MAXIMUM SPECIFIC GRAVITY BITUMINOUS PAVING MIXTURE

As per ASTM D-2041

Project: Four Laning and Strengthening of NH - 45B Package VII A
Client: National Highways Authority of India
Engineer: M/s Dalal Mott Macdonald.
Contractor: AGRAWAL - JMC JV

Sample ID: Sampled By: Jointly

Sample Description: Mix Material Date of Sampling: 21.06.07
Source/Location: MRPL Date of Testing: 11.09.07
Proposed Use: Bituminious Concrete Grade of Bitumen : CRMB - 55

Test number
S.No Description 1 2

A Weight of Pycnometer (gm) 1063 1063

B Weight of Pycnometer with Water Temperature @ 25 oC (gm) 3303 3303

C Weight of dry Sample in air (gm) 1161 1168

D Weight of Pycnometer +Sample+ water Temperature @ 25 oC (gm) 4014 4016

E MaximumSpecific gravity of Material C/C+B-D 2.580 2.567

Average Max. Specific Gravity of Material @ 6.0 % Bitumen 2.574

For Contractor Lab Tech/QCE Material Engineer

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 1161

720.50
462.00
2.559524

Submited by Agrawal-JMC JV NH-45B Package VII A

 Effective Specific Gravity
( Caluclated As per MS 2)
Project: Four Laning and Strengthening of NH - 45B Package VII A
Client: National Highways Authority of India
Engineer: M/s Dalal Mott Macdonald.
Contractor: AGRAWAL - JMC JV

Gmm = Maximum Specific gravity of paving mixture (on air voids)

Pmm = Percent by weight of total loose mixture =100

Ps = Aggregate content, percent by total weight of mixture

Pb = Asphalt content, percent by total weight of mixture

Gse = Effective specific gravity of aggregate

Gb = Specific gravity of asphalt

Gse= (100-Pb)
(100/Gmm)-(Pb/Gb)

Gse= (100-6) = 2.842

(100/2.574)-(6/1.039)

For Contractor Lab Tech/QCE Material Engineer

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 Trichy - Madurai Road Works
NH -45B Package VIIA

Bituminous Concrete Mix Design - Grade - 2

(Mix Design by Marshall Method )

Requirments of Bituminous Concrete Mix for Layer Thickness 30 - 45 mm.

Acording to MORT&H Table No.500-19

Achieved Test
Speciffied Limits
Results

1. Marshall Stability (ASTM Desigantion D-1559 Determined on Marshall

9.0 KN Minimum 13.18 KN
Specimens compacted by 75 blows on each side

Min.- 2 mm
2. Marshall Flow (mm) As per MORT & H Table 500 - 19 3.10 mm
Max. - 4 mm
Min.- 3 %
3. Percent Air voids % As per MORT&H spec. Table No. 500-19 4.82%
Max. - 6 %

4. Minimum Voids in mineral aggregates (VMA) % 13.5 % Min. 18.13%

As per MORT&H Table No. 500-19

5. Percent voids fillled with bitumen (VFB) % 65 - 75 73.47%

As per MORT&H Table No. 500-17

Not less than 75 % 84.43%

6. Water Sensitivity test As per Tech. Specification Clause No. 509.3.1

CRMB - 55 34
8. Bitumen Grade As per Tech. Specification Clause No.509.2.1

50 % Min. 80.5%
9. Sand Equvelent Test As per MORT&H Spec. 507.2.3

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 Marshall Properties Obtained from Optimum Bitumen Content at 5.90 %

Sl. No. Description Achieved Value Speciffied Limits

1 Maximum Density 2.455 gm/cc --------

2 Maximum Stability 13.18 KN Min. 9.0 KN

3 Air Voids 4.82% 3-6%

4 Flow 3.1mm 2 - 4 mm

5 VFB 73.47% 65 - 75 %

6 VMA 18.13% Min. 13.5 %

Physical Properties of Aggregates:-

Water Absorption
Sl.No. Aggregate Size Bulk Sp. Gravity App. Sp. Gravity
(2 % Maxm)

