RAPIDA INVERTER MOTOR

INSTRUCTIONS
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Table of contents
PURPOSE ............................................................................................................................................................ 4
MAIN CHARACTERISTICS.................................................................................................................................... 4
TYPE ................................................................................................................................................................... 4
GENERAL SAFETY WARNINGS ............................................................................................................................ 4
How to use the Inverter motor safely ........................................................................................................... 4
Earthing connections ................................................................................................................................. 5
Protection fuses ......................................................................................................................................... 5
EC Standards and regulations ........................................................................................................................ 5
Environmental categories.......................................................................................................................... 5
EMC emissions categories ......................................................................................................................... 6
Definition of pollution levels ..................................................................................................................... 6
Overvoltage categories.............................................................................................................................. 6
DRIVER OVERVIEW ............................................................................................................................................ 6
Specifications and functions .......................................................................................................................... 7
Identification and marking ............................................................................................................................ 8
Quality control label (QC) .......................................................................................................................... 8
Inverter motor identification plate............................................................................................................ 8
KEYPAD .......................................................................................................................................................... 8
Keyboard display mode ............................................................................................................................. 9
START-UP ON AND FIRST USE ........................................................................................................................ 9
PARAMETER SETUP...................................................................................................................................... 10
INPUT ........................................................................................................................................................... 10
OUTPUT ....................................................................................................................................................... 10
OPERATION .................................................................................................................................................. 11
LOCAL mode or from keypad................................................................................................................... 11
Remotely (REMOTE) or with external potentiometer ............................................................................. 11
MONITOR-INVERTER ................................................................................................................................... 11
ALARM DISPLAY ........................................................................................................................................... 11
Motordriver and Alarm status ................................................................................................................. 12
TROUBLESHOOTING .................................................................................................................................... 13
INVERTER SUPPLY CARD TERMINAL CONNECTIONS ................................................................................... 13
Supply card layout and connection diagram ........................................................................................... 13

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Dip-switches ............................................................................................................................................ 14

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PURPOSE
The “RAPIDA” system is an inverter motor that can be fitted on Doseuro pumps and that can proportionally manage
the machine speed by adjusting the motor frequency in a range from 6Hz to 60Hz, besides managing a series of
alarms. Its operation can be implemented remotely (REMOTE) using a proportional current signal of 4-20mA and
locally (LOCAL) using the related keypad on the motor.

MAIN CHARACTERISTICS
 Power supply 230V ±15% - 1Ph. 50/60Hz.
 Remote signal 4-20mA (power supply 9-36V dc) for motor speed control between “off”-4mA and 60Hz.-20mA
 Local control 6-60Hz. / 0-100% that can be split using a potentiometer and on/off keypad
 2 INPUTS can be configured as NO (standard) and NC (potential-free contact) for services installation (level
switch, pressure switch etc.) sending alarm signal and “stop” intervention on the motor
 1 INPUT can be configured as NO (standard) and NC (potential-free contact) for services installation (level
switch, pressure switch etc.) only sending alarm signal and without intervention on the motor
 1 OUTPUT NO/NC potential-free for sending alarm signal to the panel
 Operation timer (in LOCAL mode) can be configured between 1 and 9999 minutes

TYPE
 RAPIDA 01 230V ± 15% - 1Ph. 50/60Hz. Inverter motor kW0.18 4P GR63 B14
 RAPIDA 02 230V ± 15% - 1Ph. 50/60Hz. Inverter motor kW0.25 4P GR71 B14
 RAPIDA 03 230V ± 15% - 1Ph. 50/60Hz. Inverter motor kW0.37 4P GR71 B14
 RAPIDA 05 230V ± 15% - 1Ph. 50/60Hz. Inverter motor kW0.55 4P GR80 B14
 RAPIDA 07 230V ± 15% - 1Ph. 50/60Hz. Inverter motor kW0.75 4P GR80 B14

GENERAL SAFETY WARNINGS

It is greatly recommended to carefully read this manual before installing and starting the Inverter motor and to
carefully follow the safety instructions.

