QD 4 SQUARE DRIVE

HYDRAULIC TORQUE WRENCH MANUAL

REVISION 6
12/08

BOLTTECH-MANNINGS INC.
200 RIVERSIDE DRIVE
WEST NEWTON, PA 15089 USA
PHONE: 724-872-4873
FAX: 724-872-8827
www.bolttech.com
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

OPERATIONS / MAINTENANCE MANUAL

D
MODEL QD4 SQUARE DRIVE D

Revision 6 REACTION BAR CLAMP

OR
QUICK REALEASE MECHANISM
14 HOUSING

GENERAL
All Bolttech-Mannings Hydraulic Wrenches are supplied completely assembled, ready for use. A
hydraulic Power Pack is required to provide the speed and pressure that makes your
Wrench System efficient and accurate.
C C
CONNECTING THE SYSTEM
The wrench head and power pack are connected by a 10,000 psi hose assembly which
consists of two hoses. One hose has a female connector on each end while the other
has male connectors. Connect the twin line hose to the wrench head and pump. 40 SQUARE DRIVE
Insure the connectors are fully engaged and screwed snugly and completely together.

DRIVE DIRECTION CHANGE FOR SQUARE DRIVE TOOLS ONLY

(to change from loosening to tightening)

LOOSEN TIGHTEN

B B

THUMB WHEEL 42

SOFTWARE: SOLID WORKS DATE NAME

Remove the hand wheel in the drive cap which is located on the opposite side of the UNLESS OTHERWISE SPECIFIED: DRAWN
drive extension and pull the drive out of the tool housing. Place the drive in the desired DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A
direction, re-insert the drive cap and secure the hand wheel. FRACTIONAL +/- 1/32"
ENG APPR. A
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
NOTE: The square drives are splined. As you push the spline part of the drive into the THREE PLACE DECIMAL +/- 0.005

tool, align the ratchet and push, while slowly rotating, the square drive into position. MATERIAL Q.A.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:4 WEIGHT: SHEET 2 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

REACTION ARM
D D

All Bolttech-Mannings Hydraulic Wrenches are equipped with a universal reaction arm. These SAFETY PRECAUTIONS
reaction arms are employed to absorb and counteract reaction forces created as the
units operate. The reaction arm should always extend in the same direction of the Your Bolttech-Mannings torque wrench is a power tool, and as with any power tool, certain safety
square drive; however, adjustments may be made to suit your particular application. precautions should be observed to avoid accidents or personal injury. The following
tips will assist you:
To adjust the reaction arm, unscrew the reaction arm retaining clamp and slide the
reaction arm off of the housing. Next, rotate the reaction arm to the desired orientation . Do not kink the hydraulic hoses, and be sure they're clear of any possible reaction
and slide it back onto the housing and secure the retaining clamp. surface during operation.

SETTING TORQUE . Do not use the hoses or any hydraulic connection as a "handle".

. All in-line links are supplied with a boot. The boot is to be used as a reaction
With the system fully connected and the proper power supply available, find the desired surface. Always use a boot with a in-line link, failure to do so will cause permanent
torque conversion chart supplied for your particular tool model. Read across to the damage to the cylinder and void the manufacturer’s warranty.
C corresponding pressure. This pressure is to be set on the pump. To do so, turn on the C
pump, press down on the "advance" remote control button and hold, pressure will build . All square drive links are supplied with a reaction bar. The reaction bar is to be
up on the gauge. To adjust pressure, loosen the locking ring on the pressure regulator used as a reaction surface. Always use the reaction bar with a square drive link,
valve and turn the thumbscrew clockwise to increase pressure, counterclockwise to failure to do so will cause permanent damage to the cylinder and void the
decrease pressure. manufacturer’s warranty.
NOTE: When decreasing pressure, it is necessary to turn the thumb-screw to a . Be sure the reaction boot retaining clamp is fully engaged. The reaction bar or boot
pressure setting BELOW what is desired and gradually increase the pressure should be located on a solid, secure reaction point. For added safety, remain clear
to the desired level. of the rear of the reaction bar or boot during operation. Also, when initially applying
the tool, pressurize the system momentarily; if the tool tends to "ride up" or "creep",
Once the desired pressure is stabilized, re tighten the locking ring. stop and re-adjust the reaction bar or boot to a more solid and secure position.
PRIOR TO BEGINNING TO TORQUE - PRESS DOWN ON REMOTE CONTROL . Always use top quality impact sockets in good condition, which are the correct size
BUTTON AND CONFIRM THE CORRECT PRESSURE HAS BEEN SET. and fully engage the nut. Hidden flaws, however, remain a possibility which could
cause breakage, so stay clear of sockets during operation.
B APPLYING THE TORQUE WRENCH B
. In most cases, the tool will allow "hands-free" operation. If the tool must be held or
Place the proper size impact socket on the square drive and secure properly with a steadied during operation, avoid handling the area around the reaction bar or boot.
locking ring and pin.
. Electric pumps should never be used in any atmosphere which could be considered
Place the tool and the socket on the nut making sure that the socket has fully engaged potentially volatile. If there is any doubt, use an air pump.
the nut and that the square drive is fully into the socket. At Bolttech, safety is one of our primary concerns. By following these few, simple
precautions, you'll be sure to obtain the most beneficial use of your Bolttech wrench
Make sure the reaction arm is firmly abutted against a stationary object (i.e. an adjacent system in the safest manner possible.
nut, flange, equipment housing, etc.)

