BA RF200-IO-Link 76 en-US PDF
BA RF200-IO-Link 76 en-US PDF
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Introduction
2
___________________
Description
SIMATIC Ident
___________________
System overview 3
Planning an RF200 IO-Link
___________________
system 4
RFID systems
SIMATIC RF200 IO-Link V1.1 Commissioning and
___________________
parameter assignment 5
___________________
Readers 6
Operating Instructions
___________________
Service and maintenance 7
___________________
Technical data 8
___________________
Connecting cable 9
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Ordering data 10
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Appendix A
04/2017
C79000-G8976-C276-06
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ............................................................................................................................................. 5
2 Description .............................................................................................................................................. 7
2.1 Area of application of the RF200 IO-Link reader ...................................................................... 7
2.2 IO-Link basics ........................................................................................................................... 7
2.3 Characteristics of the RF200 IO-Link reader ............................................................................ 9
2.4 System integration ..................................................................................................................10
3 System overview ................................................................................................................................... 11
3.1 RFID components and their function ......................................................................................11
3.2 Overview of transponders .......................................................................................................14
4 Planning an RF200 IO-Link system ....................................................................................................... 17
4.1 Fundamentals of application planning ....................................................................................17
4.1.1 Selection criteria for SIMATIC RF200 components ................................................................17
4.1.2 Transmission window and read/write distance .......................................................................17
4.1.3 Width of the transmission window ..........................................................................................20
4.1.4 Permissible directions of motion of the transponder ...............................................................21
4.1.5 Operation in static and dynamic mode ...................................................................................21
4.1.6 Communication between the IO-Link master, reader and transponder ..................................22
4.1.7 Impact of secondary fields ......................................................................................................23
4.2 Field data of transponders and readers ..................................................................................26
4.2.1 Field data ................................................................................................................................26
4.2.2 Minimum clearances ...............................................................................................................30
4.3 Installation guidelines..............................................................................................................32
4.3.1 Overview .................................................................................................................................32
4.3.2 Reduction of interference due to metal ...................................................................................33
4.3.3 Effects of metal on different transponders and readers ..........................................................36
4.3.4 Impact of metal on the transmission window ..........................................................................36
4.3.4.1 RF210R IO-Link ......................................................................................................................37
4.3.4.2 RF220R IO-Link ......................................................................................................................39
4.3.4.3 RF240R IO-Link ......................................................................................................................41
4.3.4.4 RF250R IO-Link ......................................................................................................................43
4.3.4.5 RF260R IO-Link ......................................................................................................................48
4.4 Further information..................................................................................................................50
5 Commissioning and parameter assignment ........................................................................................... 51
5.1 Configuring ..............................................................................................................................51
5.2 Parameter assignment of the IO-Link system ........................................................................53
5.2.1 The Port Configuration Tool (S7-PCT) ...................................................................................53
5.2.2 Parameter assignment with the PCT ......................................................................................54
Conventions
The following terms/abbreviations are used synonymously in this document:
Registered trademarks
The following and possibly other names not identified by the registered trademark sign ® are
registered trademarks of Siemens AG:
SIMATIC ®, SIMATIC RF ®, MOBY ®, RF-MANAGER ®, SIMATIC Sensors ®
IO-Link is a registered trademark of the IO-Link consortium.
Additional documentation
The following documents contain information on the IO-Link masters from Siemens and may
contain further information that is relevant for you:
● ET 200AL distributed I/O system
(https://support.industry.siemens.com/cs/ww/en/view/89254868)
● ET 200pro distributed I/O system
(https://support.industry.siemens.com/cs/ww/en/view/109738534)
● Distributed I/O device ET 200eco PN
(https://support.industry.siemens.com/cs/ww/en/view/29999018)
● Distributed I/O system ET 200S
(https://support.industry.siemens.com/cs/ww/en/view/1144348)
● ET 200SP distributed I/O (https://support.industry.siemens.com/cs/ww/en/view/58649293)
● S7-1200 distributed I/O system
(https://support.industry.siemens.com/cs/ww/en/view/91696622)
✓ Combination possible
-- Combination not possible
○ Combination possible, but not recommended
Note
Information on the SIMATIC RF350R
For further information about the SIMATIC RF350M mobile reader, please refer to the
SIMATIC RF350M Operating Instructions
(https://support.industry.siemens.com/cs/ww/en/view/109481495).
Transponder Application
MDS D100 Barcode supplement for storage and distribution logistics
MDS D117 Tool coding
MDS D124 Small paint shops up to 180° C
MDS D126 Identification of transport units
MDS D127 Identification of small metallic workpieces, workpiece holders or containers
MDS D139 Paint spraying lines in the automobile industry
MDS D160 Hired workwear, hospital clothing
MDS D165 Smart labels (self-adhering labels) as substitute for electronic barcode
MDS D200 Warehouse and distribution logistics
MDS D261 Smart labels (self-adhering labels) as substitute for electronic barcode
MDS D324 Assembly and production lines
MDS D339 Paint spraying lines in the automobile industry
MDS D422 Identification of metallic workpiece holders, workpieces or containers
MDS D421 Tool coding according to DIN 69873
MDS D423 Metallic workpiece holders and containers with direct installation of the transponder in metal
MDS D424 Use in assembly and manufacturing lines
MDS D425 For applying to motors, gearboxes and workpiece holders
MDS D426 Identification of transport units
MDS D428 Compact ISO transponder for automatic assembly with screws
MDS D460 Assembly lines with very small workpiece holders
The picture below shows the transmission window of the SIMATIC RF210R and
SIMATIC RF220R readers between transponder and reader:
The picture below shows the transmission window of the SIMATIC RF260R reader between
transponder and reader:
The transponder can be used as soon as the intersection (SP) of the transponder enters the
area of the transmission window.