The information related to safety is highlighted using two symbols defining the danger:

Caution symbol
It is necessary for the installer or the Motor inverter user to pay attention to situations that may lead to minor
physical risks and /or damage to the product

DANGER symbol
It is necessary for the installer or the Motor inverter user to pay particular attention to situations that may lead to
serious physical risks and death

How to use the Inverter motor safely

Danger of electrical shock. The Inverter motor is connected to high voltage electrical lines. Carry out all
installation operations only with the power disconnected.

The Inverter motor must be installed and serviced by specialised personnel only, using an isolated platform.

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The Inverter motor must be powered by a line protected by power surge, short circuit and earthing devices in
compliance with the provisions laid down by the safety regulations, even if the earth leakage current is less than 3.5
mA AC or 10 mA in DC.

The Motor inverter must be powered after closing the cover.

After switching off the Inverter motor, the components maintain potentially dangerous voltage levels. Before
carrying out any maintenance operation, wait at least ten minutes.

The Inverter motor is generally used to move mechanical parts. The responsibility of the user is to guarantee
that these mechanical movements do not lead to dangerous situations.

Earthing connections

It is forbidden to use the Inverter motor without adequate earthing connections.

 The earthing terminal of the electric motor must always be connected to the earthing terminal of the Inverter
motor (PE)

 The earthing cable of the power supply cable must always be connected to the earthing terminal of the Inverter
motor (PE).

 The earthing cable of the cover must always be connected to the earthing terminal of the Inverter motor (PE).

 Keep the earthing cable of the Inverter motor separate from other electric devices and do not create any mass
loop.

Protection fuses

The Inverter motor does not use protection fuses for power surges and short-circuits.

Generally Inverter motors that are not equipped with fuses must be powered using power surge, short circuit
and earthing protection devices in compliance with safety standards and regulations, for example using circuit breaker
switches, automatic switches for residual current.

The following fuses are recommended

Rapida Model Motordriver Power Recommended voltage/current fuse

01- 02- 03 EM01 at 230V 0.4 kW 250 Vac / 5 A
05- 07 EM01 at 230V 0.75 kW 250 Vac / 8 A

EC Standards and regulations

The use of Inverter motors in the countries of the European Community requires compliance with the 2004 IEC EN61800-3
standard for electromagnetic compatibility and complies with the 2005 IEC EN61800-5-1 standard for electrical safety.

Environmental categories

Primary environment

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All environments which are supplied directly by a low voltage public power supply mains: workshops, laboratories,
small productions, flats, homes and collective public services.

Secondary environment
Industrial environments where the electrical power supply is not directly connected to the low voltage public power
supply mains. There is a medium voltage mains transformer.

EMC emissions categories

Category C1
First environment electrical equipment with rated voltage less than 1000 V.

Category C2
Electric equipment with less than 1000 Volt; these devices are not plug-in or mobile and, in relation to use in the first
environment, must only be installed and managed by qualified personnel.

Category C3
Electric equipment with less than 1000 Volt; suitable for the Second Environment but not for the First Environment.

Definition of pollution levels

Pollution Description
level
1 No pollution or only dry and non-conductive pollution. Pollution is not influential.
2 Only dry and non-conductive pollution. Occasionally, however, there may be temporary conductivity due to
condensation when the PDS is not in operation.
3 Conductive or dry non-conductive pollution that becomes conductive due to the envisaged condensation.
4 Conductive or dry non-conductive pollution that becomes conductive due to the envisaged condensation.

Overvoltage categories

 Category IV is applied to equipment permanently connected to the external electrical mains (upstream from the
main panel).
 Category III is applied to equipment that is not permanently connected to fixed installations (downstream or
included in the main electrical mains).
 Category II is applied to equipment that is not permanently connected to fixed installations.
 Category I is applied to equipment connected to a circuit where steps have been taken in order to reduce the low
level transitional voltage peaks.

DRIVER OVERVIEW

This Inverter motor controls the speed and power of the electric motors by using the V / F control method. Different
input functions and operating modes are available within the “user parameter” setting (U12)

The Inverter motor is powered by a standard single-phase + neutral 230V power line.

The Inverter motor can power electrical motors with a rated current as defined on the label of the driver.
Consider that the maximum allowed overload for the Inverter motor corresponds to 150% of its rated current for a
maximum duration of 60 s.