Make sure that the hoses are not placed between the reaction members.
SOFTWARE: SOLID WORKS DATE NAME
Apply momentary pressure to the system to ensure proper tool placement. UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
MATERIAL Q.A.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 3 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

D D

PREVENTIVE MAINTENANCE
Tool failure does occur. Such failure is most often in the hydraulic connectors or hoses.
These items are repairable/replaceable immediately, since they are available
OPERATING THE WRENCH SYSTEM universally. Failure of structural members of the tool are quite rare,but replacement
parts are available from stock.
By depressing the remote control button, the rear of the tool will be pushed back until its
reaction arm contacts its reaction member. Continue to hold down the button as the Special tools are required for the disassembly of the hydraulic cylinder and drive
socket turns until you hear an audible "click" which will signify that the hydraulic cylinder mechanism.
inside the tool is fully extended and will not turn the nut any further. There will be a
rapid buildup of pressure to the point of where the pressure was preset prior to applying . LUBRICATION: All moving parts should periodically be coated with a good
the wrench. quality molybdenum disulfide grease. Under harsh environmental conditions,
cleaning and lubricating should be done more frequently.
IMPORTANT: This rapid buildup of pressure does no indicate that this pressure
(torque) is being applied to the fastener. It only indicates that the . HYDRAULIC HOSES: Hoses should be checked for cracks and leaks after each
C C
cylinder is fully extended and can not turn the socket further until the job. Hydraulic fittings can become plugged with dirt and should be flushed
tool is retracted to pick up the next tooth on the ratchet wheel. periodically.

Releasing the remote control button will retract the cylinder, the tool will automatically . QUICK-CONNECTS: Fittings should be kept clean and not allowed to be
reset itself and the operator will hear an audible "click" indicating he can again push the dragged along the ground or floor, as even small particles of dirt can cause
remote control button and the socket will turn. Each time the cylinder is extended and internal valves to malfunction. External leakage can be eliminated by applying a
retracted, it is called a cycle. Successive cycles are made until the tool "stalls" at the fresh coat of good quality sealant to the threads and tightening securely.
pre set pressure (torque).
. SPRINGS: Springs are used for the drive pawl assembly and ratchet device.
NOTE: Always attempt one final cycle to insure the "stall" point has been reached. These springs should be checked twice a year and replaced, if necessary.

Should the tool "lock on" after the final cycle, push down the remote control button to . HYDRAULIC SEALS: If the cylinder packing should require replacement
build pressure. While maintaining this pressure rotate the release mechanism and because of leaks, it is recommended that all other seals and o-rings be replaced
relieve the pump pressure. This will allow the tool to be easily removed. at the same time. Seal Kits are readily available.
B B
. MACHINE PARTS: All components that are included on the tool should be
LOOSENING PROCEDURES inspected once a year to determine if there are any cracks, chips, or deformities.
If so, immediate replacement is required.
First, set the pump to 10,000 psi. Change the drive and reaction arm to the loosening
mode and apply the tool, assuring the reaction arm abuts squarely off a solid reaction . CYLINDER BOLTS: Periodically check to see if the cylinder bolts are properly
point. Press and hold the remote control button. Pressure will build up as the socket torqued. Torque cylinder bolts in a criss-cross pattern to the following values
begins to turn. Cycle the wrench until the fastener is loose enough to turn by hand. QD2 8 ft-lbs
QD4 8 ft-lbs
If the socket does not turn using the above procedure, it is an indication that you will QD8 15 ft-lbs
require the next larger size tool to loosen the fastener. QD14 15 ft-lbs
QD30 25 ft-lbs
SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
MATERIAL Q.A.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 4 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