1 19 - 12 mm 2.87 2.912 0.51

2 12 - 4.75 mm 2.83 2.910 0.97

3 4.75 - 0 mm 2.80 2.933 1.62

Sl. No. Description Achieved Value Speciffied Limits

1 L A Abrasion Value 23.09

30 % (Maxm)

2 Aggregate Impact Value 21.45 24 % (Maxm)

3 FI & EI Combined 25.3 30 % (Maxm)

4 Sand Equvilent 80.50 50 (Minm)

Coating and Stripping of

5 Bitumen aggragete More than 95 % Min. Retained coating 95 %
Mixture

Remarks:-
The above values are within the permissible parameter of our MORT&H & Technical Specification

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 Water Sensitivity Test Result
As per ASTM D-1075

Date of Casting : 18.09.07 No. of Blows : 75 each side

Date of Testing : 19.09.07 Rammer weight : 4.89 kg
Tested by : Jointly Proving Ring Correction Factor :3.273 Kg
Group -2, Clause - 5.1.3
Bulk specific gravity of aggregate, oven-dry basis (Gsb) : 2.822
Grade of Bitumen. : CRMB - 55 Specific gravity of Bitumin (Gb): 1.039 Effective specific gravity of composite aggregate (Gse) : 2.842
% Bit by Wt of Specimen.in grams cc g/cc Theoritical % % Voids Stability, KN Flow
wt.of mix Height SSD Bulk Bulk Mix sp.gr.of Voids in mineral filled Dial Corre- Dial Flow
Sample of in air in water in air volume Sp.Gr. of sample Air agg. with Reading Measured lation Adjusted Reading mm
Specimen sample (loose) voids Bitumen Kg Ratio KN
In mm F= E-D (GMB) G = C/F (GMM) H = 100/ (VA) I = (H-G)/Hx100 (VMA) (VFB)
(100-A)/Gse+(A/Gb) J = 100-(100- K= J-I/Jx100 M = Lx3.273
A/Gsb)*G

A B C D E F G H I J K L M N O P Q

61.5 1200.0 712.0 1201.0 489.0 2.454 325 1064 1.12 11.69 330 3.30

5.89
62.0 1199.0 713.0 1201.0 488.0 2.457 310 1015 1.12 11.15 340 3.40

61.5 1195.0 709.0 1197.0 488.0 2.449 315 1031 1.12 11.33 300 3.00

Average
61.7 2.453 2.579 4.89 18.20 73.13 11.39 3.23

Proving Ring Calibration 3.273 Kg

Group -1,Clause - 5.1.1

Bulk specific gravity of aggregate, oven-dry basis (Gsb) : 2.822
Grade of Bitumen. : CRMB - 55 Specific gravity of Bitumin (Gb): 1.039 Effective specific gravity of composite aggregate (Gse) : 2.842

% Bit by Wt of Specimen.in grams cc g/cc Theoritical % % Voids Stability, KN Flow

wt.of mix Height SSD Bulk Bulk Mix sp.gr.of Voids in mineral filled Dial Corre- Dial Flow
agg.
Sample of in air in water in air volume Sp.Gr. of sample Air with Reading Measured lation Adjusted Reading mm
Specimen sample (loose) voids Bitumen Kg Ratio KN
In mm F= E-D (GMB) G = C/F (GMM) H = 100/ (VA) I = (H-G)/Hx100 (VMA) (VFB)
(100-A)/Gse+(A/Gb) J = 100-(100- K= J-I/Jx100 M = Lx3.273
A/Gsb)*G

