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SC2000 CEMENT Bonding Procedures: Description

1. SC2000 cement is a two-part, room temperature curing adhesive used to bond rubber, fabric, steel and other materials without heat or pressure. 2. It is comprised of cement and hardener mixed in a 1:40 or 1:30 ratio by weight and must be used within 2 hours of mixing. 3. Proper surface preparation such as sandblasting and solvent cleaning is required before applying primer and adhesive. SC2000 can bond materials with strengths of 60-70 lbs peel for rubber to steel.

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0% found this document useful (0 votes)
93 views

SC2000 CEMENT Bonding Procedures: Description

1. SC2000 cement is a two-part, room temperature curing adhesive used to bond rubber, fabric, steel and other materials without heat or pressure. 2. It is comprised of cement and hardener mixed in a 1:40 or 1:30 ratio by weight and must be used within 2 hours of mixing. 3. Proper surface preparation such as sandblasting and solvent cleaning is required before applying primer and adhesive. SC2000 can bond materials with strengths of 60-70 lbs peel for rubber to steel.

Uploaded by

Paul Cortez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SC2000 CEMENT Bonding Procedures

Widely recognized as the world’s finest cold vulcanizing cement REMA TIP TOP SC2000 Cement is the solution to
your industrial bonding problems. By using REMA TIP TOP UTR20 or ER42 Hardener with the SC2000 Cement natural
rubber, neoprene rubber, SBR rubber and others can be bonded to each other, fabric and to steel without the aid of heat,
pressure or special equipment.

Description
SC2000 Cement is a two component, room temperature curing chloroprene based liquid rubber adhesive that, when
catalyzed with the appropriate amount of UTR20 or ER42 Hardener, yields high strength adhesions. SC2000 Cement is
ideal for use in lining installations, when bonding rubber to rubber, rubber to fabric, rubber to steel, rubber to concrete,
fiberglass, and urethane, as well as the splicing and repair of fabric conveyor belting. Repair to existing rubber lined vessels
and rubber components are also recommended.

Mixing instructions
The SC2000 Cement system is comprised of cement and hardener in the ratio of 1 Kg of cement to 40 grams of UTR20
Hardener OR 30 grams of ER42 Hardener. The cement and hardener must be thoroughly mixed (stirred) for at least 2
minutes. The mixed portion should be used within 2 hours.

General Rubber Lining Environmental Conditions


Before any sandblasting, application of metal primer, adhesives or application of lining material the ambient temperature
and that of the substrate must be at least + 50° Fahrenheit with a maximum temperature of + 104° to +113° Fahrenheit.
The Relative Humidity should not exceed 80% during the entire lining procedure.
The substrate temperature must be a minimum of 5 degrees higher than that of the dew point. Relative humidity, ambient
temperature, substrate temperature and dew point must be recorded prior to start of project and at three hour intervals
thereafter.

Surface Preparation & Application Methods


RUBBER TO STEEL
All surfaces must be clean, dry and free of oil, paint and other contamination. Steel and other metallic surfaces should
be sandblasted to a 2-mil blast profile (SSPC-SP10 “Near White Metal Blast Cleaning”) to obtain maximum adhesion. A
brushing application to all substrates is the preferred method to avoid possible bridging of a high profile surface. Metal
surfaces should first be cleaned with REMA TIP TOP Solvent and then sandblasted and cleaned again with REMA TIP TOP
Solvent. After the surface is prepared it should be primed with REMA TIP TOP PR200 Metal Primer. The primer should be
allowed to dry completely, approximately 1 hour depending upon atmospheric conditions. After allowing the prime coat
to cure or dry for at least 1 hour, proceed with bonding procedures.

FIBERGLASS
The surface should be prepared by first cleaning with REMA TIP TOP Solvent, then sanded, and re-cleaned with
REMA TIP TOP Solvent to help remove abraded particles. Allow the solvent to evaporate. Then the prepared surface must
then be primed with SC2000 Cement. The prime coat of cement should be allowed to completely cure at least 1 hour
(overnight is ideal). After allowing the prime coat to cure or dry for at least 1 hour, proceed with bonding procedures.

RUBBER TO RUBBER
The surface should be prepared by first cleaning with REMA TIP TOP Solvent to remove all mould releases. Rubber that
does not have the special REMA TIP TOP CN bonding layer, requires cleaning with REMA TIP TOP Solvent and when dry,

1 SC2000 CEMENT
Bonding Procedures
Surface Preparation & Application Methods (continued)

buffing to a RMA #4 textured finish. The rubber dust should be removed with a dry brush and then wipe the surface with
REMA TIP TOP Solvent again before the prime coat (dry-coat) of SC2000 Cement is applied to the prepared surface. The
applicator should use a scrubbing-like motion when applying the SC2000 Cement. A scrubbing motion is preferred so
that all voids on the buffed surface to be bonded are filled in. After allowing the prime coat to cure or dry for at least 1 hour
(overnight is ideal) proceed with bonding procedures.