1 PISTON
QD4 COMPLETE ASSEMBLY ZONE REV. DESCRIPTION DATE APPROVED

85 CONNECTING ROD SWIVEL ASSEMBLY

D
WITH OUT FITTINGS 1H D

24 DRIVE PLATE PIN

21 PAWL

20 PAWL SPRING

67
DRIVE END CAP 8
AXLE

C CYLINDER 4 C

66 2ND PAWL

22 RATCHET WHEEL
BOSS
18 19 DRIVE PLATE BUSHING 87

41 DRIVE CAP

B B
42 THUMB WHEEL HOUSING 14
C
B B

17 HOUSING BUSHING

SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

40 SQUARE DRIVE TAPERED BOLT 27 DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
C MATERIAL Q.A.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 5 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

QD4 DRIVE PLATE ASSEMBLY

ZONE REV. DESCRIPTION DATE APPROVED

D D

20 PAWL SPRING

21 PAWL
85 CONNECTING ROD

24 DRIVE PLATE PIN

C 24 DRIVE PLATE PIN C

F CONNECTING ROD 85
SPRING SEAT

21 PAWL
23 DRIVE PLATE
PIN SNAP RING
22 RATCHET WHEEL
DRIVE PLATE 18 19
B 18 DRIVE PLATE B

19 DRIVE PLATE
ASSEMBLY INSTRUCTIONS

1. INSERT PAWL (21) INTO RIGHT-SIDE DRIVE PLATE (19).

2. PLACE RATCHET WHEEL (22) INTO THE DRIVE PLATE.
**NOTE: THE DIRECTION OF THE MESHING TEETH OF THE PAWL AND RATCHET WHEEL RATCHET WHEEL 22
MUST BE AS SHOWN IN DIAGRAM 2A. = USE LUBRICATION
3. INSERT PAWL SPRING (20) INTO THE POCKET IN THE RIGHT SIDE DRIVE PLATE. IN THIS AREA
4. SLIDE THE LEFT SIDE DRIVE PLATE ONTO THE RATCHET WHEEL HUB.
5. THE DRIVE PLATE PIN (24) CAN THEN BE INSERTED IN EACH OF THE DRIVE PLATES. SOFTWARE: SOLID WORKS DATE NAME
6. PLACE THE RETAINING RINGS (23) ON THE DRIVE PLATE PIN.
UNLESS OTHERWISE SPECIFIED:
THIS WILL HOLD THE DRIVE PLATE ASSEMBLY TOGETHER. DIMENSIONS ARE IN INCHES
DRAWN

CHECKED CUSTOMER:
FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
**NOTE: ONCE ASSEMBLED, ONE SHOULD BE ABLE TO ROTATE THE RATCHET WHEEL WHILE TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
HOLDING THE DRIVE PLATES STATIONARY. REVERSE ROTATION OF THE RATCHET WHEEL THREE PLACE DECIMAL +/- 0.005
MATERIAL Q.A.
SHOULD TURN THE ENTIRE ASSEMBLY, WHICH WOULD INDICATE THE TEETH ARE MESHING PROPRIETARY AND CONFIDENTIAL
PROPERLY. IF EITHER OF THE BEFORE-MENTIONED IS NOT THE CASE SOMETHING IS THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
IMPROPERLY ASSEMBLED. BOLTTECH. ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE WRITTEN
FINISH
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:4 WEIGHT: SHEET 6 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 HOUSING BUSHING & BOSS BUSHING ASSEMBLY

D D

USE LOCTITE 420 (CLEAR)

14 HOUSING
HOUSING BUSHING 17

USE LOCTITE 420 (CLEAR) USE LOCTITE 420 (CLEAR)

C C

MAKE SURE BOSS BUSHING (87)

IS INSERTED INTO HOUSING (14)
AS SHOWN BELOW WITH FLAT AREA
FACING UP.

