Variable Displacement

Vane Pump
for
Open Loop Hydraulic Systems

EN 2.908.1/11.19
 EXCLUSION OF LIABILITY
We have made every effort to ensure the accuracy of
the contents of this document.
However, errors cannot be ruled out. Consequently,
we accept no liability for such errors that may exist nor
for any damage or loss whatsoever which may arise
as a result of such errors. The content of this manual
is checked regularly. Any corrections required will
be incorporated in future editions. We welcome any
suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without
notice.
EN 2.908.1/11.19

2
Variable Displacement
Vane Pump
for
Open Loop Hydraulic Systems

1. VANE PUMPS
3
1.1 MECHANICAL COMPENSATION PVV102
Geometric Operating pressure Maximum
Displacement Rated pressure drive speed
Series [cm³/rev] [bar] [rpm]
PVV102-05-16 17 120
PVV102-1-20 21
1800
PVV102-1-25 26
PVV102-1-32 33
100
PVV102-2-40 42
PVV102-2-50 51
PVV102-2-63 63
1500
PVV102-3-80 80
PVV102-3-100 100 90
PVV102-3-120 123

1.2 HYDRAULIC COMPENSATION PVV103

Geometric Operating pressure Maximum
Displacement Rated pressure drive speed
Series [cm³/rev] [bar] [rpm]
PVV103-05-16 17
PVV103-1-20 21
1800
PVV103-1-25 26
PVV103-1-32 33
PVV103-2-40 42 250
PVV103-2-50 51
PVV103-2-63 63
1500
PVV103-3-80 80
PVV103-3-100 100
PVV103-3-120 123 210
DE 2.908.1/11.19

3
4
DE 2.908.1/11.19
 1.1 VARIABLE DISPLACEMENT,
MECHANICAL COMPENSATION
CONTENTS PVV102

Ordering code 1.1.1 Mechanical compensation

Technical Information 1.1.2 Specifications

1.1.3 Hydraulic fluids 3
1.1.4 Viscosity range
1.1.5 Temperature range
1.1.6 Seals
1.1.7 Filtration
1.1.8 Max. drive and through drive torques
1.1.9 Through drive models
1.1.10 Installation notes
1.1.11 Adjustments

Control Options 1.1.12 Standard pressure control

Performance Data 1.1.13 PVV102-05-16

1.1.14 PVV102-1-20 /-25 /-32
1.1.15 PVV102-2-40 /-50 /-63
1.1.16 PVV102-3-80 /-100 /-120

Dimensions 1.1.17 PVV102-05-16
1.1.18 PVV102-1-20 /-25 /-32
1.1.19 PVV102-2-40 /-50 /-63
1.1.20 PVV102-3-80 /-100 /-120

EN 2.908.4.1/11.19

5
 ORDERING CODE
1.1.1 Variable Displacement, Mechanical Compensation

 PVV102 – 05 – 16   F   H   R   M     - XXXX
Variable displacement vane pump
with mechanical compensation
Size
05 1 2 3
Displacement
16 20 25 32 40 50 63 80 100 120
Flange and ports
F ISO 3019/2 – BSP ISO 228/1 thread
FGR2 for size 2 gear pump - BSP ISO 228/1 thread (size 05 only)
Pressure setting range
H 20 - 120 bar (size 05)
30 - 100 bar (sizes 1 and 2)
50 -   90 bar (size 3)
L 15 -   50 bar (sizes 1 and 2)
30 -   50 bar (size 3)
Shaft rotation (viewed from shaft end)
R Clockwise
Seals
M NBR
E FPM (FKM)
Options
Single pump (without through drive)
A Through drive for double pump (only for F flange)
Modification number
XXXX Determined by manufacturer
EN 2.908.4.1/11.19

6
TECHNICAL INFORMATION
1.1.2 Specifications 1.1.9 Through drive models

Pump size 16 20 25 32 40 50 63 80 100 120 Drive pump

Through drive PVV102-
Geometric
[cm³/rev] 17 21 26 33 42 51 63 80 100 123 pump 05 1 2 3
displacement
PVV102-05 ● ● ● ●
Pressure* Rated [bar] 120 100 90
PVV103-05 ● ● ● ●
Drive Min. [rpm] 800 PVV102-1 ● ● ●
speed Max. [rpm] 1800 1500 PVV103-1 ● ● ●
Approx. weight [kg] 7.4 18.3 43.8 56 PVV102-2 ● ●
Permitted PVV103-2 ● ●
[N]
axial shaft force PVV102-3 ●
No radial or axial loads allowed.
Permitted PVV103-3 ●
[N]
radial shaft force PGI100-2 ● ● ●
* Pressure peaks exceeding 30 % of the maximum operating pressure must be PGI101-3 ● ●
eliminated by adopting the appropriate measures. PGI102-2 ● ● ●
PGI102-3 ● ●
1.1.3 Hydraulic fluids PGE101-…-_BQ ● ● ● ● 3
The pump series is designed for use with: PGE102-…-_BR ● ● ● ●
PGE103-…-_BS ● ●
Hydraulic oil (normal mineral oil)
HLP acc. to DIN ISO 51524/2 or PVF100-1 ● ● ● ●
HM ISO 6743/4 SAE A
● ● ● ●
(parallel shaft)
For use with other fluids, please contact
SAE B
HYDAC Drive Center. ● ●
(parallel shaft)
For other through drive combinations,
1.1.4 Viscosity range
please contact HYDAC Drive Center.
Normal operating viscosity: 22 - 68 cSt (mm²/s)
Maximum viscosity at start-up: 400 cSt (mm²/s)

1.1.5 Temperature range

+15 to +60 °C (measured in tank)
Notice: The highest fluid temperature will be at the drain port of the pump.
This is up to 20 °C higher than in the tank.

1.1.6 Seals
The pump series is equipped with NBR or FPM (FKM) seals.
The actual seal material is specified in the ordering code.

1.1.7 Filtration
For maximum pump and component lifetime, the system should be protected
from contamination by effective filtration. The contamination level should be
within
18/16/13 acc. to ISO 4406/99
or
Class 7 acc. to NAS 1638.

1.1.8 Max. drive and through drive torques

Nominal size 05 1 2 3
Geometric
[cm³/rev] 17 21 - 26 - 33 42 - 51 - 63 80 - 100 - 123
displacement
Max. torque on
[Nm] 1101 250 586 900
primary shaft
Max.
through drive [Nm] 55 110 110 / 180²
torque
1
With flange version F. For flange version FGR2 70 Nm.
² Only for combination size 3 + secondary pump size 3
Note:
EN 2.908.4.1/11.19

Multiple pumps should be mounted in decreasing order of their torque. The sum
of the individual torques of the pumps must not exceed the maximum torque
permitted on the primary pump.

7
 1.1.10 Installation notes
Step 1 Step 3
PVV102 pumps can be installed vertically or horizontally. The pump and motor must be connected using a gear
If the pump is installed above the oil level, particular coupling.
attention must be paid to the suction pressure. The During assembly, the minimum distance between the two
minimum cross-section of the suction line must be equal coupling halves must be strictly observed (see Detail A).
to or larger than the cross-section of the suction port of the Other types of motor-pump couplings are not permitted.
pump.
No radial and/or axial loads are permitted on the pump
The suction lines should be as short as possible, with shaft.
a minimum number of bends and without reducing the
cross‑section.
Step 4
When installing a HYDAC pump always ensure that the
During commissioning, the pump must first be run at
fluid in the pump is prevented from draining away during
maximum capacity (P connected to T), with the oil flowing
stoppages.
directly into the tank, in order to vent the pump.
Venting the pump can take several minutes.
Step 2
Pump filling (oil emerging from the discharge port) should
All return and drain lines must be positioned so that the
only take a few seconds. If not, the pump must be switched
returning oil is not drawn out again immediately by the pump
off and the procedure repeated.
(see diagram).
Provided that the system and pump are completely full
The oil tank must be the correct size to dissipate the thermal
of oil, the pump can be started up during subsequent
power generated by the system components, and to achieve a
operation against a maximum pressure of 30 bar.
low circulation speed.
During both initial commissioning and subsequent start-up
To ensure maximum pump working life, the suction oil
operations, the difference between the oil temperature and
temperature must never exceed 50 °C. In systems where
the ambient temperature (pump case) must not exceed
the pump runs for a long time at a zero flow setting it is
20 °C.
recommended that an oil cooler is installed. The pressure in
the drain line must never exceed the value specified.
The drain line must always feed directly into the tank,
independently of all other lines and it must extend under the
minimum oil level to avoid generating foam. In addition, the
drain line must be free of restrictions and situated as far as
possible away from the suction line.

Detail A 4-7

Motor Pump
A 0.05 A

Outlet
50 min. 100 min.

45°
50 min.

Drain
200 min.

Inlet 300 min. 150 min.

EN 2.908.4.1/11.19

Note:
For further information, see brochure section "Installation Instructions for Variable Displacement Vane Pumps".