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Specifications and functions

Rapida 01- 02-03 05-07

Code (partial) X0104… X0107…
input electrical data Unit
Vin-type single-phase
Input voltage (Vin) V 230 ± 15%
Input frequency Hz 47÷63
Input current (In) A 4.0 6.9
Type of input protection None
Output electrical data
Output power* kW 0.4 0.75
Output current A 1.9 3.0
Operating model S1 S1
Output voltage V 0÷Vin
Type of output voltage three-phase
Output frequency Hz 0÷800 Hz
Performance data
Switching mode PWM- V/F linear
Switching frequency kHz 10 (default)
Frequency resolution Hz 0.1
Boost voltage range % 0÷90 (10 default)
Signals data
Input signals 3 NPN digital inputs
Connections 1 serial TTL or 1 serial 485 (Modbus-RTU or proprietary protocol)
Data settings
Acceleration time s 0.1÷99.9
Deceleration time s 0.1÷99.9
2
Protections Overvoltage – Undervoltage – Overcurrent (I xt) – Overload -
overtemperature
overvoltage range % 100÷150 (200% per 1 s)
braking energy management Direct DC input, ramp only
General data
Case type (see drawing) A
cooling system Natural / forced
Operating temperature °C -5 / 45
storage temperature °C -15 / +80
Relative humidity 20÷85 (no condensation)
EMC Compatibility Class A; category C3
Options
Performance
MBM 207A 2 analogue inputs (setting 0÷5Vdc/ 0÷10Vdc/ 0÷20mA; 1 relay (dry contact)
24V-3A
MART 238 2 analogue inputs 0÷5Vdc; 1 digital output; 1 digital output; RS485 serial
connection
Supply card control system
P1 10 kOhm potentiometer
S1 switch
HMI7S 7 segment display; 4 buttons for control and adjustment
HMI7S-P1 7 segment display; 4 buttons for control and adjustment; 10 kOhm
potentiometer
Switch; 10 kOhm potentiometer
Remote Control System
HMI7S-Box 7 segment display; 4 buttons for control and adjustment
EMC Level Up-Grade
F105 Internal filter; category C2 up to 1.1 kW – 230 single-phase; up to 5 A
F110 Internal filter; category C2 up to 2.2 kW – 230 single-phase; up to 10 A

*minimum efficiency Class IE2

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Identification and marking

Quality control label (QC)

The QC label identifies the Inverter motor in a unique manner, providing primary information on the model
purchased, the installed software, hardware used and the production serial number.

It is the quality trademark of EMOTION in MOTION and guarantees that the best test procedures have been
carried out on the product.

Inverter motor identification plate

Positioned outside the Inverter motor box, it identifies the device, the specifications and the operational warnings.

KEYPAD
1

1  display 3 7
2  UP button
3  START button
4  STOP button
5  DOWN button
6  red LED
7  green LED

Using the keypad it is possible to change the inverter parameters and set its operating mode.

Using the keypad and display it is also possible to:

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- monitor the inverter

- place the inverter in RUN or STOP mode (only in LOCAL mode)
- display an alarm
- change the parameter setup (only in LOCAL mode)

The standard keyboard has the following functions:

Operation Symbol Name Function

Inverter motor stop command, makes it possible to:

- stop the motor normally;

○ Stop Key - exit the menus;
- enter the menus in combination with up and/or Down keys;
- reset the alarms.
- Activates/disables the frequency display mode (Hz or %)
Inverter motor START command, makes it possible to:

▐ Start Key - start the motor normally;

- Enter menu and submenu;
- confirm memorisation of the new parameter values.
Makes it possible to:

- increase the value of a parameter;

- increase the reference value of the digital potentiometer;
 UP key - move to the next submenu or menu;
- access the User menu along with the Stop key;
- access the Manufacturer menu in combination with the Stop and Down
buttons;
- access the Monitor menu in combination with the Stop and Down keys.
Makes it possible to:

- decrease the value of a parameter

 DOWN - decrease the reference value of the digital potentiometer;

Key - move to the previous submenu or menu;
- access the Low level menu along with the Stop key;
- access the Manufacturer menu in combination with the Stop and UP keys;
- access the Monitor menu in combination with the UP key.