From the diagrams above, it can also be seen that operation is possible within the area
between Sa and Sg. The active operating area reduces as the distance increases, and
shrinks to a single point at distance Sg. Only static mode should thus be used in the area
between Sa and Sg.
Tracking tolerances
The width of the transmission window (B) is particularly important for the mechanical tracking
tolerance. The formula for the dwell time is valid without restriction when B is observed.
Transmission window
Detection area L x W
Figure 4-3 Detection areas of the reader for different directions of transponder motion
In static operation, the dwell time tv can be of any length (depending on the application). The
dwell time must be sufficiently long to allow communication with the transponder to be
completed.
Note
Note that in a metallic environment the values for the limit distance are reduced.
See also
Field data of transponders and readers (Page 26)
If the transmission is interrupted briefly due to external interference, the reader automatically
continues the command.
Table 4- 1 Typical time constants for static operation with an IO-Link cycle of 6 ms
(data holding time = minimum / ready delay = deactivated)
In this arrangement, the reader can also read transponders via the secondary field. Shielding
is required in order to prevent unwanted reading via the secondary field, as shown and
described in the following.
Length of the transmission window (Ld) Operating distance (Sa) Limit distance (Sg)
MDS D124 25 1 ... 18 20
MDS D127 1) 3 0 ... 2 2
MDS D160 20 1 ... 10 12
MDS D324 20 1 ... 8 9
MDS D421 5 0 ... 3 4
MDS D422 8 1 ... 9 10
MDS D423 20 2 ... 10 12
MDS D424 24 1 ... 16 18
MDS D425 12 1 ... 6 7
MDS D428 20 1 ... 10 11
MDS D460 8 1…8 9
1) The transponder is only suitable for static operation.
All dimensions in mm.
Length of the transmission window (Ld) Operating distance (Sa) Limit distance (Sg)
MDS D124 35 1 ... 28 31
MDS D126 45 2 ... 30 35
MDS D160 20 1 ... 20 22
MDS D324 30 2 ... 21 25
MDS D422 18 1 ... 12 14
MDS D423 30 2 ...24 28
MDS D424 30 2 ... 25 29
MDS D425 20 1 ... 11 13
MDS D426 40 2 ... 25 30
MDS D428 25 1 ... 18 21
MDS D460 25 1 ... 18 20
Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg)
MDS D100 100 2 ... 84 95
MDS D124 65 2 ... 53 60
MDS D126 80 2 ... 57 65
MDS D160 50 1 ... 33 37
MDS D165 105 2 ... 80 94
MDS D200 90 2 ... 69 78
MDS D261 70 2 ... 60 70
MDS D324 55 1 ... 36 40
MDS D400 95 2 ... 80 90
MDS D422 25 1 ... 12 15
MDS D423 45 2 ... 35 40
MDS D424 75 1 ... 47 53
MDS D425 30 1 ... 15 17
MDS D426 65 2 ... 45 55
MDS D428 50 1 ... 30 34
MDS D460 50 1 ... 30 34
Length of the transmission window (Ld) Operating distance (Sa) Limit distance (Sg)
MDS D124 40 1 ... 35 48
MDS D160 24 1 ... 23 30
MDS D324 32 1 ... 22 35
MDS D422 27 0 ... 12 15
MDS D423 30 2 ... 18 26
MDS D424 37 0 ... 34 48
MDS D425 22 1 ... 12 20
MDS D428 30 1 ... 20 32
MDS D460 24 1 ... 21 27
Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg)
MDS D117 2 0 ... 2 3
MDS D127 3 0 ... 3 4
MDS D421 3 0 ... 3 4
Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg)
MDS D117 3 0 ... 3 4
MDS D127 4 0 ... 4 5
MDS D160 18 0 ... 12 17
MDS D421 10 0 ... 3 5
MDS D422 22 0 ... 7 10
MDS D425 12 0 ... 8 10
MDS D428 18 1 ... 10 15
MDS D460 16 1 ... 10 14
Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg)
MDS D124 26 2 ... 24 37
MDS D160 22 1 ... 18 26
MDS D324 30 1 ... 18 27
MDS D421 16 0 ... 3 4
MDS D422 24 1 ... 8 14
MDS D423 21 1 ... 15 18
MDS D424 26 1 ... 27 36
MDS D425 19 1 ... 11 16
MDS D428 19 1 ... 8 15
MDS D460 19 1 ... 17 21
Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg)
MDS D124 40 1 ... 35 48
MDS D126 65 0 ... 47 60
MDS D160 24 1 ... 23 30
MDS D324 32 1 ... 22 35
MDS D422 27 0 ... 12 15
MDS D423 30 2 ... 18 26
MDS D424 37 0 ... 34 48
MDS D425 22 1 ... 12 20
MDS D426 65 0 ... 44 58
MDS D428 30 1 ... 20 32
MDS D460 24 1 ... 21 27
All values are in mm, relative to the operating distance (Sa) between reader and transponder, and
between transponder edge and transponder edge
RF250R 1)
ANT 3 ANT 8 ANT 12 ANT 18 ANT 30
MDS D100 -- -- -- -- --
MDS D117 -- ≥ 30 ≥ 50 -- --
MDS D124 ≥ 100 -- -- ≥ 80 ≥ 100
MDS D126 ≥ 100 -- -- -- ≥ 100
MDS D127 -- ≥ 40 ≥ 60 -- --
MDS D139 -- -- -- -- --
MDS D160 ≥ 100 -- ≥ 60 ≥ 80 ≥ 100
MDS D165 -- -- -- -- --
MDS D200 -- -- -- -- --
MDS D261 -- -- -- -- --
MDS D324 ≥ 100 -- -- ≥ 80 ≥ 100
MDS D339 -- -- -- -- --
MDS D400 -- -- -- -- --
MDS D421 -- ≥ 30 ≥ 40 ≥ 50 --
MDS D422 ≥ 70 -- ≥ 50 ≥ 60 ≥ 70
MDS D423 ≥ 100 -- -- ≥ 80 ≥ 100
MDS D424 ≥ 100 -- -- ≥ 80 ≥ 100
MDS D425 ≥ 80 -- ≥ 50 ≥ 60 ≥ 80
MDS D426 ≥ 100 -- -- -- ≥ 100
MDS D428 ≥ 80 -- ≥ 50 ≥ 60 ≥ 80
MDS D460 ≥ 100 -- ≥ 60 ≥ 80 ≥ 100
1) Depends on the connected antenna (ANT 8, 12, 18 or 30).