8
1.1.11 Adjustments
Pump size Available Reduced Min. adjustable
displacement displacement by displacement
screw turn
[cm³/rev] [cm³/rev] [cm³/rev]
PVV102-05-16 17 9.7 3.1
PVV102-1-20 21 10 9.5
PVV102-1-25 26 10 15
PVV102-1-32 33 10 19
PVV102-2-40 42 16 27.5
PVV102-2-50 51 16 35.5
PVV102-2-63 63 16 43.5
PVV102-3-80 80 16 63
PVV102-3-100 100 16 80
PVV102-3-120 123 16 100

CONTROL OPTIONS
1.1.12 Mechanical pressure compensation 3
The PVV102 variable displacement vane pumps come in
four nominal sizes: size 05, 1, 2 and 3, each of which is
available with different displacements.
The low pressure pumps, type PVV102, are equipped with
a mechanical pressure regulating device.
The pumps consist of:
zza housing      
zza rotor 
zzvanes  which convey the fluid between inlet and outlet
chambers
zza stator  (adjustable ring) with variable eccentricity and
thus variable displacement
zzside pressure plates with axial hydrostatic balancing,
which limit the inlet and outlet chambers
zzpressure screw  for balancing the pumps (must not be
adjusted by user)
zza displacement adjustment piston 
zzmaximum displacement adjustment screw 
zzpressure controller 
zzpressure adjustment screw 
   

Diagrams and characteristic curves for pressure control:

Description Performance characteristics Hydraulic circuit
Standard pump
with standard pressure control

p
EN 2.908.4.1/11.19

9
 PERFORMANCE DATA
1.1.13 PVV102-05-16

Volumetric efficiency
30 9.0

25 7.5

Drive power (kW)

Output flow (l/min)

20 6.0

15 4.5

10 3.0

5 1.5

0
0 20 40 60 80 100 120 140

Pressure (bar)

Maximum noise level

70

68

66
dB (A)

measured with noise level meter

1 metre away from pump in an
64
anechoic room using a flexible
coupling
62

60

58
0 20 40 60 80 100 120 140

Pressure (bar)

Drainage flow
3.0

2.5
Drainage (l/min)

2.0

Values determined with pump

1.5 on zero flow setting

1.0

0.5

0 20 40 60 80 100 120 140

Pressure (bar)
EN 2.908.4.1/11.19

Drive power at maximum displacement

Drive power at zero flow setting

10
1.1.14 PVV102-1-20 / -25 / -32

Volumetric efficiency Maximum noise level

PVV102-1-20 measured with noise level meter 1 metre away from
pump in an anechoic room using a flexible coupling
PVV102-1-20 / -25 / -32

40 76

35 10.5
74
30 9.0
Output flow (l/min)

Drive power (kW)

25 7.5 72

dB (A)
20 6.0
70
15 4.5

68
10 3.0

5 1.5
66

0
0 3
20 40 60 80 100 120 64
0 20 40 60 80 100 120
Pressure (bar)
Pressure (bar)

Volumetric efficiency Drainage flow

PVV102-1-25 Values determined with pump on zero flow setting
PVV102-1-20 / -25 / -32

40 2.0

35 10.5

30 9.0 1.5
Output flow (l/min)

Drive power (kW)

Drainage (l/min)

25 7.5

20 6.0
1.0
15 4.5

10 3.0
0.5
5 1.5

0
0 20 40 60 80 100 120
0
Pressure (bar) 20 40 60 80 100 120

Pressure (bar)

Volumetric efficiency
PVV102-1-32

50

45 13.5
40 12.0
Output flow (l/min)

Drive power (kW)

35 10.5

30 9.0

25 7.5

20 6.0

15 4.5

10 3.0

5 1.5

0
0 20 40 60 80 100 120

Pressure (bar)
EN 2.908.4.1/11.19

Drive power at maximum displacement

Drive power at zero flow setting

11
 1.1.15 PVV102-2-40 / -50 / -63

Volumetric efficiency Maximum noise level

PVV102-2-40 measured with noise level meter 1 metre away from
pump in an anechoic room using a flexible coupling
PVV102-2-40 / -50 / -63

80 76

70 14.0
74
60 12.0
Output flow (l/min)

Drive power (kW)

50 10.0 72

dB (A)
40 8.0
70
30 6.0

68
20 4.0

10 2.0
66

0
0 20 40 60 80 100 120
64
0 20 40 60 80 100 120
Pressure (bar)
Pressure (bar)

Volumetric efficiency Drainage flow

PVV102-2-50 Values determined with pump on zero flow setting
PVV102-2-40 / -50 / -63

80 5.0

70 14.0

4.0
60 12.0
Output flow (l/min)

Drive power (kW)

Drainage (l/min)

50 10.0
3.0
40 8.0

30 6.0
2.0
20 4.0

10 2.0 1.0

0
0 20 40 60 80 100 120

Pressure (bar) 0 20 40 60 80 100 120

Pressure (bar)

Volumetric efficiency
PVV102-2-63

100

90 18.0
80 16.0
Output flow (l/min)

Drive power (kW)

70 14.0

60 12.0

50 10.0

40 8.0

30 6.0

20 4.0

10 2.0

0
0 20 40 60 80 100 120
Pressure (bar)
EN 2.908.4.1/11.19

Drive power at maximum displacement

Drive power at zero flow setting

12
1.1.16 PVV102-3-80 / -100 / -120

Volumetric efficiency Maximum noise level

PVV102-3-80 measured with noise level meter 1 metre away from
pump in an anechoic room using a flexible coupling
PVV102-3-80 / -100 / -120

160 78

140 28.0
76
120 24.0
Output flow (l/min)

Drive power (kW)

100 20.0 74

dB (A)
80 16.0
72
60 12.0

40 8.0 70

20 4.0
68
0.0
0 50 60 90 3
66
0 50 60 70 80 90 100
Pressure (bar)
Pressure (bar)

Volumetric efficiency Drainage flow

PVV102-3-100 Values determined with pump on zero flow setting
PVV102-3-80 / -100 / -120

160 6.0

140 28.0

5.0
120 24.0
Output flow (l/min)

Drive power (kW)

Drainage (l/min)

100 20.0
4.0
80 16.0

60 12.0
3.0
40 8.0

20 4.0 2.0

0.0
0 50 60 90

Pressure (bar) 0 50 60 70 80 90 100

Pressure (bar)

Volumetric efficiency
PVV102-3-120

200

180 36.0

160 32.0
Output flow (l/min)

Drive power (kW)

140 28.0

120 24.0

100 20.0

80 16.0

60 12.0

40 8.0

20 4.0

0.0
0 50 60 90

Pressure (bar)
EN 2.908.4.1/11.19

Drive power at maximum displacement

Drive power at zero flow setting

13
 DIMENSIONS
1.1.17 PVV102-05-16

6 h9

Drain port
3/8" BPS
Suction port
164

3/4" BPS
10
4x Ø
h7

246
Ø 20

66
22,5
Ø 80

Drain port
1/2" BPS
81,5

7
Ø1

8 22
01,

22
5

52 54 63
57
61
44 107
115
151

with through drive (-A) FGR2 flange (not for through drive version -A)

40 22
4x Ø
9
M12x1,5
Ø 14,7

4
9,5

96
Ø 36,5

32,5

1:8

5
28

131 35,75
71,5
175
EN 2.908.4.1/11.19

14
 Multiple pumps
Primary pump PVV102-05- ... F

1. PVV102-05 + PVV102-05 2. PVV102-05 + PVV102-05-FGR2

A F A F

G B E G B E

3. PVV102-05 + PVV103-05 4. PVV102-05 + PVV103-05-FGR2

A F A F

G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 22 177 107 177 44
2. PVV102-05-16FGR2 22 176 107 176 44
EN 2.908.4.1/11.19

3. PVV103-05-16FHRM 22 177 145 189 44

4. PVV103-05-16FGR2 22 176 145 188 44

15
 Multiple pumps
Primary pump PVV102-05- ... F

5. PVV102-05 + PGE 6. PVV102-05 + PVF100-1

A F A F

G B E 9 G B E

7. PVV102-05 + SAE A

A Ø 82,5

G B 106,4

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PGE101 / PGE102 22 176 * * 44
EN 2.908.4.1/11.19

6. PVF100-1 22 192.5 134 195.5 44

7. SAE A 22 192.5 - - 44
* Length is dependent on the size selected.

16
1.1.18 PVV102-1-20 / -25 / -32

86,5

Drain port
1/2" BSP

3
Suction port

201
1" BSP Pressure
port
113
h7

3/4" BSP

4x
Ø 25

Ø
315

11
Ø 100

28

114

Ø
12
10 26

46 26 5
8 h9 86,5
166
212 68,5 68,5

92,6 78

170,6
with through drive (-A)

190

236
EN 2.908.4.1/11.19

17
 Multiple pumps
Primary pump PVV102-1- ... F

1. PVV102-1 + PVV102-05 2. PVV102-1 + PVV102-05-FGR2

A F
A F

G B E G B E

3. PVV102-1 + PVV103-05 4. PVV102-1 + PVV103-05-FGR2

A F A F

G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 26 236 107 232 46
2. PVV102-05-16FGR2 26 235 107 231 46
EN 2.908.4.1/11.19