A B C D E F G H I J K L M N O P Q

61.5 1195.0 708.0 1196.0 488.0 2.449 375 1227 1.12 13.49 330 3.30

5.89
60.5 1199.0 712.0 1201.0 489.0 2.452 370 1211 1.12 13.31 320 3.20

61.0 1201.0 713.0 1203.0 490.0 2.451 380 1244 1.12 13.67 300 3.00

Average
61.0 2.451 2.579 4.96 18.26 72.84 13.49 3.17

Water Sensitivity = 11.39/13.49*100 = 84.43 %

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 Conformation Test Results at 5.89 % Bitumen Content Density, Voids Analysis & Stability Flow
As per MS 2
Project: Four Laning and Strengthening of NH - 45B
Client: National Highways Authority of India
Engineer: M/s Dalal Mott Macdonald.
Contractor: AGRAWAL - JMC JV

Date of Casting : 18.09.07 No. of Blows : 75 each side

Date of Testing : 19.09.07 Rammer weight : 4.89 kg
Tested by : Jointly Proving Ring Correction Factor : 3.273 Kg

Bulk specific gravity of aggregate, oven-dry basis (Gsb) : 2.822

Grade of Bitumen. : CRMB - 55 Specific gravity of Bitumin (Gb): 1.039 Effective specific gravity of composite aggregate (Gse) : . 2.842
% Bit by Wt of Specimen.in grams cc g/cc Theoritical % % Voids Stability, KN Flow
wt.of mix Height SSD Bulk Bulk Mix sp.gr.of Voids in mineral filled Dial Corre- Dial Flow
Sample of in air in water in air volume Sp.Gr. of sample T Air agg. with Reading Measured lation Adjusted Reading mm
o Kg Ratio KN
Specimen sample (loose) B voids Bitumen
t
In mm F= E-D (GMB) G = C/F (GMM) H = 100/ ia (VA) I = (H-G)/Hx100 (VMA) (VFB)
(100-A)/Gse+(A/Gb) t J = 100-(100- K= J-I/Jx100 M =Lx3.273
l
u A/Gsb)*G
m
e
A B C D E F G H Jn I J K L M N O P Q

61.0 1197.0 709.0 1198.0 489.0 2.448 380 1244 1.09 13.30 300 3.00

61.5 1194.0 709.0 1195.0 486.0 2.457 365 1195 1.09 12.77 320 3.20

60.5 1204.0 713.0 1205.0 492.0 2.447 375 1227 1.09 13.12 300 3.00
5.89

61.5 1198.0 711.0 1199.0 488.0 2.455 390 1276 1.09 13.65 310 3.10

61.5 1200.0 714.0 1202.0 488.0 2.459 380 1244 1.09 13.30 330 3.30

62.0 1202.0 716.0 1204.0 488.0 2.463 370 1211 1.09 12.95 300 3.00

Average
61.3 2.455 2.579 4.82 18.13 73.47 13.18 3.10

Specified Limit :- 3-6% Min. 13.5 % 65 - 75 % Min. 9.0 KN 2 - 4 mm

Proving Ring Calibration 3.273 Kg

For Contractor Lab Tech / QCE Material Engineer

Submited by Agrawal-JMC JV NH-45B Package VII A

 Marshall Method Design Of Dense Bituminous Macadam (Grade - 2)
As per MS 2
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone

Sample ID: Sample from Hot Bin No. of Blows : 75 each side
Sample Description: 19mm,11.2 mm, 5.6mm, Cr. Dust & Lime (As filler) Rammer weight : 4.89 kg
Source/Location: Hot Mix Plant At Baruipur Proving Ring Correction Factor : 6.652 kg
Layer Thickness 50mm (Compacted)

Bulk specific gravity of aggregate, oven-dry basis (Gsb) : 2.822

Grade of Bitumen. : VG - 30 Specific gravity of Bitumin (Gb): 1.039 Effective specific gravity of composite aggregate (Gse) : 2.842