All values are in mm, relative to the operating distance (Sa) between reader and transponder, and
between transponder edge and transponder edge
RF210R IO-Link RF220R IO-Link RF240R IO-Link ANT x to ANT x RF260R IO-Link
to RF210R IO- to RF220R IO- to RF240R IO- with RF250R IO-Link to RF260R IO-
Link Link Link Link
≥ 60 mm ≥ 100 mm ≥ 120 mm ANT 3: ≥ 100 mm ≥ 150 mm
ANT 8: ≥ 50 mm
ANT 12: ≥ 60 mm
ANT 18: ≥ 80 mm
ANT 30: ≥ 100 mm
Note
Effect on inductive fields by not maintaining the minimum distances of the readers
If the values fall below those specified in the "minimum distance from reader to reader",
there is a risk of the function being affected by inductive fields. In this case, the data transfer
time would increase unpredictably or a command would be aborted with an error.
Adherence to the values specified in the "Minimum distance from reader to reader" table is
therefore essential.
If the minimum clearance cannot be maintained due to the construction, the HF field
(antenna) of the reader can be turned on or off via the process image (PIQ).
4.3.1 Overview
The transponder and reader complete with their antennas are inductive devices. Any type of
metal in the vicinity of these devices affects their functionality. Some points need to be
considered during configuration and installation if the values described in the section "Field
data (Page 26)" are to retain their validity:
● Minimum spacing between two readers or their antennas
● Minimum distance between two adjacent data memories
● Metal-free area for flush-mounting of readers or their antennas and transponders in metal
● Mounting of multiple readers or their antennas on metal frames or racks
The following sections describe the impact on the operation of the RFID system when
mounted in the vicinity of metal.
Remedy:
The transmission window is no
longer affected if the transponder is
mounted differently.
Flush-mounting
Remedy:
Enlargement of the non-metallic
spacer below the transponder
and/or reader.
The transponder and/or reader are
10 to 20 mm higher than the metal
surround.
(The value x ≥ 100 mm is valid, e.g.
for RF310R. It indicates that, for a
distance x ≥ 100 mm, the reader
can no longer be significantly affect-
ed by metal.)
Remedy:
Increase the non-metallic distance
a, b.
The following rule of thumb can be
used:
• Increase a, b by a factor of 2 to 3
over the values specified for
metal-free areas
• Increasing a, b has a greater
effect for readers or transpond-
ers with a large limit distance
than for readers or transponders
with a small limit distance.
Remedy
Introduce one or more iron struts in order to short-
circuit the stray fields.
Remedy
Insert a non-metallic spacer of 20 to 40 millimeter
thickness between the reader and the iron frame. This
will significantly reduce the induction of stray fields on
the rack:
b) Reader on metal,
distance to metal ≥ 12 mm
c) Reader in metal,
flush with M18 nut
d) Reader in metal,
all around
To avoid any influence on the field data, in Case d, the distance a should be ≥ 10 mm.
Table 4- 14 Reduction of field data due to metal, range as %: Transponder and RF210R
b) Reader on metal,
distance to metal ≥ 12 mm
c) Reader in metal,
flush with M30 nut
d) Reader in metal,
all round
To avoid any impact on the field data, in Case d, the distance a should be ≥ 15 mm.
Table 4- 15 Reduction of field data due to metal, range as %: Transponder and RF220R
To avoid any impact on the field data, the distance a should be ≥ 20 mm.
Table 4- 16 Reduction of field data due to metal, range as %: Transponder and RF240R
Figure 4-9 Metal-free space for ANT 8 / ANT 12 and ANT 18 / ANT 30
Table 4- 17 Reduction of field data due to metal, range as %: Transponder and RF250R with ANT 3
Table 4- 18 Reduction of field data due to metal, range as %: Transponder and RF250R with ANT 8
Table 4- 19 Reduction of field data due to metal, range as %: Transponder and RF250R with ANT 12
Table 4- 20 Reduction of field data due to metal, range as %: Transponder and RF250R with ANT 18
Table 4- 21 Reduction of field data due to metal, range as %: Transponder and RF250R with ANT 30
To avoid any impact on the field data, the distance a should be ≥ 20 mm.