3. PVV103-05-16FHRM 26 236 145 244 46

4. PVV103-05-16FGR2 26 235 145 243 46

18
 Multiple pumps
Primary pump PVV102-1- ... F

5. PVV102-1 + PVV102-1 6. PVV102-1 + PVV103-1

A F A F

G B E G B E

7. PVV102-1 + PGE 8. PVV102-1 + PGI

A F A F

G B E 9 G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 26 238 166 238 46
6. PVV103-1-20/25/32FHRM 26 238 166 238 46
EN 2.908.4.1/11.19

7. PGE101 / PGE102 26 235 * * 46

8. PGI10X-2 26 251.5 * * 46
* Length is dependent on the size selected.

19
 Multiple pumps
Primary pump PVV102-1- ... F

9. PVV102-1 + PVF100-1

A F

G B E

10. PVV102-1 + SAE A

Ø 82,5

A 106,4

G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

EN 2.908.4.1/11.19

9. PVF100-1 26 251.5 134 250.5 46

10. SAE A 26 251.5 - - 46

20
1.1.19 PVV102-2-40 / -50 / -63

108 10

Drain port

236,5
Suction port
Pressure
146,5

port
Ø 32

372,1
Ø 125
35

135,6

Ø
4x

10 32
16
13

55 42 0

95 95 108
202,5
257,5 116,5 96

212,5

with through drive (-A)

Suction port Pressure port

35,7
26,2
12
4x Ø 10
4x M

Ø 38
Ø 25
69,9

52,4

246,5

301,5
EN 2.908.4.1/11.19

21
 Multiple pumps
Primary pump PVV102-2- ... F

1. PVV102-2 + PVV102-05 2. PVV102-2 + PVV102-05-FGR2

A F A F
G B E G B E

3. PVV102-2 + PVV103-05 4. PVV102-2 + PVV103-05-FGR2

A F A F
G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 42 284.5 107 264.5 55
2. PVV102-05-16FGR2 42 289.5 107 269.5 55
EN 2.908.4.1/11.19

3. PVV103-05-16FHRM 42 284.5 145 276.5 55

4. PVV103-05-16FGR2 42 289.5 145 281.5 55

22
 Multiple pumps
Primary pump PVV102-2- ... F

5. PVV102-2 + PVV102-1 6. PVV102-2 + PVV103-1

A F A F

G B E G B E

7. PVV102-2 + PVV102-2 8. PVV102-2 + PVV103-2

A F A F

G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 42 286.5 166 270.5 55
6. PVV103-1-20/25/32FHRM 42 286.5 166 270.5 55
EN 2.908.4.1/11.19

7. PVV102-2-20/25/32FHRM 42 301.5 202.5 301.5 55

8. PVV103-2-20/25/32FHRM 42 301.5 202.5 301.5 55

23
 Multiple pumps
Primary pump PVV102-2- ... F

9. PVV102-2 + PGE 10. PVV102-2 + PGI

A F A F

G B E 9 G B E

11. PVV102-2 + PVF100-1 12. PVV102-2 + SAE A

Ø 82,5
A 106,4
A F
G B E G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

9. PGE101 / PGE102 / PGE103 42 289.5 * * 55
10. PGI10X-2 / PGI10X-3 42 300 * * 55
EN 2.908.4.1/11.19

11. PVF100-1 42 300 134 283 55

12. SAE A 42 300 - - 55
* Length is dependent on the size selected.

24
1.1.20 PVV102-3-80 / -100 / -120

12

Drain port
1/2" BSP
3
Suction port
18
4x Ø Pressure
155,5

port
Ø 40

394
43
Ø

10

Ø
20
0
240 130,5
105 105

134,5
251,5

with through drive (-A)

Suction port Pressure port

42,9
30,2
12
4x M 10
4x M
Ø 51
Ø 32

352
EN 2.908.4.1/11.19

25
 Multiple pumps
Primary pump PVV102-3- ... F

1. PVV102-3 + PVV102-05 2. PVV102-3 + PVV102-05-FGR2

A F A F
G B E G B E

3. PVV102-3 + PVV103-05 4. PVV102-3 + PVV103-05-FGR2

A F A F
G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 48 322 107 296 68
2. PVV102-05-16FGR2 48 327 107 301 68
EN 2.908.4.1/11.19

3. PVV103-05-16FHRM 48 322 145 308 68

4. PVV103-05-16FGR2 48 327 145 313 68

26
 Multiple pumps
Primary pump PVV102-3- ... F

5. PVV102-3 + PVV102-1 6. PVV102-3 + PVV103-1

A F A F
G B E G B E

7. PVV102-3 + PVV102-2 8. PVV102-3 + PVV103-2

A F A F
G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 48 324 166 302 68
6. PVV103-1-20/25/32FHRM 48 324 166 302 68
EN 2.908.4.1/11.19

7. PVV102-2-20/25/32FHRM 48 339 202.5 333 68

8. PVV103-2-20/25/32FHRM 48 339 202.5 333 68

27
 Multiple pumps
Primary pump PVV102-3- ... F

9. PVV102-3 + PVV102-3 10. PVV102-3 + PVV103-3

A F A F
G B E G B E

11. PVV102-3 + PGE 12. PVV102-3 + PGI

A F A F
G B E 9 G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

9. PVV102-3-20/25/32FHRM 48 354 240 354 68
10. PVV103-3-20/25/32FHRM 48 354 240 354 68
EN 2.908.4.1/11.19

11. PGE101 / PGE102 / PGE103 48 327 * * 68

12. PGI10X-2 / PGI10X-3 48 337.5 * * 68
* Length is dependent on the size selected.

28
 Multiple pumps
Primary pump PVV102-3- ... F

13. PVV102-3 + PVF100-1

A F
G B E

14. PVV102-3 + SAE A

Ø 82,5

A 106,4

G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

EN 2.908.4.1/11.19

13. PVF100-1 48 337.5 134 314.5 68

14. SAE A 48 337.5 - - 68

29
30
EN 2.908.4.1/11.19
 1.2 VARIABLE DISPLACEMENT,
HYDRAULIC COMPENSATION
CONTENTS PVV103

Ordering Code 1.2.1 Hydraulic compensation

Technical Information 1.2.2 Specifications

1.2.3 Hydraulic fluids 3
1.2.4 Viscosity range
1.2.5 Temperature range
1.2.6 Seals
1.2.7 Filtration
1.2.8 Max. drive and through drive torques
1.2.9 Through drive models
1.2.10 Installation notes
1.2.11 Adjustments

Control Options 1.2.12 Standard pressure control
1.2.13 Remote pressure control
1.2.14 2-stage pressure control, one stage non-adjustable
1.2.15 2-stage pressure control, both adjustable
1.2.16 Proportional pressure control
1.2.17 Load sensing and standard pressure control
1.2.18 Load sensing and remote pressure control
1.2.19 Load sensing and 2-stage pressure control,
one stage non-adjustable
1.2.20 Load sensing and 2-stage pressure control, both adjustable
1.2.21 Load sensing and proportional pressure control

Performance Data 1.2.22 PVV103-05-16
1.2.23 PVV103-1-20 / -25 / -32
1.2.24 PVV103-2-40 / -50 / -63
1.2.25 PVV103-3-80 / -100 / -120

Dimensions 1.2.26 PVV103-05-16

1.2.27 PVV103-1-20 / -25 / -32
1.2.28 PVV103-2-40 / -50 / -63
1.2.29 PVV103-3-80 / -100 / -120
1.2.30 Controllers
EN 2.908.2.1/11.19

31
 ORDERING CODE
1.2.1 Variable Displacement Hydraulic Compensation

 PVV103 – 05 – 16   F   H   R   M          - XXXX
Variable displacement vane pump
with hydraulic compensation
Size
05 1 2 3
Displacement
16 20 25 32 40 50 63 80 100 120
Flange and ports
F ISO 3019/2 – BSP ISO 228/1 thread
FGR2 for size 2 gear pump - BSP ISO 228/1 thread (size 05 only)
Pressure setting range
H 20 - 250 bar (sizes 05, 1 and 2)
40 - 250 (sizes 3-80/100)
40 - 120 (sizes 3-120)
Shaft rotation (viewed from shaft end)
R Clockwise
Seals
M NBR
E FPM (FKM)
Options
Single pump (without through drive)
A Through drive for double pump
Control type
– Pressure compensator
PCS002 Remote pressure compensator
PCS003 2-stage pressure compensator, one stage non-adjustable
PCS004 2-stage pressure compensator, adjustable
PCS005 Proportional pressure compensator
PCLS001 Load sensing and standard pressure control
PCLS002 Load sensing and remote pressure control
PCLS003 Load sensing and 2-stage pressure control, one stage non-adjustable
PCLS004 Load sensing and 2-stage pressure control, both adjustable
PCLS005 Load sensing and proportional pressure control
Modification number
XXXX Determined by manufacturer
EN 2.908.2.1/11.19