Wt of Specimen.in grams cc g/cc Theoritical Stability, KN Flow

% Bit by % % Voids
wt.of mix Height SSD Bulk Bulk Mix sp.gr.of Voids in mineral filled Dial Corre- Dial Flow
Sample of in air in water in air volume Sp.Gr. of sample Air agg. with Reading Measured lation Adjusted Reading mm
Specimen sample (loose) voids Bitumen Kg Ratio KN
In mm F= E-D (GMB) G = C/F (GMM) H = 100/ (VA) I = (H-G)/Hx100 (VMA) (VFB)
(100-A)/Gse+(A/Gb) J = 100-(100- K= J-I/Jx100 M = Lx6.652
A/Gsb)*G

A B C D E F G H I J K L M N O P Q

61.2 1178.0 690.0 1201.0 511.0 2.305 110 732 1.09 7.82 310 3.10

4.30 60.5 1198.0 688.0 1199.0 511.0 2.344 112 745 1.09 7.97 322 3.22

61.3 1200.0 697.0 1202.0 505.0 2.376 103 685 1.09 7.33 323 3.23

Average 61.0 2.342 2.645 11.44 20.58 44.38 7.71 3.18

60.0 1198.0 697.0 1199.0 502.0 2.386 113 752 1.09 8.04 389 3.89

4.50 61.0 1201.0 698.0 1202.0 504.0 2.383 101 672 1.09 7.18 376 3.76

61.5 1202.0 702.0 1203.0 501.0 2.399 112 745 1.09 7.97 374 3.74

Average 60.8 2.390 2.636 9.36 18.97 50.67 7.73 3.80

62.0 1197.0 711.0 1198.0 487.0 2.458 136 905 1.09 9.67 412 4.12

4.70 60.5 1198.0 714.0 1199.0 485.0 2.470 141 938 1.09 10.03 409 4.09

61.0 1197.0 706.0 1198.0 492.0 2.433 144 958 1.09 10.24 410 4.10

Average 61.2 2.454 2.574 4.68 17.14 72.72 9.98 4.10

61.5 1202.0 689.0 1172.0 483.0 2.489 133 885 1.14 9.89 412 4.12

4.90 61.0 1223.0 685.0 1180.0 495.0 2.471 123 818 1.09 8.75 409 4.09

61.4 1201.0 699.0 1178.0 479.0 2.507 128 851 1.09 9.10 422 4.22

Average 61.3 2.489 2.619 4.98 16.13 69.13 9.25 4.14

60.8 1200.0 712.0 1178.0 466.0 2.575 132 878 1.09 9.39 424 4.24

5.10 60.5 1198.0 702.0 1182.0 480.0 2.496 153 1018 1.09 10.88 408 4.08

61.2 1199.0 709.0 1178.0 469.0 2.557 134 891 1.09 9.53 417 4.17

Average 60.8 2.542 2.611 2.62 14.50 81.92 9.93 4.16

Proving Ring Calibration 3.273 Kg

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 CURVES OF MARSHALL PARAMETERS

Bulk % Voids
% Bit by Stability, Flow % Air %Bitumen
wt.of mix
density,
KN
% VMA filled w/
mm voids Marshall properties content
gm/cc Bit

4.30 2.342 7.71 20.58 44.38 3.18 11.44 Max. Density Gm/cc 2.645 4.30

4.50 2.390 7.73 18.97 50.67 3.80 9.36 Max. Stability KN 9.98 4.70

4.70 2.454 9.98 17.14 72.72 4.10 4.68 Air Voids 2.62 5.10

4.90 2.489 9.25 16.13 69.13 4.14 4.98 VFB 72.72 4.70

5.10 2.542 9.93 14.50 81.92 4.16 2.62 Flow 4.16 5.10
Bulk Density, gm/cc

12.00

Stability, KN
2.460
11.00
2.440
10.00
2.420

2.400 9.00

2.380 8.00
2.360
7.00
2.340
6.00
2.320

2.300 5.00
4.20 4.40 4.60 4.80 5.00 5.20 4.20 4.70 5.20
% Bit by wt.of mix % Bit by wt.of mix