Table 4- 22 Reduction of field data due to metal, range as %: Transponder and RF260R
5.1 Configuring
Depending on the operating modes SIO mode or IO-Link mode, the IO-Link master needs to
be assigned suitable parameters.
● SIO mode:
To operate the readers in SIO mode, you need to connect the reader to a master port
configured in SIO mode or a 24 V standard I/O module.
You configure the master port using the S7 PCT.
● IO-Link mode:
To operate the readers in IO-Link mode, you need to connect the reader to a master port
configured in IO-Link mode.
You configure the master port using the S7 PCT. Using STEP 7 you can also specify the
size and location of the process image.
Using an engineering tool (for example STEP 7 Professional / TIA Portal), a new project
must be created or an existing project opened in which the IO-Link master will be linked.
Note
Configuration software
The configuration described below was created with STEP 7 Professional (TIA Portal). As an
alternative you can also create the configuration with STEP 7 Classic (HW Config).
Using the TIA Portal you can drag the IO-Link master from the hardware catalog to the
network view and assign the addresses. The size of the I/O area depends on the number of
ports you are using and the process data size per port. You may need to adapt the size of
the I/O area.
Consistency:
For data consistency, the entire communication path must be taken into account. The
amount of data that can be transferred consistently depends on the controller you are using
and the bus system being used and details can be found in the relevant manuals. For the
data transfer between the IO-Link master and IO-Link device, the master guarantees
consistency for 32 bytes.
With the "Ready delay" setting of the S7-PCT, you can also increase the consistent transfer.
This delays the transfer of the "RDY" or "Done" bit by one IO-Link cycle so that the system
has time to transfer the data.
The S7 controllers also have the system functions "SFC14/15" available that make it
possible to guarantee a consistent data transfer.
Figure 5-2 Configuration example of an IO-Link device in the device view in the TIA Portal
With the PCT, STEP 7 engineering has a powerful software for assigning parameters for
Siemens IO-Link master modules and IO-Link devices. S7 PCT is integrated in STEP 7
Classic as of V5.4 SP5 and is called via the hardware configuration of the IO-Link master.
Apart from this program form integrated in STEP 7 engineering, a standalone version of S7
PCT is also available and can be installed separately.
The S7 PCT standalone variant allows simple use of the IO-Link with the distributed
SIMATIC I/O system ET 200 in control systems of third-party providers (without STEP 7).
With the Port Configuration Tool, parameter data of the IO-Link devices can be set, changed,
copied and saved in the STEP 7 project. In this way, all configuration data and parameters
right down to the IO-Link device level are stored consistently.
Note
Assigning rights
In the "Options" menu, it is possible to assign rights for the particular view with "User Role".
All the parameters are enabled with the "Commissioning" role.
The following screenshots show some of the important parameter assignment options at the
IO-Link master and IO-Link device level:
2. In the "Inspection Level" drop-down list, select the value "No check" if you want to disable
checking of the device type.
3. Change to the "Addresses" tab to check the addresses that have been set.
4. Change to the "Status" tab and click the "Refresh" button to update the device status.
In the "Status" tab, the "Event Buffer" area displays status errors that have occurred.
5. Change to the "I&M" tab and on the left-hand side, select an IO-Link master.
The I&M data of the selected device is displayed.
Note
Changing tabs in offline mode
Change to offline mode before you change between the "Identification", "Parameters",
"Monitoring", "Diagnostics" or "Connection" tabs.
Note
Expert parameters "RF parameters" or "Air interface"
The manual adaptation of the "RF parameters" or "Air interface" parameters is intended
only for experts. To do this select the value "User defined" in the drop-down list for the
"RF parameters" parameter and configure your values for "Parameters air interface".
You will find more information on the "Event message" parameter in the section "Event
error codes (Page 94)".
You will find more information on the "Ready delay" parameter in the section "Configuring
(Page 51)".
You will find more information on the "Data holding time" parameter in the section "IO-
Link mode: Scan UID (Page 64)".
Note
RF250R IO-Link: Disabling event messages
If the value "Enable without antenna control" is selected in the "Event message"
parameter. error messages caused by a missing antenna are suppressed with the
RF250R IO-Link. In this case, the reader behaves as if there was no transponder in the
antenna field.
In the "System command" area, you reset the device or restore the factory settings.
– Click the "Reset device" button to reset the values currently displayed in the
"Diagnostics" tab. Note that this only resets the values of the online mode. If the
device is in offline mode, the values are not reset.
Note
Resetting event messages
Event messages can only be reset using S7 PCT or the "IO_LINK_DEVICE" function
(system commands).
– Click the "Restore Factory Setting" button if you want to reset all the parameters to the
factory settings.
3. Click on the "Load" symbol to transfer the modified data to the device.
Note
Downloading the parameters
When downloading the data, make sure that you have selected the required reader.
The successful download is displayed in the "Communication Results" area.
In seldom cases, when downloading the parameters, writing to the flash can cause a brief
interruption in communication (a few milliseconds). These interruptions have no effect on
the transfer of the parameters.