B B

BOSS BUSHING 87
= USE LUBRICATION
HOUSING BUSHING 17 IN THIS AREA

ASSEMBLY INSTRUCTIONS
SOFTWARE: SOLID WORKS DATE NAME
1. INSERT HOUSING BUSHINGS (17) FROM THE INSIDE
UNLESS OTHERWISE SPECIFIED: DRAWN
OF THE HOUSING (14) WITH THE BUSHING FACING
CUSTOMER:
THE DIRECTION SHOWN. DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
CHECKED

A A
** NOTE: HOUSING BUSHING MUST BE FULLY SEATED ANGULAR: +/- 1/2 DEGREE ENG APPR.

IN THE HOUSING. TWO PLACE DECIMAL +/- 0.01

THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
MATERIAL Q.A.

USE LOCTITE # 420 TO GLUE HOUSING BUSHINGS(17) TO HOUSING(14). PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV
LUBRICATE PARTS AS SHOWN.
B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:4 WEIGHT: SHEET 7 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 SWIVEL ASSEMBLY

55
D D

52B 52B 52B 52B

51
52A
55
55
52B

C 50 C

51
50
52A

52A
52A (MAKE SURE PORT HOLES
ARE CLEAR OF ALL DEBRIS)

55

B B
ASSEMBLY INSTRUCTIONS = USE LUBRICATION
IN THIS AREA
1. INSERT SWIVEL POST 0-RINGS (ITEM 52A)
INTO SWIVEL BODY (ITEM 50) AS SHOWN
IN SECTION A-A.

2. SLIDE SWIVEL ARM O-RINGS (ITEM 52B)

OVER SWIVEL BODY AS SHOWN IN
SECTION A-A
SOFTWARE: SOLID WORKS DATE NAME
3. SLIDE SWIVELS (ITEM 51) OVER SWIVEL BODY UNLESS OTHERWISE SPECIFIED: DRAWN
AND SECURE WITH SWIVEL SNAP RINGS DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A (ITEM 55) AS SHOWN IN SECTION A-A. FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
NOTE: USING A PIECE OF WIRE, MAKE SURE MATERIAL Q.A.
PORT HOLES ARE CLEAR OF DEBRIS. PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
ALL O-RINGS COME IN THE SWIVEL SEAL KIT (ITEM52) FINISH
BOLTTECH. ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 8 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

57
QD4 FITTING ASSEMBLY
D D

56

34

C C
BEFORE ASSEMBLY
AFTER ASSEMBLY
BEFORE ASSEMBLY AFTER ASSEMBLY
HIGH PRESSURE (MALE-END)
HYDRAULIC CONNECTOR ASSEMBLY 2HM LOW PRESSURE (FEMALE-END)
HYDRAULIC CONNECTOR ASSEMBLY 2HF

B ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS B

1. THREAD MALE QUICK CONNECT (ITEM 56) 1. THREAD FEMALE QUICK CONNECT (ITEM 54)
INTO NIPPLE (ITEM 57) INTO HYDRAULIC SUB-ASSEMBLY 1H.

2. THREAD ASSEMBLED ITEMS 56 & 57 INTO HYDRAULIC

SUB-ASSEMBLY 1H. NOTE:
(THE USE OF SEALING PIPE TAPE ON THREADED PORTIONS OF FITTING IS
NOTE: RECOMMENDED TO ASSURE A PROPER SEAL)
(THE USE OF SEALING PIPE TAPE ON THREADED PORTIONS OF FITTING IS
RECOMMENDED TO ASSURE A PROPER SEAL)
SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
MATERIAL Q.A.