90
24
% VFB

23
% VMA

80

22

70
21

20
60

19
50
18
4.50 5.00 5.50 6.00 6.50 7.00 7.50
4.20 4.30 4.40 4.50 %4.60 4.70
Bit by 4.80
wt.of mix 4.90 5.00 5.10 5.20 % Bit by wt.of mix

7
Flow in mm

% Air Voids

7.00
6
6.00
5
5.00
4

3 4.00

2 3.00

1 2.00
4.50 5.00 5.50 6.00 6.50 7.00 7.50 4.50 5.00 5.50 6.00 6.50 7.00 7.50
% Bit by wt of mix % Bit By wt of Mix

Contractor's Representative Engineer's Representative

 COMBINED GRADATION FOR DENSE BITUMINOUS MACADAM, GRADING - 2
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone

Sample ID: Sample from Hot Bin Sampled By: Jointly

Sample Description: 19mm,11.2 mm, 5.6mm, Cr. Dust & Lime (As filler) Date of Sampling: 03.12.2019
Source/Location: Hot Mix Plant At Baruipur Date of Testing: 03.12.2019
Layer Thickness 50mm (Compacted) Proposed Use: Bituminous Concrete

AGG. SIEVE SIZE (in mm) % SIEVE SIZE (in mm)

SIZE 52 45.0 37.5 26.5 19 13.200 4.750 2.360 0.300 0.075 Blend 52.0 45.0 37.5 26.50 19.00 13.200 4.750 2.360 0.300 0.075

19 mm 100 100.00 100.00 100.00 73.39 21.82 0.94 0.89 0.60 0.34 36.5 36.5 36.5 36.5 36.5 26.8 8.0 0.3 0.3 0.2 0.1

11.2 100 100.0 100.00 100.00 100.00 98.15 8.51 4.92 1.92 1.03 10 10.0 10.0 10.0 10.0 10.0 9.8 0.9 0.5 0.2 0.1

5.6 100 100.0 100.0 100.0 100.00 100.00 45.92 13.86 5.72 3.49 12 12.0 12.0 12.0 12.0 12.0 12.0 5.5 1.7 0.7 0.4

Cr. Dust 100 100.0 100.0 100.0 100.0 100.0 91.63 69.79 26.11 8.968 40 40.0 40.0 40.0 40.0 40.0 40.0 36.7 27.9 10.4 3.6

Filler 100 100.0 100.0 100.0 100.0 100.0 100.0 100.0 99.45 89.00 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.3

TOTAL 100.0 100.0 100.0 100.0 90.3 71.3 44.9 31.9 13.0 5.6

Mean 100 100 100 95 83 68 46 35 14 5

UPPER & LOWER LIMITS OF GRADING AS PER TABLE 500- 10 Lower limit 100 100 100 90 71 56 38 28 7 2

Upper limit 100 100 100 100 95 80 54 42 21 8

BC Blending Chart 110

100

% of Passsing
90

80

70

60

50

40

30

20

10

0
0.00 0.01 0.10 Sieve Size in (mm) 1.00 10.00 100.00
For Contractor
 JOB MIX FORMULA FOR BITUMINOUS CONCRETE GRADE - 2
Project: Four Laning and Strengthening of NH-45B Package VII A
Client: National Highways Authority of India
Consultant : M/s Dalal Mott MacDonald.
Contractor: AGRAWAL - JMC JV

Sample ID: Sample from Hot Bin Sampled By: Jointly

Sample Description: 20mm,10 mm & C/Dust Date of Sampling: 21.06.07
Source/Location: JMC Crasher Plant @ 47+000 Date of Testing: 21.06.07
Layer Thickness 30 mm - 45 mm Proposed Use: Bituminous Concrete