32
TECHNICAL INFORMATION
1.2.2 Specifications 1.2.9 Through drive models

Pump size 16 20 25 32 40 50 63 80 100 120 Drive pump

Through drive PVV103-
Geometric
[cm³/rev] 17 21 26 33 42 51 63 80 100 123 pump 05 1 2 3
displacement
PVV102-05 ● ● ● ●
Pressure* Rated [bar] 250 210
PVV103-05 ● ● ● ●
Drive min. [rpm] 800 PVV102-1 ● ● ●
speed max. [rpm] 1800 1500 PVV103-1 ● ● ●
Approx. weight [kg] 16.5 18.5 43.7 57.2 PVV102-2 ● ●
Permitted PVV103-2 ● ●
[N]
axial shaft force PVV102-3 ●
No radial or axial loads allowed.
Permitted PVV103-3 ●
[N]
radial shaft force PGI100-2 ● ● ●
* Pressure peaks exceeding 30 % of the maximum operating pressure must be PGI101-3 ● ●
eliminated by adopting the appropriate measures. PGI102-2- ● ● ●
PGI102-3- ● ●
1.2.3 Hydraulic fluids
PGE101-…-_BQ ● ● ● ● 3
The pump series is designed for use with:
PGE102-…-_BR ● ● ● ●
Hydraulic oil (normal mineral oil) PGE103-…-_BS ● ●
HLP to DIN ISO 51524/2 or
PVF100-1 ● ● ● ●
HM ISO 6743/4
SAE A
● ● ● ●
For use with other fluids, please contact (parallel shaft)
HYDAC Drive Center. SAE B
● ●
(parallel shaft)
1.2.4 Viscosity range For other through drive combinations,
Normal operating viscosity: 22 - 68 cSt (mm²/s) please contact HYDAC Drive Center.
Maximum viscosity at start-up: 400 cSt (mm²/s)

1.2.5 Temperature range

+15 to +60 °C (measured in tank)
Notice: T
 he highest fluid temperature will be at the drain port of the pump.
This is up to 20 °C higher than in the tank.

1.2.6 Seals
The pump series is equipped with NBR or FPM (FKM) seals.
The actual seal material is specified in the ordering code.

1.2.7 Filtration
For maximum pump and component lifetime, the system should be protected from
contamination by effective filtration. The contamination level should be within
18/16/13 acc. to ISO 4406/99
or
Class 7 acc. to NAS 1638.

1.2.8 Max. drive and through drive torques

Nominal size 05 1 2 3
Geometric [cm³/
17 21 - 26 - 33 42 - 51 - 63 80 - 100 - 123
displacement rev]
Max. permitted
[Nm] 130 250 586 900
drive torque
Max.
through drive [Nm] 55 110 110 / 180*
torque
* only for combination of size 3 and secondary pump size 3
Notice:
Always mount multiple pumps in the descending order of their drive torques. The
sum of the individual torques of the pumps must not exceed the maximum torque
EN 2.908.2.1/11.19

permitted on the primary pump.

33
 1.2.10 Installation notes
Step 1 Step 3
PVV103 pumps can be installed vertically or horizontally. The pump and motor must be connected using a gear
If the pump is installed above the oil level, particular coupling.
attention must be paid to the suction pressure. The During assembly, the minimum distance between the two
minimum cross-section of the suction line must be equal coupling halves must be strictly observed (see Detail A).
to or larger than the cross-section of the suction port of the Other types of motor-pump couplings are not permitted.
pump.
No radial and/or axial loads are permitted on the pump
The suction lines should be as short as possible, with shaft.
a minimum number of bends and without reducing the
cross‑section.
Step 4
When installing a HYDAC pump always ensure that the
During commissioning, the pump must first be run at
fluid in the pump is prevented from draining away during
maximum capacity (P connected to T), with the oil flowing
stoppages.
directly into the tank, in order to vent the pump.
Venting the pump can take several minutes.
Step 2
Pump filling (oil emerging from the discharge port) should
All return and drain lines must be positioned so that the
only take a few seconds. If not, the pump must be switched
returning oil is not drawn out again immediately by the pump
off and the procedure repeated.
(see diagram).
Provided that the system and pump are completely full
The oil tank must be the correct size to dissipate the thermal
of oil, the pump can be started up during subsequent
power generated by the system components, and to achieve a
operation against a maximum pressure of 30 bar.
low circulation speed.
During both initial commissioning and subsequent start-up
To ensure maximum pump working life, the suction oil
operations, the difference between the oil temperature and
temperature must never exceed 50 °C. In systems where
the ambient temperature (pump case) must not exceed
the pump runs for a long time at a zero flow setting it is
20 °C.
recommended that an oil cooler is installed. The pressure in
the drain line must never exceed the value specified.

The drain line must always feed directly into the tank,
independently of all other lines and it must extend under the
minimum oil level to avoid generating foam. In addition, the
drain line must be free of restrictions and situated as far as
possible away from the suction line.

Detail A 4-7

Motor Pump
A 0.05 A

Outlet
100 min.

45°
50 min.

Drainage
200 min.
50 min.

Inlet 300 min. 150 min.

EN 2.908.2.1/11.19

Note:
For further information, see brochure section "Installation Instructions for Variable Displacement Vane Pumps".

34
1.2.11 Adjustments (values may vary)
Pump size Available Reduced Min. adjustable
displacement displacement by displacement
screw turn
[cm³/rev] [cm³/rev] [cm³/rev]
PVV103-05-16 17 11 3.3
PVV103-1-20 21 10 9.5
PVV103-1-25 26 10 15
PVV103-1-32 33 10 19
PVV103-2-40 42 16 27.5
PVV103-2-50 51 16 35.5
PVV103-2-63 63 16 43.5
PVV103-3-80 80 16 63
PVV103-3-100 100 16 80
PVV103-3-120 123 16 100

3
CONTROL OPTIONS
Diagrams and characteristic curves for pressure control:
 Pump with standard pressure control
 Pump with pressure control with CETOP 03 (ISO 4401-03) interface
Ordering code P CS002 Ordering code P CS003 Ordering code P CS004
 Pump with proportional pressure control with CETOP 03 (ISO 4401-03) interface
Ordering code P CS005

1.2.12 Standard Pressure Control

Description Performance characteristics Hydraulic circuit

Standard pump
with standard pressure control.
Q


1.2.13 Remote Pressure Control

Description Performance characteristics Hydraulic circuit

Pump with remote pressure control.
RV – Pressure relief valve
(0 - 5 l/min) not supplied.
Recommended valve:
Type Part no. Q
DB3E-02X-250V180 562555

Note: The length of the pilot line
between the compensator and the valve
must not exceed 5 m.
Remote control port
¼" (BSP)
p
EN 2.908.2.1/11.19

Ordering code P CS002

35
 1.2.14 2-stage pressure control, one stage non-adjustable
Description Characteristics Hydraulic circuit
Pump with two pressure stages, one
of which is non-adjustable (set to the
minimum pressure of the pump).
EV – Solenoid valve not supplied.
Recommended valve Q
(24V nominal voltage): 
Type Part no.
WSM06020V-01-C-N-24DG 3135462
Connection housing:
DPT06020-01x 558020
other nominal voltages and connectors on p
request

Ordering code P CS003

1.2.15 2-stage pressure control, both adjustable

Description Characteristics Hydraulic circuit
Pump with two adjustable pressure
stages.
W1 – Pressure relief valve supplied
factory-assembled and tested.
EV1 – Solenoid valve not supplied.
Q
Recommended valve 
(24V nominal voltage):
Type Part no.
WKM08130C-01-C-N24DG 3115602
Connection housing:
D08130-01X 555528 p
other nominal voltages and connectors on
request

Ordering code P CS004

1.2.16 Proportional pressure control

Description Performance characteristics Hydraulic circuit
Pump with proportional pressure
control.

Ordering code P CS005 Q



p
EN 2.908.2.1/11.19

36
CONTROL OPTIONS
Diagrams and characteristic curves for combined load sensing
and pressure control
 Load sensing pump with standard pressure control
Ordering code P CLS001
 Load sensing pump
with CETOP 03 (ISO 4401-03) interface

Ordering code P CLS002 - 3 - 4 - 5

 Needle valve not supplied.