CONCRETE
The best surface preparation for concrete is sandblasting to provide a clean, dry and sound substrate. When sandblasting
is not practical, the surface may be acid etched following the manufacturer’s recommendations. After sandblasting or
etching, the surface must be primed with SC2000 Cement. For ease of application the prime coat could be roller applied
by diluting the SC2000 Cement with REMA TIP TOP #13 solvent, about 25%. This dilution will assure better absorption.
The second coat (dry-coat) of SC2000 Cement must not be diluted for optimum adhesion.

WOOD
The best surface preparation for wood is sandblasting. Wood must be dry. After sandblasting, the surface must be primed
with SC2000 Cement. For ease of application the prime coat could be roller applied by diluting the SC2000 Cement with
REMA TIP TOP #13 solvent, about 25%. This dilution will assure better absorption. The second coat of SC2000 Cement
must not be diluted for optimum adhesion.

FABRIC TO FABRIC
Fabric that is R.F.L. treated should be clean and dry and the number of coats of SC2000 Cement will depend on the weight
and weave of the fabric. Take special care to insure all indentations are filled (such as heavy conveyor belt fabric).

BONDING
When applying the SC2000 Cement a scrubbing motion is preferred so that all voids on the surface to be bonded are
filled in. The first coat of cement should be allowed to completely cure at least 1 hour (overnight is ideal) before the second
coat, or “tack coat” is applied. To the properly prepared or primed surfaces apply a tack coat of SC2000 Cement to each
surface at the same time so they dry at the same rate. As rapidly as possible, apply a uniform coat with a brush. Avoid
heavy builds, puddles, uneven coating. Surfaces must dry uniformly. When surfaces dry to a tack, about 3-6 minutes, they
are ready to bond (if the surfaces become too dry, apply another tack coat to each). Test the cement with the back of a dry
finger, it should feel tacky and not leave any cement on the finger.
SURFACES MUST BE TACKY WHEN BONDED. Join surfaces together when the cement is still tacky but not wet to the
touch. Roll with a 2” wide roller (stitcher) with appropriate pressure to bond surfaces together. Use overlapping roller
strokes making sure both surfaces fully contact each other and all air is expelled.
For additional information contact your REMA TIP TOP rubber specialist.

Bond Evaluation
SC2000 is capable of bonding rubber to steel in the range of 60-70 lbs. peel per inch width. Bond strengths of fabric to
fabric, such as fabric conveyor belting, can develop over 500 lbs. in shear.

Bond strengths measured in lbs. per inch peel strength


2 hrs 5 hrs 12 hrs 24 hrs 7 days
Rubber to Steel 60 63 64 65 72
Rubber to Rubber 24 29 34 40 60
Fabric to Fabric 20 24 25 28 32
Rubber to Fabric 18 24 26 28 55

2 SC2000 CEMENT
Bonding Procedures
Pot Life
The gel time or working life of mixture is approximately 2 hours at 70° F.

Coverage
Approximately 22 to 27 sq. ft. per 1 kg./ per coat by brush coating.

Physical Properties
Color: Black
Weight per Gallon: 11 lbs.
Consistency: Brushable liquid
Diluents: Trichloroethylene
Oil Resistance: Excellent
Application Temp: +50° to 113° F (+10° to +45° C)
Maximum Constant Operating Temp: 212° F (100° C) Rubber to Metal
176° F (80°C) Rubber to Rubber
176 F (80 C) Rubber to Fabric
Storage
Shelf life of unopened containers is 4 years. SC2000 Cement and hardener should be stored in a cool dark place away from
heat, sparks and flame under 70° F (20° C).

Safety
SC2000 Cement contains solvents; the inhalation of excessive amounts of vapor may induce an allergic respiratory
reaction to sensitized individuals. Proper respiratory protection must be used. Avoid skin contact. Wear protective
clothing, impervious rubber gloves, and safety glasses. In case of skin contact, wash well with soap and water. Spills
should be absorbed with absorbent material and water added to destroy isocyanates. When applying SC2000 Cement
in confined areas, suction ventilation equipment should be in operation. The equipment should be arranged so that
vapors are drawn down and away from the applicator. SC2000 Cement is non-flammable. The UTR20 or ER42 Hardener is
flammable although when mixed together they become non-flammable. As always the usual fire safety measures should
be observed. Keep away from heat, sparks and open flame. Do not use until the SAFETY DATA SHEET and INSTRUCTIONS
have been read and understood.

Packaging Sizes and Hardener Amounts


SC2000 Cement UTR20 Hardener OR ER42 Hardener
1 pint 1 x 20 g 1 x 15 g
1 quart 1 x 40 g 1 x 30 g
1 gallon 5 x 40 g 5 x 30 g
55 gallon 275 x 40 g 275 x 30 g

The recommendations for the use of our products are based on tests believed to be reliable but no warranty is given. Since
conditions of use are beyond our control the user assumes all risks of use.
For Technical Assistance and Professional Advice
Please Contact your Local REMA TIP TOP Agent or Call (800) 334-REMA
05/2017

REMA TIP TOP/North America, Inc.


1500 Industrial Blvd. · Madison, GA 30650 · Phone 800.334.REMA (7362) · 706.752.4000 · Fax 706.752.4015  www.rematiptop.com

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