IS Sieve Permissable JMF Specified Limits

% Passing
in mm Variation Lower Upper Lower Upper
19 100 +/- 7% 100 100 100 100
13.2 100 +/- 6% 80 92 79 100
9.5 100 +/- 6% 70 85 70 88
4.75 100 +/- 5% 53 61 53 71
2.36 90 +/-4% 43 51 42 58
1.18 71 +/- 4% 35 43 34 48
0.600 45 +/- 4% 28 36 26 38
0.300 32 +/- 3% 19 25 18 28
0.150 13 +/- 3% 10 16 12 20
0.075 6 +/- 1.5% 4.5 7.5 4 10

Job Mix Gradation Curve with Limits

Parcentage Passing
110
Parcentage Passing
100
JMF Lower Limit
JMF Upper Limit
90
Spcified upper Limits
Spcified lower Limits
80

70

60

50

40

30

20

10

0
0.01 0.1 1 10 100
IS Sieve in (mm)

For Contractor Lab Tech/QCE Material Engineer

 Marshall Method Design Of Dense Bituminous Macadam (Grade - 2)
As per MS 2
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone

Sample ID: Lab Test No. of Blows : 75 each side

Sample Description: 19mm,11.2 mm, 5.6mm, Cr. Dust & Lime (As filler) Rammer weight : 4.89 kg
Source/Location: Hot Mix Plant At Baruipur Proving Ring Correction Factor : 6.652 kg
Layer Thickness 50mm (Compacted)

Grade of Bitumen. : VG - 30 Specific gravity of Bitumin (Gb): 1.039 Effective specific gravity of composite aggregate (Gse) : 2.842

Wt of Specimen.in grams cc g/cc Theoritical Stability, KN Flow

% Bit by % % Voids
wt.of mix Height SSD Bulk Bulk Mix sp.gr.of Voids in mineral filled Dial Corre- Dial Flow
Sample of in air in water in air volume Sp.Gr. of sample Air agg. with Reading Measured lation Adjusted Reading mm
Specimen sample (loose) voids Bitumen Kg Ratio KN
In mm F= E-D (GMB) G = C/F (GMM) H = 100/ (VA) I = (H-G)/Hx100 (VMA) (VFB)
(100-A)/Gse+(A/Gb) J = 100-(100- K= J-I/Jx100 M = Lx6.652
A/Gsb)*G

