JOB SAFETY ANALYSIS

`ACTIVITY DESCRIPTION: Duct fabrication erection and insulation

JSA No: 0 Date:
S.NO TASKS INVOLVED POTENTIAL HAZARDS RECOMMENDATIONS

1 Mobilisation of materials (Manually) • Use kinetic method of material

• Load. handling (feet apart, straight
• Pinch points/ Sharp edges. back, chin in, fan grip, hold
• Tripping and falling of men weight close to the body).
and materials. Repeat the same procedure
• Awkward loads while unloading.
• Ergonamics • Use leg muscles to lift.
• Avoid jerks while lifting.
• Avoid repeated bending, twisting
and resting of the back.
• Plan the lift before executing.
• Nominate a team leader for co-
ordination, when more than one
person is involved in lifting the
same material.
• Provide awareness to technician
about ergonomic principles.
• Persons shall not be allowed to
lift more than 25 Kgs.
• Inspect the material to be lifted
for sharp corners,
firmness/rigidity of the packing.
• Keep the unloading point clear
and keep packing ready there
before attempting the lifting
1 operation.
• Survey the route for any
 JOB SAFETY ANALYSIS

obstructions/slipping hazards.
• Do not carry too bulky materials
from the object being relocated,
before moving.
• Decide suitable resting points
on the way, if the distance to
be moved is long.
• Do not throw material as it may
cause injury to other personnel
or to self.
Wear mandatory PPE’s.

• Permit has to ensure before

starting the job.
Duct Frame Fabrication(Cutting, Drilling and Welding)
2 • Trained person involve the
• Electrical shock task.
• Fire Explosion
• Fly ashes • Welder is trained and
certified.
• pinch Points
• Welding machine shall be
connected with ELCB ,ON &
OFF switch to be installed.
• Extension board and Welding
machine to be earth properly.
• Welding holder to be isolate.
• Electrical equipment
inspected by Authorized
electrician.
• Combustible materials should
be removed. Area should be
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cleaned and barricaded.

• Proper PPEs (welding helmet,
face shield, Aprons, lather
hand gloves, safety goggles
and nose mask) shall be used
• Fire man ,fire extinguisher
and fire blanket is always in
working site .
• Signe board should be
displayed.
• Use of proper PPE’s (hand
gloves, ear plug )

• Cuts & pinch points • Check the equipment before

3 Duct Fabrication • slip ,Trip start.
• • Clean the area daily bases.
• Stack the fabricate material in
prepare place and access area
to be clear.
• Give the TBT before start the
work.
• Use the proper PPE’ ( double
lane yard F.B. harness )
• Check the all height equipment
(Scaffolding, scissor lift and
ladder) as fore check list
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before work start .

• Trained person to be involve in
Duct insulation work height work.

Collapse of scaffolding /scissor lift Back man to be provide with scissor

and fall of material or person . lift .
Barricade the work area before start.
Signe board to be provide the near
height work.

Scaffolding erection and dismantling Use proper PPE’s (Hand gloves ,Nose
mask and Goggles )
Isolate all area, remove or stop the all
hot work near the working area.
Barricade the work area .

Use of proper PPE’s( D. Lanyard F.G.

harness and hand gloves)
Cut ,Fire, Eye injury & respiratory The workers are adequately trained .
hazard Scaffolding tags should be provided ,
check with check list and competent
person .
Remove the material and store
properly.
Area should be barricaded
Fall of materials or person , Portable tools keep secured at height.
collapse of scaffolding Tool bag, tie system etc.
Scaffolds should be
erected/dismantled row wise.
Before proceed to next row, the
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entire components should be

erected/removed.
Any Loose materials will not be stack
at working platform or at Scaffold
Toe board should be provided
Scaffolding erected in a levelled
ground. Trained Scaffold gang will be
deployed
Supporting should be given for
scaffold(Cross support/bracing)
Checklist and tags should be Followed
Training provide to all worker about
Scaffolding material using, erection &
dismantling.
Overload should not allowed

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PREPARED BY : REVIEWED AND APPROVED BY:

1) ……………………… .……………………
2) …………………….. ………………………
SIGNATURE OF INITIATOR& ACCEPTOR SIGNATURE OF PERMIT ISSUER
……………………. ……………………….. ………………………………
DATE&TIME …………. DATE & TIME……………..

JSA REFERENCE NUMBER: Use additional sheets if required

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