4. Change to the "Diagnostics" tab so that the diagnostics values are displayed.
Index Description
74 Event progress
Offline mode In offline mode, the values that were read from the device with the last "Load
to PG" are always shown in this area. The values are not reset by the system command
"Device Reset".
Online mode: In online mode, the current values are displayed in this area. These values
are reset by the system command "Device Reset".
90 Reader status
91 Transponder status
In this area among other things the UID of the transponder currently located in the antenna
field of the reader is displayed.
92 UID progress
This area displays the UIDs of the transponders that were last located in the antenna field
of the reader.
In the "Event progress" section (index 74) of the "Diagnostics" tab, errors and warnings
are displayed that were transferred to the IO-Link master. The IO-Link master only signals
errors of the category "incoming/outgoing" to the controller. This is indicated by the LEDs
of the IO-Link master or of the controller (SF). With the help of the diagnostics function
"OB82 + SFB/SFC(SFC13, 51/SFB54)" of the relevant controller, you can perform other
diagnostics functions or display them.
5. If necessary change to the "Monitoring" tab so that you can monitor the read results.
Figure 5-7 "Monitoring" tab in the "UID acquisition" or "Acquisition user data" mode.
16...23 0 0 0 0 0 0 0 0
24...31 0 0 0 0 0 0 0 0
1) UID0 = 0xE0; UID1 = IC vendor code; UID2 ... UID7 = serial number of the IC vendor
The 8-byte long UID of the transponder currently in the antenna field is displayed in the PII. If
the transponder leaves the antenna field, 0 is displayed in the PII.
With the reader parameter "Data holding time", a minimum display time can be set in which
the data of the reader remain displayed. The display time continues when the transponder
has left the antenna field. A new transponder will only be displayed after the "data holding
time" has elapsed.
To be certain that all transponders are displayed, there must be an adequate distance
between the individual transponders. If the distance between the individual transponders is
not great enough, individual transponders will not be displayed due to the data hold time.
The most significant bit of the address 0 with offset 7 (PIQ 0.7) is "1" when there is a
transponder in the antenna field. By setting bit 4 in byte 0 (PIQ 0.4) you can turn off the
antenna of the reader and therefore also the RF field.
In the PII, the turned off antenna is confirmed by 0xFF.
16...23 0 0 0 0 0 0 0 0
24...31 0 0 0 0 0 0 0 0
PII 0...7 Status error_ Adr-H Adr-L Data Data Data Data Transponder present
RFID (1) (2) (3) (4) (read)
8...15 Data Data Data Data Data Data Data Data
(5) (6) (7) (8) (9) (10) (11) (12)
16...23 Data Data Data Data Data Data Data Data
(13) (14) (15) (16) (17) (18) (19) (20)
24...31 Data Data Data Data Data Data Data Data
(21) (22) (23) (24) (25) (26) (27) (28)
PII 0...7 Status error_ Adr-H Adr-L 0 0 0 0 Transponder present
RFID (write)
8...15 0 0 0 0 0 0 0 0
16...23 0 0 0 0 0 0 0 0
24...31 0 0 0 0 0 0 0 0
PII 0...7 0x10 0 0 0 0 0 0 0 Antenna off
8...15 0 0 0 0 0 0 0 0
16...23 0 0 0 0 0 0 0 0
24...31 0 0 0 0 0 0 0 0
PII 0...7 Status er- 0 0 0 0 0 0 Error message of the
ror_RFI RFID reader
D
8...15 0 0 0 0 0 0 0 0
16...23 0 0 0 0 0 0 0 0
24...31 0 0 0 0 0 0 0 0
Command execution
Starting a command:
A valid command in the PIQ (read or write) is started on the reader as soon as a transponder
enters the antenna field. Other commands (e.g. for reading longer data sequences) are
started on the reader as soon as a new address (Adr-L, Adr-H) is transferred to the reader.
Here, it is not necessary to set CMD =0 in the meantime.
Note
Error message of the RFID reader
Errors are acknowledged (= RESET) by the command "antenna off" or by the transponder
leaving the antenna field.
If there is reading beyond the transponder size e.g. reading starting at address 85 with a
transponder of the size 112 bytes, the error message "0x0D" is output in "error_RFID"
Table 6- 1
Note
Reader requires external antennas
Note that the RF250R reader is designed only for operation with external antennas and can
only be operated in conjunction with the antennas ANT 3, ANT 8, ANT 12, ANT 18
or ANT 30.
Table 6- 2
LED Meaning
The reader is turned off.
Operating voltage present, reader not initialized or antenna turned off
On-off ratio 1:1, 1 Hz
Operating voltage present, reader initialized and antenna turned on
SIO mode, no transponder in the antenna field
Operating voltage present, reader initialized and antenna turned on
IO-Link mode, no transponder in the antenna field
On-off ratio 10:1
SIO mode, transponder in the antenna field
IO-Link mode, transponder in the antenna field
On-off ratio 10:1
There is an error. The number of flashes provides information about the current error.
You will find more information on error messages in the section "Error messages of
the RF200 IO-Link reader (Page 79)".