Keyboard display mode

When it is not in “monitor mode” the display shows the top frequency of the Inverter motor.

As an alternative to the value in Hz, the top frequency can be displayed as a percentage 0-100% between Fmin and
Fmax, in this case all 4 digits are shown with initial “0” for a speed less than 100%.
To switch between these 2 display modes, press and hold the Stop key for more than 5 seconds until the display mode
changes. This setting is not saved when the system is turned off.

START-UP ON AND FIRST USE

The inverter is set by Doseuro to work in local mode (LOCAL) at a frequency of 50Hz. at the first start-up. Once the
electrical connections contained in the “INVERTER SUPPLY CARD TERMINAL CONNECTIONS” chapter are completed
and the machine is turned on, it will show the operating frequency on the display and it can be started/stopped using
the keys RUN and STOP, the operating frequency can be changed immediately using the UP(increase) and
DOWN(decrease) keys, both during operation and during a stop.

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For remote operation using the panel, PLC or 4-20mA signal generator (REMOTE), refer to the “PARAMETER SETUP”
chapter.

PARAMETER SETUP

In STOP or ALARM state the user can change the parameter setup.
To access the user menu using the EIM keyboard, press the UP and STOP keys at the same time, select the password
using the UP and DOWN keys and confirm by pressing the START key.
Please note that the factory default password is P000. It is recommended to change it in order to prevent
unauthorised parameter modifications.

These sets of parameters are indicated with the letter "U xx" where xx is the parameter index.

Using the UP or DOWN keys you can change the parameter index in a circular manner and with START you enter the
set of the current parameter, the value in memory appears and the user can change this value using the UP or DOWN
keys.
Using START you can save the new data and return to the index section (U xx).
Using STOP you can cancel saving a parameter that is being modified and exit SETUP.

LIST OF PARAMETERS THAT CAN BE USED BY THE USER:

USER MENU
Parameter Parameter name Description Unit of measure Default Min Max
U12 REF Reference and operational speed - 13 0 15
U15 PASSUT User menu password - 123 000 999

All work frequencies set are limited by Fmin and Fmax values set in the Manufacturer menu, not available to the final
user.

INPUT
The INPUTS are potential-free contacts, to be used for connection to services such as level switches, pressure
switches, etc. and act on the inverter control in START and STOP, sending an alarm to the terminal OUTPUT. For the
electrical connection, see the “INVERTER SUPPLY CARD TERMINAL CONNECTIONS”.

The basic configuration involves the inputs being set at the factory as NO (normally open) and work enabling RUN
and/or alarm.
The IN1 input enables RUN if it is disabled and when activated it sends the motor in STOP mode. If IN1 is activated
then RUN is inhibited and the output on the relay for sending the alarm signal is activated.
The IN2 input enables RUN if it is disabled and when activated it sends the motor in STOP mode. If IN2 is activated
then RUN is inhibited and the output on the relay for sending the alarm signal is activated.
The IN3 input does not affect the motor RUN however, if it is active, in any case it acts on the relay to send the alarm signal.
The input contacts can be used at the same time.
In case of intervention of the IN1-IN2 contacts, and resulting driver operation block once the input returns to the
original configuration, the motor restart operation changes depending on whether it is in LOCAL or REMOTE mode.
LOCAL mode: the driver does not restart so it is necessary to start it using the START button (that works as
alarm reset)
REMOTE mode: the driver restarts without further commands

OUTPUT
The OUTPUT contact is a potential-free contact, to be used to send an alarm signal remotely (panel or PLC). For the
electrical connection see the “INVERTER SUPPLY CARD TERMINAL CONNECTIONS” chapter; it is wired using the COM
(common) terminal and the NO (normally open) or NC (normally closed) terminal depending on the requirements.

The relay on the output supplies a COM-NO-NC contact and is activated in any of the following 4 cases:
- driver in alarm (A1-A12) – see chapter “ALARM DISPLAY”
- I1 active

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- I2 active
- I3 active

OPERATION
The Inverter motor can work in two ways.