1.2.17 Load sensing and standard pressure control

Description Performance characteristics Hydraulic circuit
Load sensing pump with standard
pressure control.
3

Ordering code P CLS001

Q  

1.2.18 Load sensing and remote pressure control

Description Performance characteristics Hydraulic circuit
Load sensing pump with remote
pressure control.
RV – Pressure relief valve
(0 - 5 l/min) not supplied.
Recommended valve:
Q
Type Part no.  
DB3E-02X-250V180 562555
Note: The length of the pilot line
between the compensator and the valve
must not exceed 5 m.
Remote control port
p
¼" (BSP)

Ordering code P CLS002

EN 2.908.2.1/11.19

37
 1.2.19 Load sensing and 2-stage pressure control, one stage non-adjustable
Description Characteristics Hydraulic circuit
Load sensing pump with two pressure
stages, one of which is non-adjustable
(set to the minimum pressure of the
pump).
EV – Solenoid valve not supplied. Q
 
Recommended valve
(24V nominal voltage):
Type Part no.
WSM06020V-01-C-N-24DG 3135462
Connection housing:
DPT06020-01x 558020 p
other nominal voltages and connectors on
request

Ordering code P CLS003

1.2.20 Load sensing and 2-stage pressure control, adjustable

Description Characteristics Hydraulic circuit
Load sensing pump with two adjustable
pressure stages.
W1 – Pressure relief valve supplied
factory-assembled and tested.
EV1 – Solenoid valve not supplied.
Q
Recommended valve  
(24V nominal voltage):
Type Part no.
WKM08130C-01-C-N24DG 3115602
Connection housing:
D08130-01X 555528
p
other nominal voltages and connectors on
request

Ordering code P CLS004

1.2.21 Load sensing and proportional pressure control

Description Characteristics Hydraulic circuit
Load sensing pump with proportional
pressure control.

Ordering code P CLS005 Q  

p
EN 2.908.2.1/11.19

38
PERFORMANCE DATA
1.2.22 PVV103-05-16

Volumetric efficiency Maximum noise level

measured with noise level meter 1 metre away
from pump in an anechoic room using a flexible
coupling.

78
30 15.0

74
25 12.5
Output flow (l/min)

Drive power (kW)

70
20 10.0

dB(A)
66
15 7.5
3
10 5.0 62

5 2.5 58

0 54
0 40 80 120 160 200 240 280 0 40 80 120 160 200 240 280

Pressure (bar) Pressure (bar)

Drainage flow
Values determined with pump on zero flow setting

6.0

5.0
Drainage (l/min)

4.0

3.0

2.0

1.0

0 40 80 120 160 200 240 280

Pressure (bar)

Drive power at maximum displacement

Drive power at zero flow setting

EN 2.908.2.1/11.19

39
 1.2.23 PVV103-1-20 / -25 / -32

Volumetric efficiency Maximum noise level

PVV103-1-20 measured with noise level meter 1 metre away
from pump in an anechoic room using a flexible
coupling.
PVV103-1-20 / -25 / -32

40 76

35 17.5
74
Output flow (l/min)

30 15.0

Drive power (kW)

25 12.5 72
q max

dB(A)
20
q max 10.0
70
15 7.5 q zero
68
10 5.0

5 2.5
q zero 66
0
0 40 80 120 160 200 240 280
64
0 40 80 120 160 200 240 280
Pressure (bar)
Pressure (bar)

Volumetric efficiency Drainage flow

PVV103-1-25 PVV103-1-20 / -25 / -32
40 8.0

35 17.5

30 15.0 6.0
Output flow (l/min)

Drive power (kW)

Drainage (l/min)

25 12.5

q max
20 10.0
4.0
15 7.5

10 5.0
2.0
5 2.5
q zero
0
0 40 80 120 160 200 240 280
0 40 80 120 160 200 240 280

Pressure (bar) Pressure (bar)

Volumetric efficiency
PVV103-1-32

50

45 22.5

40 20.0

35 17.5
Output flow (l/min)

Drive power (kW)

30 15.0

25
q max 12.5

20 10.0

15 7.5

10
q zero 5.0

5 2.5

0
0 40 80 120 160 200 240 280

Pressure (bar)

Drive power at maximum displacement

EN 2.908.2.1/11.19

Drive power at zero flow setting

40
1.2.24 PVV103-2-40 / -50 / -63

Volumetric efficiency Maximum noise level

PVV103-2-40 measured with noise level meter 1 metre away
from pump in an anechoic room using a flexible
coupling.
PVV103-2-40 / -50 / -63

80 85

70 35.0
Output flow (l/min)

Drive power (kW)

60 30.0
80

50 25.0

dB(A)
40 20.0
q max 75
q max
30 15.0

20i 10.0
70
q zero
10 5.0
q zero
0
0 40 80 120 160 200 240 280
65 3
Pressure (bar) 0 40 80 120 160 200 240 280

Pressure (bar)

Volumetric efficiency Drainage flow

PVV103-2-50 Values determined with pump on zero flow setting
PVV103-2-40 / -50 / -63
80 10.0

70 35.0

8.0
Output flow (l/min)

60 30.0
Drive power (kW)

Drainage (l/min)

50 25.0
6.0
q max
40 20.0

30 15.0 4.0

20 10.0

2.0
10 5.0
q zero
0
0 40 80 120 120 200 240 280
0 40 80 120 160 200 240 280
Pressure (bar) Pressure (bar)

Volumetric efficiency
PVV103-2-63

100

90 45.0

80 40.0
Output flow (l/min)

Drive power (kW)

70 35.0

60 30.0

50
q max 25.0

40 20.0

30 15.0

20
q zero 10.0

10 5.0

0
0 40 80 120 160 200 240 280

Pressure (bar)

Drive power at maximum displacement

EN 2.908.2.1/11.19

Drive power at zero flow setting

41
 1.2.25 PVV103-3-80 / -100 / -120

Volumetric efficiency Maximum noise level

PVV103-3-80 measured with noise level meter 1 metre away
from pump in an anechoic room using a flexible
coupling.
PVV103-3-80 / -100 / -120

160 87

140 70.0
Output flow (l/min)

Drive power (kW)

120 60.0
82

100 50.0

dB(A)
q max
80
q max 40.0
77
60 30.0

40 20.0
q zero
70
20
q zero 10.0

0.0
0 40 80 120 160 200 240 280
63
Pressure (bar) 0 40 80 120 160 200 240 280

Pressure (bar)

Volumetric efficiency Drainage flow

PVV103-3-100 Values determined with pump on zero flow setting
PVV103-3-80 / -100 / -120
160 15.0

140 70.0

12.0
Output flow (l/min)

120 60.0
Drive power (kW)

Drainage (l/min)

100 50.0
9.0
q max
80 40.0

60 30.0 6.0

40 20.0

3.0
20
q zero 10.0

0.0
0 40 80 120 120 200 240 280
0 40 80 120 160 200 240 280
Pressure (bar) Pressure (bar)

Volumetric efficiency
PVV103-3-120

200

180 90.0

160 80.0
Output flow (l/min)

Drive power (kW)

140 70.0

120 60.0
q max
100 50.0

80 40.0

60 30.0

40 20.0

20 q zero 10.0

0.0
0 40 80 120 160 200 240

Pressure (bar)

Drive power at maximum displacement Pressure peaks are due to the test system.
Pressure peaks exceeding 30 % of the maximum
EN 2.908.2.1/11.19

Drive power at zero flow setting operating pressure must be avoided.

Curve peaks at 300 bar!
Curve starts at 15 bar

42
DIMENSIONS
1.2.26 PVV103-05-16

106
76 6

Suction port
1" BSP Pressure port
Drain port
3/8" BSP 3/4" BSP

130,5
22,5
Ø 20

105
228,5
Ø 80

Ø
7

4x

10
8

3
34

9
34 70 70
76 76
79
44 145
149
189

with through drive (-A) FGR2 flange (not for through drive version -A)

40 34
M12x1,5

4 9
Ø 14,7

4x Ø
9,5
Ø 36,5

96
63,5
5
35,75
28
166 71,5

210

Connection ISO 4401-06 (CETOP 03) for controller PC(L)S003/004

Dim. [mm]
C 40.5
D 21.5
E 12.7
F 0.75
G 5.1
H 15.5
J 25.9
K 31
L 31.75
EN 2.908.2.1/11.19

43
 Multiple pumps
Primary pump PVV103-05-16 F

1. PVV103-05 + PVV102-05 2. PVV103-05 + PVV102-05-FGR2

A F
A F

G B E G B E

3. PVV103-05 + PVV103-05 4. PVV103-05 + PVV103-05-FGR2

A F A F

G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 34 212 107 200 44
2. PVV102-05-16FGR2 34 211 107 199 44
EN 2.908.2.1/11.19

3. PVV103-05-16FHRM 34 212 145 212 44

4. PVV103-05-16FGR2 34 211 145 211 44

44
 Multiple pumps
Primary pump PVV103-05-16 F

5. PVV103-05 + PGE 6. PVV103-05 + PVF100-1

A F A F

G B E 9 G B E

7. PVV103-05 + SAE A

Ø 82,5
A
106,4
G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PGE101 / PGE102 34 211 * * 44
EN 2.908.2.1/11.19

6. PVF100-1 34 227.5 134 218.5 44

7. SAE A 34 227.5 - - 44
* Length is dependent on the size selected.

45
 1.2.27 PVV103-1-20 /-25 /-32

Drain port
1/2" BSP
86,5 203

Suction port
1" BSP 136,5
Pressure port

113
113

3/4" BSP
Ø 25 h7

250,5
Ø 100
28

114

9 Ø
4x

26
12
10
Ø

5
11

46 26
8 h9
166 86,5
212 68,5 68,5

92,6 78

170,6

with through drive (-A) Connection ISO 4401-06 (CETOP 03) for controller PC(L)S003/004.