On-off ratio 1:1, 1 Hz
Startup
On-off ratio 10:1
Firmware update
Pulse duration 500 ms
RF210R ≥ 60 mm
RF220R ≥ 100 mm
RF250R with ANT 3 ≥ 60 mm (with 2 antennas)
≥ 80 mm (with more than 2 antennas)
RF250R with ANT 8 ≥ 30 mm
RF250R with ANT ≥ 30 mm (with 2 antennas)
12 ≥ 40 mm (with more than 2 antennas)
RF250R with ANT ≥ 30 mm (with 2 antennas)
18 ≥ 40 mm (with more than 2 antennas)
RF250R with ANT ≥ 40 mm (with 2 antennas)
30 ≥ 50 mm (with more than 2 antennas)
RF210R ≥ 100 mm
RF220R ≥ 150 mm
RF250R with ANT 3 ≥ 100 mm
RF250R with ANT 8 ≥ 50 mm
RF250R with ANT ≥ 100 mm
12
RF250R with ANT ≥ 100 mm
18
RF250R with ANT ≥ 200 mm
30
RF240R ≥ 400 mm
RF260R ≥ 500 mm
All dimensions in mm
Note
Error acknowledged/reset
These errors are acknowledged (= RESET) by the command antenna off or by the
transponder leaving the antenna field. The errors 0x11, 0x12, 0x14 and 0x15 are only
indicated by the LED "flashing" the "error_RFID" byte is not used.
So-called event messages are also passed on to the master (see section "Event error codes
(Page 94)"). You can display these error messages using S7-PCT (diagnostics) or read them
out using the "IO_LINK_DEVICE" function block. You can only reset event messages using
S7 PCT or the "IO_LINK_DEVICE" function (system commands).
6GT2821-1BC32
6GT2821-2BC32
Product type designation SIMATIC RF210R IO-Link
SIMATIC RF220R IO-Link
Radio frequencies
Operating frequency, rated value 13.56 MHz
Electrical data
Protocol for wireless transmission ISO 15693, ISO 18000-3
Cable length reader ↔ IO-Link master max. 20 m
Maximum data transmission speed
Point-to-point connection 230.4 kbps
Maximum data transmission speed
Wireless transmission 26.6 kbps
Typical transmission time for user data per byte
• with write access (with 28 byte block) • 3.6 ms/byte
Interfaces
Interfaces for communication IO-Link
Electrical connector design M12, 4-pin
Antenna integrated
Mechanical data
Housing
• Material • Brass, nickel-plated / PBT
6GT2821-1BC32
6GT2821-2BC32
6GT2821-4BC32
6GT2821-6BC32
Product type designation SIMATIC RF240R IO-Link
SIMATIC RF260R IO-Link
Radio frequencies
Operating frequency, rated value 13.56 MHz
Electrical data
Protocol for wireless transmission ISO 15693, ISO 18000-3
Cable length reader ↔ IO-Link master max. 20 m
Maximum data transmission speed
Point-to-point connection 230.4 kbps
Maximum data transmission speed
Wireless transmission 26.6 kbps
Typical transmission time for user data per byte
• with write access (with 28 byte block) • 3.6 ms/byte
Interfaces
Interfaces for communication IO-Link
Electrical connector design M12, 4-pin
Antenna integrated
Mechanical data
Housing
• Material • Plastic PA 6.6
• Color • Anthracite
Recommended distance to metal 0 mm
6GT2821-4BC32
6GT2821-6BC32
6GT2821-5BC32
Product type designation SIMATIC RF250R IO-Link
Radio frequencies
Operating frequency, rated value 13.56 MHz
Electrical data
Protocol for wireless transmission ISO 15693, ISO 18000-3
Cable length reader ↔ IO-Link master max. 20 m
Maximum data transmission speed
Point-to-point connection 230.4 kbps
Maximum data transmission speed
Wireless transmission 26.6 kbps
Typical transmission time for user data per byte
• with write access (with 28 byte block) • 3.6 ms/byte
Interfaces
Interfaces for communication IO-Link
Electrical connector design
• for communications interface • M12, 4-pin
Mechanical data
Housing
• Material • Plastic PA 6.6
• Color • Anthracite
Recommended distance to metal 0 mm
6GT2821-5BC32
8.2 Approvals
FCC information
Siemens SIMATIC RF210R IO-Link (MLFB 6GT2821-1BC32) FCC ID: NXW-RF210RIOL
Siemens SIMATIC RF220R IO-Link (MLFB 6GT2821-2BC32) FCC ID: NXW-RF220RIOL
Siemens SIMATIC RF240R IO-Link (MLFB 6GT2821-4BC32) FCC ID: NXW-RF240RIOL
Siemens SIMATIC RF250R IO-Link (MLFB 6GT2821-5BC32) FCC ID: NXW-RF250RIOL
Siemens SIMATIC RF260R IO-Link (MLFB 6GT2821-6BC32) FCC ID: NXW-RF260RIOL
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including interference that may cause
undesired operation.
Caution
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
Note
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
IC information
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions:
(1) This device may not cause interference, and
(2) this device must accept any interference, including interference that may cause
undesired operation of the device.
Le présent appareil est conforme aux CNR d`Industrie Canada applicables aux appareils
radio exempts de licence. L`exploitation est autorisée aux deux conditions suivantes :
(1) L`appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l`appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d`en compromettre le fonctionnement.
cULus information
When using an ET200S IO-Link master, make sure that the power supply unit being used
corresponds to a Class 2 device (limited current/limited voltage) and that it is listed in the UL
file.