A B C D E F G H I J K L M N O P Q

61.2 1178.0 690.0 1201.0 511.0 2.305 110 732 1.09 7.82 190 1.90

4.30 60.5 1198.0 688.0 1199.0 511.0 2.344 112 745 1.09 7.97 180 2.20

61.3 1200.0 697.0 1202.0 505.0 2.376 103 685 1.09 7.33 170 2.30

Average 61.0 2.342 2.645 11.44 21.16 45.91 7.71 2.13

60.0 1198.0 697.0 1199.0 502.0 2.386 143 951 1.09 10.17 240 2.40

4.50 61.0 1201.0 698.0 1202.0 504.0 2.383 123 818 1.09 8.75 230 2.30

61.5 1202.0 702.0 1203.0 501.0 2.399 111 738 1.09 7.90 260 2.60

Average 60.8 2.390 2.636 9.36 19.98 53.18 8.94 2.43

62.0 1197.0 711.0 1198.0 487.0 2.458 145 965 1.09 10.31 300 3.00

4.70 60.5 1198.0 714.0 1199.0 485.0 2.470 154 1024 1.09 10.95 320 3.20

61.0 1197.0 706.0 1198.0 492.0 2.433 148 984 1.09 10.53 300 3.00

Average 61.2 2.454 2.574 4.68 18.27 74.41 10.60 3.07

61.5 1202.0 689.0 1203.0 514.0 2.339 133 885 1.14 9.89 370 3.70

4.90 61.0 1198.0 685.0 1199.0 514.0 2.331 123 818 1.09 8.75 390 3.90

61.4 1193.0 699.0 1194.0 495.0 2.410 128 851 1.09 9.10 380 3.80

Average 61.3 2.360 2.619 9.91 21.81 54.58 9.25 3.80

60.8 1200.0 678.0 1201.0 523.0 2.294 112 745 1.09 7.97 460 4.60

5.10 60.5 1198.0 685.0 1199.0 514.0 2.331 132 878 1.09 9.39 420 4.20

61.2 1199.0 678.0 1200.0 522.0 2.297 109 725 1.09 7.75 440 4.40

Average 60.8 2.307 2.611 11.63 23.96 51.48 8.37 4.40

Proving Ring Calibration 3.273 Kg

For Contractor Lab Tech / QCE Material Engineer

Submited by Agrawal-JMC JV NH-45B Package VII A

Submited by Agrawal-JMC JV NH-45B Package VII A
 Marshall Method Design Of Dense Bituminous Macadam (Grade - II)
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone

Physical Requirements for Coarse Aggregate for Dense Bituminous Macadam

As per MORTH Table 500-8

Sl No Properties Test Description Specified Limit Test Results

Max 5% passing
1 Cleanliness Of Aggregate Grain size analysis 2.10%
0.075 mm sieve
Combined Flakiness and
2 Perticle Shape Max 35% 29%
Elongation Indices*

3 Strength Aggregate Impact Value Max 27% 13%

4 Water Absorption -

4.1 Coarse Aggregate Max 2% 0.91% (Avg)

4.2 Dust Crusher Dust 1.32%

5 Specific Gravity -

5.1 Coarse Aggregate 19.0 mm 2.84

5.2 Coarse Aggregate 11.2 mm 2.82

NA
5.3 Coarse Aggregate 5.6 mm 2.78

5.4 Dust Crusher Dust 2.71

5.5 Filler Hydrated Lime 2.69

Final Mix Proportion :

Sl No Type Of Material Proportion
1 19 mm 36.5
2 11.2 10
3 5.6 12
4 Cr. Dust 40
5 Filler 1.5

For Contractor
 Marshall Method Design Of Dense Bituminous Macadam (Grade - II)
Test Results Of Bitumen (VG-30)
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone Date Of Testing : 05.12.2019

Sl No Test Description Results Obtained Permissible Value

1 Penetration at 25 degree 52 45 (Min)

2 Absolute Viscosity at 60 degree C (Poises) 2520 2400-3600

3 Kinemetic Viscosity at 135 degree C 387 350 (min)

4 Flash Point (Degree C) 226 220 (min)

5 Solubility in Trichloroethylene 99.65 99 5 Min

6 Viscosity Ratio 1.58 4% Max

7 Ductiloty at 25 degree C 49 40 (min)

For Contractor
 Marshall Method Design Of Dense Bituminous Macadam (Grade - 2)
As per MS 2
Project: Jaynagar Jalaberia Kultali Road From 7.4km To 19.8 Km
Client : Public Works Dept. (Roads)
Consultant : Voyants Solution Pvt.Ltd
Contractor: M/S Black Stone

Sample ID: Lab Test

Sample Description: 19mm,11.2 mm, 5.6mm, Cr. Dust & Lime (As filler)
Source/Location: Hot Mix Plant At Baruipur
Layer Thickness 50mm (Compacted)

Grade of Bitumen. : VG 30

% Bit by g/cc Theoritical % % Voids

wt.of mix Height Bulk Mix sp.gr.of Voids in mineral filled
Sample of Sp.Gr. of sample Air agg. with Stability
Flow (mm)
Specimen sample (loose) voids Bitumen (Adjusted) KN
In mm (GMB) G = C/F (GMM) (VA) (VMA) (VFB)

A B C D E F G H I

4.3 61.0 2.342 2.645 11.46 21.16 45.34 7.71 2.13

4.5 60.8 2.390 2.636 9.36 19.98 53.18 8.94 2.43

4.7 61.2 2.454 2.574 4.68 18.27 74.41 10.60 3.07

4.9 61.3 2.360 2.619 9.91 21.81 54.58 9.25 3.80

5 60.8 2.307 2.611 11.63 23.96 51.48 8.37 4.40

Proving Ring Calibration Factor

For Contractor