Dim. [mm]
C 40.5
D 21.5
E 12.7
F 0.75
G 5.1
H 15.5
J 25.9
190 K 31
236 L 31.75

Connection A is only available for controllers PCS004 and PCLS004.

EN 2.908.2.1/11.19

46
 Multiple pumps
Primary pump PVV103-1-32 F

1. PVV103-1 + PVV102-05 2. PVV103-1 + PVV102-05-FGR2

A F A F

G B E G B E

3. PVV103-1 + PVV103-05 4. PVV103-1 + PVV103-05-FGR2

A F A F

G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 26 236 107 232 46
2. PVV102-05-16FGR2 26 235 107 231 46
EN 2.908.2.1/11.19

3. PVV103-05-16FHRM 26 236 145 244 46

4. PVV103-05-16FGR2 26 235 145 243 46

47
 Multiple pumps
Primary pump PVV103-1-32 F

5. PVV103-1 + PVV102-1 6. PVV103-1 + PVV103-1

A F
A F
G B E
G B E

7. PVV103-1 + PGE 8. PVV103-1 + PGI10X-2

A F A F

G B E 9 G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 26 238 166 238 46
6. PVV103-1-20/25/32FHRM 26 238 166 238 46
EN 2.908.2.1/11.19

7. PGE101 / PGE102 26 235 * * 46

8. PGI10X-2 26 251.5 * * 46
* Length is dependent on the size selected.

48
 Multiple pumps
Primary pump PVV103-1-32 F

9. PVV103-1 + PVF100-1 10. PVV103-1 + SAE A

Ø 82,5
A F A 106,4

G B E G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

EN 2.908.2.1/11.19

9. PVF100-1 26 251.5 134 250.5 46

10. SAE A 26 251.5 - - 46

49
 1.2.28 PVV103-2-40 / -50 / -63

Drain port
108
1/2" BSP 225
10

Suction port

170
146,5
Pressure port
Ø 32

305,6
Ø 125
35

135,6
10

Ø
4x

16
32

0
13
55 42
108
202,5 95 95
257,5
116,5 96

212,5

with through drive (-A) Suction port Pressure port

35,7
26,2
12
4x Ø 10
4x M
Ø 38
Ø 25
69,9

52,4

246,5

301,5

Connection ISO 4401-06 (CETOP 03) for controller PC(L)S003/004.

Dim. [mm]
C 40.5
D 21.5
E 12.7
F 0.75
G 5.1
H 15.5
J 25.9
K 31
EN 2.908.2.1/11.19

L 31.75

Connection A is only available for controllers PCS004 and PCLS004.

50
 Multiple pumps
Primary pump PVV103-2-

1. PVV103-2 + PVV102-05 2. PVV103-2 + PVV102-05-FGR2

A F A F

G B E G B E

3. PVV103-2 + PVV103-05 4. PVV103-2 + PVV103-05-FGR2

A F A F

G B E
G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 42 284.5 107 264.5 55
2. PVV102-05-16FGR2 42 289.5 107 269.5 55
3. PVV103-05-16FHRM 42 284.5 145 276.5 55
EN 2.908.2.1/11.19

4. PVV103-05-16FGR2 42 289.5 145 281.5 55

51
 Multiple pumps
Primary pump PVV103-2-

5. PVV103-2 + PVV102-1 6. PVV103-2 + PVV103-1

A F
A F

G B E
G B E

7. PVV103-2 + PVV102-2 8. PVV103-2 + PVV103-2

A F
A F
G B E

G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 42 286.5 166 270.5 55
6. PVV103-1-20/25/32FHRM 42 286.5 166 270.5 55
7. PVV102-2-20/25/32FHRM 42 301.5 202.5 301.5 55
EN 2.908.2.1/11.19

8. PVV103-2-20/25/32FHRM 42 301.5 202.5 301.5 55

52
 Multiple pumps
Primary pump PVV103-2-

9. PVV103-2 + PGE 10. PVV103-2 + PGI

A F A F

G B E 9 G B E

11. PVV103-2 + PVF100-1 12. PVV103-2 + SAE A

Ø 82,5

A F 106,4
A

G B E G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

9. PGE101 / PGE102 / PGE103 42 289.5 * * 55
10. PGI10X-2 / PGI10X-3 42 300 * * 55
11. PVF100-1 42 300 134 283 55
EN 2.908.2.1/11.19

12. SAE A 42 300 - - 55

* Length is dependent on the size selected.

53
 1.2.29 PVV103-3-80 / -100 / -120

Drain port 247,7

130,5 1/2" 12

Suction port 8
Ø1
4x

179
155,5
Pressure port
Ø 40
Ø 160
43

327
148
10

Ø
20
37

0
68 48
240
105 105 130,5
308
134,5 117
251,5

with through drive (-A) Suction port Pressure port

42,9
30,2
12
4x M 10
4x M
51
32
77,8

284

352

Connection ISO 4401-06 (CETOP 03) for controller PC(L)S003/004.

Dim. [mm]
C 40.5
D 21.5
E 12.7
F 0.75
G 5.1
H 15.5
J 25.9
K 31
EN 2.908.2.1/11.19

L 31.75

Connection A is only available for controllers PCS004 and PCLS004.

54
 Multiple pumps
Primary pump PVV103-3-

1. PVV103-3 + PVV102-05 2. PVV103-3 + PVV102-05-FGR2

A F A F

G B E G B E

3. PVV103-3 + PVV103-05 4. PVV103-3 + PVV103-05-FGR2

A F A F
G B E G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

1. PVV102-05-16FHRM 48 322 107 296 68
2. PVV102-05-16FGR2 48 327 107 301 68
EN 2.908.2.1/11.19

3. PVV103-05-16FHRM 48 322 145 308 68

4. PVV103-05-16FGR2 48 327 145 313 68

55
 Multiple pumps
Primary pump PVV103-3-

5. PVV103-3 + PVV102-1 6. PVV103-3 + PVV103-1

A F A F

G B E G B E

7. PVV103-3 + PVV102-2 8. PVV103-3 + PVV103-2

A F
A F
G B E
G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

5. PVV102-1-20/25/32FHRM 48 324 166 302 68
6. PVV103-1-20/25/32FHRM 48 324 166 302 68
EN 2.908.2.1/11.19

7. PVV102-2-20/25/32FHRM 48 339 202.5 333 68

8. PVV103-2-20/25/32FHRM 48 339 202.5 333 68

56
 Multiple pumps
Primary pump PVV103-3-

9. PVV103-3 + PVV102-3 10. PVV103-3 + PVV103-3

A F
A F G B E
G B E

11. PVV103-3 + PGE 12. PVV103-3 + PGI

A F A F

G B E 9
G B E

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

9. PVV102-3-20/25/32FHRM 48 354 240 354 68
10. PVV103-3-20/25/32FHRM 48 354 240 354 68
EN 2.908.2.1/11.19

11. PGE101 / PGE102 / PGE103 48 327 * * 68

12. PGI10X-2 / PGI10X-3 48 337.5 * * 68
* Length is dependent on the size selected.

57
 Multiple pumps
Primary pump PVV103-3-

13. PVV103-3 + PVF100-1 14. PVV103-3 + SAE A

82,5
106,4
A F A
G B E G B

Secondary pump A [mm] B [mm] E [mm] F [mm] G [mm]

EN 2.908.2.1/11.19

13. PVF100-1 48 337.5 134 314.5 68

14. SAE A 48 337.5 - - 68

58
1.2.30 Controllers

Standard controller dimensions PVV103-05

"U" / "Y" - standard pressure controller

"SP" pressure adj. screw AF width 13
Lock nut AF width 13
PVV103-1-2-3
Connection "AB" vent port (closed) ¼" BSP

Dynamic characteristic of pressure controller Pressure (bar)

3
Vgmax → Vgmin (reduced state) ppeak
15 → 210 bar 15 → 250 bar Pressure setting
Pump size
ts ts qzero
PVV103-05 50 ms 40 ms

Peak pressure
PVV103-1- 80 ms 60 ms
PVV103-2 100 ms 80 ms
PVV103-3 120 ms 100 ms
Pressure peaks are due to the test system.
Pressure peaks exceeding 30 % (10 % for size 3) 15 bar
of the maximum operating pressure must be avoided. qmax ts Stabilisation time
Time (ms)
Curve peaks at 300 bar.
Curve starts at 15 bar.