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 9 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

QD4 CYLINDER ASSEMBLY ZONE REV. DESCRIPTION DATE APPROVED

D D
ASSEMBLY INSTRUCTIONS:

53 COLLAR 1. INSTALL ROD SEAL(49) IN CYLINDER(4) WITH O-RING FACING ENDCAP(8).

2. INSERT ROD SEAL BUSHING(6) AND TIGHTEN WITH THE ROD BUSHING
SMALL O-RINGS 52 WRENCH (SEE SHEET 18)(ITEM 80). **NON-PERMANENT THREAD LOCKER SHOULD BE USED**
GO HERE 3. INSTALL WEAR RING(49) AND SEAL(49) ON PISTON(1) (SEAL SHOULD FACE ENDCAP).
4. AFTER PLACING THE PISTON CONE (90) ON THE END OF THE PISTON PRESS THE
PISTON(1) INTO CYLINDER(4) CAREFULLY (DO NOT DAMAGE SEALS).
CYLINDER 4 5. PLACE END CAP SEAL(49) INTO CYLINDER(4) WITH O-RING FACING PISTON(1).
6. THREAD ENDCAP(8) INTO CYLINDER(4) AND TIGHTEN WITH END CAP
WRENCH (SEE SHEET 18)(ITEM 81).
ROD SEAL 49 7. INSTALL SWIVEL POST(50) USING THE SWIVEL CAP SCREWS ASSURING THE O-RINGS(52)
LINE UP PROPERLY WITH HOLES IN CYLINDER(4).
C C
ROD SEAL 6
BUSHING
WEAR RING 49

PISTON SEAL 49 PISTON SEAL

(O-RING FACES ENDCAP) WEAR RING
O-RING FACES
PISTON 1
THIS WAY
END CAP SEAL 49
O-RING FACES
B THIS WAY B

ROD SEAL
(O-RING FACES ROD SEAL BUSHING PISTON 1
ENDCAP) GOES HERE O-RING FACES
THIS WAY

END CAP SEAL GROOVE

(O-RING FACES PISTON) SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN 2/08 DM

90 DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A 8 FRACTIONAL +/- 1/32" BOLTTECH A
4 CYLINDER
ENG APPR.
END CAP ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
THREE PLACE DECIMAL +/- 0.005
MATERIAL
N/A
Q.A.
QD4 CYLINDER ASSEMBLY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV
PLACE PISTON CONE (90) ON END OF PISTON (1)
B
HEAT TREAT
N/A DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART QD4ESQDR-ASSEMBLY-5 0
BEFORE PRESSING THE PISTON INTO THE FINISH OR AS A WHOLE WITHOUT THE WRITTEN

CYLINDER TO PREVENT SEAL DAMAGE N/A PERMISSION OF BOLTTECH IS PROHIBITED.

SCALE: 1:4 WEIGHT: SHEET 10 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

QD4 2ND PAWL ASSEMBLY

ZONE REV. DESCRIPTION DATE APPROVED

D D

2ND PAWL ROLL PIN

HOUSING 14 GOES HERE

2ND PAWL
69
EXTENTION SPRING

C C
66 2ND PAWL

2ND PAWL SET 2ND PAWL 70

B SCREWS GO SET SCREW B
HERE 2ND PAWL ROLL PIN 68

ASSEMBLY INSTRUCTIONS 2ND PAWL AXLE 67

1. INSERT 2ND PAWL EXTENSION SPRING (ITEM 69) AS SHOWN THEN SLIDE
2ND PAWL ROLL PIN (ITEM 68) INTO PLACE.
2. INSERT 2ND PAWL ROLL PIN (ITEM 68) THROUGH 2ND PAWL EXTENSION SPRING.
PLACE 2ND PAWL ROLL PIN INTO SLOT PROVIDED IN HOUSING THEN
PULL ASSEMBLED 2ND PAWL DOWN INTO POCKET. SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

3. INSERT 2ND PAWL AXLES (ITEMS 67) INTO HOUSING AND INTO 2ND PAWL ASSEMBLY. CUSTOMER:
ALIGN HOLE IN HOUSING WITH THREADED HOLE IN 2ND PAWL ASSEMBLY. DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
CHECKED

A A
THREAD 2ND PAWL SET SCREWS (ITEMS 68) INTO THREADED HOLE IN 2ND PAWL. ANGULAR: +/- 1/2 DEGREE ENG APPR.