LOCAL mode or from keypad

It is selected in PARAMETER SETUP from the U12=13 parameter (standard mode at first start-up).
Pressing the START key makes the machine go into RUN mode, the motor starts and the green LED turns on, pressing
STOP makes it stop and the red LED turns on.
The operating frequency can be changed incrementally and decrementally using the UP and DOWN keys of the digital
potentiometer, the change of the output frequency is immediate and also works during the machine stop.

Remotely (REMOTE) or with external potentiometer

It is selected in PARAMETER SETUP from the U12=14 parameter.
It accepts an analogue input 4/20mA (powered 9-36 Vdc) and proportionally modulates the rotation frequency (4mA
corresponding to 6Hz and motor in STOP, 20mA corresponds to 60Hz and motor in RUN). The effective system start
takes place at a value of 4.1mA, it does not require any further start command.
For safety, in remote mode any action is blocked on the local keypad with the exception of displaying operational
frequency and the MONITOR-INVERTER by pressing the UP+DOWN keys at the same time (see “MONITOR-INVERTER”
chapter).

MONITOR-INVERTER
The MONITOR-INVERTER function is a simple control function and does not allow any type of setting, it simply makes
it possible to monitor a series of setting parameters or parameters inside the driver.

By pressing the UP and DOWN keys at the same time the user decides to enter the MONITOR mode.
From MONITOR mode, by pressing UP and DOWN together, you return to the reference frequency (o % if set in
LOCAL mode).
Within the MONITOR menu, using the individual UP or DOWN keys you can scroll the following parameters:

DIAGNOSTICS
Parameter Description Unit of Measure
H0 Output electrical frequency Hz
H1 Average voltage of bus in DC V
H2 Average motor current A
H3 IGBT module or temperature of the heat dissipator °C
H10 Status of dip switch 1, 2, 3 and 4 0 or 1
H11 Status of the digital inputs and relay output: 1, 2, 3 and relay 0 or 1
H14 Motor frequency setting Hz
H15 Product revision -

The text “Hx” alternates with the value of the parameter displayed.

ALARM DISPLAY
In the event of an alarm, the display gives priority to it.
The following table indicates possible alarm situations and how to correct them

CODE MESSAGE / ALARM DESCRIPTION CORRECTION

A1 OVER-VOLTAGE - Quick deceleration ramp - Increase the deceleration ramp (U10
- Load with excessively high inertia parameter)
- Power supply voltage too high - Increase the size of the Inverter motor
- Sudden power supply voltage peaks - Complete the diagnostic control for
average DC voltage
- It is recommended to use a transformer in
series with the Inverter motor

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A2 UNDER-VOLTAGE - Quick acceleration ramp - Increase the acceleration ramp (U9

- Load with excessively high inertia parameter)
- Power supply voltage too low - Increase the size of the Inverter motor
- Complete the diagnostic control for
average DC voltage
A3 OVER-TEMPERATURE - Heat dissipator is dirty or cover is dusty - Decrease the room temperature using fans
or refrigerators
- Replace motor fan
- Clean the heat dissipator
A4 OVERLOAD - Temporary load is too high - Correct overload % and overload time
- Power supply voltage is too high compared to (Parameters C9 and C10)
the rated voltage of the motor - Increase the size of the Inverter motor
- Add a transformer in series with the
Inverter motor
A6 CURRENT - Interference from other electric/electronic - Check the wires and motor connections
equipment placed close/on the same line
- Quick acceleration ramp - Increase the acceleration ramp (U9
parameter)
A7 LOW LEVEL MENU - The low level menu data is damaged - Reset default parameters and repeat
DATA programming
A8 USER MENU DATA - The user menu data is damaged - Contact the manufacturer
A9 MANUFACTURER - The manufacturer menu data is damaged - Replace the Inverter motor
MENU DATA
A11 TIMEOUT MODBUS - Modbus timeout value is too low - Correct Modbus timeout (C22 parameter)
- TTL communication is not working - Check cable connection
- Check Master
A12 CURRENT SENSORS - The current sensors are not installed - Switch off the inverter, wait, turn on and
see if the problem occurs again

When an alarm is activated, the motor always stops and in certain cases the IGBT module is switched off.

