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Internship Instructions Final

The document provides instructions for an internship at a factory that covers various areas of garment production including knitting, dyeing, finishing, garment production, and utilities. It details the processes, equipment, and procedures used in each area and lists topics the intern should learn about such as factory information, quality control steps, costing, and certifications. The intern is to collect information on the factory layout, major buyers and products, production calculations, and fault identification and remedies across the different departments.

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43 views

Internship Instructions Final

The document provides instructions for an internship at a factory that covers various areas of garment production including knitting, dyeing, finishing, garment production, and utilities. It details the processes, equipment, and procedures used in each area and lists topics the intern should learn about such as factory information, quality control steps, costing, and certifications. The intern is to collect information on the factory layout, major buyers and products, production calculations, and fault identification and remedies across the different departments.

Uploaded by

id work
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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INTERNSHIP INSTRUCTIONS

Factory Profile:
 Factory Location
 Factory layout
 Organogram of the factory
 Major buyer’s
 Major Products
 Industry certificates
 Capacity

Knitting:
 Organogram
 Layout
 M/c name & specification.
 Production calculation.
 GSM calculation.
 GSMcontrolling by VDQ pulley.
 Yarn collection.
 Collection of different knitting & weaving fabric.
 Fabric structure, cam arrangement, needle arrangement.
 Feeder stripe vs. Engineering Stripe.
 Inspection (4 point system & 10 point system) with report format
 Knitting & weaving fault collection

Dyeing:
 Fabric fault identification, causes, remedies,
 Pricing & costing
 Dyeing lab
 Different m/c specification & layout
 Dimensional stability test
 Shrinkage test
 Spirality test
 Skewness test
 Pilling test.
 Color fastness test
 Wash
 Water
 Light
 Rubbing
 Perspiration, etc.
 Chemical lab/ wet lab
 Lab dips preparation.
 Spectroscopy.
 Carbonizing.
 Fiber identification
 Water hardness test.
 TDS test.
 pH test
 Dyeing program of lab dyeing m/c.
 Batching.

Dyeing floor:
 Production calculation,
 m/c specification & layout
 Dyeing program with curve.
 Reel speed, cycle time.
 Heat exchanger.
 Dosing system.
 Function of different chemical during processing.
 Sample collection.
 Dyeing fault identification causes & remedies.
 Dyeing fault sample collection.
 Pricing & costing

Finishing:
 M/c (slitting, de-watering, stenter, compactor, dryer etc.)
 Open width finishing line
 Tubular width finishing line
 Pricing & costing

GARMENTS
Sample Department:
 Sampling & its types.
 Sampling procedure & no. of sample or sample size used for different Buyer.
 Sealing Procedure of garments (if available) like Blue seal, Red seal, Green seal, Gold
seal, Silver seal, Black seal etc.

Merchandising:
 Merchandising procedure
 Spec sheet, measurement sheet &Techpack collection of different Buyer
 Consumption & costing of different garment.
 BOM (Bill of Material), T&A (time and action calendar) collection.
 L/C and its types.
 Collection of different Trims & accessories.

Work study, IE, Lean & Production Planning:


 How to conduct time study?
 Collection of time study sheet.
 Learn the softwares used for IE & PPC, like GSD (general sewing data), Fast React,
Garments analyzer etc.
 Collection of operational bulletin of different garments
 Collection of sewing line layout of different garments
 Efficiency calculation & production follow-up.
 Workers skill-matrix or efficiency chart collection.
 Different calculation of IE & Planning.
 Lean production used in garments, like 5”S”, Kaizen, Cellular layout etc.
 P.P (pre-production) meeting & its purpose

Pattern & marker making and CAD room:


 How to make garment pattern from standard measurement sheet & spec sheet.
 Manual marker types & their uses.
 Uses of CAD for pattern & marker making.

Embroidery & screen printing:


 Types of embroidery mc/ & their function.
 Types of embroidery stitches.
 Punching & digitizing of embroidery.
 Collect sample of different embroidery.
 Different types of screen printing & special printing.
 Collect their recipe & chemical function.
 Collect sample of different printing.

Spreading:
 Manual spreading procedure of different fabric.
 Name of Spreading m/c & their uses.
 Relaxation time of different fabric.

Cutting:
 Cut-order planning or lay-planning.
 Excess cutting percentages of different buyer.
 Cutting report collection.

Sewing:
 Name of machineries used in sewing along with their picture & specification.
 Apparel production system, like straight line, batch or other.
 Single piece or bundle by bundle delivery.
 Inspection in sewing floor.
 Garment & sewing fault collection.
 Collection of different seam & stitch.

Ironing, Pressing & Finishing:


 Types of m/c used & their purpose. (Collect their picture.) Final inspection procedure
using AQL.

ETP & WTP:


 ETP & WTP types.
 Effluent treatment procedure.
 Water purification procedure.
 Types of chemical used in ETP & WTP and their functions.
Utilities:
 Generator
 Boiler
 Power consumption

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