Controller PCS002 dimensions PVV103-05 PVV103-1-2-3

"U1" / "Y1" pressure controller with interface for additional

controller modules
"SM" minimum pressure setting
(preset – do not change!)
Pilot ports "W" maximum pressure setting
(preset to maximum pressure)
"R" remote control block
"RV" additional unloading valve
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
Ports "MP" gauge port
¼" BSP
(closed)
"RP" remote control port ¼" BSP
Size 05 Size 1 Size 2 Size 3
J [mm] 66 76 97.7 120.2
K [mm] 203 204 237.5 246.5
Dimensions
L [mm] 1.3 1.3 1.3 1.3
M [mm] 81 - - -
N [mm] 117 117 117 117
EN 2.908.2.1/11.19

59
 Controller PCS003 dimensions PVV103-05 PVV103-1-2-3

"U1" / "Y1" pressure controller with interface for additional

controller modules
"SM" minimum pressure setting
(preset – do not change!)
Pilot ports
"W" maximum pressure setting
(adjustable)
"EV" directional valve
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
Ports "MP" gauge port
¼" BSP
(closed)
"C03" interface ISO 4401-03 (CETOP 03)
Size 05 Size 1 Size 2 Size 3
J [mm] * * * *
K [mm] 183 184 217.5 226.5
Dimensions
L [mm] * * * *
M [mm] 81 - - -
N [mm] 117 117 117 117
* Dimensions dependent on selected directional valve.

Controller PCS004 dimensions PVV103-05 PVV103-1-2-3

"U1" / "Y1" pressure controller with interface for additional

controller modules
"SM" minimum pressure setting
(preset – do not change!)
Pilot ports "W1" maximum pressure settings
"MIN" – adjustable pressure range 1
"MAX" – adjustable pressure range 2
(MIN<MAX)
"EV1" directional valve
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
Ports
Gauge port "pmin", "pmax" (closed) ¼" BSP
"C03" interface ISO 4401-03 (CETOP 03)
Size 05 Size 1 Size 2 Size 3
J [mm] * * * *
K [mm] 183 184 217.5 226.5
Dimensions
L [mm] * * * *
M [mm] 81 - - -
N [mm] 117 117 117 117
* Dimensions dependent on selected directional valve.
EN 2.908.2.1/11.19

60
 Controller PCS005 dimensions PVV103-05 PVV103-1-2-3

"U1" / "Y1" pressure controller with interface for additional

controller modules
Pilot ports "SM" minimum pressure setting
(preset to 20 bar – do not change!)
"W2" proportional pressure reducing valve
"AB" vent port
¼" BSP
(closed)
Ports
"MP" gauge port
¼" BSP
(closed)
Voltage 24 VDC ± 10 %
Current 590 mA
Power 22 watts
Nominal resistance at 50 °C 37.2 Ω ± 5 % 3
Nominal resistance at 20 °C 26.2 Ω ± 5 %
Electrical
properties Max. temperature at the solenoid coil
105 °C
at 20 °C
Protection class IP65
Recommended dither frequency 160 – 200 Hz (*)
Linearity, hysteresis, repeatability < 5 % (*)
Ports ISO/DIN 43650, form A
Size 05 Size 1 Size 2 Size 3
Dimensions J [mm] 272 272 299 308
K [mm] 81 - - -
* Dependent on the electronic controller for the proportional valve.

Controller PCLS001 dimensions PVV103-05 PVV103-1-2-3

"U2" / "Y2" – load-sensing controller with pressure control

"SD" differential pressure setting ∆p
"W" maximum pressure setting
Pilot ports
"V" load-sensing block
"Z" needle valve (manual or proportional)
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
Ports "MP" gauge port
¼" BSP
(closed)
"LS" load-sensing port ¼" BSP
Size 05 Size 1 Size 2 Size 3
J [mm] 105 115 137 159.5
K [mm] 211 212 245.5 254.5
Dimensions L [mm] 197 198 234.5 240.5
M [mm] 32 32 32 32
N [mm] 117 117 117 117
Q [mm] 81 - - -
EN 2.908.2.1/11.19

61
 Controller PCLS002 dimensions PVV103-05 PVV103-1-2-3

"U2" / "Y2" load-sensing controller with pressure control

"SD" differential pressure setting ∆p
"W" maximum pressure setting
(preset to maximum pressure)
"V1" load-sensing block with interface for additional controller
Pilot ports modules
"R" remote adjustment block
"Z" needle valve (manual or proportional)
(not included in the scope of delivery)
"RV" additional maximum remote adjustment unloading valve
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
"MP" gauge port
Ports ¼" BSP
(closed)
"LS" load-sensing port ¼" BSP
"RP" remote control port ¼" BSP
Size 05 Size 1 Size 2 Size 2
G [mm] 105 115 137 159.5
H [mm] 66 76 97.5 120
J [mm] 231 232 265.5 274.5
Dimensions K [mm] 197 198 231.5 240.5
L [mm] 32 32 32 32
M [mm] 1.3 1.3 1.3 1.3
N [mm] 117 117 117 117
Q [mm] 81 - - -

Controller PCLS003 dimensions PVV103-05 PVV103-1-2-3

"U2" / "Y2" load-sensing controller with pressure control

"SD" differential pressure setting ∆p
"W" maximum pressure setting
(adjustable)
Pilot ports "V1" load-sensing block with interface for additional controller
modules
"EV" directional valve
(not included in the scope of delivery)
"Z" needle valve (manual or proportional)
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
"MP" gauge port
Ports ¼" BSP
(closed)
"LS" load-sensing port ¼" BSP
"C03" porting pattern ISO 4401-03 (CETOP 03)
Size 05 Size 1 Size 2 Size 3
J [mm] 105 115 137 159.5
K [mm] * * * *
L [mm] 211 212 245.5 254.5
Dimensions
M [mm] 197 198 237.5 240.5
N [mm] 32 32 32 32
Q [mm] * * * *
R [mm] 117 117 117 117
EN 2.908.2.1/11.19

62
Controller PCLS004 dimensions PVV103-05 PVV103-1-2-3

"U2" / "Y2" load-sensing controller with pressure control

"SD" differential pressure setting ∆p
"W1" maximum pressure settings
"MIN" – adjustable pressure range 1
"MAX" – adjustable pressure range 2
(MIN<MAX)
Pilot ports
"V1" load-sensing block with interface for additional controller
modules
"EV" directional valve
(not included in the scope of delivery)
"Z" needle valve (manual or proportional)
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed) 3
Ports Gauge port "pmin", "pmax" (closed) ¼" BSP
"LS" load-sensing port ¼" BSP
"C03" porting pattern ISO 4401-03 (CETOP 03)
Size 05 Size 1 Size 2 Size 3
J [mm] 105 115 137 159.5
K [mm] * * * *
L [mm] 211 212 245.5 254.5
Dimensions
M [mm] 142 143 176.5 185.5
N [mm] 32 32 32 32
Q [mm] * * * *
R [mm] 117 117 117 117

Controller PCLS005 dimensions PVV103-05 PVV103-1-2-3

"U2" / "Y2" load-sensing controller with pressure control

"SD" differential pressure setting ∆p
"W2" proportional pressure reducing valve
Pilot ports "V1" load-sensing block with interface for additional controller
modules
"Z" needle valve (manual or proportional)
(not included in the scope of delivery)
"AB" vent port
¼" BSP
(closed)
Ports "MP" gauge port
¼" BSP
(closed)
"LS" load-sensing port ¼" BSP
Voltage 24 VDC ± 10 %
Current 590 mA
Power 22 watts
Nominal resistance at 50 °C 37.2 Ω ± 5 %
Nominal resistance at 20 °C 26.2 Ω ± 5 %
Electrical
properties Max. temperature at the solenoid
105 °C
coil at 20 °C
Protection class IP65
Recommended dither frequency 160 – 200 Hz (*)
Linearity, hysteresis, repeatability < 5 % (*)
Ports ISO/DIN 43650, form A
Size 05 Size 1 Size 2 Size 3
J [mm] 81 - - -
K [mm] 300 301 327 336
Dimensions
L [mm] 142 143 176.5 185.5
EN 2.908.2.1/11.19

M [mm] 105 115 137 159.4

N [mm] 32 32 32 32

63
64
EN 2.908.2.1/11.19
Variable Displacement
Vane Pumps:

Installation Manual

MECHANICAL COMPENSATION
3
PVV102-05-16
PVV102-1-20
PVV102-1-25
PVV102-1-32
PVV102-2-40
PVV102-2-50
PVV102-2-63
PVV102-3-80
PVV102-3-100
PVV102-3-120

HYDRAULIC COMPENSATION
PVV103-05-16
PVV103-1-20
PVV103-1-25
PVV103-1-32
PVV103-2-40
PVV103-2-50
PVV103-2-63
PVV103-3-80
PVV103-3-100
PVV103-3-120