In the event of an alarm, consider the following:

• If an alarm occurs in Run mode, the motor is disconnected and the keyboard indicates the active alarm (unless the
L14 parameter = 1)

• an alarm can always be reset manually by pressing the STOP key, but it may also be reactivated if the cause of the
alarm is still present

• When the memory alarm/error is detected (A7-A8-A9), the default values are loaded and the alarm is reset when
you enter one of the Setup menus

• The current alarm (A6) can only be reset by pressing the Stop key

• The overvoltage alarm (A1), the undervoltage alarm (A2) and the overload alarm (A4), are reset automatically
when the alarm condition disappears and the L14 parameter (Low level menu) is set to “1”

• The temperature alarm (A3) is restored automatically when the temperature reaches 5°C below the value that
activated the alarm;

• switching off resets all alarms.

Motordriver and Alarm status

It is possible to diagnose the status of the Inverter motor, even without having the keyboard connected

2 LEDs show the status of the control supply card:

 The red status LED indicates the status and the alarm of the Inverter motor

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 The green IGBT LED indicates if the IGBT module is on, and therefore enables voltage on the motor cables

TROUBLESHOOTING
What to do if

PROBLEM CAUSES AND POSSIBLE SOLUTIONS

The motor does not start - Check the status of the system and possible alarm conditions
(STATUS LED flashing or keyboard indication)
- Check if the IGBT LED is steady green, indicating that the IGBT
module is powered
- Check the setting of the “Speed and operation reference”
parameter U12
The motor has stopped unexpectedly Check if an alarm has occurred (flashing status or keyboard
LED)
The motor is not running smoothly - Check the connection of the loosened motor
- Damaged IGBT module (the supply card must be repaired)
It is impossible to modify motor speed Check the setting of the “Speed and operation reference”
parameter U12
The inputs do not work - Check that the input LED turns on when the inputs are
activated and on the keyboard in Monitor mode (H11) if the
inputs are read correctly
- Check the setting of the “Speed and operation reference”
parameter U12
Potentiometer on the optional supply card is not working - Check the setting of the “Speed and operation reference”
parameter U12
- Using the keyboard, check the H4 parameter of the Monitor
mode
The motor or the driver is very hot Check the motor Current H2 Monitor Mode and check if it is
appropriate

If necessary, it is always possible to set all parameters to default values and start changing the settings from a known
situation (See chapter 3.2.2.1)

INVERTER SUPPLY CARD TERMINAL CONNECTIONS

It is good practice to keep the power supply and the signal wiring separate

Supply card layout and connection diagram

This control supply card only requires single-phase 230Vac power supply

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Dip-switches

The dip switches on the supply card enable specific supply card functions:

ON OFF (factory position)

SW-1 TBD
SW-2 RTU MODBUS protocol on-line
SW-3 Off-line (keyboard enabled)
SW-4 Sets the preset parameters Normal operation

Preset configuration
At any time it is possible to reset the default setting of all parameters.

To set the preset setting, carry out the following procedure:

1. Switch off the Inverter motor

2. Wait for the supply card to shut down completely (the keyboard switches off if connected)
3. Set dip-switch no. 4 in ON position
4. Turn on the Inverter motor and wait a few seconds
5. Switch off the motordriver
6. Wait for the supply card to shut down completely (the keyboard switches off if connected)
7. Set dip-switch no. 4 in OFF position
8. The next time you turn on the Inverter motor, all parameters are set at their preset values
ATTENTION: after the procedure, the password is reset, see parameter U15

MBM207A
Characteristics:
 2 analogue inputs (0-5V or 0-10V) default is 0-5V, for 0-10V JP1 must be ON
 1 NC-NO Relay output

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NO
NC C IN3 IN2 IN1
CO

GND
Ref.1
Ref.2
V+

L
N
PE

PE/N/L: inverter supply card 230 V power supply

NO/NC/CO: relay connections; NO normally open; NC: normally closed; CO : common
C/IN1/IN2/IN3: alarm inputs; C: common; IN1/IN2/IN3 : normally open alarm connections

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 The Right Dosing Choice
Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) - Italy
Tel. +39 0227301324 - Fax. +39 0226700883
http://www.doseuro.com
e-mail: [email protected]

Cert. No. 5942