TIGHTEN 2ND PAWL SET SCREWS WITH ALLEN WRENCH. TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
MATERIAL Q.A.
NOTE: A NON-PERMANENT THREAD SEIZING COMPOUND SUCH AS PROPRIETARY AND CONFIDENTIAL
(LOCTITE 567 PST PIPE SEALANT) THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
SHOULD BE USED TO PREVENT 2ND PAWL SET SCREWS FROM COMING LOOSE. BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 11 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

QD4 HOUSING ASSEMBLY ZONE REV. DESCRIPTION DATE APPROVED

D ASSEMBLY STEPS 42 THUMB WHEEL D

14 HOUSING
1. PLACE DRIVE PLATE ASSEMBLY INTO HOUSING(14).
(MAKE SURE CONNECTING ROD(85) IS FACING AS SHOWN)
2. PLACE SQUARE DRIVE(40) THROUGH HOUSING(14) AND DRIVE PLATES(18,19).
3. PLACE DRIVE CAP(41) OVER END OF SQUARE DRIVE(40).
4. TIGHTEN THUMB WHEEL(42).

DRIVE CAP 41

C C

DRIVE PLATE ASSEMBLY

HOUSING BUSHING 17

85 CONNECTING ROD

B B
24 DRIVE PLATE PIN

21 PAWL

SQUARE DRIVE 40 = USE LUBRICATION

IN THIS AREA
67 DRIVE AXLE

SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

A 66 2ND PAWL FRACTIONAL +/- 1/32"
ENG APPR. A
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
Q.A.
22 RATCHET WHEEL
MATERIAL

DRIVE PLATE 18 19 PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:8 WEIGHT: SHEET 12 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 ENGAGEMENT BOLT ATTACHMENT

D D

L
C C

86 ENGAGEMENT BOLT

ENGAGEMENT BOLT
NEEDS TO BOTTOM
OUT ON FLAT SURFACE
OF CONNECTING ROD
B B

ENGAGEMENT BOLT 86 FIGURE 2 FIGURE 3

FIGURE 1

= USE LUBRICATION
IN THIS AREA

ASSEMBLY INSTRUCTIONS: SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

1. ALIGN THE CONNECTING ROD AND THE END OF THE PISTON SO THEY DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A SLIDE TOGETHER SMOOTHLY (SHOWN IN FIGURE 2). FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE ENG APPR. A
**NOTE: MAKE SURE BOTH THE PISTON END AND THE CONNECTING ROD ARE TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
LUBRICATED BEFORE ASSEMBLING. THREE PLACE DECIMAL +/- 0.005
Q.A.
2. WITH THE HOLES LINED UP, THREAD THE ENGAGEMENT BOLT(86) UNTIL IT BOTTOMS MATERIAL

OUT ON THE FLAT SURFACE OF THE CONNECTING ROD (SHOWN IN FIGURE 3). PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 13 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 HOUSING/CYLINDER ASSEMBLY

D D
FINAL INSTALATION

1. ALIGN CYLINDER(4) AND HOUSING(14) HOLES. TAPER BOLT 27

2. TIGHTEN TAPERED BOLTS(27) IN A CRISS CROSS PATTERN TO 8 ft-lb.

C C

B B

ASSEMBLY INSTRUCTIONS SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

1. FULLY EXTEND PISTON(1). DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A 2. FULLY RETRACT DRIVE PLATES(18,19). FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE ENG APPR. A
3. LUBRICATE SPHERICAL BALL ON CONNECTING ROD(85). TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
4. ATTACH ONE END OF CONNECTING ROD(85) TO DRIVE PLATE(18 OR 19) MATERIAL Q.A.

USING DRIVE PLATE PIN(26). PROPRIETARY AND CONFIDENTIAL

5. SECURE DRIVE PLATE PIN(26) WITH A SNAP RING(23) ON EACH SIDE. THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:4 WEIGHT: SHEET 14 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 REACTION BAR ASSEMBLY

D D

C REACTION BAR 60 C

REACTION BAR CLAMP 31

BEFORE ASSEMBLY

B B

AFTER ASSEMBLY

SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
ASSEMBLY INSTRUCTIONS TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
THREE PLACE DECIMAL +/- 0.005
MATERIAL Q.A.
1. SLIDE REACTION BAR(60) OVER CYLINDER AS SHOWN PROPRIETARY AND CONFIDENTIAL
2. THREAD REACTION BAR CLAMP (31) ONTO CYLINDER END CAP. THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 15 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

QD4 REACTION BAR

D D

C C

B B

SOFTWARE: SOLID WORKS DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:
ITEM 60 MATERIAL Q.A.