Figure 9-1 Design of the connecting cable between the IO-Link master and reader with single wire technology
Table 9- 1 ET 200S
Terminal assignment for the 4SI IO-Link master electronic module (6ES7138-4GA50-0AB0)
Terminal Assignment Terminal Assignment Explanations
1 C/Q port 1 5 C/Q port 2 • C/Q: Communications signal
2 C/Q port 3 6 C/Q port 4 • L+: Supply voltage
3 L + port 1 7 L + port 2 • L-/M: Ground
4 L + port 3 8 L + port 4
A4 M port 1 A8 M port 2
(AUX) (AUX)
A3 M port 3 A7 M port 4
(AUX) (AUX)
Table 9- 2 ET 200SP
Pin assignment for the SM 1278 4xIO master electronic module (6ES7278-4BD32-0XB0)
Pin X10 X11 X12 X13 Explanations
7 M1 M2 M3 M4 • Mn: Ground to slave
6 C/O1 C/O2 C/O3 C/O4 • C/On: Communication signal
5 L1 L2 L3 L4 • Ln: 24 VDC to slave
4 RES RES RES RES • M: Ground
3 Functional RES RES RES • L+: 24 VDC to master
earth
• RES: Reserved; must not be used
2 M RES RES RES
1 L+ RES RES RES
Article number
RF210R with IO-Link interface V1.1 6GT2821-1BC32
RF220R with IO-Link interface V1.1 6GT2821-2BC32
RF240R with IO-Link interface V1.1 6GT2821-4BC32
RF250R with IO-Link interface V1.1 6GT2821-5BC32
RF260R with IO-Link interface V1.1 6GT2821-6BC32
Article number
Antennas
ANT 3 incl. one plug-in antenna connecting cable 3 m 6GT2398-1CD40-0AX0
without antenna connecting cable 6GT2398-1CD30-0AX0
ANT 8 incl. one plug-in antenna connecting cable 3 m 6GT2398-1CF10
without antenna connecting cable 6GT2398-1CF00
ANT 12 incl. one plug-in antenna connecting cable 3 m 6GT2398-1CC00
incl. one integrated antenna connecting cable 0.6 m 6GT2398-1CC10
ANT 18 incl. one plug-in antenna connecting cable 3 m 6GT2398-1CA00
incl. one integrated antenna connecting cable 0.6 m 6GT2398-1CA10
ANT 30 incl. one plug-in antenna connecting cable 3 m 6GT2398-1CD00
Cables
Plug-in cable IO-Link, 5m 6GT2891-4LH50
open end - M12 10 m 6GT2891-4LN10
Plug-in cable IO-Link 1.5 m 3RK1902-4PB15-3AA
M12 plug - M12 socket 5m 6GT2891-4MH50
10 m 6GT2891-4MN10
Event type Error code Error name Device status 1) Error description
high word low word
(hex) (hex)
Warning 1822 Too many transponders in -- There are multiple transponders in the an-
(64) the antenna field tenna field.
Warning 1823 Command execution in- 0x0001 Presence error, possible causes:
(64) complete
• The active command was not carried out
completely
• The transponder left the antenna field
while the command was being processed
• Communication problem between reader
and transponder
Error 1831 Parameter memory 0x0012 Internal hardware fault, possible causes:
entering
• Connector contact problem on the reader
state (F4)/
exiting • Hardware defect
state (B4)
Error (74) 1833 Internal error 0x0005, 0x0006, Group error, classic RFID error
0x000D, 0x0015, Possible causes (in the "Acquisition user
0x0018, 0x0019 data" mode):
• Parameter assignment error (05):
– Unknown command
(wrong information in the PIQ)
– Bad parameter (for example address
wrong, length wrong)
– Function not permitted (for example
sending a command in UID mode)
• Air interface faulty (06)
• Error in the specified memory address
(0D)
• Parameter assignment error (15)
• Only "RESET" permitted (18)
• Previous command is still active (19)
Event type Error code Error name Device status 1) Error description
high word low word
(hex) (hex)
Error 1834 Invalid PIQ 0x0005 Command was written to the PIQ although
entering this is not permitted.
state (F4)/ For example "read" command in the "Scan
exiting UID" mode
state (B4)
Error 1835 Antenna missing 0x001C RF250R IO-Link:
entering Antenna not connected, antenna cable or
state (F4)/ antenna damaged.
exiting
state (B4)
Error (74) 1841 Overload 0x0011 Short circuit of the IO-Link communications
interface
• The communications interface switches
itself off if there is a short circuit.
• The interface is reset automatically.
Error 4000 Overtemperature 0x0011 Overtemperature of the reader
entering
• The reader switches itself off if there is
state (F4)/
overtemperature.
exiting
state (B4) • The reader is reset automatically.
Error 5100 Power supply 0x0011 Under-/overvoltage of the reader
entering
• Check the power supply.
state (F4)/
exiting
state (B4)
Error (72) 5200 Service data length error -- The permitted data length was exceeded.
Error (73) 5600 Service data error -- General protocol errors
Error (73) 5800 Unknown service data job -- The log content of the service data job is
incorrect.
Error (F4) 6000 Firmware 0x0014 The firmware has detected an internal error
(system error).
For example illogical status or watchdog etc.
Error 6320 Parameter assignment 0x0015 Parameter assignment error:
entering error Bad parameter
state (F4)/
exiting
state (B4)
Error 8C00 Device reset 0x0014 Serious system fault (hardware fault); watch-
entering dog:
state (F4)/
• Cycle power
exiting
state (B4)
1) The device status corresponds to the error codes in the section "Error messages of the RF200 IO-Link reader".
