9 Core Elements of A Quality Management System: Ken Croucher
9 Core Elements of A Quality Management System: Ken Croucher
The widespread use of the phrase "Quality Management System" and the commonly used
acronym of "QMS" can be traced to British Management Consultant Ken Croucher, who created
a model for Total Quality Management (TQM) in tech organizations. Croucher’s model was
informed by best practices for quality management in manufacturing organizations in the 20th
century, including the earliest applications of statistical sampling methods to ensure consistency.
Early models for TQM focused on an interdisciplinary approach to reducing waste, such as
avoidable labor costs.
Adopting a QMS can support compliance, profitability, and the development of a quality-driven
culture. While there are numerous QMS standards, the best-known systems for total quality
management all represent a comprehensive framework for the quality-driven organization.
One of the world’s most broadly adopted QMS, ISO 9001:2015, includes a series of quality
principles which are frequently reflected in other QMS standards:
1. Customer focus
2. Leadership
3. Engagement of people
4. Process approach
5. Continuous improvement
6. Evidence-based decision making
7. Relationship management
1. Quality Objectives
The creation of quality objectives is a common requirement of QMS standards, including ISO
9001. These objectives are designed to encourage organizations to define strategic goals and a
purpose for the QMS. Objectives translate an organization’s vision into practice by creating a
link between customer requirements and specific, measurable, and attainable goals. Well-written
objectives lend purpose to a QMS initiative and establish a customer-centric culture in an
organization.
A pharmaceutical startup in the research phase may have identified a customer need for
affordable therapeutics to treat a common skin condition. Since the product is being developed,
the organization may create a quality policy with a stated goal "To develop a safe, effective
treatment for eczema patients which is available at a lower cost than alternatives."
To obtain total compliance with staff training requirements and raise average
assessment scores from 90% to 95%.
To successfully implement a QMS software within three months and eliminate
paper and spreadsheet-based record keeping methods within six months.
To achieve a successful initial synthesis of the drug and complete all necessary
processes for FDA initial review within 12 months.
Quality objectives should provide a clear vision for every member of the organization to
understand the company's purpose and the value of a QMS. The objectives should provide a clear
metric for measuring progress against strategic goals, including the timeline for achievement and
a measurable parameter of improvement.
2. Quality Manual
A quality manual is defined as the first documentation of a QMS. It states the motivation for
adopting a QMS framework and the role of quality within the organization. ISO 9000
requirements for a quality manual prescribe that this document should:
Within the context of a QMS, the organization is broadly defined inWorld Health
Organization guidance as both people and structure. For a life sciences company in the early
phases of the product development lifecycle, initial efforts to identify organizational components
may reveal a list similar to the following:
Personnel
Equipment
Information Systems
Tools for Assessment
Facilities
Purchasing & Inventory
Process Controls
Documents & Records
Documenting organizational structure should address the entire product lifecycle using
techniques such as flowcharts which depict the “path of workflow.” Defining responsibilities
requires an organizational chart with clearly defined roles which can be linked to standard
operating procedures (SOPs).
4. Data Management
Data is at the core of modern approaches to total quality management. Data quality and
availability are critical to the success of a QMS framework to drive continuous improvement and
preventative quality control activities. Organizations with ineffective data management practices
can experience inconsistent product quality, operating inefficiencies, compliance risks, poor
customer satisfaction, and low profitability.
An organization must be able to provide meaningful data evidence of effective quality controls.
Data management systems should support continuous improvement efforts and corrective actions
by defining the types of data that are gathered by the organization and third-party sources. The
policy for data management should address data types, sources, collection methods,
responsibilities, storage, disposal, and analysis.
The types of data required to demonstrate effective QMS performance can vary significantly
between organizations. However, at a minimum it should include the following sources:
Customer Satisfaction
Supplier Performance
Product and Process Monitoring
Non-Conformances
Trends
Preventative or Corrective Action
5. Processes
QMS are inherently process-driven approaches to quality control and assurance. Standards for
quality management require organizations to identify and define all organizational processes
which use any resource to transform inputs into outputs. Virtually every responsibility in the
organization can be tied to a process, including purchasing.
Initial efforts to define processes should create a high-level picture of how processes serve the
organization and intersect with resources such as employees, machines, or technology. After
identifying processes, organizations can begin to define standards and success metrics:
A first step to establishing monitoring systems for customer satisfaction should be the definition
of appropriate methods for measuring customer attitudes and complaints. This could include:
Satisfaction Surveys
Complaints Procedures
Analytical Applications to measure satisfaction trends
Management Review of customer satisfaction
7. Continuous Improvement
Continuous improvement and adaptation are necessary for organizations to drive benefits with
the QMS and maintain customer satisfaction. QMS dictate that continual improvement is an
organization-wide responsibility. However, ISO 9001 is clear that leadership should play a core
role in implementing a quality-driven culture. Clause 5.1.1 states "top management shall
demonstrate leadership and commitment with respect to the quality management system by
taking accountability for effectiveness."
Designing organizational processes to meet QMS standards for continuous improvement requires
clear documentation of controls across the organization. Improvement documentation should
encompass, at a minimum:
8. Quality Instruments
The control and calibration of tools used to measure quality are integral to the success of a QMS.
If machines or equipment are used to validate products or processes, this equipment must be
carefully controlled and calibrated according to industry standards. Depending on the instrument,
this could involve periodic calibrations or calibration before every measurement.
The QMS system design within an organization should dictate a clear policy for the maintenance
of quality instruments based on nationally or internationally recognized standards for each piece
of quality equipment.
Communications
Evidence
QMS Conformity
Knowledge Sharing
QMS dictate standards for the types of documentation which are necessary to support quality
management at a minimum, which may not be reflective of all the documents needed for
accurate quality control. This generally includes quality objectives, a quality manual, procedures,
process documentation, and records keeping. Document management systems must contain all
evidence necessary to prove QMS performance objectively.
Effective records-keeping is crucial to the success of the QMS, the ability to obtain certification
with QMS standards, and for regulatory compliance. During QMS design, organizations should
create specific definitions of records within the organization and policies for document creation,
retention, and editing. While QMS standards do not typically prescribe a method for document
management, being able to capture and retain all supporting evidence is generally best
accomplished with Quality Management Systems software.
The most successful QMS implementations balance simplicity and customization. A QMS needs
to be purpose-built to fit an organization's objectives, industry, and compliance requirements to
have a meaningful impact on culture. Simultaneously, every customization to the QMS should
provide clear value without needless complexity. The right QMS design is a mixture of
flexibility and standardization. Organizations need enough standardization to produce consistent
results and enough flexibility for continuous improvement to create a quality-driven culture.