REACTION BAR PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 16 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

D D

END CAP
ROD BUSHING WRENCH
WRENCH (81)
(80)
C C

RATCHET NOT SUPPLIED

BY BOLTTECH-MANNINGS
B B
RATCHET AND DRIVE EXTENSION
NOT SUPPLIED BY BOLTTECH-MANNINGS
**NEW END CAP SPANNER WRENCH**
(81)
81
91

SOFTWARE: SOLID WORKS DATE NAME

80 UNLESS OTHERWISE SPECIFIED: DRAWN

DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:

FRACTIONAL +/- 1/32"
A ANGULAR: +/- 1/2 DEGREE ENG APPR. A
TWO PLACE DECIMAL +/- 0.01
THREE PLACE DECIMAL +/- 0.005
MFG APPR. TITLE:

**NEW ROD BUSHING SPANNER WRENCH** MATERIAL Q.A.

(80) PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV
92
B
HEAT TREAT DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
FINISH OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:2 WEIGHT: SHEET 17 OF 18
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ITEM # PART NAME PART # QUANTITY ZONE REV. DESCRIPTION DATE APPROVED
1 PISTON QD403E 1
4 CYLINDER QD401 1
6 ROD BUSHING QD417 1
8 END CAP QD402B 1
D 14 HOUSING QD4SQDR11 1 D
17 HOUSING BUSHING QD4SQDR08 2
18, 19 DRIVE PLATE (R/L) QD4SQDR04 2
20 PAWL SPRING 6811210 1
21 PAWL QD4SQDR03 1
22 RATCHET WHEEL QD4SQDR02 1
23 DRIVE PLATE PIN SNAP RING WS-53 2
24 DRIVE PLATE PIN QD406E 1
27 TAPER BOLT QD408 4
28 HOUSING COVER PLATE QD4SNP 1
29 HOUSING COVER PLATE RIVET 68027408 4
31 REACTION BAR CLAMP QD4RB01 1
40 SQUARE DRIVE QD4SQDR05 1
C C
41 BACKING PLATE QD4SQDR06 1
42 THUMB WHEEL QD4SQDR07 1
49 SEAL KIT QD4_SEAL_KIT 1
53 SWIVEL POST SW13-BLK 1
52A O-RING SW3-6 3
52B O-RING SW3-5 4
50 SWIVEL BODY SW3X-1BLK 1
51 SWIVEL SIDES SW3BLK-2A 2
52 SWIVEL POST SNAP RING WS50 1
55 SNAP RING WS-63 2
54 FEMALE QUICK CONNECT SW-05 1
56 MALE QUICK CONNECT SW-06 1
B B
58 SWIVEL BODY CAP SCREWS M4X10MMLHCS 6
59 SMALL O-RINGS 005-9250 2
57 ¼” X ¼” NIPPLE 19-950-1622 1
60 REACTION BAR QD4RB07 1
66 ND QD411 1
2 PAWL
67 2ND PAWL AXLE QD412 2
68 2ND PAWL ROLL PIN 1/16X1/2 ROLL PIN 2
69 2ND PAWL EXTENSION SPRING E01200180380M 1
70 ND 6/32X3/16SS 2
2 PAWL SET SCREW
SOFTWARE: SOLID WORKS
80 ROD BUSHING WRENCH QD4T01 1 DATE NAME

UNLESS OTHERWISE SPECIFIED: DRAWN

81 CYLINDER END CAP WRENCH QD4T02 1
DIMENSIONS ARE IN INCHES CHECKED CUSTOMER:
A
85 CONNECTING ROD QD4CR 1 FRACTIONAL +/- 1/32"
A
ANGULAR: +/- 1/2 DEGREE ENG APPR.
86 ENGAGEMENT BOLT 10-24X3/8SHCS 1 TWO PLACE DECIMAL +/- 0.01
MFG APPR. TITLE:
THREE PLACE DECIMAL +/- 0.005
87 BOSS BUSHING QD4BB 1 MATERIAL Q.A.

90 PISTON CONE QD4-T04 1 PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV

B
HEAT TREAT
91 QD4 SPANNER SCREW 91251A537 3 DRAWING IS THE SOLE PROPERTY OF
BOLTTECH. ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE WRITTEN
92 QD4 BUSHING SCREW 94105A193 3 FINISH
PERMISSION OF BOLTTECH IS PROHIBITED.
SCALE: 1:4 WEIGHT: SHEET 18 OF 18
8 7 6 5 4 3 2 1