EN 2.908.M.1/11.19

65
 1. WARNING 5. PIPING
All HYDAC pumps are carefully checked during Suction line
manufacture and subjected to stringent testing cycles The suction lines should be as short as possible, with
before shipment. a minimum number of bends and without reducing the
To achieve optimum performance, avoid damage cross‑section.
and maintain the warranty coverage, the following The pipe end inside the reservoir should be cut at a
instructions regarding assembly and commissioning must 45° angle. There should be a minimum distance between
be strictly observed. the pipe end and the bottom of the reservoir of 50 mm and
the pipe end should be submerged in the oil by at least
100 mm under minimum operating conditions (see fig. 1).
2. INSTALLATION AND ASSEMBLY The minimum cross-section of the suction line pipe must
be equal to the internal diameter at the suction port of the
The PVV pumps can be installed vertically or horizontally. pump.
If the pump is installed above the oil level, particular The suction lines must be completely sealed.
attention must be paid to the suction pressure
(see point 6. Filtration and Fluid Types). Drain line
Cleanliness is essential during assembly! The drain line must always feed directly into the tank,
independently of all other lines.
The line must extend under the minimum oil level to avoid
3. FORCE TRANSMISSION generating foam and to ensure oil remains in the pump
after a lengthy stoppage.
The pump and motor must be connected using a gear
The drain line must be connected to the highest possible
coupling.
port to prevent the pump case from emptying.
During assembly, the minimum distance between
The drain line must be positioned so that the returning
the two coupling halves must be strictly observed
oil is not drawn into the pump again immediately
(see fig. 2).
(see fig. 1).
The pump shaft and motor shaft must be carefully
aligned: max. radial misalignment 0.05° mm; angular Pressure line
deviation less than 0.2° (see fig. 2). Ensure that the pressure line has adequate strength.
It is recommended that a non-return valve and an
There must be no radial or axial forces on the pump
automatic vent valve are fitted in the pressure line for
shaft.
trouble-free operation.
Other types of motor-pump couplings are not permitted.

4. FLUID RESERVOIR
The oil tank must be the correct size to dissipate the
thermal power generated by the system components,
and for a low circulation speed to be achieved (the
volume of oil should be approximately four times the
displacement of all the pumps). In systems where the
pump runs for a long time at a zero flow setting it is
recommended that an oil cooler is installed.
The maximum operating temperature must
never exceed 60 °C.
To ensure maximum pump working life, the suction oil
temperature must never exceed 50 °C.
EN 2.908.M.1/11.19

66
6. FILTRATION AND FLUID TYPES

Size 05 1 2 3
Geometric
[cm³/rev] 16 20 - 25 - 32 40 - 50 - 63 80 - 100 120
displacement

Actual displacement [cm³/rev] 17 21 - 26 - 33 42 - 51 - 63 80 - 100 123

102 120 100 90

Nominal pressure [bar]
103 250 210

L: 15 - 50 L: 30 - 50
102 H: 20 - 120
Setting range for H: 30 - 100 H: 50 - 90
[bar]
pressure controller
103 H: 20 - 250 H: 40 - 250 H: 40 - 210

Max. permitted
[bar] 1
drain pressure

Inlet pressure [bar] 0.8 - 1.5 absolute 3

Speed range [rpm] 800 - 1800 800 - 1500

Direction of rotation [viewed from shaft end] Clockwise

Permitted shaft load [Nm] No radial or axial loads allowed.

102 110* 250 586 900

Max. permitted
[Nm]
drive torque
103 130 250 586 900

The pump series is designed for use with:

hydraulic oil (normal mineral oil)
Operating fluids HLP acc. to DIN ISO 51524/2 or
HM ISO 6743/4
For use with other fluids, please contact HYDAC Drive Center.

Viscosity range [cSt, mm²/s] 22 - 68

Viscosity in starting
operation in full flow [cSt, mm²/s] Max. 400
condition
Viscosity index
according to ISO [cSt, mm²/s] Min. 100
2909

Suction temperature [°C] +15 / +60

Max. contamination level of operating fluid 20/18/15 acc. to ISO 4406: 1999, Class 9 acc. to NAS 1638

Recommended contamination level for a longer life

18/16/13 acc. to ISO 4406: 1999, Class 7 acc. to NAS 1638
expectancy of the pump
* With flange version F. For flange version FGR2 70 Nm.

For different operating conditions and/or for further

information, please contact HYDAC Drive Center.
EN 2.908.M.1/11.19

67
 7. COMMISSIONING 8. ADJUSTMENTS
Check before initial start-up whether all valves and Pressure (fig. 4/5) and flow (see 10. Flow adjustment
shut-off valves are open and all protective caps have screw) must only be changed at the pump using the
been removed. Fill the pump via the drain port and then adjustment screws on the unit.
remount the drain line.
Notice: the pressure must only be adjusted when
The container must be filled with oil.
the pump is at zero flow setting (i.e. when P is closed).
Ensure that the pump shaft can be rotated
No other alterations may be made to the pump.
manually without any resistance.
On pumps with through drive option A in sizes 1, 2 and
3 this may be checked by removing the cover B as
shown in fig. 3. The shaft end A may then be turned by
hand. Alternatively, the protective hood can briefly be
unscrewed from the fan of the electric motor and the
pump can be turned via the fan.
Check that the direction of rotation of the motor
corresponds with the direction of rotation of the pump.
Pump: clockwise viewed from shaft end.
Start the motor in jogging mode, allowing free circulation
of the fluid to the reservoir, to aid venting of the pump.
The pump should be completely vented within
5 seconds. If it is not, switch off the motor and
investigate the cause. The pump must not run dry.
During initial switch-on the pump must run at maximum
flow (P connected to T) with the fluid flowing without
pressure and directly into the reservoir for several
minutes (7 to 10 minutes).
After this time, all air should be completely eliminated
from the system. To aid this procedure, type PVV103
has a vent valve on the pressure controller: unscrew the
plug to release the air and then close plug.
Subsequent start-ups may only be carried out with a
maximum pressure of 30 bar, on the condition that the
system and pump are completely full of oil.
If the pump is set via the flow limitation to less than
50 % of the maximum flow, the system may only be
switched on if the pump and system are completely
full of oil
(see point "10. Flow adjustment screw").
During the initial start-up operation and subsequent
start-ups the difference in temperature between the
pump (environment) and the hydraulic fluid must
not exceed 20 °C.
If this is the case, the pump may be switched on only in
short intervals of approximately 1 to 2 seconds (jogging
mode), without pressure, until the temperatures have
equalised.
In the event of queries or for further information, please
refer to the HYDAC Pump Catalogue or contact HYDAC
Drive Center's technical sales service.
EN 2.908.M.1/11.19

68
9. DIMENSIONS
Fig. 1

Outlet
100 min.

45°

50 min.
Drain
200 min.
50 min.

Inlet 300 min. 150 min. 3

Fig. 2 Fig. 3

4-7

Motor Pump

A 0.05 A

Fig. 4 Fig. 5
PVV102 PVV103

Pressure adjustment screw Pressure setting knob

Clockwise rotation increases the operating pressure. Clockwise rotation increases the operating pressure.

Tab. 2 Max. torque

Primary pump secondary pump
PVV102-05 / PVV103-05 55 Nm
45° PVV102-1 / PVV103-1 55 Nm
50 min.

PVV102-2 / PVV103-2 110 Nm

PVV102-3- / PVV103-3 110 / 180* Nm
* only for coupling size 3 and secondary pump size 3
EN 2.908.M.1/11.19

Note:
150 min.
The sum of the individual torques of the pumps must not
exceed the maximum torque permitted on the primary
pump.

69
 10. FLOW ADJUSTMENT SCREW

Do not change!

Lock nut
PVV102: AF width 17 mm
PVV103: AF width 24 mm

Setting range of the flow adjustment screw:

PVV102: 5 mm Allen key
PVV103: 8 mm Allen key

Do not change!

KM1 lock nut key

Setting range of the flow adjustment screw:

PVV102: 6 mm Allen key
PVV103: 6 mm Allen key

Geometric PVV102 PVV103

displacement
16 20 25 32 40 50 63 80 100 120 16 20 25 32 40 50 63 80 100 120
[cm³/rev]
Max. flow rate
17 21 26 33 42 51 63 80 100 123 17 21 26 33 42 51 63 80 100 123
[cm³/rev]
Min. flow rate
3.1 9.5 15 19 27.5 35.5 43.5 63 80 100 3.3 9.5 15 19 27.5 35.5 43.5 63 80 100
[cm³/rev]
Reduced flow per
9.7 10 10 10 16 16 16 16 16 16 11 10 10 10 16 16 16 16 16 16
screw turn [cm³/rev]

Data can vary from pump to pump.

EN 2.908.M.1/11.19

If the pump's flow adjustment screw is set to less

than 50 % of the nominal flow rate, start-up is only
permitted on the condition that the system and pump
are completely filled with fluid.
70
 NOTES

EN 2.908.1/11.19

71
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Accumulators 30.000
Local Expertise.
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www.hydac.com

HYDAC Head Office

HYDAC Companies
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Free Sales Partners
Accessories 61.000
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HYDAC DRIVE CENTER Kiesgräble 13

GmbH 89129 Langenau
Germany
Phone: +49 7345 93360-01
Fax: +49 7345 93360-4190
EN 2.908.1/11.19

E-mail: [email protected]
Cooling Systems 57.000

Internet: www.hydac.com