Note
Displaying, reading out and resetting event messages
You can display these event messages using S7-PCT or read them out using the
"IO_LINK_DEVICE" function block. You can only reset event messages using S7 PCT or the
"IO_LINK_DEVICE" function.
The event messages cannot be reset by "antenna off" or "move transponder out of field" as
is possible with the error messages of the reader (compare section "Error messages of the
RF200 IO-Link reader (Page 79)").
Note
Direct parameter 1 (0x00)
These parameters are only used internally in the system and do not normally need to be
taken into account. When necessary, however, they can be read out using index 0x00 (see
section "ISDU data traffic (Page 68)").
CE marking
All the latest RFID radio approvals are available on the Internet
(http://www.siemens.com/rfid-approvals).
Certificate Description
Conforms to R&TTE directive
Country-specific approvals
Safety
Labeling Description
Underwriters Laboratories (UL) according to standard UL 60950
(I.T.E) or to UL 508 (IND.CONT.EQ)
Labeling Description
This product meets the requirements of the AS/NZS 3548 standard.
USA (FCC)
This device complies with Part 15 of the FCC Rules.
FCC ID: NXW-RF...
Canada (IC) Canada (IC)
This device complies with Industry Canada license-exempt RSS
standard(s).
IC: 267X-RF...
Russia, Belarus and Kazakhstan
Brazil (ANATEL)
Certificado de Homologação
REPÚBLICA FEDERATIVA DO BRASIL
AGÊNCIA NACIONAL DE TELECOMUNICAÇÕES
ANATEL-ID: XXXX-YY-ZZZZ
Mexico (COFETEL) Mexico (COFETEL)
Estados Unidos Mexicanos
Comision Federal de Telecomunicaciones
South Africa (ICASA)
Independent Communications Authority of South Africa, Sandton
Radio Equipment Type Approval Certificate
China (CMIIT) China (CMIIT)
Radio Transmission Equipment
Type Approval Certificate
In accordance with the provisions of the Radio Regulations of the
People’s Republic of China, the following radio transmission equip-
ment, after examination, conforms to the provisions with its CMIIT ID.
CMIIT ID: XXXXYYZZZZ
South Korea (KCC)
Korea Communications Commission
Certificate of Broadcasting and Communication Equipments
The Republic of Korea
Japan (VCCI)
You will find the EMC directives for the USA and Canada in the section "Approvals
(Page 87)".
RFID homepage
For general information about our identification systems, visit RFID homepage
(http://w3.siemens.com/mcms/identification-systems/).
Flush-mounting
of transponders and readers, 34
A
Application Planning
I
SIMATIC RF200, 17
Approvals, 104, 104 Installation
Area of application, 7 Several readers, 35
Installation guidelines, 32
IO_LINK_DEVICE, 68
C IO-Link mode, 7, 51, 64, 65
Scan UID, 64
Cable
Scan user data, 65
IO-Link master - reader, 89
Certificates, 104, 104
Communication time
L
calculating, 22
Conventions, 5 LED operating display, 72
D M
Data consistency, 52 Main entry, Fehler! Textmarke nicht definiert.
Data transfer Metal
Acyclic service data, 8 Influence on the transmission window, 36
Consistency, 52 Metal-free space
Cyclic process data, 8 RF210R reader IO-Link, 37
Detection area, 21 RF220R reader IO-Link, 39
Direction of motion RF240R reader IO-Link, 41
Transponder, 21 RF250R reader IO-Link, 43
Display elements RF260R reader IO-Link, 48
RF310R reader with RS-422 interface, 72 Minimum distance
Dynamic mode, 22 Reader to reader, 31, 73
Transponder to transponder, 30
E
O
Error codes
Event error codes, 94 Operating mode
IO-Link error codes, 93 IO-Link mode, 7, 51
ISDU return error codes, 93 SIO mode, 7, 51
F P
Field data Pin assignment, 71, 89
RF210R IO-Link, 26 Port Configuration Tool (PCT), 53
RF220R IO-Link, 26 Possible combinations
RF240R IO-Link, 27 Reader - transponder, 12, 13
RF250R IO-Link, 27
RF260R IO-Link, 29
R
U
Read/write distance, 17
Reader User data
Characteristics, 69 Calculate maximum amount, 22
Pin assignment, 71 calculating, 22
Readers
Mounting, 35
Reducing interference due to metal, 33
Registered trademarks, 5
RF210R reader IO-Link, 69
Metal-free space, 37
RF220R reader IO-Link, 69
Metal-free space, 39
RF240R reader IO-Link, 70
Metal-free space, 41
RF250R reader IO-Link, 70
Metal-free space, 43
RF260R reader IO-Link, 71
Metal-free space, 48
S
Selection criteria
SIMATIC RF200 components, 17
Service data, 96
SIO mode, 7, 51, 64
Static mode, 21
Support, 106
T
Technical specifications
RF210R IO-Link, 81
RF220R IO-Link, 81
RF240R IO-Link, 83
RF250R IO-Link, 85
RF260R IO-Link, 83
Terminal assignment, 89
Time constant, 23
Tracking
Tolerance, 20
Tracking tolerances, 20
Training, 106
Transmission window, 17
Impact of metal, 36
Width, 20