:07
Detect and Eliminate Rigid Body Modes No

Mesh settings:
Avg. Element Size (fraction of model diameter) 0,1
Min. Element Size (fraction of avg. size) 0,2
Grading Factor 1,5
Max. Turn Angle 60 deg
Create Curved Mesh Elements Yes

Material(s)
Name Steel, Mild
Mass Density 7,85 g/cm^3
General Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Young's Modulus 220 GPa
Stress Poisson's Ratio 0,275 ul
Shear Modulus 86,2745 GPa
Part Name(s) Part2.ipt

Operating conditions

Force:1
Load Type Force
Magnitude 10000,000 N
Vector X 0,000 N
Vector Y 0,000 N
Vector Z -10000,000 N

Selected Face(s)
Fixed Constraint:1
Constraint Type Fixed Constraint

Selected Face(s)
Results

Reaction Force and Moment on Constraints


Reaction Force Reaction Moment
Constraint Name
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
0N -1763,6 N m
Fixed Constraint:1 10000 N 0N 1763,6 N m 0 N m
10000 N 0Nm

Result Summary
Name Minimum Maximum
Volume 5967340 mm^3
Mass 46,8436 kg
Von Mises Stress 0,000144807 MPa 28,8012 MPa
1st Principal Stress -2,26347 MPa 39,9719 MPa
3rd Principal Stress -23,6544 MPa 9,53925 MPa
Displacement 0 mm 0,0896932 mm
Safety Factor 7,1872 ul 15 ul
Stress XX -10,2324 MPa 9,86878 MPa
Stress XY -8,39083 MPa 8,50158 MPa
Stress XZ -10,7071 MPa 10,3223 MPa
Stress YY -22,6196 MPa 25,3596 MPa
Stress YZ -11,5093 MPa 13,2914 MPa
Stress ZZ -12,3746 MPa 27,4237 MPa
X Displacement -0,0106442 mm 0,0106109 mm
Y Displacement -0,0000356859 mm 0,0519374 mm
Z Displacement -0,089641 mm 0,0151543 mm
Equivalent Strain 0,000000000563613 ul 0,000126618 ul
1st Principal Strain 0,000000000133306 ul 0,00015334 ul
3rd Principal Strain -0,000106946 ul 0,00000037468 ul
Strain XX -0,0000340614 ul 0,0000351075 ul
Strain XY -0,0000486287 ul 0,0000492705 ul
Strain XZ -0,0000620526 ul 0,0000598223 ul
Strain YY -0,000100949 ul 0,000101021 ul
Strain YZ -0,0000667018 ul 0,0000770296 ul
Strain ZZ -0,0000505409 ul 0,000103672 ul

Figures

Von Mises Stress


1st Principal Stress
3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY
Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement
Equivalent Strain
1st Principal Strain
3rd Principal Strain
Strain XX
Strain XY
Strain XZ
Strain YY
Strain YZ
Strain ZZ
C:\Users\Phile\Desktop\School stuff\Second Year\FIRST SEMESTER 2020\Mechanical Engineering
Design 2A\Drawings\Part2.ipt

Image Width (pixels):

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